CN103354950A - Cover material for airtight sealing, package for housing electronic components, and method for manufacturing cover material for airtight sealing - Google Patents
Cover material for airtight sealing, package for housing electronic components, and method for manufacturing cover material for airtight sealing Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 237
- 238000007789 sealing Methods 0.000 title claims abstract description 89
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 6
- 239000010410 layer Substances 0.000 claims abstract description 424
- 229910052751 metal Inorganic materials 0.000 claims abstract description 215
- 239000002184 metal Substances 0.000 claims abstract description 215
- 239000011521 glass Substances 0.000 claims abstract description 196
- 239000011247 coating layer Substances 0.000 claims abstract description 53
- 239000007769 metal material Substances 0.000 claims abstract description 28
- 238000005304 joining Methods 0.000 claims abstract description 5
- 239000000758 substrate Substances 0.000 claims description 81
- 229910045601 alloy Inorganic materials 0.000 claims description 68
- 239000000956 alloy Substances 0.000 claims description 68
- 238000003860 storage Methods 0.000 claims description 32
- 239000002131 composite material Substances 0.000 claims description 19
- 229910010293 ceramic material Inorganic materials 0.000 claims description 18
- 238000005253 cladding Methods 0.000 claims description 15
- 230000001590 oxidative effect Effects 0.000 claims description 14
- 229910052759 nickel Inorganic materials 0.000 claims description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 9
- 239000001257 hydrogen Substances 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 238000002844 melting Methods 0.000 description 59
- 229910000640 Fe alloy Inorganic materials 0.000 description 55
- 238000005259 measurement Methods 0.000 description 24
- 239000013078 crystal Substances 0.000 description 20
- 230000000694 effects Effects 0.000 description 17
- 230000003647 oxidation Effects 0.000 description 15
- 238000007254 oxidation reaction Methods 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 14
- 229910019589 Cr—Fe Inorganic materials 0.000 description 13
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 10
- 230000009477 glass transition Effects 0.000 description 10
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000001816 cooling Methods 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- QXZUUHYBWMWJHK-UHFFFAOYSA-N [Co].[Ni] Chemical compound [Co].[Ni] QXZUUHYBWMWJHK-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 229910000833 kovar Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010897 surface acoustic wave method Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/04—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls
- H01L23/053—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having an insulating or insulated base as a mounting for the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/10—Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/161—Cap
- H01L2924/1615—Shape
- H01L2924/16195—Flat cap [not enclosing an internal cavity]
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic elements; Electromechanical resonators
- H03H9/02—Details
- H03H9/05—Holders or supports
- H03H9/10—Mounting in enclosures
- H03H9/1007—Mounting in enclosures for bulk acoustic wave [BAW] devices
- H03H9/1014—Mounting in enclosures for bulk acoustic wave [BAW] devices the enclosure being defined by a frame built on a substrate and a cap, the frame having no mechanical contact with the BAW device
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
Abstract
Description
技术领域technical field
本发明涉及气密密封用盖材、电子部件收纳用容器(package)和气密密封用盖材的制造方法。This invention relates to the manufacturing method of the lid material for airtight sealing, the container (package) for housing electronic components, and the lid material for airtight sealing.
背景技术Background technique
目前,已知一种电子部件收纳用容器,其使用由含有Pb的焊料或玻璃构成的接合层,将盖材与由陶瓷材料构成的电子部件收纳构件以收纳有电子部件的状态气密密封。但是,在电子部件收纳用容器中使用含有Pb的焊料或玻璃,因为Pb为有害物质而不优选,要求不含Pb的接合材料。Conventionally, there is known an electronic component storage container that hermetically seals a cover material and an electronic component storage member made of a ceramic material in a state where electronic components are stored, using a bonding layer made of Pb-containing solder or glass. However, it is not preferable to use solder or glass containing Pb in the container for housing electronic components, since Pb is a harmful substance, and a bonding material that does not contain Pb is required.
此外,盖材使用陶瓷材料的情况下,盖材的厚度变大,从而会产生电子部件收纳用容器大型化的不良情况。因此,要求使用比陶瓷材料能够更加减小盖材厚度的金属材料作为盖材。Moreover, when a ceramic material is used for a cover material, the thickness of a cover material becomes large, and there arises the disadvantage that the container for electronic component storage enlarges. Therefore, it is required to use a metal material that can reduce the thickness of the cover material more than a ceramic material as the cover material.
在此,提案有一种电子部件收纳用容器,其使用由不含Pb的Au-20Sn合金构成的接合层,气密密封由金属材料构成的盖材与由陶瓷材料构成的电子部件收纳构件。该Au-20Sn合金因熔点低(约280℃),所以能够抑制所收纳的电子部件因为热而发生劣化。但是,Au昂贵,因此要求有Au-20Sn合金的替代材料。Here, an electronic component housing container is proposed that hermetically seals a lid material made of a metal material and an electronic component housing member made of a ceramic material using a bonding layer made of a Pb-free Au-20Sn alloy. Since this Au-20Sn alloy has a low melting point (approximately 280° C.), it is possible to suppress deterioration of electronic components contained therein due to heat. However, Au is expensive, and an alternative material of Au-20Sn alloy is required.
考虑到上述情况,目前提案有一种电子部件收纳用容器,其使用不是由Au-20Sn合金而是由玻璃材料构成的接合层,气密密封由金属材料构成的盖材与由陶瓷材料构成的电子部件收纳构件。这样的电子部件收纳用容器例如公开在日本特开2002-26679号公报中。In view of the above, a container for electronic component storage is currently proposed, which uses a bonding layer made of a glass material instead of an Au-20Sn alloy, and hermetically seals a cover material made of a metal material and an electronic part made of a ceramic material. Parts storage member. Such an electronic component housing container is disclosed in, for example, Japanese Patent Application Laid-Open No. 2002-26679.
上述日本特开2002-26679号公报中公开了一种表面安装型的水晶振子(电子部件收纳用容器),其具备水晶振子、包括用于收纳水晶振子的凹部和在凹部周围形成的框部的陶瓷容器、和金属盖。该表面安装型的水晶振子的金属盖,由含有镀Ni的Fe系合金(科瓦铁基镍钴合金(Kovar))、或含有42质量%的Ni和6质量%的Cr和Fe的Fe系合金(426合金)构成。表面安装型水晶振子中,陶瓷容器的框部和金属盖通过低熔点玻璃接合,由此,水晶振子被气密密封在陶瓷容器内。The above-mentioned Japanese Patent Application Laid-Open No. 2002-26679 discloses a surface mount type crystal resonator (electronic component storage container), which includes a crystal resonator, a recess for storing the crystal resonator, and a frame formed around the recess. Ceramic containers, and metal lids. The metal cover of this surface-mounted crystal vibrator is made of a Fe-based alloy containing Ni plating (Kovar) or an Fe-based alloy containing 42% by mass of Ni and 6% by mass of Cr and Fe. Alloy (426 alloy) composition. In the surface mount type crystal resonator, the frame of the ceramic container and the metal cover are bonded by low-melting glass, whereby the crystal resonator is hermetically sealed in the ceramic container.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2002-26679号公报Patent Document 1: Japanese Patent Laid-Open No. 2002-26679
发明内容Contents of the invention
发明所要解决的课题The problem to be solved by the invention
但是,上述日本特开2002-26679号公报中公开的表面安装型的水晶振子,金属盖由Ni镀Fe系合金(科瓦铁基镍钴合金)、426合金构成,因此,金属盖表面的金属层和低熔点玻璃有可能不能够充分密合。这种情况下,会存在无法充分确保表面安装型的水晶振子(陶瓷容器)的气密性的问题。However, in the surface-mounted crystal vibrator disclosed in the above-mentioned Japanese Patent Laid-Open No. 2002-26679, the metal cover is composed of Ni-plated Fe-based alloy (Kovar-Fe-based nickel-cobalt alloy) and 426 alloy. Therefore, the metal on the surface of the metal cover layer and the low-melting glass may not be able to adhere sufficiently. In this case, there is a problem that the airtightness of the surface mount type crystal resonator (ceramic container) cannot be sufficiently ensured.
本发明是为了解决上述课题而做出的,本发明的一个目的在于提供一种使用不含Pb的玻璃材料,能够充分确保电子部件收纳用容器的气密性的气密密封用盖材、电子部件收纳用容器和气密密封用盖材的制造方法。The present invention was made in order to solve the above-mentioned problems, and an object of the present invention is to provide an airtight sealing cover material, an electronic A method of manufacturing a container for storing parts and a cover material for airtight sealing.
用于解决课题的方法和发明的效果The method used to solve the problem and the effect of the invention
本发明的第一方面的气密密封用盖材,在包括由陶瓷材料构成的用于收纳电子部件的电子部件收纳构件的电子部件收纳用容器中使用,该气密密封用盖材具备:包含至少含有Cr的金属材料的金属基材;在金属基材的表面上形成的由Cr的氧化被膜构成的包覆层;和在包覆层的表面上形成的由不含Pb的玻璃材料构成、并且用于接合形成有包覆层的金属基材与电子部件收纳构件的接合层。The airtight sealing lid material according to the first aspect of the present invention is used in an electronic component storage container including an electronic component storage member made of a ceramic material for storing electronic components, and the airtight sealing lid material comprises: A metal substrate of a metal material containing at least Cr; a coating layer formed on the surface of the metal substrate and composed of a Cr oxide film; and a glass material not containing Pb formed on the surface of the coating layer, In addition, it is used as a bonding layer for bonding the metal substrate on which the coating layer is formed and the electronic component housing member.
本发明的第一方面的气密密封用盖材,如上所述,通过具备在金属基材的表面上形成的由Cr的氧化被膜构成的包覆层;和在包覆层的表面上形成的由不含Pb的玻璃材料构成、并且用于接合形成有包覆层的金属基材与电子部件收纳构件的接合层,从而能够使构成包覆层的Cr的氧化被膜与构成接合层的玻璃材料充分密合,因此,金属基材与电子部件收纳构件能够充分接合。由此,使用不含Pb的玻璃材料,能够充分确保电子部件收纳用容器的气密性。此外,通过具备包含至少含有Cr的金属材料的金属基材,与基材使用陶瓷材料的情况相比,能够减小气密密封用盖材的厚度,因此能够抑制电子部件收纳用容器的大型化。此外,金属基材包含至少含有Cr的金属材料,由此,在金属基材的表面上能够容易形成由Cr的氧化被膜构成的包覆层。The hermetic sealing cover material according to the first aspect of the present invention, as described above, is provided with a coating layer composed of a Cr oxide film formed on the surface of the metal substrate; and a coating layer formed on the surface of the coating layer. Composed of Pb-free glass material and used to join the metal base material on which the cladding layer is formed and the bonding layer of the electronic component housing member, it is possible to make the Cr oxide film constituting the cladding layer and the glass material constituting the bonding layer Sufficient close contact allows the metal substrate and the electronic component housing member to be sufficiently bonded. Thereby, the airtightness of the electronic component storage container can fully be ensured using the glass material which does not contain Pb. In addition, by providing a metal base material containing a metal material containing at least Cr, the thickness of the hermetic sealing cover material can be reduced compared with the case where a ceramic material is used as the base material, so that it is possible to suppress the increase in the size of the electronic component housing container. . In addition, the metal base material includes a metal material containing at least Cr, whereby a coating layer composed of a Cr oxide film can be easily formed on the surface of the metal base material.
上述第一方面的气密密封用盖材,优选构成为:在30℃以上250℃以下的温度范围中,接合层的热膨胀系数α1(/℃)和金属基材的热膨胀系数α2(/℃)满足-15×10-7≤α2-α1≤5×10-7的关系。根据这样的构成,从接合金属基材与接合层时的温度降低温度时,能够减小由玻璃材料构成的接合层产生的应力,因此,能够抑制由玻璃材料构成的接合层中产生破裂(裂痕)。The hermetic sealing lid material according to the first aspect is preferably configured such that the thermal expansion coefficient α1 (/°C) of the joining layer and the thermal expansion coefficient α2 (/°C) of the metal substrate are equal to each other in a temperature range of 30°C to 250°C. The relationship of -15×10 -7 ≤ α2-α1 ≤ 5×10 -7 is satisfied. According to such a configuration, when the temperature is lowered from the temperature at which the metal substrate and the bonding layer are bonded, the stress generated in the bonding layer made of the glass material can be reduced, and therefore, the occurrence of cracks (cracks) in the bonding layer made of the glass material can be suppressed. ).
上述第一方面的气密密封用盖材中,优选包覆层的厚度为0.3μm以上。根据这样的构成,能够充分确保包覆层的厚度,因此,能够使构成包覆层的Cr氧化被膜与构成接合层的玻璃材料可靠地密合。In the hermetic sealing lid material according to the first aspect, the coating layer preferably has a thickness of 0.3 μm or more. According to such a configuration, a sufficient thickness of the cladding layer can be ensured, so that the Cr oxide film constituting the cladding layer and the glass material constituting the bonding layer can be reliably adhered to each other.
