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CN103333061A - Method for refining and purifying polyformaldehyde dialkyl ether - Google Patents

Method for refining and purifying polyformaldehyde dialkyl ether Download PDF

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CN103333061A
CN103333061A CN2013102527414A CN201310252741A CN103333061A CN 103333061 A CN103333061 A CN 103333061A CN 2013102527414 A CN2013102527414 A CN 2013102527414A CN 201310252741 A CN201310252741 A CN 201310252741A CN 103333061 A CN103333061 A CN 103333061A
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dialkyl ether
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polyoxymethylene dialkyl
fraction collected
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洪正鹏
红岩
郭振国
刘晨光
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Beijing Dongfang Hongsheng New Energy Application Technology Institute Co Ltd
China University of Petroleum East China
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Beijing Dongfang Hongsheng New Energy Application Technology Institute Co Ltd
China University of Petroleum East China
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Abstract

本发明通过对现有技术中聚甲醛二烷基醚的提取单元工艺的深入研究,找出提取单元提取率及提取产物纯度较差的影响原因,并进而提供一种可显著提升提取率及产物纯度的精制提取工艺,通过在聚甲醛二烷基醚平衡产物中加入适量的亚硫酸盐以达到除去聚甲醛二烷基醚平衡体系中甲醛的目的,所述精制及提纯聚甲醛二烷基醚的方法属于固相反应,生成的α-羟基磺酸盐不溶于产物,反应后杂质易分离,工艺简单;通过分次加入亚硫酸盐的方法,有利于打破亚硫酸盐与甲醛之间的吸附平衡,使得反应向正方向进行,充分反应除去甲醇;由于亚硫酸盐以固相投入,不存在甲醇等物料在水溶液中溶解的问题,因此,产物的回收率高;这些都可以有效降低生产成本。The present invention finds out the reasons for the poor extraction rate of the extraction unit and the poor purity of the extraction product through in-depth research on the extraction unit process of polyoxymethylene dialkyl ether in the prior art, and further provides a method that can significantly improve the extraction rate and product purity. Purity refining extraction process, by adding an appropriate amount of sulfite to the equilibrium product of polyoxymethylene dialkyl ether to achieve the purpose of removing formaldehyde in the equilibrium system of polyoxymethylene dialkyl ether, the refining and purification of polyoxymethylene dialkyl ether The method belongs to the solid phase reaction, the generated α-hydroxysulfonate is insoluble in the product, the impurities are easy to separate after the reaction, and the process is simple; the method of adding sulfite in stages is beneficial to break the adsorption between sulfite and formaldehyde balance, so that the reaction proceeds in the positive direction, and fully reacts to remove methanol; since sulfite is input in a solid phase, there is no problem of methanol and other materials dissolving in aqueous solution, so the recovery rate of the product is high; these can effectively reduce production costs .

Description

一种精制及提纯聚甲醛二烷基醚的方法A method for refining and purifying polyoxymethylene dialkyl ether

技术领域technical field

本发明属于属于煤基能源化工、清洁能源及化学过程精制领域。具体涉及一种柴油添加剂——聚甲醛二烷基醚的精制及提取工艺。The invention belongs to the fields of coal-based energy chemical industry, clean energy and chemical process refining. It specifically relates to a refining and extraction process of polyoxymethylene dialkyl ether, a diesel additive.

背景技术Background technique

近年调查显示,我国柴油表观消费量已达1.67亿吨左右,使得柴油供应紧张的现象频繁发生(国内柴油、汽油的需求比约为2.5:1,而目前产出比约为2.3:1)。这除了有不同类型油品定价不够合理、国内成品油价与国际原油价格联动迟缓等体制方面的原因之外,根本的原因还是资源短缺的制约。传统上,柴油生产均以石油为原料,中国相对“富煤、贫油、少气”的资源禀赋,使其经济社会持续、较快发展与石油供应的矛盾日益突出。自1993年成为石油净进口国以来,进口量不断快速增长,2011年以后对外依存度已经超过56%,严重影响国家的能源战略安全。Surveys in recent years have shown that the apparent consumption of diesel in my country has reached about 167 million tons, resulting in frequent shortages of diesel supply (the domestic demand ratio of diesel and gasoline is about 2.5:1, while the current output ratio is about 2.3:1) . In addition to institutional reasons such as unreasonable pricing of different types of oil products and slow linkage between domestic refined oil prices and international crude oil prices, the fundamental reason is the constraints of resource shortages. Traditionally, oil is used as raw material for diesel production. China's relatively "rich in coal, poor in oil, and low in gas" resource endowment has made the contradiction between its sustained and rapid economic and social development and oil supply increasingly prominent. Since becoming a net importer of oil in 1993, the import volume has continued to grow rapidly. After 2011, the dependence on foreign countries has exceeded 56%, which seriously affects the country's energy strategic security.

此外,由于原油质量日渐恶化,导致我国重油催化加工的规模不断扩大,催化柴油的比例不断增加,致使成品柴油十六烷值(CN值)逐渐下降,燃烧排放的有害物因而也明显增加,提高柴油CN值是迫切需要解决的问题。In addition, due to the deteriorating quality of crude oil, the scale of catalytic processing of heavy oil in my country continues to expand, and the proportion of catalytic diesel continues to increase, resulting in a gradual decline in the cetane number (CN value) of finished diesel oil, and a significant increase in harmful substances emitted by combustion. The CN value of diesel oil is an urgent problem to be solved.

柴油发动机排放的尾气中除了CO、CO2和NOx之外,还含有大量未燃尽HC化合物以及颗粒物PM等有害物质,是城市空气中PM2.5污染的主要来源之一。2012年6月,隶属世界卫生组织(WHO)的国际癌症研究中心(IARC)宣布,决定提升柴油引擎尾气的致癌危害等级,由1988年划归的“可能致癌”类别提升到“确定致癌”类别。随着科学研究的推进,目前已经有足够的证据证明,柴油引擎尾气是导致人们罹患肺癌的一个原因。此外,还有有限的证据显示,吸入柴油引擎尾气与罹患膀胱癌存在关联。人们在日常生活和工作中都会有多种渠道接触到柴油引擎尾气。国际癌症研究中心希望本次重新分类能够为各国政府和其他决策者提供借鉴,推动他们制定更加严格的柴油引擎尾气排放标准。这一重要决定无疑对柴油质量提出了更加苛刻的要求。In addition to CO, CO 2 and NOx , the exhaust emitted by diesel engines also contains a large number of unburned HC compounds and particulate matter PM and other harmful substances, which is one of the main sources of PM2.5 pollution in urban air. In June 2012, the International Cancer Research Center (IARC) under the World Health Organization (WHO) announced that it decided to increase the carcinogenic hazard level of diesel engine exhaust from the "possibly carcinogenic" category classified in 1988 to the "confirmed carcinogenic" category. . With the advancement of scientific research, there is now enough evidence to prove that diesel engine exhaust is a cause of lung cancer in people. In addition, there is limited evidence linking diesel engine exhaust inhalation to bladder cancer. People are exposed to diesel engine exhaust through various channels in daily life and work. IARC hopes the reclassification will serve as a guide for governments and other policymakers to push for stricter emission standards for diesel engines. This important decision undoubtedly put forward more stringent requirements on the quality of diesel.

通过加氢精制等石油炼制工艺降低燃料中硫、氮、芳烃等有害成分的含量是改善燃油质量有效的技术路线,但是对加氢催化剂和反应工艺要求很高,加工成本较高。国际上许多科研机构都在开展汽、柴油含氧调合组分,尤其是高含氧、高十六烷值柴油调合组分生产技术的研发,这已经成为近年来新能源技术领域的研究热点。Reducing the content of harmful components such as sulfur, nitrogen, and aromatics in fuels through hydrofining and other petroleum refining processes is an effective technical route to improve fuel quality, but the requirements for hydrogenation catalysts and reaction processes are high, and the processing costs are relatively high. Many scientific research institutions in the world are developing gasoline and diesel oxygen-containing blending components, especially the research and development of production technology for high-oxygen and high-cetane diesel blending components. This has become a research field in the field of new energy technology in recent years. hotspot.

