CN103324130A - Intelligent air-cooling frequency-changing energy-saving system and method of transformer - Google Patents
Intelligent air-cooling frequency-changing energy-saving system and method of transformer Download PDFInfo
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Abstract
本发明所述的一种变压器智能变频风冷节能方法及系统,根据变压器的顶层油温、绕组温度和负载电流共同控制冷却器组运行数量和风机转速,以变压器顶层油温和绕组温度作为变频器调频控制参数,兼顾负载电流变化对冷却器转速和冷却器组的投入切除进行控制。上述变压器智能变频风冷节能方法有效避免了现有技术中变压器风冷变频节能方法灵活性差,运行方式单一,控制精度低,噪声大,没有根据变压器油温和绕组温度变化进行精确跟踪控制,冷效却果不好,不能经济的适用于各种复杂的场合与环境,不能实现冷却器的经济运行,造成了资源浪费的问题。
The intelligent frequency conversion air-cooled energy-saving method and system for transformers described in the present invention jointly control the operating number of cooler groups and the speed of fans according to the top layer oil temperature, winding temperature and load current of the transformer, and use the transformer top layer oil temperature and winding temperature as the frequency converter Frequency modulation control parameters, taking into account the change of load current to control the cooler speed and the input cut-off of the cooler group. The above-mentioned intelligent frequency conversion air-cooling energy-saving method for transformers effectively avoids the poor flexibility, single operation mode, low control precision, and large noise in the existing technology of transformer air-cooling and frequency conversion energy-saving methods. But the result is not good, it cannot be economically applied to various complex occasions and environments, and the economical operation of the cooler cannot be realized, resulting in the problem of waste of resources.
Description
技术领域 technical field
本发明涉及一种变压器风冷系统,属于电力设备技术领域。 The invention relates to a transformer air cooling system, which belongs to the technical field of power equipment. the
背景技术 Background technique
电力变压器是电力系统主要设备之一,主要功能是电压转换和传输电流,而空载损耗、负载损耗和环境温度都会影响变压器冷却油的温度,变压器负载变化越大,损耗就越大,变压器的温度变化越大,同时变压器的温度也收外界环境的影响比较大,即使在同一天,由于昼夜温度变化和负荷峰谷差的变化叠加,更是造成变压器温度大幅变化的一个主要原因,进而影响了变压器的长期稳定运行和使用寿命。 The power transformer is one of the main equipment in the power system. Its main functions are voltage conversion and current transmission. The no-load loss, load loss and ambient temperature will all affect the temperature of the transformer cooling oil. The greater the change in the transformer load, the greater the loss. The greater the temperature change, the greater the temperature of the transformer is also affected by the external environment. Even on the same day, due to the superposition of day and night temperature changes and load peak-to-valley differences, it is one of the main reasons for the large temperature changes of the transformer, which in turn affects The long-term stable operation and service life of the transformer are ensured. the
传统的变压器冷却系统采用继电器控制模式,通过温度控制器(油层表面、绕组温度表)有限的机械触点的开闭来驱动交流接触器的线圈,从而接通冷却器的工作回路,用热继电器实现过载、缺相等保护,用断路器实现短路保护,这种模式存在线路复杂,体积庞大,器件故障率高等缺陷,常规的温度控制节点小,容量小,误差大,控制冷却器工作电路的交流接触器启动频繁,触点容易烧坏,造成接触不良或粘连在一起,成为电机缺相或破坏绝缘的一个不可忽视的因素。另一方面断路器、接触器和热继电器的组合是控制柜的体积庞大,制造运输成本的增加,维护工作量加大,更换时收之源等一系列问题。 The traditional transformer cooling system adopts the relay control mode, and the coil of the AC contactor is driven by the opening and closing of the limited mechanical contacts of the temperature controller (oil layer surface, winding temperature gauge), so as to connect the working circuit of the cooler, and use a thermal relay Realize overload and lack of phase protection, and use circuit breakers to realize short-circuit protection. This mode has defects such as complex circuits, large volume, and high device failure rate. The conventional temperature control node is small, the capacity is small, and the error is large. The AC of the working circuit of the control cooler The contactor starts frequently, and the contacts are easy to burn out, resulting in poor contact or sticking together, which becomes a non-negligible factor for the motor to lose phase or damage the insulation. On the other hand, the combination of circuit breaker, contactor and thermal relay is a series of problems such as the bulk of the control cabinet, the increase of manufacturing and transportation costs, the increase of maintenance workload, and the source of income when replacing. the
