CN103324048B - Toner, developer, toner cartridge, developer box, handle box, image processing system and method - Google Patents
Toner, developer, toner cartridge, developer box, handle box, image processing system and method Download PDFInfo
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- CN103324048B CN103324048B CN201210420908.9A CN201210420908A CN103324048B CN 103324048 B CN103324048 B CN 103324048B CN 201210420908 A CN201210420908 A CN 201210420908A CN 103324048 B CN103324048 B CN 103324048B
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
- G03G9/09708—Inorganic compounds
- G03G9/09716—Inorganic compounds treated with organic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
- G03G15/18—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a charge pattern
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
- G03G9/08742—Binders for toner particles comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- G03G9/08755—Polyesters
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
- G03G9/09708—Inorganic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
- G03G9/09708—Inorganic compounds
- G03G9/09725—Silicon-oxides; Silicates
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Abstract
Description
技术领域technical field
本发明涉及静电荷图像显影用色调剂、静电荷图像显影剂、色调剂盒、显影剂盒、处理盒、图像形成装置和图像形成方法。The present invention relates to a toner for developing an electrostatic charge image, a developer for an electrostatic charge image, a toner cartridge, a developer cartridge, a process cartridge, an image forming apparatus, and an image forming method.
背景技术Background technique
目前在各种领域中正在使用通过静电荷图像使图像信息可视化的方法,例如电子照相术。在电子照相术中,静电荷图像(静电潜像)通过充电和曝光工序而在感光体(图像保持部件)表面上形成,使用包含色调剂的显影剂使静电潜像显影,并通过转印和定影使之可视化。作为该情况中所使用的显影剂,有含有色调剂和载体的双组分显影剂;和单独使用磁性色调剂或非磁性色调剂的单组分显影剂。并且,作为此色调剂的制造方法,通常使用混炼粉碎法,其中将热塑性树脂熔融并与颜料、电荷控制剂和防粘剂(例如蜡)一起熔融混炼,冷却,细粉碎,并分级。可选的是,在色调剂的制备过程中,可以将用于改善流动性和清洁性的无机或有机颗粒添加至色调剂颗粒表面。A method of visualizing image information through an electrostatic charge image is currently being used in various fields such as electrophotography. In electrophotography, an electrostatic charge image (electrostatic latent image) is formed on the surface of a photoreceptor (image holding member) through charging and exposure processes, the electrostatic latent image is developed using a developer containing toner, and transferred and Fixing makes it visualized. As the developer used in this case, there are a two-component developer containing a toner and a carrier; and a one-component developer using a magnetic toner or a non-magnetic toner alone. And, as a method of producing this toner, a kneading and pulverizing method is generally used in which a thermoplastic resin is melted and melt-kneaded together with a pigment, a charge control agent, and a release agent such as wax, cooled, finely pulverized, and classified. Optionally, during the preparation of the toner, inorganic or organic particles for improving fluidity and cleaning properties may be added to the surface of toner particles.
对于常用的色调剂,已知有专利文献1至3中公开的那些色调剂。As commonly used toners, those disclosed in Patent Documents 1 to 3 are known.
JP-A-2007-114648(专利文献1)公开了一种包含粘合剂树脂、着色剂和液体石蜡的电子照相用色调剂,其中,利用凝胶渗透色谱法测定时,该电子照相用色调剂的重量平均分子量为5000~50000。JP-A-2007-114648 (Patent Document 1) discloses a toner for electrophotography comprising a binder resin, a colorant, and liquid paraffin, wherein the toner for electrophotography is The adjusted weight average molecular weight is 5000-50000.
JP-A-9-204065(专利文献2)公开了一种含有色调剂颗粒和无机颗粒的静电荷图像显影用色调剂,所述色调剂颗粒至少包含粘合剂树脂和着色剂,其中所述无机颗粒包括:至少用硅油处理过的无机颗粒(A),和包含复合金属氧化物的无机颗粒(B),所述无机颗粒(B)至少含有Si作为构成元素,且重量平均粒径为0.3μm~5μm。JP-A-9-204065 (Patent Document 2) discloses a toner for developing an electrostatic charge image containing toner particles containing at least a binder resin and a colorant, and inorganic particles, wherein the The inorganic particles include: inorganic particles (A) treated with at least silicone oil, and inorganic particles (B) containing composite metal oxides, the inorganic particles (B) containing at least Si as a constituent element, and having a weight average particle diameter of 0.3 μm~5μm.
JP-A-2005-338690(专利文献3)公开了一种应用于图像形成装置的图像形成方法的非磁性单组份色调剂,所述图像形成装置包括显影单元和清洁单元,所述显影单元利用与潜像保持部件接触的充电部件对潜像保持部件充电,在经充电的潜像保持部件 上形成静电荷图像,将色调剂保持部件设置为以接触或不接触的方式面对潜像保持部件,并通过在电场的作用下使色调剂显影而使形成于潜像保持部件上的静电潜像可视化;所述清洁单元在色调剂图像被转印后通过清洁刮板去除残留在潜像保持部件的色调剂,其中清洁刮板和潜像保持部件之间的接触压力(g/cm)为50至90。该色调剂包含色调剂颗粒和外添剂,所述色调剂颗粒至少包含粘合剂树脂、着色剂和防粘剂,其中色调剂颗粒的重量平均粒径(D4)为3μm~9μm,色调剂颗粒的平均圆形度为0.95~1.00,并且至少一种用硅油处理过的二氧化硅(A)用作所述外添剂。在此情况下,二氧化硅(A)满足以下条件:(a)一次粒径小于20nm;(b)相对于100重量份的二氧化硅颗粒,用于处理的硅油的添加量为15重量份~30重量份;(c)在测定甲醇润湿性的测试中,透过率为98%以下的上升段的起点和终点之间的宽度为相对于甲醇添加量宽度的2.5重量%以下;(d)当用于处理的硅油的黏度为η(mm2/s)并且硅油的烧制温度为T(℃;T>200)时,表达式η×(T-200)的值为5500~75000;(e)当利用激光散射粒径分析仪测量时,体积平均粒径分布的峰不在0.04μm~1μm的范围内,但至少在1μm~40μm的范围内,并且相对于所有峰,40μm~2000μm范围内的峰频度比率比小于30%。JP-A-2005-338690 (Patent Document 3) discloses a non-magnetic one-component toner applied to an image forming method of an image forming apparatus including a developing unit and a cleaning unit, the developing unit The latent image holding member is charged with a charging member in contact with the latent image holding member, an electrostatic charge image is formed on the charged latent image holding member, and the toner holding member is arranged to face the latent image holding member in a contact or non-contact manner part, and visualize the electrostatic latent image formed on the latent image holding member by developing the toner under the action of an electric field; The toner of the member in which the contact pressure (g/cm) between the cleaning blade and the latent image holding member is 50 to 90. The toner includes toner particles and an external additive, the toner particles include at least a binder resin, a colorant, and a release agent, wherein the weight average particle diameter (D4) of the toner particles is 3 μm to 9 μm, and the toner The average circularity of the particles is 0.95 to 1.00, and at least one kind of silica (A) treated with silicone oil is used as the external additive. In this case, silica (A) satisfies the following conditions: (a) the primary particle diameter is less than 20nm; (b) relative to 100 parts by weight of silica particles, the amount of silicone oil used for treatment is 15 parts by weight ~30 parts by weight; (c) in the test for measuring the wettability of methanol, the width between the starting point and the end point of the ascending section with a transmittance of 98% or less is 2.5% by weight or less relative to the width of the amount of methanol added; ( d) When the viscosity of the silicone oil used for treatment is η (mm 2 /s) and the firing temperature of the silicone oil is T (°C; T>200), the value of the expression η×(T-200) is 5500 to 75000 (e) When measured with a laser scattering particle size analyzer, the peak of the volume average particle size distribution is not in the range of 0.04 μm to 1 μm, but at least in the range of 1 μm to 40 μm, and relative to all peaks, 40 μm to 2000 μm The peak frequency ratio ratio in the range is less than 30%.
发明内容Contents of the invention
本发明的目标是提供静电荷图像显影用色调剂,其中,即使当所述色调剂长时间暴露于高温高湿环境时,也可抑制电荷泄漏引起的成膜或图像缺陷。An object of the present invention is to provide a toner for electrostatic charge image development in which filming or image defects caused by charge leakage can be suppressed even when the toner is exposed to a high-temperature and high-humidity environment for a long time.
根据本发明的第一方面,提供了一种静电荷图像显影用色调剂,所述静电荷图像显影用色调剂包含色调剂颗粒和外添剂,所述色调剂颗粒含有着色剂、粘合剂树脂和防粘剂;其中,所述外添剂含有无机颗粒,所述无机颗粒在其表面上包含具有9~35个碳原子的饱和烃。According to a first aspect of the present invention, there is provided a toner for developing an electrostatic charge image, the toner for developing an electrostatic charge image includes toner particles and an external additive, the toner particles contain a colorant, a binder Resin and anti-sticking agent; wherein, the external additive contains inorganic particles, and the inorganic particles contain saturated hydrocarbons with 9 to 35 carbon atoms on their surfaces.
根据本发明的第二方面,在第一方面所述的静电荷图像显影用色调剂中,所述饱和烃具有12~30个碳原子。According to a second aspect of the present invention, in the toner for developing an electrostatic image according to the first aspect, the saturated hydrocarbon has 12 to 30 carbon atoms.
根据本发明的第三方面,在第一方面所述的静电荷图像显影用色调剂中,所述饱和烃的含量为相对于所述无机颗粒的总重量的1重量%~30重量%。According to a third aspect of the present invention, in the toner for developing an electrostatic image according to the first aspect, the content of the saturated hydrocarbon is 1% by weight to 30% by weight relative to the total weight of the inorganic particles.
根据本发明的第四方面,在第一方面所述的静电荷图像显影用色调剂中,所述无机颗粒的表面的50面积%以上涂覆有所述饱和烃。According to a fourth aspect of the present invention, in the toner for developing an electrostatic charge image according to the first aspect, 50 area % or more of the surface of the inorganic particle is coated with the saturated hydrocarbon.
根据本发明的第五方面,所述饱和烃选自由壬烷、癸烷、十一碳烷、十二碳烷、 十三碳烷、十四碳烷、十五碳烷、十六碳烷、十七碳烷、十八碳烷、十九碳烷、二十碳烷、二十一碳烷、二十二碳烷、二十三碳烷、二十四碳烷、二十五碳烷、二十六碳烷、二十七碳烷、二十八碳烷、二十九碳烷、三十碳烷、三十一碳烷、三十二碳烷和三十三碳烷组成的组。According to a fifth aspect of the present invention, the saturated hydrocarbon is selected from the group consisting of nonane, decane, undecane, dodecane, tridecane, tetradecane, pentadecane, hexadecane, Heptadecane, Octadecane, Nonadecane, Eicosane, Icosane, Docosane, Tricosane, Tetracosane, Pentapentane, The group consisting of hexacane, heptacane, octacosane, nonacane, triacane, hexacane, hexacane and tritricane.
根据本发明的第六方面,在第一方面所述的静电荷图像显影用色调剂中,所述无机颗粒的体积平均一次粒径为7nm~300nm。According to a sixth aspect of the present invention, in the toner for developing an electrostatic image according to the first aspect, the volume average primary particle diameter of the inorganic particles is 7 nm to 300 nm.
根据本发明的第七方面,在第一方面所述的静电荷图像显影用色调剂中,所述无机颗粒的体积平均一次粒径为40nm~130nm。According to a seventh aspect of the present invention, in the toner for developing an electrostatic image according to the first aspect, the volume average primary particle diameter of the inorganic particles is 40 nm to 130 nm.
根据本发明的第八方面,在第一方面所述的静电荷图像显影用色调剂中,在其表面上具有所述饱和烃的无机颗粒的含量为相对于所述色调剂的总重量的0.3重量%~10重量%。According to an eighth aspect of the present invention, in the toner for developing an electrostatic charge image according to the first aspect, the content of the inorganic particles having the saturated hydrocarbon on the surface thereof is 0.3 relative to the total weight of the toner. % by weight to 10% by weight.
根据本发明的第九方面,在第一方面所述的静电荷图像显影用色调剂中,所述色调剂颗粒含有相对于所述色调剂颗粒的总重量的2重量%~30重量%的结晶性聚酯树脂。According to a ninth aspect of the present invention, in the toner for developing an electrostatic charge image according to the first aspect, the toner particles contain 2% by weight to 30% by weight of crystals with respect to the total weight of the toner particles. permanent polyester resin.
根据本发明的第十方面,提供了一种静电荷图像显影剂,所述静电荷图像显影剂包含:本发明第一方面所述的色调剂;和载体。According to a tenth aspect of the present invention, there is provided an electrostatic charge image developer comprising: the toner according to the first aspect of the present invention; and a carrier.
根据本发明的第十一方面,在第十方面所述的静电荷图像显影剂中,所述饱和烃的含量为相对于所述色调剂的总重量的0.1重量%~5.5重量%。According to an eleventh aspect of the present invention, in the electrostatic image developer according to the tenth aspect, the content of the saturated hydrocarbon is 0.1% by weight to 5.5% by weight relative to the total weight of the toner.
根据本发明的第十二方面,提供了一种色调剂盒,所述色调剂盒包括色调剂容纳室,所述色调剂容纳室收纳有第一方面所述的静电荷图像显影用色调剂。According to a twelfth aspect of the present invention, there is provided a toner cartridge including a toner accommodating chamber storing the toner for developing an electrostatic charge image according to the first aspect.
根据本发明的第十三方面,提供了一种显影剂盒,所述显影剂盒包括显影剂容纳室,所述显影剂容纳室收纳有第十方面所述的静电荷图像显影剂。According to a thirteenth aspect of the present invention, there is provided a developer cartridge including a developer containing chamber containing the electrostatic charge image developer according to the tenth aspect.
根据本发明的第十四方面,提供了一种图像形成装置用处理盒,所述图像形成装置用处理盒包括保持并运载静电荷图像显影剂的显影剂保持部件,其中,所述静电荷图像显影剂为第十方面所述的静电荷图像显影剂。According to a fourteenth aspect of the present invention, there is provided a process cartridge for an image forming apparatus including a developer holding member holding and carrying a developer of an electrostatic charge image, wherein the electrostatic charge image The developer is the electrostatic charge image developer described in the tenth aspect.
根据本发明的第十五方面,在第十四方面所述的图像形成装置用处理盒中,所述饱和烃的含量为相对于所述静电荷图像显影用色调剂的总重量的0.1重量%~5.5重量%。According to a fifteenth aspect of the present invention, in the process cartridge for an image forming apparatus according to the fourteenth aspect, the content of the saturated hydrocarbon is 0.1% by weight relative to the total weight of the electrostatic charge image developing toner ~5.5% by weight.