经研究,鉴于含氧燃料自身的特性,若在燃料中添加羰基、甲醇基等含氧且自身十六烷值高的物质作为燃料添加剂,则可以在不改变发动机原参数的情况下,实现有效降低HC、CO的排量,尤其是碳烟的排放,同时并不会引起NOx排放的增加。After research, in view of the characteristics of oxygen-containing fuel itself, if carbonyl, methanol and other oxygen-containing substances with high cetane number are added to the fuel as fuel additives, effective engine parameters can be achieved without changing the original parameters of the engine. Reduce HC, CO emissions, especially soot emissions, while not causing an increase in NO x emissions.

现今已有诸多研究表明,聚甲醛二甲醚(又名聚甲氧基甲缩醛,英文缩写DMMn,n=2~8),其通式为CH3(OCH2)nOCH3,一种高沸点黄色液体,其平均十六烷值达63以上,且随着聚合度的增大而大幅增加,平均含氧量为47%~50%,闪点约为65.5℃,沸点约为160~280℃,是一种清洁、高十六烷值柴油调和组份,也是目前世界上公认的环保型燃油组份。可以实现与柴油调和使用且无需对在用车辆的发动机供油系统进行任何改动,即可显著提升柴油的性能。但是,实际使用中会发现,聚甲醛二甲醚的十六烷值受其自身聚合度的影响较大,需要较高聚合度的聚甲醛二甲醚才具有较好的效果。但是鉴于聚合反应自身的难度,无论是对设备还是工艺条件均具有较高的要求,也增大了其加工和提取的难度。因此,人们逐渐把目光投射于聚甲醛二烷基醚的性能关注之上。聚甲醛二烷基醚(ATPOMn)是以亚甲氧基为主链,低碳烷基封端的低相对分子量缩醛聚合物,通式多为R(OCH2nOR,其中,R为CnH2n+1的烷基链。由于聚甲醛二烷基醚的端基自身分子量稍大,因此其只需要稍低的聚合度即可实现与聚甲醛二烷基醚相近似的十六烷值的性能,同时制备过程中的难度也相应较小。聚甲氧基二烷基醚环保性能好,按一定比例调和到柴油可提升到油品含氧量,大幅度减少汽车尾气中SOx、未燃尽的HC化合物、PM颗粒物黑烟以及CO等污染物的排放,且因为聚甲醛二烷基醚的十六烷值高,物性与柴油相近,所以也是一种应用价值极高的柴油燃料添加剂。Nowadays, many studies have shown that polyoxymethylene dimethyl ether (also known as polyoxymethylene formal, English abbreviation DMM n , n=2~8), its general formula is CH 3 (OCH 2 ) n OCH 3 , a A yellow liquid with a high boiling point, the average cetane number is above 63, and it increases greatly with the increase of the degree of polymerization, the average oxygen content is 47% to 50%, the flash point is about 65.5°C, and the boiling point is about 160 ~280℃, it is a clean, high cetane number diesel blending component, and it is also recognized as an environmentally friendly fuel component in the world. It can be blended with diesel oil without any modification to the engine fuel supply system of the vehicle in use, which can significantly improve the performance of diesel oil. However, in actual use, it will be found that the cetane number of polyoxymethylene dimethyl ether is greatly affected by its own degree of polymerization, and a higher degree of polymerization of polyoxymethylene dimethyl ether is required to have a better effect. However, in view of the difficulty of the polymerization reaction itself, both the equipment and the process conditions have higher requirements, which also increases the difficulty of its processing and extraction. Therefore, people gradually focus on the performance of polyoxymethylene dialkyl ether. Polyoxymethylene dialkyl ether (ATPOM n ) is a low relative molecular weight acetal polymer with methyleneoxy as the main chain and capped with a lower carbon alkyl group. The general formula is mostly R(OCH 2 ) n OR, where R is Alkyl chain of C n H 2n+1 . Since the molecular weight of the end group of polyoxymethylene dialkyl ether is slightly larger, it only needs a slightly lower degree of polymerization to achieve the performance of cetane number similar to that of polyoxymethylene dialkyl ether, and the difficulty in the preparation process Also correspondingly smaller. Polymethoxyl dialkyl ether has good environmental protection performance. It can be blended into diesel oil in a certain proportion to increase the oxygen content of oil, and greatly reduce SO x , unburned HC compounds, PM particulate matter black smoke and CO in automobile exhaust. Pollutant emissions, and because polyoxymethylene dialkyl ether has a high cetane number and similar physical properties to diesel, it is also a diesel fuel additive with high application value.

聚甲醛二烷基醚(包括聚甲醛二甲基醚)的合成可以通过合成气经由甲醇、甲醛、甲缩醛、聚甲醛与二甲醚等一系列步骤来实现。中国是著名的煤储大国,且中国煤制甲醇、天然气制甲醇、焦炉气制甲醇的技术日益成熟,2012年甲醇产能已经突破5000万吨,但装置开工率只有50%左右,甲醇过剩问题已十分突出,也迫切需要进一步延伸煤化工产业链。因此,开发以煤基甲醇制备聚甲醛二烷基醚的技术不仅能够为显著改进成品柴油质量提供一种新技术,而且也可以改善成品柴油生产的原料结构,使之更加适应我国化石能源的资源禀赋,促进我国发动机液体燃料供应的战略安全。The synthesis of polyoxymethylene dialkyl ether (including polyoxymethylene dimethyl ether) can be achieved through a series of steps such as methanol, formaldehyde, methylal, polyoxymethylene and dimethyl ether through synthesis gas. China is a well-known country with large coal reserves, and China's coal-to-methanol, natural gas-to-methanol, and coke-oven gas-to-methanol technologies are becoming more and more mature. In 2012, methanol production capacity has exceeded 50 million tons, but the operating rate of the plant is only about 50%. The problem of excess methanol It is already very prominent, and there is an urgent need to further extend the coal chemical industry chain. Therefore, the development of the technology of preparing polyoxymethylene dialkyl ether with coal-based methanol can not only provide a new technology for significantly improving the quality of finished diesel, but also improve the raw material structure of finished diesel production, making it more suitable for my country's fossil energy resources endowment to promote the strategic security of our country's engine liquid fuel supply.

制备聚甲氧基二烷基醚的工艺应该包括三个主要工艺单元,其一是合成单元,是在酸性催化剂催化下的梯级聚合反应、热力学平衡反应;其二是预处理单元,主要是中和脱酸、干燥脱水等处理步骤;其三是下游产物的精馏分离单元,试图通过简单精馏或者萃取精馏、共沸精馏等复杂精馏技术,分离出聚甲氧基二烷基醚。The process for preparing polymethoxydialkyl ethers should include three main process units, one is a synthesis unit, which is a step polymerization reaction and a thermodynamic equilibrium reaction under the catalysis of an acidic catalyst; the other is a pretreatment unit, mainly in the and deacidification, drying and dehydration and other treatment steps; the third is the rectification separation unit of downstream products, trying to separate polymethoxydialkyl ether.

