CN103348582A - Motor drive-control apparatus - Google Patents
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/24—Vector control not involving the use of rotor position or rotor speed sensors
- H02P21/32—Determining the initial rotor position
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/14—Estimation or adaptation of machine parameters, e.g. flux, current or voltage
- H02P21/18—Estimation of position or speed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/24—Vector control not involving the use of rotor position or rotor speed sensors
- H02P21/26—Rotor flux based control
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P1/00—Arrangements for starting electric motors or dynamo-electric converters
- H02P1/02—Details of starting control
- H02P1/029—Restarting, e.g. after power failure
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Abstract
本发明能够掌握起动前的电机的转速,在起动后以无转子位置传感器方式高性能地进行电机的驱动控制。起动前转速检测部(27)检测起动前的风扇电机(51)的转速。无传感器控制电路(28)以无转子位置传感器方式估计起动后的风扇电机(51)的转子位置及风扇电机(51)的转速。微型计算机(29)根据第1转速信号(FG1)或者第2转速信号(FG2)进行风扇电机(51)的控制。第1转速信号(FG1)表示由起动前转速检测部(27)检测出的风扇电机(51)的转速,第2转速信号(FG2)表示由无传感器控制电路(28)估计出的风扇电机(51)的转速。切换电路(30)进行信号切换动作,使得在风扇电机(51)起动前微型计算机(29)被输入第1转速信号(FG1),在风扇电机(51)起动后微型计算机(29)被输入第2转速信号(FG2)。
The present invention can grasp the rotational speed of the motor before starting, and perform high-performance driving control of the motor after starting without a rotor position sensor. The pre-start rotation speed detection unit (27) detects the rotation speed of the fan motor (51) before startup. The sensorless control circuit (28) estimates the rotor position of the fan motor (51) and the rotational speed of the fan motor (51) after starting in a rotor position sensorless manner. The microcomputer (29) controls the fan motor (51) according to the first rotational speed signal (FG1) or the second rotational speed signal (FG2). The first rotational speed signal (FG1) represents the rotational speed of the fan motor (51) detected by the pre-start rotational speed detection unit (27), and the second rotational speed signal (FG2) represents the fan motor (51) estimated by the sensorless control circuit (28). 51) The rotational speed. The switching circuit (30) performs a signal switching action, so that the microcomputer (29) is input with the first speed signal (FG1) before the fan motor (51) is started, and the microcomputer (29) is input with the first speed signal (FG1) after the fan motor (51) is started. 2 speed signal (FG2).
Description
技术领域 technical field
本发明涉及电机驱动控制装置。 The invention relates to a motor drive control device. the
背景技术 Background technique
热泵装置的室外机具有压缩机、风扇和热交换器等各种设备。作为压缩机和风扇的驱动源,例如使用无刷DC(直流)电机。室外机采用通过风扇的旋转向热交换器输送空气的构造,以便在室外机进行热交换。 The outdoor unit of the heat pump device has various equipment such as a compressor, a fan, and a heat exchanger. As the driving source of the compressor and the fan, for example, a brushless DC (direct current) motor is used. The outdoor unit has a structure in which air is sent to the heat exchanger by the rotation of the fan so that heat is exchanged in the outdoor unit. the
可是,室外机的风扇有时在电机起动前由于风等的影响已经在旋转。如果风扇在电机起动前旋转,则有可能在室外机内部正在向热交换器输送空气,出现不驱动电机也可以的情况。因此,期望掌握起动前的电机的转速。 However, the fan of the outdoor unit may already be rotating due to the influence of wind or the like before the motor is started. If the fan spins before the motor starts, it is possible that air is being sent to the heat exchanger inside the outdoor unit, and it may be possible to drive the motor without it. Therefore, it is desirable to grasp the rotational speed of the motor before starting. the
关于掌握起动前的电机转速的方法,例如有专利文献1(日本特开平7-337080号公报)公开的方法。 As for the method of grasping the motor rotation speed before starting, there is, for example, the method disclosed in Patent Document 1 (Japanese Patent Application Laid-Open No. 7-337080). the
发明内容 Contents of the invention
发明要解决的课题 The problem to be solved by the invention
在驱动无刷DC电机的无刷DC电机驱动装置中,为了促进低成本化而尝试采用所谓无转子位置传感器方式,即在不使用霍尔传感器等转子位置传感器的情况下,对无刷DC电机的转子位置和转速进行估计并进行电机驱动。但是,无转子位置传感器方式通常只能在电机起动后才估计转子位置,因而即使是由于例如风等的影响使得与处于未起动状态的电机连接的风扇已经在旋转时,也不进行起动前的转子位置的估计。因此,在无转子位置传感器方式中,处于不能掌握起动前的风扇在以何种转速旋转的状态,不能进行与旋转状态对应的电机的驱动控制。 In a brushless DC motor drive device that drives a brushless DC motor, in order to promote cost reduction, it is attempted to adopt a so-called rotor position sensorless method, that is, without using a rotor position sensor such as a Hall sensor. The rotor position and speed are estimated and the motor is driven. However, the rotor position sensorless method usually estimates the rotor position only after the motor is started, so even when the fan connected to the motor in the non-started state is already rotating due to the influence of wind, for example, no pre-starting is performed. Estimation of rotor position. Therefore, in the rotor position sensorless system, it is impossible to grasp at what number the fan is rotating before starting, and it is impossible to perform drive control of the motor corresponding to the rotation state. the
另外,基于上述的原因,在无转子位置传感器方式中,电机从旋转状态进行起动,则有可能无刷DC电机驱动装置中所包含的逆变器产生过电流或过电压等故障,最终使热泵装置等停止。 In addition, based on the above-mentioned reasons, in the rotor position sensorless method, if the motor is started from the rotating state, it is possible that the inverter included in the brushless DC motor drive device may have faults such as overcurrent or overvoltage, which will eventually cause the heat pump to fail. The device, etc. stops. the
另一方面,可以考虑使用上述专利文献1的方法作为在进行电机驱动控制时掌握电机转速的手段。但是,在该方法中,检测电路复杂而不能实现成本降低,并且不能适用于进行正弦波驱动的控制方式,因而难以进行高效率且低噪声的高性能的电机驱动控制。 On the other hand, it is conceivable to use the method of the above-mentioned Patent Document 1 as means for grasping the motor rotation speed when performing motor drive control. However, in this method, the detection circuit is complicated and cost reduction cannot be achieved, and it cannot be applied to a control method for sinusoidal wave driving, so it is difficult to perform high-efficiency and low-noise high-performance motor drive control. the
因此,本发明的课题是掌握起动前的电机转速,在起动后以无转子位置传感器方式进行高性能的电机的驱动控制。 Therefore, an object of the present invention is to grasp the rotational speed of the motor before starting, and perform drive control of the high-performance motor without a rotor position sensor after starting. the
用于解决课题的手段 The means used to solve the problem
本发明的第一方面的电机驱动控制装置具有起动前转速检测部、无传感器估计部、控制部和切换电路。起动前转速检测部检测起动前的电机的转速。无传感器估计部以无转子位置传感器方式估计起动后的电机的转子位置,并根据估计出的转子位置来估计电机的转速。控制部根据第1转速信号或者第2转速信号进行电机的控制。第1转速信号是表示由起动前转速检测部检测出的电机的转速的信号。第2转速信号是表示由无传感器估计部估计出的电机的转速的信号。切换电路进行输入控制部的信号的切换动作,使得在电机起动前控制部被输入第1转速信号,在电机起动后控制部被输入第2转速信号。 A motor drive control device according to a first aspect of the present invention includes a pre-start rotation speed detection unit, a sensorless estimation unit, a control unit, and a switching circuit. The pre-start rotation speed detection unit detects the rotation speed of the motor before start. The sensorless estimating unit estimates the rotor position of the motor after startup in a rotor position sensorless manner, and estimates the rotational speed of the motor based on the estimated rotor position. The control unit controls the motor based on the first rotational speed signal or the second rotational speed signal. The first rotational speed signal is a signal indicating the rotational speed of the motor detected by the pre-start rotational speed detection unit. The second rotational speed signal is a signal indicating the rotational speed of the motor estimated by the sensorless estimation unit. The switching circuit switches the signals input to the control unit so that the control unit receives the first rotation speed signal before starting the motor, and the control unit receives the second rotation speed signal after starting the motor. the