根据本发明的第十六方面,提供了一种图像形成装置,所述图像形成装置包括:图像保持部件;充电单元,所述充电单元对所述图像保持部件的表面进行充电;潜像形成单元,所述潜像形成单元在所述图像保持部件的表面上形成静电潜像;显影单元,所述显影单元使用显影剂使在所述图像保持部件的表面上形成的静电潜像显影,从而形成色调剂图像;和转印单元,所述转印单元将所形成的色调剂图像转印至记录介质上,其中,所述显影剂为第十方面所述的静电荷图像显影剂。According to a sixteenth aspect of the present invention, there is provided an image forming apparatus including: an image holding member; a charging unit that charges a surface of the image holding member; a latent image forming unit , the latent image forming unit forms an electrostatic latent image on the surface of the image holding member; the developing unit uses a developer to develop the electrostatic latent image formed on the surface of the image holding member, thereby forming a toner image; and a transfer unit that transfers the formed toner image onto a recording medium, wherein the developer is the electrostatic charge image developer of the tenth aspect.
根据本发明的第十七方面,在第十六方面所述的图像形成装置中,所述饱和烃的含量为相对于所述静电荷图像显影用色调剂的总重量的0.1重量%~5.5重量%。According to a seventeenth aspect of the present invention, in the image forming apparatus according to the sixteenth aspect, the content of the saturated hydrocarbon is 0.1% by weight to 5.5% by weight relative to the total weight of the electrostatic charge image developing toner %.
根据本发明的第十八方面,提供了一种图像形成方法,所述图像形成方法包括:对图像保持部件的表面进行充电;在所述图像保持部件的表面上形成静电潜像;使用显影剂使在所述图像保持部件的表面上形成的静电潜像显影,从而形成色调剂图像;和将所形成的色调剂图像转印到记录介质上,其中,所述显影剂为第十方面所述的静电荷图像显影剂。According to an eighteenth aspect of the present invention, there is provided an image forming method comprising: charging a surface of an image holding member; forming an electrostatic latent image on the surface of the image holding member; using a developer developing the electrostatic latent image formed on the surface of the image holding member to form a toner image; and transferring the formed toner image to a recording medium, wherein the developer is the electrostatic charge image developer.
根据本发明的第十九方面,在第十八方面所述的图像形成方法中,所述饱和烃的含量为相对于所述静电荷图像显影用色调剂的总重量的0.1重量%~5.5重量%。According to a nineteenth aspect of the present invention, in the image forming method according to the eighteenth aspect, the content of the saturated hydrocarbon is 0.1% by weight to 5.5% by weight relative to the total weight of the electrostatic charge image developing toner %.
根据本发明的第一和第三至第九方面,可以提供一种静电荷图像显影用色调剂,与不具有上述构造的情况相比,该静电荷图像显影用色调剂即使长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the first and third to ninth aspects of the present invention, it is possible to provide a toner for developing an electrostatic charge image that is resistant to exposure to high temperatures for a long time, compared to the case not having the above configuration. Even in high-humidity environments, image defects can be further suppressed.
根据本发明的第二方面,可以提供一种静电荷图像显影用色调剂,与饱和烃具有小于12个碳原子或大于30个碳原子的情况相比,该静电荷图像显影用色调剂即使长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the second aspect of the present invention, it is possible to provide a toner for developing an electrostatic charge image which is longer even when compared with the case where the saturated hydrocarbon has less than 12 carbon atoms or more than 30 carbon atoms. When exposed to high-temperature and high-humidity environments for a long time, image defects can be further suppressed.
根据本发明的第十和十一方面,可以提供一种静电荷图像显影剂,与不具有上述构造的情况相比,该静电荷图像显影剂即使长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the tenth and eleventh aspects of the present invention, it is possible to provide an electrostatic charge image developer which, even when exposed to a high-temperature and high-humidity environment for a long time, can Image defects are further suppressed.
根据本发明的第十二方面,可以提供一种收纳有静电荷图像显影用色调剂的色调剂盒,与不具有上述构造的情况相比,即使长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the twelfth aspect of the present invention, it is possible to provide a toner cartridge containing a toner for developing an electrostatic charge image, which can be used even when exposed to a high-temperature and high-humidity environment for a long time, compared with a case without the above-mentioned structure. Image defects are further suppressed.
根据本发明的第十三方面,可以提供一种收纳有静电荷图像显影剂的显影剂盒,与不具有上述构造的情况相比,即使长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the thirteenth aspect of the present invention, it is possible to provide a developer cartridge containing an electrostatic charge image developer, which can further suppress the development of the developer even when exposed to a high-temperature and high-humidity environment for a long time, compared with the case without the above-mentioned structure. Image defects.
根据本发明的第十四和十五方面,可以提供一种收纳有静电荷图像显影剂的处理盒,与不具有上述构造的情况相比,即使长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the fourteenth and fifteenth aspects of the present invention, it is possible to provide a process cartridge accommodating an electrostatic charge image developer which can be used even when exposed to a high-temperature and high-humidity environment for a long time, compared with the case not having the above-mentioned configuration. Image defects are further suppressed.
根据本发明的第十六和十七方面,可以提供一种图像形成装置,与不具有上述构造的情况相比,即使色调剂长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the sixteenth and seventeenth aspects of the present invention, there can be provided an image forming apparatus in which image defects can be further suppressed even when the toner is exposed to a high-temperature and high-humidity environment for a long time, compared to the case not having the above-mentioned configuration.
根据本发明的第十八和十九方面,可以提供一种图像形成方法,与不具有上述构造的情况相比,即使色调剂长时间暴露于高温高湿环境时,也可进一步抑制图像缺陷。According to the eighteenth and nineteenth aspects of the present invention, there can be provided an image forming method in which image defects can be further suppressed even when the toner is exposed to a high-temperature and high-humidity environment for a long time, compared to the case without the above-mentioned configuration.
具体实施方式detailed description
下面,将描述本发明的示例性实施方式。Next, exemplary embodiments of the present invention will be described.
在示例性实施方式中,“A~B”不仅包括A和B之间的范围,还包括作为其两端的A和B本身。例如,如果“A~B”是数值范围,该范围表示“大于或等于A并且小于或等于B”,或“大于或等于B并且小于或等于A”。In an exemplary embodiment, "A∼B" includes not only a range between A and B, but also A and B themselves as both ends thereof. For example, if "A-B" is a numerical range, the range means "greater than or equal to A and less than or equal to B", or "greater than or equal to B and less than or equal to A".
静电荷图像显影用色调剂Toner for electrostatic charge image development
示例性实施方式的静电荷图像显影用色调剂(下文中有时简称为“色调剂”)包含色调剂颗粒和外添剂,所述色调剂颗粒至少含有着色剂、粘合剂树脂和防粘剂,其中,所述外添剂含有无机颗粒,所述无机颗粒在其表面上包含具有9~35个碳原子的饱和烃。The toner for developing an electrostatic image of the exemplary embodiment (hereinafter sometimes simply referred to as “toner”) includes toner particles containing at least a colorant, a binder resin, and a release agent, and an external additive. , wherein the external additive contains inorganic particles containing saturated hydrocarbons having 9 to 35 carbon atoms on their surfaces.
在利用双组分显影剂的显影中,特别是磁刷显影中,有许多下述情况:色调剂(即,色调剂颗粒和外添剂)在清洁部中沉积和变形;并且被捕集和残留在清洁刮板和感光体(图像保持部件)之间。长期沉积的物质会固定在清洁刮板上,引起清洁性变差和色调剂在感光体上成膜。结果,发生了由色调剂不附着的现象引起的图像缺陷,如颜色条纹。另一方面,提出了通过添加经硅油处理过的外添剂来降低与感光体的摩擦系数的方法(JP-A-9-204065)。然而,本发明人发现,当在高温高湿环境中长时间连续形成图像时,或者当将盒或图像形成装置静置于高温高湿环境中时,硅油吸收水分,水分通过硅油附着到色调剂或载体的表面,因而电荷从水分附着部位泄露,由此引起图像缺陷,例如模糊。In development using a two-component developer, particularly in magnetic brush development, there are many cases where toner (ie, toner particles and external additives) is deposited and deformed in the cleaning portion; and is trapped and Remains between the cleaning blade and photoreceptor (image holding member). Long-term deposited substances are fixed on the cleaning blade, causing poor cleaning performance and toner filming on the photoreceptor. As a result, image defects caused by the phenomenon of toner non-adherence, such as color streaks, occur. On the other hand, a method of reducing the coefficient of friction with a photoreceptor by adding a silicone oil-treated external additive has been proposed (JP-A-9-204065). However, the present inventors found that when images are continuously formed for a long time in a high-temperature and high-humidity environment, or when a cartridge or an image forming apparatus is left standing in a high-temperature and high-humidity environment, the silicone oil absorbs moisture, and the moisture adheres to the toner through the silicone oil or the surface of the carrier, and thus electric charge leaks from the moisture attachment site, thereby causing image defects such as blurring.
经过深入研究,本发明人发现,包含9~35个碳原子的饱和烃具有低吸湿性,即使在高温高湿环境中也几乎不吸收水分。另外,本发明人发现,通过利用在其表面上 包含具有9~35个碳原子的饱和烃的无机颗粒作为色调剂的外添剂,即使长时间暴露于高温高湿环境时,该化合物也不吸收水分,并且可抑制电荷泄漏引起的图像缺陷。此外,该饱和烃具有优异的降低色调剂和感光体之间摩擦系数的能力,从而抑制色调剂附着到清洁刮板,抑制色调剂成膜引起的图像缺陷。因此,示例性实施方式的静电荷图像显影用色调剂既可抑制色调剂成膜引起的如颜色条纹等图像缺陷,还可抑制电荷泄漏引起的如模糊等图像缺陷。After intensive research, the present inventors found that saturated hydrocarbons containing 9 to 35 carbon atoms have low hygroscopicity and hardly absorb moisture even in a high-temperature and high-humidity environment. In addition, the present inventors have found that by using inorganic particles containing on their surfaces saturated hydrocarbons having 9 to 35 carbon atoms as an external additive of toner, the compound does not fade even when exposed to a high-temperature and high-humidity environment for a long time. Absorbs moisture and suppresses image defects caused by charge leakage. In addition, the saturated hydrocarbon has an excellent ability to lower the coefficient of friction between the toner and the photoreceptor, thereby suppressing the adhesion of the toner to the cleaning blade, suppressing image defects caused by toner filming. Therefore, the toner for developing an electrostatic charge image according to the exemplary embodiment can suppress both image defects such as color streaks caused by toner filming and image defects such as fog caused by charge leakage.
外添剂External additive
示例性实施方式的静电荷图像显影用色调剂含有色调剂颗粒和外添剂。所述外添剂含有无机颗粒,所述无机颗粒在其表面上包含具有9~35个碳原子的饱和烃(下文中称为特定饱和烃)。The toner for developing an electrostatic image of the exemplary embodiment contains toner particles and an external additive. The external additive contains inorganic particles including saturated hydrocarbons having 9 to 35 carbon atoms (hereinafter referred to as specific saturated hydrocarbons) on their surfaces.
关于在其表面上包含具有9~35个碳原子的饱和烃的无机颗粒,所述无机颗粒的表面可部分涂覆有特定饱和烃。然而,优选的是所述无机颗粒的表面的50面积%以上涂覆有特定饱和烃,更优选的是所述无机颗粒的表面的80面积%以上涂覆有特定饱和烃。作为测量特定饱和烃的涂覆量的方法,例如使用下述方法:使用由有机化合物或芳香族化合物形成的着色剂将特定饱和烃染色,对色调剂或无机颗粒拍摄图像并进行图像分析,从而计算50个以上无机颗粒的平均值。As for the inorganic particles including saturated hydrocarbons having 9 to 35 carbon atoms on their surfaces, the surfaces of the inorganic particles may be partially coated with specific saturated hydrocarbons. However, it is preferable that 50 area % or more of the surface of the inorganic particle is coated with the specific saturated hydrocarbon, and it is more preferable that 80 area % or more of the surface of the inorganic particle is coated with the specific saturated hydrocarbon. As a method of measuring the coating amount of a specific saturated hydrocarbon, for example, a method of dyeing a specific saturated hydrocarbon with a colorant formed of an organic compound or an aromatic compound, taking an image of the toner or inorganic particles and performing image analysis, thereby The average value of more than 50 inorganic particles was calculated.
另外,特定饱和烃附着至所述无机颗粒的表面。即,特定饱和烃可以物理吸附至或通过化学键键合至无机颗粒的表面。但是,优选的是特定饱和烃物理吸附至无机颗粒的表面。根据上述实例,即使色调剂长期暴露于高温高湿度环境时,也可进一步抑制色调剂成膜。此外,在特定饱和烃物理吸附的情况下,在使用色调剂时,特定饱和烃部分分离或直接由无机颗粒附着到载体或感光体等上,由此进一步抑制了色调剂成膜。In addition, specific saturated hydrocarbons are attached to the surfaces of the inorganic particles. That is, specific saturated hydrocarbons may be physically adsorbed or chemically bonded to the surface of the inorganic particles. However, it is preferred that the specific saturated hydrocarbon is physically adsorbed to the surface of the inorganic particles. According to the above-described examples, toner filming can be further suppressed even when the toner is exposed to a high-temperature, high-humidity environment for a long period of time. Furthermore, in the case of specific saturated hydrocarbon physical adsorption, when using the toner, the specific saturated hydrocarbon is partially separated or directly attached from inorganic particles to a support or photoreceptor, etc., thereby further suppressing toner filming.
包含9~35个碳原子的饱和烃Saturated hydrocarbons containing 9 to 35 carbon atoms
示例性实施方式所用的特定饱和烃具有不含不饱和键的饱和结构,并且具有9~35个碳原子。当碳原子数小于9时,挥发性较高,对外添剂的表面的处理较难。另一方面,当碳原子数大于35时,均匀层形成困难,并且难以充分抑制因水分子吸附造成的电荷泄漏位点的形成。The specific saturated hydrocarbon used in the exemplary embodiment has a saturated structure free of unsaturated bonds, and has 9 to 35 carbon atoms. When the number of carbon atoms is less than 9, the volatility is high, and it is difficult to treat the surface of the external additive. On the other hand, when the number of carbon atoms is greater than 35, uniform layer formation is difficult, and it is difficult to sufficiently suppress the formation of charge leakage sites due to adsorption of water molecules.
特定饱和烃所含的碳原子数优选为12~30,更优选为16~25。The number of carbon atoms contained in the specific saturated hydrocarbon is preferably 12-30, more preferably 16-25.
