CN103357770B - Expansion head assembly - Google Patents
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- CN103357770B CN103357770B CN201310300851.3A CN201310300851A CN103357770B CN 103357770 B CN103357770 B CN 103357770B CN 201310300851 A CN201310300851 A CN 201310300851A CN 103357770 B CN103357770 B CN 103357770B
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- 238000003780 insertion Methods 0.000 claims abstract description 44
- 230000037431 insertion Effects 0.000 claims abstract description 44
- 230000002093 peripheral effect Effects 0.000 claims abstract description 23
- 238000001125 extrusion Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本发明涉及一种胀头组件,其包括胀头固定轴和胀球,胀球通过由胀套和胀头销组成的锁合结构安装在胀头固定轴上,胀套中空且具有沿其轴向开设有贯通其周壁的剖沟的插入端;胀头固定轴具有轴向中心孔,中心孔内周壁和弹性片外壁设置有第一卡扣结构,插入端插入中心孔中通过第一卡扣结构将胀套安装在胀头固定轴上;胀头销具有胀头销帽及胀头销本体,胀头销本体靠端部的周壁和弹性片靠端部内周壁上设置有第二卡扣结构,胀头销本体穿过胀球通孔通过第二卡扣结构将胀球安装于胀头固定轴上。本发明利用胀套插入端具备可径向形变能力及卡扣结构可方便地将胀球安装在胀头固定轴上,提供一种区别于目前的胀球和胀杆的连接结构,结构简单。
The present invention relates to an expansion head assembly, which includes an expansion head fixed shaft and an expansion ball. The expansion ball is installed on the expansion head fixed shaft through a locking structure composed of an expansion sleeve and an expansion head pin. The expansion sleeve is hollow and has an insertion end with a groove extending through its peripheral wall along its axial direction. The expansion head fixed shaft has an axial center hole. The inner peripheral wall of the center hole and the outer wall of the elastic sheet are provided with a first snap-fit structure. The insertion end is inserted into the center hole to install the expansion sleeve on the expansion head fixed shaft through the first snap-fit structure. The expansion head pin has an expansion head pin cap and an expansion head pin body. The peripheral wall of the expansion head pin body near the end and the inner peripheral wall of the elastic sheet near the end are provided with a second snap-fit structure. The expansion head pin body passes through the expansion ball through-hole to install the expansion ball on the expansion head fixed shaft through the second snap-fit structure. The present invention utilizes the expansion sleeve insertion end with radial deformation capability and the snap-fit structure to conveniently install the expansion ball on the expansion head fixed shaft, providing a connection structure that is different from the current expansion ball and expansion rod, and has a simple structure.
Description
(一)技术领域 (1) Technical field
本发明涉及一种胀头组件。 The invention relates to an expanding head assembly.
(二)背景技术 (2) Background technology
胀管过程是通过外力的作用将胀管工具往铜管内部挤压以扩大钢管直径的过程,而胀管工具一般由胀杆及安装在胀杆上且直径大于钢管内径的胀球组成,胀杆与胀球的连接方式目前有两种,一种是焊接,但焊接不利于胀球的更换,因为在胀不同直径型号规格的管子时需要更换不同型号的胀球,或在使用过程中胀球易受损而需要更换。另一种是如在ZL2010102210735中所述的,采用螺纹结构进行连接从而实现胀球更换,文中描述胀头包括胀尖和套装在胀尖上的胀头圈(即胀球),胀尖与前连接杆采用螺纹连接。 The tube expansion process is a process in which the tube expansion tool is squeezed into the copper tube by an external force to expand the diameter of the steel tube. The tube expansion tool is generally composed of an expansion rod and an expansion ball installed on the expansion rod with a diameter larger than the inner diameter of the steel pipe. There are currently two ways to connect the rod and the expansion ball, one is welding, but welding is not conducive to the replacement of the expansion ball, because it is necessary to replace different types of expansion balls when expanding pipes with different diameters and specifications, or to expand during use. The ball is easily damaged and needs to be replaced. The other is as described in ZL2010102210735, which uses a threaded structure to connect to realize the replacement of the expanding ball. It is described in the text that the expanding head includes the expanding tip and the expanding ring (that is, the expanding ball) set on the expanding tip. The expanding tip and the front The connecting rods are threaded.
但螺纹结构连接方式也存在不足,因为胀管过程中所产生的轴向力均由螺纹结构承担,尤其对于胀杆直径尺寸较小的,其螺纹结构易受损,会造成胀球与胀杆的中心轴不对中或螺纹结构失效而滑丝,影响胀管的效果或损坏胀管工具。 However, there are also shortcomings in the threaded structure connection method, because the axial force generated during the expansion process is borne by the threaded structure, especially for the expansion rod with a small diameter, the thread structure is easily damaged, which will cause the expansion of the ball and the expansion rod. The central axis of the tube is not aligned or the thread structure fails and the thread slips, which affects the effect of tube expansion or damages the tube expansion tool.
