CN103335941B - A kind of analogue measurement device of steel tower galvanized steel plain sheet coefficient of static friction and measuring method - Google Patents
A kind of analogue measurement device of steel tower galvanized steel plain sheet coefficient of static friction and measuring method Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种铁塔镀锌钢板静摩擦系数的模拟测量装置,以及使用该模拟测量装置测量铁塔镀锌钢板静摩擦系数的方法。 The invention relates to an analog measuring device for the static friction coefficient of the galvanized steel plate of an iron tower, and a method for measuring the static friction coefficient of the iron tower galvanized steel plate by using the analog measuring device.
背景技术 Background technique
铁塔通过螺栓将主材与主材、主材与斜材连接到一起,连接点称之为节点,主材与主材连接时通过节点板将上、下主材连接在一起。主材传力通过螺栓的剪切力和螺栓预紧力压紧塔材接触面的摩擦力传递。当螺栓预紧力足够大时,塔材间传力方式应以摩擦力为主;当塔材间相互作用力大于其最大静摩擦力时,塔材将发生滑移,塔材间的传力方式将改变成螺栓的剪切传力,影响螺栓的使用寿命。因此在铁塔实际使用时,节点传力方式对铁塔整体结构和稳定性而言是至关重要的,在设计铁塔时就需要对铁塔钢板的静摩擦系数进行评估。 The iron tower connects the main material to the main material, and the main material to the inclined material through bolts. The connection point is called a node. When the main material is connected to the main material, the upper and lower main materials are connected together through the gusset plate. The force transmission of the main material is transmitted through the shear force of the bolt and the friction force of the contact surface of the tower material pressed by the bolt pre-tightening force. When the bolt pre-tightening force is large enough, the force transmission mode between the tower materials should be dominated by friction; when the interaction force between the tower materials is greater than its maximum static friction force, the tower materials will slip, and the force transmission mode between the tower materials It will be changed into the shear transmission force of the bolt, which will affect the service life of the bolt. Therefore, in the actual use of the iron tower, the way of node force transmission is crucial to the overall structure and stability of the iron tower. When designing the iron tower, it is necessary to evaluate the static friction coefficient of the iron tower steel plate.
目前测量摩擦系数的方法通常有两种:1)通过重物施加压力,测量物体开始发生相对运动的静摩擦力,求得静摩擦系数;2)将重物置于斜面,调整斜面角度使重物发生相对运动,此时斜面角度的正切函数就是静摩擦系数。但是这两种方法单位面积所能施加的压力受重物质量的限制不能无限增大,然而静摩擦系数在高接触压力下与重力所施加的压力下是不同的。目前还没有模拟铁塔角钢实际工况测量高接触压力下铁塔镀锌钢板静摩擦系数的方法。 At present, there are usually two methods for measuring the coefficient of friction: 1) Apply pressure by a heavy object to measure the static friction force at which the object begins to move relative to each other, and obtain the static friction coefficient; Motion, at this time the tangent function of the slope angle is the static friction coefficient. However, the pressure per unit area of these two methods cannot be increased infinitely due to the limitation of the weight of the weight. However, the coefficient of static friction is different under the pressure exerted by gravity under high contact pressure. At present, there is no method to simulate the actual working conditions of iron tower angle steel to measure the static friction coefficient of iron tower galvanized steel plate under high contact pressure.
如果两表面互为静止,那两表面间的接触地方会形成一个强结合力——静摩擦力,除非破坏了结合力才能使一表面对另一表面运动,破坏结合力使其运动瞬间的力对其一表面的垂直力之比值叫做静摩擦系数μs,关系如下: If the two surfaces are at rest, the contact between the two surfaces will form a strong bonding force - static friction, unless the bonding force is destroyed, one surface can move against the other surface, and the force that breaks the bonding force makes it move instantaneously The ratio of the vertical force on one surface is called the coefficient of static friction μs, and the relationship is as follows:
f=μs·P f =μs·P
μs——静摩擦系数; μs - coefficient of static friction;
f——摩擦力,单位牛顿(N); f - friction force, unit Newton (N);
P——表面垂直力,单位牛顿(N)。 P——the vertical force on the surface, in Newton (N).
而这种破坏力也是要使物体启动的最大的力,我们又叫此力为最大静摩擦力。 And this destructive force is also the maximum force to make the object start, and we call this force the maximum static friction force.
发明内容 Contents of the invention
本发明所要解决的主要技术问题是提供一种操作方便、结果准确且重复性强的可试验室操作的模拟实际工况中高接触压力下铁塔镀锌钢板静摩擦系数的模拟测量装置及测量方法。 The main technical problem to be solved by the present invention is to provide an analog measurement device and measurement method for the static friction coefficient of iron tower galvanized steel plate under high contact pressure under high contact pressure, which can be operated in a laboratory and can be operated in a laboratory, with accurate results and strong repeatability.