特定饱和烃的形式没有特殊限制,例如,可以为直链、支化或环状,或可以是混 合物。然而,特定饱和烃优选为支化或直链,更优选为直链。另外,当特定饱和烃具有环状结构时,该环状结构优选为9~35元单环饱和烃。The form of the specific saturated hydrocarbon is not particularly limited, for example, may be linear, branched or cyclic, or may be a mixture. However, the specific saturated hydrocarbon is preferably branched or linear, more preferably linear. In addition, when the specific saturated hydrocarbon has a cyclic structure, the cyclic structure is preferably a 9- to 35-membered monocyclic saturated hydrocarbon.
在示例性实施方式中,特定饱和烃可包含具有少于9个碳原子或多于35个碳原子的饱和烃。然而,具有9~35个碳原子的饱和烃的含量优选为60重量%以上,更优选为80重量%以上,进而更优选为90重量%以上,甚至更优选为99重量%以上。In an exemplary embodiment, the specific saturated hydrocarbons may include saturated hydrocarbons having less than 9 carbon atoms or more than 35 carbon atoms. However, the content of saturated hydrocarbons having 9 to 35 carbon atoms is preferably 60% by weight or more, more preferably 80% by weight or more, still more preferably 90% by weight or more, even more preferably 99% by weight or more.
关于特定饱和烃所含的碳原子数的分布,优选的是在90重量%以上的特定饱和烃中所含的碳原子数的范围为小于或等于5。即,优选包含90重量%以上的碳原子数为N~N+5(N为9~30)的特定饱和烃。90重量%以上的特定饱和烃所含的碳原子数的范围更优选为小于或等于3,进而更优选为小于或等于2。通过使用碳原子数分布较窄的特定饱和烃,在色调剂或载体表面上形成的特定饱和烃层均匀,并且有效抑制了因水分子吸附造成的电荷泄漏位点的形成,这是优选的。Regarding the distribution of the number of carbon atoms contained in the specific saturated hydrocarbon, it is preferable that the range of the number of carbon atoms contained in 90% by weight or more of the specific saturated hydrocarbon is 5 or less. That is, it is preferable to contain 90% by weight or more of specific saturated hydrocarbons having N to N+5 carbon atoms (N is 9 to 30). The range of the number of carbon atoms contained in 90% by weight or more of the specific saturated hydrocarbon is more preferably 3 or less, and still more preferably 2 or less. By using the specific saturated hydrocarbon having a narrow carbon number distribution, the specific saturated hydrocarbon layer formed on the surface of the toner or carrier is uniform, and the formation of charge leakage sites due to adsorption of water molecules is effectively suppressed, which is preferable.
特定饱和烃的实例包括直链、支化或环状的壬烷、癸烷、十一碳烷、十二碳烷、十三碳烷、十四碳烷、十五碳烷、十六碳烷、十七碳烷、十八碳烷、十九碳烷、二十碳烷(二十烷)、二十一碳烷、二十二碳烷、二十三碳烷、二十四碳烷、二十五碳烷、二十六碳烷、二十七碳烷、二十八碳烷、二十九碳烷、三十碳烷、三十一碳烷、三十二碳烷和三十三碳烷。Examples of specific saturated hydrocarbons include straight chain, branched or cyclic nonane, decane, undecane, dodecane, tridecane, tetradecane, pentadecane, hexadecane , Heptadecane, octadecane, nonadecane, eicosane (eicosane), twenty-one carbonane, two-two carbonane, three-three-carbon, four-tetradecane, Pentapentacane, Hexacane, Heptacane, Octacane, Nonacane, Triacane, Hexacane, Docosane, and Thirtythree Carbon.
另外,可以使用市售产品,如Isopar-M(由Exxon Mobil Corporation制造)。Alternatively, commercially available products such as Isopar-M (manufactured by Exxon Mobil Corporation) can be used.
在示例性实施方式中,所述饱和烃的含量优选为相对于无机颗粒总重量的1重量%~30重量%。In an exemplary embodiment, the content of the saturated hydrocarbon is preferably 1% by weight to 30% by weight relative to the total weight of the inorganic particles.
无机颗粒Inorganic particles
在其表面上包含特定饱和烃的无机颗粒没有特别限制,并且可以使用公知的无机颗粒作为色调剂的外添剂,例如二氧化硅、氧化铝、钛氧化物(二氧化钛和偏钛酸)、氧化铈、氧化锆、碳酸钙、碳酸镁、磷酸钙和炭黑的颗粒。Inorganic particles containing specific saturated hydrocarbons on their surfaces are not particularly limited, and known inorganic particles such as silica, alumina, titanium oxide (titanium dioxide and metatitanic acid), oxide Granules of cerium, zirconia, calcium carbonate, magnesium carbonate, calcium phosphate and carbon black.
其中,优选二氧化硅颗粒或二氧化钛颗粒,且特别优选二氧化硅颗粒。Among them, silica particles or titania particles are preferable, and silica particles are particularly preferable.
二氧化硅颗粒的实例包括气相法二氧化硅、胶体二氧化硅和硅胶的颗粒。Examples of silica particles include particles of fumed silica, colloidal silica, and silica gel.
除了无机颗粒在其表面上包含特定饱和烃以外,无机颗粒的表面还可以用例如下文所述的硅烷偶联剂等进行处理。In addition to the inorganic particles containing specific saturated hydrocarbons on their surfaces, the surfaces of the inorganic particles may be treated with, for example, a silane coupling agent described below or the like.
无机颗粒的体积平均一次粒径优选为3nm~500nm,更优选为7nm~300nm,进而更优选为20nm~200nm,甚至更优选为40nm~130nm。在上述范围内时, 特定饱和烃向载体和感光体等的转移性优异,而且进一步抑制了色调剂成膜。The volume average primary particle diameter of the inorganic particles is preferably 3 nm to 500 nm, more preferably 7 nm to 300 nm, still more preferably 20 nm to 200 nm, even more preferably 40 nm to 130 nm. Within the above range, transferability of the specific saturated hydrocarbon to the carrier, photoreceptor, etc. is excellent, and toner filming is further suppressed.
优选的是无机颗粒的体积平均一次粒径用LS13-320(由Beckman CoulterInc.制造)来测量。It is preferable that the volume average primary particle diameter of the inorganic particles is measured with LS13-320 (manufactured by Beckman Coulter Inc.).
此外,在示例性实施方式的色调剂中,优选的是在其表面上包含特定饱和烃的无机颗粒的体积平均一次粒径大于除所述无机颗粒以外的其他外添剂的体积平均一次粒径。Furthermore, in the toner of the exemplary embodiment, it is preferable that the volume average primary particle diameter of the inorganic particles containing the specific saturated hydrocarbon on the surface thereof is larger than the volume average primary particle diameter of other external additives other than the inorganic particles. .
在示例性实施方式的色调剂中,在其表面上包含特定饱和烃的无机颗粒的含量没有特别限制,但优选为相对于所述色调剂总重量的0.3重量%~10重量%,更优选为0.5重量%~5重量%,进一步优选为0.8重量%~2.0重量%。In the toner of the exemplary embodiment, the content of the inorganic particles containing a specific saturated hydrocarbon on the surface thereof is not particularly limited, but is preferably 0.3% by weight to 10% by weight relative to the total weight of the toner, more preferably 0.5% by weight to 5% by weight, more preferably 0.8% by weight to 2.0% by weight.
在其表面上包含特定饱和烃的无机颗粒的制造方法(表面处理方法)Method for producing inorganic particles containing specific saturated hydrocarbon on their surface (surface treatment method)
在其表面上包含特定饱和烃的无机颗粒的制造方法没有特别限制,可以使用公知的方法。此外,不必进行化学处理。即使饱和烃物理吸附在所述无机颗粒的表面上,也能充分展示本发明的效果。The method for producing the inorganic particles containing specific saturated hydrocarbons on their surfaces is not particularly limited, and known methods can be used. Furthermore, no chemical treatment is necessary. Even if saturated hydrocarbons are physically adsorbed on the surface of the inorganic particles, the effect of the present invention can be sufficiently exhibited.
物理吸附法的实例包括:如喷雾干燥法等干燥法,其中将特定饱和烃或含有特定饱和烃的溶液喷雾到漂浮在气相中的无机颗粒上;和将无机颗粒浸渍在包含特定饱和烃的溶液中并进行干燥的方法。此外,可以通过对进行过物理吸附的无机颗粒进行加热,从而对该无机颗粒表面上的特定饱和烃进行化学处理。Examples of the physical adsorption method include: a drying method such as a spray drying method in which a specific saturated hydrocarbon or a solution containing a specific saturated hydrocarbon is sprayed onto inorganic particles floating in a gas phase; and inorganic particles are immersed in a solution containing a specific saturated hydrocarbon and drying method. In addition, specific saturated hydrocarbons on the surface of the inorganic particles can be chemically treated by heating the physically adsorbed inorganic particles.
在示例性实施方式的色调剂中,以特定饱和烃处理过的无机颗粒的量(色调剂中特定饱和烃的含量)优选为相对于所述色调剂的总重量的0.10重量%以上,更优选为0.20重量%以上;且优选为相对于所述色调剂的总重量的5.5重量%以下,更优选为2.0重量%以下,进一步优选为0.50重量%以下。在上述范围内时,可进一步展示抑制色调剂成膜的效果。In the toner of the exemplary embodiment, the amount of the inorganic particles treated with the specific saturated hydrocarbon (the content of the specific saturated hydrocarbon in the toner) is preferably 0.10% by weight or more relative to the total weight of the toner, more preferably 0.20% by weight or more; and preferably 5.5% by weight or less, more preferably 2.0% by weight or less, and still more preferably 0.50% by weight or less, based on the total weight of the toner. When within the above range, the effect of suppressing toner filming can be further exhibited.
作为向示例性实施方式的色调剂中外部添加外添剂的方法,例如利用下述方法:使用亨舍尔混合器或V形共混器将色调剂颗粒和外添剂混合。此外,在色调剂颗粒是以湿法制得的情况下,还可以以湿法外部添加外添剂。As a method of externally adding an external additive to the toner of the exemplary embodiment, for example, a method of mixing toner particles and an external additive using a Henschel mixer or a V-blender is utilized. Furthermore, in the case where the toner particles are produced by a wet method, the external additive may also be externally added by a wet method.
此外,例如采用以下方法:在将无机颗粒外部添加到色调剂颗粒后,向其中添加特定饱和烃或含有特定饱和烃的溶液,而后使用亨舍尔混合器或V形共混器将所得物混合。In addition, for example, a method is employed in which, after externally adding inorganic particles to toner particles, a specific saturated hydrocarbon or a solution containing a specific saturated hydrocarbon is added thereto, and the resultant is mixed using a Henschel mixer or a V-shaped blender .
这些方法中,优选物理吸附法作为在其表面上包含特定饱和烃的无机颗粒的制造方法。Among these methods, the physical adsorption method is preferable as a method for producing inorganic particles containing specific saturated hydrocarbons on their surfaces.
其他外添剂Other external additives
示例性实施方式的色调剂可包含除所述在其表面上包含特定饱和烃的无机颗粒以外的其他外添剂(下文中,称为“其他外添剂”)。The toner of the exemplary embodiment may contain other external additives (hereinafter, referred to as “other external additives”) other than the inorganic particles including the specific saturated hydrocarbon on their surfaces.
在示例性实施方式的色调剂中,其他外添剂的含量可小于在其表面上包含特定饱和烃的无机颗粒的含量。In the toner of the exemplary embodiment, the content of other external additives may be smaller than the content of inorganic particles including specific saturated hydrocarbons on their surfaces.
其他外添剂的实例包括上文所述的无机颗粒、乙烯基树脂、聚酯树脂和硅酮树脂等的树脂颗粒。Examples of other external additives include the above-mentioned inorganic particles, resin particles of vinyl resins, polyester resins, silicone resins, and the like.
优选的是,用作其他外添剂的无机颗粒的表面经过疏水剂处理。该疏水化处理有效改善色调剂颗粒的流动性、带电的环境依赖性和抗载体污染性。It is preferable that the surfaces of the inorganic particles used as other external additives are treated with a hydrophobic agent. This hydrophobization treatment is effective in improving the fluidity of toner particles, the environmental dependence of charging, and the resistance to carrier contamination.
例如通过将无机颗粒浸入疏水剂中来进行疏水化处理。对疏水剂没有特别限制,其实例包括硅烷偶联剂、钛酸酯偶联剂和铝偶联剂等。这些疏水剂可以单独使用,或者将其中两种以上组合使用。其中,优选使用硅烷偶联剂。The hydrophobizing treatment is performed, for example, by immersing the inorganic particles in a hydrophobizing agent. The hydrophobic agent is not particularly limited, and examples thereof include silane coupling agents, titanate coupling agents, aluminum coupling agents, and the like. These hydrophobic agents may be used alone or in combination of two or more of them. Among them, a silane coupling agent is preferably used.
作为硅烷偶联剂,例如可使用氯硅烷、烷氧基硅烷、硅氮烷、特殊甲硅烷化剂中的任何一种。As the silane coupling agent, for example, any of chlorosilane, alkoxysilane, silazane, and special silylating agent can be used.
其具体实例包括:甲基三氯硅烷、二甲基二氯硅烷、三甲基氯硅烷、苯基三氯硅烷、二苯基二氯硅烷、四甲氧基硅烷、甲基三甲氧基硅烷、二甲基二甲氧基硅烷、苯基三甲氧基硅烷、二苯基二甲氧基硅烷、四乙氧基硅烷、甲基三乙氧基硅烷、二甲基二乙氧基硅烷、苯基三乙氧基硅烷、二苯基二乙氧基硅烷、异丁基三乙氧基硅烷、癸基三甲氧基硅烷、六甲基二硅氮烷、N,O-双(三甲基甲硅烷基)乙酰胺、N,N-(三甲基甲硅烷基)脲、叔丁基二甲基氯硅烷、乙烯基三氯硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、β-(3,4-环氧环己基)乙基三甲氧基硅烷、γ-缩水甘油氧基丙基三甲氧基硅烷、γ-缩水甘油氧基丙基甲基二乙氧基硅烷、γ-巯基丙基三甲氧基硅烷和γ-氯丙基三甲氧基硅烷。Specific examples thereof include: methyltrichlorosilane, dimethyldichlorosilane, trimethylchlorosilane, phenyltrichlorosilane, diphenyldichlorosilane, tetramethoxysilane, methyltrimethoxysilane, Dimethyldimethoxysilane, phenyltrimethoxysilane, diphenyldimethoxysilane, tetraethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyl Triethoxysilane, Diphenyldiethoxysilane, Isobutyltriethoxysilane, Decyltrimethoxysilane, Hexamethyldisilazane, N,O-bis(trimethylsilane base) acetamide, N,N-(trimethylsilyl) urea, tert-butyldimethylsilyl chloride, vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, γ -Methacryloxypropyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, γ-glycidyloxypropyltrimethoxysilane, γ-glycidol Oxypropylmethyldiethoxysilane, γ-mercaptopropyltrimethoxysilane and γ-chloropropyltrimethoxysilane.
