CN103332525B - Folding processing equipment for paper handkerchiefs - Google Patents
Folding processing equipment for paper handkerchiefs Download PDFInfo
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- CN103332525B CN103332525B CN201310276148.3A CN201310276148A CN103332525B CN 103332525 B CN103332525 B CN 103332525B CN 201310276148 A CN201310276148 A CN 201310276148A CN 103332525 B CN103332525 B CN 103332525B
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- 238000005520 cutting process Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims 7
- 239000007924 injection Substances 0.000 claims 7
- 239000011148 porous material Substances 0.000 claims 6
- 241000826860 Trapezium Species 0.000 claims 2
- 230000008602 contraction Effects 0.000 claims 1
- 239000006071 cream Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/22—Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H33/00—Forming counted batches in delivery pile or stream of articles
- B65H33/16—Forming counted batches in delivery pile or stream of articles by depositing articles in batches on moving supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/16—Rotary folders
- B65H45/162—Rotary folders with folding jaw cylinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/28—Folding in combination with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/30—Folding in combination with creasing, smoothing or application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1924—Napkins or tissues, e.g. dressings, toweling, serviettes, kitchen paper and compresses
Landscapes
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
Abstract
本发明公开了一种纸手帕折叠加工设备,包括设置在机台上依次衔接的纵向折叠机组、横向折叠机组和百花盘机组,纸幅依次张紧穿设在纵向折叠机组和横向折叠机组上。纸手帕通过所述纵向折叠机沿宽度方向以“Z”字形折叠成三个折叠面,然后通过所述横向折叠机沿长度方向再对折两次,折叠成四个折叠面。本发明不仅生产效率高,速度快,降低了生产成本,而且生产的纸张规格可调,产品携带方便,更加精美。
The present invention discloses a paper handkerchief folding processing equipment, comprising a longitudinal folding unit, a transverse folding unit and a flower plate unit which are arranged on a machine table and connected in sequence, and the paper webs are tensioned and passed through the longitudinal folding unit and the transverse folding unit in sequence. The paper handkerchief is folded into three folding surfaces in a "Z" shape along the width direction by the longitudinal folding machine, and then folded twice in the length direction by the transverse folding machine to fold into four folding surfaces. The present invention not only has high production efficiency and fast speed, and reduces production costs, but also the specifications of the produced paper are adjustable, and the products are easy to carry and more exquisite.
Description
技术领域technical field
本发明涉及纸手帕的生产领域,尤其是涉及一种纸手帕折叠加工设备。The invention relates to the field of paper handkerchief production, in particular to paper handkerchief folding processing equipment.
背景技术Background technique
纸手帕是一种新型的清洁纸,作用相当于传统的手帕,起擦试作用,以柔软的纸制成。纸手帕由于它的外型小、方便携带,能够吸水、擦去污渍,因而给人们的生活带来了很大方便,成了家家户户爱用的生活用品,深受广大消费者的喜爱。The paper handkerchief is a new type of cleaning paper, which is equivalent to the traditional handkerchief, and is made of soft paper for wiping. Paper handkerchief is because of its small appearance, easy to carry, can absorb water, wipe off stains, thereby brings great convenience to people's life, has become the daily necessities that every household likes to use, is deeply loved by consumers.
目前市场上常用的纸手帕尺寸规格一般较为固定,甚至有些包装过大造成携带不便,相应地,生产纸手帕的生产设备也只能生产此种固定规格或者接近于此种规格的纸手帕。At present, the size and specification of paper handkerchiefs commonly used in the market are generally relatively fixed, and even some packages are too large to cause inconvenience in carrying. Correspondingly, the production equipment for producing paper handkerchiefs can only produce paper handkerchiefs of this fixed specification or close to this specification.
而且,现有的纸手帕生产线中的包装工序处理过程大部需要大量人工来辅助完成。这样的生产方式不仅造成人工成本比较高,生产效率低,速度也很慢,而且生产的纸张规格不可调,形状、尺寸单一,有的纸手帕在装进包装袋内后,常常会因为太大而造成携带不方便,给人视觉上造成不舒适感,生产一种规格更加小型美观、携带更加方便、利用率更加高的超迷你型纸手帕已经成为生产者和消费者的迫切需求,现有技术已无法满足工业化生产的需求。Moreover, most of the packaging procedures in the existing paper handkerchief production line require a large amount of labor to assist in completion. This kind of production method not only results in relatively high labor costs, low production efficiency, and slow speed, but also produces paper with non-adjustable specifications, single shape and size. And cause carrying inconvenience, cause visually uncomfortable feeling to the people, produce a kind of specification more small-scale attractive in appearance, carry more convenient, the urgent demand of the superminiature paper handkerchief that utilization rate is higher has become producer and consumer, existing Technology has been unable to meet the needs of industrial production.
