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CN103349975B - The activation method of 5A molecular sieve - Google Patents

The activation method of 5A molecular sieve Download PDF

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CN103349975B
CN103349975B CN201310329276.XA CN201310329276A CN103349975B CN 103349975 B CN103349975 B CN 103349975B CN 201310329276 A CN201310329276 A CN 201310329276A CN 103349975 B CN103349975 B CN 103349975B
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molecular sieve
activation
furnace
container
cooled
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CN103349975A (en
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蒲海伦
唐英国
余峰
康彬
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Hubei Sanjiang Space Jiangbei Mechanical Engineering Co Ltd
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Hubei Sanjiang Space Jiangbei Mechanical Engineering Co Ltd
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  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

The invention discloses a kind of activation method of 5A molecular sieve, comprise the following steps: 1) 5A molecular sieve is put into clean without after the container of greasy dirt, put into activation furnace heat-activated together with container, control activation temperature at 300 ~ 360 DEG C, control soak time 5 ~ 7 hours; 2) to come out of the stove air cooling after cooling to the 5A molecular sieve after activation with the furnace 140 ~ 160 DEG C; 3) cooled 5A molecular sieve is placed in the sealing of dried nitrogen atmosphere to deposit.The present invention strictly controls activation process, optimize activation temperature, improve the activation efficiency of commercially available 5A molecular sieve, and then significantly add the adsorption capacity of 5A molecular sieve, make it meet requirement as cryogenic insulated cylinder adsorbent, thus improve the thermal insulation of cryogenic insulated cylinder; Excellent with the 5A molecular sieve performance after the inventive method activation, water absorption rate is high, and absorption property is stablized, and molecular sieve is not easily pulverized, and is realizing, under the prerequisite that 5A molecular sieve fully activates, reducing energy consumption.

Description

5A分子筛的活化方法Activation method of 5A molecular sieve

技术领域 technical field

本发明涉及分子筛的活化方法,具体地指一种5A分子筛的活化方法。The invention relates to an activation method of a molecular sieve, in particular to an activation method of a 5A molecular sieve.

背景技术 Background technique

材料在真空环境下会慢慢放出其吸附或吸收的气体,在低温绝热气瓶中,材料放出的氢气等会降低真空夹层的真空度并导致传热量的增大,因此,高真空低温绝热气瓶的真空夹层中常采用5A分子筛和氧化钯作为吸附剂,其中,氧化钯吸附材料放出的氢气后生成水,5A分子筛用来吸收水分。目前,市售的5A分子筛一般需经过活化处理才能正常使用,常用的活化方法为将5A分子筛加热至250℃持续8小时或加热至550℃持续4小时,经检测可知,用前一种方法活化后的分子筛的吸水率不超过10%,活化不充分,而采用后一种方法活化后的分子筛的吸水率也仅达14%且活化后的5A分子筛易碎,活化效果直接影响了5A分子筛功能的实现。因此,摸索出一种能有效活化5A分子筛的方法便极为必要。The material will slowly release the gas it absorbs or absorbs in a vacuum environment. In the low-temperature insulating gas cylinder, the hydrogen gas released by the material will reduce the vacuum degree of the vacuum interlayer and increase the heat transfer. Therefore, the high-vacuum low-temperature insulating gas 5A molecular sieve and palladium oxide are often used as adsorbents in the vacuum interlayer of the bottle. Among them, the hydrogen gas released by the palladium oxide adsorption material generates water, and the 5A molecular sieve is used to absorb water. At present, commercially available 5A molecular sieves generally need to be activated before they can be used normally. The commonly used activation method is to heat 5A molecular sieves to 250°C for 8 hours or to 550°C for 4 hours. The water absorption rate of the final molecular sieve is not more than 10%, and the activation is not sufficient, and the water absorption rate of the molecular sieve activated by the latter method is only 14%, and the activated 5A molecular sieve is fragile, and the activation effect directly affects the function of the 5A molecular sieve. realization. Therefore, it is extremely necessary to find out a method that can effectively activate 5A molecular sieves.