现代的变压器冷却系统采用智能控制,一般采用微处理器或可编程逻辑控制器控制,虽然实现了智能,具有故障查询与联网监控操作等功能,但仍存在不少缺点:运行方式单一,不能经济的适用于各种复杂的场合与环境;不能实现冷却器的经济运行,也造成了资源的一种浪费;控制线路复杂,且不能对变压器的油温、负荷运行做连续精确的跟踪;启动电流大,对电网的冲击性较大,是接触器出头容易老化;温度控制不准确,当温度表有一组触 点出现烧坏时,系统无法正常运行;温度负荷需要提供较多的节点,是电缆的芯数增加,维护、改造成本高,施工难度加大。 Modern transformer cooling systems adopt intelligent control, generally controlled by microprocessors or programmable logic controllers. Although they are intelligent and have functions such as fault query and network monitoring operations, there are still many shortcomings: single operation mode, not economical It is suitable for various complicated occasions and environments; it cannot realize the economical operation of the cooler, and also causes a waste of resources; the control circuit is complex, and it cannot continuously and accurately track the oil temperature and load operation of the transformer; the starting current Large, the impact on the power grid is relatively large, because the contactor is prone to aging; the temperature control is not accurate, and when a group of contacts of the thermometer burn out, the system cannot operate normally; the temperature load needs to provide more nodes, which is the cable The number of cores increases, the cost of maintenance and transformation is high, and the difficulty of construction increases. the
专利文献CN202404420U公开了一种电力变压器智能变频风冷控制装置,包括变压器温度采集模块、变压器负荷采集模块、可编程控制器、变频器、触摸显示器和两组冷却风机,通过采集变压器二次侧负荷电流来直接参与变频控制,是通过负荷电流的大小来控制冷却风机的转速;当油温达到55-60℃时,两组冷却风机按时轮回处于变频运行状态;当变压器的油温降到45℃以下时,两组冷却风机停止工作,变压器处于自冷却状态;当变压器的油温升到65℃时两组风机同时投入工作,若连续运行1小时后转为工频模式运行;当变压器的油温升至70℃时,两组冷却风机由工频转换为变频模式运行;当变压器的油温超过75℃时,两组冷却风机处于超频(60Hz)模式运行;当温度降低为65℃时两组冷却风机转换为变频、按时轮回的模式运行。该技术方案根据负荷电流的大小控制变频器的工作来调节冷却风机的转速,而冷却的目的是降低温度,变压器的油温才是最重要的参数,同时由于变压器的油温除了受负载电流影响外,还受外界环境温度的影响,当外界环境温度很低时变压器的油温不会太高,此时风机的转速仍受负载电流大小来控制,未能根据变压器油温变化进行精确的跟踪冷却控制,而冷却风机依然处于高速旋转的状态,无形中造成能源的浪费,也增加了噪声,给周边的居民及工作人员带来不便。此外,该技术方案中只设置有两组冷却风机,冷却效果有限,灵活性差,运行方式单一,不能经济的适用于各种复杂的场合与环境;不能实现冷却器的经济运行,也造成了资源的浪费。 Patent document CN202404420U discloses an intelligent frequency conversion air-cooled control device for power transformers, including a transformer temperature acquisition module, a transformer load acquisition module, a programmable controller, a frequency converter, a touch display, and two sets of cooling fans. The current directly participates in the frequency conversion control, and the speed of the cooling fan is controlled by the magnitude of the load current; when the oil temperature reaches 55-60°C, the two sets of cooling fans are in the frequency conversion operation state on time; when the oil temperature of the transformer drops to 45°C When the temperature falls below, the two groups of cooling fans stop working, and the transformer is in a self-cooling state; when the oil temperature of the transformer rises to 65°C, the two groups of fans are put into operation at the same time, and they will switch to power frequency mode after continuous operation for 1 hour; when the oil temperature of the transformer When the temperature rises to 70°C, the two sets of cooling fans switch from power frequency to variable frequency mode; when the oil temperature of the transformer exceeds 75°C, the two sets of cooling fans operate in overfrequency (60Hz) mode; when the temperature drops to 65°C, the two sets of cooling fans The cooling fans of the group are converted to the mode of variable frequency and timed circulation. This technical solution controls the operation of the inverter according to the magnitude of the load current to adjust the speed of the cooling fan. The purpose of cooling is to reduce the temperature. The oil temperature of the transformer is the most important parameter. In addition, it is also affected by the external ambient temperature. When the external ambient temperature is very low, the oil temperature of the transformer will not be too high. At this time, the speed of the fan is still controlled by the load current, and it cannot be accurately tracked according to the change of the transformer oil temperature. Cooling control, while the cooling fan is still in a state of high-speed rotation, which invisibly causes waste of energy and increases noise, causing inconvenience to surrounding residents and staff. In addition, this technical solution only has two sets of cooling fans, which has limited cooling effect, poor flexibility, single operation mode, and cannot be economically applied to various complex occasions and environments; the economical operation of the cooler cannot be realized, and resources waste. the
发明内容 Contents of the invention