(三)发明内容 (3) Contents of the invention
本发明的目的在于提供一种胀头组件,使胀球与胀杆的连接方式区别于上述两种结构,且结构简单易安装。 The purpose of the present invention is to provide an expansion head assembly, which makes the connection mode of the expansion ball and the expansion rod different from the above two structures, and the structure is simple and easy to install.
为实现上述目的,本发明采用以下技术方案: To achieve the above object, the present invention adopts the following technical solutions:
一种胀头组件,包括胀头固定轴和胀球,胀球其中部设有胀球通孔,其特征在于:胀球通过锁合结构安装在胀头固定轴上,所述锁合结构包括胀套 和胀头销;所述胀套为中空圆筒形结构且具有插入端,插入端沿其轴向开设有贯通其周壁的剖沟,剖沟将插入端分成若干周向排列的可径向形变的弹性片;所述胀头固定轴一端设有轴向的中心孔,所述中心孔内周壁和弹性片外壁设置有相对应的第一卡扣结构,所述插入端插入所述中心孔中并通过第一卡扣结构将胀套安装在胀头固定轴上;所述胀头销具有胀头销帽及与胀头销帽相连的胀头销本体,胀头销本体靠端部的周壁和弹性片靠端部的内周壁上设置有相对应的第二卡扣结构,胀头销本体穿过胀球通孔后通过第二卡扣结构将胀球安装于胀头固定轴上,胀头销帽顶抵胀球的前端面。 An expansion head assembly, including an expansion head fixing shaft and an expansion ball, the center of the expansion ball is provided with an expansion ball through hole, characterized in that the expansion ball is installed on the expansion head fixing shaft through a locking structure, and the locking structure includes Expansion sleeve and expansion head pin; the expansion sleeve is a hollow cylindrical structure and has an insertion end. The insertion end is provided with a slit through its peripheral wall along its axial direction. The slit divides the insertion end into a number of radially arranged Elastic sheet deformed in the direction; one end of the expansion head fixing shaft is provided with an axial central hole, and the inner peripheral wall of the central hole and the outer wall of the elastic sheet are provided with a corresponding first buckle structure, and the insertion end is inserted into the center The expansion sleeve is installed on the fixed shaft of the expansion head through the first buckle structure; the expansion pin has an expansion pin cap and an expansion pin body connected with the expansion pin cap, and the expansion pin body is near the end The surrounding wall and the inner peripheral wall near the end of the elastic sheet are provided with a corresponding second buckle structure. After the expansion head pin body passes through the through hole of the expansion ball, the expansion ball is installed on the expansion head fixed shaft through the second buckle structure. , the expansion head pin cap bears against the front end of the expansion ball.
本发明利用卡扣结构和胀套的插入端具备可径向形变能力可方便地将胀球安装在胀头固定轴上,提供一种区别于目前存在的胀球和胀头固定轴(也可为胀杆)连接结构,结构简单。 The present invention utilizes the buckle structure and the radial deformability of the insertion end of the expansion sleeve to conveniently install the expansion ball on the expansion head fixing shaft, and provides a method that is different from the currently existing expansion balls and expansion head fixing shafts (also available) It is an expansion rod) connection structure, and the structure is simple.
本发明可通过如下方案进行改进: The present invention can be improved by following scheme:
所述第一卡扣结构包括第一滑槽环和第一止动凸起环,所述第一滑槽环周向设置于所述弹性片外壁靠端部处,第一止动凸起环周向设置于所述中心孔孔壁上,第一止动凸起环可卡入所述第一滑槽环内,第一止动凸起环靠中心孔口一边设有倾斜的第一导引部。胀套插入端的端部先经过第一止动凸起环区域时,插入端由于弹性片受第一止动凸起环的挤压作用径向向内收缩而顺利通过该第一止动凸起环区域,当经过该区域后,由弹性片的自身弹性作用回复至原始状态,便可通过第一滑槽环和第一止动凸起环的卡合将胀套安装在胀头固定轴上。其中设置第一导引部可使胀套的插入端更方便地通过第一止动凸起环区域。 The first buckle structure includes a first chute ring and a first stop protrusion ring, the first chute ring is circumferentially arranged at the end of the outer wall of the elastic sheet, and the first stop protrusion ring Circumferentially arranged on the wall of the central hole, the first stop protrusion ring can be snapped into the first chute ring, and the first stop protrusion ring is provided with an inclined first guide on one side of the central hole. lead department. When the end of the insertion end of the expansion sleeve first passes through the area of the first stop protrusion ring, the insertion end smoothly passes through the first stop protrusion due to the radial inward contraction of the elastic piece by the extrusion of the first stop protrusion ring Ring area, after passing through this area, the self-elasticity of the elastic piece returns to the original state, and the expansion sleeve can be installed on the expansion head fixed shaft through the engagement of the first chute ring and the first stopper ring . Wherein the provision of the first guide part can make the insertion end of the expansion sleeve pass through the first stop protrusion ring area more conveniently.
