CN103335051B - A kind ofly be suitable for the buffer automatically regulating stressed buffering - Google Patents
A kind ofly be suitable for the buffer automatically regulating stressed buffering Download PDFInfo
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- 239000000872 buffer Substances 0.000 title claims abstract description 39
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Abstract
本发明涉及一种适于自动调节受力缓冲的缓冲器,包括:缸体,在该缸体的开口端设有缸盖,并将开口封闭,缸盖设有轴向延伸的中心通孔;由一活塞杆穿过该中心通孔,且该活塞杆顶端设有活塞体组件,该活塞体组件适于在缸体内作活塞运动;缸体的侧壁中轴向设有电磁铁,活塞体组件的右端面上设有用于检测介质压力的压力传感器,该压力传感器与一处理器模块相连;当滑块撞击缸体的右端面时,处理器模块适于根据介质压力值,控制一直流电流驱动模块输出与该介质压力值相匹配的直流电流,使电磁铁产生相应的磁场,以吸合滑块;直至处理器模块测得介质压力值为均衡值时,控制直流电流驱动模块产生反向输出直流电流,以释放滑块。
The invention relates to a buffer suitable for automatic adjustment of force buffering, comprising: a cylinder body, a cylinder cover is arranged at the opening end of the cylinder body, and the opening is closed, and the cylinder cover is provided with an axially extending central through hole; A piston rod passes through the central through hole, and the top end of the piston rod is provided with a piston body assembly, which is suitable for piston movement in the cylinder; an electromagnet is axially provided in the side wall of the cylinder, and the piston The right end face of the body assembly is provided with a pressure sensor for detecting medium pressure, and the pressure sensor is connected with a processor module; when the slider hits the right end face of the cylinder block, the processor module is suitable for controlling a direct current according to the pressure value of the medium. The current drive module outputs a DC current that matches the medium pressure value, so that the electromagnet generates a corresponding magnetic field to attract the slider; until the processor module measures the medium pressure value as an equilibrium value, the DC current drive module is controlled to generate a reaction DC current is applied to the output to release the slider.
Description
技术领域 technical field
本发明涉及一种缓冲器,尤其涉及一种以弹性胶体为缓冲介质的缓冲器。 The invention relates to a buffer, in particular to a buffer using elastic colloid as a buffer medium.
背景技术 Background technique
在缓冲减震领域,缓冲器运用十分广泛,其主要作用是吸收各种冲击能量、保护设备和降低噪音等。 In the field of cushioning and shock absorption, buffers are widely used, and their main functions are to absorb various impact energy, protect equipment and reduce noise.
但是滑块在撞击缓冲器时,由于冲击能量过大,缓冲器中活塞来不及工作,造成滑块出现反弹现象,如何避免该现场的发生是本领域的技术难题。 However, when the slider hits the buffer, due to the excessive impact energy, the piston in the buffer has no time to work, causing the slider to rebound. How to avoid this scene is a technical problem in this field.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种适于自动调节受力缓冲的缓冲器,该缓冲器解决了滑块在冲击缓冲器时,滑块出现反弹的技术问题。 The technical problem to be solved by the present invention is to provide a buffer suitable for automatic adjustment of force buffering, which solves the technical problem of the rebound of the slider when the slider hits the buffer.