根据这种电机驱动控制装置,通过切换电路进行输入控制部的信号的切换,使得在电机起动前控制部被输入由起动前转速检测部检测出的起动前的电机的转速(即第1转速信号),在电机起动后控制部被输入由无传感器估计部估计出的起动后的电机的转速(即第2转速信号)。因此,控制部能够掌握起动前的电机的转速,并在起动后将以无转子位置传感器方式估计出的电机的转速用于电机的控制中。因此,电机驱动控制装置能够掌握起动前的电机的转速,并在起动后以无转子位置传感器方式进行高性能的电机的驱动控制。另外,从控制部侧观察,控制部仅被输入作为表示电机转速的信号的一个信号。因此,控制部能够只具有一个表示电机转速的信号的输入端口。 According to this kind of motor drive control device, the signal input to the control part is switched through the switching circuit, so that the control part is input with the speed of the motor before starting detected by the speed detection part before starting (that is, the first speed signal) before the motor is started. ), after the motor is started, the control unit is input with the rotational speed of the motor after starting (that is, the second rotational speed signal) estimated by the sensorless estimation unit. Therefore, the control unit can grasp the rotational speed of the motor before starting, and use the rotational speed of the motor estimated by the rotor position sensorless method after starting to control the motor. Therefore, the motor drive control device can grasp the rotational speed of the motor before starting, and perform high-performance motor drive control in a rotor position sensorless manner after starting. In addition, when viewed from the control unit side, the control unit receives only one signal that is a signal indicating the rotational speed of the motor. Therefore, the control unit can have only one input port for the signal indicating the rotational speed of the motor. the
本发明的第二方面的电机驱动控制装置是在第一方面所述的电机驱动控制装置中,起动前转速检测部、无传感器估计部以及切换电路被封装在一个集成电路封装体内。 A motor drive control device according to a second aspect of the present invention is the motor drive control device according to the first aspect, wherein the pre-start rotational speed detection unit, the sensorless estimation unit, and the switching circuit are packaged in one integrated circuit package. the
由此,电机驱动控制装置自身非常紧凑,进而实现安装了电机驱动控制装置的室外机等的小型化。 Thereby, the motor drive control device itself is very compact, and further downsizing of an outdoor unit or the like to which the motor drive control device is mounted can be achieved. the
本发明的第三方面的电机驱动控制装置具有起动前转速检测部、无传感器估计部和控制部。起动前转速检测部检测起动前的电机的转速。无传感器估计部以无转子位置传感器方式估计起动后的电机的转子位置,并根据估计出的转子位置来估计电机的转速。控制部根据第1转速信号或者第2转速信号进行电机的控制。第1转速信号是表示由起动前转速检测部检测出的电机的转速的信号。第2转速信号是表示由无传感器估计部估计出的电机的转速的信号。另外,控制部具有切换单元。切换单元进行在控制电机时所使用的信号的切换动作,使得在电机起动前根据第1转速信号控制电机,在电机起动后根据第2转速信号控制电机。 A motor drive control device according to a third aspect of the present invention includes a pre-start rotation speed detection unit, a sensorless estimation unit, and a control unit. The pre-start rotation speed detection unit detects the rotation speed of the motor before start. The sensorless estimating unit estimates the rotor position of the motor after startup in a rotor position sensorless manner, and estimates the rotational speed of the motor based on the estimated rotor position. The control unit controls the motor based on the first rotational speed signal or the second rotational speed signal. The first rotational speed signal is a signal indicating the rotational speed of the motor detected by the pre-start rotational speed detection unit. The second rotational speed signal is a signal indicating the rotational speed of the motor estimated by the sensorless estimation unit. In addition, the control unit has switching means. The switching unit switches the signals used for controlling the motor, so that the motor is controlled according to the first rotational speed signal before the motor is started, and the motor is controlled according to the second rotational speed signal after the motor is started. the
根据这种电机驱动控制装置,在控制部的内部进行信号的切换,使得在电机起动前在电机控制中采用由起动前转速检测部检测出的起动前的电机的转速(即第1转速信号),在电机起动后在电机控制中采用由无传感器估计部估计出的起动后的电机的转速(即第2转速信号)。由此,控制部能够掌握起动前的电机的转速,并在起动后将以无转子位置传感器方式估计出的电机的转速用于电机的控制中。因此,电机驱动控制装置能够掌握起动前的电机的转速,并在起动后以无转子位置传感器方式进行高性能的电机的驱动控制。另外,不需要如第一方面中的“切换电路”,因而电机驱动控制装置自身比第一方面紧凑,即使是安装了电机驱动控制装置的室外机与第一方面相比,也能够更加实现小型化。 According to this motor drive control device, the signal is switched inside the control unit so that the motor speed before starting detected by the speed detection unit before starting (that is, the first speed signal) is used in the motor control before the motor is started. , the rotational speed of the motor after starting (that is, the second rotational speed signal) estimated by the sensorless estimating unit is used in the motor control after the motor is started. Accordingly, the control unit can grasp the rotational speed of the motor before starting, and use the rotational speed of the motor estimated by the rotor position sensorless method after starting to control the motor. Therefore, the motor drive control device can grasp the rotational speed of the motor before starting, and perform high-performance motor drive control in a rotor position sensorless manner after starting. In addition, there is no need for a "switching circuit" as in the first aspect, so the motor drive control device itself is more compact than the first aspect, and even an outdoor unit equipped with a motor drive control device can be more compact than the first aspect. change. the
本发明的第四方面的电机驱动控制装置是在第一~第三方面中任意一个方面所述的电机驱动控制装置中,无传感器估计部使用与电机的控制相关的预定的数学模型来估计转子位置。 A motor drive control device according to a fourth aspect of the present invention is the motor drive control device according to any one of the first to third aspects, wherein the sensorless estimation unit uses a predetermined mathematical model related to motor control to estimate the rotor Location. the
根据这种电机驱动控制装置,在估计转子位置时使用与电机的控制相关的预定的数学模型,因而能够高精度地估计出转子位置。 According to such a motor drive control device, a predetermined mathematical model related to control of the motor is used for estimating the rotor position, so that the rotor position can be estimated with high accuracy. the
本发明的第五方面的电机驱动控制装置是在第一~第三方面中任意一个方面所述的电机驱动控制装置中,无传感器估计部通过使电流流过电机来估计转子位置。 A motor drive control device according to a fifth aspect of the present invention is the motor drive control device according to any one of the first to third claims, wherein the sensorless estimation unit estimates the rotor position by passing a current through the motor. the
根据这种电机驱动控制装置,通过对电机进行通电,利用通电状态的信息(例如施加给电机的电压或流过电机的电流等)来估计转子的位置,因而能够高精度地估计出转子位置。 According to such a motor drive control device, the rotor position can be estimated with high accuracy by energizing the motor and estimating the position of the rotor using information on the energization state (for example, voltage applied to the motor, current flowing through the motor, etc.). the
本发明的第六方面的电机驱动控制装置是在第一~第五方面中任意一个方面所述的电机驱动控制装置中,电机驱动控制装置还具有逆变器。逆变器向电机供给电力。 并且,无传感器估计部仅在进行逆变器的控制时进行转子位置的估计。 A motor drive control device according to a sixth aspect of the present invention is the motor drive control device according to any one of the first to fifth aspects, wherein the motor drive control device further includes an inverter. The inverter supplies power to the motor. In addition, the sensorless estimation unit estimates the rotor position only when controlling the inverter. the
根据这种电机驱动控制装置,由于仅在进行逆变器的控制时估计转子位置,因而能够可靠地估计出转子位置。并且,在估计转子位置时能够直接使用在逆变器的控制中通常使用的电压检测器或电流检测器,因而不需追加新的电路,可低成本地实现电机驱动控制装置的小型化。 According to such a motor drive control device, since the rotor position is estimated only when the inverter is controlled, the rotor position can be reliably estimated. In addition, since a voltage detector or a current detector normally used in inverter control can be directly used when estimating the rotor position, it is not necessary to add a new circuit, and the motor drive control device can be downsized at low cost. the
本发明的第七方面的电机驱动控制装置是在第一~第六方面中任意一个方面所述的电机驱动控制装置中,无传感器估计部不能估计起动前的电机的转速。 A seventh aspect of the present invention is the motor drive control device according to any one of the first to sixth aspects, wherein the sensorless estimation unit cannot estimate the rotational speed of the motor before starting. the
在这种电机驱动控制装置中,虽然无传感器估计部不能估计起动前的电机的转速,但是作为掌握起动前的电机的转速的功能部设有“起动前转速检测部”。并且,表示在电机控制中使用的电机转速的信号在电机的起动前后被切换。由此,能够容易地利用简单的结构掌握起动前的电机的转速,并在起动后将以无转子位置传感器方式估计出的电机的转速用于电机的控制中。因此,电机驱动控制装置能够掌握起动前的电机的转速,并在起动后以无转子位置传感器方式精密地进行电机的驱动控制。 In such a motor drive control device, although the sensorless estimating unit cannot estimate the rotational speed of the motor before starting, a “pre-starting rotational speed detection unit” is provided as a functional unit for grasping the rotational speed of the motor before starting. In addition, the signal indicating the rotational speed of the motor used for motor control is switched before and after starting the motor. Thereby, the rotation speed of the motor before starting can be easily grasped with a simple structure, and the rotation speed of the motor estimated by the rotor position sensorless method can be used for control of the motor after starting. Therefore, the motor drive control device can grasp the rotational speed of the motor before starting, and precisely perform drive control of the motor in a rotor position sensorless system after starting. the