所述胀套插入端外壁端部设有倾斜的第二导引部。设置第二导引部也可 方便胀套插入端更方便地进入胀头固定轴的中心孔中。 The end of the outer wall of the insertion end of the expansion sleeve is provided with an inclined second guide portion. Setting the second guide part can also facilitate the insertion end of the expansion sleeve to more easily enter the central hole of the expansion head fixed shaft.
所述第一滑槽环将胀套的插入端分隔成远离端部的第一环形凸起及位于端部的第二环形凸起,所述第一环形凸起的外周面与所述中心孔内壁面贴合。通过第一环形凸起的外周面与所述中心孔内壁面贴合使胀套与胀头固定轴同轴。 The first chute ring separates the insertion end of the expansion sleeve into a first annular protrusion away from the end and a second annular protrusion located at the end, the outer peripheral surface of the first annular protrusion is in contact with the central hole Inner wall fit. The expansion sleeve is coaxial with the expansion head fixing shaft through the fit between the outer peripheral surface of the first annular protrusion and the inner wall surface of the central hole.
所述第二卡扣结构包括第二滑槽环和第二止动凸起环,第二滑槽环周向设置于所述胀头销本体靠端部处,第二止动凸起环周向设置于所述胀套插入端内壁靠端部处,第二止动凸起环可卡入所述第二滑槽环内。胀头销本体进入胀套过程中,先依靠胀头销本体将插入端的弹性片径向向外撑开以方便其进入,当第二止动凸起环卡进所述第二滑槽环,弹性片由自身弹性作用回复至原始状态,胀头销本体便在轴向上被限定下来,与此同时,由于第二止动凸起环卡进所述第二滑槽环导致弹性片不能在径向向内发生弹性形变,故此胀套也无法在胀头销本体脱离之前与胀头固定轴脱离。 The second buckle structure includes a second chute ring and a second stop protrusion ring, the second chute ring is circumferentially arranged at the end of the expander pin body, and the second stop protrusion ring is It is arranged near the end of the inner wall of the expansion sleeve insertion end, and the second stop protrusion ring can be snapped into the second slide groove ring. When the expansion pin body enters the expansion sleeve, first rely on the expansion pin body to stretch the elastic piece at the insertion end radially outward to facilitate its entry. When the second stopper ring snaps into the second chute ring, The elastic sheet returns to its original state by its own elastic action, and the body of the expanding head pin is limited in the axial direction. At the same time, the elastic sheet cannot Elastic deformation occurs radially inward, so the expansion sleeve cannot be disengaged from the expansion head fixing shaft before the expansion pin body is detached.
所述第二止动凸起环与第二滑槽环靠胀头销本体端部一侧之间设置有倾斜的第三导引部,且第二环形凸起的外周面与所述中心孔内壁面留有间隙,该间隙大于第二止动凸起环脱离第二滑槽环所需的径向距离,胀套与胀头销轴向上相背离时,胀头销本体通过所述第三导引部使弹性片径向向外弹性形变从而使胀头销克服第二卡扣结构作用脱离于胀套。通过设置第三导引部及间隙使弹性片发生形变从而使胀头销本体与胀套在轴向上分离,从而方便更换胀球。 An inclined third guide part is provided between the second stop protrusion ring and the second sliding groove ring near the end of the expansion pin body, and the outer peripheral surface of the second annular protrusion is in contact with the central hole. There is a gap on the inner wall surface, which is larger than the radial distance required for the second stopper ring to break away from the second chute ring. The three guide parts elastically deform the elastic sheet radially outward so that the expansion pin is detached from the expansion sleeve against the action of the second buckle structure. The elastic sheet is deformed by setting the third guide part and the gap so that the expansion pin body and the expansion sleeve are separated in the axial direction, thereby facilitating the replacement of the expansion ball.