目前,国内外对于聚甲醛二烷基醚(包括聚甲醛二甲基醚)的制备工艺的研究主要均集中于合成单元的原料选择及条件优化以及催化剂体系的优化方面,研究如何改善目标产物的分布、提高产物收率的工艺技术上。以合成原料的优化而言,主要有以下五种工艺:其一是以甲醇、甲醛或甲醛水溶液或多聚甲醛为原料合成聚甲醛二甲醚的工艺,主要详见专利文献US6437195B2、US2008/0207954A1以及EP1070755A1;其二是以缩甲醛、三聚甲醛或多聚甲醛为原料合成聚甲醛二甲醚,主要工艺详见专利文献US2007/0260094A1和US2449469A;其三是以甲醇、二甲醚为原料合成聚甲醛二甲醚,见专利文献US6265528B1;其四是在前三种方法的基础上发展起来的,以现有技术中其他工艺的含醇副产物为原料合成多种聚合度、多种端基的聚甲醛二烷基醚的混合体系,主要代表为中国专利CN102173984A、CN102180778A中公开的以工业酿造酒精副产物或费托合成副产物为原料或以石油C4、C5为原料合成多种聚合度、多种端基的聚甲醛二烷基醚的工艺。At present, domestic and foreign research on the preparation process of polyoxymethylene dialkyl ether (including polyoxymethylene dimethyl ether) is mainly focused on the selection of raw materials and condition optimization of the synthesis unit and the optimization of the catalyst system, and how to improve the yield of the target product. Distributing, improving the process technology of product yield. As far as the optimization of synthetic raw materials is concerned, there are mainly the following five processes: one is the process of synthesizing polyoxymethylene dimethyl ether with methanol, formaldehyde or formaldehyde aqueous solution or paraformaldehyde as raw materials. For details, see patent documents US6437195B2 and US2008/0207954A1 And EP1070755A1; the second is to synthesize polyoxymethylene dimethyl ether with formalin, paraformaldehyde or paraformaldehyde as raw materials, and the main process is detailed in patent documents US2007/0260094A1 and US2449469A; the third is to synthesize with methanol and dimethyl ether as raw materials Polyoxymethylene dimethyl ether, see patent document US6265528B1; the fourth is developed on the basis of the first three methods, using the alcohol-containing by-products of other processes in the prior art as raw materials to synthesize multiple degrees of polymerization and multiple end groups The mixed system of polyoxymethylene dialkyl ether is mainly represented by Chinese patents CN102173984A and CN102180778A, which use industrial brewing alcohol by-products or Fischer-Tropsch synthesis by-products as raw materials or use petroleum C 4 , C 5 as raw materials to synthesize a variety of polymers The process of polyoxymethylene dialkyl ether with high degree and various terminal groups.

在上述对聚甲醛二烷基醚合成研究的方案中,对合成产物的分离提取均是采用现有技术中常规的普通精馏、共沸精馏或是萃取精馏进行提取的,对目标产物的提取单元并未进行更为深入性的研究。但实际研究中发现,采用上述常规的看似可行的手段对目标产物进行提取时,总是导致产物的提取率不高、以及提出产物的纯度不够理想,还需要后续额外的提纯操作才能满足需求,而无论对整个提取单元操作工艺的参数及条件如何的优化,始终无法突破提取率的难题,无法在提取率及产物提纯度方面获得大幅的提升。而在实际生产中,出于经济及诸多方面的考虑,无论前面合成单元的效率有多么惊人,无法通过有效手段获得满足需要的产物,始终成为抑制该工艺发展的难题及瓶颈,也成为该领域亟待解决的当务之急。In the above-mentioned scheme of research on the synthesis of polyoxymethylene dialkyl ether, the separation and extraction of the synthetic products are all carried out by conventional ordinary rectification, azeotropic rectification or extractive rectification in the prior art. The extraction unit has not been studied in more depth. However, in actual research, it is found that when the target product is extracted by the above-mentioned conventional seemingly feasible means, the extraction rate of the product is not high, and the purity of the proposed product is not ideal, and additional subsequent purification operations are required to meet the demand. , and no matter how the parameters and conditions of the entire extraction unit operation process are optimized, it is still impossible to break through the problem of extraction rate, and it is impossible to obtain a substantial improvement in extraction rate and product purification. However, in actual production, due to economic and many other considerations, no matter how amazing the efficiency of the previous synthesis unit is, the inability to obtain products that meet the needs through effective means has always become a difficult problem and bottleneck that inhibits the development of this process, and has also become a problem in this field. An urgent matter that needs to be addressed.

发明内容Contents of the invention

为此,本发明所要解决的技术问题在于通过对现有技术中聚甲醛二烷基醚的提取单元工艺的深入研究,找出提取单元提取率及提取产物纯度较差的影响原因,并进而提供一种可显著提升提取率及产物纯度的精制提取工艺以解决提取效率较差的问题。For this reason, the technical problem to be solved by the present invention is to find out the influence reasons of the extraction rate of the extraction unit and the poor purity of the extraction product through in-depth research on the extraction unit process of polyoxymethylene dialkyl ether in the prior art, and then provide A refined extraction process that can significantly improve the extraction rate and product purity to solve the problem of poor extraction efficiency.

为解决上述技术问题,本发明提供了一种精制及提纯聚甲醛二烷基醚的方法,包括如下步骤:In order to solve the above technical problems, the invention provides a method for refining and purifying polyoxymethylene dialkyl ether, comprising the steps of:

S1、向制备聚甲醛二烷基醚反应后的平衡产物中投入亚硫酸盐,进行回流冷凝处理;S1. Putting sulfite into the equilibrium product after the reaction of preparing polyoxymethylene dialkyl ether, and performing reflux condensation treatment;

S2、将步骤S1处理得到的混合物进行固液分离,收集液相产物;S2, performing solid-liquid separation on the mixture obtained in step S1, and collecting liquid phase products;

S3、对收集得到的液相产物进行纯化精制处理。S3. Purifying and refining the collected liquid phase product.

所述亚硫酸盐为亚硫酸钠、亚硫酸氢钠和偏重亚硫酸钠中的一种或几种的组合。The sulfite is one or a combination of sodium sulfite, sodium bisulfite and sodium metabisulfite.

所述亚硫酸盐的加入质量为所述平衡产物质量的1%~30%。The added mass of the sulfite is 1%-30% of the mass of the equilibrium product.

所述亚硫酸盐的加入质量为所述平衡产物质量的5%~15%。The added mass of the sulfite is 5%-15% of the mass of the equilibrium product.

所述步骤S1中,所述回流冷凝处理的控制温度为10~60℃。In the step S1, the control temperature of the reflux condensation treatment is 10-60°C.

所述温度为25~50℃。The temperature is 25-50°C.

所述步骤S1中,所述加入所述亚硫酸盐的步骤分一次投入或多次投入进行。In the step S1, the step of adding the sulfite is carried out in one or multiple additions.

所述步骤S1中,所述回流冷凝步骤的处理时间为0.5-2.5h。In the step S1, the processing time of the reflux condensation step is 0.5-2.5 hours.

所述处理时间为1-2h。The treatment time is 1-2h.

所述步骤S3中所述提纯步骤是常压蒸馏、减压蒸馏、闪蒸、精馏、相分离、过滤中的一种或多种的组合。The purification step in step S3 is a combination of one or more of atmospheric distillation, vacuum distillation, flash distillation, rectification, phase separation, and filtration.

步骤S3中所述提纯步骤包括但不限于常压蒸馏、减压蒸馏、闪蒸、精馏中的一种或多种的组合。The purification step in step S3 includes, but is not limited to, one or more combinations of atmospheric distillation, vacuum distillation, flash distillation, and rectification.

所述步骤S3中,常压蒸馏收集的40~110℃以前馏分为原料甲醇、甲缩醛和少量二聚产物,所得后馏分即为二聚及更高聚合度产物。In the step S3, the fraction before 40-110°C collected by atmospheric distillation is raw material methanol, methylal and a small amount of dimerization products, and the resulting fractions are dimerization and higher degree of polymerization products.

