CN103341675A - A kind of method utilizing Ti-Co-Nb solder to braze Cf/SiC composite material and metal Nb - Google Patents
A kind of method utilizing Ti-Co-Nb solder to braze Cf/SiC composite material and metal Nb Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及钎焊方法。The present invention relates to brazing methods.
背景技术Background technique
Cf/SiC复合材料是一种耐高温、低密度陶瓷基热结构复合材料,可以满足1650℃以下长寿命、2000℃以下有限寿命、2800℃以下瞬时寿命的使用要求。它具有抗热震性能、高耐磨性和硬度、耐化学腐蚀、高导热、低热膨胀系数等优异的性能。Cf/SiC复合材料在断裂过程中通过裂纹偏转、纤维断裂和纤维拔出等机理吸收能量,增强了材料的强度和韧性,被认为是在航空航天和能源等领域极具潜力的高温结构陶瓷材料。由于其制备和成形方法的限制,使其很难直接应用于上述领域。金属铌是一种高温金属,抗氧化性好,物理和化学性能稳定,具有金属的塑形和韧性,切削加工容易。它的这些优良特性使其成为航空、航天与核工业中高温结构件的重要候选材料之一,可用来制造火箭发动机、宇航飞船以及核反应堆的关键部件。若实现了Cf/SiC与金属Nb的连接,就能克服其成型加工困难等缺点,也能发挥两种材料各自的优点,其应用范围会更加广阔。所以,实现Cf/SiC复合材料和金属铌的可靠连接具有重要的工程意义。C f /SiC composite material is a high-temperature resistant, low-density ceramic-based thermal structural composite material, which can meet the requirements of long life below 1650°C, limited life below 2000°C, and instantaneous life below 2800°C. It has excellent properties such as thermal shock resistance, high wear resistance and hardness, chemical corrosion resistance, high thermal conductivity, and low thermal expansion coefficient. C f /SiC composites absorb energy through mechanisms such as crack deflection, fiber breakage, and fiber pull-out during the fracture process, which enhances the strength and toughness of the material. It is considered to be a high-temperature structural ceramic with great potential in the fields of aerospace and energy. Material. Due to the limitations of its preparation and shaping methods, it is difficult to directly apply it to the above fields. Metal niobium is a high-temperature metal with good oxidation resistance, stable physical and chemical properties, metal shaping and toughness, and easy cutting. These excellent properties make it one of the important candidate materials for high-temperature structural parts in the aviation, aerospace and nuclear industries, and can be used to manufacture key components of rocket engines, spacecraft and nuclear reactors. If the connection between C f /SiC and metal Nb is realized, the disadvantages such as difficulty in forming and processing can be overcome, and the respective advantages of the two materials can also be brought into play, and its application range will be wider. Therefore, it is of great engineering significance to achieve a reliable connection between C f /SiC composites and metallic niobium.
目前,活性钎焊法由于操作工艺简单、接头尺寸和形状适应性广等优点成为连接陶瓷与金属的首选方法。而有关Cf/SiC复合材料钎焊连接的报道较少,主要是由于该复合材料的化学活性低,常规钎料难以润湿其表面。而较为常用的Ag-Cu-Ti系活性钎料由于熔点低而不能满足高温使用要求。At present, the active brazing method has become the preferred method for joining ceramics and metals due to its simple operation process and wide adaptability of joint size and shape. However, there are few reports on the brazing connection of C f /SiC composite materials, mainly because the chemical activity of the composite material is low, and the conventional solder is difficult to wet its surface. However, the commonly used Ag-Cu-Ti active solder cannot meet the requirements of high-temperature use due to its low melting point.
发明内容Contents of the invention
本发明要解决现有的Cf/SiC复合材料与金属Nb的连接钎料和钎焊连接方法所得到的焊接接头室温力学性能差且不耐高温的问题,而提供的一种利用Ti-Co-Nb钎料钎焊Cf/SiC复合材料和金属Nb的方法。The present invention solves the problems of poor room temperature mechanical properties and low temperature resistance of the welded joints obtained by the existing C f /SiC composite material and metal Nb connection solder and brazing connection method, and provides a method using Ti-Co - A method for brazing Cf /SiC composites and metal Nb with Nb solder.
