CN103357953B - The online follow-up cutting device of column - Google Patents
The online follow-up cutting device of column Download PDFInfo
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- CN103357953B CN103357953B CN201310322379.3A CN201310322379A CN103357953B CN 103357953 B CN103357953 B CN 103357953B CN 201310322379 A CN201310322379 A CN 201310322379A CN 103357953 B CN103357953 B CN 103357953B
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Abstract
本发明的目的是提供一种生产效率高,加工成本低,可在线完成对运动的西格玛立柱进行随动切割的立柱在线随动切割装置。其机座通过导向装置安装在底座上,机座可在调速驱动装置的驱动下沿左右水平方向运动,机座的上端面的后侧安装有锯片驱动电机,锯片驱动电机的电机轴上套装有主动带轮,主动带轮上方设有从动带轮,主动带轮通过带传动与从动带轮传动相连,从动带轮套装在锯片轴的一端,锯片轴另一端安装有圆锯片,锯片轴中部设有锯片轴承座,锯片轴承座与摆臂的中部或外端固定相连,摆臂的里端通过摆臂转销轴安装在机座上,摆臂的外端与驱动气缸的活塞杆铰接相连,驱动气缸的缸体的底座与机座的上端面的前侧或外侧铰接相连。
The object of the present invention is to provide a column online follow-up cutting device which has high production efficiency and low processing cost, and can complete online follow-up cutting of the moving Sigma column. The machine base is installed on the base through the guide device, and the machine base can move along the left and right horizontal direction under the drive of the speed-regulating drive device. The upper sleeve is equipped with a driving pulley, and a driven pulley is arranged above the driving pulley. The driving pulley is connected with the driven pulley through a belt drive. The driven pulley is set on one end of the saw blade shaft, and the other end of the saw blade shaft is installed. There is a circular saw blade, the middle part of the saw blade shaft is provided with a saw blade bearing seat, the saw blade bearing seat is fixedly connected with the middle part or the outer end of the swing arm, the inner end of the swing arm is installed on the machine base through the swing arm pivot shaft, the swing arm The outer end of the drive cylinder is hingedly connected with the piston rod of the drive cylinder, and the base of the cylinder body of the drive cylinder is hingedly connected with the front side or the outside of the upper end surface of the machine base.
Description
技术领域technical field
本发明涉及一种立柱在线随动切割装置。The invention relates to an online follow-up cutting device for a column.
背景技术Background technique
现有的西格玛立柱的生产工艺,都是在将立柱冷弯成型后使用模具切断,在切断西格玛立柱时,都是通过液压或气压控制进行的,由于依靠冲击剪切,瞬间冲击力大,需要让西格玛立柱从运动状态转为静止状态才能进行,由此导致生产效率大为降低。The existing production process of the Sigma column is to use the mold to cut the column after it is cold-formed. When cutting the Sigma column, it is all controlled by hydraulic pressure or air pressure. Due to the impact shearing, the instantaneous impact force is large, and it is necessary to It takes the Sigma column to go from a moving state to a static state, resulting in a significant reduction in production efficiency.
发明内容Contents of the invention
为解决上述技术问题,本发明提供一种生产效率高,加工成本低,可在线完成对运动的西格玛立柱进行随动切割的立柱在线随动切割装置。In order to solve the above technical problems, the present invention provides an on-line follow-up column cutting device with high production efficiency and low processing cost, which can complete the follow-up cutting of the moving Sigma column online.