上述第一方面的气密密封用盖材,优选金属基材包含含有Ni、3质量%以上6质量%以下的Cr、和Fe的Fe系合金。根据这样的构成,金属基材由含有3质量%以上的Cr的Fe系合金构成,由此,能够在金属基材的表面上可靠地形成由Cr的氧化被膜构成的包覆层。另外,通过金属基材由含有6质量%以下的Cr的Fe系合金构成,能够抑制因Cr的过剩含量造成的金属基材的热膨胀系数增大,而能够抑制金属基材的热膨胀系数和接合层的热膨胀系数的显著差异。由此,能够抑制在接合层或者金属基材中产生由热膨胀的差异产生的破裂等。另外,金属基材含有Ni,能够减少金属基材的热膨胀系数,因此,能使金属基材的热膨胀系数更加接近由比一般的金属材料的热膨胀系数小的玻璃材料构成的接合层的热膨胀系数。In the hermetic sealing lid material according to the first aspect, the metal base material preferably contains an Fe-based alloy containing Ni, 3% by mass to 6% by mass of Cr, and Fe. According to such a configuration, the metal base material is made of an Fe-based alloy containing 3% by mass or more of Cr, whereby a coating layer made of a Cr oxide film can be reliably formed on the surface of the metal base material. In addition, when the metal base material is composed of an Fe-based alloy containing 6% by mass or less of Cr, the increase in the thermal expansion coefficient of the metal base material due to the excessive content of Cr can be suppressed, and the thermal expansion coefficient of the metal base material and the bonding layer can be suppressed. Significant difference in the coefficient of thermal expansion. Thereby, it is possible to suppress occurrence of cracks or the like caused by differences in thermal expansion in the bonding layer or the metal base material. In addition, the metal substrate contains Ni, which can reduce the thermal expansion coefficient of the metal substrate, so that the thermal expansion coefficient of the metal substrate can be brought closer to the thermal expansion coefficient of the bonding layer made of a glass material having a smaller thermal expansion coefficient than general metal materials.
这种情况下,优选金属基材由含有42质量%的Ni、3质量%以上6质量%以下的Cr、和Fe的Fe系合金构成。根据这样的构成,金属基材含有42质量%的Ni,能可靠地减小金属基材的热膨胀系数,因此,能够使金属基材的热膨胀系数可靠地接近由热膨胀系数小的玻璃材料构成的接合层的热膨胀系数。另外,金属基材由含有42质量%的Ni、3质量%以上6质量%以下的Cr的Fe系合金构成,由此,可构成为接合层的热膨胀系数α1和金属基材的热膨胀系数α2能够满足-15×10-7≤α2-α1≤5×10-7的关系,因此能够可靠抑制由玻璃材料构成的接合层中产生破裂。此外,本申请的发明者针对上述观点,通过试验完成了确认。In this case, it is preferable that the metal substrate is composed of an Fe-based alloy containing 42 mass % of Ni, 3 mass % to 6 mass % of Cr, and Fe. According to such a configuration, the metal base material contains 42% by mass of Ni, and the thermal expansion coefficient of the metal base material can be reliably reduced. Therefore, the thermal expansion coefficient of the metal base material can be reliably brought close to that of a joint made of a glass material with a small thermal expansion coefficient. The coefficient of thermal expansion of the layer. In addition, the metal base material is composed of an Fe-based alloy containing 42% by mass of Ni and 3% by mass to 6% by mass of Cr, whereby the thermal expansion coefficient α1 of the bonding layer and the thermal expansion coefficient α2 of the metal base material can be configured to be Since the relationship of -15×10 -7 ≤ α2 - α1 ≤ 5×10 -7 is satisfied, it is possible to reliably suppress the occurrence of cracks in the bonding layer made of the glass material. In addition, the inventors of the present application have confirmed the above viewpoint through experiments.
上述第一方面的气密密封用盖材中,优选包覆层形成在配置接合层的金属基材的表面上、和与配置接合层侧的相反侧的金属基材的表面上。根据这样的构成,与仅在金属基材的两表面中的任一个面上形成包覆层的情况不同,能够防止在没有形成包覆层的金属基材的表面上误形成接合层。In the hermetic sealing lid material according to the first aspect, the coating layer is preferably formed on the surface of the metal substrate on which the bonding layer is disposed and on the surface of the metal substrate on the opposite side to the side on which the bonding layer is disposed. According to such a configuration, unlike the case where the coating layer is formed only on either surface of the metal base material, it is possible to prevent the joint layer from being erroneously formed on the surface of the metal base material on which the coating layer is not formed.
上述第一方面的气密密封用盖材中,优选金属基材配置在接合层侧,由至少包括至少含有Cr的第一层和含有与第一层不同的金属材料的第二层的复合(clad)材料构成。根据这样的构成,与金属基材只由1层构成的情况相比,通过接合热膨胀系数不同的不同种类的金属材料彼此,能够容易调整金属基材的热膨胀系数。另外,在接合层侧配置至少含有Cr的第一层,由此,在对应于形成接合层的区域的金属基材的表面上能够容易形成由Cr的氧化被膜构成的包覆层。In the hermetic sealing lid material of the first aspect above, it is preferable that the metal base material is arranged on the side of the bonding layer, and it is composed of a composite ( clad) material composition. According to such a configuration, the thermal expansion coefficient of the metal base can be easily adjusted by joining different types of metal materials having different thermal expansion coefficients, compared to a case where the metal base is composed of only one layer. In addition, by arranging the first layer containing at least Cr on the bonding layer side, a coating layer made of a Cr oxide film can be easily formed on the surface of the metal substrate corresponding to the region where the bonding layer is formed.
这种情况下,优选第一层的热膨胀系数大于接合层的热膨胀系数,第二层的热膨胀系数小于接合层的热膨胀系数。根据这样的构成,通过调整第一层的厚度和第二层的厚度,能够使作为金属基材整体的热膨胀系数接近接合层的热膨胀系数。In this case, it is preferable that the coefficient of thermal expansion of the first layer is larger than that of the bonding layer, and that the coefficient of thermal expansion of the second layer be smaller than that of the bonding layer. According to such a configuration, by adjusting the thickness of the first layer and the thickness of the second layer, the thermal expansion coefficient of the metal base material as a whole can be brought close to the thermal expansion coefficient of the bonding layer.
在上述金属基材由至少包括第一层和第二层的复合材料构成的气密密封用盖材中,优选金属基材的第一层由含有Ni、3质量%以上6质量%以下的Cr、和Fe的Fe系合金构成。根据这样的构成,在对应于形成接合层的区域的金属基材的表面上能够可靠形成由Cr的氧化被膜构成的包覆层。另外,金属基材的第一层由含有Ni的Fe系合金构成,由此能够减小第一层的热膨胀系数,从而,能够使金属基材的热膨胀系数接近由热膨胀系数小的玻璃材料构成的接合层的热膨胀系数。In the hermetic sealing cover material in which the above-mentioned metal base material is composed of a composite material including at least a first layer and a second layer, it is preferable that the first layer of the metal base material is made of Cr containing Ni, 3% by mass or more and 6% by mass or less. , and Fe-based alloy composition. According to such a configuration, a coating layer made of a Cr oxide film can be reliably formed on the surface of the metal substrate corresponding to the region where the bonding layer is formed. In addition, the first layer of the metal substrate is made of an Fe-based alloy containing Ni, thereby reducing the thermal expansion coefficient of the first layer, thereby making the thermal expansion coefficient of the metal substrate close to that of a glass material having a small thermal expansion coefficient. Coefficient of thermal expansion of the bonding layer.
在上述金属基材由至少包括第一层和第二层的复合材料构成的气密密封用盖材中,优选金属基材由包括下述层的复合材料构成:配置在接合层侧的至少含有Cr的第一层;配置在第一层的与接合层的相反侧,包含与第一层不同的金属材料的第二层;和配置在第二层的与第一层的相反侧,至少含有Cr的第三层。根据这样的构成,位于金属基材的表面侧的第一层和第三层的各自构成为至少含有Cr,因此,能够在金属基材的两表面(第一层的与第二层的相反侧的面和第三层的与第二层的相反侧的面)上分别形成由Cr的氧化被膜构成的包覆层。如此,与仅在金属基材的两表面中的任一个面上形成有包覆层的情况不同,能够防止在没有形成包覆层的金属基材的表面上误形成接合层。In the above-mentioned lid material for airtight sealing in which the metal base material is composed of a composite material including at least a first layer and a second layer, it is preferable that the metal base material is composed of a composite material including a layer comprising at least A first layer of Cr; disposed on the opposite side of the first layer from the bonding layer, comprising a second layer of a metal material different from the first layer; and disposed on the opposite side of the second layer from the first layer, comprising at least The third layer of Cr. According to such a configuration, each of the first layer and the third layer located on the surface side of the metal substrate is constituted to contain at least Cr, and therefore, the The surface of the third layer and the surface of the third layer on the opposite side to the second layer) are respectively formed with a coating layer composed of a Cr oxide film. In this way, unlike the case where the coating layer is formed only on either surface of the metal base material, it is possible to prevent the joint layer from being erroneously formed on the surface of the metal base material on which the coating layer is not formed.
在上述金属基材由包括第一层、第二层和第三层的复合材料构成的气密密封用盖材中,优选第一层和第三层均由含有Ni、3质量%以上6质量%以下的Cr、和Fe的Fe系合金构成。根据这样的构成,通过金属基材的第一层和第三层均由含有Ni的Fe系合金构成,能够减小第一层和第三层的热膨胀系数。由此,能够使作为金属基材整体的热膨胀系数接近由热膨胀系数小的玻璃材料构成的接合层的热膨胀系数。In the hermetic sealing cover material in which the above-mentioned metal substrate is composed of a composite material including the first layer, the second layer and the third layer, it is preferable that both the first layer and the third layer are made of Ni, 3% by mass or more than 6% by mass. % less than Cr, and Fe-based alloy composition of Fe. According to such a configuration, since both the first layer and the third layer of the metal substrate are made of the Fe-based alloy containing Ni, the thermal expansion coefficients of the first layer and the third layer can be reduced. Thereby, the thermal expansion coefficient of the metal substrate as a whole can be brought close to the thermal expansion coefficient of the bonding layer made of a glass material having a small thermal expansion coefficient.
在上述第一层和第三层由Fe系合金构成的气密密封用盖材中,优选第一层和第三层均由含有42质量%的Ni、6质量%的Cr、和Fe的Fe系合金构成,第二层由含有42质量%的Ni、和Fe的Fe系合金构成。根据这样的构成,通过金属基材的第一层、第二层和第三层均由含有42质量%的Ni的Fe系合金构成,能够可靠地减小第一层、第二层、第三层的热膨胀系数。由此,能够使金属基材的热膨胀系数接近由热膨胀系数小的玻璃材料构成的接合层的热膨胀系数。另外,第一层和第三层均由含有42质量%的Ni、6质量%的Cr、和Fe的普通的Fe系合金构成,第二层由含有42质量%的Ni、和Fe的普通的Fe系合金构成,由此,能够使用容易获得的Fe系合金,在对应于形成有接合层的区域的金属基材的表面上形成由Cr的氧化被膜构成的包覆层,并且能够使金属基材的热膨胀系数接近由玻璃材料构成的接合层的热膨胀系数。In the hermetic sealing cover material in which the first layer and the third layer are composed of Fe-based alloys, it is preferable that both the first layer and the third layer are made of Fe containing 42% by mass of Ni, 6% by mass of Cr, and Fe. The second layer is composed of an Fe-based alloy containing 42% by mass of Ni and Fe. According to such a configuration, since the first layer, the second layer, and the third layer of the metal substrate are all made of an Fe-based alloy containing 42% by mass of Ni, the size of the first layer, the second layer, and the third layer can be reliably reduced. The coefficient of thermal expansion of the layer. Thereby, the thermal expansion coefficient of the metal substrate can be brought close to the thermal expansion coefficient of the bonding layer made of a glass material having a small thermal expansion coefficient. In addition, both the first layer and the third layer are composed of common Fe-based alloys containing 42% by mass of Ni, 6% by mass of Cr, and Fe, and the second layer is composed of common Fe-based alloys containing 42% by mass of Ni and Fe. Fe-based alloy composition, thus, it is possible to use an easily available Fe-based alloy to form a coating layer composed of a Cr oxide film on the surface of the metal substrate corresponding to the region where the bonding layer is formed, and to make the metal substrate The coefficient of thermal expansion of the material is close to that of the bonding layer made of glass material.