发明内容Contents of the invention
针对现有技术中存在的上述缺陷,本发明提供了一种纸手帕折叠加工设备,以解决原有的纸手帕折叠加工过程中人工成本较高、生产效率低下、速度较慢,且生产出的纸手帕纸张规格不可调、形状、尺寸单一,携带不便的技术问题。Aiming at the above-mentioned defects existing in the prior art, the present invention provides a paper handkerchief folding processing equipment to solve the problem of high labor cost, low production efficiency, slow speed, and the production of paper handkerchiefs in the original paper handkerchief folding process. Paper handkerchief paper specifications are not adjustable, the shape, size is single, and the technical problem is that it is inconvenient to carry.
本发明所提供的一种纸手帕折叠加工设备,包括设置在机台上依次衔接的至少一个纵向折叠机组、至少一个横向折叠机组以及百花盘机组,纸幅依次张紧穿设在所述纵向折叠机组和横向折叠机组上,其中,所述纵向折叠机组包括至少两个牵引辊,在牵引辊之间设有纵向折叠组件,其中,The paper handkerchief folding processing equipment provided by the present invention comprises at least one longitudinal folding unit, at least one transverse folding unit and flower disc unit arranged successively on the machine table. On the unit and the horizontal folding unit, wherein the longitudinal folding unit includes at least two traction rollers, and a longitudinal folding assembly is arranged between the traction rollers, wherein,
所述纵向折叠组件包括两个折叠板,其中一个折叠板上设有一斜边,所述两个折叠板之间设有部分叠加区域,所述部分叠加区域留有供纸幅穿过的缝隙,纸幅在所述斜边的限制下沿另一折叠板的一边折叠。The longitudinal folding assembly includes two folding plates, one of which is provided with a bevel, and a partial overlapping area is provided between the two folding plates, and a gap for the paper web to pass is left in the partial overlapping area, The paper web is folded along one side of the other folding plate under the restriction of said hypotenuse.
进一步地,所述牵引辊包括第一牵引辊、第二牵引辊、第三牵引辊及两个纵向折叠组件,所述第一纵向折叠组件设置在第一牵引辊和第二牵引辊之间,所述第二纵向折叠组件设置在第二牵引辊和第三牵引辊之间。Further, the traction roller includes a first traction roller, a second traction roller, a third traction roller and two longitudinal folding assemblies, the first longitudinal folding assembly is arranged between the first traction roller and the second traction roller, The second longitudinal folding assembly is disposed between the second pulling roller and the third pulling roller.
进一步地,所述第一纵向折叠组件包括第一折叠板和第二折叠板,所述第一折叠板上设有第一斜边,所述第一折叠板与所述第二折叠板设有部分叠加区域,所述部分叠加区域留有供所述纸幅穿过的第一缝隙;Further, the first longitudinal folding assembly includes a first folding plate and a second folding plate, the first folding plate is provided with a first bevel, and the first folding plate and the second folding plate are provided with a partial overlapping area, the partial overlapping area leaves a first gap through which the paper web passes;
所述第二纵向折叠组件包括第三折叠板和第四折叠板,所述第三折叠板上设有第二斜边,所述第三折叠板与所述第四折叠板设有部分叠加区域,所述部分叠加区域留有供所述纸幅穿过的第二缝隙。The second longitudinal folding assembly includes a third folding plate and a fourth folding plate, the third folding plate is provided with a second bevel, and the third folding plate and the fourth folding plate are provided with a partial overlapping area , a second gap for the paper web to pass through is left in the partial overlapping region.
进一步地,所述第一折叠板和第三折叠板为直角梯形形状,所述第二折叠板和第四折叠板为矩形形状,所述第一斜边和第二斜边为直角梯形的斜腰,沿所述斜腰的顶点垂直向下做一线段,使所述线段长度等于梯形的高,所述第二折叠板和第四折叠板的一边与所述线段刚好重合。Further, the first folded plate and the third folded plate are in the shape of a right-angled trapezoid, the second folded plate and the fourth folded plate are in the shape of a rectangle, and the first hypotenuse and the second hypotenuse are the obliques of a right-angled trapezoid Waist, make a line segment vertically downward along the apex of the inclined waist, make the length of the line segment equal to the height of the trapezoid, and one side of the second folded plate and the fourth folded plate just coincides with the line segment.
进一步地,所述另一折叠板上设置有用于纸幅引入的导引板,所述导引板与所述另一折叠板之间呈一定角度。Further, a guide plate for introducing the paper web is provided on the other folding plate, and a certain angle is formed between the guide plate and the other folding plate.
进一步地,所述第二折叠板的宽度为160至183毫米,优选为182毫米;所述第四折叠板的宽度为52至62毫米或者79至92毫米,优选为61毫米或91毫米。Further, the width of the second folded board is 160 to 183 mm, preferably 182 mm; the width of the fourth folded board is 52 to 62 mm or 79 to 92 mm, preferably 61 mm or 91 mm.