所述胀套相对插入端的另一端与所述胀球间设置有供楔形的工具进入迫使胀头销与胀套在轴向上相背离的第一径向挤压导向部。楔形的工具进入第 一径向挤压导向部后其楔形结构可将用很小的径向力转化成很较大的轴向上挤压力,从而轻松地将胀头销本体与胀套在轴向上分离开来。 Between the other end of the expanding sleeve opposite to the inserting end and the expanding ball, there is a first radially extruded guiding portion for a wedge-shaped tool to enter to force the expanding pin and the expanding sleeve to move away from each other in the axial direction. After the wedge-shaped tool enters the first radial extrusion guide part, its wedge-shaped structure can convert a small radial force into a large axial extrusion force, so that the expansion pin body and the expansion sleeve can be easily connected axially separated.
所述胀套相对插入端的另一端设置有外直径大于所述中心孔直径而小于胀头固定轴外直径的胀套帽,所述第一径向挤压导向部设置于胀套帽及胀球之间。胀套设置有胀套帽方便胀套从中心孔中拔出。 The other end of the expansion sleeve opposite to the insertion end is provided with an expansion sleeve cap whose outer diameter is larger than the diameter of the central hole and smaller than the outer diameter of the fixed shaft of the expansion head, and the first radial extrusion guide part is arranged on the expansion sleeve cap and the expansion ball between. The expansion sleeve is provided with an expansion sleeve cap to facilitate the extraction of the expansion sleeve from the central hole.
所述胀头销帽与所述胀球间设置有供楔形的工具进入迫使胀头销与胀套在轴向上相背离的第二径向挤压导向部。楔形的工具进入第二径向挤压导向部后其楔形结构可将用很小的径向力转化成很较大的轴向上挤压力,从而轻松地将胀头销本体与胀套在轴向上分离开来。 A second radially extruded guide portion is provided between the expansion pin cap and the expansion ball, through which a wedge-shaped tool enters to force the expansion pin and the expansion sleeve to move away from each other in the axial direction. After the wedge-shaped tool enters the second radial extrusion guide part, its wedge-shaped structure can convert a small radial force into a large axial extrusion force, so that the expansion pin body and the expansion sleeve can be easily connected axially separated.
所述胀头销帽的前端为圆锥形的导向锥面,方便在胀管时胀头组件顺利进入铜管中进行胀管。 The front end of the expander pin cap is a conical guiding tapered surface, which is convenient for the expander assembly to smoothly enter the copper tube for tube expansion during tube expansion.
(四)附图说明 (4) Description of drawings
图1是本发明组装状态的示意图; Fig. 1 is the schematic diagram of the assembled state of the present invention;
图2是本发明分解状态的示意图; Fig. 2 is the schematic diagram of the decomposition state of the present invention;
图3是本发明的一个剖视图(该图中胀套不具有胀套帽); Fig. 3 is a sectional view of the present invention (expansion sleeve does not have expansion sleeve cap in this figure);
图4是本发明在胀管时进入铜管的一个剖视示意图; Fig. 4 is a schematic sectional view of the present invention entering the copper tube when expanding the tube;
图5是本发明在胀管后从铜管退出的一个剖视示意图; Fig. 5 is a schematic sectional view of the present invention withdrawing from the copper tube after expanding the tube;
图6是楔形的工具进入第一径向挤压导向部迫使胀头销与胀套在轴向上相背离、插入端发生径向向外弹性形变的剖视示意图; Fig. 6 is a cross-sectional schematic diagram of a wedge-shaped tool entering the first radial extrusion guide part to force the expansion pin and the expansion sleeve to deviate from each other in the axial direction, and the insertion end elastically deforms radially outward;
图7是楔形的工具进入第二径向挤压导向部迫使胀头销与胀套在轴向上相背离、插入端发生径向向外弹性形变的剖视示意图; Fig. 7 is a cross-sectional schematic diagram of a wedge-shaped tool entering the second radial extrusion guide part to force the expansion pin and the expansion sleeve to deviate from each other in the axial direction, and the insertion end elastically deforms radially outward;
图8是图5中A的放大示意图。 FIG. 8 is an enlarged schematic view of A in FIG. 5 .