本发明采用如下技术方案: The present invention adopts following technical scheme:
本发明的模拟测量装置由上镀锌钢板、中镀锌钢板、下镀锌钢板、套筒和压力传感器组成;在所述上镀锌钢板的下端部和下镀锌钢板的上端部分别设置有直径相等的螺栓孔,在中镀锌钢板的上、下端部分别设置有与所述螺栓孔直径相等的螺栓孔;所述套筒、压力传感器、上镀锌钢板和中镀锌钢板上端部依次通过第一螺栓和第一螺母连接;所述中镀锌钢板下端部和下镀锌钢板通过第二螺栓和第二螺母连接。 The analog measuring device of the present invention is composed of an upper galvanized steel sheet, a middle galvanized steel sheet, a lower galvanized steel sheet, a sleeve and a pressure sensor; Bolt holes with equal diameters are respectively provided with bolt holes equal in diameter to the bolt holes at the upper and lower ends of the middle galvanized steel sheet; connected by first bolts and first nuts; the lower end of the middle galvanized steel sheet and the lower galvanized steel sheet are connected by second bolts and second nuts.
进一步的,本发明的模拟测量装置所述中镀锌钢板与第一螺母之间的第一螺栓上套置有第一垫圈,在中镀锌钢板与第二螺母之间的第二螺栓上套置有第二垫圈。 Further, in the analog measurement device of the present invention, a first washer is sleeved on the first bolt between the middle galvanized steel plate and the first nut, and a first washer is sleeved on the second bolt between the middle galvanized steel plate and the second nut. There is a second gasket.
进一步的,本发明的模拟测量装置所述上、中和下镀锌钢板的宽度为120mm,厚度为10mm,所述各螺栓孔的直径为21.5mm。 Further, the width of the upper, middle and lower galvanized steel sheets in the analog measuring device of the present invention is 120mm, the thickness is 10mm, and the diameter of each bolt hole is 21.5mm.
进一步的,本发明的模拟测量装置所述各螺栓、各螺母和各垫圈的规格为M20,镀锌。 Further, the specifications of the bolts, nuts and washers in the analog measuring device of the present invention are M20 and galvanized.
本发明的测量方法包括下述步骤: Measurement method of the present invention comprises the following steps:
步骤一:将所述上镀锌钢板的上端和下镀锌钢板的下端分别夹置于拉伸试验机的上夹具和下夹具中,将所述压力传感器的输出电缆与拉伸试验机的相应输入端相连接; Step 1: Clamp the upper end of the upper galvanized steel sheet and the lower end of the lower galvanized steel sheet in the upper and lower clamps of the tensile testing machine respectively, and connect the output cable of the pressure sensor to the corresponding cable of the tensile testing machine. connected to the input;
步骤二:使上、下镀锌钢板处于所述上、下夹具的中心,所述上、下夹具处于夹紧状态;第一、第二螺栓处于松动状态;使用扭力扳手使第二螺栓完全锁死,即中、下镀锌钢板在自然状态下不产生滑动;然后通过拉伸试验机向所述模拟测量装置施加80~100KN的拉力,以消除后续试验中中、下镀锌钢板的相对滑动; Step 2: Make the upper and lower galvanized steel sheets in the center of the upper and lower clamps, and the upper and lower clamps are in a clamped state; the first and second bolts are in a loose state; use a torque wrench to completely lock the second bolt Dead, that is, the middle and lower galvanized steel sheets do not slide in the natural state; then a tensile force of 80~100KN is applied to the simulated measuring device through a tensile testing machine to eliminate the relative sliding of the middle and lower galvanized steel sheets in the follow-up test ;
步骤三:调整第一螺栓,使上镀锌钢板和中镀锌钢板的螺栓孔相互错开0.5~2mm;对第一螺栓施加0~380N·m的拧紧力矩,通过压力传感器显示此时的预紧力P0; Step 3: Adjust the first bolt so that the bolt holes of the upper galvanized steel sheet and the middle galvanized steel sheet are staggered by 0.5~2mm; apply a tightening torque of 0~380N·m to the first bolt, and display the preload at this time through the pressure sensor force P 0 ;
步骤四:采用拉伸试验机以0.1mm/min~1mm/min的加载速度对所述模拟测量装置加载力,通过拉伸试验机中的试验机软件记录试验过程中位移增加时加载的力F;当上镀锌钢板和中镀锌钢板之间的滑动受到上镀锌螺栓阻碍时,停止试验; Step 4: Use a tensile testing machine to load the simulated measuring device with a loading speed of 0.1mm/min~1mm/min, and record the force F loaded when the displacement increases during the test through the testing machine software in the tensile testing machine ; When the sliding between the upper galvanized steel plate and the middle galvanized steel plate is hindered by the upper galvanized bolt, stop the test;
步骤五:根据步骤四所得的数据绘制力-位移曲线,曲线中第一个平台所对应的力值即为上镀锌钢板和中镀锌钢板之间的摩擦力f; Step 5: draw force-displacement curve according to the data obtained in step 4, the force value corresponding to the first platform in the curve is the friction force f between the upper galvanized steel plate and the middle galvanized steel plate;
步骤六:根据公式(1)、步骤三所得的预紧力P0和步骤五所得的摩擦力f,计算上镀锌钢板和中镀锌钢板之间的静摩擦系数μs; Step 6: Calculate the static friction coefficient μs between the upper galvanized steel plate and the middle galvanized steel plate according to the formula (1), the pretightening force P 0 obtained in step 3 and the friction force f obtained in step 5;
μs=f/P0(1) μs = f /P 0 (1)
μs——静摩擦系数; μs - coefficient of static friction;
f——上、中镀锌钢板的摩擦力,单位N; f - the friction force of the upper and middle galvanized steel sheets, unit N;
P0——第一螺栓的预紧力,单位N。 P 0 ——The pretightening force of the first bolt, unit N.