进一步地,所述横向折叠机组包括设置在机台上的引纸底刀辊、与引纸底刀辊相切的面刀辊、折叠主辊、分别与折叠主辊相切的第一折纸辊和第二折纸辊,其中,所述引纸底刀辊上设有两个分切底刀,所述面刀辊上设有两个分切面刀,所述第一折纸辊上设有第一折纸刀和第一气孔,所述第二折纸辊设有第二折纸刀和第二气孔。Further, the transverse folding unit includes a paper-leading bottom knife roller arranged on the machine table, a surface knife roller tangent to the paper-leading bottom knife roller, a main folding roller, and a first folding roller tangent to the main folding roller respectively. and the second paper folding roller, wherein, the paper-leading bottom knife roller is provided with two cutting bottom knives, the surface knife roller is provided with two cutting surface knives, and the first paper folding roller is provided with a first A paper folding knife and a first air hole, and the second paper folding roller is provided with a second paper folding knife and a second air hole.
进一步地,所述机台上还设有与折叠主辊相切的抛纸辊,所述抛纸辊与所述折叠主辊对经过四分之一折叠后的纸幅进行挤压。Further, the machine platform is also provided with a paper throwing roller tangent to the main folding roller, and the paper throwing roller and the main folding roller squeeze the quarter-folded paper web.
进一步地,所述两个分切底刀之间的圆弧长度为所述引纸底刀辊圆周长的一半。Further, the arc length between the two slitting bottom knives is half of the circumference of the tail knife roll.
进一步地,所述分切底刀之间的圆弧长度为148至188毫米,优选为186毫米;所述引纸底刀辊的圆周长为296至376毫米,优选为372毫米;所述引纸底刀辊的圆半径为46至61毫米,优选为59.24毫米;所述第一气孔与第一折纸刀之间的圆弧长度为69至96毫米,优选为92毫米;所述第二气孔与第二折纸刀之间的圆弧长度为34至49毫米,优选为47毫米。Further, the arc length between the slitting bottom knives is 148 to 188 millimeters, preferably 186 millimeters; the circumference of the paper threading bottom knife roller is 296 to 376 millimeters, preferably 372 millimeters; The circle radius of the knife roll at the bottom of the paper is 46 to 61 mm, preferably 59.24 mm; the arc length between the first air hole and the first folding knife is 69 to 96 mm, preferably 92 mm; the second air hole The arc length between the second folding knife is 34 to 49 mm, preferably 47 mm.
进一步地,所述百花盘的槽口深度为37至48毫米,优选为47毫米;宽度为17至19毫米,优选为18毫米。Further, the notch of the flower disc has a depth of 37 to 48 mm, preferably 47 mm; a width of 17 to 19 mm, preferably 18 mm.
与现有技术相比,采用本发明所述的纸手帕折叠加工设备达到了如下技术效果:Compared with the prior art, adopting the paper handkerchief folding processing equipment of the present invention has reached the following technical effects:
(1)本发明通过在所述机台上设有依次衔接的纵向折叠机组、横向折叠机组和百花盘机组,纸幅依次张紧穿设在纵向折叠机组和横向折叠机组上,纸手帕沿宽度方向以“Z”字形折叠成三个折叠面,然后沿长度方向对折两次,(1) In the present invention, a longitudinal folding unit, a transverse folding unit, and a flower plate unit are successively arranged on the machine platform, and the paper web is stretched sequentially on the longitudinal folding unit and the transverse folding unit, and the paper handkerchief is stretched along the width. direction in a "Z" shape into three folded sides, and then folded in half along the length direction twice,
折叠成四个折叠面,采用流水线生产,不仅生产效率高,速度快,也大大降低了生产成本;Folded into four folded sides, using assembly line production, not only has high production efficiency and speed, but also greatly reduces production costs;
(2)本发明通过对纵向折叠机组、横向折叠机组以及数片机的组件进行了微小改进,使其相互之间运作更加协调顺畅,工艺故障少,大大减少了人工程序,不仅提高了生产产量,而且生产出的纸巾质量也较好,压花清晰,折叠工整,残次损耗较低;(2) The present invention makes minor improvements to the components of the longitudinal folding unit, the transverse folding unit and the chip counting machine, so that the mutual operation is more coordinated and smooth, the process failure is less, the manual procedure is greatly reduced, and the production output is not only improved , and the quality of the produced paper towels is also good, the embossing is clear, the folding is neat, and the defective waste is low;
(3)使用本发明的设备生产出的纸张规格可调,具体来说,本新型所的包装袋的长棱范围为54至62毫米,宽棱为37至48毫米,高棱为17至19毫米。包装袋内的纸手帕宽度范围为161至182毫米,长度范围为149至187毫米,其产品更加小型美观、携带更加方便。(3) The specifications of the paper produced by the equipment of the present invention are adjustable. Specifically, the long edge range of the packaging bag of the present invention is 54 to 62 mm, the wide edge is 37 to 48 mm, and the high edge is 17 to 19 mm. mm. The width of the paper handkerchief in the packaging bag ranges from 161 to 182 mm, and the length ranges from 149 to 187 mm. The product is more compact and beautiful, and more convenient to carry.