本发明的第八方面的电机驱动控制装置是在第一~第七方面中任意一个方面所述的电机驱动控制装置中,起动前转速检测部在不使用与电机的控制相关的预定的数学模型的情况下进行起动前的电机的转速检测。 The motor drive control device according to the eighth aspect of the present invention is the motor drive control device according to any one of the first to seventh aspects, wherein the rotation speed detection unit before starting does not use a predetermined mathematical model related to the control of the motor. In the case of the motor speed detection before starting. the
根据这种电机驱动控制装置,起动前转速检测部不是如使用与电机的控制相关的预定的数学模型那样以所谓无转子位置传感器方式来检测电机的转速。因此,即使是电机没有起动,起动前转速检测部也能够可靠地检测电机的转速。 According to such a motor drive control device, the pre-start rotational speed detection unit does not detect the rotational speed of the motor by a so-called rotor position sensorless method using a predetermined mathematical model related to control of the motor. Therefore, even if the motor is not started, the pre-start rotation speed detection unit can reliably detect the rotation speed of the motor. the
本发明的第九方面的电机驱动控制装置是在第一~第八方面中任意一个方面所述的电机驱动控制装置中,起动前转速检测部在不使电流流过电机的情况下进行起动前的电机的转速检测。 A ninth aspect of the present invention is the motor drive control device according to any one of the first to eighth aspects, wherein the pre-start rotational speed detection unit performs the pre-start motor speed detection. the
根据这种电机驱动控制装置,起动前转速检测部不是如对电机进行通电来估计转子位置那样以所谓无转子位置传感器方式来检测电机的转速。因此,即使是电机没有起动,起动前转速检测部也能够可靠地检测电机的转速。 According to such a motor drive control device, the rotational speed detection unit before starting does not detect the rotational speed of the motor by a so-called rotor position sensorless method as in estimating the rotor position by energizing the motor. Therefore, even if the motor is not started, the pre-start rotation speed detection unit can reliably detect the rotation speed of the motor. the
本发明的第十方面的电机驱动控制装置是在第一~第九方面中任意一个方面所述的电机驱动控制装置中,电机驱动控制装置还具有逆变器。逆变器向电机供给电力。并且,即使不进行逆变器的控制,起动前转速检测部也进行起动前的电机的转速的检测。 A motor drive control device according to a tenth aspect of the present invention is the motor drive control device according to any one of the first to ninth aspects, wherein the motor drive control device further includes an inverter. The inverter supplies power to the motor. In addition, the pre-start rotation speed detection unit detects the rotation speed of the motor before starting even without controlling the inverter. the
根据这种电机驱动控制装置,即使是不进行逆变器控制的电机起动前,起动前转速检测部也能够可靠地检测电机的转速。 According to such a motor drive control device, the pre-start rotation speed detection unit can reliably detect the rotation speed of the motor even before the motor is started without inverter control. the
本发明的第十一方面的电机驱动控制装置是在第八~第十方面中任意一个方面所述的电机驱动控制装置中,起动前转速检测部估计起动前的转子位置,并使用其结果进行起动前的电机转速的检测。 A motor drive control device according to an eleventh aspect of the present invention is the motor drive control device according to any one of the eighth to tenth aspects, wherein the rotation speed detection unit before starting estimates the rotor position before starting, and uses the result to perform Detection of motor speed before starting. the
这种电机驱动控制装置的起动前转速检测部采用能够估计起动前的转子位置的无传感器方式。因此,即使是在电机起动前,起动前转速检测部也能够可靠地检测电机的转速。 The pre-start rotational speed detecting unit of such a motor drive control device adopts a sensorless system capable of estimating the rotor position before start. Therefore, the pre-start rotation speed detection unit can reliably detect the rotation speed of the motor even before the motor is started. the
本发明的第十二方面的电机驱动控制装置是在第八~第十方面中任意一个方面所述的电机驱动控制装置中,起动前转速检测部根据起动前在电机中产生的感应电压,检测起动前的电机的转速。 The motor drive control device of the twelfth aspect of the present invention is the motor drive control device described in any one of the eighth to tenth aspects, wherein the rotation speed detection unit before starting detects the The speed of the motor before starting. the
在这种电机驱动控制装置中,即使是在起动前,起动前转速检测部也能够根据电机旋转而可能产生的感应电压检测起动前的电机的转速。因此,能够利用比较简单的结构检测起动前的电机的转速。 In such a motor drive control device, even before starting, the pre-starting rotational speed detection unit can detect the rotational speed of the motor before starting from an induced voltage that may be generated when the motor rotates. Therefore, the rotation speed of the motor before starting can be detected with a relatively simple structure. the
本发明的第十三方面的电机驱动控制装置是在第一~第十二方面中任意一个方面所述的电机驱动控制装置中,控制部在第1转速信号不足预定转速的情况下,使电机以无转子位置传感器方式起动。并且,在第1转速信号为预定转速以上的情况下,控制部不使电机起动。 A motor drive control device according to a thirteenth aspect of the present invention is the motor drive control device according to any one of the first to twelfth aspects, wherein the control unit drives the motor to Start without a rotor position sensor. Furthermore, the control unit does not start the motor when the first rotational speed signal is equal to or greater than a predetermined rotational speed. the
在此,假设电机驱动控制装置被用作例如热泵装置的室外机中所包含的风扇电机的驱动控制系统。在起动前的电机由于风等的影响已经旋转的状态下,只要其转速为预定转速以上,则室外机内的热交换器就已经被输送足够的空气,因此该电机驱动控制装置并不使电机起动。相反,如果转速不足预定转速,则即使假设电机正在旋转,输送给室外机内的热交换器的空气的量也不足,因而电机驱动控制装置使电机起动。这样,由于根据起动前的电机的转速控制电机的起动执行,因而能够将电机起动导致的耗电量控制为最小限度,并且不会降低安装了该电机驱动控制装置的热泵装置的性能。另外,由于即将起动前的旋转状态被限定,因而即使受到突然刮起的风等外部干扰时,电机电流和施加给电机的电压的增加也不会过大,不会发生电机驱动的系统由于过电流或过电压而停止的情况。 Here, it is assumed that the motor drive control device is used as a drive control system for a fan motor included in an outdoor unit of a heat pump device, for example. In the state where the motor has been rotating due to the influence of wind, etc. before starting, as long as its speed is above the predetermined speed, the heat exchanger in the outdoor unit has already been supplied with enough air, so the motor drive control device does not make the motor start. Conversely, if the rotational speed is less than the predetermined rotational speed, the amount of air supplied to the heat exchanger in the outdoor unit is insufficient even assuming that the motor is rotating, so the motor drive control means starts the motor. In this way, since the starting execution of the motor is controlled according to the rotational speed of the motor before starting, the power consumption caused by the starting of the motor can be minimized without degrading the performance of the heat pump device equipped with the motor drive control device. In addition, since the rotation state immediately before starting is limited, the motor current and the voltage applied to the motor will not increase too much even when external disturbances such as sudden wind blowing are received, and the system driven by the motor will not cause excessive damage. Stopped due to current or overvoltage. the
本发明的第十四方面的电机驱动控制装置是在第一~第十三方面中任意一个方 面所述的电机驱动控制装置中,信号从第1转速信号向第2转速信号的切换动作是在能够通过无传感器估计部估计出转子位置的情况下进行的。 The motor drive control device according to the fourteenth aspect of the present invention is in the motor drive control device described in any one of the first to thirteenth aspects, the switching operation of the signal from the first rotation speed signal to the second rotation speed signal is This is performed when the rotor position can be estimated by the sensorless estimation unit. the
根据这种电机驱动控制装置,在电机起动后而且能够通过无传感器估计部估计出转子位置的情况下,进行表示电机转速的信号的切换动作。无传感器估计部能够估计出转子位置意味着能够根据已估计出的转子位置估计电机的转速。因此,电机能够以无转子位置传感器方式可靠地驱动。 According to such a motor drive control device, when the motor is started and the rotor position can be estimated by the sensorless estimating unit, the switching operation of the signal indicating the motor rotational speed is performed. That the sensorless estimating unit can estimate the rotor position means that the rotational speed of the motor can be estimated from the estimated rotor position. Therefore, the motor can be reliably driven without a rotor position sensor. the