所述步骤S3中,减压蒸馏的真空度为0~0.1MPa,改变蒸馏操作时的真空度即可通过蒸馏获得不同聚合度产物。In the step S3, the vacuum degree of the vacuum distillation is 0-0.1 MPa, and the products with different polymerization degrees can be obtained by distillation by changing the vacuum degree during the distillation operation.

所述步骤S3中,闪蒸操作的压力为0.01~0.5MPa,改变压力可对粗产物进行粗分离,减轻后续分离负荷。In the step S3, the pressure of the flash operation is 0.01-0.5 MPa, and the crude product can be roughly separated by changing the pressure, reducing the subsequent separation load.

所述步骤S3中,精馏操作的塔底温度为100~200℃,回流比1~5。更准确的,塔底温度为100~150℃,回流比1~2。In the step S3, the bottom temperature of the rectification operation is 100-200° C., and the reflux ratio is 1-5. More precisely, the temperature at the bottom of the tower is 100-150° C., and the reflux ratio is 1-2.

所述步骤S3中,根据分离目的可以是多种操作的组合。闪蒸可对需要分离的产物进行粗分离,减轻后续蒸馏操作负荷;常压蒸馏可分出甲醇、甲缩醛以及聚合度2~5的产品;减压蒸馏则可获得聚合度5~8的高聚合度产物;精馏操作可获得纯度更高的单一组分。In the step S3, various operations may be combined according to the separation purpose. Flash distillation can roughly separate the products that need to be separated, and reduce the subsequent distillation operation load; atmospheric distillation can separate methanol, methylal and products with a polymerization degree of 2-5; vacuum distillation can obtain products with a polymerization degree of 5-8 Product with high degree of polymerization; rectification operation can obtain single component with higher purity.

本发明所述的方法适用于所有以甲醛类物质(包括甲醛、多聚甲醛、甲缩醛等物质)为原料制备聚甲醛二烷基醚(包括聚甲醛二甲醚)的工艺,尤为适用于中国专利CN102173984A、CN102180778A中涉及的制备聚甲醛二烷基醚的工艺。The method described in the present invention is applicable to all processes for preparing polyoxymethylene dialkyl ether (including polyoxymethylene dimethyl ether) using formaldehyde substances (including formaldehyde, paraformaldehyde, methylal, etc.) as raw materials, and is especially suitable for The process for preparing polyoxymethylene dialkyl ether involved in Chinese patents CN102173984A and CN102180778A.

本发明的上述技术方案相比,现有技术具有以下优点:Compared with the above technical solution of the present invention, the prior art has the following advantages:

1、申请人通过对聚甲醛二烷基醚合成工艺的深入研究发现,无论是以甲醛、多聚甲醛或是甲缩醛为反应原料,由于整个反应体系为平衡可逆反应,均存在着与低碳醇(或甲醇)无法完全反应的问题,所以无论怎样改善反应条件,产物体系中均存在有约3.5%wt的甲醛无法完全反应(或是多聚甲醛、甲缩醛解聚的单体),而之所以导致聚甲醛产物的难以提取及产物纯度不高,主要则是因为体系中的甲醛产生了预料之外的负面影响,甲醛与各聚合度的聚甲醛二烷基醚发生了络合反应,甲醛如锁链般连接各聚合产物之间形成巨大的络合体系,导致整个产物体系无法通过常规的蒸馏等工艺进行产物的精制及提纯,不仅给产物的分离处理带来了很大的困难,同时严重影响了产物的收率及经济性;因此,必须在提取目标产物之前,针对性的除掉平衡体系中含有的少量甲醛,才能将所需的各个产物释放,才能够通过其他可行手段获得满足需求的产物;1. Through in-depth research on the synthesis process of polyoxymethylene dialkyl ether, the applicant found that whether formaldehyde, paraformaldehyde or methylal is used as the reaction raw material, since the entire reaction system is a balanced and reversible reaction, there are low Carbon alcohol (or methanol) cannot be completely reacted, so no matter how the reaction conditions are improved, there will be about 3.5%wt of formaldehyde in the product system that cannot be completely reacted (or monomers depolymerized by paraformaldehyde and methylal) , and the reason why the polyoxymethylene product is difficult to extract and the product purity is not high is mainly because the formaldehyde in the system has an unexpected negative impact, and the complexation between formaldehyde and polyoxymethylene dialkyl ethers of various degrees of polymerization reaction, formaldehyde connects the polymerization products like a chain to form a huge complex system, which makes the whole product system unable to refine and purify the product through conventional distillation and other processes, which not only brings great difficulties to the separation and treatment of the product At the same time, it seriously affects the yield and economy of the product; therefore, before extracting the target product, it is necessary to remove a small amount of formaldehyde contained in the equilibrium system in a targeted manner, in order to release the required products, and to be able to use other feasible means Obtain products that meet the needs;

2、申请人在对影响提取效率原因进行研究的同时也惊喜的发现,整个合成产物后的平衡体系中,含水量对于产物的提取效率及纯度具有极大的影响,因此,在选择去除甲醛的精制工艺中,需要精选合理的方法以最大限度的保证产物的提取效率和纯度;2. The applicant was also pleasantly surprised to find that the water content in the equilibrium system after the synthesis of the product has a great impact on the extraction efficiency and purity of the product while conducting research on the reasons that affect the extraction efficiency. Therefore, when choosing to remove formaldehyde In the refining process, it is necessary to select a reasonable method to maximize the extraction efficiency and purity of the product;

3、本发明所述的提取工艺中,经过申请人的悉心研究,创造性的发现影响现有技术中聚甲醛二烷基醚提取效率的重要因素,并通过针对性的对上述不曾引起本领域技术人员关心与思考的因素的改进,实现了对各聚合度聚甲醛二烷基醚产物的高效、高纯度的提取;3. In the extraction process described in the present invention, through careful research by the applicant, the creative discovery affects the important factors that affect the extraction efficiency of polyoxymethylene dialkyl ether in the prior art, and through targeted analysis of the above-mentioned factors that have not caused any technical problems in the art The improvement of the factors that personnel care and think about has realized the efficient and high-purity extraction of polyoxymethylene dialkyl ether products with various degrees of polymerization;

4、本发明提供的精制及提纯聚甲醛二烷基醚的方法,通过在聚甲醛二烷基醚平衡产物中加入亚硫酸盐以达到除去平衡体系中甲醛的目的,反应式如下:4. The method for refining and purifying polyoxymethylene dialkyl ether provided by the present invention is to achieve the purpose of removing formaldehyde in the equilibrium system by adding sulfite in the equilibrium product of polyoxymethylene dialkyl ether. The reaction formula is as follows:

HCHO+HSO3 -=HO-CH2-SO3 - HCHO+HSO 3 - =HO-CH 2 -SO 3 -

2HCHO+SO32-+H2O=HO-CH2-SO3 -+OH- 2HCHO+SO 3 2 - +H 2 O=HO-CH 2 -SO 3 - +OH -

2HCHO+S2O52-+H2O=2HO-CH2-SO3 -2HCHO+S 2 O 5 2 - +H 2 O=2HO-CH 2 -SO 3 - ;

本反应属于固相反应,生成的α-羟基磺酸盐不溶于产物,反应后杂质易分离,工艺简单,而无需额外的干燥步骤即可直接实现常规提取;并且,由于亚硫酸盐以固相投入,不存在甲醇等物料在水溶液中溶解的问题,因此,物料的回收率高;这些都可以有效降低生产成本;This reaction is a solid-phase reaction, the generated α-hydroxysulfonate is insoluble in the product, the impurities are easy to separate after the reaction, the process is simple, and the conventional extraction can be directly realized without additional drying steps; Input, there is no problem of methanol and other materials dissolving in aqueous solution, so the recovery rate of materials is high; these can effectively reduce production costs;