附图说明Description of drawings
图1是本发明所述的纵向折叠机组的结构示意图。Fig. 1 is a structural schematic diagram of a longitudinal folding unit according to the present invention.
图2是本发明所述的第一纵向折叠组件的结构示意图的正视图。Fig. 2 is a front view of the structural schematic diagram of the first longitudinal folding assembly according to the present invention.
图3是本发明所述的第一纵向折叠组件的结构示意图的后视图。Fig. 3 is a rear view of the structural schematic diagram of the first longitudinal folding assembly according to the present invention.
图4是图3中A-A向的剖视图。Fig. 4 is a sectional view along A-A in Fig. 3 .
图5是本发明中第一纵向折叠组件中不带纸幅的结构示意图。Fig. 5 is a schematic diagram of the structure without paper web in the first longitudinal folding assembly in the present invention.
图6是本发明中第一纵向折叠组件中带有纸幅的结构示意图一。Fig. 6 is a structural schematic diagram 1 of the paper web in the first longitudinal folding assembly in the present invention.
图7是本发明中第一纵向折叠组件中带有纸幅的结构示意图二。Fig. 7 is a second structural schematic diagram with paper web in the first longitudinal folding assembly in the present invention.
图8A是本发明中纸幅纵向折叠的结构原理图一。Fig. 8A is a schematic diagram 1 of the longitudinal folding of the paper web in the present invention.
图8B是纸幅按图8A中的结构原理图一折叠时的横向截面图。Fig. 8B is a cross-sectional view of the paper web when it is folded according to the first structural diagram in Fig. 8A.
图9A是本发明中纸幅纵向折叠的结构原理图二。Fig. 9A is the second schematic diagram of the structure of paper web longitudinal folding in the present invention.
图9B是纸幅按图9A中的结构原理图二折叠时的横向截面图。Fig. 9B is a cross-sectional view of the paper web when it is folded according to the structural schematic diagram 2 in Fig. 9A.
图10是本发明所述的横向折叠机组的结构示意图。Fig. 10 is a schematic structural view of the transverse folding unit according to the present invention.
图11是本发明所述的百花盘的结构示意图。Fig. 11 is a schematic structural view of the flower disc according to the present invention.
图12是本发明纸手帕折叠加工设备的结构示意图。Fig. 12 is a structural schematic diagram of the paper handkerchief folding processing equipment of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步描述,但不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings, but not as a limitation of the present invention.
如图12所示,本发明实施例所述的纸手帕折叠加工设备,包括设置在机台上依次衔接的纵向折叠机组1、横向折叠机组2和百花盘5机组,纸幅3依次张紧穿设在纵向折叠机组1和横向折叠机组2上。As shown in Fig. 12, the paper handkerchief folding processing equipment according to the embodiment of the present invention includes a longitudinal folding unit 1, a transverse folding unit 2 and a flower tray 5 unit arranged on the machine table and sequentially connected, and the paper web 3 is tensioned and threaded sequentially. Set on the vertical folding unit 1 and the horizontal folding unit 2.
请参照图1,本实施所述纵向折叠机组1包括三个牵引辊,即第一牵引辊11、第二牵引辊12、第三牵引辊13,以及两个纵向折叠组件,即第一纵向折叠组件14以及第二纵向折叠组件15,具体来说,其中,所述第一纵向折叠组件14安装在所述第一牵引辊11和第二牵引辊12之间,所述第二纵向折叠组件15安装在所述第二牵引辊12和第三牵引辊13之间。Please refer to Fig. 1, the longitudinal folding unit 1 of this embodiment includes three traction rollers, that is, the first traction roller 11, the second traction roller 12, the third traction roller 13, and two longitudinal folding assemblies, that is, the first longitudinal folding assembly 14 and a second longitudinal folding assembly 15, specifically, wherein the first longitudinal folding assembly 14 is installed between the first traction roller 11 and the second traction roller 12, and the second longitudinal folding assembly 15 Installed between the second traction roller 12 and the third traction roller 13 .
参照图2、图3、图4,所述第一纵向折叠组件14包括第一折叠板141和第二折叠板142,所述第一折叠板141上设有第一斜边1411,所述第一折叠板141与所述第二折叠板142设有部分叠加区域,所述部分叠加区域留有供所述纸幅3穿过的第一缝隙4,纸幅3在所述斜边的限制下沿另一折叠板的一边折叠。2, 3 and 4, the first longitudinal folding assembly 14 includes a first folding plate 141 and a second folding plate 142, the first folding plate 141 is provided with a first bevel 1411, and the first folding plate 141 is provided with a first bevel 1411, and the first A folding plate 141 and the second folding plate 142 are provided with a partial overlapping area, and the partial overlapping area leaves a first gap 4 for the paper web 3 to pass through, and the paper web 3 is restricted by the hypotenuse Fold along one side of the other folded sheet.