附图标记说明: Explanation of reference signs:
10-胀头固定轴; 10- expansion head fixed shaft;
11-中心孔;11-10第一止动凸起环;11-11第一导引部;11-12第四导向部; 11-central hole; 11-10 the first stop raised ring; 11-11 the first guide part; 11-12 the fourth guide part;
20-胀球; 20-bulging ball;
21-胀球通孔;22-胀球的前端面; 21-expansion ball through hole; 22-expansion ball front end face;
30-胀套; 30-expansion sleeve;
31-插入端;31-1剖沟;31-2第一滑槽环;31-3第二导引部;31-4第一环形凸起;31-5第二环形凸起;31-6第二止动凸起环;31-6-1第三导引部; 31-insert end; 31-1 split groove; 31-2 first chute ring; 31-3 second guide part; 31-4 first annular protrusion; 31-5 second annular protrusion; 31-6 The second stop raised ring; 31-6-1 third guide;
32-胀套帽;32-1第一径向挤压导向部 32-Expansion sleeve cap; 32-1 The first radial extrusion guide part
40-胀头销 40-Expansion head pin
41-胀头销帽; 41-expansion head pin cap;
42-胀头销本体;42-1第二滑槽环; 42-expansion head pin body; 42-1 second chute ring;
50-楔形的工具。 50 - Wedge tool. the
(五)具体实施方式 (5) Specific implementation methods
如图1和图2所示的一种胀头组件,包括胀头固定轴10和胀球20,胀球20通过锁合结构安装在胀头固定轴10上,所述锁合结构包括胀套30和胀头销40。 An expansion head assembly as shown in Figures 1 and 2, includes an expansion head fixing shaft 10 and an expansion ball 20, the expansion ball 20 is installed on the expansion head fixing shaft 10 through a locking structure, and the locking structure includes an expansion sleeve 30 and expansion pin 40.
所述胀球20其中部设有胀球通孔21。 The center of the expansion ball 20 is provided with an expansion ball through hole 21 .
所述胀套30为中空圆筒形结构且具有插入端31,插入端31沿其轴向开设有贯通其周壁的剖沟31-1,剖沟31-1将插入端31分成若干周向排列的可径向形变的弹性片。 The expansion sleeve 30 is a hollow cylindrical structure and has an insertion end 31. The insertion end 31 is provided with a split groove 31-1 passing through its peripheral wall along its axial direction. The split groove 31-1 divides the insertion end 31 into several circumferentially arranged radially deformable elastic sheet.
所述胀头固定轴10一端设有轴向的中心孔11,所述中心孔11内周壁和弹 性片外壁设置有相对应的第一卡扣结构。 One end of the expansion head fixing shaft 10 is provided with an axial central hole 11, and the inner peripheral wall of the central hole 11 and the outer wall of the elastic sheet are provided with a corresponding first buckle structure.
所述胀头销40具有胀头销帽41及与胀头销帽41相连的胀头销本体42,胀头销本体42靠端部的周壁和弹性片靠端部的内周壁上设置有相对应的第二卡扣结构。 The expander pin 40 has an expander pin cap 41 and an expander pin body 42 connected to the expander pin cap 41, and the peripheral wall near the end of the expander pin body 42 and the inner peripheral wall near the end of the elastic sheet are provided with corresponding The corresponding second buckle structure.
所述插入端31先插入所述中心孔11中并通过第一卡扣结构将胀套30安装在胀头固定轴10上,然后胀头销本体42穿过胀球通孔21后通过第二卡扣结构将胀球20安装于胀头固定轴10上,胀头销帽41顶抵胀球的前端面22。 The insertion end 31 is first inserted into the central hole 11 and the expansion sleeve 30 is installed on the expansion head fixed shaft 10 through the first buckle structure, and then the expansion head pin body 42 passes through the expansion ball through hole 21 and passes through the second The buckle structure installs the expansion ball 20 on the fixed shaft 10 of the expansion head, and the expansion head pin cap 41 pushes against the front end surface 22 of the expansion ball.
本发明利用胀套的插入端具备可径向形变能力及卡扣结构可方便地将胀球安装在胀头固定轴上,区别于目前存在的胀球和胀杆的连接结构,且结构简单。 The invention utilizes the radial deformability of the insertion end of the expansion sleeve and the buckle structure to conveniently install the expansion ball on the fixed shaft of the expansion head, which is different from the existing connection structure of the expansion ball and the expansion rod, and has a simple structure.
下面结合附图3至附图8具体说明本胀头组件在结构上所做的进一步改进。 The further improvements made in the structure of the expander assembly will be described below in conjunction with accompanying drawings 3 to 8 .
