CN103337318B - Insulator core rod manufacturing method - Google Patents
Insulator core rod manufacturing method Download PDFInfo
- Publication number
- CN103337318B CN103337318B CN201310237742.1A CN201310237742A CN103337318B CN 103337318 B CN103337318 B CN 103337318B CN 201310237742 A CN201310237742 A CN 201310237742A CN 103337318 B CN103337318 B CN 103337318B
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- China
- Prior art keywords
- core rod
- insulator
- wire rod
- rod
- manufacturing
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- 239000012212 insulator Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000000945 filler Substances 0.000 claims abstract description 13
- 239000013307 optical fiber Substances 0.000 claims description 10
- 239000003822 epoxy resin Substances 0.000 claims description 9
- 229920000647 polyepoxide Polymers 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 8
- 239000003365 glass fiber Substances 0.000 claims description 6
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 4
- 239000011496 polyurethane foam Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 2
- 239000002131 composite material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Insulating Bodies (AREA)
- Insulators (AREA)
Abstract
The present invention discloses a kind of insulator core rod manufacturing method, comprises the following steps: one, be arranged in insulating cylinder by the hollow pipe being used for placing wire rod; Two, hollow pipe in this insulating cylinder is filled filler outward, form wire rod core rod unit; If three using a wire rod core rod unit as core rod of insulator, then diameter carries out the 5th step; If by this some wire rod plug unit combination, maybe this wire rod core rod unit and inner core rod are combined, then this step proceeds the 4th step after completing; Four, the wire rod core rod unit combined or the wire rod core rod unit combined and inner core rod stationary pipes are fixed; Five, wire rod is put into by above-mentioned hollow pipe.Above-mentioned insulator core rod manufacturing method, compared with the common core rod of insulator production method with wire rod, wire rod is installed more convenient, and production efficiency is high, saves cost.
Description
Technical field
The present invention relates to a kind of transmission facility and manufacture field, specifically a kind of insulator core rod manufacturing method.
Background technology
At present, the pillar optical fiber composite insulator that power transmission and transformation line uses is inner large area filling flexible insulating material substantially, run through optical fiber, although the electric property of product can be ensured like this, but the mechanical performance contribution of flexible insulating material to product is little, and post insulator anti-bending strength requires higher.In order to meet this requirement, generally cutting on the pillar plug processed, then puts into this groove by optical fiber, then is bonded in groove by optical fiber uniformly by the epoxy resin having taken out vacuum; After cured, by the whether conducting of root detection fiber, coated full skirt mounting flange subsequently.
The optical fiber composite insulator more than processed, processes, detects loaded down with trivial details, expend man-hour.
Summary of the invention
For the deficiencies in the prior art, the object of this invention is to provide a kind of manufacture method of core rod of insulator, can produce the plug with wire rod, plug production efficiency is higher, reduces costs.
For achieving the above object, the technology used in the present invention means are as follows: a kind of insulator core rod manufacturing method, comprises the following steps: one, be arranged in insulating cylinder by the hollow pipe being used for placing wire rod; Two, hollow pipe in this insulating cylinder is filled filler outward, form wire rod core rod unit; If three using a wire rod core rod unit as core rod of insulator, then directly carry out the 5th step; If by this some wire rod plug unit combination, maybe this wire rod core rod unit and inner core rod are combined, then this step proceeds the 4th step after completing; Four, the wire rod core rod unit combined or the wire rod core rod unit combined and inner core rod stationary pipes are fixed; Five, wire rod is put into by above-mentioned hollow pipe.
Preferably, also one of step 4 is comprised between above-mentioned steps four and step 5: by the gap-fill filler in stationary pipes.This filler can be the binding agent with cementation, can be megohmite insulant with insulating effect etc.More preferably, this filler is epoxide-resin glue, and between this step 4 and step 5, one of step 4 is rear also comprises step 4 two: be cured by this filler.Mechanical strength and the insulation property of this core rod of insulator can be improved like this.
Preferably, also step 6 is comprised after above-mentioned steps five: fill fixture by above-mentioned hollow pipe.
Preferably, above-mentioned wire rod is optical fiber, and this core rod of insulator is for the manufacture of optical fiber composite insulator.
Preferably, the shape of above-mentioned wire rod core rod unit or inner core rod cross section is the polygon such as circle or triangle, quadrangle, pentagon.Those skilled in the art thinkable shape of other one's own professions is also in disclosed scope.
Preferably, the filler in above-mentioned steps two is polyurethane foam.What this filler played act as the position fixing this hollow pipe, and can prevent extraneous steam from entering, so that affects insulation property.
