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CN103331995B - A kind of calibration equipment of screen printing of ceramic tiles and use its method - Google Patents

A kind of calibration equipment of screen printing of ceramic tiles and use its method Download PDF

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Publication number
CN103331995B
CN103331995B CN201310237143.XA CN201310237143A CN103331995B CN 103331995 B CN103331995 B CN 103331995B CN 201310237143 A CN201310237143 A CN 201310237143A CN 103331995 B CN103331995 B CN 103331995B
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China
Prior art keywords
gauze pad
pad sheet
net
described colored
colored
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CN201310237143.XA
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CN103331995A (en
Inventor
罗宏
金国庭
周燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Donghua Foshan New Material Co., Ltd.
Fengcheng Dongpeng Ceramic Co., Ltd.
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Original Assignee
FENGCHENG DONGPENG CERAMIC Co Ltd
FOSHAN HUASHENGCHANG CERAMIC Co Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
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Application filed by FENGCHENG DONGPENG CERAMIC Co Ltd, FOSHAN HUASHENGCHANG CERAMIC Co Ltd, Foshan Dongpeng Ceramic Co Ltd, Guangdong Dongpeng Holdings Co Ltd, Guangdong Dongpeng Ceramic Co Ltd filed Critical FENGCHENG DONGPENG CERAMIC Co Ltd
Priority to CN201310237143.XA priority Critical patent/CN103331995B/en
Publication of CN103331995A publication Critical patent/CN103331995A/en
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Abstract

A kind of calibration equipment of screen printing of ceramic tiles and use its method, described device comprises colored net, flower gauze pad sheet, strong magnet, described colored gauze pad sheet is flat triangular pyramidal, described colored gauze pad sheet two is one group, described colored gauze pad sheet is no less than one group, described colored gauze pad sheet is ferrite, and described smearing on the parallel colored net screen frame in direction with net glue of flower net is provided with described colored gauze pad sheet, and described colored gauze pad sheet is adsorbed on described spending on the net by strong magnet.Apparatus structure of the present invention is simple, easy to use and regulate, and can eliminate the aberration of product, improves texture and aesthetic feeling.Accuracy rate and the precision of screen printing can be ensured, eliminate product two tone colour.