本发明的第十五方面的电机驱动控制装置是在第一~第十四方面中任意一个方面所述的电机驱动控制装置中,第1转速信号的信号形式与第2转速信号的信号形式相同。 A motor drive control device according to a fifteenth aspect of the present invention is the motor drive control device according to any one of the first to fourteenth aspects, wherein the signal format of the first rotational speed signal is the same as that of the second rotational speed signal. . the
由此,在通过切换电路进行表示电机转速的信号的切换动作的情况下(第一方面),控制部能够将该信号用的输入端口设为只有一个。因此,即使是被输入了第1转速信号或者第2转速信号中的任意一方的情况下,也不需根据所输入的信号改变控制方式。并且,当在控制部内进行所述切换动作的情况下(第三方面),虽然在控制部分别设有第1转速信号用输入端口和第2转速信号用输入端口,但是不需根据所使用的信号变更控制方式。 Thus, when the switching operation of the signal indicating the motor rotational speed is performed by the switching circuit (the first aspect), the control unit can have only one input port for the signal. Therefore, even when either the first rotation speed signal or the second rotation speed signal is input, it is not necessary to change the control method according to the input signal. Moreover, when the switching operation is performed in the control unit (the third aspect), although the first input port for the rotational speed signal and the input port for the second rotational speed signal are respectively provided in the control unit, it is not necessary to use Signal change control method. the
本发明的第十六方面的电机驱动控制装置是在第一~第十五方面中任意一个方面所述的电机驱动控制装置中,控制部根据第1转速信号和第2转速信号,判定无传感器估计部有无异常。 The motor drive control device according to the sixteenth aspect of the present invention is the motor drive control device according to any one of the first to fifteenth aspects, wherein the control unit judges that there is no sensor based on the first rotation speed signal and the second rotation speed signal. Assess whether there is any abnormality in the department. the
例如,在进行电机控制时所使用的信号被从第1转速信号切换为第2转速信号时,假设即将切换前的第1转速信号表示“0rpm”以外的转速,刚刚切换后的第2转速信号表示“0rpm”的转速。在这种情况下,由于虽然电机正在旋转的可能性比较大但是无传感器估计部将电机的转速判定为“0rpm”,因而控制部能够判定为无传感器估计部有异常。因此,电机驱动控制装置能够进行根据无传感器估计部的状态使电机的起动立即停止的控制,能够保持高度的安全性。 For example, when the signal used for motor control is switched from the first rotational speed signal to the second rotational speed signal, assuming that the first rotational speed signal immediately before the switch indicates a rotational speed other than "0rpm", the second rotational speed signal immediately after the switch Indicates the rotational speed of "0rpm". In this case, since the sensorless estimating unit determines the rotational speed of the motor as “0 rpm” although the motor is likely to be rotating, the control unit can determine that the sensorless estimating unit is abnormal. Therefore, the motor drive control device can perform control to immediately stop the start of the motor based on the state of the sensorless estimation unit, and can maintain a high degree of safety. the
本发明的第十七方面的电机驱动控制装置是在第一~第十六方面中任意一个方面所述的电机驱动控制装置中,电机是作为热泵装置的室外机中所包含的设备之一的风扇的驱动源。 The motor drive control device according to the seventeenth aspect of the present invention is the motor drive control device according to any one of the first to sixteenth aspects, wherein the motor is one of the devices included in the outdoor unit of the heat pump device. Drive source of the fan. the
根据这种电机驱动控制装置,即使风扇由于风等的影响在起动前已经旋转,也能够容易地掌握起动前的电机的转速,而且在起动后能够精密地进行电机的驱动控 制。 According to such a motor drive control device, even if the fan has rotated before starting due to the influence of wind or the like, the rotational speed of the motor before starting can be easily grasped, and the drive control of the motor can be precisely performed after starting. the
发明效果 Invention effect
根据本发明的第一方面的电机驱动控制装置,能够掌握起动前的电机的转速,并在起动后以无转子位置传感器方式进行高性能的电机驱动控制。另外,控制部能够只具有一个表示电机转速的信号的输入端口。 According to the motor drive control device according to the first aspect of the present invention, it is possible to grasp the rotational speed of the motor before starting, and perform high-performance motor drive control after starting without a rotor position sensor. In addition, the control unit may have only one input port for a signal indicating the rotational speed of the motor. the
根据本发明的第二方面的电机驱动控制装置,电机驱动控制装置自身非常紧凑,进而实现安装了电机驱动控制装置的室外机等的小型化。 According to the motor drive control device according to the second aspect of the present invention, the motor drive control device itself is very compact, and further downsizing of an outdoor unit or the like to which the motor drive control device is mounted can be achieved. the
根据本发明的第三方面的电机驱动控制装置,能够掌握起动前的电机的转速,并在起动后以无转子位置传感器方式进行高性能的电机的驱动控制。另外,电机驱动控制装置自身比第一方面紧凑,即使是安装了电机驱动控制装置的室外机与第一方面相比也能够进一步实现小型化。 According to the motor drive control device according to the third aspect of the present invention, the rotational speed of the motor before starting can be grasped, and high-performance motor drive control can be performed without a rotor position sensor after starting. In addition, the motor drive control device itself is more compact than the first aspect, and even an outdoor unit equipped with the motor drive control device can be further miniaturized compared with the first aspect. the
根据本发明的第四方面和第五方面的电机驱动控制装置,能够高精度地估计出转子位置。 According to the motor drive control devices of the fourth and fifth aspects of the present invention, the rotor position can be estimated with high accuracy. the
根据本发明的第六方面的电机驱动控制装置,能够可靠地估计出转子位置。并且,无需追加新的电路,即可低成本地实现电机驱动控制装置的小型化。 According to the motor drive control device of the sixth aspect of the present invention, the rotor position can be reliably estimated. In addition, the motor drive control device can be downsized at low cost without adding a new circuit. the
根据本发明的第七方面的电机驱动控制装置,能够掌握起动前的电机的转速,并在起动后以无转子位置传感器方式精密地进行电机的驱动控制。 According to the motor drive control device according to the seventh aspect of the present invention, the rotational speed of the motor before starting can be grasped, and the drive control of the motor can be precisely performed in a rotor position sensorless system after starting. the
根据本发明的第八方面和第九方面的电机驱动控制装置,即使是电机没有起动,起动前转速检测部也能够可靠地检测电机的转速。 According to the motor drive control device according to the eighth and ninth aspects of the present invention, even if the motor is not started, the pre-start rotation speed detection unit can reliably detect the rotation speed of the motor. the
根据本发明的第十方面和第十一方面的电机驱动控制装置,即使是在电机起动前,起动前转速检测部也能够可靠地检测电机的转速。 According to the motor drive control device of the tenth aspect and the eleventh aspect of the present invention, the pre-start rotation speed detection unit can reliably detect the rotation speed of the motor even before the motor is started. the
根据本发明的第十二方面的电机驱动控制装置,能够利用比较简单的结构检测起动前的电机的转速。 According to the motor drive control device according to the twelfth aspect of the present invention, the rotational speed of the motor before starting can be detected with a relatively simple structure. the
根据本发明的第十三方面的电机驱动控制装置,由于根据起动前的电机的转速控制电机的起动执行,因而能够将电机起动导致的耗电量抑制为最小限度。并且不会降低安装了该电机驱动控制装置的热泵装置的性能。另外,由于即将起动前的旋转状态被限定,因而即使受到突然刮起的风等外部干扰时,电机电流和施加给电机的电压的增加也不会过大,电机驱动的系统不会由于过电流或过电压而停止。 According to the motor drive control device according to the thirteenth aspect of the present invention, since the start-up execution of the motor is controlled according to the rotational speed of the motor before start-up, power consumption due to the start-up of the motor can be suppressed to a minimum. And the performance of the heat pump device installed with the motor drive control device will not be reduced. In addition, because the rotation state immediately before starting is limited, even when external disturbances such as sudden wind blowing are received, the increase of the motor current and the voltage applied to the motor will not be too large, and the motor-driven system will not be damaged by overcurrent. or stop due to overvoltage. the
根据本发明的第十四方面的电机驱动控制装置,电机能够以无转子位置传感器 方式可靠地驱动。 According to the motor drive control device of the fourteenth aspect of the present invention, the motor can be reliably driven without a rotor position sensor. the
根据本发明的第十五方面的电机驱动控制装置,控制部不需根据所输入的第1转速信号或者第2转速信号改变控制方式,也不需根据在电机的控制中使用的第1转速信号或者第2转速信号变更控制方式。 According to the motor drive control device according to the fifteenth aspect of the present invention, the control unit does not need to change the control method based on the input first rotation speed signal or the second rotation speed signal, nor does it need to change the control method based on the first rotation speed signal used in the control of the motor. Or change the control method with the second rotational speed signal. the
