CN103337306A - Vertical enameling machine - Google Patents
Vertical enameling machine Download PDFInfo
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- CN103337306A CN103337306A CN2013102313275A CN201310231327A CN103337306A CN 103337306 A CN103337306 A CN 103337306A CN 2013102313275 A CN2013102313275 A CN 2013102313275A CN 201310231327 A CN201310231327 A CN 201310231327A CN 103337306 A CN103337306 A CN 103337306A
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- pipeline
- burner hearth
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- heating chamber
- gas
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Abstract
The invention discloses a vertical enameling machine, which comprises a furnace chamber pipeline allowing conducting wires to be enameled to pass, a heating room with one end communicated with the middle part of the furnace chamber pipeline, a first circulating fan with an inlet communicated with the other end of the heating room and an outlet communicated with the outlet end of the furnace chamber pipeline through a first pipeline, a second circulating fan with the inlet communicated with the other end of the heating room and the outlet the inlet end of the furnace chamber pipeline through a second pipeline, a waste gas recycle and circulating device used for connecting the outlet end of the furnace chamber pipeline with the inlet end of the furnace chamber pipeline, and for driving the gas therein to flow towards the inlet end of the furnace chamber pipeline, and a heating device used for heating the gas in the waste gas recycle and circulating device, wherein an electrothermal tube and a catalytic combustion device are arranged in the heating room. The enameling machine has the advantages of low energy consumption, high product quality, and excellent environment-friendly performance.
Description
Technical field
The present invention relates to a kind of vertical type enamelling machine.
Background technology
Vertical type enamelling machine is a kind of lead to be processed into the machinery equipment of enamelled wire, and vertical type enamelling machine generally is used for the lead of processing diameter 0.7mm-2.0mm.Existing vertical type enamelling machine is because its internal gas flow circulation imperfection makes that enamelling machine power consumption product quality high, that produce is uneven, exhaust emissions does not meet standard.
In order to solve the problems referred to above that vertical type enamelling machine occurs, the invention provides a kind of vertical type enamelling machine of new structure, this vertical type enamelling machine has the good advantage of product quality height, environmental-protecting performance that power consumption is low, produce.
Summary of the invention
In order to address the above problem, the invention provides a kind of novel vertical enamelling machine.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of vertical type enamelling machine comprises:
One burner hearth pipeline is used for passing through for the lead of japanning;
One heating chamber, heating chamber is communicated with burner hearth pipeline middle part, is provided with electrothermal tube and catalytic combustion system in the heating chamber;
First circulating fan, the entrance of this first circulating fan is communicated with heating chamber, and the outlet of this first circulating fan is communicated with the burner hearth pipe outlet by first pipeline; Second circulating fan, the entrance of this second circulating fan is communicated with heating chamber, and the outlet of second circulating fan is communicated with the burner hearth pipe head by second pipeline;
Waste gas reclaims circulating device, is used for being communicated with burner hearth pipe outlet and burner hearth pipe head, and the gas that drives in the waste gas recovery circulating device flows towards the burner hearth pipe head;
One is used for the heater that heat exhaust gases reclaims circulating device gas.
Described exhaust gas circulating device comprises:
The 3rd pipeline, the 3rd pipeline one end is communicated with the burner hearth pipe outlet by a jockey, and the other end is communicated with the arrival end of burner hearth pipeline, and jockey is provided with first through hole that passes for lead;
The 3rd blower fan is arranged in the 3rd pipeline, is used for driving the interior gas of the 3rd pipeline and flows toward the burner hearth pipe head;
The 4th pipeline, the 4th pipeline one end is connected with first through hole, and the other end is communicated with the burner hearth pipe head;
Four fan device is arranged in the 4th pipeline, is used for driving the interior gas of the 4th pipeline and flows toward the burner hearth pipe head.
Described first pipeline is communicated with the burner hearth pipe outlet by jockey.
Described jockey comprises first interface end that is connected with the 3rd pipeline or first pipeline and second interface end that is connected with the burner hearth pipe outlet, second interface end and burner hearth pipe outlet are held row level with both hands, passage by two sections rounding ofves between described first interface end and second interface end connects, and two sections passages lay respectively at the lead both sides.