具体地,第一折叠板141可以为直角梯形形状,第二折叠板142可以为矩形形状,直角梯形的斜腰即为上述的第一斜边1411,通过第一折叠板141的斜腰的顶点A垂直向下做一线段,其长度刚好等于梯形的高,第二折叠板142的第一边1421与高重合,使所述第一折叠板141和所述第二折叠板142叠加的区域形状为一三角形。所述第二折叠板142的纸幅3引入端折弯形成第一导引板1422;第二纵向折叠组件15包括第三折叠板和第四折叠板,其与第一纵向折叠组件14的结构相同,在位置和方向上有所调整,以便使所述纸幅能够以“Z”字形折叠,在此不再详述。Specifically, the first folded plate 141 can be in the shape of a right-angled trapezoid, and the second folded plate 142 can be in the shape of a rectangle. A makes a line segment vertically downwards, its length is just equal to the height of the trapezoid, and the first side 1421 of the second folded plate 142 coincides with the height, so that the shape of the region where the first folded plate 141 and the second folded plate 142 are superimposed is a triangle. The introduction end of the paper web 3 of the second folding plate 142 is bent to form the first guide plate 1422; Similarly, adjustments are made in position and direction so that the paper web can be folded in a "Z" shape, which will not be described in detail here.
如图10所示,横向折叠机组2包括设置在机台上的引纸底刀辊21、与引纸底刀辊21相切的面刀辊22、折叠主辊23、分别与折叠主辊23相切的第一折纸辊24和第二折纸辊25,所述引纸底刀辊21上设有两个分切底刀211,所述面刀辊22上设有两个分切面刀221,所述第一折纸辊24上设有第一折纸刀241和第一气孔242,所述第二折纸辊25设有第二折纸刀251和第二气孔252,抛纸辊26与折叠主辊23相切后固定安装在机台上。As shown in Figure 10, the transverse folding unit 2 includes a paper-leading bottom knife roller 21 arranged on the machine platform, a surface knife roller 22 tangent to the paper-leading bottom knife roller 21, a main folding roller 23, and a main folding roller 23 respectively. The tangential first paper folding roller 24 and the second paper folding roller 25, the paper leading bottom knife roller 21 is provided with two cutting bottom knives 211, and the noodle knife roller 22 is provided with two cutting noodle knives 221, The first paper folding roller 24 is provided with a first paper folding knife 241 and a first air hole 242, the second paper folding roller 25 is provided with a second paper folding knife 251 and a second air hole 252, and the paper throwing roller 26 and the main folding roller 23 After tangent, it is fixedly installed on the machine table.
纵向折叠时,如图1、图5、图6、图7所示,纸幅3在第一牵引辊11的作用下沿第一导引板1422传输至第一纵向折叠组件14的第一缝隙4内,在此过程中,第一导引板1422用于引导纸幅3平滑的输送到第一纵向折叠组件14的第一缝隙4内,避免纸幅3被损坏,或者因纸幅3发生断裂,导致停产;在第一折叠板141的第一斜边1411的限制下,纸幅3沿第二折叠板142的第一边1421折叠,随后纸幅3输送至第二纵向折叠组件15的第二缝隙内,按照上述原理,纸幅3纵向方向的另一边被折叠,如图8A、图8B所示,最终按照纸幅3的宽度以“Z”字形沿宽度平均折叠成三个折叠面。具体地,本发明实施例的纸幅3的宽度范围161至182毫米,那么相应地第一纵向折叠组件14中第二折叠板142的a边的宽度范围为160至183毫米,第二纵向折叠组件15中第四折叠板的b边的宽度范围为52至62毫米。优选地,a边的宽度为182毫米,b边的宽度为61毫米。During longitudinal folding, as shown in Fig. 1, Fig. 5, Fig. 6 and Fig. 7, the paper web 3 is transported to the first gap of the first longitudinal folding assembly 14 along the first guide plate 1422 under the action of the first traction roller 11 4, during this process, the first guide plate 1422 is used to guide the paper web 3 to be smoothly conveyed into the first gap 4 of the first longitudinal folding assembly 14, so as to prevent the paper web 3 from being damaged, or the damage caused by the paper web 3 break, resulting in production stoppage; under the restriction of the first oblique edge 1411 of the first folding plate 141, the paper web 3 is folded along the first edge 1421 of the second folding plate 142, and then the paper web 3 is transported to the second longitudinal folding assembly 15 In the second gap, according to the above principle, the other side of the paper web 3 in the longitudinal direction is folded, as shown in Fig. 8A and Fig. 8B, and finally according to the width of the paper web 3, it is folded into three folded surfaces on average in a "Z" shape along the width. . Specifically, the width range of the paper web 3 in the embodiment of the present invention is 161 to 182 millimeters, so correspondingly the width range of the side a of the second folding plate 142 in the first longitudinal folding assembly 14 is 160 to 183 millimeters, and the second longitudinal folding The width of side b of the fourth folded plate in assembly 15 ranges from 52 to 62 mm. Preferably, the width of side a is 182 mm, and the width of side b is 61 mm.