一种利用Ti-Co-Nb钎料钎焊Cf/SiC复合材料和金属Nb的方法,具体是按照以下步骤进行的:A method for brazing Cf /SiC composite material and metal Nb utilizing Ti-Co-Nb filler metal, specifically carried out according to the following steps:
一、将Cf/SiC复合材料的待焊面依次用200#、400#、600#和800#金相砂纸打磨,将金属Nb依次用400#、600#和1000#金相砂纸打磨至表面光亮;1. Polish the surface to be welded of the C f /SiC composite material with 200#, 400#, 600# and 800# metallographic sandpaper in sequence, and polish the metal Nb to the surface with 400#, 600# and 1000# metallographic sandpaper in sequence bright;
二、将步骤一打磨后的Cf/SiC复合材料和金属Nb浸入到丙酮中,超声清洗15min,然后用无水乙醇冲洗,吹干;2. Immerse the polished C f /SiC composite material and metal Nb in acetone, ultrasonically clean it for 15 minutes, then rinse it with absolute ethanol, and dry it;
三、将Ti-Co-Nb钎料依次用400#、600#和1000#金相砂纸打磨用至表面光亮,再浸入到丙酮中,超声清洗10min,然后用无水乙醇冲洗,吹干,再用502胶水将Ti-Co-Nb钎料粘在步骤二处理后的Cf/SiC复合材料和金属Nb之间,装配成Cf/SiC复合材料/Ti-Co-Nb钎料/金属Nb的结构件;3. Polish the Ti-Co-Nb solder with 400#, 600# and 1000# metallographic sandpaper in turn until the surface is bright, then immerse it in acetone, ultrasonically clean it for 10 minutes, then rinse it with absolute ethanol, dry it, and then Use 502 glue to stick the Ti-Co-Nb solder between the Cf /SiC composite material and metal Nb after the second step, and assemble it into a Cf /SiC composite material/Ti-Co-Nb solder/metal Nb Structure;
四、将步骤三得到的结构件放入真空钎焊炉中,压紧,然后抽真空至真空度为1.0×10-3Pa,升温至温度为300℃,保温时间为8min~20min;再升温至钎焊温度,进行钎焊连接;再降温至300℃,然后随炉冷却,完成利用Ti-Co-Nb钎料钎焊Cf/SiC复合材料和金属Nb的方法。4. Put the structural parts obtained in step 3 into a vacuum brazing furnace, press it tightly, then evacuate to a vacuum degree of 1.0×10 -3 Pa, heat up to a temperature of 300°C, and hold for 8 minutes to 20 minutes; then heat up up to the brazing temperature, and perform brazing connection; then lower the temperature to 300° C., and then cool with the furnace to complete the method of brazing C f /SiC composite material and metal Nb with Ti-Co-Nb brazing filler metal.
本发明的有益效果是:在高温钎料中,相比于昂贵Au基和Pd基钎料,Ti基、Ni基和Co基钎料则更具实用价值。Ti是活性钎料中最基本的活性元素之一,为了保证高温钎料的润湿性,本发明以Ti-Co钎料为基,两者原子比例为1∶1。Ti-50Co(at%)作为一种高温钎料,其熔点较高,钎焊所获得的接头耐高温性能较好。另一方面由Ti-Nb的二元相图可知,Ti和Nb完全固熔,由于母材Nb在高温下易被钎料过度溶蚀从而在钎料中加入Nb元素,以抑制母材Nb向钎料中间层的扩散,从而形成更为良好的连接。The beneficial effect of the invention is that in high-temperature solders, compared with expensive Au-based and Pd-based solders, Ti-based, Ni-based and Co-based solders have more practical value. Ti is one of the most basic active elements in the active solder. In order to ensure the wettability of the high-temperature solder, the present invention uses Ti-Co solder as the base, and the atomic ratio of the two is 1:1. As a high-temperature solder, Ti-50Co (at%) has a higher melting point, and the joint obtained by brazing has better high-temperature resistance. On the other hand, it can be seen from the binary phase diagram of Ti-Nb that Ti and Nb are completely solidified. Since the base metal Nb is easily eroded by the brazing filler metal at high temperature, Nb element is added to the brazing filler metal to inhibit the transfer of the base metal Nb to the brazing filler metal. The diffusion of the middle layer of the material, thus forming a better connection.
本发明用于钎焊Cf/SiC复合材料和金属Nb。The invention is used for brazing C f /SiC composite material and metal Nb.