5、通过分次加入亚硫酸盐的方法,有利于打破亚硫酸盐与甲醛之间的吸附平衡,使得反应向正方向进行,充分反应除去甲醛;5. By adding sulfite in stages, it is beneficial to break the adsorption balance between sulfite and formaldehyde, so that the reaction proceeds in the positive direction, and the formaldehyde can be fully reacted to remove;

6、本发明提供的精制及提纯聚甲醛二烷基醚的方法中生产的α-羟基磺酸盐不溶于产物,与未反应的亚硫酸盐一起过滤出来可以作为生产水阻垢剂的化工原料;6. The α-hydroxysulfonate produced in the method for refining and purifying polyoxymethylene dialkyl ether provided by the present invention is insoluble in the product, and can be filtered out together with unreacted sulfite and can be used as a chemical raw material for producing water scale inhibitors ;

7、本发明所述的精制方法以固相亚硫酸盐进行精制,相对于含水精制的方式,低聚合度的产物有了大幅跃迁式的提升,取得了预料不到的技术效果;7. The refining method of the present invention uses solid-phase sulfite for refining. Compared with the water-containing refining method, the product with a low degree of polymerization has a significant leap-forward improvement, and unexpected technical effects have been achieved;

8、本发明提供的精制及提纯聚甲醛二烷基醚的方法,反应条件温和,操作安全性高。8. The method for refining and purifying polyoxymethylene dialkyl ether provided by the present invention has mild reaction conditions and high operational safety.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present invention clearer, the implementation manners of the present invention will be further described in detail below.

下述各实施例及对比例中所述的各组分的重量百分含量及产物纯度是通过如下公式进行计算的:The weight percentage and product purity of each component described in each following embodiment and comparative example are calculated by following formula:

组分的提取百分含量(wt%)=分离出的组分质量/分离出的各组分的质量之和×100%;Extraction percentage of components (wt%) = mass of separated components/sum of mass of separated components × 100%;

产物的纯度(wt%)=分离出的PODEn≥2重量和/分离出的各组分的质量之和×100%。Product purity (wt%) = isolated PODE n≥2 weight and/sum of mass of isolated components × 100%.

下列实施例1-5、对比例1中所使用的聚甲醛二烷基醚的平衡产物均由以下方法制备:在间歇式高压反应釜中按摩尔比2:4比例依次加入石油C5、甲醛含量37%的工业甲醛,工业甲醛中所含的水可作为引发剂参与反应,选择占反应物总重量2%的对甲苯磺酸作为催化剂一并投入反应釜中,充入氮气置换反应釜中的空气,控制反应釜中的初始压力0.2Mpa,在100rpm转速搅拌下保持70~90℃恒温反应10小时至各组分平衡,得聚甲醛二烷基醚平衡产物,所述聚甲醛二烷基醚平衡产物中甲醛的含量为3.1wt%。The equilibrium products of polyoxymethylene dialkyl ethers used in the following Examples 1-5 and Comparative Example 1 were all prepared by the following method: in a batch-type high-pressure reactor, petroleum C 5 , formaldehyde were sequentially added in a molar ratio of 2:4 Industrial formaldehyde with a content of 37%, water contained in industrial formaldehyde can be used as an initiator to participate in the reaction, and p-toluenesulfonic acid, which accounts for 2% of the total weight of the reactants, is selected as a catalyst and put into the reaction kettle together, and filled into the nitrogen replacement reaction kettle control the initial pressure in the reactor to 0.2Mpa, and keep a constant temperature of 70-90°C under stirring at 100rpm for 10 hours until the components are balanced to obtain a balanced product of polyoxymethylene dialkyl ether. The polyoxymethylene dialkyl ether The content of formaldehyde in the ether equilibrium product is 3.1wt%.

作为本发明可变换实施例,以醛类物质为原料生产的聚甲醛二烷基醚平衡产物,均可以使用本发明所述的以亚硫酸盐提纯聚甲醛二烷基醚的工艺进行提纯处理。As an alternative embodiment of the present invention, the polyoxymethylene dialkyl ether equilibrium products produced with aldehydes as raw materials can be purified using the process for purifying polyoxymethylene dialkyl ether with sulfite described in the present invention.

实施例1Example 1

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸钠,亚硫酸钠的投入量为所述平衡产物质量的10%,加热到40℃进行反应,处理1小时;S1. Add sodium sulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium sulfite is 10% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, and distill out the fraction before 60°C. The initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is divided into two Polymerization product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例2Example 2

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫氢酸钠的投入量为所述平衡产物质量的10%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行常压精馏,塔底温度为100℃,回流比1。塔顶采出液组成为甲醇、甲缩醛和微量二聚产物;塔釜液组成为聚合度为2~8的多聚产物。再对聚合度为2~8的多聚产物进行分级常压蒸馏,收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. The liquid phase product is rectified at atmospheric pressure, the temperature at the bottom of the tower is 100° C., and the reflux ratio is 1. The production liquid at the top of the tower consists of methanol, methylal and a small amount of dimerization products; Then carry out fractional atmospheric pressure distillation on the polymer products with a degree of polymerization of 2-8, the fraction collected at ~110°C is the dimerization product (PODE 2 ), and the fraction collected at ~160°C is the trimerization product (PODE 3 ), The fraction collected at ~200°C is tetrameric product (PODE 4 ); the fraction collected at ~250°C is pentameric product (PODE 5 ); the fraction collected at ~280°C is hexamerized product (PODE 6 ); the fraction collected at ~320°C is The fraction is the heptamer product (PODE 7 ); the fraction collected at ~350°C is the octamer product (PODE 8 ).

实施例3Example 3

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入偏重亚硫酸钠,偏重亚硫酸钠的投入量为所述平衡产物质量的10%,加热到40℃进行反应,处理1小时;S1. Add sodium metabisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium metabisulfite is 10% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, distill out the fraction before 60°C, the initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is dimerization Product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

对比例1Comparative example 1

本对比例中所述的提取工艺省略前述精制等步骤(即步骤S1和S2),直接将合成后的平衡体系整体进入提取单元(即步骤S3),采用与上述实施例1相同的提取方式进行各聚合度产物的提取。The extraction process described in this comparative example omits the above-mentioned refining steps (i.e. steps S1 and S2), and directly enters the synthesized balanced system as a whole into the extraction unit (i.e. step S3), and uses the same extraction method as in Example 1 above. Extraction of products of each degree of polymerization.

上述实施例1-3及对比例1中所得到各产物分布如下表所示。The distribution of each product obtained in the above-mentioned Examples 1-3 and Comparative Example 1 is shown in the table below.

从上表中测试结果可知,经过亚硫酸盐处理,产物(PDOEn)的纯度有较大提高,由此表明,亚硫酸盐可以有效除去聚甲醛二烷基醚平衡产物中的甲醛,破坏平衡产物共沸体系,提高分离产品的纯度,而且步骤简单,操作方便;其中以亚硫酸氢钠的提纯效果最佳,亚硫酸钠和偏重亚硫酸钠的提纯效果较为接近。From the test results in the above table, it can be seen that the purity of the product (PDOE n ) is greatly improved after sulfite treatment, which shows that sulfite can effectively remove formaldehyde in the equilibrium product of polyoxymethylene dialkyl ether, and destroy the balance The product azeotropic system improves the purity of the separated product, and the steps are simple and easy to operate; among them, the purification effect of sodium bisulfite is the best, and the purification effect of sodium sulfite and sodium metabisulfite is relatively close.