进一步的,本发明的测量方法在开始步骤三之前标定压力传感器,通过拉伸试验机压夹具对所述压力传感器施加0~180KN的力P0,并通过拉伸试验机的软件记录不同的力下压力传感器的电压U,根据所得的力和电压的数据,绘制力-电压曲线,并根据曲线得到力-电压关系式(2); Further, the measurement method of the present invention calibrates the pressure sensor before starting step three, applies a force P 0 of 0 to 180KN to the pressure sensor through the tensile testing machine clamp, and records different forces through the software of the tensile testing machine The voltage U of the pressure sensor, according to the obtained force and voltage data, draw the force-voltage curve, and obtain the force-voltage relationship (2) according to the curve;
U=kF+b(2) U= k F+b(2)
U——压力传感器显示的电压,单位V; U——the voltage displayed by the pressure sensor, in V;
F——拉伸试验机施加的力,单位N; F——the force exerted by the tensile testing machine, in N;
k——系数,单位V/N; k —coefficient, unit V/N;
b——力为0时压力传感器显示的初始电压,单位V。 b——the initial voltage displayed by the pressure sensor when the force is 0, in V.
进一步的,本发明的测量方法所述拉伸试验机施加的力为拉力或压力。 Further, the force applied by the tensile testing machine in the measurement method of the present invention is tension or compression.
进一步的,本发明的测量方法的步骤七中拉伸试验机以0.5mm/min的加载速度对所述模拟测量装置加载力。 Further, in step 7 of the measuring method of the present invention, the tensile testing machine loads force on the analog measuring device at a loading speed of 0.5mm/min.
本发明所述的测量装置中的镀锌钢板、螺栓和螺母的连接,模拟实际工况下的铁塔镀锌钢板的连接方式。 The connection of galvanized steel sheets, bolts and nuts in the measuring device of the present invention simulates the connection mode of iron tower galvanized steel sheets under actual working conditions.
本发明所述的套筒的主要作用是将螺栓预紧力传递给传感器,并连接上镀锌螺栓和压力传感器。 The main function of the sleeve of the invention is to transmit the bolt pretightening force to the sensor, and to connect the galvanized bolt and the pressure sensor.
本发明所述的拉伸试验机,可对上镀锌钢板和下镀锌钢板施加压力或拉力,其配备的试验机软件可全程记录试验过程,便于分析钢板实际传力方式的改变及钢板间产生滑动的摩擦力。 The tensile testing machine of the present invention can apply pressure or tension to the upper galvanized steel plate and the lower galvanized steel plate, and the testing machine software equipped with it can record the test process in the whole process, which is convenient for analyzing the change of the actual force transmission mode of the steel plate and the difference between the steel plates. Create sliding friction.
本发明的有益效果: Beneficial effects of the present invention:
本发明的方法提供了一种可模拟实际工况的试验室测定铁塔镀锌钢板静摩擦系数的方法,可以方便的确定铁塔节点的传力方式,评估其使用寿命。 The method of the invention provides a method for measuring the static friction coefficient of the iron tower galvanized steel plate in a laboratory that can simulate actual working conditions, and can conveniently determine the force transmission mode of the iron tower nodes and evaluate its service life.
本发明的方法重复性强,可重复进行多次试验,将不同试验的实验结果进行线性拟合后得出试验值,进一步提高数据的准确性。 The method of the invention has strong reproducibility, and multiple experiments can be repeated, and the experimental results of different experiments are linearly fitted to obtain the experimental values, thereby further improving the accuracy of the data.
附图说明 Description of drawings
附图1本发明实施例1的结构示意图; Accompanying drawing 1 is the structural representation of embodiment 1 of the present invention;
附图2为本发明实施例1的左视图; Accompanying drawing 2 is the left view of embodiment 1 of the present invention;
附图3为本发明实施例3步骤三所绘制的力-电压标定曲线; Accompanying drawing 3 is the force-voltage calibration curve drawn in step 3 of embodiment 3 of the present invention;
附图4-1为实施例3的第一次试验所绘制的拉力-位移曲线; Accompanying drawing 4-1 is the tension-displacement curve that the first test of embodiment 3 draws;
附图4-2为实施例3的第二次试验所绘制的拉力-位移曲线; Accompanying drawing 4-2 is the tension-displacement curve that the second test of embodiment 3 draws;
附图4-3为实施例3的第三次试验所绘制的拉力-位移曲线; Accompanying drawing 4-3 is the tension-displacement curve that the third test of embodiment 3 draws;
附图4-4为实施例3的第四次试验所绘制的拉力-位移曲线; Accompanying drawing 4-4 is the tension-displacement curve that the 4th test of embodiment 3 draws;
附图5为实施例3绘制的拉力-位移关系的归一化模型曲线; Accompanying drawing 5 is the normalized model curve of the tension-displacement relationship that embodiment 3 draws;
附图6-1为实施例3的第一次试验的摩擦力-预紧力关系图; Accompanying drawing 6-1 is the frictional force-preload relationship figure of the first test of embodiment 3;
附图6-2为实施例3的第二次试验的摩擦力-预紧力关系图; Accompanying drawing 6-2 is the frictional force-preload relationship figure of the second test of embodiment 3;
附图6-3为实施例3的第三次试验的摩擦力-预紧力关系图; Accompanying drawing 6-3 is the friction force-pretightening force relationship diagram of the third test of embodiment 3;
附图6-4为实施例3的第四次试验的摩擦力-预紧力关系图; Accompanying drawing 6-4 is the frictional force-preload relation figure of the 4th test of embodiment 3;
在附图中,1上镀锌钢板、2中镀锌钢板、3下镀锌钢板、4第一螺栓、5第一螺母、6套筒、7压力传感器、8第一垫圈、9第二螺栓、10第二螺母、11第二垫圈。 In the attached drawings, 1 upper galvanized steel plate, 2 middle galvanized steel plate, 3 lower galvanized steel plate, 4 first bolt, 5 first nut, 6 sleeve, 7 pressure sensor, 8 first washer, 9 second bolt , 10 second nuts, 11 second washers.