Description

A kind of calibration equipment of screen printing of ceramic tiles and use its method
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of method of calibration and device thereof of screen printing of ceramic tiles.
Background technology
Ceramic Tiles is in order to make its decorative effect more three-dimensional and be full of variety, many employings form through high-temperature firing carry out printing ornament on end base after, existing Ceramic Tiles printing ornament method comprises screen printing, roller printing and inkjet printing stamp, and three kinds of methods respectively have pluses and minuses.Wherein, screen printing adopts flat screen to make printing screen, make product finally reach the pattern of designing requirement by the combination of different silk screen again, a wherein flower cutter of flower machine is first spending full one deck printing glaze on online cloth, then carries out printing operations back through another flower cutter.But this stamp pattern, in the cloth glaze stage, can due to the sequencing of cloth glaze, the area of the pattern fancy glaze of first cloth glaze is caused first to infiltrate through silk screen, the region infiltration of rear cloth glaze is more shallow, but the region of rear cloth glaze is first printed on brick face, and the printing quality in the region of the comparatively rear cloth glaze of printing quality in the region of final first cloth glaze is dark, produce aberration (this defect is commonly called as two tone colour), this aberration can affect the overall visual effect in brick face when piecing together.And need each half tone exactitude position guarantee to produce the repeatability of pattern, so need use the dry base substrate on production line to plate or observe special contraposition effect due to screen printing.Because dry base substrate is without high-temperature firing, so the porosity is high, have permeability when fancy glaze prints thereon, fancy glaze is not bright-coloured without color during high-temperature firing simultaneously, whiting, little with dry base substrate aberration, it is not obvious for causing observing printing quality, the dry base substrate simultaneously on production line, common intensity is poor, can recycling rate of waterused low, like this when run into repeatedly debug effect time, just can cause larger loss.
Summary of the invention
The object of the invention is to the calibration equipment proposing a kind of screen printing of ceramic tiles, its structure is simple, easy to use and regulate, and can eliminate the aberration of product, improves texture and aesthetic feeling.
Another object of the present invention is to propose a kind of screen printing of ceramic tiles method of calibration, and it can ensure accuracy rate and the precision of screen printing, eliminates product two tone colour.
For reaching this object, the present invention by the following technical solutions:
A kind of calibration equipment of screen printing of ceramic tiles, comprise colored net, flower gauze pad sheet, strong magnet, described colored gauze pad sheet is flat triangular pyramidal, described colored gauze pad sheet two is one group, described colored gauze pad sheet is no less than one group, described colored gauze pad sheet is ferrite, and described smearing on the parallel colored net screen frame in direction with net glue of flower net is provided with described colored gauze pad sheet, and described colored gauze pad sheet is adsorbed on described spending on the net by strong magnet.
The elevation angle of described colored gauze pad sheet is 0.02-0.06 degree.
The calibration equipment of a kind of screen printing of ceramic tiles of the present invention, its structure is simple, compensate for two reverse stamps of colored cutter in screen printing process and glaze and has mobility and permeability and the product two tone colour problem that causes, improve texture and the aesthetic feeling of product.
A method of calibration for screen printing of ceramic tiles, step comprises successively:
A. described colored gauze pad sheet is adsorbed by described strong magnet described smearing on the parallel colored net screen frame in direction with net glue of flower net;
B. use scraper, closely against described colored gauze pad sheet and smear described net glue on the net described spending and dry;
C. according to product design requirement, the black and white negative film of required pattern is placed on the middle of the flower net of having dried, after together putting into the exposure of exposure instrument, rinses with water and form the figuratum colored net of band, and form described colored net with the curing agent net glue be exposed that hardens;
D. multiple described colored net made is installed on multiple printing machine successively;
E., after the Ceramic Tiles without any decoration after firing being cut into the adobe size needed for stamp according to production requirement, decalcomania is formed by first printing machine printing printing glaze;
F, with the described Ceramic Tiles in step e as verification brick, stamp is carried out by second printing machine, observe stamp position after stamp whether to conform to product design requirement with quantity, then adjusting second printing machine if do not conformed to, conforming to, carrying out stamp by lower one printing machine;
After printing machine described in G, adjustment second, wipe out the decalcomania on described verification brick, repeat step e, F;
H, the like carry out the adjustment of subsequent decal machine to reach product design requirement.
The whiteness value <10 degree of described verification brick.
The modulus of rupture >20 ox/square millimeter of described verification brick.
The water absorption rate <10% of described verification brick
At least one side of preferred described verification brick is matsurface.
At least one side of preferred described verification brick is the burnishing surface of brightness >80 degree.
Described printing glaze viscosity is 40-60Pas.