本发明所要解决的技术问题是现有技术中变压器风冷变频节能方法灵活性差,运行方式单一,控制精度低,不是根据变压器油温和绕组温度变化进行精确跟踪控制,冷效却果不好,不能经济的适用于各种复杂的场合与环境,不能实现冷却器的经济运行,造成了资源浪费,从而提供一种控制精度高,变压器智能变频风冷节能方法及系统。 The technical problem to be solved by the present invention is that the air-cooled frequency conversion energy-saving method for transformers in the prior art has poor flexibility, single operation mode, and low control precision. It is economical and suitable for various complex occasions and environments, and cannot realize the economical operation of the cooler, resulting in a waste of resources, thereby providing a method and system for energy-saving transformer intelligent frequency conversion air cooling with high control precision. the
为解决上述技术问题,本发明是通过以下技术方案实现的: In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:
一种变压器智能变频风冷节能方法,根据变压器的顶层油温、绕组温度和负载电流共同控制冷却器运行数量和风机转速: An intelligent variable frequency air-cooled energy-saving method for transformers. According to the top layer oil temperature, winding temperature and load current of the transformer, the number of coolers running and the fan speed are jointly controlled:
(1)当变压器顶层油温或绕组温度T≤30℃且负载电流小于额定电流的70%时,起动工作冷却器组,所述工作冷却器组的变频器最高频率限定为f1max,所述工作冷却器组的变频器初始频率为f1,此时所述工作冷却器组的变频器运行在初始频率f1,恒频恒速运行; (1) When the oil temperature on the top layer of the transformer or the winding temperature T≤30°C and the load current is less than 70% of the rated current, the working cooler group is started, and the maximum frequency of the frequency converter of the working cooler group is limited to f 1max , and the The initial frequency of the frequency converter of the working cooler group is f 1 , and the frequency converter of the working cooler group operates at the initial frequency f 1 at a constant frequency and constant speed;
(2)当变压器顶层油温或绕组温度30℃<T≤50℃时, (2) When the oil temperature on the top layer of the transformer or the winding temperature is 30℃<T≤50℃,
此时,变压器顶层油温或绕组温度每变化1℃,所述工作冷却器组频率变化Vf2, At this time, when the oil temperature on the top layer of the transformer or the temperature of the winding changes by 1°C, the frequency of the working cooler group changes by Vf 2 ,
所述工作冷却器组的变频器频率设置为f2, The inverter frequency of the working cooler group is set to f 2 ,
f2=f1+(T-30)×Vf2; f 2 =f 1 +(T-30)×Vf 2 ;
(3)当变压器顶层油温或绕组温度50℃<T≤65℃或负载电流大于额定电流的70%时,所述工作冷却器组的变频器为最高频率f1max,自动投运辅助冷却器组,所述辅助冷却器组的变频器最高频率设定为f2max,所述辅助冷却器组的变频器起始频率为f′3, (3) When the oil temperature on the top layer of the transformer or the winding temperature is 50℃<T≤65℃ or the load current is greater than 70% of the rated current, the frequency converter of the working cooler group is at the highest frequency f 1max and the auxiliary cooler is automatically put into operation group, the highest frequency of the frequency converter of the auxiliary cooler group is set to f 2max , the initial frequency of the frequency converter of the auxiliary cooler group is f′ 3 ,
此时,所述变压器顶层油温或绕组温度每变化1℃,所述辅助冷却器组的变频器的频率变化Vf3, At this time, when the temperature of the oil on the top layer of the transformer or the temperature of the winding changes by 1°C, the frequency of the frequency converter of the auxiliary cooler group changes by Vf 3 ,
所述辅助冷却组的变频器频率设置为f3, The frequency converter frequency of the auxiliary cooling group is set to f 3 ,
f3=f′3+(T-50)×Vf3; f 3 =f' 3 +(T-50)×Vf 3 ;
(4)当变压器顶层油温或绕组温度T≤47℃且负载小于70%时,辅助冷却器组自动切除; (4) When the oil temperature on the top layer of the transformer or the winding temperature T≤47℃ and the load is less than 70%, the auxiliary cooler group is automatically cut off;
(5)当变压器顶层油温或绕组温度65℃<T≤70℃时,所述工作冷却器组的变频器为最高频率f1max,所述辅助冷却器组的变频器最高频率设定为f2max, 自动投运备用冷却器组,所述备用冷却器组的变频器最高频率设定为f3max,所述备用冷却器组的变频器初始频率设定为f′4, (5) When the oil temperature on the top layer of the transformer or the winding temperature is 65°C<T≤70°C, the frequency converter of the working cooler group is set to the highest frequency f 1max , and the highest frequency of the frequency converter of the auxiliary cooler group is set to f 2max , the standby cooler group is automatically put into operation, the highest frequency of the frequency converter of the standby cooler group is set to f 3max , the initial frequency of the frequency converter of the standby cooler group is set to f′ 4 ,
此时,每变化1℃频率变化Vf4, At this time, Vf 4 changes for every 1°C change in frequency,
所述备用冷却器组的变频器频率设置为f4, The inverter frequency of the spare cooler group is set to f 4 ,
f4=f′4+(T-65)×Vf4; f 4 =f' 4 +(T-65)×Vf 4 ;
(6)当变压器顶层油温或绕组温度T≤63℃时,备用冷却器组自动切除; (6) When the oil temperature on the top layer of the transformer or the winding temperature T≤63°C, the spare cooler group is automatically cut off;
(7)当变压器顶层油温或绕组温度T≥70℃时,该台变压器停止运行。 (7) When the oil temperature on the top layer of the transformer or the winding temperature T≥70°C, the transformer will stop running. the
所述工作冷却器的变频器初始频率5Hz≤f1≤10Hz。 The initial frequency of the frequency converter of the working cooler is 5Hz≤f1≤10Hz .