下述实施例4-9、对比例2采用中国专利文献CN101898943A(申请号201010191075.4)《一种合成聚甲醛二甲基醚的方法》中实施例1中公开的方法,制备含有聚甲氧基二甲基醚产物的平衡体系。The following examples 4-9 and comparative example 2 adopt the method disclosed in Example 1 in the Chinese patent document CN101898943A (application number 201010191075.4) "A Method for Synthesizing Polyoxymethylene Dimethyl Ether" to prepare a Equilibrium system of methyl ether product.

实施例4Example 4

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的1%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 1% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行闪蒸操作,进料温度80℃,进料压力0.05MPa。闪蒸汽冷凝液组成为甲醇、甲醛、甲缩醛;闪蒸液组成为聚合度为2~8的多聚产物;再对聚合度为2~8的多聚产物进行分级常压蒸馏,收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Perform a flash operation on the liquid phase product, the feed temperature is 80° C., and the feed pressure is 0.05 MPa. The flash steam condensate is composed of methanol, formaldehyde, and methylal; the flash liquid is composed of polymer products with a degree of polymerization of 2 to 8; the polymer products with a degree of polymerization of 2 to 8 are subjected to fractional atmospheric distillation to collect The fraction at ~110°C is the dimerization product (PODE 2 ), the fraction at ~160°C is the trimerization product (PODE 3 ), the fraction at ~200°C is the tetramerization product (PODE 4 ); The fraction is pentameric product (PODE 5 ); the fraction collected at ~280°C is hexamerized product (PODE 6 ); the fraction collected at ~320°C is heptamerized product (PODE 7 ); the fraction collected at ~350°C is octamerized product (PODE 8 ).

实施例5Example 5

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的3%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 3% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行闪蒸操作,进料温度80℃,进料压力0.05MPa。闪蒸汽冷凝液组成为甲醇、甲醛、甲缩醛;闪蒸液组成为聚合度为2~8的多聚产物;再对聚合度为2~8的多聚产物进行分级常压蒸馏,收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Perform a flash operation on the liquid phase product, the feed temperature is 80° C., and the feed pressure is 0.05 MPa. The flash steam condensate is composed of methanol, formaldehyde, and methylal; the flash liquid is composed of polymer products with a degree of polymerization of 2 to 8; the polymer products with a degree of polymerization of 2 to 8 are subjected to fractional atmospheric distillation to collect The fraction at ~110°C is the dimerization product (PODE 2 ), the fraction at ~160°C is the trimerization product (PODE 3 ), the fraction at ~200°C is the tetramerization product (PODE 4 ); The fraction is pentameric product (PODE 5 ); the fraction collected at ~280°C is hexamerized product (PODE 6 ); the fraction collected at ~320°C is heptamerized product (PODE 7 ); the fraction collected at ~350°C is octamerized product (PODE 8 ).

实施例6Example 6

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠亚硫酸氢钠,亚硫酸氢钠亚硫酸氢钠的投入量为所述平衡产物质量的5%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite and sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite and sodium bisulfite is 5% of the mass of the equilibrium product, and heat to 40°C for reaction. 1 hour processing;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行闪蒸操作,进料温度80℃,进料压力0.05MPa。闪蒸汽冷凝液组成为甲醇、甲醛、甲缩醛;闪蒸液组成为聚合度为2~8的多聚产物;再对聚合度为2~8的多聚产物进行分级常压蒸馏,收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Perform a flash operation on the liquid phase product, the feed temperature is 80° C., and the feed pressure is 0.05 MPa. The flash steam condensate is composed of methanol, formaldehyde, and methylal; the flash liquid is composed of polymer products with a degree of polymerization of 2 to 8; the polymer products with a degree of polymerization of 2 to 8 are subjected to fractional atmospheric distillation to collect The fraction at ~110°C is the dimerization product (PODE 2 ), the fraction at ~160°C is the trimerization product (PODE 3 ), the fraction at ~200°C is the tetramerization product (PODE 4 ); The fraction is pentameric product (PODE 5 ); the fraction collected at ~280°C is hexamerized product (PODE 6 ); the fraction collected at ~320°C is heptamerized product (PODE 7 ); the fraction collected at ~350°C is octamerized product (PODE 8 ).

实施例7Example 7

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠亚硫酸氢钠,亚硫酸氢钠亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite and sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite and sodium bisulfite is 10% of the mass of the equilibrium product, and heat to 40°C for reaction. 1 hour processing;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行闪蒸操作,进料温度80℃,进料压力0.05MPa。闪蒸汽冷凝液组成为甲醇、甲醛、甲缩醛;闪蒸液组成为聚合度为2~8的多聚产物;再对聚合度为2~8的多聚产物进行分级常压蒸馏,收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Perform a flash operation on the liquid phase product, the feed temperature is 80° C., and the feed pressure is 0.05 MPa. The flash steam condensate is composed of methanol, formaldehyde, and methylal; the flash liquid is composed of polymer products with a degree of polymerization of 2 to 8; the polymer products with a degree of polymerization of 2 to 8 are subjected to fractional atmospheric distillation to collect The fraction at ~110°C is the dimerization product (PODE 2 ), the fraction at ~160°C is the trimerization product (PODE 3 ), the fraction at ~200°C is the tetramerization product (PODE 4 ); The fraction is pentameric product (PODE 5 ); the fraction collected at ~280°C is hexamerized product (PODE 6 ); the fraction collected at ~320°C is heptamerized product (PODE 7 ); the fraction collected at ~350°C is octamerized product (PODE 8 ).

实施例8Example 8

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的15%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 15% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行闪蒸操作,进料温度80℃,进料压力0.05MPa。闪蒸汽冷凝液组成为甲醇、甲醛、甲缩醛;闪蒸液组成为聚合度为2~8的多聚产物;再对聚合度为2~8的多聚产物进行分级常压蒸馏,收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Perform a flash operation on the liquid phase product, the feed temperature is 80° C., and the feed pressure is 0.05 MPa. The flash steam condensate is composed of methanol, formaldehyde, and methylal; the flash liquid is composed of polymer products with a degree of polymerization of 2 to 8; the polymer products with a degree of polymerization of 2 to 8 are subjected to fractional atmospheric distillation to collect The fraction at ~110°C is the dimerization product (PODE 2 ), the fraction at ~160°C is the trimerization product (PODE 3 ), the fraction at ~200°C is the tetramerization product (PODE 4 ); The fraction is pentameric product (PODE 5 ); the fraction collected at ~280°C is hexamerized product (PODE 6 ); the fraction collected at ~320°C is heptamerized product (PODE 7 ); the fraction collected at ~350°C is octamerized product (PODE 8 ).

实施例9Example 9

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的30%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 30% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行闪蒸操作,进料温度80℃,进料压力0.05MPa。闪蒸汽冷凝液组成为甲醇、甲醛、甲缩醛;闪蒸液组成为聚合度为2~8的多聚产物;再对聚合度为2~8的多聚产物进行分级常压蒸馏,收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Perform a flash operation on the liquid phase product, the feed temperature is 80° C., and the feed pressure is 0.05 MPa. The flash steam condensate is composed of methanol, formaldehyde, and methylal; the flash liquid is composed of polymer products with a degree of polymerization of 2 to 8; the polymer products with a degree of polymerization of 2 to 8 are subjected to fractional atmospheric distillation to collect The fraction at ~110°C is the dimerization product (PODE 2 ), the fraction at ~160°C is the trimerization product (PODE 3 ), the fraction at ~200°C is the tetramerization product (PODE 4 ); The fraction is pentameric product (PODE 5 ); the fraction collected at ~280°C is hexamerized product (PODE 6 ); the fraction collected at ~320°C is heptamerized product (PODE 7 ); the fraction collected at ~350°C is octamerized product (PODE 8 ).