附图说明Description of drawings
图1为实施例一中钎焊温度为1320℃,钎焊连接时间为10min,钎料成分为Ti42.5Co42.5Nb15(at%)的接头电子背散射照片;图2为断口的扫描电镜图。Figure 1 is the electronic backscattered photograph of the joint in Example 1 with a brazing temperature of 1320°C, a brazing connection time of 10 minutes, and a solder composition of Ti42.5Co42.5Nb15 (at%); Figure 2 is a scanning electron microscope image of the fracture.
具体实施方式Detailed ways
本发明技术方案不局限于以下所列举的具体实施方式,还包括各具体实施方式之间的任意组合。The technical solution of the present invention is not limited to the specific embodiments listed below, but also includes any combination of the specific embodiments.
具体实施方式一:本实施方式一种利用Ti-Co-Nb钎料钎焊Cf/SiC复合材料和金属Nb的方法,具体是按照以下步骤进行的:Specific embodiment one: In this embodiment, a method for brazing Cf /SiC composite materials and metal Nb using Ti-Co-Nb solder is specifically carried out according to the following steps:
一、将Cf/SiC复合材料的待焊面依次用200#、400#、600#和800#金相砂纸打磨,将金属Nb依次用400#、600#和1000#金相砂纸打磨至表面光亮;1. Polish the surface to be welded of the C f /SiC composite material with 200#, 400#, 600# and 800# metallographic sandpaper in sequence, and polish the metal Nb to the surface with 400#, 600# and 1000# metallographic sandpaper in sequence bright;
二、将步骤一打磨后的Cf/SiC复合材料和金属Nb浸入到丙酮中,超声清洗15min,然后用无水乙醇冲洗,吹干;2. Immerse the polished C f /SiC composite material and metal Nb in acetone, ultrasonically clean it for 15 minutes, then rinse it with absolute ethanol, and dry it;
三、将Ti-Co-Nb钎料依次用400#、600#和1000#金相砂纸打磨用至表面光亮,再浸入到丙酮中,超声清洗10min,然后用无水乙醇冲洗,吹干,再用502胶水将Ti-Co-Nb钎料粘在步骤二处理后的Cf/SiC复合材料和金属Nb之间,装配成Cf/SiC复合材料/Ti-Co-Nb钎料/金属Nb的结构件;3. Polish the Ti-Co-Nb solder with 400#, 600# and 1000# metallographic sandpaper in turn until the surface is bright, then immerse it in acetone, ultrasonically clean it for 10 minutes, then rinse it with absolute ethanol, dry it, and then Use 502 glue to stick the Ti-Co-Nb solder between the Cf /SiC composite material and metal Nb after the second step, and assemble it into a Cf /SiC composite material/Ti-Co-Nb solder/metal Nb Structure;
四、将步骤三得到的结构件放入真空钎焊炉中,压紧,然后抽真空至真空度为1.0×10-3Pa,升温至温度为300℃,保温时间为8min~20min;再升温至钎焊温度,进行钎焊连接;再降温至300℃,然后随炉冷却,完成利用Ti-Co-Nb钎料钎焊Cf/SiC复合材料和金属Nb的方法。4. Put the structural parts obtained in step 3 into a vacuum brazing furnace, press it tightly, then evacuate to a vacuum degree of 1.0×10 -3 Pa, heat up to a temperature of 300°C, and hold for 8 minutes to 20 minutes; then heat up up to the brazing temperature, and perform brazing connection; then lower the temperature to 300° C., and then cool with the furnace to complete the method of brazing C f /SiC composite material and metal Nb with Ti-Co-Nb brazing filler metal.
具体实施方式二:本实施方式与具体实施方式一不同的是:步骤三中Ti-Co-Nb钎料的制备方法具体是按照以下步骤进行的:a、按下到上依次为Co块、Ti块和Nb块的顺序置于坩埚中;b、抽坩埚真空至10-1Pa,然后通入高纯氩气,再抽真空至10-1Pa;c、重复b步骤操作两次;d、用电弧对各金属块进行熔炼4~8次,再用电火花线切割法切成薄片,然后依次用200#、400#、600#和800#砂纸依次打磨平整,即完成Ti-Co-Nb钎料的制备。其它与具体实施方式一相同。Specific embodiment 2: The difference between this embodiment and
具体实施方式三:本实施方式与具体实施方式一不同的是:步骤三中Ti-Co-Nb钎料按照质量份数是由8.5份~45份铌、33份~50份钴和22份~41.5份的钛制成。其它与具体实施方式一相同。Specific embodiment three: the difference between this embodiment and specific embodiment one is: in step three, the Ti-Co-Nb solder is composed of 8.5-45 parts of niobium, 33-50 parts of cobalt and 22-22 parts by mass. Made of 41.5 parts titanium. Others are the same as in the first embodiment.