所述工作冷却器的变频器初始频率f1=5Hz。 The initial frequency f 1 of the frequency converter of the working cooler is 5 Hz.
所述辅助冷却器的变频器初始频率30Hz≤f′3≤40Hz。 The initial frequency of the frequency converter of the auxiliary cooler is 30Hz≤f′ 3 ≤40Hz.
所述辅助冷却器的变频器初始频率f′3=36Hz。 The initial frequency f' 3 of the frequency converter of the auxiliary cooler is 36Hz.
所述备用冷却器的变频器初始频率35Hz≤f′4≤45Hz。 The initial frequency of the frequency converter of the standby cooler is 35Hz≤f′ 4 ≤45Hz.
所述备用冷却器的变频器初始频率f′4=40Hz。 The initial frequency f′ 4 of the frequency converter of the standby cooler is 40Hz.
所述工作冷却器的变频器最高频率f1max=48Hz。 The highest frequency f 1max of the frequency converter of the working cooler is 48 Hz.
所述辅助冷却器的变频器最高频率f2max=58.5Hz。 The maximum frequency f 2max of the frequency converter of the auxiliary cooler is 58.5Hz.
所述备用冷却器的变频器最高频率f3max=60Hz。 The maximum frequency f 3max of the frequency converter of the standby cooler is 60Hz.
一种变压器智能变频风冷节能系统,包括检测反馈单元、可编程逻辑控制器、工作指示单元、操作单元、变频器、远程控制单元、电源单元及冷却器组。 An intelligent frequency conversion air-cooled energy-saving system for transformers includes a detection feedback unit, a programmable logic controller, a work instruction unit, an operation unit, a frequency converter, a remote control unit, a power supply unit and a cooler group. the
所述可编程逻辑控制器采用所述的变压器智能变频风冷节能方法控制所述冷却器的运行。 The programmable logic controller adopts the transformer intelligent frequency conversion air cooling energy-saving method to control the operation of the cooler. the
所述冷却器组分为工作冷却器组、辅助冷却器组以及备用冷却器组: The cooler group is divided into working cooler group, auxiliary cooler group and spare cooler group:
所述工作冷却器组包括三组冷却器; The working cooler group includes three groups of coolers;
所述辅助冷却器组包括一组冷却器; The auxiliary cooler group includes a group of coolers;
所述备用冷却器组包括一组冷却器; The standby cooler group includes a group of coolers;
每个所述冷却器配一个所述变频器。 Each cooler is equipped with a frequency converter. the
所述电源单元包括两个独立、互为备用的主电源,当一个主电源发生故障时,另一个主电源投入使用,并发出报警信号,同时将故障信号通过所述远程控制单元发送至控制中心。 The power supply unit includes two main power supplies that are independent and mutually backup. When one main power supply fails, the other main power supply will be put into use, and an alarm signal will be sent, and the failure signal will be sent to the control center through the remote control unit . the
本发明的上述技术方案相比现有技术具有以下优点: Above-mentioned technical scheme of the present invention has the following advantages compared with prior art:
本发明所述的一种变压器智能变频风冷节能方法,根据变压器的顶层油温、绕组温度和负载电流共同控制冷却器运行数量和风机转速,以变压器顶层油温和绕组温度作为变频器调频控制参数,兼顾负载电流变化对冷却器转速和冷却器组的投入切除进行控制。上述变压器智能变频风冷节能方法有效避免了现有技术中变压器风冷变频节能方法灵活性差,运行方式单一,控制精度低,没有根据变压器油温和绕组温度变化进行精确跟踪控制,冷效却果不好,不能经济的适用于各种复杂的场合与环境,不能实现冷却器的经济运行,造成了资源浪费的问题。 The intelligent frequency conversion air-cooled energy-saving method for transformers described in the present invention controls the running number of coolers and fan speed jointly according to the top layer oil temperature, winding temperature and load current of the transformer, and takes the top layer oil temperature and winding temperature of the transformer as frequency modulation control parameters of the inverter , taking into account the change of load current to control the cooler speed and the input cut-off of the cooler group. The above-mentioned intelligent frequency conversion air-cooling energy-saving method for transformers effectively avoids the poor flexibility, single operation mode, and low control precision of the prior art transformer air-cooling variable-frequency energy-saving methods. There is no precise tracking control based on transformer oil temperature and winding temperature changes, and the cooling effect is not effective. Well, it cannot be economically applied to various complex occasions and environments, and the economical operation of the cooler cannot be realized, resulting in a waste of resources. the
附图说明 Description of drawings
为了使本发明的内容更容易被清楚的理解,下面结合附图,对本发明作进一步详细的说明,其中, In order to make the content of the present invention more easily understood clearly, below in conjunction with accompanying drawing, the present invention is described in further detail, wherein,