Preferably, above-mentioned insulating cylinder, hollow pipe, stationary pipes and inner core rod can be glass material, ceramic material, glass steel material etc.
Preferably, the stationary pipes in above-mentioned steps four is the winding layer that glass fiber yarn is wound.Insulator core bar structure can be made more stable, and mechanical performance is better.
Preferably, above-mentioned fixture is epoxide-resin glue.The arbitrarily movement in hollow pipe of this wire rod can be prevented.
Above-mentioned insulator core rod manufacturing method, compared with the common core rod of insulator production method with wire rod, the installation of wire rod is more convenient, and production efficiency is high, provides cost savings.
Accompanying drawing explanation
Fig. 1 is the cross section view of the core rod of insulator 100 that the embodiment of the present invention one insulator core rod manufacturing method manufactures;
Fig. 2 is the cutaway view of insulator 300 of the core rod of insulator 100 manufactured with the embodiment of the present invention one;
Fig. 3 is the cross section view of the core rod of insulator 200 that the embodiment of the present invention two insulator core rod manufacturing method manufactures;
Fig. 4 is the cutaway view of insulator 400 of the core rod of insulator 200 manufactured with the embodiment of the present invention two.
Embodiment
As requested, the specific embodiment of the present invention will be disclosed here.But should be understood that, execution mode disclosed is here only exemplary of the present invention, and it can be presented as various forms.Therefore, here the detail disclosed is not considered to restrictive, and be only as the basis of claim and as instructing those skilled in the art differently to apply representational basis of the present invention in appropriate mode any in reality, the various features comprising employing disclosed here also combine the feature that may clearly not disclose here.
Embodiment one:
As shown in Figure 1 and Figure 2, be the cutaway view of core rod of insulator 100 cross section that the embodiment of the present invention one insulator core rod manufacturing method manufactures, and the cutaway view of the insulator 300 of the core rod of insulator 100 manufactured with the present embodiment one.The insulator core rod manufacturing method of the embodiment of the present invention one comprises the following steps:
One, a hollow pipe 12 is arranged in insulating cylinder 11;
Two, by outer for hollow pipe 12 in insulating cylinder 11 filled polyurethane foam 13;
Three, optical fiber 14 is put into by hollow pipe 12;
Four, by filling epoxy resin glue 15 in hollow pipe 12.
In the embodiment of the present invention one, hollow pipe 12 is glass fiber yarn pultrusion, and insulating cylinder 11 is that glass fiber yarn is Wrapping formed.
The insulator core rod manufacturing method of the present embodiment, compared with the common core rod of insulator production method with wire rod, wire rod is installed more convenient, accelerates production efficiency, provides cost savings.
Embodiment two:
As shown in Figure 3, Figure 4, be the cutaway view of core rod of insulator 200 cross section that the embodiment of the present invention two insulator core rod manufacturing method manufactures, and the cutaway view of the insulator 400 of the core rod of insulator 200 manufactured with the embodiment of the present invention two.The insulator core rod manufacturing method of the embodiment of the present invention two comprises the following steps:
One, a hollow pipe 22 is arranged in insulating cylinder 21;
Two, by outer for hollow pipe 22 in insulating cylinder 21 filled polyurethane foam 23, wire rod core rod unit 20 is formed;
Three, by wire rod core rod unit 20 and 24 inner core rods 52 arranged together;
Four, the wire rod core rod unit 20 arranged is fixed with inner core rod 52 stationary pipes 62;
Five, by the gap-fill epoxide-resin glue 72 in stationary pipes 62;
Six, the epoxide-resin glue 72 of filling is cured;
Seven, optical fiber 24 is put into by hollow pipe 22;
Eight, by filling epoxy resin glue 25 in hollow pipe 22.
In the embodiment of the present invention two, hollow pipe 22,24 inner core rods 52 are glass fiber yarn pultrusion, and insulating cylinder 21, that stationary pipes 62 is glass fiber yarn is Wrapping formed.
The insulator core rod manufacturing method of the present embodiment, core rod of insulator 200 diameter of manufacture is large, and mechanical strength is high, good insulation preformance, compared with the common core rod of insulator production method with wire rod, wire rod is installed more convenient, accelerate production efficiency, provide cost savings.
Technology contents of the present invention and technical characterstic have disclosed as above; but be appreciated that; under creative ideas of the present invention; those skilled in the art can make various changes said structure and material and improve; comprise the combination of disclosure or claimed technical characteristic separately here, comprise other combination of these features significantly.These distortion and/or combination all fall in technical field involved in the present invention, and fall into the protection range of the claims in the present invention.