具体实施方式四:本实施方式与具体实施方式一不同的是:步骤四中保温时间为10min。其它与具体实施方式一相同。Embodiment 4: This embodiment is different from
具体实施方式五:本实施方式与具体实施方式一不同的是:步骤四中钎焊连接的工艺参数为:钎焊温度为1300℃~1340℃,钎焊连接时间为10min~20min,钎焊连接压力为104Pa。其它与具体实施方式一相同。Embodiment 5: The difference between this embodiment and
具体实施方式六:本实施方式与具体实施方式一不同的是:步骤四中升温至温度为300℃时,控制升温速度为10℃/min。其它与具体实施方式一相同。Embodiment 6: This embodiment is different from
具体实施方式七:本实施方式与具体实施方式一不同的是:步骤四中升温至钎焊温度时,控制升温速度为5℃/min。其它与具体实施方式一相同。Embodiment 7: This embodiment is different from
具体实施方式八:本实施方式与具体实施方式一不同的是:步骤四中降温至300℃时,控制降温速度为5℃/min。其它与具体实施方式一相同。Embodiment 8: This embodiment is different from
采用以下实施例验证本发明的有益效果:Adopt the following examples to verify the beneficial effects of the present invention:
实施例一:Embodiment one:
本实施例一种利用Ti-Co-Nb钎料钎焊Cf/SiC复合材料和金属Nb的方法,具体是按照以下步骤进行的:In this embodiment, a method for brazing Cf /SiC composite material and metal Nb using Ti-Co-Nb solder is specifically carried out according to the following steps:
一、将Cf/SiC复合材料的待焊面依次用200#、400#、600#和800#金相砂纸打磨,将金属Nb依次用400#、600#和1000#金相砂纸打磨至表面光亮;1. Polish the surface to be welded of the C f /SiC composite material with 200#, 400#, 600# and 800# metallographic sandpaper in sequence, and polish the metal Nb to the surface with 400#, 600# and 1000# metallographic sandpaper in sequence bright;
二、将步骤一打磨后的Cf/SiC复合材料和金属Nb浸入到丙酮中,超声清洗15min,然后用无水乙醇冲洗,吹干;2. Immerse the polished C f /SiC composite material and metal Nb in acetone, ultrasonically clean it for 15 minutes, then rinse it with absolute ethanol, and dry it;
三、将Ti-Co-Nb钎料依次用400#、600#和1000#金相砂纸打磨用至表面光亮,再浸入到丙酮中,超声清洗10min,然后用无水乙醇冲洗,吹干,再用502胶水将Ti-Co-Nb钎料粘在步骤二处理后的Cf/SiC复合材料和金属Nb之间,装配成Cf/SiC复合材料/Ti-Co-Nb钎料/金属Nb的结构件;3. Polish the Ti-Co-Nb solder with 400#, 600# and 1000# metallographic sandpaper in turn until the surface is bright, then immerse it in acetone, ultrasonically clean it for 10 minutes, then rinse it with absolute ethanol, dry it, and then Use 502 glue to stick the Ti-Co-Nb solder between the Cf /SiC composite material and metal Nb after the second step, and assemble it into a Cf /SiC composite material/Ti-Co-Nb solder/metal Nb Structure;
四、将步骤三得到的结构件放入真空钎焊炉中,压紧,然后抽真空至真空度为1.0×10-3Pa,升温至温度为300℃,保温时间为10min;再升温至钎焊温度,进行钎焊连接;再降温至300℃,然后随炉冷却,完成利用Ti-Co-Nb钎料钎焊Cf/SiC复合材料和金属Nb的方法。4. Put the structural parts obtained in step 3 into a vacuum brazing furnace, press it tightly, then evacuate to a vacuum degree of 1.0×10 -3 Pa, heat up to 300°C, and hold for 10 minutes; then heat up to brazing The brazing temperature is used for brazing connection; then the temperature is lowered to 300° C., and then cooled with the furnace to complete the method of brazing C f /SiC composite material and metal Nb with Ti-Co-Nb brazing filler metal.