Described printing glaze fineness is that 325 mesh sieves tail over is 0.
Preferably, also step is comprised after step H: be positioned over by the burnishing surface of described verification brick and enter ink-jet printer after on belt and carry out the effect that ink-jet decoration decorates verify ink-jet upward.
The calibration equipment of a kind of screen printing of ceramic tiles of the present invention, structure is simple, easy to use.
The method of calibration of a kind of screen printing of ceramic tiles of the present invention, avoids waste and loss problem that existing production line uses production line dried adobe to carry out causing plate, can be recycled, energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the calibration equipment of the screen printing of ceramic tiles of a kind of embodiment of the present invention.
Wherein: 1 is flower net; 2 is flower gauze pad sheet; 3 is strong magnet.
Fig. 2 is the schematic diagram of the verification brick of a kind of embodiment of the present invention.
Wherein: 4 is matsurface; 5 is the burnishing surface of brightness >80 degree.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
Embodiment 1
As shown in Figure 1, the calibration equipment of a kind of screen printing of ceramic tiles of the present embodiment, comprise colored net 1, flower gauze pad sheet 2 and strong magnet 3, described colored gauze pad sheet 2 is in flat triangular pyramidal, described colored gauze pad sheet 2 two is one group, and described colored gauze pad sheet 2 is no less than one group, and described colored gauze pad sheet 2 is ferrite 3, smearing on the parallel colored net screen frame in direction with net glue of described colored net 1 is provided with described colored gauze pad sheet 2, and described colored gauze pad sheet 2 is adsorbed on described colored net 1 by strong magnet 3.
The elevation angle of described colored gauze pad sheet 2 is 0.06 degree.
The method of calibration of a kind of screen printing of ceramic tiles of the present embodiment, step comprises successively:
A. described colored gauze pad sheet 2 is adsorbed by described strong magnet 3 smearing on the parallel colored net screen frame in direction with net glue of described colored net 1;
B. use scraper, closely against described colored gauze pad sheet 2 on described colored net 1 on smear described net glue and dry;
C. according to product design requirement, the black and white negative film of required pattern is placed on the middle of the described colored net 1 of having dried, after together putting into the exposure of exposure instrument, rinse with water and form the figuratum described colored net 1 of band, and form described colored net 1 with the curing agent net glue be exposed that hardens;
D. multiple described colored net 1 made is installed on multiple printing machine successively;
E., after the Ceramic Tiles without any decoration after firing being cut into the adobe size needed for stamp according to production requirement, decalcomania is formed by first printing machine printing printing glaze;
F, with the described Ceramic Tiles in step e as verification brick, undertaken getting printing ornament ready by second printing machine, whether the layout of observing stamp position and point requirement, the point got ready after stamp requires to conform to product design, then adjusts second printing machine if do not conformed to;
After printing machine described in G, adjustment second, wipe out the decalcomania on described verification brick, repeat step e, F until the verification brick decorative effect after getting decoration ready meets product design requirement.
In this embodiment, a whiteness value of described verification brick is 6 degree.
The modulus of rupture of described verification brick is 20 Ns/square millimeter.
The water absorption rate of described verification brick is 1%.
Described printing glaze viscosity is 55Pas.
Described printing glaze fineness is that 325 mesh sieves tail over is 0.
Owing to having adsorbed described colored gauze pad sheet 2 in the present embodiment on described colored net 1, make the described net glue gradient thickness that described colored net 1 is smeared, thus have modified in stamp process, because of one, flower cutter is first spent full one deck printing glaze on online cloth described, then carry out back through another flower cutter the product two tone colour problem that this stamp pattern of printing operations brings.
Traditional dry brick is replaced to verify brick as stamp without the brick adobe size cut into needed for stamp of decoration after the method for calibration of the screen printing of ceramic tiles of the present embodiment have employed and fires, its whiteness value is low, intensity is high, the porosity is low, color whiting when fancy glaze prints thereon, strikingly color can be formed with verification brick to contrast, and when verifying defective, fancy glaze on it can be wiped out easily, thus can reuse, avoid the defect of the not reproducible utilization of dry brick, reduce the loss in production and cost, there is the benefit of energy-conserving and environment-protective.
Embodiment 2
Different from embodiment 1, as shown in Figure 2, described verification brick one side in the present embodiment is matsurface, another side is the burnishing surface of brightness 90 degree, according to designing requirement, product sprays one deck fixative after carrying out screen printing decoration again, then inkjet printing decoration is carried out, after utilizing the matsurface of described verification brick to carry out screen printing verification, another brightness recycling described verification brick is that the burnishing surface of 90 degree carries out inkjet printing verification, because ink-jet ink is dumb light texture, when being sprayed on burnishing surface, very strong contrast can be produced, thus be easy to verification.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes all will fall within protection scope of the present invention.