本发明提供了一种适于自动调节受力缓冲的缓冲器,包括:呈圆柱形,且用于填充缓冲介质的缸体,在该缸体的开口端密封设有缸盖,所述缸盖的中心通孔中密封活动配合有一活塞杆,该活塞杆的右端设有活塞体组件,该活塞体组件适于在所述缸体内作活塞运动,所述活塞杆的末端连接于所述缓冲器的外筒的右侧端面;在缓冲工作时,所述缸体的右端面作为与滑块相碰撞的接触面,该右端面上铺设有用于缓冲滑块撞击的缓冲垫,该滑块为磁性滑块;所述缸体的侧壁中轴向设有电磁铁,所述活塞体组件的右端面上设有用于检测介质压力的压力传感器,该压力传感器与一处理器模块相连;当所述滑块撞击所述缸体的右端面时,所述处理器模块适于根据介质压力值,控制一直流电流驱动模块输出与该介质压力值相匹配的直流电流,使所述电磁铁产生相应的磁场,以吸合所述滑块;直至所述处理器模块测得介质压力值为均衡值时,控制所述直流电流驱动模块产生反向输出直流电流,以释放所述滑块。 The invention provides a buffer suitable for automatic adjustment of force buffering, comprising: a cylindrical cylinder body for filling buffer medium, a cylinder cover is sealed at the open end of the cylinder body, and the cylinder cover A piston rod is fitted in the central through hole for sealing and movement, and the right end of the piston rod is provided with a piston body assembly, which is suitable for piston movement in the cylinder, and the end of the piston rod is connected to the buffer The right end surface of the outer cylinder of the device; during buffering work, the right end surface of the cylinder body is used as the contact surface that collides with the slider, and the right end surface is laid with a buffer pad for buffering the impact of the slider. The slider is A magnetic slider; an electromagnet is arranged axially in the side wall of the cylinder body, and a pressure sensor for detecting medium pressure is arranged on the right end surface of the piston body assembly, and the pressure sensor is connected with a processor module; when the When the slider hits the right end face of the cylinder, the processor module is adapted to control a DC current drive module to output a DC current matching the medium pressure value according to the medium pressure value, so that the electromagnet generates a corresponding magnetic field to attract the slider; until the processor module measures the medium pressure value as an equilibrium value, control the DC current drive module to generate a reverse output DC current to release the slider.
进一步,所述活塞体组件与所述缸体的内壁活动密封配合,且该活塞体组件包括:同轴设置的左、右活塞体,该左、右活塞体上对称设有若干个用于介质轴向流动的通孔,左、右活塞体的相邻端面之间的密封配合,以使作活塞运动时,介质仅通过所述左、右活塞体上的各通孔实现往返流动;所述左活塞体内设有用于放置电机的空腔,该电机由所述处理器模块控制,其转子连接于所述右活塞体,用于根据介质压力带动该右活塞体旋转,以控制左、右活塞体上的各通孔的相对位置关系,即控制介质流量。 Further, the piston body assembly is movable and sealed with the inner wall of the cylinder body, and the piston body assembly includes: left and right piston bodies arranged coaxially, and several piston bodies for the medium are symmetrically arranged on the left and right piston bodies. The through holes for axial flow, the sealing fit between the adjacent end faces of the left and right piston bodies, so that when the piston moves, the medium only passes through the through holes on the left and right piston bodies to realize the reciprocating flow; The left piston body is provided with a cavity for placing a motor, the motor is controlled by the processor module, and its rotor is connected to the right piston body, and is used to drive the right piston body to rotate according to the medium pressure to control the left and right pistons The relative positional relationship of each through hole on the body, that is, to control the medium flow.
所述缓冲垫为橡胶材料制成,缓冲垫中分布有与所述缓冲垫的端面平行的金属丝网,以防止在多次碰撞后橡胶材料发生老化、碎裂。 The buffer pad is made of rubber material, and the wire mesh parallel to the end surface of the buffer pad is distributed in the buffer pad to prevent the rubber material from aging and fragmentation after multiple collisions.
所述电磁铁有多个(例如3至5个),且均匀分布在所述末级缓冲器的缸体的侧壁中,以使磁性作用力均匀。 There are multiple electromagnets (for example, 3 to 5), and they are evenly distributed in the side wall of the cylinder body of the final buffer, so as to make the magnetic force uniform.