所述第一卡扣结构包括第一滑槽环31-2和第一止动凸起环11-10,所述第一滑槽环31-2周向设置于所述弹性片外壁靠端部处,第一止动凸起环11-10周向设置于所述中心孔11孔壁上,第一止动凸起环11-10可卡入所述第一滑槽环31-2内,第一止动凸起环11-10靠中心孔11口一边设有倾斜的第一导引部11-11,当然,可将第一止动凸起环11-10设置于胀套30弹性片外壁靠端部处,而第一滑槽环31-2可设置于所述中心孔11孔壁,进行对调同样也实现同样的作用。胀套插入端的端部经过第一止动凸起环11-10区域时,插入端由于弹性片受第一止动凸起环11-10的挤压作用而径向向内收缩顺利通过该区域,当经过该区域后,弹性片由自身弹性作用回复至原始状态,便可通过第一滑槽环31-2和第一止动凸起环11-10的卡合将胀套安装在胀头固定轴上。其中设置第一导引部 11-11可使胀套30的插入端31更方便地通过第一止动凸起环11-10区域。 The first buckle structure includes a first chute ring 31-2 and a first stop protrusion ring 11-10, and the first chute ring 31-2 is circumferentially arranged at the end of the outer wall of the elastic sheet , the first stop protrusion ring 11-10 is circumferentially arranged on the wall of the central hole 11, and the first stop protrusion ring 11-10 can be snapped into the first chute ring 31-2, The first stop protruding ring 11-10 is provided with an inclined first guide part 11-11 on the side close to the opening of the central hole 11. Of course, the first stop protruding ring 11-10 can be arranged on the elastic sheet of the expansion sleeve 30 The outer wall is close to the end, and the first chute ring 31-2 can be arranged on the wall of the central hole 11, and the same effect can also be achieved by performing an exchange. When the end of the insertion end of the expansion sleeve passes through the area of the first stop protrusion ring 11-10, the insertion end shrinks radially inward due to the extrusion of the elastic piece by the first stop protrusion ring 11-10 and passes through this area smoothly , after passing through this area, the elastic sheet returns to its original state by its own elastic action, and the expansion sleeve can be installed on the expansion head through the engagement of the first chute ring 31-2 and the first stop protrusion ring 11-10 fixed on the shaft. Wherein the first guide portion 11-11 is provided so that the insertion end 31 of the expansion sleeve 30 can pass through the first stop protrusion ring 11-10 area more conveniently.
所述胀套30插入端31外壁端部设有倾斜的第二导引部31-3。设置第二导引部31-3也可方便胀套30插入端31更方便地进入胀头固定轴的中心孔中。 The end of the outer wall of the insertion end 31 of the expansion sleeve 30 is provided with an inclined second guide portion 31-3. The provision of the second guide portion 31 - 3 can also facilitate the insertion end 31 of the expansion sleeve 30 to enter into the central hole of the fixed shaft of the expansion head more conveniently.
所述第一滑槽环31-2将胀套30的插入端31分隔成远离端部的第一环形凸起31-4及位于端部的第二环形凸起31-5,所述第一环形凸起31-4的外周面与所述中心孔11内壁面贴合。通过第一环形凸起31-4的外周面与所述中心孔11内壁面贴合使胀套与胀头固定轴同轴。 The first chute ring 31-2 separates the insertion end 31 of the expansion sleeve 30 into a first annular protrusion 31-4 away from the end and a second annular protrusion 31-5 located at the end. The outer peripheral surface of the annular protrusion 31 - 4 is in contact with the inner wall surface of the central hole 11 . The outer peripheral surface of the first annular protrusion 31 - 4 fits with the inner wall surface of the central hole 11 to make the expansion sleeve and the expansion head fixed axis coaxial.
所述第二卡扣结构包括第二滑槽环42-1和第二止动凸起环31-6,第二滑槽环42-1周向设置于所述胀头销本体42靠端部处,第二止动凸起环31-6周向设置于所述胀套30插入端31内壁靠端部处,第二止动凸起环31-6可卡入所述第二滑槽环42-1内,当然,可将第二止动凸起环31-6所述胀头销本体42靠端部处,而第二滑槽环42-1可设置于所述胀套30插入端31内壁靠端部,即进行对调同样也实现同样的作用。胀头销本体42进入胀套过程中,先依靠胀头销本体将插入端的弹性片径向向外撑开以方便其进入,当第二止动凸起环31-6卡进所述第二滑槽环,弹性片由自身弹性作用回复至原始状态,胀头销本体便在轴向被限定下来,与此同时,由于第二止动凸起环31-6卡进所述第二滑槽环导致弹性片不能径向向内发生弹性形变,故此胀套也无法在胀头销本体脱离之前与胀头固定轴脱离。 The second buckle structure includes a second sliding groove ring 42-1 and a second stop protrusion ring 31-6, and the second sliding groove ring 42-1 is circumferentially arranged at the end of the expansion pin body 42 , the second stop protrusion ring 31-6 is circumferentially arranged at the end of the inner wall of the insertion end 31 of the expansion sleeve 30, and the second stop protrusion ring 31-6 can be snapped into the second chute ring 42-1, of course, the second stop protrusion ring 31-6 can be placed near the end of the expansion head pin body 42, and the second chute ring 42-1 can be set at the insertion end of the expansion sleeve 30 The 31 inner walls are close to the end, that is to say, the same effect is also achieved by reverse adjustment. When the expansion pin body 42 enters the expansion sleeve, the elastic piece at the insertion end is stretched radially outward by the expansion pin body to facilitate its entry. When the second stopper ring 31-6 snaps into the second The chute ring, the elastic piece returns to the original state by its own elastic action, and the expansion pin body is limited in the axial direction. At the same time, because the second stop protrusion ring 31-6 snaps into the second chute The ring prevents the elastic sheet from being elastically deformed radially inward, so the expansion sleeve cannot be disengaged from the expansion head fixing shaft before the expansion pin body is detached.