对比例2Comparative example 2

本对比例中所述的提取工艺省略前述精制等步骤(即步骤S1和S2),直接将合成后的平衡体系整体进入提取单元(即步骤S3),采用与上述实施例相同的提取方式进行各聚合度产物的提取。The extraction process described in this comparative example omits the aforementioned refining steps (i.e. steps S1 and S2), and directly puts the synthesized equilibrium system as a whole into the extraction unit (i.e. step S3), and uses the same extraction method as the above-mentioned example to carry out each step. Extraction of degree of polymerization products.

上述实施例4-9及对比例2中所得到各产物分布如下表所示。The distribution of each product obtained in the above-mentioned Examples 4-9 and Comparative Example 2 is shown in the table below.

Figure BDA00003386955300141
Figure BDA00003386955300141

从上表中数据可以看出,随着亚硫酸盐的用量增加,分离产品的纯度逐渐提高,当亚硫酸盐用量增加到5%时,产品的纯度可达到95%,但随着亚硫酸盐用量增加,产品纯度基本不再增加,而且处理成本上升。综合甲产品纯度和处理成本,选择最佳的亚硫酸盐用量为反应物总甲醛重量的5~15%。As can be seen from the data in the above table, as the amount of sulfite increases, the purity of the separated product increases gradually. When the amount of sulfite increases to 5%, the purity of the product can reach 95%. As the dosage increases, the purity of the product will basically not increase, and the processing cost will increase. Considering the purity of the first product and the processing cost, the optimal amount of sulfite is selected as 5-15% of the total formaldehyde weight of the reactants.

下述实施例10-15、对比例3采用中国专利文献CN102180778A(申请号201110067354.4)《低碳混合醇制备低聚合度聚甲醛二烷基醚的方法及应用》中实施例1公开的方法,分别制备含有聚甲氧基二乙基醚产物、聚甲氧基二丙基醚产物、聚甲氧基二丁基醚产物、聚甲氧基二戊基醚产物的平衡体系。The following examples 10-15 and comparative example 3 adopt the method disclosed in Example 1 in the Chinese patent document CN102180778A (application number 201110067354.4) "Method and Application of Low-carbon Mixed Alcohols to Prepare Polyoxymethylene Dialkyl Ether with Low Polymerization Degree", respectively An equilibrium system containing polymethoxydiethyl ether products, polymethoxydipropyl ether products, polymethoxydibutyl ether products, and polymethoxydiamyl ether products was prepared.

实施例10Example 10

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到10℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 10°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, distill out the fraction before 60°C, the initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is dimerization Product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例11Example 11

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到25℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 25°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, distill out the fraction before 60°C, the initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is dimerization Product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例12Example 12

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到30℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 30°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, distill out the fraction before 60°C, the initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is dimerization Product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例13Example 13

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到40℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 40°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, distill out the fraction before 60°C, the initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is dimerization Product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例14Example 14

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到50℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 50°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, distill out the fraction before 60°C, the initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is dimerization Product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例15Example 15

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到60℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 60°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, distill out the fraction before 60°C, the initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is dimerization Product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

对比例3Comparative example 3

本对比例中所述的提取工艺省略前述精制等步骤(即步骤S1和S2),直接将合成后的平衡体系整体进入提取单元(即步骤S3),采用与上述实施例相同的提取方式进行各聚合度产物的提取。The extraction process described in this comparative example omits the aforementioned refining steps (i.e. steps S1 and S2), and directly puts the synthesized equilibrium system as a whole into the extraction unit (i.e. step S3), and uses the same extraction method as the above-mentioned example to carry out each step. Extraction of degree of polymerization products.

上述实施例10-15及对比例3中所得到各产物分布如下表所示。The distribution of each product obtained in the above-mentioned Examples 10-15 and Comparative Example 3 is shown in the table below.

Figure BDA00003386955300181
Figure BDA00003386955300181

从上表中数据可以看出,当处理温度为30℃时,分离产品的纯度可达到97%,当温度较低时反应不能进行,处理效果较差,产品纯度不高;而当温度较高时,亚硫酸氢钠不够稳定,也会影响提纯效果,因此最佳提纯温度为25~50℃。As can be seen from the data in the above table, when the treatment temperature is 30°C, the purity of the separated product can reach 97%, when the temperature is low, the reaction cannot proceed, the treatment effect is poor, and the product purity is not high; and when the temperature is high At this time, sodium bisulfite is not stable enough, which will also affect the purification effect, so the optimal purification temperature is 25-50 °C.

下列实施例16-21中所使用的聚甲醛二烷基醚的平衡产物均由以下方法制备:在间歇式高压反应釜中按摩尔比2:4比例依次加入石油C5、甲醛含量37%的工业甲醛,工业甲醛中所含的水可作为引发剂参与反应,选择占反应物总重量2%的对甲苯磺酸作为催化剂一并投入反应釜中,充入氮气置换反应釜中的空气,控制反应釜中的初始压力0.2Mpa,在100rpm转速搅拌下保持70~90℃恒温反应10小时至各组分平衡,得聚甲醛二烷基醚平衡产物,所述聚甲醛二烷基醚平衡产物中甲醛的含量为3.1wt%。The equilibrium products of polyoxymethylene dialkyl ethers used in the following examples 16-21 were all prepared by the following method: in a batch-type high-pressure reactor, petroleum C 5 and formaldehyde content of 37% were sequentially added in a molar ratio of 2:4 Industrial formaldehyde, the water contained in industrial formaldehyde can be used as initiator to participate in the reaction, select p-toluenesulfonic acid accounting for 2% of the total weight of the reactant as a catalyst and put it into the reactor together, fill the air in the reactor with nitrogen replacement, control The initial pressure in the reaction kettle is 0.2Mpa, and the constant temperature is kept at 70-90°C under stirring at 100rpm for 10 hours until the components are balanced to obtain a balanced product of polyoxymethylene dialkyl ether. The balanced product of polyoxymethylene dialkyl ether is The content of formaldehyde was 3.1 wt%.

实施例16Example 16

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到30℃进行反应,处理0.5小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 30°C for reaction, and treat for 0.5 hours;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, and distill out the fraction before 60°C. The initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is divided into two Polymerization product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例17Example 17

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到30℃进行反应,处理1小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 30°C for reaction, and treat for 1 hour;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, and distill out the fraction before 60°C. The initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is divided into two Polymerization product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例18Example 18

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到30℃进行反应,处理1.5小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 30°C for reaction, and treat for 1.5 hours;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, and distill out the fraction before 60°C. The initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is divided into two Polymerization product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例19Example 19

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到30℃进行反应,处理2小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 30°C for reaction, and treat for 2 hours;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, and distill out the fraction before 60°C. The initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is divided into two Polymerization product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

实施例20Example 20

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,亚硫酸氢钠的投入量为所述平衡产物质量的10%,加热到30℃进行反应,处理2.5小时;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, heat to 30°C for reaction, and treat for 2.5 hours;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, and distill out the fraction before 60°C. The initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is divided into two Polymerization product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

上述实施例16-20及对比例1中所得到各产物分布如下表所示。The distribution of each product obtained in the above-mentioned Examples 16-20 and Comparative Example 1 is shown in the table below.

Figure BDA00003386955300211
Figure BDA00003386955300211

从上表数据可以看出,当处理时间为1h时,分离产品的纯度已经达到97.0%,继续延长反应时间后,产品纯度基本不再提高,因此,最佳的提纯时间应设置为1小时。It can be seen from the data in the above table that when the processing time is 1 hour, the purity of the separated product has reached 97.0%, and the purity of the product will basically not increase after the reaction time is continued. Therefore, the optimal purification time should be set to 1 hour.