与现有技术相比,本发明具有如下优点:(1)本发明通过处理器、直流电流驱动模块产生与冲击压力相匹配的磁场以吸合滑块,防止滑块因冲击能量过大造成反弹;(2)本发明还克服了现有技术中由于冲击能量波动,而造成缓冲器无法及时收缩的技术问题,通过压力传感器检测到冲击能量,并且适当的调节介质往返流量,以控制活塞体组件的运动速度,使缓冲器能准确配合滑块工作,避免了可能出现的因为冲击能量过大,缓冲器来不及压缩,而造成该缓冲器长期工作在高压状态下,容易造成损坏;(3)通过左、右活塞体中的各通孔配合,以控制相应缸体中的介质往返流量,从而改变相应活塞的往返速度,以缓解各级缸体的腔内压力,延长缓冲器寿命。 Compared with the prior art, the present invention has the following advantages: (1) The present invention generates a magnetic field matching the impact pressure through the processor and the DC current drive module to attract the slider and prevent the slider from rebounding due to excessive impact energy (2) The present invention also overcomes the technical problem that the shock absorber cannot shrink in time due to impact energy fluctuations in the prior art, detects the impact energy through the pressure sensor, and properly adjusts the back and forth flow of the medium to control the piston body assembly The speed of movement enables the buffer to work accurately with the slider, avoiding possible damage due to the excessive impact energy and the lack of time for the buffer to compress, which may cause the buffer to work under high pressure for a long time; (3) through The through holes in the left and right piston bodies cooperate to control the reciprocating flow of the medium in the corresponding cylinders, thereby changing the reciprocating speed of the corresponding pistons, so as to relieve the pressure in the cylinders at all levels and prolong the life of the buffer.
附图说明 Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据的具体实施例并结合附图,对本发明作进一步详细的说明,其中 In order to make the content of the present invention more easily understood, the present invention will be described in further detail below in conjunction with the specific embodiments according to the accompanying drawings, wherein
图1本发明的缓冲器的结构示意图; The structural representation of the buffer of the present invention of Fig. 1;
图2本发明的缓冲器中的活塞体组件的结构示意图; Fig. 2 is a schematic structural view of the piston body assembly in the buffer of the present invention;
图3本发明的活塞体组件的工作示意图; Fig. 3 is a working schematic diagram of the piston body assembly of the present invention;
图4本发明的控制电路结构框图。 Fig. 4 is a structural block diagram of the control circuit of the present invention.
其中, 1缸体、1-1电磁铁、1-2缓冲垫、2缸盖、3活塞杆、4活塞体组件、5外筒、6压力传感器、7滑块、4-1左活塞体、4-2右活塞体、4-3通孔、4-4电机、4-5转子。 Among them, 1 cylinder block, 1-1 electromagnet, 1-2 buffer pad, 2 cylinder head, 3 piston rod, 4 piston body assembly, 5 outer cylinder, 6 pressure sensor, 7 slider, 4-1 left piston body, 4-2 right piston body, 4-3 through hole, 4-4 motor, 4-5 rotor.
具体实施方式 Detailed ways
下面结合附图及实施例对本发明进行详细说明: Below in conjunction with accompanying drawing and embodiment the present invention is described in detail:
实施例1 Example 1
见图1和图4,一种适于自动调节受力缓冲的缓冲器,包括:呈圆柱形,且用于填充缓冲介质的缸体1,在该缸体1的开口端设有缸盖2,并将开口封闭,所述缸盖2的中心轴线处设有轴向延伸的中心通孔;由一活塞杆3穿过该中心通孔,且密封配合;该活塞杆3顶端设有活塞体组件4,该活塞体组件适于在所述缸体1内作活塞运动,所述活塞杆3的末端连接于所述缓冲器的外筒5的右侧端面;在缓冲工作时,所述缸体1的右端面作为与滑块7相碰撞的接触面,该右端面上铺设有用于缓冲滑块7撞击的缓冲垫1-2;该滑块7为磁性滑块;所述缸体1的侧壁中轴向设有电磁铁1-1,所述活塞体组件4右端面上设有用于检测介质压力的压力传感器6,该压力传感器6与一处理器模块相连; See Figure 1 and Figure 4, a buffer suitable for automatic adjustment of force buffering, including: a cylinder 1 that is cylindrical and filled with a buffer medium, and a cylinder cover 2 is provided at the open end of the cylinder 1 , and the opening is closed, the central axis of the cylinder head 2 is provided with an axially extending central through hole; a piston rod 3 passes through the central through hole, and is sealed and fitted; the top end of the piston rod 3 is provided with a piston body Assembly 4, the piston body assembly is suitable for piston movement in the cylinder body 1, the end of the piston rod 3 is connected to the right end surface of the outer cylinder 5 of the buffer; when the buffer is working, the cylinder The right end face of body 1 is used as the contact surface that collides with slide block 7, and the buffer pad 1-2 that is used for cushioning slide block 7 impact is laid on this right end face; This slide block 7 is magnetic slide block; The cylinder body 1 An electromagnet 1-1 is arranged axially in the side wall, and a pressure sensor 6 for detecting medium pressure is arranged on the right end surface of the piston body assembly 4, and the pressure sensor 6 is connected to a processor module;
当所述滑块7撞击所述缸体1的右端面时,所述处理器模块适于根据介质压力值,控制一直流电流驱动模块输出与该介质压力值相匹配的直流电流,使所述电磁铁1-1产生相应的磁场,以吸合所述滑块7;直至所述处理器模块测得介质压力值为均衡值时,控制所述直流电流驱动模块产生反向输出直流电流,以释放所述滑块7。 When the slider 7 hits the right end face of the cylinder 1, the processor module is adapted to control a DC current drive module to output a DC current matching the medium pressure value according to the medium pressure value, so that the The electromagnet 1-1 generates a corresponding magnetic field to attract the slider 7; until the processor module measures the medium pressure value as an equilibrium value, the DC current drive module is controlled to generate a reverse output DC current to Release the slider 7.