作为另一种实施方式,如图9A、图9B所示,纸幅3沿其宽度按“Z”字形折叠成三个折叠面,第一次折叠纸幅3宽度的1/4,第二次折叠纸幅3宽度的1/4,那么被折叠后的纸幅3宽度为原来纸幅3宽度的1/2。纸幅3的宽度范围为161至182毫米,那么相应地第一纵向折叠组件14中第二折叠板142的a边的宽度范围为为160至183毫米,第二纵向折叠组件15中第四折叠板的b边的宽度范围为79至92毫米。优选地,a边的宽度为182毫米,b边的宽度为91毫米。完成纵向折叠后,纸幅3在第三牵引辊13的作用下输送至横向折叠机组2。As another embodiment, as shown in Fig. 9A and Fig. 9B, the paper web 3 is folded into three folded surfaces in a "Z" shape along its width, the first fold is 1/4 of the width of the paper web 3, and the second time 1/4 of the width of the paper web 3 is folded, then the width of the folded paper web 3 is 1/2 of the width of the original paper web 3 . The width range of the paper web 3 is 161 to 182 millimeters, so the width range of the side a of the second folding plate 142 in the first longitudinal folding assembly 14 is 160 to 183 millimeters accordingly, and the fourth folding in the second longitudinal folding assembly 15 The width of side b of the board ranged from 79 to 92 mm. Preferably, the width of side a is 182 mm, and the width of side b is 91 mm. After the longitudinal folding is completed, the paper web 3 is transported to the transverse folding unit 2 under the action of the third pulling roller 13 .
如图10所示,在横向折叠机组2中,纸幅3先被分切成预定要求的长度,然后将纸幅3的长度对折成二分之一折,然后再对折成四分之一折,即对折两次。具体地,引纸底刀辊21上装有两个分切底刀211,两个分切底刀211之间的圆弧长长度为引纸底刀辊21圆周长的一半,纸幅3首先进入引纸底刀辊21,在引纸底刀辊21与面刀辊22的分切面刀221之间被分切成段,分切长度等于两个分切底刀211之间的圆弧长,即等于引纸底刀辊21周长的二分之一。因为纸手帕的长度范围为149至187毫米,那么相应的两个分切底刀211之间的圆弧长度范围也为148至188毫米,那么引纸底刀辊21的圆周长范围为296至376毫米,那么引纸底刀辊21的圆半径范围为46至61毫米。优选地,两个分切底刀211之间的圆弧长度为186毫米,相应地,引纸底刀辊的圆周长为372毫米,当采用单排生产线生产生产时,引纸底刀辊21的圆半径优选为59.24毫米;当采用双排生产线时,所述引纸底刀辊21的圆半径优选为88.85毫米,对应地对引纸底刀辊21的圆周长和分切底刀211之间的圆弧长度也做相应调整,在此不作详述。As shown in Figure 10, in the horizontal folding unit 2, the paper web 3 is first cut into a predetermined length, then the length of the paper web 3 is folded in half, and then folded in half into a quarter. , that is, folded in half twice. Concretely, two cutting bottom knives 211 are housed on the paper threading bottom knife roll 21, and the arc length between the two cutting bottom knives 211 is half of the circumference length of the paper threading bottom knife roll 21, and the paper web 3 enters first. The paper-leading bottom knife roll 21 is cut into sections between the paper-leading bottom knife roll 21 and the cutting surface knife 221 of the surface knife roll 22, and the cutting length is equal to the arc length between the two cutting bottom knives 211. That is equal to 1/2nd of the tail knife roller 21 circumferences. Because the length scope of paper handkerchief is 149 to 187 millimeters, the circular arc length scope between corresponding two slitting bed knives 211 is also 148 to 188 millimeters so, and the circumference length scope of threading bed knife roller 21 is 296 to 188 millimeters so. 376 millimeters, then the circle radius range of the tail knife roller 21 is 46 to 61 millimeters. Preferably, the arc length between the two slitting bottom knives 211 is 186 millimeters, and correspondingly, the circumference of the paper threading bottom knife roller is 372 millimeters. When a single-row production line is used for production, the paper threading bottom knife roller 21 The circle radius of is preferably 59.24 millimeters; When adopting double-row production line, the circle radius of described paper-leading bottom knife roll 21 is preferably 88.85 millimeters, corresponding to the circumference length of paper-leading bottom knife roll 21 and the difference between the cutting bottom knife 211 The length of the arc between them is also adjusted accordingly, which will not be described in detail here.