疏水剂的含量随无机颗粒的种类等而变化,难以笼统指定,但相对于100重量份的无机颗粒,其含量优选为1重量份~50重量份,更优选为5重量份~20重量份。在示例性实施方式中,优选使用市售产品来作为疏水性二氧化硅颗粒。The content of the water-repellent agent varies with the type of inorganic particles, etc., and it is difficult to specify generally, but the content is preferably 1 to 50 parts by weight, more preferably 5 to 20 parts by weight, based on 100 parts by weight of the inorganic particles. In an exemplary embodiment, it is preferable to use a commercially available product as the hydrophobic silica particles.
其他外添剂的平均一次粒径优选为3nm~500nm,更优选为5nm~100nm,进一步优选为5nm~50nm。The average primary particle diameter of other external additives is preferably 3 nm to 500 nm, more preferably 5 nm to 100 nm, and still more preferably 5 nm to 50 nm.
色调剂颗粒toner particles
示例性实施方式的静电荷图像显影用色调剂包含色调剂颗粒,所述色调剂颗粒包含着色剂、粘合剂树脂和防粘剂。此外,色调剂颗粒还可以包含公知的添加剂,例如电荷控制剂。The toner for developing an electrostatic charge image of the exemplary embodiment includes toner particles including a colorant, a binder resin, and a release agent. In addition, the toner particles may also contain known additives such as charge control agents.
粘合剂树脂binder resin
粘合剂树脂的实例包括:聚烯烃树脂,例如聚乙烯和聚丙烯;包括聚苯乙烯或聚(α-甲基苯乙烯)等为主要成分的苯乙烯树脂;包括聚甲基丙烯酸甲酯或聚丙烯腈等为主要成分的(甲基)丙烯酸类树脂;苯乙烯-(甲基)丙烯酸类共聚物树脂;聚酰胺树脂;聚碳酸酯树脂;聚醚树脂;聚酯树脂;以及其共聚物树脂。但是,在用于静电荷图像显影用色调剂时,从电荷稳定性和显影耐久性角度考虑,优选苯乙烯树脂、(甲基)丙烯酸类树脂、苯乙烯-(甲基)丙烯酸类共聚物树脂和聚酯树脂。Examples of the binder resin include: polyolefin resins such as polyethylene and polypropylene; styrene resins including polystyrene or poly(α-methylstyrene) as a main component; polymethyl methacrylate or (meth)acrylic resins with polyacrylonitrile as the main component; styrene-(meth)acrylic copolymer resins; polyamide resins; polycarbonate resins; polyether resins; polyester resins; and copolymers thereof resin. However, when used in a toner for electrostatic image development, styrene resins, (meth)acrylic resins, styrene-(meth)acrylic copolymer resins are preferable from the standpoint of charge stability and development durability. and polyester resin.
作为粘合剂树脂,从低温定影性角度考虑,优选包含聚酯树脂,更优选包含非晶性(非结晶性)聚酯树脂。The binder resin preferably contains a polyester resin, more preferably an amorphous (non-crystalline) polyester resin, from the viewpoint of low-temperature fixability.
所述聚酯树脂通过例如多元羧酸和多元醇的缩聚而获得。The polyester resin is obtained by, for example, polycondensation of polycarboxylic acid and polyhydric alcohol.
多元羧酸的实例包括:芳香族羧酸,例如对苯二甲酸、间苯二甲酸、邻苯二甲酸酐、偏苯三酸酐、苯均四酸和萘二羧酸;脂肪族羧酸,例如马来酸酐、富马酸、琥珀酸、烯基琥珀酸酐和己二酸;脂环族羧酸,例如环己二羧酸;以及它们的低级烷基酯和酸酐。低级烷基是指具有1~8个碳原子的直链的、支化的或环状的烷基。这些多元羧酸可以单独使用,或者将其中两种以上组合使用。在这些多元羧酸中,优选芳香族羧酸。此外,为了取得交联结构或支化结构以确保优异的定影性,优选将三元以上的羧酸(例如,偏苯三酸及其酸酐)与二羧酸组合使用。Examples of polycarboxylic acids include: aromatic carboxylic acids such as terephthalic acid, isophthalic acid, phthalic anhydride, trimellitic anhydride, pyromellitic acid and naphthalene dicarboxylic acid; aliphatic carboxylic acids such as maleic anhydride , fumaric acid, succinic acid, alkenyl succinic anhydride and adipic acid; alicyclic carboxylic acids such as cyclohexanedicarboxylic acid; and their lower alkyl esters and anhydrides. The lower alkyl refers to a linear, branched or cyclic alkyl group having 1 to 8 carbon atoms. These polyvalent carboxylic acids may be used alone or in combination of two or more of them. Among these polyvalent carboxylic acids, aromatic carboxylic acids are preferred. Furthermore, in order to obtain a crosslinked structure or a branched structure to secure excellent fixability, it is preferable to use a trivalent or higher carboxylic acid (for example, trimellitic acid and its anhydride) in combination with a dicarboxylic acid.
用于获得非晶性聚酯树脂的多元羧酸的实例包括:芳香族二羧酸,例如邻苯二甲酸、间苯二甲酸、对苯二甲酸、萘-2,6-二羧酸、1,4-亚苯基二乙酸和1,4-环己烷二羧酸;具有脂环族烃基的二羧酸;及其酸酐和低级烷基酯。Examples of polycarboxylic acids used to obtain amorphous polyester resins include: aromatic dicarboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalene-2,6-dicarboxylic acid, 1 ,4-Phenylenediacetic acid and 1,4-cyclohexanedicarboxylic acid; dicarboxylic acids having cycloaliphatic hydrocarbon groups; and anhydrides and lower alkyl esters thereof.
多元醇的实例包括:脂肪族二醇,例如乙二醇、二乙二醇、三乙二醇、丙二醇、丁二醇、己二醇、新戊二醇和甘油;脂环族二醇,例如环己二醇、环己烷二甲醇和氢化双酚A;芳香族二醇,例如双酚A的环氧乙烷加合物和双酚A的环氧丙烷加合物。这些多元醇可以单独使用,或者将其中两种以上组合使用。Examples of polyhydric alcohols include: aliphatic diols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, butylene glycol, hexylene glycol, neopentyl glycol, and glycerin; alicyclic diols such as cycloaliphatic Hexylene glycol, cyclohexanedimethanol and hydrogenated bisphenol A; aromatic diols such as ethylene oxide adduct of bisphenol A and propylene oxide adduct of bisphenol A. These polyols may be used alone or in combination of two or more of them.
作为用于获得非晶性聚酯的多元醇,例如,优选脂肪族、脂环族和芳香族多元醇,其具体实例包括1,4-环己二醇、1,4-环己烷二甲醇、双酚A的氧化亚烷基加合物、双酚Z的氧化亚烷基加合物和氢化双酚A的氧化亚烷基加合物。其中,优选使用双酚A的氧化亚烷基加合物,且更优选使用双酚A的环氧乙烷2摩尔加合物和双酚A的环氧丙烷2摩尔加合物。As polyols for obtaining amorphous polyesters, for example, aliphatic, alicyclic, and aromatic polyols are preferable, and specific examples thereof include 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol , oxyalkylene adducts of bisphenol A, oxyalkylene adducts of bisphenol Z and oxyalkylene adducts of hydrogenated bisphenol A. Among these, the use of an oxyalkylene adduct of bisphenol A is preferable, and the use of an ethylene oxide 2-mole adduct of bisphenol A and a propylene oxide 2-mole adduct of bisphenol A is more preferable.
此外,为了取得交联结构或支化结构以获得更优异的定影性,优选将三元以上的醇(例如甘油、三羟甲基丙烷和季戊四醇)与二醇组合使用。Furthermore, in order to obtain a crosslinked structure or a branched structure for more excellent fixability, it is preferable to use a trivalent or higher alcohol such as glycerin, trimethylolpropane, and pentaerythritol in combination with diol.
非晶性聚酯树脂的玻璃化转变温度(下文中可缩写为“Tg”)优选为50℃~80℃、更优选为50℃~70℃。当Tg为80℃以下时,低温定影性优异,这是优选的。此外,当Tg为50℃以上时,耐热保存性优异,且定影图像的保存性也优异,这是优选的。The glass transition temperature (hereinafter may be abbreviated as "Tg") of the amorphous polyester resin is preferably 50°C to 80°C, more preferably 50°C to 70°C. When Tg is 80° C. or lower, low-temperature fixability is excellent, which is preferable. In addition, when the Tg is 50° C. or higher, the heat-resistant preservability is excellent, and the preservability of the fixed image is also excellent, which is preferable.
非晶性聚酯树脂的酸值优选为5mgKOH/g~25mgKOH/g,更优选为6mgKOH/g~23mgKOH/g。当该酸值为5mgKOH/g以上时,色调剂对纸的亲和性和充电性优异。此外,在色调剂是通过下述乳化凝集法制得的情况下,容易制得乳化的颗粒,乳化凝集法中凝集过程的凝集速率和聚并过程的形状改变速率得到了抑制而不会显著增加,从而容易控制粒径和形状。此外,当非晶性聚酯树脂的酸值为25mgKOH/g以下时,带电的环境依赖性不会受到不良影响。另外,在用乳化凝集法制造色调剂时,凝集过程中的凝集速率和聚并过程中的形状改变速率得到了抑制而不会显著增加,从而防止了生产性变差。The acid value of the amorphous polyester resin is preferably 5 mgKOH/g to 25 mgKOH/g, more preferably 6 mgKOH/g to 23 mgKOH/g. When the acid value is 5 mgKOH/g or more, the affinity of the toner to paper and chargeability are excellent. In addition, in the case where the toner is produced by the following emulsion aggregation method, emulsified particles are easily produced, and the aggregation rate in the aggregation process and the shape change rate in the coalescence process in the emulsion aggregation method are suppressed without being significantly increased, Thus, it is easy to control the particle size and shape. In addition, when the acid value of the amorphous polyester resin is 25 mgKOH/g or less, the environmental dependence of charging is not adversely affected. In addition, when toner is produced by the emulsion aggregation method, the aggregation rate during aggregation and the shape change rate during aggregation are suppressed without being significantly increased, thereby preventing deterioration in productivity.
当采用凝胶渗透色谱(GPC)测量非晶性聚酯树脂的四氢呋喃(THF)可溶物的分子量时,重量平均分子量(Mw)优选为5,000~1,000,000,更优选为7,000~500,000;数量平均分子量(Mn)优选为2,000~100,000,分子量分布Mw/Mn优选为1.5~100,更优选为2~60。When the molecular weight of the tetrahydrofuran (THF) soluble matter of the amorphous polyester resin is measured by gel permeation chromatography (GPC), the weight average molecular weight (Mw) is preferably 5,000 to 1,000,000, more preferably 7,000 to 500,000; the number average molecular weight (Mn) is preferably 2,000 to 100,000, and the molecular weight distribution Mw/Mn is preferably 1.5 to 100, more preferably 2 to 60.
当非晶性聚酯树脂的分子量和分子量分布在上述范围内时,低温定影性不劣化,并且图像定影水平优异,这是优选的。When the molecular weight and molecular weight distribution of the amorphous polyester resin are within the above-mentioned range, the low-temperature fixability is not deteriorated, and the level of image fixation is excellent, which is preferable.
在示例性实施方式中,色调剂颗粒可含有结晶性聚酯树脂。In an exemplary embodiment, the toner particles may contain a crystalline polyester resin.
结晶性聚酯树脂在熔融时显示出与非晶性聚酯树脂的相容性,从而显著降低了色调剂粘度。结果,可获得具有更优异的低温定影性的色调剂。在结晶性聚酯树脂中,大多数结晶性芳香族聚酯树脂的熔融温度通常高于下述熔融温度范围。所以,在包含结晶性聚酯树脂的情况下,更优选结晶性脂肪族聚酯树脂。The crystalline polyester resin exhibits compatibility with the amorphous polyester resin when melted, thereby significantly reducing the toner viscosity. As a result, a toner having more excellent low-temperature fixability can be obtained. Among the crystalline polyester resins, the melting temperature of most crystalline aromatic polyester resins is generally higher than the melting temperature range described below. Therefore, when a crystalline polyester resin is included, a crystalline aliphatic polyester resin is more preferable.
在示例性实施方式中,结晶性聚酯树脂在色调剂颗粒中的含量优选为2重量%~30重量%,更优选为4重量%~25重量%。当该含量为2重量%以上时,可以降低熔融时非晶性聚酯树脂的粘度,从而改善低温定影性。当该含量为30重量%以下时,防止了由结晶性聚酯树脂的存在而引起的色调剂充电性的劣化,另外,在将图像定影在记录介质上之后,可以容易地获得高定影水平的图像。In the exemplary embodiment, the content of the crystalline polyester resin in the toner particles is preferably 2% by weight to 30% by weight, more preferably 4% by weight to 25% by weight. When the content is 2% by weight or more, the viscosity of the amorphous polyester resin at the time of melting can be reduced, thereby improving low-temperature fixability. When the content is 30% by weight or less, the deterioration of toner chargeability due to the presence of the crystalline polyester resin is prevented, and in addition, after the image is fixed on the recording medium, a high fixation level can be easily obtained. image.
结晶性聚酯树脂的熔融温度优选为50℃~90℃,更优选为55℃~90℃,进一步优选为60℃~90℃。当该熔融温度为50℃以上时,色调剂的保存性和定影色调剂图像的保存性优异。当该熔融温度为90℃以下时,低温定影性得到改善。The melting temperature of the crystalline polyester resin is preferably 50°C to 90°C, more preferably 55°C to 90°C, even more preferably 60°C to 90°C. When the melting temperature is 50° C. or higher, the storability of the toner and the storability of the fixed toner image are excellent. When the melting temperature is 90° C. or lower, low-temperature fixability is improved.
非晶性聚酯树脂的玻璃化转变温度(Tg)优选30℃以上,更优选为30℃~100℃,进一步优选为50℃~80℃。在上述范围内时,由于非晶性聚酯树脂以玻璃态使用,色调剂颗粒不会因图像形成过程中所施加的热或压力而凝集,并且色调剂颗粒不附着和沉积在图像形成装置中。结果,可长期获得稳定的图像形成功能。The glass transition temperature (Tg) of the amorphous polyester resin is preferably 30°C or higher, more preferably 30°C to 100°C, and still more preferably 50°C to 80°C. Within the above range, since the amorphous polyester resin is used in a glassy state, the toner particles are not aggregated by heat or pressure applied during image formation, and the toner particles are not attached and deposited in the image forming apparatus . As a result, a stable image forming function can be obtained for a long period of time.
