CN103358060B - Automatization's spot-welding equipment - Google Patents
Automatization's spot-welding equipment Download PDFInfo
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- CN103358060B CN103358060B CN201210356906.8A CN201210356906A CN103358060B CN 103358060 B CN103358060 B CN 103358060B CN 201210356906 A CN201210356906 A CN 201210356906A CN 103358060 B CN103358060 B CN 103358060B
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Abstract
The present invention provides a kind of automatization spot-welding equipment, and it includes supporting framework, being supported in the gripper shoe supported on framework, and described automatization spot-welding equipment also includes: feeding system; Feeder mechanical arm, it is arranged at the top of described feeding system; Station dial and some spot welding tools, described some spot welding tools are arranged on described station dial, and described spot welding tool includes a welding stage, described some welding stage are provided with and the working groove of electronic device mating shapes to be welded; Automatic spot module, it is positioned at the top of spot welding tool, and it includes cabinet and the plumb joint being connected with described cabinet; Blanking system, it is arranged at all sides of station dial. Automatization's spot-welding equipment of the present invention achieves the automatic charging of TCO device, automatic welding, and this production efficiency of equipment is high, and integrated cost is low, and the TCO device precision of welding and yield are higher.
Description
Technical field
The present invention relates to a kind of welding equipment, particularly relate to a kind of automatization's spot-welding equipment being applied to TCO device.
Background technology
It is battery battery core safeguard protection components and parts that TCO connects sheet, can protect battery preferably, when battery is overheated, overload time, it is possible to safety, fast shut-off battery core are powered, and its composition generally comprises TCO temperature-sensitive element, two nickel sheet, and three is connected by spot welding. But traditional TCO connects sheet spot welding exists that making technology demand of human resources is big, the quality of product and yield fluctuation is relatively big and production cost is high problem.
Summary of the invention
It is an object of the invention to provide a kind of automatization spot-welding equipment.
For achieving the above object, a kind of automatization spot-welding equipment of the present invention, it includes supporting framework, being supported in the gripper shoe supported on framework, and described automatization spot-welding equipment includes:
Feeding system, described feeding system includes the first feeding module, the second feeding module and the 3rd feeding module; Described first feeding module includes base, is positioned at the upper flitch above described base and is arranged on the slide rail on described upper flitch; Described second feeding module includes the body of cylinder and is opened in the feeding port above described body, and described 3rd feeding module supports framework for axis of symmetry with one article, is distributed axisymmetricly with described second feeding module;
Feeder mechanical arm, it is arranged at the top of described feeding system;
Station dial and some spot welding tools, described some spot welding tools are arranged on described station dial, spot welding tool includes pedestal, puts welding stage and connects described pedestal and the support bar of described some welding stage, described some welding stage is provided with and the working groove of electronic device mating shapes to be welded;
Spot welding tool detection module, it includes bracing frame and support frame as described above cantilever connected vertically and the detection head being connected on described cantilever, described spot welding tool detection module is positioned at the side of described station dial, direction of rotation along described station dial, described some spot welding tools first pass around described spot welding tool detection module, then through described feeder mechanical arm;
Automatic spot module, it is positioned at the top of spot welding tool, and it includes cabinet and the plumb joint being connected with described cabinet;
Blanking system, it is arranged at all sides of station dial;
Internal resistance detection system, it includes detection module and memory module, described blanking system includes non-defective unit cutting module and defective products cutting module, described non-defective unit cutting module includes the first receiver module and non-defective unit blanking machine mechanical arm, described defective products cutting module includes the second receiver module and defective products blanking machine mechanical arm, described internal resistance detection system, non-defective unit cutting module and defective products cutting module are positioned at all sides of described station dial, along the direction of rotation of described station dial, described some spot welding tools sequentially pass through described internal resistance detection system and blanking system again.
As a further improvement on the present invention, described electronic device is TCO device.
Compared with prior art, the invention has the beneficial effects as follows: automatization's spot-welding equipment of the present invention achieves the automatic charging of TCO device, automatic welding, and this production efficiency of equipment is high, and integrated cost is low, and the TCO device precision of welding and yield are higher.
Accompanying drawing explanation
Fig. 1 be the present invention a detailed description of the invention in the schematic perspective view of automatization's spot-welding equipment;
Fig. 2 is the decomposing schematic representation before each parts welding of TCO device;
Fig. 3 is the schematic diagram of the TCO device welded;
Fig. 4 is the three-dimensional enlarged diagram of the first feeding module in Fig. 1;
Fig. 5 is the three-dimensional enlarged diagram of spot welding tool in Fig. 1;
Fig. 6 is the three-dimensional enlarged diagram of spot welding tool detection module in Fig. 1;
Fig. 7 is the schematic top plan view of Tu1Zhong automatization spot-welding equipment.
Detailed description of the invention
Below in conjunction with each embodiment shown in the drawings, the present invention is described in detail; but it should what illustrate is; these embodiments are not limitation of the present invention; those of ordinary skill in the art, according to the equivalent transformation in these embodiment institute work energy, method or structure or replacement, belong within protection scope of the present invention.