经过分切后,纸幅3将被切割成实际需要包装的尺寸并被吸附在折叠主辊23上面,随折叠主辊23一起沿顺时针方向运动,第一折纸辊24上设有用于吸附纸幅3头部的第一气孔242,还设有第一折纸刀241。如图10所示,第一气孔242与第一折纸刀241之间的圆弧长理论值为纸幅3长度的二分之一,此时不考虑第一气孔242的开口大小,将第一气孔242与第一折纸刀241视为一个点,当纸幅3的头部与第一折纸辊24的第一气孔242接触瞬间,纸幅3被吸附到了第一折纸辊24上,随第一折纸辊24沿逆时针方向运动,当纸幅3被吸附在第一折纸辊24上的长度等于纸幅3总长度的一半后,第一气孔242泄气,纸幅3不被吸附且不随第一折纸辊24运动,与纸幅3的后一半折叠重合随折叠主辊23沿顺时针方向运动。第一气孔242与第一折纸刀241之间的圆弧长度范围为69至96毫米,优选地,第一气孔242与第一折纸刀241之间的圆弧长度为92毫米。After slitting, the paper web 3 will be cut into the size that actually needs to be packaged and be adsorbed on the main folding roller 23, and move clockwise along with the main folding roller 23. The first air hole 242 at the head of the web 3 is also provided with a first folding knife 241 . As shown in Figure 10, the theoretical value of the arc length between the first air hole 242 and the first paper folding knife 241 is 1/2 of the length of the paper web 3. At this time, regardless of the opening size of the first air hole 242, the first The air hole 242 and the first folding knife 241 are regarded as a point, and when the head of the paper web 3 contacts the first air hole 242 of the first paper folding roller 24, the paper web 3 is adsorbed on the first folding paper roller 24, and the Folding roller 24 moves in counterclockwise direction, after the length that paper web 3 is absorbed on the first folding roller 24 is equal to the half of the total length of paper web 3, first air hole 242 deflates, and paper web 3 is not absorbed and does not follow the first The paper folding roller 24 moves, coincides with the folding of the second half of the paper web 3 and moves clockwise along with the main folding roller 23 . The arc length between the first air hole 242 and the first folding knife 241 ranges from 69 mm to 96 mm. Preferably, the arc length between the first air hole 242 and the first folding knife 241 is 92 mm.
经过上述二分之一折叠后,纸幅3被吸附在折叠主辊23上面,随折叠主辊23一起沿顺时针方向运动。第二折纸辊25上设有用于吸附纸幅3头部的第二气孔252,还有设有第二折纸刀251。第二气孔252与第二折纸刀251之间的圆弧长理论值为纸幅3长度的四分之一,此时不考虑第二气孔252的开口大小,将第二气孔252与第二折纸刀251视为一个点。当纸幅3的头部与第二折纸辊25的第二气孔252接触瞬间,纸幅3被吸附到了第二折纸辊25上,随第二折纸辊25沿逆时针方向运动,当纸幅3被吸附在第二折纸辊25上的长度等于纸幅3总长度的四分之一后,第二气孔252泄气,纸幅3不被吸附且不随第二折纸辊25运动,与纸幅3的后四分之一折叠重合随折叠主辊23沿顺时针方向运动。第二气孔252与第二折纸刀251之间的圆弧长度范围为34至49毫米,优选地,第二气孔252与第二折纸刀251之间的圆弧长度为47毫米。After the above half folding, the paper web 3 is adsorbed on the main folding roller 23 and moves clockwise along with the main folding roller 23 . The second folding roller 25 is provided with a second air hole 252 for absorbing the head of the paper web 3 , and a second folding knife 251 is also provided. The theoretical value of the circular arc length between the second air hole 252 and the second folding knife 251 is 1/4 of the length of the paper web 3. At this time, regardless of the opening size of the second air hole 252, the second air hole 252 and the second folding paper Knife 251 is regarded as a point. When the head of the paper web 3 is in contact with the second air hole 252 of the second folding roller 25, the paper web 3 is absorbed onto the second folding roller 25, and moves counterclockwise along with the second folding roller 25, when the paper web 3 After the length that is absorbed on the second folding roller 25 is equal to 1/4th of the total length of the paper web 3, the second air hole 252 is deflated, and the paper web 3 is not adsorbed and does not move with the second folding roller 25. The rear quarter folding coincides with the main folding roller 23 moving clockwise. The arc length between the second air hole 252 and the second folding knife 251 ranges from 34 to 49 mm. Preferably, the arc length between the second air hole 252 and the second folding knife 251 is 47 mm.
经过上述四分之一折叠后,纸幅3进入抛纸辊26与折叠主辊23之间被挤压,使折叠效果更佳。After the quarter folding, the paper web 3 enters between the throwing roll 26 and the main folding roll 23 to be squeezed, so that the folding effect is better.
经过横向折叠机组2折叠后的纸幅3被送入百花盘5机组中,进行堆叠、包装。The paper web 3 folded by the transverse folding unit 2 is sent to the flower tray 5 unit for stacking and packaging.