图1是本发明所述变压器智能变频风冷节能方法的流程图; Fig. 1 is the flowchart of transformer intelligent frequency conversion air-cooled energy-saving method of the present invention;
图2是本发明所述变压器智能变频风冷节能系统框图。 Fig. 2 is a block diagram of the transformer intelligent frequency conversion air-cooled energy-saving system according to the present invention. the
图中附图标记表示为:1-变压器,2-检测反馈单元,3-可编程控制器,4-状态显示单元,5-操作单元,6-变频器,7-冷却器组,8-远程控制单元,9-电源单元。 The reference signs in the figure are represented as: 1-transformer, 2-detection feedback unit, 3-programmable controller, 4-status display unit, 5-operation unit, 6-frequency converter, 7-cooler group, 8-remote Control unit, 9 - Power supply unit. the
具体实施方式 Detailed ways
实施例1: Example 1:
本实施例所提供的一种压器智能变频风冷节能方法的流程图1所示,所述变压器智能变频风冷节能方法,是根据变压器的顶层油温、绕组温度和负载电流共同控制冷却器运行数量和风机转速,方法如下所示: The flow chart 1 of an intelligent variable-frequency air-cooled energy-saving method for transformers provided in this embodiment is shown in flow chart 1. The intelligent variable-frequency air-cooled energy-saving method for transformers is to jointly control the cooler according to the top layer oil temperature, winding temperature and load current of the transformer. Number of runs and fan speeds, the method is as follows:
(1)当变压器顶层油温或绕组温度T≤30℃且负载电流小于额定电流的70%时,起动工作冷却器组,所述工作冷却器组的变频器最高频率限定为f1max,所述工作冷却器组的变频器初始频率为f1,此时所述工作冷却器组的变频器运行在初始频率f1,恒频恒速运行。 (1) When the oil temperature on the top layer of the transformer or the winding temperature T≤30°C and the load current is less than 70% of the rated current, the working cooler group is started, and the maximum frequency of the frequency converter of the working cooler group is limited to f 1max , and the The initial frequency of the frequency converter of the working cooler group is f 1 , and the frequency converter of the working cooler group operates at the initial frequency f 1 at a constant frequency and constant speed.
所述工作冷却器的变频器初始频率5Hz≤f1≤10Hz。 The initial frequency of the frequency converter of the working cooler is 5Hz≤f1≤10Hz .
本实施中,所述工作冷却器的变频器初始频率f1=5Hz。 In this implementation, the initial frequency f 1 of the frequency converter of the working cooler is 5 Hz.
在其他实施例中,所述初始频率f1可以取6Hz、7Hz、8Hz、9Hz、10Hz等值,根据变压器的型号、工况及工作环境来选择。 In other embodiments, the initial frequency f 1 may take values such as 6 Hz, 7 Hz, 8 Hz, 9 Hz, 10 Hz, etc., which are selected according to the type, working condition and working environment of the transformer.
(2)当变压器顶层油温或绕组温度30℃<T≤50℃时, (2) When the oil temperature on the top layer of the transformer or the winding temperature is 30℃<T≤50℃,
此时,变压器顶层油温或绕组温度每变化1℃,所述工作冷却器组频率变化Vf2, At this time, when the oil temperature on the top layer of the transformer or the temperature of the winding changes by 1°C, the frequency of the working cooler group changes by Vf 2 ,
所述工作冷却器组的变频器频率设置为f2, The inverter frequency of the working cooler group is set to f 2 ,
f2=f1+(T-30)×Vf2。 f 2 =f 1 +(T-30)×Vf 2 .
所述工作冷却器的变频器最高频率限定为f1max=48Hz。 The maximum frequency of the frequency converter of the working cooler is limited to f 1max =48Hz.
(3)当变压器顶层油温或绕组温度50℃<T≤65℃或负载电流大于额定电流的70%时,所述工作冷却器组的变频器为最高频率f1max,自动投运辅助冷却器组,所述辅助冷却器组的变频器最高频率设定为f2max,所述辅助冷却器组的变频器起始频率为f′3, (3) When the oil temperature on the top layer of the transformer or the winding temperature is 50℃<T≤65℃ or the load current is greater than 70% of the rated current, the frequency converter of the working cooler group is at the highest frequency f 1max and the auxiliary cooler is automatically put into operation group, the highest frequency of the frequency converter of the auxiliary cooler group is set to f 2max , the initial frequency of the frequency converter of the auxiliary cooler group is f′ 3 ,
此时,所述变压器顶层油温或绕组温度每变化1℃,所述辅助冷却器组的变频器的频率变化Vf3, At this time, when the temperature of the oil on the top layer of the transformer or the temperature of the winding changes by 1°C, the frequency of the frequency converter of the auxiliary cooler group changes by Vf 3 ,
所述辅助冷却组的变频器频率设置为f3, The frequency converter frequency of the auxiliary cooling group is set to f 3 ,
f3=f′3+(T-50)×Vf3。 f 3 =f' 3 +(T-50)×Vf 3 .