Described jockey also comprises one by the rotating adjustable plate that is installed in first interface end of a rotating shaft, the openings of sizes between this adjustable plate and first interface end sidewall fit adjustment first interface end and the two sections passages.
Described heater comprises that described heat-exchange device is communicated with heating chamber by the 5th pipeline for the heat-exchange device of giving gas heating in the 3rd pipeline and the 4th pipeline.
Relative first pipeline with connection place of burner hearth pipeline of described the 3rd pipeline is communicated with the place further from heating chamber with the burner hearth pipeline.
The invention has the beneficial effects as follows: by first circulating fan and second circulating fan being set in order to strengthen the gas circulation in heating chamber and the burner hearth pipeline, take full advantage of waste gas residual heat and organic solvent remaining in the waste gas is carried out second-time burning by exhaust gas circulating device is set, reduce waste gas to the injury of environment.The present invention has the good advantage of product quality height, environmental-protecting performance that power consumption is low, produce.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples:
Fig. 1 is schematic diagram one of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is schematic diagram two of the present invention (hiding the 3rd blower fan and four fan device);
Fig. 4 is the schematic diagram one of jockey among the present invention;
Fig. 5 is the schematic diagram two of jockey among the present invention;
Fig. 6 is the generalized section (airflow direction shown in the arrow is the internal gas flow direction of jockey when being installed on the 3rd pipeline among the figure) of jockey among the present invention;
Fig. 7 is principle schematic of the present invention.
Embodiment
With reference to Fig. 1~Fig. 7, the present invention is a kind of vertical type enamelling machine, comprising:
One burner hearth pipeline 1 is used for passing through for the lead 2 of japanning;
One heating chamber 3, heating chamber 3 bottoms are communicated with burner hearth pipeline 1 middle part, are provided with electrothermal tube 31 and catalytic combustion system 32 in the heating chamber 3;
First circulating fan 41, the entrance of this first circulating fan 41 is communicated with heating chamber 3 tops, and outlet is communicated with burner hearth pipeline 1 port of export by first pipeline 42, and first pipeline 42 is communicated with burner hearth pipeline 1 port of export by a jockey 6;
Second circulating fan 43, the entrance of this second circulating fan 43 is communicated with heating chamber 3 tops, and outlet is communicated with burner hearth pipeline 1 arrival end by second pipeline 44; Waste gas reclaims circulating device, is used for being communicated with burner hearth pipeline 1 port of export and burner hearth pipeline 1 arrival end, and the gas that drives in the waste gas recovery circulating device flows towards burner hearth pipeline 1 arrival end; One is used for the heater that heat exhaust gases reclaims circulating device gas.By first circulating fan 41 and second circulating fan 43 being set in order to strengthen the gas circulation in heating chamber 3 and the burner hearth pipeline 1, take full advantage of waste gas residual heat and organic solvent remaining in the waste gas is carried out second-time burning by exhaust gas circulating device is set, reduce waste gas to the injury of environment.The present invention has the good advantage of product quality height, environmental-protecting performance that power consumption is low, produce.
As shown in the figure, exhaust gas circulating device can adopt following embodiment, comprise: the 3rd pipeline 51, the 3rd pipeline 51 1 ends are communicated with burner hearth pipeline 1 port of export by jockey 6, the other end is communicated with the arrival end of burner hearth pipeline 1, and jockey 6 is provided with first through hole 52 that passes for lead 2; The 3rd blower fan 53 is arranged in the 3rd pipeline 51, is used for driving the 3rd pipeline 51 interior gases and flows toward burner hearth pipeline 1 arrival end; The 4th pipeline 54, the four pipelines 54 1 ends are connected with first through hole 52, and the other end is communicated with burner hearth pipeline 1 arrival end; Four fan device 55 is arranged in the 4th pipeline 54, is used for driving the 4th pipeline 54 interior gases and flows toward burner hearth pipeline 1 arrival end; Relative first pipeline 42 with 1 connection place of burner hearth pipeline of the 3rd pipeline 51 is communicated with the place further from heating chamber 3 with burner hearth pipeline 1.Adopt the 3rd pipeline 51 and the 4th pipeline 54 to be used for collecting the tail gas of burner hearth pipeline 1 simultaneously, adopt the one-pipe collection efficiency higher relatively, minimizing tail gas is followed lead 2 and is escaped into burner hearth pipeline 1 quantity outward; Can reduce power consumption of the present invention significantly and improve environmental-protecting performance of the present invention.