As it is shown in figure 1, be the schematic perspective view of automatization's spot-welding equipment in present embodiment, automatization's mash welder of the present invention can be used for the spot welding processing of electronic device, illustrates for TCO device below.
Coordinating with reference to Fig. 2, shown in 3, Fig. 2 is the decomposing schematic representation before each parts welding of TCO device; Fig. 3 is the schematic diagram of the TCO device welded. TCO device 200 includes big nickel sheet 20, little nickel sheet 21 and welds the TCO temperature-sensitive element 22 of big nickel sheet 20 and little nickel sheet 21.
Automatization's spot-welding equipment 100 includes supporting framework 10, is held on the gripper shoe 11 supported on framework 10, gripper shoe 11 is provided with feeding system 12. Specifically, feeding system 12 includes the first feeding module the 121, second feeding module 122 and the 3rd feeding module 123.
As shown in Figure 4, for the three-dimensional enlarged diagram of the first feeding module in Fig. 1.
Above-mentioned first feeding module 121 is for the feeding of TCO temperature-sensitive element 22, and the first feeding module 121 includes base 1211, is positioned at the upper flitch 1212 above base 1211 and the slide rail 1213 being arranged on flitch 1212; Second feeding module 122 is for the feeding of big nickel sheet 20, and it includes the body 1221 of cylinder and is opened in the feeding port 1222 above body 1221; Further, the 3rd feeding module 123 is for the feeding of little nickel sheet 21, and it supports framework 10 for axis of symmetry with one above, is distributed axisymmetricly with the second feeding module 122. The top of feeding system 12 has feeder mechanical arm, and the parts in each feeding module are moved to next machining position by this feeder mechanical arm.
Refer to shown in Fig. 5, for the three-dimensional enlarged diagram of spot welding tool in Fig. 1.
Above-mentioned gripper shoe is additionally provided with station dial 13, this station dial 13 is disc, it is provided with some spot welding tools 14, some spot welding tools 14 are uniformly arranged along the edge of station dial 13, its arrangement track is annulus, the center of circle of this annulus overlaps with the center of circle of station dial 13, and station dial 13 rotates with the center of circle of annulus track for center of rotation in the plane being parallel to gripper shoe 11. Above-mentioned spot welding tool 14 includes pedestal 141, some welding stage 142 and connects pedestal 141 and the support bar 143 of some welding stage 142, is wherein provided with, on some welding stage 142, the working groove 1421 matched with TCO device shape. Each parts at feeding system 12 place are moved on a welding stage 14 by feeding manipulator, carry out spot welding processing. For realizing spot welding processing, it is provided above automatic spot module 15 at station dial 13, it includes cabinet 151 and the plumb joint 152 being connected with cabinet 151, have received the spot welding tool 14 of the parts each to be welded from feeding system 12 transfer and move to the lower section of plumb joint 152 with the rotation of station dial 13, each parts to be welded are carried out welding processing by plumb joint 152. The order of welding processing is: first big nickel sheet 20 welds with TCO temperature-sensitive element 22, and then the other end of TCO temperature-sensitive element 22 welds with little nickel sheet 21, thus welding production goes out a TCO device.
As shown in Figure 6, for the three-dimensional enlarged diagram of spot welding tool detection module in Fig. 1.
Meanwhile, the side of station dial 13 is additionally provided with spot welding tool detection module 16, and along the direction of rotation of station dial 13, each spot welding tool 14 first passes around spot welding tool detection module 16, then through feeder mechanical arm. Whether above-mentioned spot welding tool detection module 16 is used for detecting spot welding tool 14 and meets and require operating mode, and this spot welding tool detection module 16 includes bracing frame 161, cantilever 162 connected vertically with bracing frame 161, and is connected to the detection 163 on cantilever 162.
As it is shown in fig. 7, be the schematic top plan view of Tu1Zhong automatization spot-welding equipment.
In addition, before automatic spot module 15 carries out welding processing, automatization's spot-welding equipment 100 also has a feeding detection module 17, whether the position of the parts each to be welded on spot welding tool 14 is met welding requirements by it is detected, this feeding detection module 17 is positioned at the top of spot welding tool 14, and it has a detection arm 171.
Further, automatization's spot-welding equipment 100 includes internal resistance detection system 18 and blanking system 19, and wherein, blanking system 19 includes non-defective unit cutting module 191 and defective products cutting module 192. Above-mentioned internal resistance detection system 18, non-defective unit cutting module 19 and defective products cutting module 20 are all positioned at all sides of station dial 13, along the direction of rotation of station dial 13, each spot welding tool 14 carrying the TCO device welded sequentially passes through internal resistance detection system 18, non-defective unit cutting module 19 and defective products cutting module 20. Internal resistance detection system 18 includes detection module and memory module, detection module detects for the internal resistance parameter of the TCO device that mobile welding extremely below completes, detected value is compared by detection module with the standard value himself preset, such as TCO device conformance with standard value, then detection module sends a signal to memory module, the spot welding tool 14 at this TCO device place is carried out label by memory module, and stores this label information; As TCO device does not meet standard value, equally, detection module sends a signal to memory module, the spot welding tool 14 at this non-compliant TCO device place is carried out label by memory module, and store, and this label information is different from the label information of spot welding tool 14 at TCO device place of conformance with standard value.