如图8所示,所述第二止动凸起环31-6与第二滑槽环42-1靠胀头销本体42端部一侧之间设置有倾斜的第三导引部31-6-1,且第二环形凸起31-5的外周面与所述中心孔11内壁面留有间隙h1,该间隙大于第二止动凸起环31-6脱离第二滑槽环42-1所需的径向距离h2,胀套30与胀头销40轴向上相背离时,胀头销本 体42通过所述第三导引部31-6-1使弹性片径向向外弹性形变从而使胀头销40克服第二卡扣结构作用脱离于胀套30。通过设置第三导引部31-6-1及间隙使弹性片发生形变从而使胀头销本体42与胀套30在轴向上分离,从而方便更换胀球20。 As shown in FIG. 8 , an inclined third guide portion 31 - 6-1, and there is a gap h 1 between the outer peripheral surface of the second annular protrusion 31-5 and the inner wall surface of the central hole 11, which is larger than the second stopper ring 31-6 when it is separated from the second chute ring 42 -1 the required radial distance h 2 , when the expansion sleeve 30 and the expansion pin 40 deviate from each other in the axial direction, the expansion pin body 42 makes the elastic piece radially The outer elastic deformation makes the expansion pin 40 detach from the expansion sleeve 30 against the action of the second buckle structure. The expansion pin body 42 is separated from the expansion sleeve 30 in the axial direction by setting the third guide portion 31 - 6 - 1 and the gap to deform the elastic sheet, thereby facilitating the replacement of the expansion ball 20 .
所述胀套30相对插入端31的另一端与所述胀球20间设置有供楔形的工具50进入迫使胀头销40与胀套30在轴向上相背离的第一径向挤压导向部32-1,如图6所示。楔形的工具50进入第一径向挤压导向部32-1后其楔形结构可将用很小的径向力转化成很较大的轴向上挤压力,从而轻松地将胀头销本体42与胀套30在轴向上分离开来。所述胀套30相对插入端31的另一端设置有外直径大于所述中心孔11直径而小于胀头固定轴10外直径的胀套帽32,当然胀套帽32的外直径也小于胀球的最大外直径,以避免胀管时胀套帽32与管壁接触,胀套30设置有胀套帽32也方便胀套30从中心孔11中拔出。上述的第一径向挤压导向部32-1可设置于胀套帽32及胀球20之间,实际上,为使胀头销本体42与胀套30在轴向上分离开来,也可将上述的第一径向挤压导向部32-1改在所述胀头销帽41与所述胀球20间设置的供楔形的工具50进入迫使胀头销40与胀套30在轴向上相背离的第二径向挤压导向部,如图7所示。楔形的工具50进入第二径向挤压导向部后其楔形结构可将用很小的径向力转化成很较大的轴向上挤压力,同样可轻松地将胀头销本体42与胀套30在轴向上分离开来。 The other end of the expansion sleeve 30 opposite to the insertion end 31 and the expansion ball 20 is provided with a first radial extrusion guide for the wedge-shaped tool 50 to enter and force the expansion pin 40 to deviate from the expansion sleeve 30 in the axial direction. Part 32-1, as shown in FIG. 6 . After the wedge-shaped tool 50 enters the first radial extrusion guide part 32-1, its wedge-shaped structure can convert a small radial force into a large axial extrusion force, so that the expansion pin body can be easily 42 is separated from the expansion sleeve 30 in the axial direction. The other end of the expansion sleeve 30 relative to the insertion end 31 is provided with an expansion sleeve cap 32 whose outer diameter is larger than the diameter of the central hole 11 and smaller than the outer diameter of the expansion head fixed shaft 10. Of course, the outer diameter of the expansion sleeve cap 32 is also smaller than the expansion ball The maximum outer diameter of the expansion sleeve 30 is provided to prevent the expansion sleeve cap 32 from contacting the pipe wall when the tube is expanded. The above-mentioned first radial extrusion guide part 32-1 can be arranged between the expansion sleeve cap 32 and the expansion ball 20. In fact, in order to separate the expansion head pin body 42 from the expansion sleeve 30 in the axial direction, it is also necessary to The above-mentioned first radial extrusion guide part 32-1 can be changed into a wedge-shaped tool 50 provided between the expansion pin cap 41 and the expansion ball 20 to force the expansion pin 40 and the expansion sleeve 30 to be in the axial direction. The second radially extruding guiding part deviates upward, as shown in FIG. 7 . After the wedge-shaped tool 50 enters the second radial extrusion guide part, its wedge-shaped structure can convert a small radial force into a large axial extrusion force, and can also easily connect the expansion pin body 42 with the The expansion sleeve 30 is separated axially.