Waste gas circulation also can adopt another kind of execution mode, the 3rd pipeline 51 be communicated with burner hearth pipeline 1 arrival end again after 54 second half sections of the 4th pipeline combine.
As shown in the figure, jockey 6 comprises first interface end 61 that is connected with the 3rd pipeline 51 or first pipeline 42 and second interface end 62 that is connected with burner hearth pipeline 1 port of export, second interface end 62 is parallel with burner hearth pipeline 1 port of export, passage 63 by two sections rounding ofves between first interface end 61 and second interface end 62 connects, and two sections passages 63 lay respectively at lead 2 both sides; Jockey 6 also comprises one by the rotating adjustable plates 65 that are installed in first interface end 61 of a rotating shaft 64, the openings of sizes between this adjustable plate 65 and first interface end 61 sidewall fit adjustment, first interface end 61 and the two sections passages 63.This jockey 6 can increase substantially the ability that the 3rd pipeline 51 is collected tail gas, also can improve the quantity that gas enters heating chamber 3 in first pipeline 42 simultaneously, strengthens gas circulation, makes that burner hearth pipeline 1 interior Temperature Distribution is more even.
As shown in the figure, heater comprises that heat-exchange device 8 is communicated with heating chamber 3 by one the 5th pipeline 7 for the heat-exchange device 8 of giving gas heating in the 3rd pipeline 51 and the 4th pipeline 54.Tell the fraction hot gas in order to shift to an earlier date the tail gas that pre-recuperation of heat is come from heating chamber 3, make that the Temperature Distribution in the burner hearth pipeline 1 is more even.Be provided with a control board for openings of sizes between control the 5th pipeline 7 and the heating chamber 3 in the 5th pipeline 7.
Above-described embodiment is preferred version of the present invention, and the present invention also can have other embodiments.Those skilled in the art also can make equivalent variations or replacement under the prerequisite of spirit of the present invention, the modification that these are equal to or replace all is included in the scope that the application's claim sets.
Claims (7)
1. vertical type enamelling machine is characterized in that comprising:
One burner hearth pipeline (1) is used for passing through for the lead (2) of japanning;
One heating chamber (3), heating chamber (3) is communicated with burner hearth pipeline (1) middle part, is provided with electrothermal tube (31) and catalytic combustion system (32) in the heating chamber (3); First circulating fan (41), the entrance of this first circulating fan (41) is communicated with heating chamber (3), and the outlet of first circulating fan (41) is communicated with burner hearth pipeline (1) port of export by first pipeline (42);
Second circulating fan (43), the entrance of this second circulating fan (43) is communicated with heating chamber (3), and the outlet of second circulating fan (43) is communicated with burner hearth pipeline (1) arrival end by second pipeline (44); Waste gas reclaims circulating device, is used for being communicated with burner hearth pipeline (1) port of export and burner hearth pipeline (1) arrival end, and the gas that drives in the waste gas recovery circulating device flows towards burner hearth pipeline (1) arrival end;
One is used for the heater that heat exhaust gases reclaims circulating device gas.
2. a kind of vertical type enamelling machine as claimed in claim 1 is characterized in that described exhaust gas circulating device comprises:
The 3rd pipeline (51), the 3rd pipeline (51) one ends are communicated with burner hearth pipeline (1) port of export by a jockey (6), the other end is communicated with the arrival end of burner hearth pipeline (1), and jockey (6) is provided with first through hole (52) that passes for lead (2);
The 3rd blower fan (53) is arranged in the 3rd pipeline (51), is used for driving the interior gas of the 3rd pipeline (51) and flows toward burner hearth pipeline (1) arrival end; The 4th pipeline (54), the 4th pipeline (54) one ends are connected with first through hole (52), and the other end is communicated with burner hearth pipeline (1) arrival end;
Four fan device (55) is arranged in the 4th pipeline (54), is used for driving the interior gas of the 4th pipeline (54) and flows toward burner hearth pipeline (1) arrival end.