Claims (9)
1. an insulator core rod manufacturing method, comprises the following steps:
One, the hollow pipe being used for placing wire rod is arranged in insulating cylinder;
Two, hollow pipe in described insulating cylinder is filled filler outward, form wire rod core rod unit;
If three using a wire rod core rod unit as core rod of insulator, then directly carry out the 5th step;
If by some described wire rod plug unit combination, or described wire rod core rod unit and inner core rod combined, then this step proceeds the 4th step after completing;
Four, the wire rod core rod unit combined or the wire rod core rod unit combined and inner core rod stationary pipes are fixed;
Five, wire rod is put into by described hollow pipe.
2. insulator core rod manufacturing method as claimed in claim 1, is characterized in that between described step 4 and step 5 further comprising the steps of:
One of four, by the gap-fill filler in stationary pipes.
3. insulator core rod manufacturing method as claimed in claim 2, is characterized in that: in one of described step 4, filler is epoxide-resin glue, between described step 4 and step 5, further comprising the steps of after one of described step 4:
Four two, described filler is cured.
4. insulator core rod manufacturing method as claimed in claim 1, further comprising the steps of after it is characterized in that described step 5:
Six, fixture is filled by described hollow pipe.
5. insulator core rod manufacturing method as claimed in claim 4, is characterized in that: described fixture is epoxide-resin glue.
6. insulator core rod manufacturing method as claimed in claim 1, is characterized in that: described wire rod is optical fiber.
7. insulator core rod manufacturing method as claimed in claim 1, is characterized in that: the shape of described wire rod core rod unit or inner core rod cross section is circular or polygon.
8. insulator core rod manufacturing method as claimed in claim 1, is characterized in that: the filler in described step 2 is polyurethane foam.
9. insulator core rod manufacturing method as claimed in claim 1, is characterized in that: the stationary pipes of described step 4 is the winding layer that glass fiber yarn is wound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310237742.1A CN103337318B (en) | 2013-06-14 | 2013-06-14 | Insulator core rod manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310237742.1A CN103337318B (en) | 2013-06-14 | 2013-06-14 | Insulator core rod manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103337318A CN103337318A (en) | 2013-10-02 |
| CN103337318B true CN103337318B (en) | 2016-04-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310237742.1A Active CN103337318B (en) | 2013-06-14 | 2013-06-14 | Insulator core rod manufacturing method |
Country Status (1)
| Country | Link |
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| CN (1) | CN103337318B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111785461B (en) * | 2020-06-24 | 2022-02-11 | 常熟理工学院 | A kind of high reliability optical fiber composite insulator and preparation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1217072A (en) * | 1996-06-17 | 1999-05-19 | 西门子公司 | Device for transmitting ligh between two points with different electric potential and process for mfg. same |
| CN1717606A (en) * | 2002-11-07 | 2006-01-04 | Abb研究有限公司 | High voltage component with optical fiber and manufacturing method thereof |
| CN1937104A (en) * | 2006-10-10 | 2007-03-28 | 武汉理工大学 | Composite hollow insulator core-rod and making method |
| CN102347121A (en) * | 2010-07-29 | 2012-02-08 | 江苏神马电力股份有限公司 | Fiber composite insulator and manufacture method thereof |
| CN202563990U (en) * | 2012-05-10 | 2012-11-28 | 唐苑雯 | Rod-shaped insulator core having annular framework |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09259669A (en) * | 1996-03-25 | 1997-10-03 | Ngk Insulators Ltd | Insulator with built-in optical fiber and manufacture thereof |
-
2013
- 2013-06-14 CN CN201310237742.1A patent/CN103337318B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1217072A (en) * | 1996-06-17 | 1999-05-19 | 西门子公司 | Device for transmitting ligh between two points with different electric potential and process for mfg. same |
| CN1717606A (en) * | 2002-11-07 | 2006-01-04 | Abb研究有限公司 | High voltage component with optical fiber and manufacturing method thereof |
| CN1937104A (en) * | 2006-10-10 | 2007-03-28 | 武汉理工大学 | Composite hollow insulator core-rod and making method |
| CN102347121A (en) * | 2010-07-29 | 2012-02-08 | 江苏神马电力股份有限公司 | Fiber composite insulator and manufacture method thereof |
| CN202563990U (en) * | 2012-05-10 | 2012-11-28 | 唐苑雯 | Rod-shaped insulator core having annular framework |
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| Publication number | Publication date |
|---|---|
| CN103337318A (en) | 2013-10-02 |
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