本发明的立柱在线随动切割装置,包括底座和机座,机座通过导向装置安装在底座上,机座可在调速驱动装置的驱动下沿左右水平方向运动,机座的上端面的后侧安装有锯片驱动电机,锯片驱动电机的电机轴上套装有主动带轮,主动带轮的上方设有从动带轮,主动带轮通过带传动与从动带轮传动相连,从动带轮套装在锯片轴的一端,锯片轴的另一端安装有圆锯片,圆锯片的外侧设有保护罩,锯片轴的中部设有锯片轴承座,锯片轴承座与摆臂的中部或外端固定相连,摆臂朝前、朝上伸出,摆臂的里端通过摆臂转销轴安装在机座上,摆臂转销轴的轴线位于左右水平方向,摆臂的外端与驱动气缸的活塞杆铰接相连,驱动气缸的缸体的底座与所述机座的上端面的前侧或外侧铰接相连,机座的上方与圆锯片的下方之间设有可让立柱沿左右水平方向通过的滚道,滚道的附近设有测速装置,测速装置可测量立柱的运动速度,测速装置与电气控制装置电连接,电气控制装置可通过调速驱动装置让所述机座与立柱的运动速度保持同步运动。The column online follow-up cutting device of the present invention includes a base and a machine base. The machine base is installed on the base through a guide device. The machine base can move in the left and right horizontal directions driven by the speed regulating drive device. The saw blade driving motor is installed on the side, and the motor shaft of the saw blade driving motor is equipped with a driving pulley, and a driven pulley is arranged above the driving pulley, and the driving pulley is connected with the driven pulley through a belt transmission. The belt wheel is set on one end of the saw blade shaft, and the other end of the saw blade shaft is equipped with a circular saw blade. The middle part or outer end of the arm is fixedly connected, the swing arm protrudes forward and upward, the inner end of the swing arm is installed on the machine base through the swing arm pivot shaft, the axis of the swing arm pivot shaft is located in the left and right horizontal direction, the swing arm The outer end of the drive cylinder is hingedly connected with the piston rod of the drive cylinder, and the base of the cylinder body of the drive cylinder is hingedly connected with the front side or the outside of the upper end surface of the machine base. The raceway that allows the column to pass along the left and right horizontal directions is equipped with a speed measuring device near the raceway. The speed measuring device can measure the movement speed of the column. The speed measuring device is electrically connected with the electrical control device. The machine base and the movement speed of the column keep synchronous movement.
本发明的立柱在线随动切割装置,其中所述调速驱动装置包括位于所述机座的下端面上沿左右水平方向固定有齿条,齿条与驱动齿轮相啮合,驱动齿轮固定安装在驱动轴上,驱动轴的轴线位于前后水平方向,驱动轴采用驱动轴承座安装在所述底座上,驱动轴的一端与减速机的动力输出轴传动相连,减速机的动力输入轴与可调速电机的电机轴传动相连。In the column online follow-up cutting device of the present invention, the speed-regulating driving device includes a rack fixed on the lower end surface of the machine base along the left and right horizontal directions, the rack meshes with the driving gear, and the driving gear is fixedly installed on the driving gear. On the shaft, the axis of the drive shaft is located in the front and rear horizontal direction, and the drive shaft is installed on the base using a drive bearing seat. One end of the drive shaft is connected to the power output shaft of the reducer, and the power input shaft of the reducer is connected to the adjustable speed motor. connected to the motor shaft drive.
本发明的立柱在线随动切割装置,其中所述导向装置包括位于所述底座上部前、后两侧的一对导轨,两个导轨沿左右水平方向设置,两个导轨的轴线相互平行,所述机座位于导轨的上方,机座的前、后两侧分别采用多个转轮或滑块安放在对应的导轨上。In the column online follow-up cutting device of the present invention, the guide device includes a pair of guide rails located on the front and rear sides of the upper part of the base, the two guide rails are arranged along the left and right horizontal directions, and the axes of the two guide rails are parallel to each other. The base is located above the guide rails, and the front and rear sides of the base are respectively placed on the corresponding guide rails with a plurality of runners or sliders.
本发明的立柱在线随动切割装置,其中所述导轨的横截面为圆形,每个导轨的底端分别固定在一个导向板上的半圆弧型的凹槽内,每个导向板分别沿左右水平方向固定在所述底座上,每个导向板外侧的下方分别设有多个导向滚轮,每个导向滚轮的圆周面与导向板的下表面相配合,每个导向滚轮分别通过转轴能转动地安装在立板的下部,立板的顶端与所述机座固定相连。In the column online follow-up cutting device of the present invention, the cross-section of the guide rail is circular, and the bottom end of each guide rail is respectively fixed in a semicircular groove on a guide plate, and each guide plate is respectively along the The left and right horizontal directions are fixed on the base, and a plurality of guide rollers are respectively arranged on the outside of each guide plate. The circumferential surface of each guide roller matches the lower surface of the guide plate. It is installed on the lower part of the vertical board, and the top of the vertical board is fixedly connected with the said machine base.
本发明的立柱在线随动切割装置,其中所述驱动轴的一端与所述减速机的动力输出轴通过万向节轴传动相连。In the column online follow-up cutting device of the present invention, one end of the drive shaft is connected to the power output shaft of the reducer through a universal joint shaft transmission.