值得一提的是,在胀管的过程中,胀球20虽然会受到钢管管壁的作用而使胀头销40存在与胀套30轴向分离的趋向,但根据实际使用情况来看,所述作用力不足以使胀头销40与胀套30在轴向上分离。如图4或图8所示,在第一止动凸起环11-10远离中心孔11开口处一边设置有倾斜的第四导引部11-12,该 第四导引部也可设置于第二环形凸起组装时面对第一止动凸起环11-10一边上,或两者均对应设置,以起到在使用时,第四导引部起到挤压第二环形凸起31-5的作用(也即起到挤压弹性片的作用,使弹性片径向向内抓紧胀头销)避免胀头销40与胀套30在轴向上分离。在拆开时将胀头销40拔出后,该第四导引部11-12又起到方便将胀套30脱离胀头固定轴10的作用。 It is worth mentioning that, in the process of tube expansion, although the expansion ball 20 will be affected by the action of the steel pipe wall, the expansion pin 40 will have a tendency to axially separate from the expansion sleeve 30, but according to the actual use situation, the The above force is not enough to separate the expansion pin 40 from the expansion sleeve 30 in the axial direction. As shown in Figure 4 or Figure 8, an inclined fourth guide part 11-12 is provided on the side of the first stopper protrusion ring 11-10 away from the opening of the central hole 11, and the fourth guide part can also be arranged on When the second annular protrusion is assembled, it faces the side of the first stop protrusion ring 11-10, or both of them are arranged correspondingly, so that when in use, the fourth guide part can press the second annular protrusion The function of 31-5 (that is, to play the role of squeezing the elastic sheet so that the elastic sheet grasps the expansion pin radially inward) prevents the expansion pin 40 from being separated from the expansion sleeve 30 in the axial direction. After the expansion head pin 40 is pulled out during disassembly, the fourth guide part 11 - 12 plays the role of facilitating the separation of the expansion sleeve 30 from the expansion head fixing shaft 10 .
因为第四导引部11-12的存在,如若第一卡扣结构轴上紧密配合(第一止动凸起环11-10与即第一滑槽环31-2轴上没有间隙),会导致胀头销40要与胀套30轴向分离时第四导引部挤压第二环形凸起31-5,从而实现不了胀头销40与胀套30的轴向分离,故此需要第一止动凸起环11-10与即第一滑槽环31-2轴上留有间隙,使胀头销40要与胀套30轴向分离时,第二环形凸起31-5远离第一止动凸起环11-10,如图4、图6及图7所示。 Because of the existence of the fourth guide portion 11-12, if the first buckle structure is tightly fitted on the shaft (there is no gap between the first stop protrusion ring 11-10 and the first chute ring 31-2 shaft), it will When the expansion pin 40 is to be axially separated from the expansion sleeve 30, the fourth guide part presses the second annular protrusion 31-5, so that the axial separation of the expansion pin 40 and the expansion sleeve 30 cannot be realized, so the first There is a gap between the stop protrusion ring 11-10 and the first chute ring 31-2, so that when the expansion pin 40 is axially separated from the expansion sleeve 30, the second annular protrusion 31-5 is far away from the first Stop protrusion ring 11-10, as shown in Figure 4, Figure 6 and Figure 7.
上述实施例为本发明的较佳实施方式,但本发明的实施方式不限于此,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均为等效的置换方式,都包含在本发明的保护范围之内。 The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited thereto, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention are equivalent All replacement methods are included within the protection scope of the present invention.
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CN105642770A (en) * | 2016-04-08 | 2016-06-08 | 奥美森智能装备股份有限公司 | A quick disassembly and assembly structure and an expander with the disassembly and assembly structure |
CN110102651B (en) * | 2019-03-20 | 2025-01-28 | 宁波精达成形装备股份有限公司 | A tube expanding machine |
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US1393620A (en) * | 1921-07-15 | 1921-10-11 | Gavin Peter | Tube-expander |
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US4235013A (en) * | 1978-10-30 | 1980-11-25 | Westinghouse Electric Corp. | Tube guide-expander |
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