在上述第一层和第三层由Fe系合金构成的气密密封用盖材中,优选第一层和第三层的合计厚度为金属基材整体的厚度的50%以上。根据这样的构成,则能够构成为接合层的热膨胀系数α1和金属基材的热膨胀系数α2满足-15×10-7≤α2-α1≤5×10-7的关系,因此,能够可靠防止由玻璃材料构成的接合层产生破裂。本申请的发明者针对这一点也通过实验完成了确认。In the hermetic sealing lid material in which the first layer and the third layer are made of an Fe-based alloy, it is preferable that the total thickness of the first layer and the third layer is 50% or more of the thickness of the entire metal base material. According to such a configuration, the thermal expansion coefficient α1 of the bonding layer and the thermal expansion coefficient α2 of the metal substrate can be configured to satisfy the relationship of -15×10 -7 ≤ α2-α1 ≤ 5×10 -7 , so that the The bonded layer of material is cracked. The inventors of the present application also conducted experiments to confirm this point.
本发明的第二方面的电子部件收纳用容器,具备气密密封用盖材和电子部件收纳构件,其中,上述气密密封用盖材包括:具有至少含有Cr的金属材料的金属基材,在金属基材的表面上形成的由Cr的氧化被膜构成的包覆层,和包覆层的表面上形成的由不含Pb的玻璃材料构成的接合层;上述电子部件收纳构件经由接合层与形成有包覆层的金属基材接合并且由陶瓷材料构成,用于收纳电子部件。A second aspect of the present invention is an electronic component storage container comprising a hermetic sealing cover material and an electronic component storage member, wherein the hermetic sealing cover material includes a metal base material having a metal material containing at least Cr, and A coating layer composed of a Cr oxide film formed on the surface of the metal base material, and a bonding layer formed on the surface of the coating layer composed of a Pb-free glass material; the electronic component housing member is formed via the bonding layer and A coated metal substrate is bonded and constructed of a ceramic material for housing electronic components.
本发明的第二方面的电子部件收纳用容器,如上所述,气密密封用盖材包括:在金属基材的表面上形成的由Cr的氧化被膜构成的包覆层、在包覆层表面上形成的由不含Pb的玻璃材料构成的接合层,并且电子部件收纳构件构成为经由接合层与形成有包覆层的金属基材接合,由此,能够使构成包覆层的Cr的氧化被膜与构成接合层的玻璃材料充分密合,因此,金属基材与电子部件收纳构件能够充分接合。由此,能够使用不含Pb的玻璃材料,充分确保电子部件收纳用容器的气密性。另外,气密密封用盖材,包括具有至少含有Cr的金属材料的金属基材,由此,与基材使用陶瓷材料的情况相比,能够减小气密密封用盖材的厚度,因此能够抑制电子部件收纳用容器的大型化。另外,通过金属基材具有至少含有Cr的金属材料,能够在金属基材的表面上容易形成由Cr的氧化被膜构成的包覆层。In the container for storing electronic components according to the second aspect of the present invention, as described above, the hermetic sealing cover material includes: a coating layer composed of a Cr oxide film formed on the surface of the metal base material, and a coating layer formed on the surface of the coating layer. The bonding layer formed on the Pb-free glass material, and the electronic component housing member is configured to be bonded to the metal base material on which the cladding layer is formed via the bonding layer, thereby enabling oxidation of Cr constituting the cladding layer. Since the film is sufficiently adhered to the glass material constituting the bonding layer, the metal substrate and the electronic component housing member can be sufficiently bonded. Thereby, the airtightness of the electronic component storage container can be fully ensured using the glass material which does not contain Pb. In addition, the lid material for airtight sealing includes a metal base material having a metal material containing at least Cr, thereby, compared with the case where a ceramic material is used for the base material, the thickness of the lid material for airtight sealing can be reduced, so it is possible to Suppresses enlargement of electronic component storage containers. In addition, when the metal base has a metal material containing at least Cr, a coating layer composed of a Cr oxide film can be easily formed on the surface of the metal base.
上述第二方面的电子部件收纳用容器中,优选构成为在30℃以上250℃以下的温度范围中,接合层的热膨胀系数α1(/℃)和电子部件收纳构件的热膨胀系数α3(/℃)满足0≤α1-α3≤10×10-7的关系。根据这样的构成,从接合层和电子部件收纳构件接合时的温度降低温度时,能够减小由玻璃材料构成的接合层中产生的应力,因此,能够抑制由玻璃材料构成的接合层中产生破裂(裂痕)。In the electronic component housing container according to the second aspect, it is preferable that the thermal expansion coefficient α1 (/°C) of the bonding layer and the thermal expansion coefficient α3 (/°C) of the electronic component housing member be equal to each other in a temperature range of 30°C to 250°C. The relationship of 0≤α1-α3≤10×10 -7 is satisfied. According to such a configuration, when the temperature is lowered from the temperature at which the bonding layer and the electronic component housing member are bonded, the stress generated in the bonding layer made of glass material can be reduced, and therefore, the occurrence of cracks in the bonding layer made of glass material can be suppressed. (crack).
这种情况下,优选构成为在30℃以上250℃以下的温度范围中,接合层的热膨胀系数α1(/℃)和电子部件收纳构件的热膨胀系数α3(/℃)满足0≤α1-α3≤10×10-7的关系,并且,接合层的热膨胀系数α1(/℃)和金属基材的热膨胀系数α2(/℃)满足-15×10-7≤α2-α1≤5×10-7的关系。根据这样的构成,通过为0≤α1-α3≤10×10-7,能够构成为在接合层的电子部件收纳构件侧不施加应力或者稍微施加拉伸应力。此外,通过为-15×10-7≤α2-α1≤5×10-7,能够构成在接合层的金属基材侧不施加应力或者稍微施加拉伸应力。由此,即使在对接合层施加应力的情况下,也对在金属基材和电子部件收纳构件之间配置的接合层,施加来自金属基材和电子部件收纳构件两者的拉伸应力,因此,与只从金属基材和电子部件收纳构件中的任一者向接合层施加应力的情况不同,能抑制在接合层中产生破裂。In this case, it is preferable to configure such that the thermal expansion coefficient α1(/°C) of the bonding layer and the thermal expansion coefficient α3(/°C) of the electronic component housing member satisfy 0≤α1-α3≤in the temperature range of 30°C to 250°
本发明的第三方面的气密密封用盖材的制造方法,是在包括由陶瓷材料构成的、用于收纳电子部件的电子部件收纳构件的电子部件收纳用容器中使用的气密密封用盖材的制造方法,其具备:通过在包含至少含有Cr的金属材料的金属基材的表面上使金属基材的Cr氧化,而形成由Cr的氧化被膜构成的包覆层的工序;和在包覆层表面上,形成由不含Pb的玻璃材料构成的并且用于接合形成有包覆层的金属基材与电子部件收纳构件的接合层的工序。A method of manufacturing an airtight lid material according to a third aspect of the present invention is an airtight lid used in an electronic component storage container including an electronic component storage member made of a ceramic material for accommodating electronic components A method for producing a material comprising: oxidizing Cr of the metal base material on the surface of the metal base material including a metal material containing at least Cr to form a coating layer composed of an oxide film of Cr; and A step of forming, on the surface of the coating layer, a bonding layer made of a Pb-free glass material for bonding the metal substrate on which the coating layer is formed and the electronic component housing member.
本发明的第三方面的气密密封用盖材的制造方法,如上所述,具备:通过在包含至少含有Cr的金属材料的金属基材的表面上使金属基材的Cr氧化而形成由Cr的氧化被膜构成的包覆层的工序;和在包覆层表面上,形成由不含Pb的玻璃材料构成的并且用于接合形成有包覆层的金属基材与电子部件收纳构件的接合层的工序,由此,构成包覆层的Cr的氧化被膜与构成接合层的玻璃材料能够充分密合,因此金属基材与电子部件收纳构件能够充分接合。由此,能够使用不含Pb的玻璃材料,充分确保电子部件收纳用容器的气密性。此外,通过使用包含至少含有Cr的金属材料的金属基材,与基材中使用陶瓷材料的情况相比,能够减小气密密封用盖材的厚度,因此,能够抑制电子部件收纳用容器的大型化。此外,金属基材包含至少含有Cr的金属材料,由此,能够在金属基材的表面上容易形成由Cr的氧化被膜构成的包覆层。The method for manufacturing an airtight lid material according to the third aspect of the present invention, as described above, includes the following steps: oxidizing Cr of the metal base material on the surface of the metal base material containing at least Cr to form Cr A step of forming a cladding layer made of an oxide film; and forming a bonding layer made of a Pb-free glass material on the surface of the cladding layer for bonding the metal base material on which the cladding layer is formed and the electronic component housing member As a result, the Cr oxide film constituting the coating layer and the glass material constituting the bonding layer can be sufficiently adhered to each other, so that the metal substrate and the electronic component housing member can be sufficiently bonded. Thereby, the airtightness of the electronic component storage container can be fully ensured using the glass material which does not contain Pb. In addition, by using a metal base material containing a metal material containing at least Cr, compared with the case where a ceramic material is used in the base material, the thickness of the lid material for airtight sealing can be reduced, so the electronic component storage container can be suppressed. Upsizing. In addition, the metal base material includes a metal material containing at least Cr, whereby a coating layer made of a Cr oxide film can be easily formed on the surface of the metal base material.
上述第三方面的气密密封用盖材的制造方法中,优选形成包覆层的工序包括:在包含具有含有Ni和3质量%以上6质量%以下的Cr、和Fe的Fe系合金的金属材料的金属基材的表面上形成由Cr的氧化被膜构成的包覆层的工序。根据这样的构成,金属基材由含有3质量%以上的Cr的Fe系合金构成,由此,能够在金属基材的表面上可靠形成由Cr的氧化被膜构成的包覆层。此外,通过金属基材由含有6质量%以下的Cr的Fe系合金构成,能够抑制因Cr的过剩含量造成的金属基材的热膨胀系数增大,抑制金属基材的热膨胀系数和接合层的热膨胀系数显著不同。由此,能够抑制在接合层或金属基材中产生由热膨胀的差异引起的破裂(裂痕)等。此外,金属基材含有Ni,由此,能够减小金属基材的热膨胀系数,能够使金属基材的热膨胀系数接近由比金属材料的热膨胀系数小的玻璃材料构成的接合层的热膨胀系数。In the method for manufacturing an airtight sealing cover material according to the third aspect, preferably, the step of forming the cladding layer includes adding a metal containing an Fe-based alloy containing Ni, 3% by mass to 6% by mass, and Fe-based alloy. A step of forming a coating layer composed of a Cr oxide film on the surface of a metal base material. According to such a configuration, the metal base material is composed of an Fe-based alloy containing 3% by mass or more of Cr, whereby a coating layer composed of a Cr oxide film can be reliably formed on the surface of the metal base material. In addition, when the metal base material is composed of an Fe-based alloy containing 6% by mass or less of Cr, an increase in the thermal expansion coefficient of the metal base material due to an excessive content of Cr can be suppressed, and the thermal expansion coefficient of the metal base material and the thermal expansion of the bonding layer can be suppressed. The coefficients are significantly different. Accordingly, it is possible to suppress occurrence of cracks (cracks) or the like in the bonding layer or the metal base material due to differences in thermal expansion. In addition, the metal base contains Ni, whereby the thermal expansion coefficient of the metal base can be reduced, and the thermal expansion coefficient of the metal base can be brought close to the thermal expansion coefficient of the bonding layer made of a glass material smaller than that of the metal material.
这种情况下,优选形成由Cr的氧化被膜构成的包覆层的工序具有:在湿润氢气气氛下且在1000℃以上1150℃以下的温度条件下,优先使金属基材的Cr氧化,由此,在金属基材的表面上优先形成由Cr的氧化被膜构成的包覆层的工序。根据这样的构成,能够可靠地充分由确保Cr的氧化被膜构成的包覆层的厚度。In this case, it is preferable that the step of forming a coating layer composed of an oxide film of Cr includes preferentially oxidizing Cr of the metal substrate under a humid hydrogen atmosphere at a temperature of 1000° C. to 1150° C., thereby , a step of preferentially forming a coating layer composed of a Cr oxide film on the surface of the metal substrate. According to such a structure, the thickness of the coating layer which consists of a Cr oxide film can be reliably ensured sufficiently.
在上述具有优先形成由Cr的氧化被膜构成的包覆层的气密密封用盖材的制造方法中,优选优先形成由Cr的氧化被膜构成的包覆层的工序,具有:在氧分压设定为大于能够氧化Fe和Ni的分压并且小于能够氧化Cr的分压的湿润氢气气氛下,优先形成由Cr的氧化被膜构成的包覆层的工序。根据这样的构成,容易仅使Cr优先氧化,因此能够更可靠地充分确保在金属基材的表面上形成的由Cr的氧化被膜构成的包覆层的厚度。In the above-mentioned method for producing an airtight lid material having a coating layer composed of an oxide film of Cr preferentially formed, it is preferable to preferentially form a coating layer composed of an oxide film of Cr, comprising: It is defined as a step of preferentially forming a coating layer composed of an oxide film of Cr in a humid hydrogen atmosphere having a partial pressure higher than the partial pressure capable of oxidizing Fe and Ni and lower than the partial pressure capable of oxidizing Cr. According to such a configuration, it is easy to preferentially oxidize only Cr, so that the thickness of the coating layer formed of the Cr oxide film formed on the surface of the metal substrate can be ensured more reliably.