与现有技术相比,本发明的立柱在线随动切割装置在使用时,由锯片驱动电机通过带传动带动圆锯片的高速运转,等待立柱的到来,当立柱运动过来后,调速驱动装置让机座在切割位置随着立柱运动,然后驱动气缸的活塞杆向下拉摆臂的外端,让摆臂向下摆动,摆臂会带着锯片轴和锯片轴承座一起向下运动,在驱动气缸的活塞杆拉力作用下,让圆锯片稳步向下旋转切割立柱,切断立柱后,驱动气缸的活塞杆推动摆臂抬起摆臂的外端,完成对立柱的切割,然后调速驱动装置让机座反方向运动,迅速将圆锯片送回原位,等待下一个需要切割的立柱的到来。由于不用让立柱停下来等待切割,因此,本发明的立柱在线随动切割装置具有生产效率高,加工成本低,可在线完成对运动的西格玛立柱进行随动切割的特点,进而可产生较高的经济效益。Compared with the prior art, when the column online follow-up cutting device of the present invention is in use, the saw blade drive motor drives the circular saw blade to run at high speed through the belt transmission, waiting for the arrival of the column, and when the column moves over, the speed-adjusting drive The device makes the machine base move with the column at the cutting position, and then drives the piston rod of the cylinder to pull the outer end of the swing arm downward, so that the swing arm swings downward, and the swing arm will move downward with the saw blade shaft and the saw blade bearing seat , under the pulling force of the piston rod of the drive cylinder, let the circular saw blade rotate steadily downward to cut the column. After cutting the column, the piston rod of the drive cylinder pushes the swing arm to lift the outer end of the swing arm to complete the cutting of the column, and then adjust The high-speed driving device makes the machine base move in the opposite direction, and quickly returns the circular saw blade to its original position, waiting for the arrival of the next column to be cut. Because there is no need to stop the column to wait for cutting, the online follow-up cutting device for the column of the present invention has the characteristics of high production efficiency, low processing cost, and can complete the follow-up cutting of the moving Sigma column online, thereby producing higher economic benefits.
下面结合附图对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
附图说明Description of drawings
图1为本发明的立柱在线随动切割装置的主视图;Fig. 1 is the front view of the column online follow-up cutting device of the present invention;
图2为图1的侧视图;Fig. 2 is the side view of Fig. 1;
图3为图2的局部放大图。FIG. 3 is a partially enlarged view of FIG. 2 .
具体实施方式Detailed ways
如图1、图2和图3所示,本发明的立柱(∑立柱)在线飞锯随动切割装置,包括底座1和机座3,机座3通过导向装置安装在底座1上,机座3可在调速驱动装置的驱动下沿左右水平方向运动,机座3的上端面的后侧安装有锯片驱动电机11,锯片驱动电机11的电机轴上套装有主动带轮,主动带轮的上方设有从动带轮14,主动带轮通过带传动13与从动带轮14传动相连,从动带轮14套装在锯片轴15的一端,锯片轴15的另一端安装有圆锯片16,圆锯片16的外侧设有保护罩17,锯片轴15的中部设有锯片轴承座18,锯片轴承座18与摆臂19的中部或外端固定相连,摆臂19朝前、朝上伸出,摆臂19的里端通过摆臂转销轴安装在机座3上,摆臂转销轴的轴线位于左右水平方向,摆臂19的外端与驱动气缸20的活塞杆铰接相连,驱动气缸20的缸体的底座与机座3的上端面的前侧或外侧铰接相连,机座3的上方与圆锯片16的下方之间设有可让立柱21沿左右水平方向通过的滚道22,滚道22的附近设有测速装置27,测速装置27可测量立柱21的运动速度,测速装置27与电气控制装置电连接,电气控制装置可通过调速驱动装置的可调速电机10让机座3与立柱21的运动速度保持同步运动。As shown in Fig. 1, Fig. 2 and Fig. 3, the column (∑ column) online flying saw follow-up cutting device of the present invention comprises a base 1 and a support 3, the support 3 is installed on the base 1 through a guide device, and the support 3 can move along the left and right horizontal direction under the drive of the speed-regulating drive device. The rear side of the upper end surface of the base 3 is equipped with a saw blade drive motor 11, and the motor shaft of the saw blade drive motor 11 is equipped with a driving pulley. The top of the wheel is provided with a driven pulley 14, the driving pulley is connected with the driven pulley 14 through a belt drive 13, the driven pulley 14 is sleeved on one end of the saw blade shaft 15, and the other end of the saw blade shaft 15 is equipped with Circular saw blade 16, the outer side of circular saw blade 16 is provided with protective cover 17, and the middle part of saw blade shaft 15 is provided with saw blade bearing seat 18, and saw blade bearing seat 18 is fixedly connected with the middle part or the outer end of swing arm 19, and swing arm 19 stretches forward and upwards, and the inner end of the swing arm 19 is installed on the support 3 by the swing arm pivot, the axis of the swing arm pivot is positioned at the left and right horizontal direction, and the outer end of the swing arm 19 is connected to the drive cylinder 20 The piston rod is hingedly connected, the base of the cylinder body of the driving cylinder 20 is hingedly connected with the front side or the outer side of the upper end surface of the machine base 3, and a vertical column 21 is provided between the top of the machine base 3 and the bottom of the circular saw blade 16 to allow the The raceway 22 passing through the horizontal direction on the left and right is provided with a speed measuring device 27 near the raceway 22. The speed measuring device 27 can measure the movement speed of the column 21. The speed measuring device 27 is electrically connected with the electric control device. The adjustable speed motor 10 allows the base 3 and the movement speed of the column 21 to keep moving synchronously.