所述辅助冷却器的变频器初始频率30Hz≤f′3≤40Hz。 The initial frequency of the frequency converter of the auxiliary cooler is 30Hz≤f′ 3 ≤40Hz.
本实施例中,所述辅助冷却器的变频器初始频率f′3=36Hz。 In this embodiment, the initial frequency f' 3 of the frequency converter of the auxiliary cooler is 36 Hz.
在其他实施例中,所述辅助冷却器的变频器初始频率f′3可选取30Hz、32Hz、36Hz、38Hz、40Hz等值,根据变压器的型号、工况及工作环境来选择。 In other embodiments, the initial frequency f'3 of the frequency converter of the auxiliary cooler can be selected from 30 Hz, 32 Hz, 36 Hz, 38 Hz, 40 Hz, etc., according to the type, working condition and working environment of the transformer.
所述辅助冷却器的变频器最高频率f2max=58.5Hz。 The maximum frequency f 2max of the frequency converter of the auxiliary cooler is 58.5Hz.
(4)当变压器顶层油温或绕组温度T≤47℃且负载小于70%时,辅助冷却器组自动切除。 (4) When the oil temperature at the top of the transformer or the winding temperature T≤47°C and the load is less than 70%, the auxiliary cooler group is automatically cut off. the
(5)当变压器顶层油温或绕组温度65℃<T≤70℃时,所述工作冷却器组的变频器为最高频率f1max,所述辅助冷却器组的变频器为最高频率f2max,自动投运备用冷却器组,所述备用冷却器组的变频器最高频率限定为f3max,所述备用冷却器组的变频器初始频率设定为f′4, (5) When the oil temperature on the top layer of the transformer or the winding temperature is 65°C<T≤70°C, the frequency converter of the working cooler group is at the highest frequency f 1max , and the frequency converter of the auxiliary cooler group is at the highest frequency f 2max , Automatically put into operation the spare cooler group, the maximum frequency of the inverter of the spare cooler group is limited to f 3max , the initial frequency of the inverter of the spare cooler group is set to f′ 4 ,
此时,每变化1℃频率变化Vf4, At this time, Vf 4 changes for every 1°C change in frequency,
所述备用冷却器组的变频器频率设置为f4, The inverter frequency of the spare cooler group is set to f 4 ,
f4=f′4+(T-65)×Vf4。 f 4 =f' 4 +(T-65)×Vf 4 .
所述备用冷却器的变频器初始频率35Hz≤f′4≤45Hz。 The initial frequency of the frequency converter of the standby cooler is 35Hz≤f′ 4 ≤45Hz.
本实施中,所述备用冷却器的变频器初始频率f′4=40Hz。 In this implementation, the initial frequency f′ 4 of the frequency converter of the standby cooler is 40 Hz.
在其他实施例中,所述辅助冷却器的变频器初始频率f′4可选取35Hz、37Hz、39Hz、41Hz、43Hz、45Hz等值,根据变压器的型号、工况及工作环境来选择。 In other embodiments, the initial frequency f'4 of the frequency converter of the auxiliary cooler can be selected from 35Hz, 37Hz, 39Hz, 41Hz, 43Hz, 45Hz, etc., according to the type, working condition and working environment of the transformer.
所述备用冷却器的变频器最高频率f3max=60Hz。 The maximum frequency f 3max of the frequency converter of the standby cooler is 60Hz.
(6)当变压器顶层油温或绕组温度T≤63℃时,备用冷却器组自动切除; (6) When the oil temperature on the top layer of the transformer or the winding temperature T≤63°C, the spare cooler group is automatically cut off;
(7)当变压器顶层油温或绕组温度T≥70℃时,该台变压器停止运行。 (7) When the oil temperature on the top layer of the transformer or the winding temperature T≥70°C, the transformer will stop running. the
本实施还提供一种变压器智能变频风冷节能系统,如图2所示,包括检测反馈单元2、可编程逻辑控制器3、工作指示单元4、操作单元5、变频器组6、远程控制单元8、电源单元9及冷却器组7。 This implementation also provides a transformer intelligent frequency conversion air-cooled energy-saving system, as shown in Figure 2, including a detection feedback unit 2, a programmable logic controller 3, a work instruction unit 4, an operation unit 5, a frequency converter group 6, and a remote control unit 8. Power supply unit 9 and cooler group 7. the
所述可编程逻辑控制器采用所述的变压器智能变频风冷节能方法控制所述冷却器的运行。 The programmable logic controller adopts the transformer intelligent frequency conversion air cooling energy-saving method to control the operation of the cooler. the
所述冷却器组7分为工作冷却器组、辅助冷却器组以及备用冷却器组。 The cooler group 7 is divided into a working cooler group, an auxiliary cooler group and a standby cooler group. the
所述工作冷却器组包括三组冷却器。 The working cooler group includes three groups of coolers. the
所述辅助冷却器组包括一组冷却器。 The auxiliary cooler group includes a group of coolers. the
所述备用冷却器组包括一组冷却器。 The backup set of coolers includes a set of coolers. the
每个所述冷却器配一个所述变频器。 Each cooler is equipped with a frequency converter. the