树脂的玻璃化转变温度可以用公知的方法来测量,例如ASTM D3418-82中所述的方法(DSC法)。The glass transition temperature of the resin can be measured by a known method such as the method described in ASTM D3418-82 (DSC method).
结晶性树脂的熔融温度使用差示扫描量热计(DSC)来测量,并且可以通过以下方法获得:当在以10℃/分钟的温度升高速率从室温升高到150℃的同时利用JIS K-7121所示的输入补偿差示扫描量热法进行测量时,将熔融峰值温度作为所述熔融温度。The melting temperature of the crystalline resin is measured using a differential scanning calorimeter (DSC), and can be obtained by using JIS while raising the temperature from room temperature to 150°C at a temperature increase rate of 10°C/min. In the case of measurement by the input-compensated differential scanning calorimetry shown in K-7121, the melting peak temperature was taken as the melting temperature.
结晶性树脂的“结晶性”表示差示扫描量热法(DSC)中显示明确的吸热峰,而非阶梯状的吸热变化,并且具体表示:当以10℃/分钟的温度升高速率进行测量时,吸热峰的半峰宽在15℃以内。The "crystallinity" of a crystalline resin means that a clear endothermic peak is shown in differential scanning calorimetry (DSC), rather than a step-like endothermic change, and specifically means that: when the temperature rises at a rate of 10°C/min When the measurement was performed, the half width of the endothermic peak was within 15°C.
另一方面,吸热峰的半峰宽超过15℃的树脂和未观察到明确吸热峰的树脂被定义为非晶性(非结晶性)树脂。非晶性树脂的玻璃化转变温度使用配有自动切线处理系统的差示扫描量热计(由Shimadzu Corporation制造的DSC-50)根据ASTM D3418测得。测量条件如下。On the other hand, resins in which the half width of the endothermic peak exceeds 15° C. and resins in which a clear endothermic peak is not observed are defined as amorphous (non-crystalline) resins. The glass transition temperature of the amorphous resin is measured according to ASTM D3418 using a differential scanning calorimeter (DSC-50 manufactured by Shimadzu Corporation) equipped with an automatic tangential processing system. The measurement conditions are as follows.
样品:3mg~15mg,优选5mg~10mgSample: 3mg~15mg, preferably 5mg~10mg
测量方法:将样品放入铝盘中,并且准备空铝盘作为参比。Measurement method: put the sample into an aluminum pan, and prepare an empty aluminum pan as a reference.
温度曲线:温度升高I(20℃~180℃,温度升高速率为10℃/分钟)Temperature curve: temperature rise I (20°C ~ 180°C, temperature rise rate is 10°C/min)
在温度曲线中,由温度升高过程中所测得的吸热曲线测量得到玻璃化转变温度。In the temperature profile, the glass transition temperature is measured from the endothermic curve measured during the temperature increase.
玻璃化转变温度是吸热曲线的微分值最大时的温度。The glass transition temperature is the temperature at which the differential value of the endothermic curve is maximum.
此外,当结晶性聚酯树脂是其他成分与其主链共聚合的聚合物,并且其他成分少于50重量%时,该共聚物亦称作结晶性聚酯。In addition, when the crystalline polyester resin is a polymer in which other components are copolymerized with its main chain, and the other components are less than 50% by weight, the copolymer is also called a crystalline polyester.
作为用于合成结晶性聚酯树脂的酸成分,例如使用各种多元羧酸,但优选二羧酸,且更优选直链脂肪族二羧酸。As the acid component used for synthesizing the crystalline polyester resin, for example, various polyvalent carboxylic acids are used, but dicarboxylic acids are preferred, and linear aliphatic dicarboxylic acids are more preferred.
其实例包括草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、1,9-壬烷二甲酸、1,10-癸烷二甲酸、1,11-十一烷二甲酸、1,12-十二烷二甲酸、1,13-十三烷二甲酸、1,14-十四烷二甲酸、1,16-十六烷二甲酸和1,18-十八烷二甲酸等,及其低级烷基酯和酸酐。但所述酸成分并不限于这些实例。其中,考虑到易获得性,优选己二酸、癸二酸和1,10-癸烷二甲酸。Examples include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, 1,9-nonanedicarboxylic acid, 1,10-decanedicarboxylic acid, Alkane dicarboxylic acid, 1,11-undecane dicarboxylic acid, 1,12-dodecane dicarboxylic acid, 1,13-tridecane dicarboxylic acid, 1,14-tetradecane dicarboxylic acid, 1,16-hexadecane dicarboxylic acid Alkanedicarboxylic acid and 1,18-octadecanedicarboxylic acid, etc., and their lower alkyl esters and anhydrides. But the acid component is not limited to these examples. Among them, adipic acid, sebacic acid, and 1,10-decanedicarboxylic acid are preferable in view of easy availability.
此外,作为用于合成结晶性聚酯树脂的酸成分,可以使用具有烯式不饱和键的二羧酸和具有磺酸基的二羧酸。In addition, as the acid component used for synthesizing the crystalline polyester resin, dicarboxylic acids having ethylenically unsaturated bonds and dicarboxylic acids having sulfonic acid groups can be used.
作为用于合成结晶性聚酯树脂的醇成分,优选脂肪族二醇,其实例包括:乙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,7-庚二醇、1,8-辛二醇、1,9-壬二醇、1,10-癸二醇、1,11-十一烷二醇、1,12-十二烷二醇、1,13-十三烷二醇、1,14-十四烷二醇、1,18-十八烷二醇和1,20-二十烷二醇等。但所述醇成分并不限于这些实例。其中,考虑到易获得性和成本,优选1,4-丁二醇、1,6-己二醇、1,8-辛二醇、1,9-壬二醇和1,10-癸二醇。As the alcohol component used for synthesizing the crystalline polyester resin, aliphatic diols are preferable, and examples thereof include: ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1 ,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1 , 12-dodecanediol, 1,13-tridecanediol, 1,14-tetradecanediol, 1,18-octadecanediol and 1,20-eicosanediol, etc. But the alcohol component is not limited to these examples. Among them, 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, and 1,10-decanediol are preferable in view of easy availability and cost.
从树脂的制造、色调剂制造过程中的颗粒分散以及熔融过程中的相容性角度考虑,结晶性聚酯树脂的分子量(重量平均分子量Mw)优选为8,000~40,000、更优选为10,000~30,000。当所述重量平均分子量为8,000以上时,结晶性聚酯树脂电阻的降低得到了抑制,并因此防止了充电性变差。此外,当所述重量平均分子量为40,000以下时,抑制了合成树脂的成本,并且防止了明确熔融性的变差。结果,对低温定影性没有不良影响。The molecular weight (weight average molecular weight Mw) of the crystalline polyester resin is preferably 8,000 to 40,000, more preferably 10,000 to 30,000 from the standpoints of resin production, particle dispersion during toner production, and compatibility during melting. When the weight-average molecular weight is 8,000 or more, a decrease in electrical resistance of the crystalline polyester resin is suppressed, and thus chargeability is prevented from being deteriorated. In addition, when the weight average molecular weight is 40,000 or less, the cost of synthetic resin is suppressed, and deterioration of definite meltability is prevented. As a result, there was no adverse effect on low-temperature fixability.
在示例性实施方式中,聚酯树脂的分子量采用GPC (凝胶渗透色谱法)来测量和计算。具体而言,使用HLC-8120(由Tosoh Corporation制造)作为GPC,使用TSK gel SuperHM-M(15厘米,由Tosoh Corporation制造)作为柱,并在THF溶剂中测定聚酯树脂。接下来,使用由单分散聚苯乙烯标准样制作的分子量校正曲线,计算出聚酯树脂的分子量。In an exemplary embodiment, the molecular weight of the polyester resin is measured and calculated using GPC (Gel Permeation Chromatography). Specifically, HLC-8120 (manufactured by Tosoh Corporation) was used as GPC, TSK gel SuperHM-M (15 cm, manufactured by Tosoh Corporation) was used as a column, and the polyester resin was measured in THF solvent. Next, the molecular weight of the polyester resin was calculated using a molecular weight calibration curve prepared from a monodisperse polystyrene standard.
对制造聚酯树脂的方法没有特别限制,并且可以使用使酸成分和醇成分相互反应的常用聚酯聚合法。例如,根据单体的种类,采用直接缩聚法和酯交换法等。当使酸 成分和醇成分相互反应时,摩尔比(酸成分/醇成分)随反应条件等而变化,因此难以笼统限定,但为了获得高分子量,该摩尔比通常优选为约1/1。There is no particular limitation on the method of producing the polyester resin, and a common polyester polymerization method in which an acid component and an alcohol component are reacted with each other can be used. For example, depending on the type of monomer, a direct polycondensation method, a transesterification method, and the like are employed. When the acid component and the alcohol component are reacted with each other, the molar ratio (acid component/alcohol component) varies depending on the reaction conditions and the like, so it is difficult to limit it in general, but in order to obtain a high molecular weight, the molar ratio is generally preferably about 1/1.
聚酯树脂制造过程中可以使用的催化剂的实例包括:如钠或锂等碱金属的化合物;如镁或钙等碱土金属的化合物;如锌、锰、锑、钛、锡、锆或锗等金属的化合物;亚磷酸盐化合物、磷酸盐化合物和胺化合物。Examples of catalysts that can be used in the polyester resin production process include: compounds of alkali metals such as sodium or lithium; compounds of alkaline earth metals such as magnesium or calcium; metals such as zinc, manganese, antimony, titanium, tin, zirconium or germanium compounds; phosphite compounds, phosphate compounds and amine compounds.
苯乙烯树脂和(甲基)丙烯酸类树脂,特别是苯乙烯-(甲基)丙烯酸类共聚物树脂,可用作本发明的粘合剂树脂。Styrenic resins and (meth)acrylic resins, particularly styrene-(meth)acrylic copolymer resins, can be used as the binder resin in the present invention.
通过混合60重量份~90重量份的乙烯基芳香族单体(苯乙烯类单体)、10重量份~40重量份的烯式不饱和羧酸酯单体((甲基)丙烯酸酯类单体)和1重量份~3重量份的烯式不饱和酸单体获得单体混合物,将该单体混合物聚合从而获得共聚物,并优选将其中用表面活性剂将所得的共聚物分散并稳定化的胶乳用作粘合剂树脂成分。By mixing 60 parts by weight to 90 parts by weight of vinyl aromatic monomers (styrene monomers), 10 parts by weight to 40 parts by weight of ethylenically unsaturated carboxylate monomers ((meth)acrylate monomers) body) and 1 to 3 parts by weight of an ethylenically unsaturated acid monomer to obtain a monomer mixture, polymerize the monomer mixture to obtain a copolymer, and preferably disperse and stabilize the obtained copolymer with a surfactant Vulcanized latex is used as a binder resin component.
上述共聚物的玻璃化转变温度优选为50℃~70℃。The glass transition temperature of the above-mentioned copolymer is preferably 50°C to 70°C.
下文中将描述构成上述共聚物树脂的聚合性单体。Hereinafter, polymerizable monomers constituting the above-mentioned copolymer resin will be described.
苯乙烯类单体的实例包括:苯乙烯;α-甲基苯乙烯;乙烯基萘;具有烷基链的烷基取代的苯乙烯,例如2-甲基苯乙烯、3-甲基苯乙烯、4-甲基苯乙烯、2-乙基苯乙烯、3-乙基苯乙烯或4-乙基苯乙烯;卤素取代的苯乙烯,例如2-氯苯乙烯、3-氯苯乙烯或4-氯苯乙烯;氟取代的苯乙烯,例如4-氟苯乙烯或2,5-二氟苯乙烯。其中,优选苯乙烯作为所述苯乙烯类单体。Examples of styrenic monomers include: styrene; α-methylstyrene; vinylnaphthalene; alkyl-substituted styrenes having an alkyl chain such as 2-methylstyrene, 3-methylstyrene, 4-Methylstyrene, 2-ethylstyrene, 3-ethylstyrene or 4-ethylstyrene; halogen-substituted styrenes such as 2-chlorostyrene, 3-chlorostyrene or 4-chlorostyrene Styrene; fluorine-substituted styrenes such as 4-fluorostyrene or 2,5-difluorostyrene. Among them, styrene is preferred as the styrenic monomer.
(甲基)丙烯酸酯类单体的实例包括:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸正庚酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸正癸酯、(甲基)丙烯酸正十二烷基酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸正十四烷基酯、(甲基)丙烯酸正十六烷基酯、(甲基)丙烯酸正十八烷基酯、(甲基)丙烯酸异丙酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸异戊酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸新戊酯、(甲基)丙烯酸异己酯、(甲基)丙烯酸异庚酯、(甲基)丙烯酸异辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸联苯酯、(甲基)丙烯酸二苯基乙酯、(甲基)丙烯酸叔丁基苯酯、(甲基)丙烯酸三联苯酯、(甲基)丙烯酸环己酯、(甲基)丙烯酸叔丁基环己酯、(甲基)丙烯酸二甲基氨基乙酯、(甲基)丙烯酸二乙基氨基乙酯、(甲基)丙烯酸甲氧基乙酯、(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸β-羧基乙酯、(甲基)丙烯腈和(甲 基)丙烯酰胺。其中,优选丙烯酸正丁酯作为所述(甲基)丙烯酸酯类单体。Examples of (meth)acrylate monomers include: methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, n-butyl (meth)acrylate, (meth)acrylate ) n-pentyl acrylate, n-hexyl (meth)acrylate, n-heptyl (meth)acrylate, n-octyl (meth)acrylate, n-decyl (meth)acrylate, n-dodecyl (meth)acrylate Lauryl (meth)acrylate, n-tetradecyl (meth)acrylate, n-hexadecyl (meth)acrylate, n-octadecyl (meth)acrylate, (meth)acrylate ) isopropyl acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, isopentyl (meth)acrylate, pentyl (meth)acrylate, neopentyl (meth)acrylate, Isohexyl (meth)acrylate, isoheptyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, phenyl (meth)acrylate, (meth) Biphenyl acrylate, diphenylethyl (meth)acrylate, tert-butylphenyl (meth)acrylate, terphenyl (meth)acrylate, cyclohexyl (meth)acrylate, (meth)acrylic acid tert-Butylcyclohexyl, Dimethylaminoethyl (meth)acrylate, Diethylaminoethyl (meth)acrylate, Methoxyethyl (meth)acrylate, 2-Hydroxyethyl (meth)acrylate , β-carboxyethyl (meth)acrylate, (meth)acrylonitrile and (meth)acrylamide. Among them, n-butyl acrylate is preferred as the (meth)acrylate monomer.