具体实施方式 detailed description
实施例1 Example 1
如附图1、2,本发明的模拟测量装置由上镀锌钢板1、中镀锌钢板2、下镀锌钢板3、套筒6和压力传感器7组成;在所述上镀锌钢板1的下端部和下镀锌钢板3的上端部分别设置有直径相等的螺栓孔,在中镀锌干板2的上、下端部分别设置有与所述螺栓孔直径相等的螺栓孔;所述套筒6、压力传感器7、上镀锌钢板1和中镀锌钢板2上端部依次通过第一螺栓4和第一螺母5连接;所述中镀锌钢板2下端部和下镀锌钢板3通过第二螺栓9和第二螺母10连接。在所述中镀锌钢板2与第一螺母5之间的第一螺栓4上套置有第一垫圈8,在中镀锌钢板2与第二螺母5之间的第二螺栓9上套置有第二垫圈11,第一垫圈8和第二垫圈11用于保护钢板,并进一步模拟实际工况。模拟测量装置的上镀锌钢板1、中镀锌钢板2和下镀锌钢板3的宽度为120mm,厚度为10mm,所述各螺栓孔的直径为21.5mm。 As accompanying drawing 1,2, analog measuring device of the present invention is made up of upper galvanized steel plate 1, middle galvanized steel plate 2, lower galvanized steel plate 3, sleeve 6 and pressure sensor 7; The lower end and the upper end of the lower galvanized steel sheet 3 are respectively provided with bolt holes equal in diameter, and the upper and lower ends of the middle galvanized dry plate 2 are respectively provided with bolt holes equal in diameter to the bolt holes; the sleeve 6. The pressure sensor 7, the upper end of the upper galvanized steel sheet 1 and the middle galvanized steel sheet 2 are connected sequentially through the first bolt 4 and the first nut 5; the lower end of the middle galvanized steel sheet 2 and the lower galvanized steel sheet 3 pass through the second The bolt 9 is connected with the second nut 10 . A first washer 8 is set on the first bolt 4 between the middle galvanized steel plate 2 and the first nut 5, and a second washer 8 is set on the second bolt 9 between the middle galvanized steel plate 2 and the second nut 5. There is a second washer 11, the first washer 8 and the second washer 11 are used to protect the steel plate and further simulate the actual working conditions. The width of the upper galvanized steel plate 1, the middle galvanized steel plate 2 and the lower galvanized steel plate 3 of the analog measurement device is 120 mm, the thickness is 10 mm, and the diameter of each bolt hole is 21.5 mm.
实施例2 Example 2
实施例2与实施例1的区别仅在于在钢板与螺母之间未设置垫圈,由于在上镀锌钢板1与中镀锌钢板2之间的滑动受阻时即可停止试验,因此去掉垫圈并不影响试验数据的准确性。 The difference between embodiment 2 and embodiment 1 is only that no washer is provided between the steel plate and the nut. Since the test can be stopped when the sliding between the upper galvanized steel plate 1 and the middle galvanized steel plate 2 is blocked, it is not necessary to remove the washer. affect the accuracy of test data.
实施例3 Example 3
使用实施例1的模拟测量装置进行高接触压力下铁塔镀锌钢板静摩擦系数的测量。 Use the simulation measuring device of embodiment 1 to carry out the measurement of static friction coefficient of galvanized steel plate of iron tower under high contact pressure.