所述检测反馈单元2检测变压器顶层油温、绕组温度和负载电流,并将检测到的温度变化信号转述给所述可编程逻辑控制器3。 The detection and feedback unit 2 detects the oil temperature at the top of the transformer, the winding temperature and the load current, and transmits the detected temperature change signal to the programmable logic controller 3 . the
所述电源单元9包括两个独立、互为备用的主电源,当一个主电源发生故障时,另一个主电源投入使用,并发出报警信号,同时将故障信号通过所述远程控制单元8发送至控制中心。所述电源单元9两个独立、互为备用的主电源皆为380Vac三相电,所述可编程逻辑控制器3控制所述变频器组6将电能变换为所需要的频率后直接给所述冷却器组7供电,同时取某一相电即单相电220Vac给所述可编程逻辑控制器3、工作指示单元4、操作单元5供电。 The power supply unit 9 includes two independent main power supplies that are mutually standby. When one main power supply fails, the other main power supply will be put into use, and an alarm signal will be sent, and the failure signal will be sent to the remote control unit 8 at the same time. control center. The two independent main power supplies of the power supply unit 9 are 380Vac three-phase power, and the programmable logic controller 3 controls the frequency converter group 6 to convert the electric energy into the required frequency and directly supply the power to the Cooler group 7 supplies power, and at the same time takes a certain phase of electricity, that is, single-phase electricity 220Vac, to supply power to the programmable logic controller 3, the work instruction unit 4, and the operation unit 5. the
实施例2: Example 2:
本实施例所提供的一种压器智能变频风冷节能方法的流程图1所示,所述变压器智能变频风冷节能方法,是根据变压器的顶层油温、绕组温度和负载电流共同控制冷却器运行数量和风机转速,方法如下所示: The flow chart 1 of an intelligent variable-frequency air-cooled energy-saving method for transformers provided in this embodiment is shown in flow chart 1. The intelligent variable-frequency air-cooled energy-saving method for transformers is to jointly control the cooler according to the top layer oil temperature, winding temperature and load current of the transformer. Number of runs and fan speeds, the method is as follows:
(1)当变压器顶层油温或绕组温度T≤30℃且负载电流小于额定电流的70%时,起动工作冷却器组,所述工作冷却器组的变频器最高频率限定为 48Hz,所述工作冷却器组的变频器频率为5Hz,恒频恒速运行。 (1) When the oil temperature on the top layer of the transformer or the winding temperature T≤30°C and the load current is less than 70% of the rated current, start the working cooler group, the maximum frequency of the frequency converter of the working cooler group is limited to 48Hz, and the working The inverter frequency of the cooler group is 5Hz, running at constant frequency and constant speed. the
(2)当变压器顶层油温或绕组温度30℃<T≤50℃时, (2) When the oil temperature on the top layer of the transformer or the winding temperature is 30℃<T≤50℃,
此时,变压器顶层油温或绕组温度每变化1℃,所述工作冷却器组频率变化Vf2, At this time, when the oil temperature on the top layer of the transformer or the temperature of the winding changes by 1°C, the frequency of the working cooler group changes by Vf 2 ,
即温度T每升高1℃,频率增加2.15Hz,油温每降低1℃,频率减小2.15Hz,所述工作冷却器组的变频器频率设置为f2, That is, every time the temperature T rises by 1°C, the frequency increases by 2.15Hz, every time the oil temperature drops by 1°C, the frequency decreases by 2.15Hz, and the frequency converter of the working cooler group is set to f 2 ,
f2=f1+(T-30)×Vf2=[5+(T-30)×Vf2]Hz。 f 2 =f 1 +(T-30)×Vf 2 =[5+(T-30)×Vf 2 ]Hz.
(3)当变压器顶层油温或绕组温度50℃<T≤65℃或负载电流大于额定电流的70%时,所述工作冷却器组的变频器为最高频率48Hz,自动投运辅助冷却器组,所述辅助冷却器组的变频器最高频率设定为58.5Hz,所述辅助冷却器组的变频器起始频率为36Hz, (3) When the oil temperature on the top layer of the transformer or the winding temperature is 50°C<T≤65°C or the load current is greater than 70% of the rated current, the frequency converter of the working cooler group is at the highest frequency of 48Hz, and the auxiliary cooler group is automatically put into operation , the highest frequency of the frequency converter of the auxiliary cooler group is set to 58.5Hz, the initial frequency of the frequency converter of the auxiliary cooler group is 36Hz,
此时,每变化1℃频率变化Vf3, At this time, Vf 3 changes for every 1°C change in frequency,
即温度T每升高1℃,频率增加1.5Hz,油温每降低1℃,频率减小1.5Hz,所述辅助冷却组的变频器频率设置为f3, That is, every time the temperature T rises by 1°C, the frequency increases by 1.5Hz, every time the oil temperature drops by 1°C, the frequency decreases by 1.5Hz, and the frequency converter of the auxiliary cooling group is set to f 3 ,
f3=f′3+(T-50)×Vf3=[36+(T-50)×1.5]Hz。 f 3 =f' 3 +(T-50)×Vf 3 =[36+(T-50)×1.5]Hz.