烯式不饱和酸单体含有羧基、磺酸基或如酸酐等酸性基团。Ethylenically unsaturated acid monomers contain carboxyl groups, sulfonic acid groups, or acidic groups such as anhydrides.
包含羧基的苯乙烯类树脂、(甲基)丙烯酸类树脂和苯乙烯-(甲基)丙烯酸类共聚物树脂可以通过使具有羧基的聚合性单体共聚来获得。Styrenic resins, (meth)acrylic resins, and styrene-(meth)acrylic copolymer resins containing carboxyl groups can be obtained by copolymerizing a polymerizable monomer having a carboxyl group.
所述具有羧基的聚合性单体的具体实例包括:丙烯酸、乌头酸、阿托酸、烯丙基丙二酸、当归酸、异巴豆酸、衣康酸、10-十一碳烯酸、反油酸、芥子酸、油酸、邻羧基肉桂酸、巴豆酸、氯代丙烯酸、氯代异巴豆酸、氯代巴豆酸、氯代富马酸、氯代马来酸、肉桂酸、环己烯二羧酸、柠康酸、羟基肉桂酸、二羟基肉桂酸、剔各酸、硝基肉桂酸、乙烯基乙酸、苯基肉桂酸、4-苯基-3-丁烯酸、阿魏酸、富马酸、顺芜酸、2-(2-呋喃基)丙烯酸、溴代肉桂酸、溴代富马酸、溴代马来酸、亚苄基丙二酸、苯甲酰氧基丙烯酸、4-戊烯酸、马来酸、甲基富马酸、甲基丙烯酸、甲基肉桂酸和甲氧基肉桂酸。其中,为了有利于聚合反应,优选丙烯酸、甲基丙烯酸、马来酸、肉桂酸和富马酸,更优选丙烯酸。Specific examples of the polymerizable monomer having a carboxyl group include: acrylic acid, aconitic acid, atropic acid, allylmalonic acid, angelic acid, isocrotonic acid, itaconic acid, 10-undecenoic acid, elaidic acid, erucic acid, oleic acid, o-carboxycinnamic acid, crotonic acid, chloroacrylic acid, chloroisocrotonic acid, chlorocrotonic acid, chlorofumaric acid, chloromaleic acid, cinnamic acid, cyclohexyl Alkenedicarboxylic acid, citraconic acid, hydroxycinnamic acid, dihydroxycinnamic acid, tigelic acid, nitrocinnamic acid, vinylacetic acid, phenylcinnamic acid, 4-phenyl-3-butenoic acid, ferulic acid , fumaric acid, cis-furic acid, 2-(2-furyl)acrylic acid, bromocinnamic acid, bromofumaric acid, bromomaleic acid, benzylidenemalonic acid, benzoyloxyacrylic acid, 4-Pentenoic acid, maleic acid, methyl fumaric acid, methacrylic acid, methyl cinnamic acid and methoxycinnamic acid. Among them, acrylic acid, methacrylic acid, maleic acid, cinnamic acid and fumaric acid are preferred, and acrylic acid is more preferred in order to facilitate the polymerization reaction.
粘合剂树脂可以使用链转移剂进行聚合。The binder resin can be polymerized using a chain transfer agent.
对链转移剂没有特别限制,可以使用具有硫醇成分的化合物。具体而言,从窄分子量分布和优异的高温下的色调剂保存性的角度,优选烷基硫醇,例如己基硫醇、庚基硫醇、辛基硫醇、壬基硫醇、癸基硫醇和十二烷基硫醇。The chain transfer agent is not particularly limited, and a compound having a thiol component can be used. Specifically, alkyl mercaptans such as hexyl mercaptan, heptyl mercaptan, octyl mercaptan, nonyl mercaptan, decyl mercaptan are preferable from the viewpoint of narrow molecular weight distribution and excellent toner storability at high temperature. Alcohol and Dodecyl Mercaptan.
可选的是,粘合剂树脂可以含有交联剂。作为交联剂的代表性实例,可以使用在分子中具有两个以上烯式不饱和基团的多官能单体。Optionally, the binder resin may contain a crosslinking agent. As a representative example of the crosslinking agent, a polyfunctional monomer having two or more ethylenically unsaturated groups in a molecule can be used.
所述交联剂的具体实例包括:芳香族多乙烯基化合物,例如二乙烯基苯和二乙烯基萘;芳香族多元羧酸的多乙烯基酯,例如邻苯二甲酸二乙烯酯、间苯二甲酸二乙烯酯、对苯二甲酸二乙烯酯、高邻苯二酸二乙烯酯、均苯三甲酸二乙烯酯/三乙烯酯、萘二羧酸二乙烯酯和联苯二甲酸二乙烯酯;含氮芳香族化合物的二乙烯基酯,例如吡啶二甲酸二乙烯基酯;不饱和杂环化合物羧酸的乙烯基酯,例如焦粘酸乙烯基酯、呋喃甲酸乙烯基酯、吡咯-2-甲酸乙烯基酯和噻吩甲酸乙烯基酯;直链多元醇的(甲基)丙烯酸酯,例如丁二醇甲基丙烯酸酯、己二醇丙烯酸酯、辛二醇甲基丙烯酸酯、癸二醇丙烯酸酯和十二烷二醇甲基丙烯酸酯;支化的或具有取代基的多元醇的(甲基)丙烯酸酯,例如新戊二醇二甲基丙烯酸酯和2-羟基-1,3-二丙烯酰氧基丙烷;聚乙二醇二(甲基)丙烯酸酯和聚丙二醇聚乙二醇二(甲基)丙烯酸酯;以及多元羧酸的多乙烯基酯,例 如琥珀酸二乙烯酯、富马酸二乙烯酯、马来酸乙烯酯/二乙烯酯、二甘醇酸二乙烯酯、衣康酸乙烯酯/二乙烯酯、丙酮二甲酸二乙烯酯、戊二酸二乙烯酯、3,3'-硫代二丙酸二乙烯酯、顺阿康酸二乙烯酯/三乙烯酯、己二酸二乙烯酯、庚二酸二乙烯酯、辛二酸二乙烯酯、壬二酸二乙烯酯、癸二酸二乙烯酯、十二烷二酸二乙烯酯和十三烷二酸二乙烯酯等。Specific examples of the crosslinking agent include: aromatic polyvinyl compounds such as divinylbenzene and divinylnaphthalene; polyvinyl esters of aromatic polycarboxylic acids such as divinyl phthalate, m-phthalate, Divinyl dicarboxylate, divinyl terephthalate, divinyl homophthalate, divinyl/trivinyl trimellitate, divinyl naphthalene dicarboxylate, and divinyl biphenylcarboxylate ; divinyl esters of nitrogen-containing aromatic compounds, such as divinyl pyridinedicarboxylate; vinyl esters of carboxylic acids of unsaturated heterocyclic compounds, such as vinyl pyromucate, vinyl furoate, pyrrole-2 - Vinyl formate and vinyl thiophenecarboxylate; (meth)acrylates of linear polyols, such as butylene glycol methacrylate, hexylene glycol methacrylate, octane glycol methacrylate, decanediol Acrylates and dodecanediol methacrylates; (meth)acrylates of branched or substituted polyols such as neopentyl glycol dimethacrylate and 2-hydroxy-1,3- Diacryloxypropane; polyethylene glycol di(meth)acrylate and polypropylene glycol polyethylene glycol di(meth)acrylate; and polyvinyl esters of polycarboxylic acids such as divinyl succinate, Divinyl fumarate, vinyl/divinyl maleate, divinyl diglycolate, vinyl/divinyl itaconate, divinyl acetone dicarboxylate, divinyl glutarate, 3 ,Divinyl 3'-thiodipropionate, divinyl cisaconate/trivinyl cisaconate, divinyl adipate, divinyl pimelate, divinyl suberate, diazelaate Vinyl ester, divinyl sebacate, divinyl dodecanedioate, divinyl tridecanedioate, etc.
在示例性实施方式中,这些交联剂可以单独使用,或者将其中两种以上组合使用。In exemplary embodiments, these crosslinking agents may be used alone, or two or more thereof may be used in combination.
交联剂的含量优选为相对于聚合性单体的总重量的0.05重量%~5重量%,更优选为0.1重量%~1.0重量%。The content of the crosslinking agent is preferably 0.05% by weight to 5% by weight, more preferably 0.1% by weight to 1.0% by weight, based on the total weight of the polymerizable monomers.
在粘合剂树脂中,对于可以通过聚合性单体的自由基聚合而制造的粘合剂树脂,可以使用自由基聚合引发剂进行聚合。Among binder resins, binder resins that can be produced by radical polymerization of polymerizable monomers can be polymerized using a radical polymerization initiator.
对自由基聚合引发剂没有特别限制。其具体实例包括:过氧化物,例如过氧化氢、过氧化乙酰、过氧化枯基、过氧化叔丁基、过氧化丙酰、过氧化苯甲酰、过氧化氯苯甲酰、过氧化二氯苯甲酰、过氧化溴甲基苯甲酰、过氧化月桂酰、过硫酸铵、过硫酸钠、过硫酸钾、过氧化碳酸二异丙酯、萘满过氧化氢、1-苯基-2-甲基丙基-1-过氧化氢、叔丁基三苯基过乙酸酯过氧化氢、过甲酸叔丁酯、过乙酸叔丁酯、过苯甲酸叔丁酯、叔丁基苯基过乙酸酯、叔丁基甲氧基过乙酸酯和叔丁基N-(3-甲苯甲酰)过氨基甲酸酯;偶氮化合物,例如2,2'-偶氮二丙烷、2,2'-二氯-2,2'-偶氮二丙烷、1,1'-偶氮(甲基乙基)二乙酸酯、2,2'-偶氮二(2-脒基丙烷)盐酸盐、2,2'-偶氮二(2-脒基丙烷)硝酸盐、2,2'-偶氮二异丁烷、2,2'-偶氮二异丁酰胺、2,2'-偶氮二异丁腈、甲基2,2'-偶氮二(2-甲基丙酸酯)、2,2'-二氯-2,2'-偶氮二丁烷、2,2'-偶氮二(2-甲基丁腈)、2,2'-偶氮二异丁酸二甲酯、1,1'-偶氮二(1-甲基丁腈-3-磺酸钠)、2-(4-甲基苯基偶氮)-2-甲基丙二腈、4,4'-偶氮二(4-氰基戊酸)、3,5-二羟基甲基苯基偶氮-2-甲基丙二腈、2-(4-溴苯基偶氮)-2-烯丙基丙二腈、2,2'-偶氮二(2-甲基戊腈)、4,4'-偶氮二(4-氰基戊酸)二甲酯、2,2'-偶氮二(2,4-二甲基戊腈)、1,1'-偶氮二环己腈、2,2'-偶氮二(2-丙基丁腈)、1,1'-偶氮二(1-氯苯基乙烷)、1,1'-偶氮二(1-环己腈)、1,1'-偶氮二(1-环庚腈)、1,1'-偶氮二(1-苯基乙烷)、1,1'-偶氮二枯烯、4-硝基苯基偶氮氰基乙酸苄酯、苯基偶氮二苯基甲烷、苯基偶氮三苯基甲烷、4-硝基苯基偶氮三苯基甲烷、1,1'-偶氮二(1,2-二苯基乙烷)、聚(双酚A-4,4'-偶氮二(4-氰基戊酸酯))和聚(四乙二醇-2,2'-偶氮二异丁酯);1,4-二(五亚乙基)-2-四氮烯和1,4-二甲氧基羰基-1,4-二苯基-2-四氮烯。There is no particular limitation on the radical polymerization initiator. Specific examples thereof include: peroxides such as hydrogen peroxide, acetyl peroxide, cumyl peroxide, tert-butyl peroxide, propionyl peroxide, benzoyl peroxide, chlorobenzoyl peroxide, di Chlorobenzoyl, bromomethylbenzoyl peroxide, lauroyl peroxide, ammonium persulfate, sodium persulfate, potassium persulfate, diisopropyl peroxycarbonate, tetralin hydroperoxide, 1-phenyl- 2-Methylpropyl-1-hydroperoxide, tert-butyltriphenylperacetate hydroperoxide, tert-butylperformate, tert-butylperacetate, tert-butylperbenzoate, tert-butylbenzene butyl peracetate, tert-butyl methoxy peracetate and tert-butyl N-(3-toluoyl) percarbamate; azo compounds such as 2,2'-azobispropane, 2, 2'-Dichloro-2,2'-azobispropane, 1,1'-azobis(methylethyl) diacetate, 2,2'-azobis(2-amidinopropane) salt salt, 2,2'-azobis(2-amidinopropane) nitrate, 2,2'-azobisisobutane, 2,2'-azobisisobutyramide, 2,2'- Azobisisobutyronitrile, methyl 2,2'-azobis(2-methylpropionate), 2,2'-dichloro-2,2'-azobisbutane, 2,2' -Azobis(2-methylbutyronitrile), dimethyl 2,2'-azobisisobutyrate, 1,1'-azobis(1-methylbutyronitrile-3-sodium sulfonate) , 2-(4-methylphenylazo)-2-methylmalononitrile, 4,4'-azobis(4-cyanovaleric acid), 3,5-dihydroxymethylphenylazo Nitrogen-2-methylmalononitrile, 2-(4-bromophenylazo)-2-allylmalononitrile, 2,2'-azobis(2-methylvaleronitrile), 4, 4'-Azobis(4-cyanovaleric acid) dimethyl ester, 2,2'-azobis(2,4-dimethylvaleronitrile), 1,1'-azobiscyclohexanenitrile, 2,2'-Azobis(2-propylbutyronitrile), 1,1'-Azobis(1-chlorophenylethane), 1,1'-Azobis(1-cyclohexanenitrile) , 1,1'-azobis(1-cycloheptanitrile), 1,1'-azobis(1-phenylethane), 1,1'-azobiscumene, 4-nitrobenzene Benzyl azocyanoacetate, phenylazodiphenylmethane, phenylazotriphenylmethane, 4-nitrophenylazotriphenylmethane, 1,1'-azobis(1 ,2-diphenylethane), poly(bisphenol A-4,4'-azobis(4-cyanovalerate)) and poly(tetraethylene glycol-2,2'-azobis isobutyl ester); 1,4-bis(pentaethylene)-2-tetraazene and 1,4-dimethoxycarbonyl-1,4-diphenyl-2-tetraazene.