步骤一:将所述上镀锌钢板1的上端和下镀锌钢板3的下端分别夹置于拉伸试验机的上夹具和下夹具中,将所述压力传感器7的输出电缆与拉伸试验机的相应输入端相连接。本实施例的上镀锌钢板1、中镀锌钢板2和下镀锌钢板3均采用宽度120mm,厚度10mm的镀锌钢板,开孔直径Ф21.5mm,采用冲孔工艺,先开孔再镀锌。本实施例的第一螺栓4、第一螺母5、第一垫圈8、第二螺栓9、第二螺母10和第二垫圈11的规格为M20,镀锌,多套。本实施例的传感器7为BSQ-2传感器,量程为200kN,使用CMT5205拉伸试验机进行标定。 Step 1: Clamp the upper end of the upper galvanized steel sheet 1 and the lower end of the lower galvanized steel sheet 3 into the upper and lower clamps of the tensile testing machine respectively, connect the output cable of the pressure sensor 7 to the tensile tester The corresponding input terminal of the machine is connected. The upper galvanized steel sheet 1, the middle galvanized steel sheet 2 and the lower galvanized steel sheet 3 of this embodiment are all galvanized steel sheets with a width of 120mm and a thickness of 10mm, and the diameter of the opening is Ф21.5mm. The punching process is adopted, and the hole is first opened and then plated zinc. The specifications of the first bolt 4 , the first nut 5 , the first washer 8 , the second bolt 9 , the second nut 10 and the second washer 11 in this embodiment are M20, galvanized, and multiple sets. The sensor 7 of this embodiment is a BSQ-2 sensor with a measuring range of 200 kN, and is calibrated using a CMT5205 tensile testing machine.
步骤二:使上镀锌钢板1和下镀锌钢板3处于所述上夹具和下夹具的中心,所述上、下夹具处于夹紧状态;第一、第二螺栓处于松动状态。使用扭力扳手使第二螺栓9完全锁死,即中镀锌钢板2和下镀锌钢板3在试验状态下不产生滑动;其中所使用的扭力扳手为TLB500N·m,第二螺栓9为6.8级螺栓,6.8级螺栓的最大拧紧力矩为362.21N·m,扭力扳手对第二螺栓9施加的力矩超过400N·m,使第二螺栓9完全锁死。然后使用拉伸试验机对模拟测量装置施加80~100kN的拉力,消除中镀锌钢板2和下镀锌钢板3的相对滑动。 Step 2: Make the upper galvanized steel plate 1 and the lower galvanized steel plate 3 in the center of the upper and lower clamps, the upper and lower clamps are in a clamped state; the first and second bolts are in a loose state. Use a torque wrench to completely lock the second bolt 9, that is, the middle galvanized steel plate 2 and the lower galvanized steel plate 3 do not slide under the test state; the torque wrench used is TLB500N·m, and the second bolt 9 is 6.8 grade For bolts, the maximum tightening torque of 6.8-grade bolts is 362.21 N·m, and the torque applied by the torque wrench to the second bolt 9 exceeds 400 N·m, so that the second bolt 9 is completely locked. Then use a tensile testing machine to apply a tensile force of 80 to 100 kN to the analog measuring device to eliminate the relative sliding between the middle galvanized steel sheet 2 and the lower galvanized steel sheet 3 .
步骤三:本实施例使用CMT5205拉伸试验机进行标定,通过拉伸试验机压夹具对所述压力传感器施加0~180KN的力P0,压力每次增加10kN,记录一次传感器电压,标定结果见表1。由于本实施例的后续试验步骤所使用的最大拉力为70KN,因此在绘制曲线时,取0~70KN的压力范围进行标定,绘制的压力-电压曲线如附图3所示,根据公式(2)得出压力-电压的关系式。 Step 3: In this embodiment, a CMT5205 tensile testing machine is used for calibration, and a force P 0 of 0-180KN is applied to the pressure sensor through the clamp of the tensile testing machine, and the pressure is increased by 10kN each time, and the sensor voltage is recorded once. For the calibration results, see Table 1. Since the maximum tensile force used in the follow-up test steps of this embodiment is 70KN, when drawing the curve, the pressure range of 0~70KN is used for calibration, and the drawn pressure-voltage curve is shown in Figure 3, according to the formula (2) Get the pressure-voltage relationship.
U=kF+b(2) U= k F+b(2)
U——压力传感器显示的电压,单位V; U——the voltage displayed by the pressure sensor, in V;
F——拉伸试验机施加的力,单位N; F——the force exerted by the tensile testing machine, in N;
k——系数,单位V/N; k —coefficient, unit V/N;
b——力为0时压力传感器显示的初始电压,单位V。 b——the initial voltage displayed by the pressure sensor when the force is 0, in V.
本实施例的压力-电压的关系式为:U=0.028P0+0.0254。 The pressure-voltage relationship in this embodiment is: U=0.028P 0 +0.0254.
表1拉伸试验机标定时检测的压力与传感器电压 Table 1 The pressure and sensor voltage detected during the calibration of the tensile testing machine
步骤四:调整上镀锌螺栓4,使上镀锌钢板1向下产生2mm位移,使上镀锌钢板1与中镀锌钢板2的螺栓孔相互错开2mm,该位移量不影响第一螺栓4的安装,并使上镀锌钢板1获得最大的滑移量。使用扭力扳手对第一螺栓4施加不超过380N·m的拧紧力矩Mt,通过压力传感器7显示预紧力P0。 Step 4: Adjust the upper galvanized bolt 4 so that the upper galvanized steel plate 1 is displaced downward by 2 mm, so that the bolt holes of the upper galvanized steel plate 1 and the middle galvanized steel plate 2 are staggered by 2 mm, and the displacement does not affect the first bolt 4 installation, and make the upper galvanized steel plate 1 obtain the maximum slippage. A torque wrench is used to apply a tightening torque Mt not exceeding 380 N·m to the first bolt 4 , and the pre-tightening force P 0 is displayed by the pressure sensor 7 .