发明内容 Contents of the invention

本发明的目的就是要提供一种5A分子筛的活化方法,该方法能提高5A分子筛的吸水率,使5A分子筛能充分实现吸附功能,满足低温绝热气瓶吸附剂的要求。The purpose of the present invention is to provide a method for activating the 5A molecular sieve, which can increase the water absorption rate of the 5A molecular sieve so that the 5A molecular sieve can fully realize the adsorption function and meet the requirements of the cryogenic insulating gas cylinder adsorbent.

为实现上述目的,本发明采用的技术方案是:一种5A分子筛的活化方法,该方法包括以下步骤:To achieve the above object, the technical solution adopted in the present invention is: a method for activating a 5A molecular sieve, the method comprising the following steps:

1)将5A分子筛放入干净无油污的容器后,连同容器一起放入活化炉中加热活化,控制活化温度在300~360℃,控制活化时间5~7小时;1) After putting the 5A molecular sieve into a clean and oil-free container, put it together with the container into the activation furnace for heating and activation, control the activation temperature at 300-360°C, and control the activation time for 5-7 hours;

2)将活化后的5A分子筛随炉冷却至140~160℃后出炉空冷;2) Cool the activated 5A molecular sieve to 140-160°C with the furnace and then air-cool it;

3)将冷却后的5A分子筛置于干燥后的氮气氛围中密封存放,以防止空气中的水汽再被吸附进5A分子筛。3) Store the cooled 5A molecular sieve in a dry nitrogen atmosphere to prevent moisture in the air from being absorbed into the 5A molecular sieve.

进一步地,所述步骤1)中,控制活化时间为345~355℃,控制活化时间为5.5~6.5小时。Further, in the step 1), the activation time is controlled to be 345-355° C., and the activation time is controlled to be 5.5-6.5 hours.

更进一步地,所述步骤2)中,将活化后的5A分子筛随炉冷却至145~155℃后出炉空冷。Furthermore, in the step 2), the activated 5A molecular sieve is cooled to 145-155°C with the furnace and then air-cooled after being taken out of the furnace.

优选地,所述步骤1)中,活化炉为马弗炉。Preferably, in the step 1), the activation furnace is a muffle furnace.

与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:

其一,本发明严格控制活化过程,优化活化温度,避免了现有技术中温度过低影响分子筛的吸附量,及温度过高破坏分子筛晶体结构的现象,提高了市售5A分子筛的活化效率,进而大幅增加了5A分子筛的吸附能力,使其符合用作低温绝热气瓶吸附剂的要求,从而提高了低温绝热气瓶的绝热性。Firstly, the present invention strictly controls the activation process, optimizes the activation temperature, avoids the phenomenon in the prior art that the temperature is too low to affect the adsorption capacity of the molecular sieve, and the phenomenon that the temperature is too high destroys the crystal structure of the molecular sieve, and improves the activation efficiency of the commercially available 5A molecular sieve. Furthermore, the adsorption capacity of the 5A molecular sieve is greatly increased, so that it meets the requirements of being used as an adsorbent for low-temperature heat-insulating gas cylinders, thereby improving the heat insulation of low-temperature heat-insulating gas cylinders.

其二,用本发明方法活化后的5A分子筛性能优良,吸水率高,吸附性能稳定,分子筛不易被粉碎,并在实现5A分子筛充分活化的前提下,降低了能耗。Second, the 5A molecular sieve activated by the method of the present invention has excellent performance, high water absorption, stable adsorption performance, the molecular sieve is not easy to be crushed, and the energy consumption is reduced under the premise of fully activating the 5A molecular sieve.

具体实施方式 Detailed ways

以下结合实施例对本发明作进一步的说明,但是本发明并不限于下述实施例。The present invention will be further described below in conjunction with the examples, but the present invention is not limited to the following examples.