此外,结晶性乙烯基树脂的实例包括:由具有长链烷基或烯基的(甲基)丙烯酸的酯制得的乙烯基树脂,例如(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸十四烷基酯、(甲基)丙烯酸十六烷基酯、(甲基)丙烯酸十八烷基酯、(甲基)丙烯酸十八碳烯基酯和(甲基)丙烯酸山嵛酯。在本说明书中,“(甲基)丙烯酸”代表“丙烯酸”和“甲基丙烯酸”中的任一种或全部两种。Furthermore, examples of crystalline vinyl resins include vinyl resins obtained from esters of (meth)acrylic acid having long-chain alkyl or alkenyl groups, such as pentyl (meth)acrylate, hexyl (meth)acrylate, ester, heptyl (meth)acrylate, octyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, undecyl (meth)acrylate, (meth)acrylic acid Tridecyl, Myristyl (meth)acrylate, Hexadecyl (meth)acrylate, Octadecyl (meth)acrylate, Octadecenyl (meth)acrylate and behenyl (meth)acrylate. In this specification, "(meth)acrylic acid" means either or both of "acrylic acid" and "methacrylic acid".
另外,如苯乙烯类树脂和(甲基)丙烯酸类树脂等加聚树脂的重量平均分子量优选为5,000~50,000,更优选为7,000~35,000。当所述重量平均分子量为5,000以上时,粘合剂树脂的粘合力优异,且热沾污性不会变差。此外,当所述重量平均分子量为50,000以下时,可以获得优异的热沾污性和最低定影温度。此外,缩聚反应所需的时间和温度适中,且制造效率优异。In addition, the weight average molecular weight of addition polymerization resins such as styrene resins and (meth)acrylic resins is preferably 5,000 to 50,000, more preferably 7,000 to 35,000. When the weight average molecular weight is 5,000 or more, the adhesive force of the binder resin is excellent, and the hot stain property is not deteriorated. In addition, when the weight average molecular weight is 50,000 or less, excellent hot off-off property and minimum fixing temperature can be obtained. In addition, the time and temperature required for the polycondensation reaction are moderate, and the production efficiency is excellent.
在此情况下,粘合剂树脂的重量平均分子量可以利用例如凝胶渗透色谱(GPC)来测量。In this case, the weight average molecular weight of the binder resin can be measured using, for example, gel permeation chromatography (GPC).
对示例性实施方式的色调剂中粘合剂树脂的含量没有特别限制,但优选为相对于所述色调剂总重量的10重量%~95重量%,更优选为25重量%~90重量%,进一步优选为45重量%~85重量%。在上述范围内时,定影性和充电性等优异。The content of the binder resin in the toner of the exemplary embodiment is not particularly limited, but is preferably 10% by weight to 95% by weight, more preferably 25% by weight to 90% by weight, relative to the total weight of the toner, More preferably, it is 45 weight% - 85 weight%. When it is within the above range, it is excellent in fixability, chargeability, and the like.
着色剂Colorant
色调剂颗粒含有着色剂。Toner particles contain a colorant.
用于示例性实施方式的色调剂的着色剂的实例包括:磁粉,例如磁铁矿或铁氧体;各种颜料,例如炭黑、灯黑、铬黄、汉撒黄、联苯胺黄、士林黄、喹啉黄、永固橙GTR、吡唑啉酮橙、瓦拉肯橙、色淀红、永固红、亮胭脂红3B、亮胭脂红6B、杜邦油红、吡唑啉酮红、立索尔红、罗丹明B色淀、色淀红C、玫瑰红、苯胺蓝、群青蓝、Calco油蓝、氯化亚甲基蓝、酞菁蓝、酞菁绿和孔雀石绿草酸盐;和吖啶、氧杂蒽、偶氮、苯醌、吖嗪、蒽醌、硫靛蓝、二噁嗪、噻嗪、偶氮甲碱、靛蓝、酞菁、苯胺黑、聚甲炔、三苯基甲烷、二苯基甲烷、和噻唑的各种染料。这些实例可以单独使用,或者其中两种以上组合使用。Examples of the colorant used in the toner of the exemplary embodiment include: magnetic powder such as magnetite or ferrite; various pigments such as carbon black, lamp black, chrome yellow, Hansa yellow, benzidine yellow, Lin Huang, Quinoline Yellow, Permanent Orange GTR, Pyrazolone Orange, Varacan Orange, Lake Lake Red, Permanent Red, Brilliant Carmine 3B, Brilliant Carmine 6B, DuPont Oil Red, Pyrazolone Red , Lisol Red, Rhodamine B Lake, Lake Red C, Rose Bengal, Aniline Blue, Ultramarine Blue, Calco Oil Blue, Chloromethylene Blue, Phthalocyanine Blue, Phthalocyanine Green, and Malachite Green Oxalate; and Acridine, xanthene, azo, benzoquinone, azine, anthraquinone, thioindigo, dioxazine, thiazine, azomethine, indigo, phthalocyanine, nigrosine, polymethine, triphenylmethane , diphenylmethane, and various dyes of thiazoles. These examples may be used alone, or two or more of them may be used in combination.
此外,例如还可以使用C.I颜料红48:1、C.I.颜料红122、C.I.颜料红57:1、C.I.颜料黄97、C.I.颜料黄17、C.I.颜料蓝15:1和C.I.颜料蓝15:3。In addition, for example, C.I. Pigment Red 48:1, C.I. Pigment Red 122, C.I. Pigment Red 57:1, C.I. Pigment Yellow 97, C.I. Pigment Yellow 17, C.I. Pigment Blue 15:1, and C.I. Pigment Blue 15:3 can also be used.
相对于色调剂颗粒中所含的100重量份的粘合剂树脂,色调剂颗粒中的着色剂的含量优选为1重量份~30重量份。此外,可选的是,使用经表面处理的着色剂或颜料分散剂也是有效的。通过适当地选择着色剂的种类,可以获得各种颜色的色调剂,例如黄色色调剂、品红色色调剂、青色色调剂和黑色色调剂。The content of the colorant in the toner particles is preferably 1 to 30 parts by weight relative to 100 parts by weight of the binder resin contained in the toner particles. Furthermore, optionally, it is also effective to use a surface-treated colorant or pigment dispersant. By appropriately selecting the kind of colorant, toners of various colors such as yellow toner, magenta toner, cyan toner, and black toner can be obtained.
防粘剂anti-sticking agent
色调剂颗粒包含防粘剂。The toner particles contain a release agent.
对示例性实施方式中所用的防粘剂没有特别限制。可以使用公知的防粘剂,而以下蜡是优选的。There is no particular limitation on the release agent used in the exemplary embodiment. Known release agents can be used, and the following waxes are preferred.
其实例包括:石蜡及其衍生物,褐煤蜡及其衍生物,微晶蜡及其衍生物,费托蜡及其衍生物,聚烯烃蜡及其衍生物。所述衍生物包括与氧化物、乙烯基单体的聚合物;和接枝修饰物。作为其他实例,还可以使用醇、脂肪酸、植物蜡、动物蜡、矿物蜡、酯蜡和酰胺等。Examples thereof include: paraffin wax and its derivatives, montan wax and its derivatives, microcrystalline wax and its derivatives, Fischer-Tropsch wax and its derivatives, polyolefin wax and its derivatives. The derivatives include polymers with oxides and vinyl monomers; and graft modifications. As other examples, alcohols, fatty acids, vegetable waxes, animal waxes, mineral waxes, ester waxes, amides, and the like can also be used.
用作防粘剂的蜡的熔点优选为70℃~140℃,熔融粘度优选为1厘泊~200厘泊,更优选1厘泊~100厘泊。当熔点在70℃以上时,蜡的变化温度足够高。因此,在复印机内部温度较高时的抗粘连性和显影性都优异。当熔点在140℃以下时,蜡的变化温度足够低。因此,不必在高温下进行定影,节能特性优异。此外,当熔融粘度为200厘泊以下时,从色调剂中的溶出适中,定影剥离性优异。The melting point of the wax used as the release agent is preferably 70°C to 140°C, and the melt viscosity is preferably 1 centipoise to 200 centipoise, more preferably 1 centipoise to 100 centipoise. When the melting point is above 70°C, the change temperature of the wax is high enough. Therefore, it is excellent in both blocking resistance and developability when the internal temperature of the copier is high. When the melting point is below 140°C, the change temperature of the wax is low enough. Therefore, it is not necessary to perform fixing at a high temperature, and the energy-saving characteristics are excellent. In addition, when the melt viscosity is 200 centipoise or less, the elution from the toner is moderate, and the fixing release property is excellent.
在示例性实施方式的色调剂中,根据定影性、色调剂的粘连性和色调剂强度等方面来选择防粘剂。防粘剂的添加量没有特别限制,但相对于在色调剂颗粒中所含的100重量份的粘合剂树脂,优选为2重量份~20重量份。In the toner of the exemplary embodiment, the release agent is selected in terms of fixability, toner blocking, toner strength, and the like. The amount of the release agent added is not particularly limited, but is preferably 2 to 20 parts by weight relative to 100 parts by weight of the binder resin contained in the toner particles.
其他添加剂other additives
可选的是,除了上述成分之外,色调剂颗粒还可以含有各种成分,例如内添剂或电荷控制剂。Optionally, the toner particles may contain various components such as internal additives or charge control agents in addition to the above-mentioned components.
内添剂的实例包括:金属,如铁氧体、磁铁矿、还原铁、钴、镍或锰,其合金,和磁性材料,例如含有上述金属的化合物。Examples of internal additives include metals such as ferrite, magnetite, reduced iron, cobalt, nickel or manganese, alloys thereof, and magnetic materials such as compounds containing the above metals.
电荷控制剂的实例包括季铵盐化合物、苯胺黑化合物、由铝、铁和铬的络合物形成的染料和三苯基甲烷颜料。Examples of the charge control agent include quaternary ammonium salt compounds, nigrosine compounds, dyes formed from complexes of aluminum, iron, and chromium, and triphenylmethane pigments.
示例性实施方式中所使用的色调剂颗粒的制造方法不受特别限制,可以使用已知的方法。色调剂颗粒的制造方法的具体实例如下:混炼粉碎法,其中,将粘合剂树脂、着色剂、防粘剂(和可选的电荷控制剂等)混炼、粉碎并分级;通过机械冲击力或热能 来改变利用混炼粉碎法得到的颗粒的形状的方法;乳化凝集法,其中,将其中粘合剂树脂乳化并分散的分散液与含有着色剂和防粘剂(和可选的电荷控制剂等)的分散液混合、凝集、加热并聚并,从而得到色调剂颗粒;乳化聚合凝集法,其中,将使粘合剂树脂的聚合性单体乳化聚合得到的分散液与着色剂和防粘剂(和可选的电荷控制剂等)混合、凝集、加热并聚并,从而得到色调剂颗粒;悬浮聚合法,其中,将用于获得粘合剂树脂的聚合性单体和含有着色剂和防粘剂(和可选的电荷控制剂等)的溶液悬浮在水性溶剂中,并聚合;和溶解悬浮法,其中,将粘合剂树脂和含有着色剂和防粘剂(和可选的电荷控制剂等)的溶液悬浮在水性溶剂中以进行造粒。此外,可以采用下述制造方法:将用上述方法获得的色调剂颗粒用作芯核,进而使凝集的颗粒附着、加热并聚并,从而产生核壳结构。The manufacturing method of the toner particles used in the exemplary embodiment is not particularly limited, and a known method can be used. Specific examples of the production method of toner particles are as follows: kneading and pulverizing method, in which binder resin, colorant, release agent (and optionally charge control agent, etc.) are kneaded, pulverized, and classified; A method of changing the shape of particles obtained by means of kneading and pulverization by force or thermal energy; an emulsification aggregation method in which a dispersion liquid in which a binder resin is emulsified and dispersed is mixed with a colorant and a release agent (and optionally an electric charge) control agent, etc.) dispersions are mixed, coagulated, heated and coalesced to obtain toner particles; an emulsion polymerization coagulation method in which a dispersion obtained by emulsifying and polymerizing a polymerizable monomer of a binder resin is mixed with a colorant and A release agent (and optionally a charge control agent, etc.) is mixed, aggregated, heated, and aggregated to obtain toner particles; a suspension polymerization method in which a polymerizable monomer for obtaining a binder resin and a colorant containing A solution of an anti-adhesive agent (and optional charge control agent, etc.) is suspended in an aqueous solvent, and polymerized; A solution of a charge control agent, etc.) is suspended in an aqueous solvent for granulation. In addition, a production method may be employed in which toner particles obtained by the above method are used as cores, and aggregated particles are attached, heated, and coalesced to produce a core-shell structure.
其中,优选的是示例性实施方式的色调剂为通过乳化凝集法或乳化聚合聚集法获得的色调剂(乳化聚集色调剂)。Among them, it is preferable that the toner of the exemplary embodiment is a toner obtained by an emulsion aggregation method or an emulsion polymerization aggregation method (emulsion aggregation toner).
以上述方式获得的色调剂的粒径的体积平均粒径计优选为2μm~8μm、更优选为3μm~7μm。当该体积平均粒径为2μm以上时,由于色调剂的流动性优异并且由载体赋予了足够的充电能力,从而抑制背景模糊和浓度再现性的变差。此外,当该体积平均粒径为8μm以下时,可以显著改善微细点的再现性、色调和颗粒度,从而获得高品质的图像。体积平均粒径用例如COULTER MULTISIZER II (由Beckman Coulter,Inc.制造)等测量机器来测量。The volume average particle diameter of the particle diameter of the toner obtained in the above manner is preferably 2 μm to 8 μm, more preferably 3 μm to 7 μm. When the volume average particle diameter is 2 μm or more, since the fluidity of the toner is excellent and sufficient chargeability is imparted by the carrier, background blur and deterioration of density reproducibility are suppressed. In addition, when the volume average particle diameter is 8 μm or less, the reproducibility, color tone, and graininess of fine dots can be significantly improved, thereby obtaining high-quality images. The volume average particle diameter is measured with a measuring machine such as COULTER MULTISIZER II (manufactured by Beckman Coulter, Inc.).
从改善显影和转印效率以及高图像品质的角度考虑,色调剂颗粒优选具有准球形形状。色调剂颗粒的球形度可由下示表达式的形状系数SF1来表示。示例性实施方式中所使用的色调剂颗粒的形状系数SF1的平均值(平均形状系数)优选小于145,更优选为115以上且小于140,进一步优选为120以上且小于140。当形状系数SF1的平均值小于145时,可获得优异的转印效率,并且图像品质较高。The toner particles preferably have a quasi-spherical shape from the standpoint of improvement in development and transfer efficiency and high image quality. The sphericity of the toner particles can be represented by a shape factor SF1 of the expression shown below. The average value (average shape factor) of the shape factor SF1 of the toner particles used in the exemplary embodiment is preferably less than 145, more preferably 115 or more and less than 140, further preferably 120 or more and less than 140. When the average value of the shape factor SF1 is less than 145, excellent transfer efficiency is obtained and image quality is high.