本实施例进行了四次试验,每次试验进行多次重复。每次重复计算所得的预紧力P0如表2所示。每个实施例所使用的螺栓、螺母不同,所产生的螺栓预紧力不同。 Four experiments were carried out in this embodiment, and each experiment was repeated several times. Table 2 shows the preload P0 obtained from each repeated calculation. The bolts and nuts used in each embodiment are different, resulting in different bolt pretightening forces.
步骤五:采用CMT5205拉伸试验机以0.5mm/min的加载速度对所述模拟测量装置加载力,该加载速度最接近塔材实际使用时的受力状态。通过拉伸试验机中的试验机软件记录试验过程中位移增加时加载的力F。 Step 5: Use a CMT5205 tensile testing machine to load the simulated measuring device with a loading speed of 0.5 mm/min, which is the closest to the stress state of the tower material in actual use. The force F loaded when the displacement increases during the test is recorded by the testing machine software in the tensile testing machine.
绘制拉力-位移曲线,如附图4-1的曲线1所示。在钢板的弹性变形阶段,当力逐渐增大时,上镀锌钢板1和中镀锌钢板2发生滑动,从每条曲线上看,都有一个明显的、缓慢上升的平台期,位移增加,但是力变化不大。每条曲线都有三个平台期,逐渐升高;从试验时录制的视频分析,三个平台期的产生是由于不同的面之间发生相对滑动而造成的。第一个平台期是上镀锌钢板1和中镀锌钢板2之间发生相对滑动;当力继续增大,中镀锌钢板2与第一垫圈8之间的接触面也开始滑动,出现第二个平台期;力继续增大后,上镀锌钢板1与套筒6之间的接触面开始滑动,出现第三个平台期,最后,由于第一螺栓4限制了上镀锌钢板1的滑动,受剪切力作用,上镀锌钢板1承受拉力继续弹性变形。根据试验的拉力-位移曲线关系,可以把上镀锌钢板1滑动的因素做归一化处理。图5为拉力-位移关系的归一化模型曲线,其中台阶①表示上镀锌钢板1与中镀锌钢板2之间的摩擦力,台阶②表示中镀锌钢板2与第一垫圈8之间的摩擦力,台阶③表示上镀锌钢板1与套筒6之间的摩擦力,陡坡④表示由于第一螺栓4限制了钢板的滑动,受剪切力作用,上镀锌钢板1与中镀锌钢板2承受拉力继续弹性变形时所受的拉力。 Draw the tension-displacement curve, as shown in curve 1 of attached drawing 4-1. In the elastic deformation stage of the steel plate, when the force gradually increases, the upper galvanized steel plate 1 and the middle galvanized steel plate 2 slide. From each curve, there is an obvious and slowly rising plateau period, and the displacement increases. But the force doesn't change much. Each curve has three plateaus, which gradually rise; from the video analysis recorded during the test, the three plateaus are caused by relative sliding between different surfaces. The first platform stage is the relative sliding between the upper galvanized steel plate 1 and the middle galvanized steel plate 2; when the force continues to increase, the contact surface between the middle galvanized steel plate 2 and the first washer 8 also starts to slide, and the first Two plateaus; after the force continued to increase, the contact surface between the upper galvanized steel plate 1 and the sleeve 6 began to slide, and a third plateau occurred. Finally, because the first bolt 4 limited the upper galvanized steel plate 1 Sliding, under the action of shear force, the upper galvanized steel plate 1 bears tension and continues to elastically deform. According to the tension-displacement curve relationship of the test, the factors of sliding of the upper galvanized steel sheet 1 can be normalized. Figure 5 is the normalized model curve of the tension-displacement relationship, where the step ① represents the friction between the upper galvanized steel plate 1 and the middle galvanized steel plate 2, and the step ② represents the friction between the middle galvanized steel plate 2 and the first washer 8 The step ③ indicates the friction between the upper galvanized steel plate 1 and the sleeve 6, and the steep slope ④ indicates that the sliding of the steel plate is restricted by the first bolt 4, and the upper galvanized steel plate 1 and the middle plated The zinc steel plate 2 bears the tensile force when the tensile force continues to deform elastically.
因此,拉力-位移曲线中第一个平台期所对应的力即为上镀锌钢板1和中镀锌钢板2之间克服摩擦产生相对滑动的力,也就是需要研究的钢板之间的摩擦力,因此钢板间摩擦力f应为曲线中第一个平台期对应的力值,图4-1中的黑点即为所取摩擦力f的位置。 Therefore, the force corresponding to the first plateau period in the tension-displacement curve is the force between the upper galvanized steel plate 1 and the middle galvanized steel plate 2 to overcome friction and generate relative sliding, that is, the friction force between the steel plates to be studied , so the friction force f between the steel plates should be the force value corresponding to the first plateau period in the curve, and the black dot in Figure 4-1 is the position of the friction force f .