实施例1:Example 1:

首先,将用于盛装5A分子筛的工装容器和密封存放5A分子筛的密封容器用丙酮清洗干净,以除去油污;然后,将10kg 5A分子筛装入洁净的工装容器中,并放入活化炉中进行加热活化,活化炉为马弗炉,控制活化炉内温度为350℃,活化时间为6小时,加热活化完成后随炉冷却至150℃后出炉空冷;最后,用干燥氮气将活化处理后的5A分子筛吸附剂按1kg每份密封存放在洁净的密封容器中。其中,氮气密封是采用液氮气化后的氮气,将低温氮气瓶汽化器出口接入密封容器中进行氮气置换。First, clean the tooling container used to hold the 5A molecular sieve and the sealed container for storing the 5A molecular sieve with acetone to remove oil; then, put 10kg of 5A molecular sieve into the clean tooling container and put it into the activation furnace for heating Activation, the activation furnace is a muffle furnace, the temperature in the activation furnace is controlled at 350°C, and the activation time is 6 hours. After the heating and activation is completed, it is cooled to 150°C with the furnace and then air-cooled; finally, the 5A molecular sieve after activation is treated with dry nitrogen The adsorbent is sealed and stored in a clean airtight container by 1kg per portion. Among them, the nitrogen seal is to use the nitrogen after liquid nitrogen gasification, and connect the outlet of the vaporizer of the low-temperature nitrogen bottle into a sealed container for nitrogen replacement.

经测试,该活化后的5A分子筛的吸水率为19.5%。After testing, the water absorption rate of the activated 5A molecular sieve is 19.5%.

实施例2Example 2

首先,将用于盛装5A分子筛的工装容器和密封存放5A分子筛的密封容器用丙酮清洗干净,以除去油污;然后,将10kg 5A分子筛装入洁净的工装容器中,并放入活化炉中进行加热活化,控制活化炉内温度为300℃,活化时间为7小时,加热活化完成后随炉冷却至140℃后出炉空冷;最后,用干燥氮气将活化处理后的5A分子筛吸附剂按1kg每份密封存放在洁净的密封容器中。First, clean the tooling container used to hold the 5A molecular sieve and the sealed container for storing the 5A molecular sieve with acetone to remove oil; then, put 10kg of 5A molecular sieve into the clean tooling container and put it into the activation furnace for heating Activation, the temperature in the activation furnace is controlled at 300°C, and the activation time is 7 hours. After the heating and activation is completed, it is cooled to 140°C with the furnace and then air-cooled; finally, the activated 5A molecular sieve adsorbent is sealed in 1 kg with dry nitrogen. Store in a clean, airtight container.

经测试,该活化后的5A分子筛的吸水率为19.0%。After testing, the water absorption rate of the activated 5A molecular sieve is 19.0%.

实施例3Example 3

首先,将用于盛装5A分子筛的工装容器和密封存放5A分子筛的密封容器用丙酮清洗干净,以除去油污;然后,将10kg 5A分子筛装入洁净的工装容器中,并放入活化炉中进行加热活化,控制活化炉内温度为360℃,活化时间为5.5小时,加热活化完成后随炉冷却至160℃后出炉空冷;最后,用干燥氮气将活化处理后的5A分子筛吸附剂按1kg每份密封存放在洁净的密封容器中。First, clean the tooling container used to hold the 5A molecular sieve and the sealed container for storing the 5A molecular sieve with acetone to remove oil; then, put 10kg of 5A molecular sieve into the clean tooling container and put it into the activation furnace for heating Activation, the temperature in the activation furnace is controlled at 360°C, and the activation time is 5.5 hours. After the heating and activation is completed, it is cooled to 160°C with the furnace and then air-cooled; finally, the activated 5A molecular sieve adsorbent is sealed in 1 kg with dry nitrogen. Store in a clean, airtight container.

经测试,该活化后的5A分子筛的吸水率为19.3%。After testing, the water absorption rate of the activated 5A molecular sieve is 19.3%.