实施例21Example 21

本实施例提供一种精制及提纯聚甲醛二烷基醚的方法,具体为:This embodiment provides a method for refining and purifying polyoxymethylene dialkyl ether, specifically:

S1、在聚甲醛二烷基醚平衡产物中加入亚硫酸氢钠,加热到30℃进行反应,亚硫酸氢钠的投入量为所述平衡产物质量的10%,分两次添加,第一次添加5%加热30分钟,第二次再添加5%加热30分钟;S1. Add sodium bisulfite to the equilibrium product of polyoxymethylene dialkyl ether, heat to 30°C for reaction, the input amount of sodium bisulfite is 10% of the mass of the equilibrium product, add in two times, the first time Add 5% and heat for 30 minutes, then add 5% for the second time and heat for 30 minutes;

S2、将步骤S1得到的反应液进行固液分离,收集液相产物;S2, performing solid-liquid separation on the reaction liquid obtained in step S1, and collecting liquid phase products;

S3、对液相产物进行进行分级常压蒸馏,蒸出60℃以前馏分,初馏点~60℃即为未反应原料(甲醛、甲醇和甲缩醛),收集到~110℃的馏分为二聚产物(PODE2),收集到~160摄氏度的馏分为三聚产物(PODE3),收集~200℃的馏分为四聚产物(PODE4);收集~250℃的馏分为五聚产物(PODE5);收集~280℃的馏分为六聚产物(PODE6);收集~320℃的馏分为七聚产物(PODE7);收集~350℃的馏分为八聚产物(PODE8)。S3. Carry out fractional atmospheric pressure distillation on the liquid phase product, and distill out the fraction before 60°C. The initial boiling point ~60°C is the unreacted raw material (formaldehyde, methanol and methylal), and the fraction collected at ~110°C is divided into two Polymerization product (PODE 2 ), the fraction collected at ~160°C is trimerization product (PODE 3 ), the fraction collected at ~200°C is tetramerization product (PODE 4 ); the fraction collected at ~250°C is pentamerization product (PODE 5 ); the fraction collected at ~280°C was the hexamer product (PODE 6 ); the fraction collected at ~320°C was the heptamer product (PODE 7 ); the fraction collected at ~350°C was the octamer product (PODE 8 ).

上述实施例17及实施例例21中所得到各产物分布如下表所示。The distribution of each product obtained in the above-mentioned Example 17 and Example 21 is shown in the table below.

Figure BDA00003386955300221
Figure BDA00003386955300221

从上表数据可以看出,当处理方式改为两次添加时,产品纯度可达到99%,分次加入亚硫酸盐的方法,有利于打破亚硫酸盐与甲醛之间的吸附平衡,使得反应向正方向进行,充分反应除去甲醛,最终有利于产品分离,获得更高纯度产品。It can be seen from the data in the above table that when the treatment method is changed to two additions, the product purity can reach 99%. The method of adding sulfite in stages is beneficial to break the adsorption balance between sulfite and formaldehyde, making the reaction Proceed in the positive direction, fully react to remove formaldehyde, and ultimately facilitate product separation and obtain higher purity products.

从以上实施例数据可以看出,将合成单元的平衡体系产物进行通过亚硫酸盐精制处理的操作后,各个聚合度的产物提取率相对于直接进入提取单元的体系而言有极为明显的提高,可见,去除平衡体系中未反应的甲醛成为了限制提取单元产物提取的关键因素;且整个过程为固相反应,不会产生对低聚合度产物影响较大的水,无需额外的干燥步骤,且产物及杂质分离简易,对于聚甲醛二烷基醚体系中产物的提取具有重大的意义。It can be seen from the data of the above examples that after the product of the equilibrium system of the synthesis unit is subjected to sulfite refining, the extraction rate of the product of each degree of polymerization is significantly improved compared with the system that directly enters the extraction unit. It can be seen that the removal of unreacted formaldehyde in the equilibrium system has become a key factor limiting the extraction of the product of the extraction unit; and the whole process is a solid-phase reaction, which does not produce water that has a greater impact on products with a low degree of polymerization, and does not require additional drying steps, and The separation of products and impurities is simple and has great significance for the extraction of products in polyoxymethylene dialkyl ether systems.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom still fall within the scope of protection of the present invention.

Claims (10)

1. a refining method that reaches the purification polyoxymethylene dialkyl ether is characterized in that, comprises the steps:
S1, in preparation polyoxymethylene dialkyl ether reacted equilibrium products, drop into sulphite, carry out reflux condensation mode and handle;
S2, the mixture that step S1 processing is obtained carry out solid-liquid separation, collect liquid product;
S3, the liquid product that collection is obtained carry out follow-up extraction operation steps.
2. the method for refining and purification polyoxymethylene dialkyl ether according to claim 1 is characterized in that, described sulphite is one or more the combination in S-WAT, sodium bisulfite and the Sodium Metabisulfite.
3. the refining method that reaches the purification polyoxymethylene dialkyl ether according to claim 1 and 2 is characterized in that the adding quality of described sulphite is 1%~30% of described equilibrium products quality.
4. the refining method that reaches the purification polyoxymethylene dialkyl ether according to claim 3 is characterized in that the adding quality of described sulphite is 5%~15% of described equilibrium products quality.
5. according to the arbitrary described refining method that reaches the purification polyoxymethylene dialkyl ether of claim 1~4, it is characterized in that among the described step S1, the control temperature that described reflux condensation mode is handled is 10~60 ℃.
6. the refining method that reaches the purification polyoxymethylene dialkyl ether according to claim 5 is characterized in that described temperature is 25~50 ℃.
7. according to the arbitrary described refining method that reaches the purification polyoxymethylene dialkyl ether of claim 1~6, it is characterized in that among the described step S1, the step of the described sulphite of described adding is divided once input or repeatedly dropped into and carry out.
8. according to the arbitrary described refining method that reaches the purification polyoxymethylene dialkyl ether of claim 1~7, it is characterized in that among the described step S1, the treatment time of described reflux condensation mode step is 0.5-2.5h.
9. the refining method that reaches the purification polyoxymethylene dialkyl ether according to claim 8 is characterized in that the described treatment time is 1-2h.
10. according to the arbitrary described refining method that reaches the purification polyoxymethylene dialkyl ether of claim 1-9, it is characterized in that purification step described in the described step S3 is air distillation, underpressure distillation, flash distillation, rectifying, one or more the combination in being separated, filtering.
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CN109096064A (en) * 2017-06-21 2018-12-28 中国石油化工股份有限公司 The refining methd of polyoxymethylene dimethyl ethers

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN104672067A (en) * 2014-12-12 2015-06-03 北京东方红升新能源应用技术研究院有限公司 Method for refining polymethoxy dialkyl ether
CN108101756A (en) * 2016-11-25 2018-06-01 中国科学院兰州化学物理研究所苏州研究院 A kind of method that polymethoxy dimethyl ether is recycled from aqueous waste
CN108101756B (en) * 2016-11-25 2021-12-03 中国科学院兰州化学物理研究所 A kind of method for recovering polymethoxydimethyl ether from aqueous waste
CN109096063A (en) * 2017-06-21 2018-12-28 中国石油化工股份有限公司 The method for purifying polyoxymethylene dimethyl ethers
CN109096062A (en) * 2017-06-21 2018-12-28 中国石油化工股份有限公司 Method for purifying polymethoxy dimethyl ether
CN109096064A (en) * 2017-06-21 2018-12-28 中国石油化工股份有限公司 The refining methd of polyoxymethylene dimethyl ethers
CN109096062B (en) * 2017-06-21 2021-09-03 中国石油化工股份有限公司 Method for purifying polymethoxy dimethyl ether
CN109096064B (en) * 2017-06-21 2021-09-03 中国石油化工股份有限公司 Refining method of polyoxymethylene dimethyl ether
CN109096063B (en) * 2017-06-21 2021-11-30 中国石油化工股份有限公司 Method for purifying polyoxymethylene dimethyl ether

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