根据本发明的第十六方面的电机驱动控制装置,能够进行根据无传感器估计部的状态使电机的起动立即停止的控制,能够保持高度的安全性。 According to the motor drive control device according to the sixteenth aspect of the present invention, it is possible to perform control to immediately stop the start of the motor based on the state of the sensorless estimation unit, and it is possible to maintain a high degree of safety. the
根据本发明的第十七方面的电机驱动控制装置,即使风扇由于风等的影响在起动前已经旋转,也能够容易地掌握起动前的电机的转速,而且在起动后能够进行高性能的电机的驱动控制。 According to the motor drive control device of the seventeenth aspect of the present invention, even if the fan has rotated before starting due to the influence of wind or the like, the rotation speed of the motor before starting can be easily grasped, and after starting, high-performance motor operation can be performed. drive control. the
附图说明 Description of drawings
图1是表示采用了第1实施方式的电机驱动控制装置的系统的整体结构、和电机驱动控制装置的内部结构的框图。 FIG. 1 is a block diagram showing an overall configuration of a system using a motor drive control device according to a first embodiment and an internal configuration of the motor drive control device. the
图2是简要示出热泵装置的室外机的结构的图。 Fig. 2 is a diagram schematically showing the configuration of an outdoor unit of the heat pump device. the
图3是简要示出起动前转速检测部的结构的一例的图。 3 is a diagram schematically showing an example of a configuration of a pre-start rotation speed detection unit. the
图4是示出无传感器控制电路的结构的一例的图。 FIG. 4 is a diagram showing an example of a configuration of a sensorless control circuit. the
图5是用于说明第1实施方式的电机驱动控制装置的动作的流程图。 5 is a flowchart for explaining the operation of the motor drive control device according to the first embodiment. the
图6是简要示出第1实施方式的变形例1F的电机驱动控制装置的结构的图。 6 is a diagram schematically showing the configuration of a motor drive control device according to Modification 1F of the first embodiment. the
图7是示出采用了第2实施方式的电机驱动控制装置的系统的整体结构、和电机驱动控制装置的内部结构的框图。 7 is a block diagram showing the overall configuration of a system using the motor drive control device of the second embodiment and the internal configuration of the motor drive control device. the
具体实施方式 Detailed ways
下面,使用附图详细说明本发明的电机驱动控制装置。 Next, the motor drive control device of the present invention will be described in detail using the drawings. the
<第1实施方式> <First embodiment>
(1)概要 (1) Summary
图1是包括无刷DC电机51、和用于驱动该无刷DC电机51的本实施方式的电机驱动控制装置20的电机驱动控制系统100整体的结构图。无刷DC电机51是风扇电机,被用作热泵装置的室外机10(参照图2)中所包含的设备之一的室外风扇15的驱动源。电机驱动控制装置20安装在该室外机10内。
FIG. 1 is an overall configuration diagram of a motor
(1-1)室外机 (1-1) Outdoor unit
在此,使用图2简要说明室外机10。在此,关于热泵装置,以热泵式热水器的室外机为例进行说明。室外机10主要具有压缩机11、水热交换器12、膨胀阀13、蒸发器14和室外风扇15等各种设备。压缩机11、水热交换器12、膨胀阀13和蒸发器14被顺次连接而构成冷冻循环(refrigerating cycle)。压缩机11将在冷冻循环内循环的制冷剂压缩。在水热交换器12设有热交换水路16,从与室外机10连接的热水箱单元(未图示)输送过来的水在该热交换水路16中通过,在热交换水路16中流过的水和制冷剂之间能够进行热交换。膨胀阀13是以电气方式控制的电动阀,对在冷冻循环内循环的制冷剂进行减压。蒸发器14用于使在制冷剂循环内的制冷剂和空气之间进行热交换,使制冷剂蒸发。室外风扇15例如是螺旋桨风扇,通过旋转将来自室外机10外部的空气引导到蒸发器14。
Here, the outdoor unit 10 will be briefly described using FIG. 2 . Here, regarding the heat pump device, an outdoor unit of a heat pump water heater will be described as an example. The outdoor unit 10 mainly includes various devices such as a compressor 11 , a water heat exchanger 12 , an expansion valve 13 , an evaporator 14 , and an
在这种室外机10中,通过驱动压缩机11使制冷剂进行循环,由此能够使水热交换器12作为冷凝器发挥作用,将在热交换水路16中通过的水加热。 In such an outdoor unit 10 , by driving the compressor 11 to circulate the refrigerant, the water heat exchanger 12 can function as a condenser to heat water passing through the heat exchange water channel 16 . the
(1-2)电机 (1-2) motor
下面说明无刷DC电机51。本实施方式的无刷DC电机51是三相电机,具有定子52和转子53。定子52包括被星形接线的U相、V相、W相的驱动线圈Lu、Lv、Lw。各驱动线圈Lu、Lv、Lw的一端分别与从逆变器25延伸的U相、V相、W相各自的布线的驱动线圈端子TU、TV、TW连接。各驱动线圈Lu、Lv、Lw的另一端作为端子TN相互连接。这三相的驱动线圈Lu、Lv、Lw通过转子53旋转而使得产生与其旋转速度和转子53的位置对应的感应电压。
Next, the
转子53包括由N极和S极构成的两极的永久磁铁,以旋转轴为中心相对于定子52进行旋转。转子53的旋转通过与其旋转轴处于同一轴心上的输出轴(未图示)被输出给室外风扇15。
The
下面,将无刷DC电机51记述为风扇电机51。
Hereinafter, the
(2)电机驱动控制装置的结构 (2) The structure of the motor drive control device
下面,说明本实施方式的电机驱动控制装置20的结构。如图1所示,本实施方式的电机驱动控制装置20具有整流部21、平滑电容器22、电压检测部23、电流检测部24、逆变器25、门驱动电路26、起动前转速检测部27、无传感器控制电路28(相当于无传感器估计部)、微型计算机29(相当于控制部)和切换电路30。
Next, the configuration of the motor
构成电机驱动控制装置20的这些功能部分被安装在例如一块印制基板上。尤其是在本实施方式中,门驱动电路26、起动前转速检测部27、无传感器控制电路28和切换电路30被封装在一个集成电路封装体pa1内。即,各功能部26、27、28、30由一个IC或HIC构成。
These functional parts constituting the motor
(2-1)整流部 (2-1) Rectification unit
整流部21利用4个二极管D1a、D1b、D2a、D2b构成为桥状。具体地讲,二极管D1a和D1b、D2a和D2b分别相互串联连接。二极管D1a、D2a的各阴极端子均与平滑电容器22的正侧端子连接,作为整流部21的正侧输出端子发挥作用。二极管D1b、D2b的各阳极端子均与平滑电容器22的负侧端子连接,作为整流部21的负侧输出端子发挥作用。二极管D1a、D1b彼此的连接点和二极管D2a、D2b彼此的连接点分别与商用电源91连接。即,二极管D1a、D1b彼此的连接点和二极管D2a、D2b彼此的连接点分别承担整流部21的输入的作用。
The
具有这种结构的整流部21通过对从商用电源91输出的交流电压进行整流而生成直流电源,并将该直流电源提供给平滑电容器22。
The rectifying
(2-2)平滑电容器 (2-2) smoothing capacitor
平滑电容器22的一端与整流部21的正侧输出端子连接,另一端与整流部21的负侧输出端子连接。平滑电容器22对从整流部21提供的直流电源、即被整流部21整流后的电压进行平滑处理。下面,为了便于说明,将经由平滑电容器22进行平滑后的电压称为“平滑后电压VfI”。该平滑后电压VfI是脉动比直流电源的电压更低的电压,被施加给平滑电容器22的后级即与输出侧连接的逆变器25。
One end of the smoothing
另外,关于电容器的类型,可以举出电解电容器、陶瓷电容器、钽电容器等。在本实施方式中,以平滑电容器22采用电解电容器的情况为例。
In addition, examples of the type of capacitor include electrolytic capacitors, ceramic capacitors, tantalum capacitors, and the like. In this embodiment, a case where an electrolytic capacitor is used as the smoothing
(2-3)电压检测部 (2-3) Voltage detection unit
电压检测部23与平滑电容器22的输出侧连接,用于检测平滑电容器22的两端电压即平滑后电压VfI的值。尤其是电压检测部23在风扇电机51起动后进行电压检测动作。
The
这种电压检测部23例如构成为将被相互串联连接的两个电阻与平滑电容器22并联连接,对平滑后电压VfI进行分压,但是没有进行图示。两个电阻之间的连接点的电压值被输入无传感器控制电路28。
Such a
(2-4)电流检测部 (2-4) Current detection unit
电流检测部24连接在平滑电容器22和逆变器25之间,而且是连接于平滑电容器22的负侧输出端子侧。电流检测部24在风扇电机51起动后检测流过风扇电机51的电机电流Im。
The
这种电流检测部24例如由使用了分流电阻和将该电阻的两端电压放大的运算放大器的放大电路构成,但是没有进行图示。由电流检测部24检测出的电机电流被输入无传感器控制电路28。
Such a
(2-5)逆变器 (2-5) Inverter
逆变器25与平滑电容器22的输出侧连接。如图1所示,逆变器25包括多个绝缘栅型双极晶体管(下面简称为晶体管)Q3a、Q3b、Q4a、Q4b、Q5a、Q5b、和多个回流用二极管D3a、D3b、D4a、D4b、D5a、D5b。晶体管Q3a和Q3b、Q4a和Q4b、Q5a和Q5b分别相互串联连接,各个二极管D3a~D5b以如下方式与各个晶体管Q3a~Q5b并联连接:即晶体管的集电极端子和二极管的阴极端子连接,晶体管的发射极端子和二极管的阳极端子连接。逆变器25被施加来自平滑电容器22的平滑后电压,而且各个晶体管Q3a~Q5b在由门驱动电路26指示的定时进行导通和截止,由此生成用于驱动风扇电机51的驱动电压SU、SV、SW。该驱动电压SU、SV、SW从各个晶体管Q3a和Q3b、Q4a和Q4b、Q5a和Q5b的各连接点NU、NV、NW输出给风扇电机51。即,逆变器25向风扇电机51供给电力。
The
尤其是本实施方式的逆变器25根据起动前的风扇电机51的转速是哪种转速,使风扇电机51起动或暂停起动。具体地讲,在起动前的风扇电机51的转速不足预定转速的情况下,从无传感器控制电路28发送表示起动开始的门控电压Gu、Gx、Gv、Gy、Gw、Gz,因而逆变器25向风扇电机51输出驱动电压SU、SV、SW。由此,风扇电机51开始起动。但是,在起动前的风扇电机51的转速为预定转速以上的情况下,不从门驱动电路26发送表示起动开始的门控电压Gu、Gx、Gv、Gy、Gw、Gz,因而逆变器25不向风扇电机51输出驱动电压SU、SV、SW。由此,风扇电机51保持不起动的状态。
In particular, the
这被认为是在起动前的时刻,如果室外风扇15受到风等的影响使得风扇电机51已经在以足够的转速进行旋转,则蒸发器14已经通过室外风扇15的旋转而被输送了足够的空气。在这种情况下,作为热泵装置的蒸发器14的功能没有受损,因而 逆变器25可以不向风扇电机51输出驱动信号SU、SV、SW。但是,如果起动前的风扇电机51的转速不足(包括起动前的风扇电机51未旋转的情况),则蒸发器14没有被输送足够的空气。即,有可能不能作为蒸发器14充分发挥作用,因而逆变器25向风扇电机51输出驱动信号SU、SV、SW,使风扇电机51起动。
This is considered to be that at the moment before starting, if the
(2-6)门驱动电路 (2-6) Gate drive circuit
门驱动电路26根据来自无传感器控制电路28的指令电压Vpwm,使逆变器25的各个晶体管Q3a~Q5b的导通和截止的状态变化。具体地讲,门驱动电路26生成向各个晶体管Q3a~Q5b的栅极施加的门控电压Gu、Gx、Gv、Gy、Gw、Gz,使得从逆变器25向风扇电机51输出具有由无传感器控制电路28确定的占空比的驱动电压SU、SV、SW。所生成的门控电压Gu、Gx、Gv、Gy、Gw、Gz被施加给各个晶体管Q3a~Q5b的栅极端子。
The
(2-7)起动前转速检测部 (2-7) Speed detection unit before starting
起动前转速检测部27的输入与风扇电机51的W相驱动线圈端子TW连接,输出与切换电路30连接。即,可以说起动前转速检测部27相比于逆变器25位于后级侧。该起动前转速检测部27主要在起动前风扇电机51旋转时,根据从该电机51产生的感应电压Vwn检测起动前的风扇电机51的转速。
The input of the pre-start rotational
在图3中简要示出了这种起动前转速检测部27的结构的一例。在图3中示出了起动前转速检测部27由滤波器27a、比较器27b和运算部27c构成的情况。滤波器27a例如是低通滤波器,被输入由旋转的风扇电机51的驱动线圈Lw产生的感应电压Vwn,并从该感应电压Vwn中去除噪声成分和高次谐波成分。比较器27b被输入通过滤波器27a后的感应电压Vwn和具有预定电压值的基准电压Vref。比较器27b根据所输入的这些电压的大小,输出基于感应电压Vwn的脉冲电压。运算部27c被输入该脉冲电压,并运算该电压的频率,运算风扇电机51的转速。这样求出的表示起动前的风扇电机51的转速的转速信号,成为具有与该电机51的转速对应的周期的脉冲信号、或者信号的频率固定但是具有与该电机51的转速对应的占空比的脉冲信号。该转速信号通过切换电路30被输入微型计算机29。
An example of the configuration of such a pre-start rotational
如上所述,本实施方式的起动前转速检测部27利用比较简单的结构检测风扇电机51的转速。即,起动前转速检测部27构成为在不使用如无转子位置传感器方式中电机驱动时所使用的那样的与风扇电机51的控制相关的预定的数学模型或不对风扇 电机51进行通电的情况下,进行风扇电机51的转速的检测。因此,起动前转速检测部27构成为在风扇电机51未起动的状态下、即未进行逆变器25的控制的情况下,进行风扇电机51的转速的检测。因此,即使是在如未起动的风扇电机51由于风等的影响而旋转那样的、利用后述的无转子位置传感器方式无法进行转子位置的估计的情况下,起动前转速检测部27也能够检测其转速。
As described above, the pre-start rotation
但是,相反,本实施方式的起动前转速检测部27由于是如上所述的比较简单的结构,因而在风扇电机51实际起动并且其转速高达某种程度时,将不能高精度地检测转速。因此,可以说本实施方式的起动前转速检测部27针是如后面所述的正因为以无转子位置传感器方式驱动风扇电机51,而为了检测起动前的风扇电机51的转速所设置的功能部分。