Above-mentioned non-defective unit cutting module 191 includes the first receiver module and non-defective unit blanking machine mechanical arm, defective products cutting module 192 includes the second receiver module and defective products blanking machine mechanical arm, the label information of its storage is sent respectively to the first receiver module and the second receiver module by above-mentioned memory module, the label information that non-defective unit blanking machine mechanical arm receives according to the first receiver module captures satisfactory TCO device, it is transported to non-defective unit TCO device storeroom, in like manner, the label information that defective products blanking machine mechanical arm receives according to the second receiver module captures undesirable TCO device, it is transported to defective products TCO device storeroom, thus picking out satisfactory TCO device products.
Automatization's spot-welding equipment of the present invention can realize the division of any station by station dial, for instance, it is possible to achieve freely dividing of 4,6,8,16 stations, than existing Cam splitter index dial, greatly strengthen the versatility of equipment platform; And automatization's spot-welding equipment production efficiency is high, laminating speed reaches 1000pcs/h, and only needs little manpower just can complete whole spot-welding technology, meanwhile, eliminates the personnel such as the feeding of front end, internal resistance detection, and overall efficiency is actual promotes about 400%.
Additionally, automatization's spot-welding equipment of the present invention solves the feeding problem of flat thin nickel sheet (such as 0.1mm), feeding speed reaches 2s/pcs, ensure that nickel sheet surface nondestructive is hindered simultaneously.
Finally, automatization's spot-welding equipment of the present invention have employed parallel method resistance-welding process, solves the drawback that the current universe point Welding method of crashing is brought, for instance nickel sheet is distorted because of unbalance stress.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when without departing substantially from the spirit of the present invention or basic feature, it is possible to realize the present invention in other specific forms. Therefore, no matter from which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the invention rather than described above limits, it is intended that all changes in the implication of the equivalency dropping on claim and scope included in the present invention. Any accompanying drawing labelling in claim should be considered as the claim that restriction is involved.
In addition, it is to be understood that, although this specification is been described by according to embodiment, but not each embodiment only comprises an independent technical scheme, this narrating mode of description is only for clarity sake, description should be made as a whole by those skilled in the art, and the technical scheme in each embodiment through appropriately combined, can also form other embodiments that it will be appreciated by those skilled in the art that.
Claims (2)
1. automatization's spot-welding equipment, it includes supporting framework, being supported in the gripper shoe supported on framework, it is characterised in that described automatization spot-welding equipment also includes:
Feeding system, described feeding system includes the first feeding module, the second feeding module and the 3rd feeding module; Described first feeding module includes base, is positioned at the upper flitch above described base and is arranged on the slide rail on described upper flitch; Described second feeding module includes the body of cylinder and is opened in the feeding port above described body, and described 3rd feeding module supports framework for axis of symmetry with one article, is distributed axisymmetricly with described second feeding module;
Feeder mechanical arm, it is arranged at the top of described feeding system;
Station dial and some spot welding tools, described some spot welding tools are arranged on described station dial, spot welding tool includes pedestal, puts welding stage and connects described pedestal and the support bar of described some welding stage, described some welding stage is provided with and the working groove of electronic device mating shapes to be welded;
Spot welding tool detection module, it includes bracing frame and support frame as described above cantilever connected vertically and the detection head being connected on described cantilever, described spot welding tool detection module is positioned at the side of described station dial, direction of rotation along described station dial, described some spot welding tools first pass around described spot welding tool detection module, then through described feeder mechanical arm;
Automatic spot module, it is positioned at the top of spot welding tool, and it includes cabinet and the plumb joint being connected with described cabinet;
Blanking system, it is arranged at all sides of station dial;
Internal resistance detection system, it includes detection module and memory module, described blanking system includes non-defective unit cutting module and defective products cutting module, described non-defective unit cutting module includes the first receiver module and non-defective unit blanking machine mechanical arm, described defective products cutting module includes the second receiver module and defective products blanking machine mechanical arm, described internal resistance detection system, non-defective unit cutting module and defective products cutting module are positioned at all sides of described station dial, along the direction of rotation of described station dial, described some spot welding tools sequentially pass through described internal resistance detection system and blanking system again.
2. automatization according to claim 1 spot-welding equipment, it is characterised in that described electronic device is TCO device.
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CN206717255U (en) * | 2016-11-01 | 2017-12-08 | 深圳市三一联光智能设备股份有限公司 | Sealing cap welding equipment |
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CN115138938B (en) * | 2022-09-05 | 2022-12-23 | 江苏华频电子科技有限公司 | Conveying device for cleaning circuit board of angle grinder and working method thereof |
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