附图说明Description of drawings
图1为表示本发明的第一实施方式的气密密封用盖材的结构的立体图。FIG. 1 is a perspective view showing the structure of an airtight sealing cover material according to a first embodiment of the present invention.
图2为沿着图1的300-300线的截面图。FIG. 2 is a cross-sectional view along line 300-300 of FIG. 1 .
图3为表示本发明的第一实施方式的电子部件收纳用容器的结构的立体图。3 is a perspective view showing the structure of the electronic component housing container according to the first embodiment of the present invention.
图4为沿着图3的400-400线的截面图。FIG. 4 is a cross-sectional view along line 400-400 of FIG. 3 .
图5为用于说明本发明的第一实施方式的气密密封用盖材的制造过程的截面图。Fig. 5 is a cross-sectional view for explaining the manufacturing process of the hermetic sealing cover material according to the first embodiment of the present invention.
图6为用于说明本发明的第一实施方式的电子部件收纳用容器的制造过程的截面图。Fig. 6 is a cross-sectional view illustrating a manufacturing process of the electronic component housing container according to the first embodiment of the present invention.
图7为表示用于确认本发明的第一实施方式的效果进行的热膨胀系数测定的实验结果的表。FIG. 7 is a table showing experimental results of thermal expansion coefficient measurement performed to confirm the effect of the first embodiment of the present invention.
图8为表示用于确认本发明的第一实施方式的效果进行的热膨胀系数测定的实验结果的曲线图。FIG. 8 is a graph showing experimental results of thermal expansion coefficient measurement performed to confirm the effect of the first embodiment of the present invention.
图9为表示用于确认本发明的第一实施方式的效果进行的热膨胀系数测定的实验结果的曲线图。FIG. 9 is a graph showing experimental results of thermal expansion coefficient measurement performed to confirm the effect of the first embodiment of the present invention.
图10为表示用于确认本发明的第一实施方式的效果进行的氧化被膜层的厚度测定的实验结果的表。10 is a table showing experimental results of thickness measurement of an oxide film layer performed to confirm the effect of the first embodiment of the present invention.
图11为表示用于确认本发明的第一实施方式的效果进行的氧化被膜层的厚度测定的实验结果的表。11 is a table showing experimental results of thickness measurement of an oxide film layer performed to confirm the effect of the first embodiment of the present invention.
图12为表示用于确认本发明的第一实施方式的效果进行的润湿性测定的实验方法的截面图。12 is a cross-sectional view showing an experimental method of wettability measurement for confirming the effect of the first embodiment of the present invention.
图13为表示用于确认本发明的第一实施方式的效果进行的润湿性测定的实验方法的截面图。13 is a cross-sectional view showing an experimental method of wettability measurement for confirming the effect of the first embodiment of the present invention.
图14为表示用于确认本发明的第一实施方式的效果进行的润湿性测定的实验结果的图表。FIG. 14 is a graph showing experimental results of wettability measurements performed to confirm the effects of the first embodiment of the present invention.
图15为表示用于确认本发明的第一实施方式的效果进行的润湿性测定的实验结果的图表。Fig. 15 is a graph showing experimental results of wettability measurements performed to confirm the effects of the first embodiment of the present invention.
图16为表示用于确认本发明的第一实施方式的效果进行的润湿性测定的实验结果的图表。FIG. 16 is a graph showing experimental results of wettability measurements performed to confirm the effect of the first embodiment of the present invention.
图17为表示用于确认本发明的第一实施方式的效果进行的润湿性测定的实验结果的图表。Fig. 17 is a graph showing experimental results of wettability measurements performed to confirm the effect of the first embodiment of the present invention.
图18为表示本发明的第二实施方式的气密密封用盖材的结构的截面图。18 is a cross-sectional view showing the structure of an airtight sealing cover material according to a second embodiment of the present invention.
图19为表示用于确认本发明的第二实施方式的效果进行的热膨胀系数测定的实验结果的表。FIG. 19 is a table showing experimental results of thermal expansion coefficient measurement performed to confirm the effect of the second embodiment of the present invention.
图20为表示用于确认本发明的第二实施方式的效果进行的热膨胀系数测定的实验结果的曲线图。Fig. 20 is a graph showing experimental results of thermal expansion coefficient measurement performed to confirm the effect of the second embodiment of the present invention.
图21为表示用于确认本发明的第二实施方式的效果进行的热膨胀系数测定的实验结果的曲线图。Fig. 21 is a graph showing experimental results of thermal expansion coefficient measurement performed to confirm the effect of the second embodiment of the present invention.
具体实施方式Detailed ways
以下,基于附图说明将本发明具体化的实施方式。Hereinafter, embodiments embodying the present invention will be described based on the drawings.
(第一实施方式)(first embodiment)
首先,参照图1和图2,说明本发明的第一实施方式的气密密封用盖材1的结构。First, the structure of the airtight
如图1所示,第一实施方式的气密密封用盖材1,由盖10和在盖10上表面10a上(Z1侧的表面上)形成的玻璃层11构成。盖10为在X方向具有约2.4mm的长度L1、在Y方向具有约1.9mm的长度L2和在Z方向具有约0.1mm的厚度t1的长方体。其中,玻璃层11为本发明的“接合层”的一例。As shown in FIG. 1 , the hermetic
玻璃层11,形成为沿着盖10的上表面10a的端部呈大致一样的宽度W(参照图2),在Z方向具有约0.05mm的厚度t2。该玻璃层11以与后述的电子部件收纳构件30的框体32的上表面32a(参照图4)对应的方式,沿着盖10的上表面10a的端部形成为框状。The
另外,玻璃层11,由V2O5-P2O5-TeO-Fe2O3构成的不含Pb的V系低熔点玻璃构成。构成为该玻璃层11的V系低熔点玻璃的热膨胀系数α1,在约30℃以上约250℃以下的温度范围中,为约70×10-7/℃。另外,V系低熔点玻璃构成为玻璃化转变温度为约285℃。此外,玻璃化转变温度为V系低熔点玻璃的热膨胀系数急速变化的温度,玻璃化转变温度以上的温度范围中的热膨胀系数(约140×10-7/℃),大于玻璃化转变温度以下的温度范围中的热膨胀系数α1(约70×10-7/℃)。另外,构成玻璃层11的V系低熔点玻璃的密封温度构成为约370℃以上约400℃以下。In addition, the
另外,构成玻璃层11的V系低熔点玻璃,构成为抑制水分子侵入结晶结构的内部。由此,玻璃层11具有耐湿性(耐水性)。In addition, the V-based low-melting-point glass constituting the
如图2所示,盖10由金属基材12和包围金属基材12的大致整面而形成的氧化被膜层13而构成。在该氧化被膜层13上表面上形成有玻璃层11。另外,金属基材12,由含有约42质量%的Ni、约2质量%以上约6质量%以下的Cr、和Fe的Fe系合金(42Ni-(2~6)Cr-Fe合金)构成。此外,金属基材12优选由含有约3质量%以上约6质量%以下的Cr的Fe系合金(42Ni-(3~6)Cr-Fe合金)构成。其中,氧化被膜层13为本发明的“包覆层”的一例。As shown in FIG. 2 , the
这里,第一实施方式中,在约30℃以上约250℃以下的温度范围,构成金属基材12的Fe系合金的热膨胀系数α2优选为约55×10-7/℃以上约75×10-7/℃以下。即,在约30℃以上约250℃以下的温度范围中,玻璃层11的热膨胀系数α1和金属基材12的热膨胀系数α2优选满足-15×10-7≤α2-α1≤5×10-7的关系。其结果,在约30℃以上约250℃以下的温度范围中,构成为玻璃层11和金属基材12不易产生因热膨胀不同造成的应力。Here, in the first embodiment, the thermal expansion coefficient α2 of the Fe-based alloy constituting the
另外,第一实施方式中,氧化被膜层13,主要由Cr2O3的被膜构成,并且在Z方向上具有约0.3μm以上约1.2μm以下的厚度t3。另外,氧化被膜层13,通过对金属基材12的Fe系合金中含有的Cr在金属基材12的表面上进行氧化而形成。In addition, in the first embodiment, the oxide film layer 13 is mainly composed of a Cr 2 O 3 film, and has a thickness t3 of about 0.3 μm or more and about 1.2 μm or less in the Z direction. In addition, the oxide film layer 13 is formed by oxidizing Cr contained in the Fe-based alloy of the
接着,参照图3和图4,对使用本发明的第一实施方式的气密密封用盖材1的电子部件收纳用容器100的结构进行说明。Next, the structure of the electronic
如图3和图4所示,第一实施方式的电子部件收纳用容器100,具有收纳了水晶振子20(参照图4)的电子部件收纳构件30被上述气密密封用盖材1的玻璃层11所密封的结构。此时,气密密封用盖材1配置为:气密密封用盖材1的盖10的上表面10a在下侧(Z3侧)。其中,水晶振子20为本发明的“电子部件”的一例。As shown in FIGS. 3 and 4 , the electronic
电子部件收纳构件30,由作为陶瓷材料的Al2O3构成,并且,以平面来看,在X方向具有约2.5mm的长度L3且在Y方向具有约2.0mm的长度L4。另外,电子部件收纳构件30由陶瓷材料构成因此具有绝缘性。另外,在约30℃以上250℃以下的温度范围中,构成电子部件收纳构件30的Al2O3的热膨胀系数α3为约65×10-7/℃。即,在约30℃以上约250℃以下的温度范围中,玻璃层11的热膨胀系数α1(约70×10-7/℃)和电子部件收纳构件30的热膨胀系数α3满足0≤α1-α3(=约5×10-7/℃)≤10×10-7的关系。其结果,构成为在约30℃以上约250℃以下的温度范围中,玻璃层11和电子部件收纳构件30不易产生因热膨胀不同造成的应力。The electronic
另外,电子部件收纳构件30,如图4所示,包括Z3侧的底部31和从底部31的上表面(Z4侧的面)的周围以向Z4方向延伸的方式形成的框部32。另外,电子部件收纳构件30中,通过被底部31和框部32包围而形成有凹部33。该凹部33,形成为在上方(Z4侧)具有开口部,凹部33中的底部31的上表面(Z4侧的面)上,经由凸起40安装水晶振子20,由此,水晶振子20收纳在凹部33中。In addition, the electronic
另外,气密密封用盖材1的盖10,经由玻璃层11,与电子部件收纳构件30的框体32的上表面32a接合。具体来说,熔化的气密密封用盖材1的玻璃层11以配置在框体32的上表面32a的状态被冷却,由此,气密密封用盖材1的盖10与电子部件收纳构件30接合。由此,电子部件收纳用容器100被密封。在此,由收纳有水晶振子20的电子部件收纳构件30的凹部33、气密密封用盖材1的盖10和玻璃层11构成的空间,构成为具有气密性的状态(大致真空的状态)。由此,能够抑制水晶振子20的振动特性等的变化(劣化)。In addition, the