However, on the contrary, since the pre-start
下面,为了便于说明,将表示起动前的风扇电机51的转速的信号记述为“第1转速信号FG1”。
Hereinafter, for convenience of explanation, the signal indicating the rotational speed of the
(2-8)无传感器控制电路 (2-8) Sensorless control circuit
无传感器控制电路28与逆变器25的前级侧的电压检测部23、电流检测部24连接,并且也与门驱动电路26、微型计算机29及切换电路30连接。无传感器控制电路28是以无转子位置传感器方式驱动风扇电机51的电路。
The
具体地讲,无传感器控制电路28以无转子位置传感器方式对起动后的风扇电机51的转子位置进行估计,并根据估计出的转子位置来估计风扇电机51的转速。下面,将表示起动后的风扇电机51的转速的信号记述为“第2转速信号FG2”。第2转速信号FG2通过切换电路30被输入微型计算机29。并且,无传感器控制电路28在从微型计算机29送来了包括转速指令Vfg的运转指令时,根据该运转指令、所估计出的转子位置和转速、电压检测部23及电流检测部24的各检测结果,以无转子位置传感器方式确定驱动电压SU、SV、SW的占空比。因此,无传感器控制电路28的控制结果(指令电压Vpwm)在门驱动电路26生成门控电压Gu、Gx、Gv、Gy、Gw、Gz时使用。
Specifically, the
其中,所谓无转子位置传感器方式是指如下这种方式:使用表示风扇电机51的特性的各种参数、风扇电机51起动后的平滑后电压VfI(即电压检测部23的检测结果)、风扇电机51的电机电流Im(即电流检测部24的检测结果)、与风扇电机51的控制相关的预定的数学模型等,进行转子位置及转速的估计、针对转速的PI控制、 针对电机电流的PI控制等的方式。作为表示风扇电机51的特性的各种参数,可以举出所使用的风扇电机51的绕组电阻、电感成分、感应电压、极数等。
Here, the so-called rotor position sensorless method refers to a method that uses various parameters indicating the characteristics of the
图4简单地示出了考虑数学模型进行无转子位置传感器控制的无传感器控制电路28的结构的一例。图4的无传感器控制电路28主要由电机模型运算部28a、转子位置估计部28b、转速估计部28c、LPF28d、转速控制部28e和电流控制部28f构成。电机模型运算部28a使用表示风扇电机51的特性的各种参数作为电机模型,根据对电机51的指令电压、所估计出的转子位置和所估计出的转速,运算电机电流的理想值。转子位置估计部28b将在该理想值和由电流检测部24实际检测出的电机电流Im之间进行减法运算处理的结果作为输入,估计当前时刻的转子位置。转速估计部28c使用所估计出的转子位置估计当前时刻的风扇电机51的转速。对于各个估计部28b、28c的估计结果,进行用于使电机电流的理想值与实际的电机电流Im之差为“0”的校正处理,而进行电机模型的校正。LPF28d从估计出的转速中去除噪声成分和高次谐波成分。从LPF28d输出的风扇电机51的转速通过波形成形部28g成为期望的第2转速信号FG2,并通过切换电路30输出给微型计算机29。该第2转速信号FG2与第1转速信号FG同样地成为具有与风扇电机51的转速对应的周期的脉冲信号、或者信号的频率固定但是具有与该电机51的转速对应的占空比的脉冲信号。
FIG. 4 schematically shows an example of the configuration of the
另外,对从LPF28d输出的风扇电机51的转速、与从微型计算机29发送来的运转指令中所包含的转速指令Vfg之间进行减法运算处理。转速控制部28e在被输入减法运算处理的结果后,对转速进行PI控制。电流控制部28f根据作为转速控制部28e的控制结果的d轴转矩电流指令Id*、例如使q轴电流指令Iq为“0”那样的指令“Iq*=0”、以及由电压检测部23检测出的平滑后电压VfI进行电流控制,并生成诸如使得成为基于这些指令的电流的指令电压Vpwm。以使电机电流为“0”的方式进行PI控制。通过电流控制部28f的这种控制,生成包括驱动电压SU、SV、SW的占空比在内的指令电压Vpwm,并输入门驱动电路26。另外,指令电压Vpwm被输入电机模型运算部28a,进行电机模型的进一步校正。
In addition, subtraction processing is performed between the rotation speed of the
具有这种结构的无传感器控制电路28可以说是仅在通过微型计算机29和门驱动电路26等进行了逆变器25的控制时,进行转子位置的估计。所谓进行逆变器25的控制的情况,即相当于风扇电机51根据起动指令进行起动并正在驱动中。换言之,无传感器控制电路28在风扇电机51起动前不能估计风扇电机51的转速。这是因为, 如上所述在无转子位置传感器方式中,在估计转速时使用所估计出的转子位置,因而在起动前的风扇电机51中不能估计转子位置。
The
另外,本实施方式的无传感器控制电路28也进行切换电路30的切换动作的控制,但是这一点在图4中没有进行图示。关于切换电路30的切换动作,将在“(2-10)切换电路30”部分中进行说明。
In addition, the
(2-9)微型计算机 (2-9) microcomputer
如图1所示,微型计算机29主要与切换电路30及无传感器控制电路28连接。另外,微型计算机29也与整体控制室外机10的各个设备的室外机侧控制部连接,但是这一点没有进行图示。
As shown in FIG. 1 , the
微型计算机29根据风扇电机51的转速进行风扇电机51的控制,并向无传感器控制电路28输出包括起动指令和转速指令Vfg在内的运转指令。尤其是如图1所示微型计算机29具有一个转速输入端口po1作为风扇电机51的转速信号的输入用端口。因此,微型计算机29被输入从起动前转速检测部27输出的第1转速信号FG1和从无传感器控制电路28输出的第2转速信号FG2中的任意一种信号,并根据第1转速信号FG1或者第2转速信号FG2控制风扇电机51。
The
-起动时的控制- -Control during starting-
在此,对微型计算机29起动风扇电机51时的控制进行说明。在风扇电机51起动前,微型计算机29一定被输入第1转速信号FG1。在风扇电机51起动前,微型计算机29将第1转速信号FG1和预定转速进行比较,判定起动前的风扇电机51的转速是否为预定转速以上。如果第1转速信号FG1所表示的转速为预定转速以上,则风扇电机51已经由于风等的影响而以足够的转速进行旋转,即使不起动风扇电机51,蒸发器14也被输送足够的空气,因而微型计算机29保持使风扇电机51不起动的状态。即,在这种情况下,不从微型计算机29向无传感器控制电路28发送包括风扇电机51的起动指令在内的运转指令,因而逆变器25的各个晶体管Q3a~Q5b保持截止状态。相反,如果第1转速信号FG1不足预定转速,则在当前时刻蒸发器14没有被输送足够的空气,因而微型计算机29使风扇电机51起动。在这种情况下,从微型计算机29向无传感器控制电路28发送包括风扇电机51的起动指令和转速指令Vfg在内的运转指令,因而逆变器25的各个晶体管Q3a~Q5b在不同的定时进行导通及截止。
Here, control when the
上述的预定转速是根据风扇电机51、室外风扇15和蒸发器14的特性等,通过理论计算和仿真、实验等预先被设定为合适的值。
The aforementioned predetermined rotational speed is pre-set to an appropriate value through theoretical calculations, simulations, experiments, etc., according to the characteristics of the
-无转子位置传感器运转时的控制- -Control during operation without rotor position sensor-
在风扇电机51起动后,输入微型计算机29的转速信号立即就变为第2转速信号FG2而不是第1转速信号FG1,微型计算机29根据第2转速信号FG2输出风扇电机51的运转指令。
After the
另外,微型计算机29通过监视在包括所输入的转速信号切换前后的各个转速信号FG1、FG2所表示的每一时刻的转速,由此也能够判定无传感器控制电路28的状态。例如,在输入微型计算机29的转速信号从第1转速信号FG1切换为第2转速信号FG2时,即将切换前的第1转速信号FG1示出“0rpm”以外的转速,刚刚切换后的第2转速信号FG2示出“0rpm”。在这种情况下,微型计算机29判定为无传感器控制电路28侧有异常。这是因为尽管风扇电机51旋转的可能性比较大,无传感器控制电路28却将转速判定为“0rpm”。
In addition, the
这样,在判定为无传感器控制电路28是异常状态的情况下,微型计算机29也可以向无传感器控制电路28发送使风扇电机51的起动马上停止的运转指令,使风扇电机51的驱动停止。另外,微型计算机29也可以向室外机侧控制部或室外机10的外部发送表示无传感器控制电路28处于异常状态的信息。
In this way, when it is determined that the
(2-10)切换电路 (2-10) Switching circuit
切换电路30由与起动前转速检测部27、无传感器控制电路28以及微型计算机29连接的开关构成。切换电路30根据来自无传感器控制电路28的切换动作的控制,进行输入微型计算机29的转速信号的切换动作。
The switching
具体地讲,切换电路30在风扇电机51起动前,使微型计算机29的转速输入端口po1和起动前转速检测部27的第1转速信号FG1的输出端口成为连接状态、使转速输入端口po1和无传感器控制电路28的第2转速信号FG2的输出端口成为非连接状态,以便使从起动前转速检测部27输出的第1转速信号FG1被输入微型计算机29。相反,在风扇电机51起动后、且从无传感器控制电路28发出了转速信号的切换指令的情况下,切换电路30使转速输入端口po1和无传感器控制电路28的第2转速信号FG2的输出端口成为连接状态、使转速输入端口po1和起动前转速检测部27的第1转速信号FG1的输出端口成为非连接状态,以便使从无传感器控制电路28输出的第 2转速信号FG2被输入微型计算机29。
Specifically, before starting the
这样,在本实施方式中,利用简单的结构即切换电路30,将第1转速信号FG1或者第2转速信号FG2中的任意一种信号输入微型计算机29。因此,在本实施方式中,第1转速信号FG1和第2转速信号FG2如前面叙述的那样均是脉冲信号,第1转速信号FG1的信号形式和第2转速信号FG2的信号形式相同。
Thus, in the present embodiment, either one of the first rotational speed signal FG1 and the second rotational speed signal FG2 is input to the
-转速信号的切换动作- -Switching action of speed signal-
在此,对切换电路30将转速输入端口po1的连接对象从起动前转速检测部27侧切换为无传感器控制电路28侧的时机进行说明。切换电路30在风扇电机51起动后且在预定的定时,将输入微型计算机29的转速信号从第1转速信号FG1切换为第2转速信号FG2,关于该“预定的定时”可以考虑以下三种模式。
Here, the timing at which the
(模式A)首先,在刚刚起动后进行转子位置及转速的检测。根据其检测结果,无传感器控制电路28对风扇电机51进行强制通电,使转子53的位置固定在预定位置。通过该动作,无传感器控制电路28能够估计出转子位置。切换电路30在无传感器控制电路28进行转子位置估计的动作变为可能的时刻进行转速信号的切换动作。
(Mode A) First, the detection of the rotor position and rotational speed is performed immediately after starting. Based on the detection result, the
(模式B)在不进行上述模式A的转子位置及转速的检测的情况下,无传感器控制电路28对风扇电机51进行强制通电,使转子位置固定在预定位置。通过该动作,无传感器控制电路28能够估计出转子位置,因而切换电路30在无传感器控制电路28进行转子位置估计的动作变为可能的时刻进行转速信号的切换动作。
(Mode B) When the detection of the rotor position and rotational speed in the above mode A is not performed, the
(模式C)设为处于由于风等的影响已经在旋转的状态的风扇电机51已起动。此时,根据已经在旋转的该电机51的转速等的状态,无传感器控制电路28有时能够进行转子位置及转速的检测。在这种情况下,即使不进行针对风扇电机51的强制通电,无传感器控制电路28也能够估计出转子位置。因此,切换电路30在无传感器控制电路28进行转子位置估计的动作变为可能的时刻进行转速信号的切换动作。
(Pattern C) It is assumed that the
将上述模式A~C总结如下,在本实施方式中,可以说切换电路30是在无传感器控制电路28变为能够估计转子位置的情况下,进行转速信号从第1转速信号FG1向第2转速信号FG2的切换动作。因为如果风扇电机51起动且之后该电机51的驱动状态稳定,则能够估计出转子位置,因而无传感器控制电路28能够输出第2转速信号FG2。
The above modes A to C are summarized as follows. In this embodiment, it can be said that the switching
另外,关于采用模式A~C中的哪种模式,可以根据安装室外风扇15的室外机 10的规格等适当确定。
In addition, which of the modes A to C to adopt can be appropriately determined according to the specifications of the outdoor unit 10 to which the
(3)动作 (3) action
下面,使用图5说明本实施方式的电机驱动控制装置20的动作。图5是表示电机驱动控制装置20进行的动作的流程图。首先,假设是切换电路30将微型计算机29的转速输入端口po1与起动前转速检测部27的第1转速信号FG1的输出端口连接的状态。
Next, the operation of the motor
步骤S1~S2:在微型计算机29从室外机10的室外机侧控制部取得室外风扇15的运转开始指示的情况下(步骤S1:是),起动前转速检测部27检测风扇电机51起动前即当前时刻的该电机51的转速(步骤S2)。由此,第1转速信号FG1通过切换电路30被输入微型计算机29。
Steps S1-S2: When the
步骤S3~S4:微型计算机29将步骤S2中检测的第1转速信号FG1与预定转速进行比较(步骤S3)。如果第1转速信号FG1为预定转速以上(步骤S4:是),则微型计算机29判断为在当前时刻不起动风扇电机51(步骤S4)。在这种情况下,不从逆变器25向风扇电机51输出驱动电压SU、SV、SW。
Steps S3-S4: The
步骤S5:在每当从步骤S2的动作起经过了预定时间时,反复执行步骤S2以后的动作。即,当在步骤S2中判断为不起动风扇电机51的情况下,重试起动前转速检测部27对起动前的风扇电机51的转速检测动作。
Step S5: Every time a predetermined time elapses from the operation of step S2, the operations after step S2 are repeatedly executed. That is, when it is determined in step S2 that the
步骤S6:如果在步骤S3中第1转速信号FG1不足预定转速(步骤S3:否),微型计算机29判断为使风扇电机51起动。在这种情况下,微型计算机29向无传感器控制电路28输出包括起动指令和转速指令Vfg在内的运转指令,从逆变器25向风扇电机51输出驱动电压SU、SV、SW,风扇电机51开始起动。
Step S6: If the first rotational speed signal FG1 is lower than the predetermined rotational speed in step S3 (step S3: NO), the
步骤S7~S8:截止到无传感器控制电路28能够估计转子位置之前(步骤S7:否),切换电路30保持将微型计算机29的转速输入端口po1和起动前转速检测部27侧连接的状态。如果无传感器控制电路28能够估计转子位置(步骤S7:是),则切换电路30将微型计算机29的转速输入端口po1的连接对象从起动前转速检测部27侧切换为无传感器控制电路28侧,以便将第2转速信号FG2输入微型计算机29,而非第1转速信号FG1(步骤S8)。
Steps S7-S8: Until the
步骤S9:在步骤S6中进行了起动的风扇电机51通过无传感器控制电路28被实施无转子位置传感器驱动。
Step S9: The
步骤S10~S12:截止到取得室外风扇15的驱动停止指示之前(步骤S10:否),风扇电机51继续通过无传感器控制电路28被实施步骤S9的无转子位置传感器驱动。逆变器25向风扇电机51进行的驱动电压SU、SV、SW的输出被停止,风扇电机51停止驱动(步骤S11)。切换电路30将微型计算机29的转速输入端口po1的连接对象从无传感器控制电路28侧切换为起动前转速检测部27侧,以便将第1转速信号FG1输入微型计算机29,而非第2转速信号FG2(步骤S12)。
Steps S10 - S12 : until the instruction to stop the drive of the
(4)特征 (4) Features