Claims (2)

1. the calibration equipment of a screen printing of ceramic tiles, it is characterized in that, comprise colored net, flower gauze pad sheet and strong magnet, described colored gauze pad sheet is flat triangular pyramidal, described colored gauze pad sheet two is one group, described colored gauze pad sheet is no less than one group, described colored gauze pad sheet is ferrite, described smearing on the parallel colored net screen frame in direction with net glue of flower net is provided with described colored gauze pad sheet, described colored gauze pad sheet is adsorbed on by strong magnet describedly to be spent online, and described strong magnet and described colored gauze pad sheet lay respectively at described colored two sides of netting.
2. the calibration equipment of a kind of screen printing of ceramic tiles according to claim 1, is characterized in that, the elevation angle of described colored gauze pad sheet is 0.02-0.06 degree.
CN201310237143.XA 2013-06-14 2013-06-14 A kind of calibration equipment of screen printing of ceramic tiles and use its method Active CN103331995B (en)

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* Cited by examiner, † Cited by third party
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EP2968847B1 (en) 2013-03-15 2023-03-08 Edwards Lifesciences Corporation Translation catheter systems
CN103542937B (en) * 2013-10-08 2015-05-20 杭州慕锐网络技术有限公司 Digital printing color difference inspecting method
CN103626525B (en) * 2013-12-12 2015-02-25 佛山市东鹏陶瓷有限公司 Preparation method of ceramic tiles and product of ceramic tiles
CN111806069B (en) * 2015-08-14 2022-04-29 M&R印刷设备有限公司 Hybrid printer and method for screen printing and direct garment printing
CN108205241A (en) * 2016-12-19 2018-06-26 天津灵轩时代文化传播有限公司 A kind of water-saving silk-screen plate production system
CN111098400B (en) * 2019-12-27 2022-02-08 深圳须弥云图空间科技有限公司 Manufacturing method of wave wire bonding floor tile and wave wire bonding floor tile

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04166345A (en) * 1990-10-30 1992-06-12 Tdk Corp Production of thermal head glaze substrate
JPH06143855A (en) * 1992-11-06 1994-05-24 Matsushita Electric Ind Co Ltd Screen printing plate and production thereof
JPH0890894A (en) * 1994-09-28 1996-04-09 Inax Corp Screen printing method and printing screen for use in this and its production
JPH09240130A (en) * 1996-03-11 1997-09-16 Toyota Motor Corp Screen printing method and screen
CN1804723A (en) * 2006-01-13 2006-07-19 彩虹集团电子股份有限公司 Making method of through printing forme for screen printing
CN101015934A (en) * 2007-02-14 2007-08-15 徐平 Ceramic brick transfer printing apparatus and transfer printing method thereof
CN101125477A (en) * 2006-08-17 2008-02-20 比亚迪精密制造有限公司 How to make screen printing stencil

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04166345A (en) * 1990-10-30 1992-06-12 Tdk Corp Production of thermal head glaze substrate
JPH06143855A (en) * 1992-11-06 1994-05-24 Matsushita Electric Ind Co Ltd Screen printing plate and production thereof
JPH0890894A (en) * 1994-09-28 1996-04-09 Inax Corp Screen printing method and printing screen for use in this and its production
JPH09240130A (en) * 1996-03-11 1997-09-16 Toyota Motor Corp Screen printing method and screen
CN1804723A (en) * 2006-01-13 2006-07-19 彩虹集团电子股份有限公司 Making method of through printing forme for screen printing
CN101125477A (en) * 2006-08-17 2008-02-20 比亚迪精密制造有限公司 How to make screen printing stencil
CN101015934A (en) * 2007-02-14 2007-08-15 徐平 Ceramic brick transfer printing apparatus and transfer printing method thereof

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Effective date of registration: 20170413

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Donghua Foshan New Material Co., Ltd.

Co-patentee after: Fengcheng Dongpeng Ceramic Co., Ltd.

Address before: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Patentee before: Guangdong Dongpeng Ceramic Co., Ltd.

Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd.

Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee before: Fengcheng Dongpeng Ceramic Co., Ltd.