实施例4Example 4

首先,将用于盛装5A分子筛的工装容器和密封存放5A分子筛的密封容器用丙酮清洗干净,以除去油污;然后,将10kg 5A分子筛装入洁净的工装容器中,并放入活化炉中进行加热活化,控制活化炉内温度为345℃,活化时间为6.5小时,加热活化完成后随炉冷却至155℃后出炉空冷;最后,用干燥氮气将活化处理后的5A分子筛吸附剂按1kg每份密封存放在洁净的密封容器中。First, clean the tooling container used to hold the 5A molecular sieve and the sealed container for storing the 5A molecular sieve with acetone to remove oil; then, put 10kg of 5A molecular sieve into the clean tooling container and put it into the activation furnace for heating Activation, the temperature in the activation furnace is controlled at 345°C, and the activation time is 6.5 hours. After the heating and activation is completed, it is cooled to 155°C with the furnace and then air-cooled; finally, the activated 5A molecular sieve adsorbent is sealed in 1 kg with dry nitrogen. Store in a clean, airtight container.

经测试,该活化后的5A分子筛的吸水率为20.3%。After testing, the water absorption rate of the activated 5A molecular sieve is 20.3%.

实施例5Example 5

首先,将用于盛装5A分子筛的工装容器和密封存放5A分子筛的密封容器用丙酮清洗干净,以除去油污;然后,将10kg 5A分子筛装入洁净的工装容器中,并放入活化炉中进行加热活化,控制活化炉内温度为355℃,活化时间为5小时,加热活化完成后随炉冷却至145℃后出炉空冷;最后,用干燥氮气将活化处理后的5A分子筛吸附剂按1kg每份密封存放在洁净的密封容器中。First, clean the tooling container used to hold the 5A molecular sieve and the sealed container for storing the 5A molecular sieve with acetone to remove oil; then, put 10kg of 5A molecular sieve into the clean tooling container and put it into the activation furnace for heating Activation, the temperature in the activation furnace is controlled at 355°C, and the activation time is 5 hours. After the heating and activation is completed, it is cooled to 145°C with the furnace and then air-cooled; finally, the activated 5A molecular sieve adsorbent is sealed in 1 kg with dry nitrogen. Store in a clean, airtight container.

经测试,该活化后的5A分子筛的吸水率为19.6%。After testing, the water absorption rate of the activated 5A molecular sieve is 19.6%.

Claims (3)

1.一种用于低温绝热吸附瓶吸附剂的5A分子筛活化方法,其特征在于:该方法包括以下步骤:1. A method for activating a 5A molecular sieve for a low-temperature adiabatic adsorption bottle adsorbent, characterized in that: the method may further comprise the steps: 1)将5A分子筛放入干净无油污的容器后,连同容器一起放入活化炉中加热活化,控制活化温度在355~360℃,控制活化时间5.5~6.5小时;1) After putting the 5A molecular sieve into a clean and oil-free container, put it together with the container into the activation furnace for heating and activation, control the activation temperature at 355-360°C, and control the activation time for 5.5-6.5 hours; 2)将活化后的5A分子筛随炉冷却至140~160℃后出炉空冷;2) Cool the activated 5A molecular sieve to 140-160°C with the furnace and then air-cool it; 3)将冷却后的5A分子筛置于干燥后的氮气氛围中密封存放,以防止空气中的水汽再被吸附进5A分子筛。3) Place the cooled 5A molecular sieve in a dry nitrogen atmosphere and seal it for storage to prevent moisture in the air from being absorbed into the 5A molecular sieve. 2.根据权利要求1所述用于低温绝热吸附瓶吸附剂的5A分子筛活化方法,其特征在于:所述步骤2)中,将活化后的5A分子筛随炉冷却至145~155℃后出炉空冷。2. The method for activating the 5A molecular sieve used as an adsorbent in a low-temperature insulation adsorption bottle according to claim 1, characterized in that: in the step 2), the activated 5A molecular sieve is cooled to 145-155°C in the furnace and then air-cooled . 3.根据权利要求1或2所述用于低温绝热吸附瓶吸附剂的5A分子筛活化方法,其特征在于:所述步骤1)中,活化炉为马弗炉。3. The method for activating the 5A molecular sieve used for the low-temperature heat-insulating adsorption bottle adsorbent according to claim 1 or 2, characterized in that: in the step 1), the activation furnace is a muffle furnace.
CN201310329276.XA 2013-07-31 2013-07-31 The activation method of 5A molecular sieve Expired - Fee Related CN103349975B (en)

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