(4-1)根据本实施方式的电机驱动控制装置20,在风扇电机51起动前,微型计算机29被输入由起动前转速检测部27检测出的起动前的风扇电机51的转速(即第1转速信号FG1)。在风扇电机51起动后,微型计算机29被输入由无传感器控制电路26估计出的起动后的风扇电机51的转速(即第2转速信号FG2)。这样,通过切换电路30切换被输入微型计算机29的转速信号。因此,微型计算机29能够容易地掌握起动前的风扇电机51的转速,并在起动后将以无转子位置传感器方式估计出的风扇电机51的转速用于风扇电机51的控制中。因此,电机驱动控制装置20能够掌握起动前的风扇电机51的转速,并在起动后以无转子位置传感器方式进行高性能的风扇电机51的驱动控制。
(4-1) According to the motor
另外,从微型计算机29侧考虑,微型计算机29仅被输入一个转速信号(即第1转速信号FG1或者第2转速信号FG2),作为表示风扇电机51的转速的信号。因此,微型计算机29能够只具有一个输入表示风扇电机51的转速的信号的输入端口。
Also, from the perspective of the
(4-2)另外,在本实施方式中,起动前转速检测部27、无传感器控制电路28以及切换电路30被封装在一个集成电路封装体内。由此,电机驱动控制装置20自身非常紧凑,进而实现安装了电机驱动控制装置20的室外机10的小型化。
(4-2) In addition, in this embodiment, the pre-start rotational
(4-3)另外,根据本实施方式的电机驱动控制装置20,在风扇电机51起动的情况下,无传感器控制电路28在估计转子位置时使用与风扇电机51的控制相关的预定的数学模型。因此,能够高精度地估计出转子位置。
(4-3) In addition, according to the motor
(4-4)即,根据本实施方式的电机驱动控制装置20,由于仅在进行逆变器25的控制时通过无传感器控制电路28估计转子位置,因而能够可靠地估计出转子位置。并且,在估计转子位置时能够直接使用在逆变器25的控制中通常使用的电压检测部23或电流检测部24,因而不需追加新的电路,即可低成本地实现电机驱动控制装置 20的小型化。
(4-4) That is, according to the motor
(4-5)另外,在本实施方式中,虽然无传感器控制电路28不能估计起动前的风扇电机52的转速,但是掌握起动前的风扇电机51的转速的功能部作为“起动前转速检测部27”而被设置。并且,在微型计算机29进行的电机控制中使用的转速信号FG1、FG2在风扇电机51的起动前后被切换。因此,能够容易地利用简单的结构掌握起动前的风扇电机51的转速(即第1转速信号FG1),并在起动后将以无转子位置传感器方式估计出的电机的转速(即第2转速信号FG2)用于电机控制中。因此,电机驱动控制装置20能够掌握起动前的风扇电机51的转速,并在起动后以无转子位置传感器方式进行高性能的风扇电机51的驱动控制。
(4-5) In the present embodiment, although the
(4-6)另外,本实施方式的起动前转速检测部27在不使用与风扇电机51的控制相关的预定的数学模型的情况下进行起动前的风扇电机51的转速检测。即,起动前转速检测部27不是如使用数学模型那样以所谓无转子位置传感器方式来检测风扇电机51的转速。因此,即使是风扇电机51没有起动,起动前转速检测部27也能够可靠地检测风扇电机51的转速。
(4-6) In addition, the pre-start rotation
(4-7)另外,本实施方式的起动前转速检测部27不是如对风扇电机51进行通电来估计转子位置那样的、以所谓无转子位置传感器方式来检测电机的转速。因此,即使是风扇电机51没有起动,起动前转速检测部27也能够可靠地检测风扇电机51的转速。
(4-7) In addition, the pre-start rotational
(4-8)另外,本实施方式的起动前转速检测部27即使是在不进行逆变器25的控制的风扇电机51起动前,也能够可靠地检测风扇电机51的转速。
(4-8) In addition, the pre-start rotation
(4-9)具体地讲,本实施方式的起动前转速检测部27即使是在起动前,也能够根据风扇电机51旋转而可能产生的感应电压Vwn检测起动前的风扇电机51的转速。因此,能够利用比较简单的结构检测起动前的风扇电机51的转速。
(4-9) Specifically, the pre-start rotational
(4-10)在起动前的风扇电机51由于风等的影响已经旋转的状态下,只要其转速为预定转速以上,则室外机10内的蒸发器14就已经被输送足够的空气而处于能够进行热交换的状态,因此本实施方式的电机驱动控制装置20并不使风扇电机51起动。相反,如果转速不足预定转速,则即使假设风扇电机51在旋转,输送给室外机10内的蒸发器14的空气的量也不足,因而电机驱动控制装置20使风扇电机51起动。这样,由于根据起动前的风扇电机51的转速控制风扇电机51的起动执行,因 而能够将风扇电机51起动导致的耗电量抑制为最小量。并且,不会降低安装了该电机驱动控制装置20的热泵装置的性能。另外,由于即将起动前的旋转状态受到限定,因而即使受到突然刮起的风等外部干扰时,电机电流和驱动电压的增加也不会过大,电机驱动系统100不会由于过电流或过电压而停止。
(4-10) In the state where the
(4-11)信号从第1转速信号FG1向第2转速信号FG2的切换动作是在风扇电机51起动后、而且变为能够通过无传感器控制电路28估计转子位置的情况下进行的。变为无传感器控制电路28能够估计出转子位置意味着变为能够根据已估计出的转子位置估计风扇电机51的转速。因此,风扇电机51能够以无转子位置传感器方式可靠地驱动。
(4-11) The signal switching operation from the first rotational speed signal FG1 to the second rotational speed signal FG2 is performed after the
(4-12)第1转速信号FG1的信号形式与第2转速信号FG2的信号形式相同。由此,微型计算机29能够将该信号用的输入端口设为只有一个。因此,即使是被输入了第1转速信号FG1或者第2转速信号FG2中的任意一方的情况下,也不需根据所输入的信号改变控制方式。
(4-12) The signal format of the first rotational speed signal FG1 is the same as that of the second rotational speed signal FG2 . Accordingly, the
(4-13)本实施方式的微型计算机29根据第1转速信号FG1和第2转速信号FG2,判定无传感器控制电路28有无异常。因此,电机驱动控制装置20能够进行根据无传感器控制电路28的状态使风扇电机51的起动立即停止的控制,能够具有高度的安全性。
(4-13) The
(4-14)电机51是作为热泵装置的室外机10中所包含的设备之一的室外风扇15的驱动源。根据这种电机驱动控制装置20,即使室外风扇15由于风等的影响在起动前已经旋转,也能够容易地掌握起动前的风扇电机51的转速,而且在起动后也能够精密地进行风扇电机51的驱动控制。
(4-14) The
(5)变形例 (5) Variations
(5-1)变形例1A (5-1) Modification 1A
在上述第1实施方式中,说明了无传感器控制电路28使用与风扇电机51的控制相关的预定的数学模型进行风扇电机51的起动后的转子位置的估计。但是,也可以是,无传感器控制电路28通过使转子位置检测用的电流流过驱动中的风扇电机51来估计转子位置。根据这种方法,通过使用通电状态的信息(例如驱动电压或电机电流等),能够高精度地估计转子位置。
In the above-mentioned first embodiment, it was described that the
(5-2)变形例1B (5-2) Modification 1B
另外,在上述第1实施方式中,说明了起动前转速检测部27使用风扇电机51的感应电压Vwm检测风扇电机51的转速。但是,也可以是,起动前转速检测部27估计起动前的风扇电机51的转子位置,并使用其结果进行起动前的风扇电机51的转速的检测。即,这种情况下的起动前转速检测部27采用能够估计起动前的转子位置的无传感器方式,而不是如所谓无转子位置传感器方式那样在起动前不能检测风扇电机51的转速的结构。由此,即使是在风扇电机51起动前,起动前转速检测部27也能够可靠地检测风扇电机51的转速。
In addition, in the first embodiment described above, the pre-start rotational
另外,作为以上述的无传感器方式估计起动前的转子位置的方法,例如有如专利文献1(日本特开平7-337080号公报)的图3所示的过去广为公知的方法。在该无传感器方式中,使用风扇电机51的各相的端子间电压(即,产生于各相的感应电压)进行转子位置的检测。 In addition, as a method of estimating the rotor position before starting in the above-mentioned sensorless method, for example, there is a conventionally known method as shown in FIG. 3 of Patent Document 1 (Japanese Patent Application Laid-Open No. 7-337080 ). In this sensorless method, the rotor position is detected using the inter-terminal voltage of each phase of the fan motor 51 (that is, the induced voltage generated in each phase). the
(5-3)变形例1C (5-3) Modification 1C
在上述第1实施方式中,如图3所示,起动前转速检测部27仅使用一相的感应电压进行起动前的风扇电机51的转速检测。但是,也可以是,在检测起动前的风扇电机51的转速时使用的感应电压不是一相,而是两相或全部三相。另外,在图3中,在检测起动前的风扇电机51的转速时使用了W相的感应电压,但也可以使用U相或V相的感应电压来取代W相,即不限于上述第1实施方式的检测方式。
In the first embodiment described above, as shown in FIG. 3 , the pre-start rotation
(5-4)变形例1D (5-4) Modification 1D
在上述第1实施方式中,说明了第1转速信号FG1和第2转速信号FG2是脉冲信号。但是,也可以是,第1转速信号FG1和第2转速信号FG2是将转速表述为电压值的直流电压信号。 In the first embodiment described above, it was described that the first rotational speed signal FG1 and the second rotational speed signal FG2 are pulse signals. However, the first rotational speed signal FG1 and the second rotational speed signal FG2 may be DC voltage signals expressing the rotational speed as voltage values. the
(5-5)变形例1E (5-5) Modification 1E
在上述第1实施方式中,说明了切换电路30利用开关构成。但是,切换电路30也可以不利用开关,而是利用逻辑电路等构成。
In the first embodiment described above, it has been described that the switching
(5-6)变形例1F (5-6) Modification 1F
在上述第1实施方式中,说明了电机驱动控制装置20仅驱动风扇电机51的情况。但是,上述的电机驱动控制装置也能够适用于在如图6所示风扇电机51与压缩机用电机61并联连接的结构中驱动控制各电机51、61的情况。
In the above-mentioned first embodiment, the case where the motor
图6是风扇电机51和压缩机用电机61被并联连接时的包括电机驱动控制装置 120的系统200的结构图。另外,在图6中为了简化结构,省略了整流部131和各个逆变器125、133的内部的具体结构,但整流部131和各个逆变器125、133的内部的结构与图1相同。
FIG. 6 is a block diagram of a
电机驱动控制装置120在风扇电机51侧的结构是具有第1平滑电容器122、电压检测部123、电流检测部124、风扇用逆变器125和风扇电机侧的驱动用IC126。第1平滑电容器122、电压检测部123、电流检测部124、风扇用逆变器125与上述第1实施方式的平滑电容器22、电压检测部23、电流检测部24、逆变器25相同。风扇电机51侧的驱动用IC126的内部结构与图1所示的集成电路封装体pa1内部相同。即,驱动用IC126包括与上述第1实施方式的门驱动电路26、起动前转速检测部27、无传感器控制电路28、以及切换电路30相同的结构。
The motor
另外,电机驱动控制装置120在作为压缩机11的驱动源的压缩机用电机61侧的结构是具有压缩机用逆变器133和压缩机用电机61侧的驱动用IC136。另外,电机驱动控制装置120具有第2平滑电容器132和与商用电源91连接的整流部131,作为对于压缩机11及室外风扇15而言公共的结构。
In addition, the motor
整流部131与商用电源91连接,对来自商用电源91的交流电压进行整流。第2平滑电容器132与第1平滑电容器122及风扇用逆变器125并联连接,对从整流部131提供的直流电源进行平滑。通过第2平滑电容器132平滑后的电压被提供给压缩机用逆变器133,并且也提供给作为风扇侧的第1平滑电容器122侧。压缩机用逆变器133生成用于驱动压缩机用电机61的驱动电压,并输出给该电机61。压缩机用电机61侧的驱动用IC136具有用于驱动压缩机用逆变器133内的各晶体管的门驱动电路、估计转子位置的转子位置估计电路、以及根据转子位置对压缩机用电机61进行无传感器控制的无传感器控制电路。
The
另外,电机驱动控制装置120具有对风扇电机51和压缩机用电机61进行整体控制的微型计算机130。如图6所示,微型计算机130作为风扇电机控制系统130a和压缩机用电机控制系统130b发挥作用。风扇电机控制系统130a进行与上述第1实施方式的微型计算机29相同的控制。压缩机用电机控制系统130b对压缩机用电机61发出驱动开始或停止等的运转指令。
In addition, the motor
(5-7)变形例1G (5-7) Modification 1G
另外,在上述第1实施方式中,按照起动前/起动后分别说明了从第1转速信号 FG1向第2转速信号FG2的切换动作,但即使是在以预定转速进行一次驱动后停止驱动、并在减速过程中的旋转中进行重新起动的情况下,当然也能够适用本方式的切换动作。 In addition, in the above-mentioned first embodiment, the switching operation from the first rotational speed signal FG1 to the second rotational speed signal FG2 has been described for each of the pre-starting and post-starting operations. Of course, the switching operation of this mode can also be applied to the case of restarting during rotation during deceleration. the
<第2实施方式> <Second Embodiment>
在上述第1实施方式中,说明了通过切换电路30以硬件方式在电机51的起动前和起动后切换被输入微型计算机29的风扇电机51的转速信号FG1、FG2的情况。在本实施方式中说明转速信号的切换动作不是通过硬件结构进行,而是通过软件结构进行的情况。
In the above-mentioned first embodiment, the case where the rotation speed signals FG1 and FG2 of the
(1)结构 (1) Structure
图7是包括作为无刷DC电机的风扇电机51、和用于驱动该风扇电机51的本实施方式的电机驱动控制装置220在内的电机驱动系统300整体的结构图。电机驱动控制装置220具有整流部221、平滑电容器222、电压检测部223、电流检测部224、逆变器225、门驱动电路226、起动前转速检测部227、无传感器控制电路228(相当于无传感器估计部)和微型计算机229(相当于控制部)。即,本实施方式的电机驱动控制装置220是在上述第1实施方式的电机驱动控制装置20中不设置切换电路30的结构。构成电机驱动控制装置220的这些功能部被安装在例如一块印制基板上。门驱动电路226、起动前转速检测部227和无传感器控制电路228被封装在例如一个集成电路封装体pa201内,由一个IC或HIC构成。
7 is a configuration diagram of an entire
另外,整流部221、平滑电容器222、电压检测部223、电流检测部224、逆变器225、门驱动电路226、起动前转速检测部227和无传感器控制电路228分别与图1所示的上述第1实施方式的整流部21、平滑电容器22、电压检测部23、电流检测部24、逆变器25、门驱动电路26、起动前转速检测部27和无传感器控制电路28相同。因此,下面省略这些功能部的说明,仅对与上述第1实施方式不同的部分即微型计算机229进行说明。
In addition, the rectifying
(1-1)微型计算机 (1-1) microcomputer
微型计算机229直接与起动前转速检测部227及无传感器控制电路228连接,被输入起动前转速检测部227的检测结果即第1转速信号FG1和无传感器控制电路228的检测结果即第2转速信号FG2。即,微型计算机229具有作为转速信号的输入用端口的两个转速输入端口po11、po12。
The