当拉力超过钢板间的最大静摩擦力时,上镀锌钢板1在拉力作用下与中镀锌钢板2发生相对滑动,理论上最大静摩擦力为定值,因此钢板滑动过程中,力值不增加,位移变化;当钢板间的滑动受到螺栓阻碍,拉力增加会使中镀锌钢板2与第一垫圈8之间发生滑动,此时即可停止试验。 When the tensile force exceeds the maximum static friction force between the steel plates, the upper galvanized steel plate 1 will slide relative to the middle galvanized steel plate 2 under the action of tension, and the theoretical maximum static friction force is a fixed value, so the force value does not increase during the sliding process of the steel plates. Displacement changes; when the sliding between the steel plates is hindered by the bolts, the increase in tension will cause sliding between the middle galvanized steel plate 2 and the first washer 8, and the test can be stopped at this time.
松开第一螺栓4,位移清零,重新拧紧第一螺栓4,增加对第一螺栓4的拧紧力矩,重复上述步骤,多次测定钢板之间的摩擦力,绘制拉力-位移曲线,得到图4-1中第2~5条曲线,完成第一次试验过程。更换第一螺栓4,重复上述试验步骤5次,得到图4-2中第二次试验的5条曲线;图4-3为第三次试验的8条曲线。根据上述试验,当上镀锌钢板1和中镀锌钢板2之间的滑动受到上镀锌螺栓4阻碍时,上镀锌钢板1与中镀锌钢板2间转变为剪切传力后,拉力会逐渐增加,此时即可停止加载,结束试验。因此,第四次试验时在上镀锌钢板1和中镀锌钢板2之间的滑动受阻时即停止了试验,得到了如图4-4的6条曲线。四次试验所测得的摩擦力f如表2所示。 Loosen the first bolt 4, clear the displacement, retighten the first bolt 4, increase the tightening torque to the first bolt 4, repeat the above steps, measure the friction force between the steel plates several times, draw the tension-displacement curve, and obtain the graph For the 2nd to 5th curves in 4-1, complete the first test process. Replace the first bolt 4, repeat the above test steps 5 times, and get 5 curves of the second test in Figure 4-2; Figure 4-3 shows 8 curves of the third test. According to the above test, when the sliding between the upper galvanized steel plate 1 and the middle galvanized steel plate 2 is hindered by the upper galvanized bolt 4, after the upper galvanized steel plate 1 and the middle galvanized steel plate 2 are transformed into shear transmission force, the tensile force It will gradually increase, and at this time, the loading can be stopped and the test is ended. Therefore, in the fourth test, the test was stopped when the sliding between the upper galvanized steel plate 1 and the middle galvanized steel plate 2 was blocked, and 6 curves as shown in Figure 4-4 were obtained. The friction force f measured in the four tests is shown in Table 2.
表2给出了在不同拧紧力矩作用下的螺栓预紧力P0、钢板间摩擦力f,图6-1、6-2、6-3、6-4分别为四次试验的预紧力—摩擦力关系图,每次试验所使用的第一螺栓4不同,按照公式(1)对其进行线形拟合,得出4组试验中钢板间静摩擦系数μs。 Table 2 shows the bolt pretightening force P0 and the friction force f between steel plates under different tightening torques. Figures 6-1, 6-2, 6-3, and 6-4 are the pretightening forces of the four tests respectively— The friction relationship diagram, the first bolt 4 used in each test is different, and the linear fitting is carried out according to the formula (1), and the static friction coefficient μs between the steel plates in the 4 groups of tests is obtained.
μs=f/P0(1) μs = f /P 0 (1)
μs——静摩擦系数; μs - coefficient of static friction;
f——上镀锌钢板1和中镀锌钢板2之间的摩擦力,单位N; f - the frictional force between the upper galvanized steel plate 1 and the middle galvanized steel plate 2, unit N;
P0——第一螺栓4的预紧力,单位N。 P 0 ——the pretightening force of the first bolt 4, unit N.
表2钢板间摩擦系数μs试验结果 Table 2 Test results of friction coefficient μs between steel plates
通过对摩擦力f与预紧力P0线性拟合,得到的摩擦系数μs=0.71~0.77。资料中显示锌与锌的干摩擦的静摩擦系数为0.6,试验所测数据高于该理论值。在预紧力较小时,实测静摩擦系数小于0.6,最小为0.44。从图6可以看出,随着试验次数的增加,摩擦系数的离散性逐渐减小,就试验值与理论值的偏差分析如下: Through the linear fitting of the friction force f and the pre-tightening force P 0 , the obtained friction coefficient μs=0.71~0.77. The data show that the static friction coefficient of dry friction between zinc and zinc is 0.6, and the data measured by the test is higher than the theoretical value. When the preload is small, the measured static friction coefficient is less than 0.6, and the minimum is 0.44. It can be seen from Figure 6 that as the number of tests increases, the dispersion of the friction coefficient gradually decreases. The deviation between the test value and the theoretical value is analyzed as follows:
1)理论上,摩擦系数是由接触面决定的一个常数,与接触面积,压力均无关。而任何平面均不是绝对的平面,在显微镜下均为粗糙面,因此两个平面的接触为点接触,而非面接触。当预紧力较小时,钢板间的接触力小,两个钢板表面仅在接触点发生接触,而这些接触点的总接触面积只占接触轮廓所限定的总表面面积的极小部分。随着压力增大,使得钢板间表面金属开始变形,磨平,各接触点的直径增大,且接触点数目增多,使接触面积增大,摩擦系数也随之增大。因此预紧力较小时所测的摩擦系数低于理论值。 1) Theoretically, the friction coefficient is a constant determined by the contact surface, and has nothing to do with the contact area and pressure. And any plane is not an absolute plane, it is a rough surface under the microscope, so the contact between two planes is point contact, not surface contact. When the pre-tightening force is small, the contact force between the steel plates is small, and the surfaces of the two steel plates only contact at the contact points, and the total contact area of these contact points only accounts for a very small part of the total surface area defined by the contact contour. As the pressure increases, the surface metal between the steel plates begins to deform and grind flat, the diameter of each contact point increases, and the number of contact points increases, which increases the contact area and the friction coefficient. Therefore, the measured friction coefficient is lower than the theoretical value when the preload is small.