当所述滑块7撞击所述缸体1的右端面时,所述缸体1向左移动,活塞体组件4相对于所述缸体1向右移动,缸体1内右侧缓冲介质受到较大压力,当缓冲介质往活塞体组件4左侧流动时,缸体1内右侧缓冲介质受到的压力逐渐减小,直至所述活塞体组件4的左右两侧介质压力相等,即所述介质压力值为均衡值(即活塞体组件4的左右两侧的液压值相等时的压力值)时,活塞体组件4停止工作时,滑块7也停止移动,此时,所述直流电流驱动模块产生反向输出直流电流,即电磁铁1-1产生反向的磁场,与所述滑块相斥,以快速释放该滑块。 When the slider 7 hits the right end face of the cylinder body 1, the cylinder body 1 moves to the left, the piston body assembly 4 moves to the right relative to the cylinder body 1, and the buffer medium on the right side of the cylinder body 1 is subjected to When the buffer medium flows to the left side of the piston body assembly 4, the pressure on the buffer medium on the right side of the cylinder 1 gradually decreases until the medium pressure on the left and right sides of the piston body assembly 4 is equal, that is, the When the medium pressure value is an equilibrium value (that is, the pressure value when the hydraulic pressure values on the left and right sides of the piston body assembly 4 are equal), when the piston body assembly 4 stops working, the slider 7 also stops moving. At this time, the direct current drive The module generates a reverse output direct current, that is, the electromagnet 1-1 generates a reverse magnetic field to repel the slider to quickly release the slider.
其中,所述处理器模块采用单片机、嵌入式ARM模块;压力传感器6,例如可以采用江森P499VBS-404C。 Wherein, the processor module adopts a single-chip microcomputer and an embedded ARM module; the pressure sensor 6, for example, can adopt Johnson P499VBS-404C.
见图2和图3,所述活塞体组件4与所述缸体1的内壁活动密封配合,且该活塞体组件4包括:同轴设置的左活塞体4-1、右活塞体4-2,该左活塞体4-1、右活塞体4-2上对称设有若干个用于介质轴向流动的通孔4-3,所述左、右活塞体的相邻端面之间的密封配合,以使作活塞运动时,介质仅通过所述左、右活塞体上的各通孔4-3实现往返流动;所述左活塞体4-1内设有用于放置电机4-4的空腔,该电机4-4由所述处理器模块控制,其转子4-5连接于所述右活塞体4-2,用于根据介质压力带动该右活塞体4-2旋转,以控制左、右活塞体上的各通孔4-3的相对位置关系,即控制介质流量。 Referring to Fig. 2 and Fig. 3, the piston body assembly 4 is movable and sealed with the inner wall of the cylinder body 1, and the piston body assembly 4 includes: a coaxial left piston body 4-1 and a right piston body 4-2 , the left piston body 4-1 and the right piston body 4-2 are symmetrically provided with several through holes 4-3 for the axial flow of the medium, and the sealing fit between the adjacent end faces of the left and right piston bodies so that when the piston moves, the medium only passes through the through holes 4-3 on the left and right piston bodies to realize the reciprocating flow; the left piston body 4-1 is provided with a cavity for placing the motor 4-4 , the motor 4-4 is controlled by the processor module, and its rotor 4-5 is connected to the right piston body 4-2 to drive the right piston body 4-2 to rotate according to the medium pressure to control the left and right The relative positional relationship of each through hole 4-3 on the piston body is to control the medium flow.