调速驱动装置包括位于机座3的下端面上沿左右水平方向固定有齿条5,齿条5与驱动齿轮6相啮合,驱动齿轮6固定安装在驱动轴7上,驱动轴7的轴线位于前后水平方向,驱动轴7采用驱动轴承座8安装在底座1上,驱动轴7的一端与减速机9的动力输出轴传动相连,减速机9的动力输入轴与可调速电机10的电机轴传动相连。The speed-regulating driving device includes a rack 5 fixed on the lower end surface of the base 3 along the left and right horizontal direction, the rack 5 meshes with the driving gear 6, the driving gear 6 is fixedly installed on the driving shaft 7, and the axis of the driving shaft 7 is located at In the front and rear horizontal direction, the drive shaft 7 is installed on the base 1 by the drive bearing seat 8, one end of the drive shaft 7 is connected to the power output shaft of the reducer 9, and the power input shaft of the reducer 9 is connected to the motor shaft of the adjustable speed motor 10 The transmission is connected.
导向装置包括位于底座1上部前、后两侧的一对导轨2,两个导轨2沿左右水平方向设置,两个导轨2的轴线相互平行,机座3位于导轨2的上方,机座3的前、后两侧分别采用多个转轮4或滑块安放在对应的导轨2上。The guiding device includes a pair of guide rails 2 located on the front and rear sides of the upper part of the base 1. The two guide rails 2 are arranged along the left and right horizontal directions. The axes of the two guide rails 2 are parallel to each other. A plurality of runners 4 or sliders are respectively used on the front and rear sides to be placed on the corresponding guide rails 2 .
作为发明的改进,上述导轨2的横截面为圆形,每个导轨2的底端分别固定在一个导向板23上的半圆弧型的凹槽内,每个导向板23分别沿左右水平方向固定在底座1上,每个导向板23外侧的下方分别设有多个导向滚轮26,每个导向滚轮26的圆周面与导向板23的下表面相配合,每个导向滚轮26分别通过转轴能转动地安装在立板24的下部,立板24的顶端与机座3固定相连。As an improvement of the invention, the cross section of the above-mentioned guide rail 2 is circular, and the bottom end of each guide rail 2 is respectively fixed in a semicircular groove on a guide plate 23, and each guide plate 23 is respectively along the left and right horizontal directions. Be fixed on the base 1, the bottom of each guide plate 23 outsides is provided with a plurality of guide rollers 26 respectively, the circumferential surface of each guide roller 26 cooperates with the lower surface of guide plate 23, and each guide roller 26 can pass through the rotating shaft respectively. It is rotatably installed on the bottom of the vertical plate 24, and the top of the vertical plate 24 is fixedly connected with the machine base 3.
作为发明的进一步改进,上述驱动轴7的一端与减速机9的动力输出轴通过万向节轴传动相连。As a further improvement of the invention, one end of the drive shaft 7 is connected to the power output shaft of the reducer 9 through a universal joint shaft transmission.