3. a kind of vertical type enamelling machine as claimed in claim 2 is characterized in that described first pipeline (42) is communicated with burner hearth pipeline (1) port of export by jockey (6).
4. a kind of vertical type enamelling machine as claimed in claim 3, it is characterized in that described jockey (6) comprises first interface end (61) that is connected with the 3rd pipeline (51) or first pipeline (42) and second interface end (62) that is connected with burner hearth pipeline (1) port of export, second interface end (62) is parallel with burner hearth pipeline (1) port of export, passage (63) by two sections rounding ofves between described first interface end (61) and second interface end (62) connects, and two sections passages (63) lay respectively at lead (2) both sides.
5. a kind of vertical type enamelling machine as claimed in claim 4, it is characterized in that described jockey (6) also comprises one by the rotating adjustable plate (65) that is installed in first interface end (61) of a rotating shaft (64), the openings of sizes between this adjustable plate (65) and first interface end (61) sidewall fit adjustment first interface end (61) and the two sections passages (63).
6. a kind of vertical type enamelling machine as claimed in claim 5, it is characterized in that described heater comprises that described heat-exchange device (8) is communicated with heating chamber (3) by one the 5th pipeline (7) for the heat-exchange device (8) of giving the interior gas heating of the 3rd pipeline (51) and the 4th pipeline (54).
7. a kind of vertical type enamelling machine as claimed in claim 2 is characterized in that described the 3rd pipeline (51) is communicated with the place further from heating chamber (3) with burner hearth pipeline (1) relative first pipeline of connection place (42) with burner hearth pipeline (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013102313275A CN103337306A (en) | 2013-06-09 | 2013-06-09 | Vertical enameling machine |
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CN2013102313275A CN103337306A (en) | 2013-06-09 | 2013-06-09 | Vertical enameling machine |
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CN103337306A true CN103337306A (en) | 2013-10-02 |
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CN2013102313275A Pending CN103337306A (en) | 2013-06-09 | 2013-06-09 | Vertical enameling machine |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3741328A1 (en) * | 1987-12-03 | 1989-06-15 | Lackdraht Union Gmbh | Process for manufacturing an enamelled wire, and appliance for carrying out the process |
CN2586116Y (en) * | 2002-11-30 | 2003-11-12 | 苏尚远 | Energy saving miniature wire enamelling machine drying oven |
CN2641554Y (en) * | 2003-06-03 | 2004-09-15 | 苏尚远 | Double circulation type horizontal enameling machine dryoff oven |
CN201348899Y (en) * | 2009-01-19 | 2009-11-18 | 东莞泽龙线缆有限公司 | Enamelling machine capable of reasonably distributing catalytic combustion heat energy |
CN203397783U (en) * | 2013-06-09 | 2014-01-15 | 佛山市顺德区精艺动力科技有限公司 | Vertical type enameling machine |
-
2013
- 2013-06-09 CN CN2013102313275A patent/CN103337306A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3741328A1 (en) * | 1987-12-03 | 1989-06-15 | Lackdraht Union Gmbh | Process for manufacturing an enamelled wire, and appliance for carrying out the process |
CN2586116Y (en) * | 2002-11-30 | 2003-11-12 | 苏尚远 | Energy saving miniature wire enamelling machine drying oven |
CN2641554Y (en) * | 2003-06-03 | 2004-09-15 | 苏尚远 | Double circulation type horizontal enameling machine dryoff oven |
CN201348899Y (en) * | 2009-01-19 | 2009-11-18 | 东莞泽龙线缆有限公司 | Enamelling machine capable of reasonably distributing catalytic combustion heat energy |
CN203397783U (en) * | 2013-06-09 | 2014-01-15 | 佛山市顺德区精艺动力科技有限公司 | Vertical type enameling machine |
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