如图11所示,百花盘5的槽口51深度为37至48毫米,宽度为17至19毫米。优选地,百花盘5的槽口51深度为47毫米,宽度为18毫米,这样,纸幅3经过折叠后形成的纸手帕在经过堆叠后形成的纸巾包6刚好容纳在槽口51As shown in FIG. 11 , the notch 51 of the flower disc 5 has a depth of 37 to 48 millimeters and a width of 17 to 19 millimeters. Preferably, the notch 51 of the flower tray 5 has a depth of 47 mm and a width of 18 mm, so that the paper towel package 6 formed after the paper web 3 is folded and stacked is just accommodated in the notch 51
内,尺寸得到限制和约束。Inside, dimensions are limited and constrained.
优选地,我们也可以在所述百花盘5和抛纸辊26之间设置数片器,数片器对经过挤压的纸巾按照一定的数量,如4-10片进行分片处理,然后再送入百花盘5的槽口51处,此处的数片器在本实施例的图中未示明。Preferably, we can also arrange a sheet counting device between the flower disc 5 and the paper throwing roller 26, and the sheet counting device slices the squeezed paper towels according to a certain number, such as 4-10 sheets, and then sends Into the notch 51 of the flower disc 5, the chip counting device here is not shown in the figures of this embodiment.
如图12所示,本发明通过在所述机台上设有依次衔接的纵向折叠机组1、横向折叠机组2和百花盘5机组,纸幅3依次张紧穿设在纵向折叠机组1和横向折叠机组2上,流水线生产,不仅生产效率高,速度快,降低了生产成本,而且生产的纸张规格可调,产品携带方便,更加小巧精美。并通过对纵向折叠机组、横向折叠机组以及数片机的组件和产品规格进行微小改进,使其相互之间运作更加协调顺畅,工艺故障少,不仅提高了生产产量,而且生产出的纸巾质量也较好,折叠工整,残次损耗较低。As shown in Figure 12, the present invention is provided with successively connected longitudinal folding unit 1, transverse folding unit 2 and flower disc 5 units on the machine platform, and the paper web 3 is tensioned and threaded sequentially between the longitudinal folding unit 1 and the transverse folding unit 1. Folding unit 2, assembly line production, not only high production efficiency, fast speed, reduced production costs, but also adjustable paper specifications, easy to carry products, more compact and exquisite. And through minor improvements to the components and product specifications of the longitudinal folding unit, horizontal folding unit, and sheet counting machine, the operations between them are more coordinated and smooth, and the process failures are less. Not only the production output is improved, but also the quality of the produced tissue is also improved. Better, neatly folded, less defective waste.
值得注意的是,以上所述仅为本发明的较佳实施例,并非因此限定本发明的专利保护范围,本发明还可以对上述各种零部件的结构进行等效的改进。故凡运用本发明的说明书及图示内容所作的等效结构变化,或直接或间接运用于其他相关技术领域均同理皆包含在本发明所涵盖的范围内。It is worth noting that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of patent protection of the present invention. The present invention can also make equivalent improvements to the structures of the above-mentioned various components. Therefore, all equivalent structural changes made by using the instructions and illustrations of the present invention, or directly or indirectly applied to other related technical fields are also included in the scope of the present invention.
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PCT/CN2014/079470 WO2015000348A1 (en) | 2013-07-02 | 2014-06-09 | Paper handkerchief folding device |
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CN110451040B (en) * | 2019-09-10 | 2024-09-06 | 温州海航机械有限公司 | Folding cutting machine of non-woven fabrics |
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- 2014-06-09 EP EP14820197.3A patent/EP3018084B1/en not_active Revoked
- 2014-06-09 KR KR1020167001723A patent/KR101780158B1/en active Active
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CN1186734A (en) * | 1996-12-25 | 1998-07-08 | 东亚机工株式会社 | Tissue Production, packing device and tissue product producing equipment and producing method |
TWM252549U (en) * | 2004-01-19 | 2004-12-11 | Shegaon Corp | Improved interfolded paper-manufacturing machine |
DE102004041313A1 (en) * | 2004-08-25 | 2006-03-02 | WINKLER + DüNNEBIER AG | Paper handkerchief with packing sleeve has longitudinal and transverse folding lines formed in right-angled form at equal distances to ensure congruent pile surface area when paper handkerchief is piled in packing sleeve |
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Also Published As
Publication number | Publication date |
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KR101780158B1 (en) | 2017-09-19 |
EP3018084A4 (en) | 2017-07-26 |
EP3018084A1 (en) | 2016-05-11 |
CN103332525A (en) | 2013-10-02 |
KR20160024381A (en) | 2016-03-04 |
WO2015000348A1 (en) | 2015-01-08 |
EP3018084B1 (en) | 2019-12-25 |
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Effective date of registration: 20170713 Address after: 527200 Guangdong city of Yunfu province Luoding East Street East neighborhood Road No. 168 double dragon Patentee after: C&S PAPER CO., LTD. Address before: 528411 No. 136 rainbow Avenue, west end, Zhongshan, Guangdong Patentee before: C&S Paper Co., Ltd. |