2)随着预紧力的增加,超过1吨的预紧力压在120mm×120mm的平面上,并且通过螺栓施加;由于接触面受力不均,靠近螺栓孔的位置,单位面积上的压力则要超过这个压力,此时的摩擦系数是在高接触压力下测量的。固体之间的接触有弹性-塑性的特性,当压力较小时接触点依靠凸部本身的弹性变形相互接触。在高接触压力下,钢板间的接触面积显著的增加,而且分子之间的接触已经不仅仅只是分子间的吸引力和弹性变形;由于压力增大,使得接触面上凹凸点完全咬合,表面金属滑动由克服分子间的吸引力变为破坏表面金属的分子间结合力,由弹性变形变为塑性变形,钢板间的凹凸点被磨平,钢板之间的接触更加紧密,接触面积进一步增大,使得摩擦力进一步增大。并且由于钢板表面是镀锌材料,硬度较软,在高接触压力下,锌层更易变形,试验完成后发现钢板结合部位锌层变形和脱落,有明显的滑动痕迹;相比于普通压力下的锌与锌之间的干摩擦,摩擦系数会增大,与试验结果一致。因此,通过本发明的方法测量的试验值比理论值更为准确。本发明为模拟实际工况的试验室测定铁塔镀锌钢板静摩擦系数的方法,通过本发明可以方便的测定不同时期的铁塔镀锌钢板间的静摩擦系数,进一步确定铁塔钢板节点的传力方式,评估其使用寿命。 2) With the increase of the pre-tightening force, the pre-tightening force exceeding 1 ton is pressed on the plane of 120mm×120mm and applied through the bolt; due to the uneven force on the contact surface, the position close to the bolt hole, the pressure per unit area If this pressure is exceeded, the coefficient of friction is measured at high contact pressure. The contact between solids has elastic-plastic characteristics, and when the pressure is small, the contact points rely on the elastic deformation of the convex part to contact each other. Under high contact pressure, the contact area between steel plates increases significantly, and the contact between molecules is not only the attraction between molecules and elastic deformation; due to the increase in pressure, the concave and convex points on the contact surface are completely occluded, and the surface metal Sliding changes from overcoming the intermolecular attraction to destroying the intermolecular bonding force of the surface metal, from elastic deformation to plastic deformation, the concave and convex points between the steel plates are smoothed, the contact between the steel plates is closer, and the contact area is further increased. make the friction force further increase. And because the surface of the steel plate is galvanized material, the hardness is relatively soft, and the zinc layer is more easily deformed under high contact pressure. After the test, it was found that the zinc layer at the joint part of the steel plate deformed and fell off, and there were obvious sliding marks; The dry friction between zinc and zinc will increase the friction coefficient, which is consistent with the test results. Therefore, the experimental value measured by the method of the present invention is more accurate than the theoretical value. The present invention is a method for measuring the static friction coefficient of iron tower galvanized steel plates in a laboratory simulating actual working conditions. The present invention can conveniently measure the static friction coefficients between iron tower galvanized steel plates in different periods, further determine the force transmission mode of iron tower steel plate nodes, and evaluate its service life.
3)每多做一次试验,摩擦系数的离散性减小,原因是随着试验次数的增多,钢板表面出现大量的磨损,压平,钢板间的接触面积在多次试验后变化减小,因此在后期的重复试验中,即使较小的预紧力,也产生了较大的摩擦力,就是因为接触面积变化不大,摩擦系数趋于稳定。 3) Every time one more test is done, the discreteness of the friction coefficient decreases. The reason is that as the number of tests increases, a large amount of wear and flattening occurs on the surface of the steel plate, and the contact area between the steel plates decreases after multiple tests. Therefore, In the repeated test in the later period, even a small preload force produced a large friction force, because the contact area did not change much and the friction coefficient tended to be stable.
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CN105606527A (en) * | 2015-11-19 | 2016-05-25 | 苏州热工研究院有限公司 | Test method applicable to measurement of static friction coefficient of engineering components |
CN107421882B (en) * | 2017-08-28 | 2020-04-03 | 山东大学 | Friction test device and method for steel fasteners with FRP reinforcement technology |
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