另外,上述金属基材12的热膨胀系数α2根据电子部件收纳构件30的热膨胀系数α3和玻璃层11的热膨胀系数α1的关系确定。即,由于玻璃层11的热膨胀系数α1在电子部件收纳构件30的热膨胀系数α3以上,所以,对于玻璃层11的电子部件收纳构件30侧不施加应力或者稍微施加拉伸应力。在此,以金属基材12的热膨胀系数α2满足-15×10-7≤α2-α1≤5×10-7的关系的方式构成金属基材12,由此,能够在玻璃层11的盖10侧不施加应力或者稍微施加拉伸应力。其结果,即使在对玻璃层11施加应力的情况下,也对在盖10与电子部件收纳构件30之间配置的玻璃层11,施加来自盖10和电子部件收纳构件30两者的拉伸应力,因此,即使是由对拉伸应力容易产生破裂(裂痕)的V系低熔点玻璃构成的玻璃层11,也难以产生破裂。In addition, the thermal expansion coefficient α2 of the
接着,参照图1~图6,对第一实施方式的电子部件收纳用容器100的制造过程进行说明。Next, a manufacturing process of the electronic
首先,准备如图1和图2所示的由42Ni-(2~6)Cr-Fe合金构成的金属基材12。接着,如图5所示,相对于金属基材12,在露点约为30℃的湿润氢气气氛中,并且在约900℃以上约1150℃以下的温度条件下,进行约30分钟的氧化处理(Cr的优先氧化)。此外,温度条件优选为约1000℃以上约1150℃以下。此时,氢气的露点为约30℃,因此,湿润氢气气氛内的氧的分压小于能够氧化Fe和Ni的分压,而另一方面,大于能够氧化Cr的分压。由此,在金属基材12的表面上,不氧化Fe和Ni而仅优先氧化Cr。其结果,在金属基材12的大致整面上形成主要由Cr2O3构成的具有约0.3μm以上约1.2μm以下的厚度t3(参照图2)的氧化被膜层13。First, a
接着,如图1和图2所示,沿着氧化被膜层13的上表面(盖10的上表面10a)的端部,在氧化被膜层13的上表面上涂覆不含Pb的V系低熔点玻璃的糊剂。然后,在约410℃的温度条件下进行烧制,由此,除去V系低熔点玻璃的糊剂内的粘合剂。由此,制造沿着盖10的上表面10a的端部形成有玻璃层11的气密密封用盖材1。Next, as shown in FIG. 1 and FIG. 2 , along the end of the upper surface of the oxide film layer 13 (
此外,如图4所示,准备在凹部33中收纳有水晶振子20的电子部件收纳构件30。然后,将气密密封用盖材1配置在电子部件收纳构件30上,使得气密密封用盖材1的玻璃层11位于电子部件收纳构件30的框体32的上表面32a。然后,如图6所示,以将气密密封用盖材1配置于电子部件收纳构件30的状态下,载置在真空炉2内,在真空状态下,并且在约370℃以上约400℃以下的温度条件下,使玻璃层11熔化。In addition, as shown in FIG. 4 , an electronic
之后,通过冷却气密密封用盖材1和电子部件收纳构件30,如图4所示,经由玻璃层11,将气密密封用盖材1的盖10与电子部件收纳构件30的框体32上表面32a接合。在此,在从气密密封用盖材1的盖10与电子部件收纳构件30开始接合的固着温度(约300℃)到构成玻璃层11的V系低熔点玻璃的玻璃化转变温度(约285℃)的温度范围(玻璃化转变温度以上的温度范围)中,与金属基材12的热膨胀系数α2(约55×10-7/℃以上约75×10-7/℃以下)和电子部件收纳构件30的热膨胀系数α3(约65×10-7/℃以下)相比,玻璃层11的热膨胀系数(约140×10-7/℃)较大。但是,在玻璃化转变温度以上的温度范围,玻璃层11具有流动性,因此,在盖10(金属基材12)、玻璃层11和电子部件收纳构件30中,不会发生因热膨胀系数不同造成的应力。此外,在玻璃化转变温度以下的温度范围(约30℃以上约250℃以下的温度范围)中,玻璃层11、盖10和电子部件收纳构件30构成为难以产生因热膨胀不同造成的应力,因此,冷却后,在盖10、玻璃层11和电子部件收纳构件30中积蓄的应力小。Afterwards, by cooling the
另外,通过在真空状态下进行接合(密封),使收纳有水晶振子20的电子部件收纳构件30的凹部33、气密密封用盖材1的盖10和玻璃层11构成的空间,为具有充分的气密性的状态(大致真空状态)。此外,为了使由凹部33、盖10和玻璃层11构成的空间密封成更可靠地具有气密性的状态,优选在约380℃以上的温度条件下使玻璃层11熔化进行密封。另外,通过在约400℃的温度条件下使玻璃层11熔化而密封,能够减小密封时的热对水晶振子20的影响。如此,制造图3所示的气密密封后的电子部件收纳用容器100。In addition, by bonding (sealing) in a vacuum state, the space constituted by the
第一实施方式中,如上所述,气密密封用盖材1具备:在金属基材12的表面上形成的主要由Cr2O3的被膜构成的氧化被膜层13、在氧化被膜层13的表面上形成的具有由V2O5-P2O5-TeO-Fe2O3构成的不含Pb的V系低熔点玻璃的玻璃层11。由此,构成氧化被膜层13的Cr2O3的被膜和构成玻璃层11的V系低熔点玻璃能够充分密合,因此,金属基材12和电子部件收纳构件30能够充分接合。由此,使用不含Pb的V系低熔点玻璃,能够充分确保电子部件收纳用容器100的气密性。另外,气密密封用盖材1具备由42Ni-(2~6)Cr-Fe合金构成的金属基材12,由此,与基材中使用陶瓷材料的情况相比,能够减小气密性密封用盖材1的厚度t1,因此能够抑制电子部件收纳用容器100的大型化。此外,金属基材12由42Ni-(2~6)Cr-Fe合金构成,由此,在金属基材12的表面上能够容易形成由Cr2O3的被膜构成的氧化被膜层13。In the first embodiment, as described above, the hermetic
另外,第一实施方式中,如上所述,通过构成为在约30℃以上约250℃以下的温度范围中,玻璃层11的热膨胀系数α1和金属基材12的热膨胀系数α2满足-15×10-7≤α2-α1≤5×10-7的关系,从而在从金属基材12与玻璃层11接合时的温度降低温度时,能够减小由V系低熔点玻璃构成的玻璃层11中产生的应力,因此,能够抑制由V系低熔点玻璃构成的玻璃层11中产生破裂(裂痕)。此外,通过构成为玻璃层11的热膨胀系数α1和金属基材12的热膨胀系数α2满足-15×10-7≤α2-α1的关系,能够抑制相比于压缩应力更容易对拉伸应力产生破裂,能够抑制对构成玻璃层11的V系低熔点玻璃施加的拉伸应力过大。In addition, in the first embodiment, as described above, the thermal expansion coefficient α1 of the
另外,第一实施方式中,如上所述,氧化被膜层13的厚度t3为约0.3μm以上约1.2μm以下,由此,能够充分确保氧化被膜层13的厚度t3,因此,能够使构成氧化被膜层13的Cr2O3的被膜与构成玻璃层11的V系低熔点玻璃可靠密合。In addition, in the first embodiment, as described above, the thickness t3 of the oxide film layer 13 is about 0.3 μm or more and about 1.2 μm or less, so that the thickness t3 of the oxide film layer 13 can be sufficiently ensured, so that the oxide film layer 13 can be formed The coating film of Cr 2 O 3 in the layer 13 is reliably adhered to the V-based low-melting glass constituting the
另外,第一实施方式中,如上所述,通过构成为金属基材12由42Ni-(2~6)Cr-Fe合金构成,能够在金属基材12的大致整面上可靠形成由Cr2O3的被膜构成的氧化被膜层13。此外,能够抑制因Cr过剩含量造成的金属基材12的热膨胀系数α2增大,而能够抑制金属基材12的热膨胀系数α2和玻璃层11的热膨胀系数α1的显著差异。由此,能够抑制在玻璃层11或者金属基材12中产生由热膨胀的差异造成的破裂等。另外,通过金属基材12含有42质量%的Ni,能够减小金属基材12的热膨胀系数α2,由此,能够使金属基材12的热膨胀系数α2可靠地接近由比通常的金属材料的热膨胀系数小的V系低熔点玻璃构成的玻璃层11的热膨胀系数α1。其结果,能够进一步抑制在玻璃层11中产生由热膨胀的差异造成的破裂等。In addition, in the first embodiment, as described above, by configuring the
另外,第一实施方式中,如上所述,通过构成为金属基材12由42Ni-(2~6)Cr-Fe合金构成,使玻璃层11的热膨胀系数α1和金属基材12的热膨胀系数α2可靠地满足-15×10-7≤α2-α1≤5×10-7的关系,因此,能够可靠抑制由V系低熔点玻璃构成的玻璃层11中产生破裂。In addition, in the first embodiment, as described above, the
另外,第一实施方式中,如上所述,通过使氧化被膜层13包围金属基材12的大致整面而形成,与仅在金属基材12的两表面中的任一个面上形成氧化被膜层13的情况不同,能够防止在没有形成氧化被膜层13的金属基材12的表面上误形成玻璃层11。此外,与仅在金属基材12的一部分形成氧化被膜层13的情况不同,不需要在形成氧化被膜层13时对金属基材12的一部分进行掩蔽。由此,能够容易形成氧化被膜层13。此外,由于使由具有耐蚀性的Cr2O3构成的氧化被膜层13包围金属基材12的大致整面而形成,所以能够提高金属基材12的耐蚀性。In addition, in the first embodiment, as described above, the oxide film layer 13 is formed by surrounding substantially the entire surface of the
另外,第一实施方式中,如上所述,通过构成为在约30℃以上约250℃以下的温度范围中,玻璃层11的热膨胀系数α1(约70×10-7/℃)和电子部件收纳构件30的热膨胀系数α3(约65×10-7/℃)满足0≤α1-α3(=约5×10-7)≤10×10-7的关系,在从接合玻璃层11与电子部件收纳构件30时的固着温度(约300℃)使温度下降时,能够减小由V系低熔点玻璃构成的玻璃层11中产生的应力,因此,能够抑制由V系低熔点玻璃构成的玻璃层11中产生破裂。In addition, in the first embodiment, as described above, the thermal expansion coefficient α1 (about 70×10 -7 /°C) of the
另外,第一实施方式中,如上所述,构成为在约30℃以上约250℃以下的温度范围中,玻璃层11的热膨胀系数α1(约70×10-7/℃)和电子部件收纳构件30的热膨胀系数α3(约65×10-7/℃)为0≤α1-α3(=约5×10-7)≤10×10-7,并且玻璃层11的热膨胀系数α1和金属基材12的热膨胀系数α2(约55×10-7/℃以上约75×10-7/℃以下)为-15×10-7≤α2-α1≤5×10-7。由此,即使在对玻璃层11施加应力的情况下,由于对在金属基材12和电子部件收纳构件30之间配置的玻璃层11,施加来自金属基材12和电子部件收纳构件30两者的拉伸应力,所以,与仅从金属基材12和电子部件收纳构件30的任一者向玻璃层11施加拉伸应力的情况不同,能够抑制在玻璃层11中产生破裂。In addition, in the first embodiment, as described above, in the temperature range of about 30°C to about 250°C, the thermal expansion coefficient α1 (about 70×10 −7 /°C) of the
此外,第一实施方式中,如上所述,对金属基材12,在露点约30℃、小于能够氧化Fe和Ni的分压而大于能够氧化Cr的分压的湿润氢气气氛中,并且在约1000℃以上约1150℃以下的温度条件下,进行约30分钟的氧化处理(Cr的优先氧化),由此能够容易仅使Cr优先氧化,因此在金属基材12的表面上能够更可靠地充分确保由Cr2O3的被膜构成的氧化被膜层13的厚度。In addition, in the first embodiment, as described above, for the
(实施例)(example)
接着,参照图2和图7~图17,对用于确认第一实施方式的效果进行的热膨胀系数测定和润湿性测定进行说明。Next, thermal expansion coefficient measurement and wettability measurement for confirming the effects of the first embodiment will be described with reference to FIG. 2 and FIGS. 7 to 17 .
(热膨胀系数测定)(Measurement of coefficient of thermal expansion)
以下说明的热膨胀系数的测定中,如图7所示,作为对应于上述第一实施方式的金属基材12的实施例1~5,使用含有42质量%的Ni、和Fe的Fe系合金中的Cr含有率不同的Fe系合金。In the measurement of the coefficient of thermal expansion described below, as shown in FIG. 7 , as Examples 1 to 5 corresponding to the
具体来说,作为实施例1,使用含有2质量%的Cr的Fe系合金(42Ni-2Cr-Fe合金)。另外,作为实施例2,使用含有3质量%的Cr的Fe系合金(42Ni-3Cr-Fe合金)。另外,作为实施例3,使用含有4质量%的Cr的Fe系合金(42Ni-4Cr-Fe合金)。另外,作为实施例4,使用含有5质量%的Cr的Fe系合金(42Ni-5Cr-Fe合金)。另外,作为实施例5,使用含有6质量%的Cr的Fe系合金(42Ni-6Cr-Fe合金)。Specifically, as Example 1, an Fe-based alloy (42Ni-2Cr-Fe alloy) containing 2% by mass of Cr was used. In addition, as Example 2, an Fe-based alloy (42Ni-3Cr-Fe alloy) containing 3% by mass of Cr was used. In addition, as Example 3, an Fe-based alloy (42Ni-4Cr-Fe alloy) containing 4% by mass of Cr was used. In addition, as Example 4, an Fe-based alloy (42Ni-5Cr-Fe alloy) containing 5% by mass of Cr was used. In addition, as Example 5, an Fe-based alloy (42Ni-6Cr-Fe alloy) containing 6% by mass of Cr was used.