本发明的立柱(∑立柱)在线飞锯随动切割装置在使用时,由锯片驱动电机11(异步交流电机)通过带传动13(三角皮带)带动圆锯片16(金属锯片)的高速运转,等待∑型立柱21的到来,当∑型立柱21运动过来后,调速驱动装置让机座3在切割位置随着∑型立柱21运动,然后驱动气缸20的活塞杆向下拉摆臂19的外端,让摆臂19向下摆动,摆臂19会带着锯片轴15和锯片轴承座18一起向下运动,在驱动气缸20的活塞杆拉力作用下,让圆锯片16(金属锯片)稳步向下旋转切割∑型的立柱21,切断∑型的立柱21后,驱动气缸20的活塞杆推动摆臂19抬起摆臂19的外端,完成对西格玛型的立柱的切割,然后调速驱动装置让机座3反方向运动,迅速将机座3、圆锯片16等送回原位,等待下一个∑型立柱21的到来。由于不用让∑型立柱21停下来等待切割,因此,本发明的立柱在线随动切割装置具有生产效率高,加工成本低,可在线完成对运动的西格玛立柱进行随动切割的特点。When the column (∑ column) online flying saw follow-up cutting device of the present invention is in use, the saw blade drive motor 11 (asynchronous AC motor) drives the circular saw blade 16 (metal saw blade) at a high speed through the belt drive 13 (triangular belt). Running, waiting for the arrival of the Σ-shaped column 21, when the Σ-shaped column 21 moves, the speed-adjusting driving device makes the base 3 move with the Σ-shaped column 21 at the cutting position, and then drives the piston rod of the cylinder 20 to pull the swing arm 19 downward The outer end of the swing arm 19 is allowed to swing downward, and the swing arm 19 will move downward together with the saw blade shaft 15 and the saw blade bearing seat 18. Under the pulling force of the piston rod of the drive cylinder 20, the circular saw blade 16 ( metal saw blade) rotates steadily downwards to cut the Σ-shaped column 21, after cutting the Σ-shaped column 21, the piston rod of the drive cylinder 20 pushes the swing arm 19 to lift the outer end of the swing arm 19, and completes the cutting of the sigma-shaped column , then the speed-adjusting driving device allows the base 3 to move in the opposite direction, and the base 3, the circular saw blade 16, etc. are sent back to the original position quickly, waiting for the arrival of the next Σ-shaped column 21. Because there is no need to stop the Σ-shaped column 21 to wait for cutting, the online follow-up cutting device for the column of the present invention has the characteristics of high production efficiency, low processing cost, and can complete the follow-up cutting of the moving Sigma column online.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.
Claims (4)
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CN201310322379.3A CN103357953B (en) | 2013-07-30 | 2013-07-30 | The online follow-up cutting device of column |
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CN106346077A (en) * | 2016-09-27 | 2017-01-25 | 翟秋朗 | Cutting machine adopting swinging feeding |
CN110587806B (en) * | 2019-08-31 | 2023-11-21 | 杭州春风机械工程股份有限公司 | Pinch roller driving device for swing arm type lining machine and working method thereof |
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US5063798A (en) * | 1989-02-23 | 1991-11-12 | Nisshin Steel Co., Ltd. | Running circular pipe cutting device |
CN2784119Y (en) * | 2004-10-28 | 2006-05-31 | 许震威 | Lap type flying saw machine |
CN2820400Y (en) * | 2005-09-19 | 2006-09-27 | 洛阳市双勇机器制造有限公司 | Follower flying saw machine |
CN200957477Y (en) * | 2006-09-01 | 2007-10-10 | 邓耀扬 | Mono-saw milling welding-pipe saw fly |
CN102825334A (en) * | 2012-09-13 | 2012-12-19 | 江苏省南扬机械制造有限公司 | Automatic cutting saw |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US5063798A (en) * | 1989-02-23 | 1991-11-12 | Nisshin Steel Co., Ltd. | Running circular pipe cutting device |
CN2784119Y (en) * | 2004-10-28 | 2006-05-31 | 许震威 | Lap type flying saw machine |
CN2820400Y (en) * | 2005-09-19 | 2006-09-27 | 洛阳市双勇机器制造有限公司 | Follower flying saw machine |
CN200957477Y (en) * | 2006-09-01 | 2007-10-10 | 邓耀扬 | Mono-saw milling welding-pipe saw fly |
CN102825334A (en) * | 2012-09-13 | 2012-12-19 | 江苏省南扬机械制造有限公司 | Automatic cutting saw |
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