(4)当变压器顶层油温或绕组温度T≤47℃且负载小于70%时,辅助冷却器组自动切除。 (4) When the oil temperature at the top of the transformer or the winding temperature T≤47°C and the load is less than 70%, the auxiliary cooler group is automatically cut off. the
(5)当变压器顶层油温或绕组温度65℃<T≤70℃时,所述工作冷却器组的变频器为最高频率48Hz,所述辅助冷却器组的变频器为最高频率58.5Hz,自动投运备用冷却器组,所述备用冷却器组的变频器最高频率设定为60Hz,所述备用冷却器组的变频器初始频率设定为40Hz, (5) When the oil temperature on the top layer of the transformer or the winding temperature is 65°C<T≤70°C, the frequency converter of the working cooler group has a maximum frequency of 48Hz, and the frequency converter of the auxiliary cooler group has a maximum frequency of 58.5Hz, automatically The spare cooler group is put into operation, the highest frequency of the inverter of the spare cooler group is set to 60Hz, and the initial frequency of the inverter of the spare cooler group is set to 40Hz,
此时,每变化1℃频率变化Vf4, At this time, Vf 4 changes for every 1°C change in frequency,
所述备用冷却器组的变频器频率设置为f4, The inverter frequency of the spare cooler group is set to f 4 ,
f4=f′4+(T-65)×Vf4=[40+(T-65)×4]Hz。 f 4 =f' 4 +(T-65)×Vf 4 =[40+(T-65)×4] Hz.
(6)当变压器顶层油温或绕组温度T≤63℃时,备用冷却器组自动切除。 (6) When the oil temperature on the top layer of the transformer or the winding temperature T≤63°C, the spare cooler group will be cut off automatically. the
(7)当变压器顶层油温或绕组温度T≥70℃时,该台变压器停止运行。 (7) When the oil temperature on the top layer of the transformer or the winding temperature T≥70°C, the transformer will stop running. the
本实施还提供一种变压器智能变频风冷节能系统,如图2所示,包括检测反馈单元2、可编程逻辑控制器3、工作指示单元4、操作单元5、变频器组6、远程控制单元8、电源单元9及冷却器组7。 This implementation also provides a transformer intelligent frequency conversion air-cooled energy-saving system, as shown in Figure 2, including a detection feedback unit 2, a programmable logic controller 3, a work instruction unit 4, an operation unit 5, a frequency converter group 6, and a remote control unit 8. Power supply unit 9 and cooler group 7. the
所述可编程逻辑控制器采用所述的变压器智能变频风冷节能方法控制所述冷却器的运行。 The programmable logic controller adopts the transformer intelligent frequency conversion air cooling energy-saving method to control the operation of the cooler. the
所述冷却器组7分为工作冷却器组、辅助冷却器组以及备用冷却器组。 The cooler group 7 is divided into a working cooler group, an auxiliary cooler group and a standby cooler group. the
所述工作冷却器组包括三组冷却器。 The working cooler group includes three groups of coolers. the
所述辅助冷却器组包括一组冷却器。 The auxiliary cooler group includes a group of coolers. the
所述备用冷却器组包括一组冷却器。 The backup set of coolers includes a set of coolers. the
每个所述冷却器配一个所述变频器。 Each cooler is equipped with a frequency converter. the
所述检测反馈单元2检测变压器顶层油温、绕组温度和负载电流,并将检测到的温度变化信号转述给所述可编程逻辑控制器3。 The detection and feedback unit 2 detects the oil temperature at the top of the transformer, the winding temperature and the load current, and transmits the detected temperature change signal to the programmable logic controller 3 . the
所述电源单元9包括两个独立、互为备用的主电源,当一个主电源发生故障时,另一个主电源投入使用,并发出报警信号,同时将故障信号通过所述远程控制单元8发送至控制中心。所述电源单元9两个独立、互为备用的主电源皆为380Vac三相电,所述可编程逻辑控制器3控制所述变频器组6将电能变换为所需要的频率后直接给所述冷却器组7供电,同时取某一相电即单相电220Vac给所述可编程逻辑控制器3、工作指示单元4、操作单元5供电。 The power supply unit 9 includes two independent main power supplies that are mutually standby. When one main power supply fails, the other main power supply will be put into use, and an alarm signal will be sent, and the failure signal will be sent to the remote control unit 8 at the same time. control center. The two independent main power supplies of the power supply unit 9 are 380Vac three-phase power, and the programmable logic controller 3 controls the frequency converter group 6 to convert the electric energy into the required frequency and directly supply the power to the Cooler group 7 supplies power, and at the same time takes a certain phase of electricity, that is, single-phase electricity 220Vac, to supply power to the programmable logic controller 3, the work instruction unit 4, and the operation unit 5. the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做 出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。 Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention. the
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