另一方面,作为相对于实施例1~5的比较例1,使用含有42质量%Ni、Fe并且不含Cr的Fe系合金(42Ni-Fe合金)。另外,作为对第一实施方式的金属基材的参考例1,使用构成上述第一实施方式的玻璃层11的由V2O5-P2O5-TeO-Fe2O3构成的不含Pb的V系低熔点玻璃。另外,作为参考例2,使用构成上述第一实施方式的电子部件收纳构件30的Al2O3。On the other hand, as Comparative Example 1 with respect to Examples 1 to 5, an Fe-based alloy (42Ni—Fe alloy) containing 42% by mass of Ni and Fe and not containing Cr was used. In addition, as Reference Example 1 for the metal base material of the first embodiment,
而且,通过使实施例1~5、比较例1、参考例1和2的各个构件的温度变化,测定各个构件的伸长率。其中,伸长率是指任意的温度时的构件的伸长量(从任意温度时的长度减去室温(30℃)时的基准长度得到的量)除以室温时的基准的长度得到的值。求出连接室温时的伸长率和250℃时的伸长率的直线的斜率,作为30℃以上250℃以下的温度范围中的热膨胀系数。Furthermore, by changing the temperature of each member in Examples 1 to 5, Comparative Example 1, and Reference Examples 1 and 2, the elongation of each member was measured. Here, the elongation refers to the value obtained by dividing the elongation of the member at any temperature (the amount obtained by subtracting the reference length at room temperature (30°C) from the length at any temperature) by the reference length at room temperature . The slope of the straight line connecting the elongation at room temperature and the elongation at 250°C was obtained as the coefficient of thermal expansion in the temperature range of 30°C to 250°C.
如图8所示,作为伸长率测定的实验结果,通过在42Ni-Fe合金(比较例1)中添加Cr,能够增大伸长率(热膨胀系数)。此外,通过增加Cr的添加量,能够增大伸长率。As shown in FIG. 8 , as an experimental result of elongation measurement, by adding Cr to the 42Ni—Fe alloy (Comparative Example 1), the elongation (thermal expansion coefficient) can be increased. In addition, elongation can be increased by increasing the amount of Cr added.
另外,在V系低熔点玻璃的玻璃化转变温度(285℃)以下的温度范围中,比较例1的42Ni-Fe合金的伸长率,比V系低熔点玻璃(参考例1)的伸长率小很多。另外,实施例1的42Ni-2Cr-Fe合金的伸长率,也小于V系低熔点玻璃(参考例1)的伸长率。另一方面,实施例2~5的42Ni-(3~6)Cr-Fe的合金的伸长率,为与V系低熔点玻璃(参考例1)的伸长率近似的值。In addition, in the temperature range below the glass transition temperature (285°C) of the V-series low-melting glass, the elongation of the 42Ni-Fe alloy of Comparative Example 1 was higher than that of the V-series low-melting glass (Reference Example 1). The rate is much smaller. In addition, the elongation of the 42Ni-2Cr-Fe alloy of Example 1 was also smaller than that of the V-based low-melting glass (Reference Example 1). On the other hand, the elongation of the alloys of 42Ni-(3-6)Cr-Fe in Examples 2 to 5 were values close to the elongation of the V-based low-melting glass (Reference Example 1).
另外,如图7和图9所示,作为热膨胀系数,在30℃以上250℃以下的温度范围中,V系低熔点玻璃(参考例1)的热膨胀系数α1为72×10-7/℃,Al2O3(参考例2)的热膨胀系数α3为65×10-7/℃。其结果,确认了V系低熔点玻璃(参考例1)的热膨胀系数α1和Al2O3(参考例2)的热膨胀系数α3满足0≤α1-α3(=7×10-7)≤10×10-7的关系。In addition, as shown in Fig. 7 and Fig. 9, as the thermal expansion coefficient, the thermal expansion coefficient α1 of the V-based low-melting glass (Reference Example 1) is 72×10 -7 /°C in the temperature range of 30°C to 250°C, The thermal expansion coefficient α3 of Al 2 O 3 (Reference Example 2) was 65×10 -7 /°C. As a result, it was confirmed that the thermal expansion coefficient α1 of V-based low-melting glass (Reference Example 1) and the thermal expansion coefficient α3 of Al 2 O 3 (Reference Example 2) satisfy 0≤α1-α3 (=7×10 -7 )≤10× 10 -7 relationship.
另外,确认了在30℃以上250℃以下的温度范围中,比较例1的42Ni-Fe合金的热膨胀系数α2为40×10-7/℃,比V系低熔点玻璃(参考例1)的热膨胀系数α1(72×10-7/℃)仅小32×10-7/℃。即,由42Ni-Fe合金构成的比较例1的金属基材于V系低熔点玻璃在密封温度(约370℃以上约400℃以下)接合时,热膨胀系数之差(α2-α1)大(-32×10-7/℃),因此,认为冷却时在由v系的低熔点玻璃构成的玻璃层中容易产生破裂(裂痕)。In addition, it was confirmed that in the temperature range of 30°C to 250°C, the thermal expansion coefficient α2 of the 42Ni-Fe alloy of Comparative Example 1 is 40×10 -7 /°C, which is higher than the thermal expansion of the V-based low-melting glass (Reference Example 1). The coefficient α1 (72×10 -7 /°C) is only 32×10 -7 /°C smaller. That is, when the metal substrate of Comparative Example 1 composed of 42Ni-Fe alloy is bonded to V-series low-melting glass at the sealing temperature (about 370°C to about 400°C), the difference in thermal expansion coefficient (α2-α1) is large (- 32×10 -7 /°C), therefore, it is considered that cracks (cracks) are likely to occur in the glass layer made of v-based low-melting glass during cooling.
此外,确认了在30℃以上250℃以下的温度范围中,实施例1的42Ni-2Cr-Fe合金的热膨胀系数α2为56×10-7/℃,比V系低熔点玻璃(参考例1)的热膨胀系数α1(72×10-7/℃)仅小16×10-7/℃。即,由42Ni-2Cr-Fe合金构成的实施例1的金属基材与V系低熔点玻璃在密封温度接合时,热膨胀系数之差大至某种程度(-16×10-7/℃),因此,认为冷却时,有可能在由V系低熔点玻璃构成的玻璃层中产生破裂。In addition, it was confirmed that in the temperature range of 30°C to 250°C, the thermal expansion coefficient α2 of the 42Ni-2Cr-Fe alloy of Example 1 is 56×10 -7 /°C, which is lower than that of the V-based low-melting glass (Reference Example 1). The thermal expansion coefficient α1 (72×10 -7 /°C) is only 16×10 -7 /°C smaller. That is, when the metal substrate of Example 1 composed of 42Ni-2Cr-Fe alloy and the V-based low-melting glass are bonded at the sealing temperature, the difference in thermal expansion coefficient is to some extent (-16×10 -7 /°C), Therefore, it is considered that cracks may occur in the glass layer made of V-based low-melting glass during cooling.
另一方面,确认了在30℃以上250℃以下的温度范围中,实施例2~5的42Ni-(3~6)Cr-Fe合金的热膨胀系数α2在62×10-7/℃以上74×10-7/℃以下,与V系低熔点玻璃(参考例1)的热膨胀系数α1(72×10-7/℃)满足-10×10-7≤α2-α1≤2×10-7的关系。即,由42Ni-(3~6)Cr-Fe合金构成的实施例2~5的金属基材与V系低熔点玻璃在密封温度接合时,不太有热膨胀系数之差,因此,认为能够抑制冷却时在由V系低熔点玻璃构成的玻璃层中产生破裂。其结果,作为金属基材,认为优选42Ni-(3~6)Cr-Fe合金。On the other hand, it was confirmed that the thermal expansion coefficient α2 of the 42Ni-(3-6)Cr-Fe alloys of Examples 2 to 5 was 62×10 -7 /°C to 74× Below 10 -7 /°C, it satisfies the relationship of -10×10 -7 ≤α2-α1≤2×10 -7 with the thermal expansion coefficient α1 (72×10 -7 /°C) of V-series low-melting glass (Reference Example 1) . That is, when the metal substrates of Examples 2 to 5 composed of 42Ni-(3-6)Cr-Fe alloys and the V-series low-melting glass are bonded at the sealing temperature, there is not much difference in thermal expansion coefficient, so it is considered that it is possible to suppress Cracks occur in the glass layer made of V-based low-melting glass during cooling. As a result, it is considered that 42Ni-(3-6)Cr-Fe alloy is preferable as the metal base material.
(润湿性测定)(wettability determination)
以下说明的润湿性测定中,作为对应于上述第一实施方式的金属基材12的实施例6~9,使用42Ni-4Cr-Fe合金,并且作为实施例10~13,使用42Ni-6Cr-Fe合金。另外,实施例6~9中,进行Cr的优先氧化时的温度条件各不相同,并且实施例10~13中,进行Cr的优先氧化时的温度条件各不相同。其中,Cr的优先氧化,在露点为30℃的湿润氢气气氛中进行30分钟。In the wettability measurement described below, 42Ni-4Cr-Fe alloy was used as Examples 6 to 9 corresponding to the
具体来说,如图10和图11所示,作为实施例6和10,在900℃的温度条件下进行Cr的优先氧化。另外,作为实施例7和11,在1000℃的温度条件下进行Cr的优先氧化。另外,作为实施例8和12,在1100℃的温度条件下进行Cr的优先氧化。另外,作为实施例9和13,在1150℃的温度条件下进行Cr的优先氧化。Specifically, as shown in FIG. 10 and FIG. 11 , as Examples 6 and 10, Cr was preferentially oxidized under the temperature condition of 900°C. In addition, as Examples 7 and 11, the preferential oxidation of Cr was carried out under the temperature condition of 1000°C. In addition, as Examples 8 and 12, Cr was preferentially oxidized under the temperature condition of 1100°C. In addition, as Examples 9 and 13, the preferential oxidation of Cr was carried out under the temperature condition of 1150°C.
然后,测定实施例6~13的42Ni-4(6)Cr-Fe合金的表面上形成的由Cr2O3构成的氧化被膜层的厚度t3(参照图2)。Then, the thickness t3 of the oxide film layer composed of Cr 2 O 3 formed on the surface of the 42Ni-4(6)Cr—Fe alloys of Examples 6 to 13 was measured (see FIG. 2 ).
另外,如图12所示,在实施例6、8~10、12和13的由金属基材112和氧化被膜层113构成的盖110的表面上涂覆V系低熔点玻璃的糊剂114。同样,在由Al2O3(参考例2)构成的盖110的表面上涂覆V系低熔点玻璃的糊剂114。此时,在盖110的表面上的3处涂覆宽度W不同的糊剂114。具体来说,在盖110的表面上涂覆宽度W1为290μm的糊剂114a、宽度W2为400μm的糊剂114b、宽度W3为460μm的糊剂114c。此时,糊剂114a、114b、114c的厚度t4均涂覆为80μm。In addition, as shown in FIG. 12 ,
然后,在410℃的温度条件下进行烧制,除去糊剂114a、114b、114c内的粘合剂。由此,如图13所示,糊剂114a、114b、114c(参照图12)分别成为玻璃层111a、111b、111c。之后,分别测定玻璃层111a的宽度W1a和厚度t4a、玻璃层111b的宽度W2a和厚度t4b、玻璃层111c的宽度W3a和厚度t4c。而且,分别求出玻璃层111a(111b和111c)的宽度和厚度相对于糊剂114a(114b和114c)的宽度和厚度的变化率。此时,玻璃层111的宽度(厚度)大于糊剂114的宽度(厚度)的情况下,变化率设为正值,玻璃层111的宽度(厚度)小于糊剂114的宽度(厚度)的情况下,变化率设为负值。Then, firing is performed at a temperature of 410°C to remove the binder in the
如图10所示,42Ni-4Cr-Fe合金中,实施例6(900℃)的氧化被膜层的厚度t3不足0.1μm。即,认为氧化被膜在实施例6(900℃)中没有形成为充分的厚度。另一方面,实施例7~9(1000℃、1100℃、1150℃)中,氧化被膜层的厚度t3为0.3μm以上。此外,如图11所示,42Ni-6Cr-Fe合金中,实施例10~13(900℃、1000℃、1100℃、1150℃)的任一个中,氧化被膜层的厚度t3都为0.3μm以上。As shown in FIG. 10 , in the 42Ni-4Cr-Fe alloy, the thickness t3 of the oxide film layer in Example 6 (900° C.) was less than 0.1 μm. That is, it is considered that the oxide film was not formed to a sufficient thickness in Example 6 (900° C.). On the other hand, in Examples 7 to 9 (1000°C, 1100°C, 1150°C), the thickness t3 of the oxide film layer was 0.3 μm or more. In addition, as shown in FIG. 11, in any of Examples 10 to 13 (900°C, 1000°C, 1100°C, and 1150°C) in the 42Ni-6Cr-Fe alloy, the thickness t3 of the oxide film layer was 0.3 μm or more. .