本实施例中Ti-Co-Nb钎料的成分、钎焊温度、钎焊连接时间以及钎焊接头的力学测试结果如下表所示:The composition of Ti-Co-Nb solder in the present embodiment, brazing temperature, the mechanical test result of brazing connection time and brazing joint are shown in the table below:
本实施例中钎焊温度为1320℃,钎焊连接时间为10min,钎料成分为Ti42.5Co42.5Nb15(at%)的接头电子背散射照片如图1所示,断口的扫描电镜图如图2所示。In this example, the brazing temperature is 1320°C, the brazing connection time is 10 minutes, and the electronic backscattered photo of the joint with the brazing filler metal composition Ti42.5Co42.5Nb15 (at%) is shown in Figure 1, and the scanning electron microscope picture of the fracture is shown in Figure 1. 2.
实验结果表明,采用本发明的Ti-Co-Nb钎料对Cf/SiC复合材料和金属Nb均实现了成功连接,当在1300℃的钎焊温度条件下保温20min,钎料成分为Ti42.5Co42.5Nb15(at.%)时,得到最高的连接强度192MPa,而在1320℃保温10min的钎焊条件下:钎料成分为Ti42.5Co42.5Nb15时,其接头室温和600℃抗剪强度分别为187MPa和221.8MPa;钎料成分为Ti35Co35Nb30时,其接头室温和600℃抗剪强度分别为161.4MPa和170.7MPa,其在600℃下的剪切强度比室温时有所提高;而用上述两种钎料钎焊后,在800℃下做压缩剪切试验,母材Nb先发生屈服而后接头断裂,由此可知接头抗剪强度>母材Nb的屈服强度(800℃屈服强度约为100MPa)。The experimental results show that the Ti-Co-Nb filler metal of the present invention is used to successfully connect the Cf /SiC composite material and the metal Nb. When kept at a brazing temperature of 1300 ° C for 20 minutes, the solder composition is Ti42. 5Co42.5Nb15(at.%), the highest connection strength of 192MPa is obtained, and under the brazing condition of 1320℃ for 10min: when the brazing material is Ti42.5Co42.5Nb15, the joint room temperature and 600℃ shear strength are respectively are 187MPa and 221.8MPa; when the solder composition is Ti35Co35Nb30, the shear strength of the joint at room temperature and 600°C are 161.4MPa and 170.7MPa respectively, and the shear strength at 600°C is higher than that at room temperature; After brazing with this type of solder, do a compression shear test at 800°C. The base metal Nb yields first and then the joint breaks. It can be seen that the shear strength of the joint is greater than the yield strength of the base metal Nb (the yield strength at 800°C is about 100MPa) .
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CN108381057A (en) * | 2018-01-22 | 2018-08-10 | 北京科技大学 | A kind of preparation and method for welding for being brazed the CoTiNb solders of Nb-Ti high temperature alloys |
CN109369208A (en) * | 2018-10-31 | 2019-02-22 | 广东工业大学 | A kind of solder for silicon carbide connection and its preparation method and application |
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CN105750676A (en) * | 2015-12-30 | 2016-07-13 | 浙江工业大学 | Method for connecting graphite and Hastelloy N alloy through gold foil brazing |
CN105750676B (en) * | 2015-12-30 | 2018-07-03 | 浙江工业大学 | A kind of method using goldleaf soldering connection graphite and Hastelloy N alloys |
CN106001826A (en) * | 2016-07-08 | 2016-10-12 | 浙江工业大学 | Method for preparing high-strength graphite/Hastelloy N joint |
CN108381057A (en) * | 2018-01-22 | 2018-08-10 | 北京科技大学 | A kind of preparation and method for welding for being brazed the CoTiNb solders of Nb-Ti high temperature alloys |
CN109369208A (en) * | 2018-10-31 | 2019-02-22 | 广东工业大学 | A kind of solder for silicon carbide connection and its preparation method and application |
CN109369208B (en) * | 2018-10-31 | 2021-07-09 | 广东工业大学 | A kind of solder for silicon carbide connection and its preparation method and application |
CN110026634A (en) * | 2019-05-13 | 2019-07-19 | 哈尔滨工业大学 | A method of carbon fiber reinforced carbon matrix composite material is brazed using Si-Zr high-temp solder |
CN113478122A (en) * | 2021-07-07 | 2021-10-08 | 临沂大学 | Ultrahigh-temperature brazing filler metal for connecting C/SiC composite material and niobium alloy, preparation process thereof and vacuum active brazing method |
CN113478122B (en) * | 2021-07-07 | 2023-01-31 | 临沂大学 | Ultrahigh-temperature brazing filler metal for connecting C/SiC composite material and niobium alloy, preparation process thereof and vacuum active brazing method |
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