图3中虚线通孔4-3表示是左活塞体4-1中的通孔4-3,实线通孔4-3表示右活塞体4-2中的通孔4-3,箭头表示电机4-4转动方向,该图2表示在左、右活塞体4-2的配合面上相应通孔4-3对接过程,以控制通孔中的介质流量。 Among Fig. 3, dotted line through hole 4-3 represents the through hole 4-3 in the left piston body 4-1, and solid line through hole 4-3 represents the through hole 4-3 in the right piston body 4-2, and arrow represents motor 4-4 rotation direction, this figure 2 shows the butt joint process of the corresponding through holes 4-3 on the mating surfaces of the left and right piston bodies 4-2, so as to control the medium flow in the through holes.
所述右活塞体4-2相对于右活塞体4-2同轴偏转,其转动范围不超过通孔4-3的直径,也可以称为偏转角度,即电机4-4根据介质压力带动右活塞体4-2在该直径范围内,作往返转动,以达到控制介质流量的目的,从而起到控制相应活塞体组件4的活塞运动速度,进而缓解缸体1内介质压力,起到延长缓冲器寿命的目的。 The right piston body 4-2 deflects coaxially with respect to the right piston body 4-2, and its rotation range does not exceed the diameter of the through hole 4-3, which can also be called the deflection angle, that is, the motor 4-4 drives the right piston body according to the medium pressure. The piston body 4-2 rotates back and forth within this diameter range to achieve the purpose of controlling the medium flow, thereby controlling the piston movement speed of the corresponding piston body assembly 4, thereby relieving the medium pressure in the cylinder body 1, and extending the buffer purpose of device life.
所述电机4-4可以采用精度高的直流电机4-4,或者步进电机4-4。供电部分可以采用电池供电。电池可以安装于左或右活塞体4-2内。 The motor 4-4 can be a DC motor 4-4 with high precision, or a stepping motor 4-4. The power supply part can be powered by batteries. Battery can be installed in left or right piston body 4-2.
见图3,若所述通孔4-3为多个,其分布可与左、右活塞体4-2呈同心圆分布。信号数据线可以放置在各级缓冲器的缸体1壁中,或者直接置于介质中。 As shown in Fig. 3, if there are multiple through holes 4-3, their distribution can be concentric with the left and right piston bodies 4-2. The signal and data lines can be placed in the wall of the cylinder body 1 of the buffers at all levels, or placed directly in the medium.
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CN1441164A (en) * | 2002-02-28 | 2003-09-10 | 太平洋工业株式会社 | Compressor control valve and its producing method |
CN101094998A (en) * | 2003-11-05 | 2007-12-26 | 瀚销售有限公司 | Fluid damper |
CN202149175U (en) * | 2011-06-30 | 2012-02-22 | 北京金自天和缓冲技术有限公司 | Buffer |
Family Cites Families (2)
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DE3215614A1 (en) * | 1982-04-27 | 1983-02-03 | Anna Dorothea 8000 München Sapunarow-Ryffel | Hydraulic single-tube shock absorber with damping control |
FR2631458B1 (en) * | 1988-05-11 | 1990-09-14 | Inst Francais Du Petrole | ANTIBOUND DEVICE FOR AVOIDING MULTIPLE SHOCK OF A MOBILE MASS AFTER A FIRST SHOCK AGAINST ANOTHER ELEMENT |
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2013
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1232884A2 (en) * | 2001-02-16 | 2002-08-21 | Trw Inc. | Anti-roll bar with link actuator for controlling torsional rigidity |
CN1441164A (en) * | 2002-02-28 | 2003-09-10 | 太平洋工业株式会社 | Compressor control valve and its producing method |
CN101094998A (en) * | 2003-11-05 | 2007-12-26 | 瀚销售有限公司 | Fluid damper |
CN202149175U (en) * | 2011-06-30 | 2012-02-22 | 北京金自天和缓冲技术有限公司 | Buffer |
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