这种微型计算机229与上述第1实施方式微型计算机同样地,在风扇电机51起动前进行根据第1转速信号FG1判定是否应该进行该电机51的起动的控制,在风扇电机51起动后根据第2转速信号FG2进行该电机51的控制。因此,微型计算机229具有进行在控制风扇电机51时使用的转速信号的切换动作的切换单元229a。另外,关于切换单元229a将转速信号从第1转速信号FG1切换为第2转速信号FG2的时机,可以举出在上述第1实施方式的“-转速信号的切换动作-”中说明的时机。
This
另外,微型计算机229进行与上述第1实施方式的微型计算机29相同的控制。另外,微型计算机229例如当在无传感器控制电路228检测风扇电机51的转速时以及在转子位置固定时输出“0rpm”作为第2转速信号FG2的情况下,也能够判定为无传感器控制电路228有异常。这是因为第2转速信号FG2的值为“0rpm”即表示不能进行转子位置的估计。
In addition, the
另外,在对风扇电机51进行强制通电的情况下,从无传感器控制电路228输出的第2转速信号FG2能够是表示与强制通电相当的频率的值。在这种情况下,微型计算机229能够利用第2转速信号FG2通知当前风扇电机51正在强制通电中。
In addition, when the
(2)特征 (2) Features
(2-1)根据本实施方式的电机驱动控制装置220,在微型计算机229内部进行信号的切换,使得在风扇电机51起动前,由起动前转速检测部227检测出的起动前的风扇电机51的转速(即第1转速信号FG1)被用于电机控制中,在风扇电机51起动后,由无传感器控制电路228估计出的起动后的风扇电机51的转速(即第2转速信号FG2)被用于电机控制中。因此,微型计算机229能够容易地掌握起动前的风扇电机51的转速,并在起动后将以无转子位置传感器方式估计出的风扇电机51的转速用于电机的控制中。因此,能够掌握起动前的风扇电机51的转速,并在起动后以无转子位置传感器方式进行高性能的风扇电机51的驱动控制。
(2-1) According to the motor
另外,不需要设置如上述第1实施方式中的“切换电路30”,因而电机驱动控制装置220自身比上述第1实施方式紧凑,安装了电机驱动控制装置220的室外机10与上述第1实施方式相比,也能够实现进一步的小型化。
In addition, there is no need to install the "switching
(2-2)另外,在本实施方式的电机驱动控制装置220中同样,无传感器控制电路228在估计转子位置时使用与风扇电机51的控制相关的预定的数学模型。因此,能够高精度地估计出转子位置。
(2-2) Also in the motor
(2-3)即,在本实施方式中同样,由于仅在进行逆变器225的控制时通过无传感器控制电路28估计转子位置,因而能够可靠地估计出转子位置。并且,在估计转子位置时能够直接使用在逆变器225的控制中通常使用的电压检测部223和电流检测部224,因而不需追加新的电路,即可低成本地实现电机驱动控制装置220的小型化。
(2-3) That is, also in this embodiment, since the rotor position is estimated by the
(2-4)另外,在本实施方式中同样,虽然无传感器控制电路228不能估计起动前的风扇电机51的转速,但是设有作为“起动前转速检测部227”的掌握起动前的风扇电机51的转速的功能部。并且,在微型计算机229进行的电机控制中使用的转速信号FG1、FG2在风扇电机51的起动前后被切换。因此,能够容易地利用简单的结构掌握起动前的风扇电机51的转速即第1转速信号FG1,并在起动后将以无转子位置传感器方式估计出的电机的转速即第2转速信号FG2用于电机控制中。因此,电机驱动控制装置220能够掌握起动前的风扇电机51的转速,并在起动后以无转子位置传感器方式进行高性能的风扇电机51的驱动控制。
(2-4) Also in this embodiment, although the
(2-5)另外,在本实施方式中同样,起动前转速检测部227在不使用与风扇电机51的控制相关的预定的数学模型的情况下进行起动前的风扇电机51的转速检测。因此,即使是风扇电机51没有起动,起动前转速检测部227也能够可靠地检测风扇电机51的转速。
(2-5) Also in this embodiment, the pre-start rotation
(2-6)另外,在本实施方式中同样,起动前转速检测部227在不使电流流过风扇电机51的情况下进行起动前的风扇电机51的转速的检测。因此,即使是风扇电机51没有起动,起动前转速检测部227也能够可靠地检测风扇电机51的转速。
(2-6) Also in this embodiment, the pre-start rotational
(2-7)另外,在本实施方式中同样,即使是在不进行逆变器25的控制的风扇电机51起动前,起动前转速检测部227也能够可靠地检测风扇电机51的转速。
(2-7) Also in this embodiment, the pre-start rotational
(2-8)在本实施方式中同样,起动前转速检测部27采用根据在风扇电机51产生的感应电压Vwn检测起动前的风扇电机51的转速的简单结构。
(2-8) In the present embodiment as well, the pre-start rotational
(2-9)在本实施方式中同样,在起动前的风扇电机51由于风等的影响已经旋转的状态下,只要其转速为预定转速以上,则室外机10内的蒸发器14就已经被输送足够的空气,因此电机驱动控制装置220并不使风扇电机51起动。相反,如果转速不足预定转速,则即使假设风扇电机51旋转,输送给室外机10内的蒸发器14的空气的量也不足,因而电机驱动控制装置220使风扇电机51起动。因此,由于根据起 动前的风扇电机51的转速控制风扇电机51的起动执行,因而能够将风扇电机51起动导致的耗电量抑制为最小限度。并且不会降低安装了该电机驱动控制装置220的热泵装置的性能。另外,由于即将起动前的旋转状态受到限定,因而即使受到突然刮起的风等外部干扰时,电机电流和施加给电机51的电压的增加也不会过大,系统300不会由于过电流或过电压而停止。
(2-9) Also in this embodiment, when the
(2-10)切换单元229a将信号从第1转速信号FG1向第2转速信号FG2切换的动作是在风扇电机51起动后、而且变成能够通过无传感器控制电路28估计出转子位置的情况下进行的。无传感器控制电路28变成能够估计出转子位置意味着能够根据已估计出的转子位置估计风扇电机51的转速,因而风扇电机51能够以无转子位置传感器方式可靠地驱动。
(2-10) The
(2-11)在本实施方式中同样,优选第1转速信号FG1的信号形式与第2转速信号FG2的信号形式相同。这是因为微型计算机229不需根据所使用的转速信号改变控制方式。
(2-11) Also in this embodiment, it is preferable that the signal form of the first rotational speed signal FG1 is the same as that of the second rotational speed signal FG2 . This is because the
(2-12)在本实施方式中同样,微型计算机229根据第1转速信号FG1和第2转速信号FG2,判定无传感器控制电路228有无异常。因此,电机驱动控制装置220能够进行根据无传感器控制电路228的状态使风扇电机51的起动立即停止的控制,能够具有高度的安全性。
(2-12) In the present embodiment as well, the
(2-13)电机51是作为热泵装置的室外机10中所包含的设备之一的室外风扇15的驱动源。因此,即使室外风扇15由于风等的影响在起动前已经旋转,也能够容易地掌握起动前的风扇电机51的转速,而且在起动后能够进行高性能的风扇电机51的驱动控制。
(2-13) The
(3)变形例 (3) Modifications
(3-1)变形例2A (3-1) Modification 2A
在上述第2实施方式中,也可以与上述第1实施方式的变形例1A相同地,无传感器控制电路228使转子位置检测用的电流强制流过驱动中的风扇电机51,由此估计转子位置。在使用该方法时也能够高精度地估计转子位置。
In the above-mentioned second embodiment, similarly to Modification 1A of the above-mentioned first embodiment, the
(3-2)变形例2B (3-2) Modification 2B
在上述第2实施方式中,也可以与上述第1实施方式的变形例1B相同地,起动前转速检测部227估计起动前的风扇电机51的转子位置,并使用其结果进行起动 前的风扇电机51的转速的检测。由此,即使是在风扇电机51起动前,起动前转速检测部227也能够可靠地检测风扇电机51的转速。
In the above-mentioned second embodiment, similarly to Modification 1B of the above-mentioned first embodiment, the pre-start rotational
(3-3)变形例2C (3-3) Modification 2C
在上述第2实施方式中,也可以与上述第1实施方式的变形例1C相同地,在检测起动前的风扇电机51的转速时使用的感应电压不是一相,而是两相或全部三相。另外,也可以使用U相或V相的感应电压来取代W相的感应电压Vwn,即不限于上述第2实施方式的检测方式。
In the above-mentioned second embodiment, as in Modification 1C of the above-mentioned first embodiment, the induced voltage used when detecting the rotation speed of the
(3-4)变形例2D (3-4) Modification 2D
在上述第2实施方式中,与上述第1实施方式相同地,第1转速信号FG1和第2转速信号FG2是具有与风扇电机51的转速对应的周期的脉冲信号、或者是信号的频率的固定但是具有与该风扇电机51的转速对应的占空比的脉冲信号。另外,第1转速信号FG1和第2转速信号FG2也可以是将转速表述为电压值的直流电压信号。
In the above-mentioned second embodiment, as in the above-mentioned first embodiment, the first rotational speed signal FG1 and the second rotational speed signal FG2 are pulse signals having a period corresponding to the rotational speed of the
(3-5)变形例2E (3-5) Modification 2E
上述第2实施方式的电机驱动控制装置220与上述第1实施方式的变形例1F相同地,也能够适用于风扇电机51和压缩机用电机61被并联连接的结构。
The motor
(3-6)变形例2F (3-6) Modification 2F
在上述第2实施方式中,示出了通过微型计算机229进行第1转速信号FG1和第2转速信号FG2的切换,并由该微型计算机229进行风扇电机51的控制的情况。但是,也可以是这样的结构:将作为切换的结果的转速信号传递给比该微型计算机229更上位的控制单元(未图示的微型计算机或控制电路,例如室外控制部)。
In the above-mentioned second embodiment, switching between the first rotational speed signal FG1 and the second rotational speed signal FG2 is performed by the
(3-7)变形例2G (3-7) Modification 2G
另外,在上述第2实施方式中,按照起动前/起动后说明了将从第1转速信号FG1向第2转速信号FG2的切换动作,但即使是在以预定转速进行一次驱动后停止驱动、并在减速过程中的旋转中进行重新起动的情况下,当然也能够适用本方式的切换动作。 In addition, in the above-mentioned second embodiment, the switching operation from the first rotational speed signal FG1 to the second rotational speed signal FG2 has been described according to before/after start-up, but even if the driving is stopped once at a predetermined rotational speed, and the Of course, the switching operation of this mode can also be applied to the case of restarting during rotation during deceleration. the
以上根据附图说明了本发明的实施方式及其变形例,但具体结构不限于这些实施方式及其变形例,能够在不脱离本发明宗旨的范围内进行变更。 The embodiments and modifications thereof of the present invention have been described above with reference to the drawings, but specific configurations are not limited to these embodiments and modifications thereof, and changes can be made without departing from the gist of the invention. the
标号说明 Label description
10室外机;14蒸发器;15室外风扇;20电机驱动控制装置;21整流部;22 平滑电容器;23电压检测部;24电流检测部;25逆变器;26门驱动电路;27起动前转速检测部;28无传感器控制电路;29微型计算机;30切换电路;51电机;100电机驱动控制系统;61压缩机用电机。 10 outdoor unit; 14 evaporator; 15 outdoor fan; 20 motor drive control device; 21 rectifier; 22 smoothing capacitor; 23 voltage detection part; 24 current detection part; 25 inverter; 26 door drive circuit; 27 speed before starting 28 sensorless control circuit; 29 microcomputer; 30 switching circuit; 51 motor; 100 motor drive control system; 61 compressor motor. the
在先技术文献 Prior Art Literature
专利文献 Patent Documents
专利文献1:日本特开平-337080号公报 。 Patent Document 1: Japanese Patent Application Laid-Open No. 337080.
Claims (17)
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JP2011-021162 | 2011-02-02 | ||
JP2011021162A JP5866763B2 (en) | 2011-02-02 | 2011-02-02 | Motor drive control device |
PCT/JP2011/079155 WO2012105131A1 (en) | 2011-02-02 | 2011-12-16 | Motor drive-control apparatus |
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CN103348582B CN103348582B (en) | 2016-02-10 |
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CN105900330A (en) * | 2014-01-10 | 2016-08-24 | 大金工业株式会社 | motor control unit |
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JP5590179B2 (en) * | 2012-09-28 | 2014-09-17 | ダイキン工業株式会社 | Power consumption reduction device |
CN104767438B (en) * | 2015-03-24 | 2018-03-06 | 苏州佳世达电通有限公司 | Motor control method and apply its motor module and heat abstractor |
CN107196572B (en) * | 2017-07-25 | 2019-06-11 | 温州大学 | A device and method for detecting the initial position of a rotor based on a permanent magnet synchronous motor |
FR3135845A1 (en) * | 2022-05-18 | 2023-11-24 | Safran Electrical & Power | Control device for a three-phase synchronous rotating machine with permanent magnets |
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JP2012161214A (en) | 2012-08-23 |
WO2012105131A1 (en) | 2012-08-09 |
CN103348582B (en) | 2016-02-10 |
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