另外,在温度条件为900℃的实施例6(4Cr)和实施例10(6Cr)、温度条件为1000℃的实施例7(4Cr)和实施例11(6Cr)、温度条件为1100℃的实施例8(4Cr)和实施例12(6Cr)、温度条件为1150℃的实施例9(4Cr)和实施例13(6Cr)的任一个中,使用42Ni-6Cr-Fe合金的实施例10~13的氧化被膜层的厚度t3分别大于使用42Ni-4Cr-Fe合金的实施例6~9的氧化被膜层的厚度t3。由此,明确了在温度条件相同的情况下,增加Cr含量,能够增大氧化被膜层的厚度t3。In addition, in Example 6 (4Cr) and Example 10 (6Cr) where the temperature condition is 900°C, Example 7 (4Cr) and Example 11 (6Cr) where the temperature condition is 1000°C, and the temperature condition is 1100°C. In any of Example 8 (4Cr) and Example 12 (6Cr), and Example 9 (4Cr) and Example 13 (6Cr) at a temperature of 1150°C, Examples 10 to 13 using 42Ni-6Cr-Fe alloy The thickness t3 of the oxide film layer is larger than the thickness t3 of the oxide film layer in Examples 6 to 9 using the 42Ni-4Cr-Fe alloy. From this, it became clear that increasing the Cr content can increase the thickness t3 of the oxide film layer under the same temperature conditions.
另外,如图14和图16所示,确认了实施例6和10(900℃)的宽度的变化率,在全部的玻璃层111a、111b和111c中都小于-40%。此外,如图15和图17所示,实施例6和10中的厚度的变化率,除了实施例6的玻璃层111a的厚度(-2%)以外为0%以上。这是因为实施例6和实施例10中,氧化被膜层不充分或者不完全形成,所以润湿性低,V系低熔点玻璃和氧化被膜层为不充分密合的状态。因此,认为在宽度方向扩展的玻璃层111的许多部分在厚度方向隆起。In addition, as shown in FIG. 14 and FIG. 16 , it was confirmed that the rate of change in the width of Examples 6 and 10 (900° C.) was less than −40% in all the glass layers 111 a , 111 b , and 111 c . In addition, as shown in FIG. 15 and FIG. 17 , the rate of change in thickness in Examples 6 and 10 was 0% or more except for the thickness (−2%) of the
另一方面,如图14和图16所示,实施例8和12(1100℃)、实施例9和13(1150℃)和参考例2(Al2O3)中的宽度的变化率,在全部的玻璃层111a、111b、111c中均为-30%以上。此外,如图15和图17所示,实施例8和12、实施例9和13,参考例2中的厚度的变化率,在全部的玻璃层111a、111b、111c中都小于-10%。其结果认为,实施例8和12、实施例9和13中,充分形成了氧化被膜层,因此,润湿性高,V系低熔点玻璃和氧化被膜层为充分密合的状态。由此,能够抑制在宽度方向扩展的玻璃层111的部分在厚度方向移动,从而不会在厚度方向隆起,在宽度方向和厚度方向减小了粘合剂的体积部分。On the other hand, as shown in Fig. 14 and Fig. 16, the rate of change of the width in Examples 8 and 12 (1100°C), Examples 9 and 13 (1150°C) and Reference Example 2 (Al 2 O 3 ), in All the
即,确认了在1000℃以上的温度范围进行Cr的优先氧化,能够使V系低熔点玻璃和氧化被膜层为充分密合的状态,故而优选。另一方面,在大于1150℃的温度范围中进行Cr的优先氧化,需要耐热性高的设备,因此,认为更优选在1000℃以上1150℃以下的温度范围进行Cr的优先氧化。That is, it was confirmed that the preferential oxidation of Cr proceeds in the temperature range of 1000° C. or higher, and the V-based low-melting glass and the oxide film layer can be brought into a state of sufficient adhesion, which is preferable. On the other hand, preferential oxidation of Cr in a temperature range exceeding 1150°C requires equipment with high heat resistance, so it is considered more preferable to perform preferential oxidation of Cr in a temperature range of 1000°C to 1150°C.
另外,相比于实施例8和12(1100℃),实施例9和13(1150℃)的宽度的变化率和厚度的变化率减少幅度在整体上较少,因此,认为更加优选在1150℃的温度条件下进行Cr的优先氧化。In addition, compared with Examples 8 and 12 (1100°C), the rate of change in width and the rate of change in thickness in Examples 9 and 13 (1150°C) are less overall, so it is considered that the temperature at 1150°C is more preferable. The preferential oxidation of Cr is carried out under the temperature conditions.
(第二实施方式)(Second Embodiment)
接着,参考图18,说明本发明的第二实施方式。该第二实施方式的气密密封用盖材201,与上述第一实施方式不同,对金属基材212由3层复合材料构成的情况进行说明。Next, a second embodiment of the present invention will be described with reference to FIG. 18 . The hermetic
本发明的第二实施方式的气密密封用盖材201中的盖210的金属基材212,如图18所示,通过配置在玻璃层11侧(Z1侧)的第一层212a、配置在第一层212a的Z2侧(与玻璃层11相反侧)的第二层212b、和配置在第二层212b的Z2侧(与玻璃层11的相反侧)的第三层212c接合而形成,由所谓的3层复合材料构成。此外,第一层212a和第三层212c均由含有约42质量%的Ni、约6质量%的Cr、和Fe的通常的Fe系合金(42Ni-6Cr-Fe)构成。另外,第二层212b由含有约42质量%的Ni、Fe的通常的Fe系合金(42Ni-Fe)构成。The metal substrate 212 of the cover 210 in the hermetic
此外,构成第一层212a和第三层212c的42Ni-6Cr-Fe合金的热膨胀系数α4约为75×10-7/℃。此外,构成第二层212b的42Ni-Fe合金的热膨胀系数α5约为40×10-7/℃。即,第一层212a和第三层212c的热膨胀系数α4(约75×10-7/℃)大于玻璃层11的热膨胀系数α1(约70×10-7/℃),并且第二层212b的热膨胀系数α5(约40×10-7/℃)小于玻璃层11的热膨胀系数α1。In addition, the thermal expansion coefficient α4 of the 42Ni-6Cr-Fe alloy constituting the
在此,第二实施方式中,构成为第一层212a、第二层212b、第三层212c合计的厚度(盖210的厚度)t1约为0.1mm。另外,第一层212a和第三层212c在Z方向具有相同厚度t5,另一方面,第二层212b在Z方向具有厚度t6。在此,优选厚度t5为厚度t6的约50%以上。即,第一层212a和第三层212c的合计厚度(2×t5)优选为盖210的厚度t1(=2×t5+t6)的约50%以上(约0.05mm以上)。其结果,构成为在约30℃以上约250℃以下的温度范围中,构成金属基材212的复合材料的热膨胀系数α2为约55×10-7/℃以上约75×10-7/℃以下。即,构成为在约30℃以上约250℃以下的温度范围中,构成玻璃层11的V系低熔点玻璃的热膨胀系数α1(约70×10-7/℃)和构成金属基材212的复合材料的热膨胀系数α2满足-15×10-7≤α2-α1≤5×10-7的关系。Here, in the second embodiment, the total thickness (thickness of the cover 210 ) t1 of the
此外,在第一层212a的Z1侧的面和侧面,形成有主要由Cr2O3构成的氧化被膜层213a,并且在第三层212c的Z2侧的面和侧面形成有主要由Cr2O3构成的氧化被膜层213b。该氧化被膜层213a和213b分别通过第一层212a和第三层212c的42Ni-6Cr-Fe合金中所含有的Cr在第一层212a的Z1侧的面和侧面、以及第三层212c的Z2侧的面和侧面氧化而形成。此外,第二实施方式的其他构成,与上述第一实施方式相同。In addition, an
接着,参照图18,说明本发明的第二实施方式的气密密封用盖材201的制造过程。Next, with reference to FIG. 18 , the manufacturing process of the hermetic
首先,准备具有规定厚度的由42Ni-Fe合金构成的板材(未图示)。另外,准备由42Ni-6Cr-Fe合金构成、且具有由42Ni-Fe合金构成的板构件的厚度的约50%以上的厚度的板材2块。然后,在由42Ni-Fe合金构成的板材被由42Ni-6Cr-Fe合金构成的板材夹持的状态下,对由42Ni-Fe合金构成的板材和由42Ni-6Cr-Fe合金构成的一对板材施加规定的压力的状态下进行接合。由此,如图18所示,由42Ni-6Cr-Fe合金构成的第一层212a、由42Ni-Fe合金构成的第二层212b和由42Ni-6Cr-Fe合金构成的第三层212c在依次叠层的状态下被接合,形成3层的复合材料。此时,第一层212a和第三层212c的厚度t5均为第二层212b的厚度t6的约50%以上。此后,通过将复合材料切断为规定的形状,形成金属基材211。First, a sheet material (not shown) made of a 42Ni—Fe alloy having a predetermined thickness is prepared. In addition, two plates made of 42Ni-6Cr-Fe alloy and having a thickness of about 50% or more of the thickness of the plate member made of 42Ni-Fe alloy were prepared. Then, in the state where the plate made of 42Ni-Fe alloy is sandwiched by the plate made of 42Ni-6Cr-Fe alloy, the plate made of 42Ni-Fe alloy and the pair of plates made of 42Ni-6Cr-Fe alloy Joining is performed while applying a predetermined pressure. Thus, as shown in FIG. 18, the
然后,在与上述第一实施方式相同的条件下,进行Cr的优先氧化,由此,在第一层212a的Z1侧的面和侧面形成主要由Cr2O3构成的氧化被膜层213a,并且在第三层212c的Z2侧的面和侧面形成主要由Cr2O3构成的氧化被膜层213b。此外,本发明的第二实施方式的其他制造过程,与第一实施方式相同。Then, under the same conditions as in the above-mentioned first embodiment, Cr is preferentially oxidized, thereby forming an oxide film layer 213a mainly composed of Cr2O3 on the Z1-side surface and side surface of the
第二实施方式中,如上所述,气密密封用盖材201具备:在金属基材212的表面上形成的主要由Cr2O3的被膜构成的氧化被膜层213a和213b、以及在氧化被膜层213a的表面上形成的由不含Pb的V系低熔点玻璃构成的玻璃层11,由此,金属基材212和电子部件收纳构件30(参照图4)能够充分接合。此外,气密密封用盖材201具备包含42Ni-6Cr-Fe合金的金属基材212,由此,与基材中使用陶瓷材料的情况相比,能够减小气密密封用盖材201的厚度t1。此外,通过金属基材212包含42Ni-6Cr-Fe合金,在金属基材212的表面上能够容易形成由Cr2O3的被膜构成的氧化被膜层213a和213b。In the second embodiment, as described above, the hermetic
另外,第二实施方式中,如上所述,金属基材212为由第一层212a、配置在第一层212a的Z2侧的第二层212b、配置在第二层212b的Z2侧的第三层212c接合形成的3层复合材料而形成,并且第一层212a和第三层212c由42Ni-6Cr-Fe合金构成,第二层212b由42Ni-Fe合金构成,由此,与金属基材212仅由一层构成的情况相比,通过接合热膨胀系数不同的不同种类的金属材料彼此,能够容易调整金属基材212的热膨胀系数α2。另外,能够在气密密封用盖材201的两表面,配置由42Ni-6Cr-Fe合金构成的第一层212a和第三层212c,因此,在金属基材212的两表面(第一层212a的Z1侧的面和第三层212c的Z2侧的面)的各个面上能够形成由Cr2O3的被膜构成的氧化被膜层213a和213b。由此,与仅在金属基材212的两表面中的任一个面上形成氧化被膜层的情况不同,能够防止在没有形成氧化被膜层的金属基材212的表面上误形成玻璃层11。In addition, in the second embodiment, as described above, the metal base 212 is composed of the
另外,第二实施方式中,如上所述,金属基材212的第一层212a、第二层212b和第三层212c由含有42质量%的Ni的Fe系合金构成,由此,能够使第一层212a、第二层212b和第三层212c的热膨胀系数都减小。由此,能够使金属基材212的热膨胀系数α2能够可靠地接近由热膨胀系数比通常的金属材料小的V系低熔点玻璃构成的玻璃层11的热膨胀系数α1。此外,如果第一层212a和第三层212c由通常的42Ni-6Cr-Fe合金构成,第二层212b由通常的42Ni-Fe合金构成,则能够使用容易获得的Fe系合金,在对应于形成玻璃层11的区域的金属基材212的表面上形成由Cr2O3的被膜构成的氧化被膜层213a和213b,并且使金属基材212的热膨胀系数α2接近由V系低熔点玻璃构成的玻璃层11的热膨胀系数α1。In addition, in the second embodiment, as described above, the
另外,第二实施方式中,如上所述,构成为第一层212a和第三层212c的热膨胀系数α4(约75×10-7/℃)大于玻璃层11的热膨胀系数α1(约70×10-7/℃),并且第二层212b的热膨胀系数α5(约40×10-7/℃)小于玻璃层11的热膨胀系数α1,由此,通过调整第一层212a的厚度t5、第二层212b的厚度t6和第三层212c的厚度t5,就能够使金属基材212作为整体的热膨胀系数α2接近玻璃层11的热膨胀系数α1。In addition, in the second embodiment, as described above, the thermal expansion coefficient α4 (approximately 75×10 −7 /°C) of the
另外,第二实施方式中,如上所述,构成为第一层212a和第三层212c的合计厚度(2×t5)在盖210的厚度t1(=2×t5+t6)的约50%以上,由此,玻璃层11的热膨胀系数α1和金属基材212的热膨胀系数α2能够满足-15×10-7≤α2-α1≤5×10-7的关系,因此,能够可靠抑制由V系低熔点玻璃构成的玻璃层11中产生破裂(裂缝)。此外,第二实施方式的其他效果与上述第一实施方式相同。In addition, in the second embodiment, as described above, the total thickness (2×t5) of the
(实施例)(example)
接着,参照图18~图21,对为了确认第二实施方式的效果进行的热膨胀系数测定进行说明。Next, the measurement of the coefficient of thermal expansion to confirm the effect of the second embodiment will be described with reference to FIGS. 18 to 21 .
(热膨胀系数测定)(Measurement of coefficient of thermal expansion)
以下说明的热膨胀系数测定中,如图19所示,作为与上述第二实施方式的金属基材212对应的实施例14~18,使用具有由42Ni-6Cr-Fe合金构成的第一层212a、由42Ni-Fe合金构成的第二层212b和由42Ni-6Cr-Fe合金构成的第三层212c的3层复合材料,并且第一层212a的厚度和第三层212c的厚度的合计(2×t5(参照图18))相对于盖210的厚度t1的比率(板厚比率)不同。In the measurement of the coefficient of thermal expansion described below, as shown in FIG. 19 , as Examples 14 to 18 corresponding to the metal substrate 212 of the above-mentioned second embodiment, a
具体来说,作为实施例14,将第一层212a和第三层212c的厚度的合计(2×t5)设为盖210的厚度t1的12.5%,将第二层212b的厚度t6(参照图18)设为盖210的厚度t1的87.5%。另外,作为实施例15,将厚度的合计(2×t5)设为厚度t1的25%,将厚度t6设为厚度t1的75%。另外,作为实施例16,将厚度的合计(2×t5)设为厚度t1的50%,并且将厚度t6设为厚度t1的50%。另外,作为实施例17,将厚度的合计(2×t5)设为厚度t1的67%,将厚度t6设为厚度t1的33%。另外,作为实施例18,将厚度的合计(2×t5)设为厚度t1的75%,将厚度t6设为厚度t1的25%。Specifically, as Example 14, the total thickness (2×t5) of the
另外,作为相对于实施例14~18的比较例1,使用与上述第一实施方式的比较例1相同的仅由42Ni-Fe合金构成的金属基材。即,作为比较例1,使用42Ni-6Cr-Fe合金的厚度t5的板厚比率为0%的金属基材。另外,作为比较例3,使用与上述第一实施方式的实施例5同样的仅由42Ni-6Cr-Fe合金构成的金属基材。即,作为比较例3,使用42Ni-6Cr-Fe合金的厚度t5的板厚比率为100%的金属基材。另外,与第一实施方式相同,作为参考例1使用V系低熔点玻璃,并且作为参考例2使用Al2O3。In addition, as Comparative Example 1 with respect to Examples 14 to 18, the same metal substrate composed of only 42Ni—Fe alloy as in Comparative Example 1 of the above-mentioned first embodiment was used. That is, as Comparative Example 1, a metal substrate in which the thickness ratio of the thickness t5 of the 42Ni-6Cr-Fe alloy was 0% was used. In addition, as Comparative Example 3, the same metal substrate composed of only 42Ni-6Cr-Fe alloy as in Example 5 of the above-mentioned first embodiment was used. That is, as Comparative Example 3, a metal base material in which the thickness ratio of the thickness t5 of the 42Ni-6Cr-Fe alloy was 100% was used. In addition, as in the first embodiment, V-based low-melting glass was used as Reference Example 1, and Al 2 O 3 was used as Reference Example 2.
而且,以与上述第一实施方式的热膨胀系数测定同样的方法,求出实施例14~18、比较例1和3、参考例1和2的各个的构件的伸长率、以及30℃以上250℃以下的温度范围的热膨胀系数。In addition, the elongation of each member of Examples 14 to 18, Comparative Examples 1 and 3, and Reference Examples 1 and 2, and the 250° C. The coefficient of thermal expansion for the temperature range below °C.
如图20所示,作为伸长率测定的实验结果,通过增大42Ni-6Cr-Fe合金的板厚比率,能够提高伸长率(热膨胀系数)。As shown in FIG. 20 , as an experimental result of elongation measurement, the elongation (thermal expansion coefficient) can be increased by increasing the sheet thickness ratio of the 42Ni-6Cr-Fe alloy.
另外,在V系低熔点玻璃的玻璃化转变温度(285℃)以下的温度范围中,实施例14(12.5%)和实施例15(25%)的伸长率小于V系低熔点玻璃(参考例1)的伸长率。另一方面,实施例16~18和比较例3(50%~100%)的伸长率,为与V系低熔点玻璃(参考例1)的伸长率近似的值。In addition, in the temperature range below the glass transition temperature (285°C) of the V-series low-melting glass, the elongation of Example 14 (12.5%) and Example 15 (25%) is smaller than that of the V-series low-melting glass (reference Example 1) elongation. On the other hand, the elongation percentages of Examples 16 to 18 and Comparative Example 3 (50% to 100%) are values close to the elongation percentages of the V-based low-melting glass (Reference Example 1).
另外,如图19和图21所示,确认了作为热膨胀系数,在30℃以上250℃以下的温度范围中,实施例14(12.5%)的热膨胀系数α2为45×10-7/℃,比V系低熔点玻璃(参考例1)的热膨胀系数α1(72×10-7/℃)仅小27×10-7/℃。另外,确认了实施例15(25%)的热膨胀系数α2为51×10-7/℃,比V系低熔点玻璃(参考例1)的热膨胀系数α1(72×10-7/℃)仅小21×10-7/℃。即,在密封温度(约370℃以上约400℃以下)接合实施例14(12.5%)和实施例15(25%)的金属基材,与V系低熔点玻璃时,热膨胀系数之差(α2-α1)大至一定程度(-27(21)×10-7/℃),因此,认为冷却时可能在由V系低熔点玻璃构成的玻璃层中产生破裂(裂痕)。In addition, as shown in FIG. 19 and FIG. 21 , it was confirmed that the thermal expansion coefficient α2 of Example 14 (12.5%) was 45×10 -7 /°C in the temperature range of 30°C to 250°C as the thermal expansion coefficient. The thermal expansion coefficient α1 (72×10 -7 /°C) of the V-series low-melting glass (Reference Example 1) is only 27×10 -7 /°C smaller. In addition, it was confirmed that the thermal expansion coefficient α2 of Example 15 (25%) is 51×10 -7 /°C, which is only smaller than the thermal expansion coefficient α1 (72×10 -7 /°C) of the V-based low-melting glass (Reference Example 1) 21×10 -7 /°C. That is, the difference in thermal expansion coefficient (α2 -α1) is large to a certain extent (-27(21)×10 -7 /°C), so it is considered that cracks (cracks) may occur in the glass layer made of V-based low-melting glass during cooling.
另一方面,确认了在30℃以上250℃以下的温度范围中,实施例16~18和比较例3(50%~100%)的热膨胀系数α2为58×10-7/℃以上74×10-7/℃以下,与V系低熔点玻璃(参考例1)的热膨胀系数α1(72×10-7/℃),满足-14×10-7≤α2-α1≤2×10-7的关系。即,在密封温度接合实施例16~18的金属基材与V系低熔点玻璃时,几乎没有热膨胀系数之差,因此认为在冷却时能够抑制在由V系低熔点玻璃构成的玻璃层中产生破裂。其结果,作为金属基材,考虑优选将42Ni-6Cr-Fe合金的板厚比率设为金属基材(盖)的50%以上。On the other hand, it was confirmed that the thermal expansion coefficient α2 of Examples 16 to 18 and Comparative Example 3 (50% to 100%) in the temperature range of 30°C to 250°C was 58×10 -7 /°C to 74×10 Below -7 /°C, and the thermal expansion coefficient α1 (72×10 -7 /°C) of the V-series low-melting glass (Reference Example 1), satisfy the relationship of -14×10 -7 ≤ α2-α1 ≤ 2×10 -7 . That is, when the metal substrates of Examples 16 to 18 are bonded to the V-series low-melting glass at the sealing temperature, there is almost no difference in thermal expansion coefficient, so it is considered that it is possible to suppress the generation of a glass layer made of the V-series low-melting glass during cooling. rupture. As a result, as the metal base material, it is considered preferable to set the plate thickness ratio of the 42Ni-6Cr-Fe alloy to 50% or more of the metal base material (cover).
此外,本次公开的实施方式和实施例,应当被理解为都是示例而不是限制。本发明的范围不是通过上述实施方式和实施例的说明来表示而是通过权利要求的范围表示,并且还包括与权利要求的范围等同意思和范围内的所有变更。In addition, it should be understood that embodiment and the Example disclosed this time are an illustration and a limitation. The scope of the present invention is shown not by the description of the above-mentioned embodiment and examples but by the scope of the claims, and includes all changes within the meaning and range equivalent to the scope of the claims.
例如,上述第一实施方式,金属基材12表示了由42Ni-(2~6)Cr-Fe合金构成的例子,并且上述第二实施方式中,表示了金属基材212由通过由42Ni-6Cr-Fe合金构成的第一层212a、由42Ni-Fe合金构成的第二层212b和由42Ni-6Cr-Fe合金构成的第三层212c接合得到的复合材料构成的例子,但是本发明不限于此。本发明构成金属基材的金属材料不是必须含有Ni,含有Cr即可。For example, in the above-mentioned first embodiment, the
另外,上述第一和第二实施方式中,表示了在配置玻璃层11的部分以外也形成主要由Cr2O3的被膜构成的氧化被膜层13(213a和213b)的例子,但是本发明不限于此。本发明中,可以仅在配置玻璃层的部分形成氧化被膜层。In addition, in the above-mentioned first and second embodiments, examples were shown in which the oxide film layers 13 ( 213 a and 213 b ) mainly composed of Cr 2 O 3 films were formed in addition to the portion where the
另外,上述第二实施方式中,表示了金属基材212由第一层212a、第二层212b和第三层212c接合得到的3层复合材料构成的例子,但是本发明不限于此。例如,也可以由42Ni-6Cr-Fe合金构成的第一层与由42Ni-Fe合金构成的第二层接合得到的2层复合材料构成。此外,还可以由4层以上接合得到的复合材料构成。In addition, in the above-mentioned second embodiment, an example was shown in which the metal base 212 is composed of a three-layer composite material obtained by bonding the
另外,上述第二实施方式中,表示了第一层212a和第三层212c由具有相同组成的42Ni-6Cr-Fe合金构成的例子,但是本发明不限于此。本发明中,第一层212a的组成和第三层212c的组成可以不同。此时,配置在玻璃层11侧的第一层212a的Cr含有率优选在约3质量%以上。In addition, in the second embodiment described above, an example was shown in which the
另外,上述第一和第二实施方式中,表示了玻璃层11由V2O5-P2O5-TeO-Fe2O3且不含Pb的V系低熔点玻璃构成的例子,但是本发明不限于此。本发明中,玻璃层也可以为V系低熔点玻璃以外的不含Pb的玻璃材料。此时,通过使用在约400℃以下的温度条件下熔化的玻璃材料,能够减小密封时的热对水晶振子的影响。In addition, in the above-mentioned first and second embodiments, the example in which the
另外,上述第一和第二实施方式中,表示了水晶振子20在电子部件收纳用容器100中收纳的例子,但是本发明不限于此,例如可以将SAW滤波器(表面弹性波滤波器)收纳在电子部件收纳用容器中。In addition, in the above-mentioned first and second embodiments, an example in which the
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JP6485020B2 (en) * | 2014-12-02 | 2019-03-20 | 日立金属株式会社 | Glass bonding material and multi-layer glass |
TWI686968B (en) * | 2015-02-26 | 2020-03-01 | 日商日本電氣硝子股份有限公司 | Airtight package and its manufacturing method |
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CN118248636A (en) * | 2023-07-25 | 2024-06-25 | 礼鼎半导体科技(深圳)有限公司 | Packaging structure |
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