表达式1expression 1
在上述表达式中,ML表示各色调剂颗粒的最大长度,A表示各色调剂颗粒的投影面积。In the above expressions, ML represents the maximum length of each toner particle, and A represents the projected area of each toner particle.
此处,形状系数SF1的平均值(平均形状系数)通过以下方法获得:通过光学显微镜将1,000个放大250倍的色调剂图像输入至图像分析仪(LUZEX III,由NirecoCorporation制造),由其最大长度和投影面积计算得到各颗粒的SF1值,并取这些值的平均值。Here, the average value of the shape factor SF1 (average shape factor) was obtained by inputting 1,000 toner images magnified 250 times by an optical microscope to an image analyzer (LUZEX III, manufactured by Nireco Corporation) by the maximum length thereof and the projected area to calculate the SF1 value of each particle, and take the average value of these values.
静电荷图像显影剂electrostatic charge image developer
本示例性实施方式的静电荷图像显影用色调剂优选用作静电荷图像显影剂。The electrostatic charge image developing toner of the exemplary embodiment is preferably used as an electrostatic charge image developer.
对示例性实施方式的静电荷图像显影剂没有特别限制,只要其包含示例性实施方式的静电荷图像显影用色调剂即可,并且其成分的构成根据用途而适当变化。当示例性实施方式的静电荷图像显影用色调剂单独使用时,制备单组分静电荷图像显影剂;当示例性实施方式的静电荷图像显影用色调剂与载体组合使用时,制备双组分静电荷图像显影剂。The electrostatic charge image developer of the exemplary embodiment is not particularly limited as long as it contains the electrostatic charge image developing toner of the exemplary embodiment, and the composition of its components is appropriately changed depending on the use. When the toner for developing an electrostatic image of the exemplary embodiment is used alone, a one-component electrostatic image developer is prepared; when the toner for developing an electrostatic image of the exemplary embodiment is used in combination with a carrier, a two-component is prepared Electrostatic charge image developer.
使用了下述方法:作为单组分显影剂,色调剂颗粒采用显影套筒或充电部件进行摩擦带电从而充电,并根据静电潜像而显影得到色调剂图像。A method is used in which, as a one-component developer, toner particles are charged by triboelectric charging using a developing sleeve or a charging member, and developed according to an electrostatic latent image to obtain a toner image.
在示例性实施方式中,对显影方法没有特别限制,但优选双组分显影法。此外,对载体没有特别限制,只要满足上述条件即可。载体的芯材的实例包括:磁性金属,例如铁、钢、镍或钴;上述金属和锰、铬或稀土元素等的合金;磁性氧化物,例如铁氧体或磁铁矿等。但从芯材表面性质和电阻的角度考虑,优选铁氧体,特别是与锰、锂、锶或镁等的合金。In the exemplary embodiment, there is no particular limitation on the developing method, but a two-component developing method is preferred. In addition, there is no particular limitation on the carrier as long as it satisfies the above conditions. Examples of the core material of the carrier include: magnetic metals such as iron, steel, nickel or cobalt; alloys of the above metals and manganese, chromium or rare earth elements and the like; magnetic oxides such as ferrite or magnetite and the like. However, ferrite, especially an alloy with manganese, lithium, strontium, or magnesium, is preferable from the viewpoint of core material surface properties and electrical resistance.
优选的是在示例性实施方式中所使用的载体的芯材的表面上涂覆有树脂。对所述树脂没有特别限制,可以视用途进行适当的选择。其实例包括公知的树脂,例如:聚烯烃树脂,如聚乙烯或聚丙烯;聚乙烯基类树脂和聚乙烯叉树脂,如聚苯乙烯、丙烯酸类树脂、聚丙烯腈、聚乙酸乙烯酯、聚乙烯醇、聚乙烯醇缩丁醛、聚氯乙烯、聚乙烯咔唑、聚乙烯醚或聚乙烯酮;氯乙烯-乙酸乙烯酯共聚物;苯乙烯-丙烯酸共聚物;含有有机硅氧烷键的纯硅树脂或其改性物;氟树脂,如聚四氟乙烯、聚氟乙烯、聚偏二氟乙烯或聚氯三氟乙烯;硅树脂;聚酯;聚氨酯;聚碳酸酯;酚树脂;氨基树脂,如脲甲醛树脂、三聚氰胺树脂、苯并胍胺树脂、脲树脂或聚酰胺树脂;和环氧树脂。这些树脂可以单独使用,或者将其中两种以上组合使用。在示例性实施方式中,在上述树脂中,优选使用至少氟树脂和/或硅树脂。当至少使用氟树脂和/或硅树脂作为所述树脂时,抑制因色调剂或外添剂造成的载体污染(沾污)的效果较高,这是优选的。It is preferable that the surface of the core material of the carrier used in the exemplary embodiment is coated with a resin. The resin is not particularly limited, and may be appropriately selected depending on the application. Examples thereof include well-known resins such as: polyolefin resins such as polyethylene or polypropylene; polyvinyl-based resins and polyvinylidene resins such as polystyrene, acrylic resins, polyacrylonitrile, polyvinyl acetate, polyvinyl Vinyl alcohol, polyvinyl butyral, polyvinyl chloride, polyvinyl carbazole, polyvinyl ether or polyvinyl ketone; vinyl chloride-vinyl acetate copolymers; styrene-acrylic acid copolymers; containing organosiloxane linkages Pure silicone resins or their modifications; fluororesins such as polytetrafluoroethylene, polyvinyl fluoride, polyvinylidene fluoride or polychlorotrifluoroethylene; silicone resins; polyesters; polyurethanes; polycarbonates; phenolic resins; amino Resins such as urea-formaldehyde resins, melamine resins, benzoguanamine resins, urea resins or polyamide resins; and epoxy resins. These resins may be used alone or in combination of two or more thereof. In an exemplary embodiment, among the above resins, at least a fluororesin and/or a silicone resin is preferably used. When at least a fluororesin and/or a silicone resin is used as the resin, the effect of suppressing carrier contamination (soiling) due to toner or external additives is high, which is preferable.
在由该树脂形成的涂层中,优选该树脂中分散有树脂颗粒和/或导电颗粒。树脂颗粒的实例包括热塑性树脂颗粒和热固性树脂颗粒。其中,从相对容易提高硬度的角度考虑,优选热固性树脂颗粒,而且从为色调剂赋予带负电性的角度考虑,优选的是包含氮原子的含氮树脂的树脂颗粒。此外,所述树脂颗粒可以单独使用,或者将其中两种以上组合使用。所述树脂颗粒的平均粒径优选为0.1μm~2μm,更优选为0.2μm~1μm。当所述树脂颗粒的平均粒径为0.1μm以上时,所述树脂颗粒在涂层中的分散性优异。另外,当所述树脂颗粒的平均粒径为2μm以下时,所述树脂颗粒难以从涂层中脱落。In the coating layer formed from the resin, it is preferable that resin particles and/or conductive particles are dispersed in the resin. Examples of resin particles include thermoplastic resin particles and thermosetting resin particles. Among them, thermosetting resin particles are preferable from the viewpoint of relatively easily increasing hardness, and resin particles of a nitrogen-containing resin containing nitrogen atoms are preferable from the viewpoint of imparting negative chargeability to the toner. In addition, the resin particles may be used alone, or two or more thereof may be used in combination. The average particle diameter of the resin particles is preferably 0.1 μm to 2 μm, more preferably 0.2 μm to 1 μm. When the average particle diameter of the resin particles is 0.1 μm or more, the dispersibility of the resin particles in the coating layer is excellent. In addition, when the average particle diameter of the resin particles is 2 μm or less, the resin particles are difficult to come off from the coating.
导电颗粒的实例包括:金属颗粒,例如金、银或铜的颗粒;炭黑颗粒;以及表面涂覆有氧化锡、炭黑或金属等的二氧化钛、氧化锌、硫酸钡、硼酸铝或钛酸钾等的颗粒。所述导电颗粒可以单独使用,或者将其中两种以上组合使用。其中,从较高的制造稳定性、低成本和高导电性等角度考虑,优选炭黑颗粒。对炭黑的种类没有特别限制,但优选DBP吸油量为50ml/100g~250ml/100g的炭黑,这是因为其优异的制造稳定性。涂覆在芯材表面上的树脂、树脂颗粒和导电颗粒的量优选为0.5重量%~5.0重量%,更优选为0.7重量%~3.0重量%。Examples of the conductive particles include: metal particles such as particles of gold, silver or copper; carbon black particles; etc. particles. The conductive particles may be used alone, or two or more thereof may be used in combination. Among them, carbon black particles are preferable from the viewpoints of high production stability, low cost, high conductivity, and the like. The type of carbon black is not particularly limited, but carbon black having a DBP oil absorption of 50 ml/100 g to 250 ml/100 g is preferable because of its excellent production stability. The amount of the resin, resin particles and conductive particles coated on the surface of the core material is preferably 0.5% by weight to 5.0% by weight, more preferably 0.7% by weight to 3.0% by weight.
对形成涂层的方法没有特别限制。例如,可以采用下述方法:制备在溶剂中含有树脂颗粒(例如交联树脂颗粒)和/或导电颗粒以及作为基质树脂的如苯乙烯丙烯酸类树脂、氟树脂或硅树脂等树脂的涂层形成用溶液。There is no particular limitation on the method of forming the coating. For example, the method of preparing a coating layer containing resin particles (such as cross-linked resin particles) and/or conductive particles in a solvent and a resin such as styrene acrylic resin, fluororesin, or silicone resin as a matrix resin may be used. with solution.
其具体实例包括:浸渍法,其中将载体的芯材浸入所述涂层形成用溶液中;喷雾法,其中将所述涂层形成用溶液喷雾到载体芯材的表面上;和混炼涂覆法,其中在利用气流使载体芯材在漂浮的状态下将载体芯材与涂层形成用溶液混合,并除去溶剂。其中,在示例性实施方式中,优选混炼涂覆法。Specific examples thereof include: a dipping method in which a core material of a carrier is immersed in the solution for coating formation; a spray method in which the solution for forming a coating layer is sprayed onto the surface of a core material of a carrier; and kneading coating A method in which a carrier core material is mixed with a coating layer forming solution in a state where the carrier core material is floated by an air current, and the solvent is removed. Among them, in the exemplary embodiment, the kneading coating method is preferable.
对涂层形成用溶液中所使用的溶剂没有特别限制,只要所述溶剂可以溶解作为基质树脂的树脂即可。所述溶剂可以选自公知溶剂,其实例包括:芳香烃,例如甲苯或二甲苯;酮,例如丙酮或甲基乙基酮;和醚,例如四氢呋喃或二氧己环。在树脂颗粒分散在涂层中的情况下,树脂颗粒和作为基质树脂的树脂在其厚度方向和载体表面的圆周方向上均匀地分散。因此,即使载体长期使用并且涂层受到磨损,仍可以一直保持与使用前相同的表面,并且可以长期保持对色调剂的优异的带电赋予性质。在导电颗粒分散在涂层中的情况下,导电颗粒和作为基质树脂的树脂在其厚度方向和载体表面的圆周方向上均匀地分散。所以,即使载体长期使用并且涂层受到磨损时,仍可以 一直保持与使用前相同的表面,并且长期地防止了载体的劣化。另外,在树脂颗粒和导电颗粒分散在涂层中的情况下,会同时显示出与上述相同的效果。There is no particular limitation on the solvent used in the coating layer forming solution as long as the solvent can dissolve the resin as the matrix resin. The solvent may be selected from known solvents, examples of which include: aromatic hydrocarbons such as toluene or xylene; ketones such as acetone or methyl ethyl ketone; and ethers such as tetrahydrofuran or dioxane. In the case where the resin particles are dispersed in the coating layer, the resin particles and the resin as the matrix resin are uniformly dispersed in the thickness direction thereof and in the circumferential direction of the carrier surface. Therefore, even if the carrier is used for a long period of time and the coating is abraded, the same surface as before use can always be maintained, and the excellent charge-imparting property to the toner can be maintained for a long period of time. In the case where the conductive particles are dispersed in the coating layer, the conductive particles and the resin as the matrix resin are uniformly dispersed in the thickness direction thereof and in the circumferential direction of the carrier surface. Therefore, even when the carrier is used for a long period of time and the coating is abraded, the same surface as before use can always be maintained, and deterioration of the carrier is prevented for a long period of time. In addition, in the case where the resin particles and the conductive particles are dispersed in the coating layer, the same effects as above are exhibited at the same time.
在104V/cm的电场中并且在磁刷状态下,以上述方式形成的整个磁性载体的电阻优选为108Ωcm~1013Ωcm。当磁性载体的电阻为108Ωcm以上时,载体对图像保持部件上的图像部分的附着得到抑制,并且几乎不形成刷痕。另一方面,当磁性载体的电阻为1013Ωcm以下时,抑制了边缘效应的发生,且可以获得高品质图像。In an electric field of 10 4 V/cm and in a magnetic brush state, the electrical resistance of the entire magnetic carrier formed in the above manner is preferably 10 8 Ωcm to 10 13 Ωcm. When the electrical resistance of the magnetic carrier is 10 8 Ωcm or more, the attachment of the carrier to the image portion on the image holding member is suppressed, and brush marks are hardly formed. On the other hand, when the electrical resistance of the magnetic carrier is 10 13 Ωcm or less, the occurrence of edge effects is suppressed, and high-quality images can be obtained.
在此情况下,电阻(体积电阻)以下述方式测量。In this case, electrical resistance (volume resistance) was measured in the following manner.
在测量设备的下极板上(所述测量设备是与静电计(商品名:KEITHLEY 610C,由Keithley Instruments Inc.制造)和高压电源(商品名:FLUKE 415B,由FlukeCorporation制造)连接的一对大小为20cm2的圆形极板(钢制))放置样品,从而形成约1mm~3mm厚的平坦层。接下来,将上极板置于所述样品上,随后在所述上极板上放置4kg的重物以去除样品间的空隙。在此状态下,测量样品层的厚度。接下来,通过向两个极板施加电压来测量电流值,并根据以下表达式计算出体积电阻。On the lower plate of the measuring device (the measuring device is a pair of size- The sample is placed for a 20 cm2 circular plate (made of steel) so as to form a flat layer about 1 mm to 3 mm thick. Next, the upper plate was placed on the samples, and then a 4 kg weight was placed on the upper plate to remove the gaps between the samples. In this state, the thickness of the sample layer is measured. Next, the current value is measured by applying a voltage to the two plates, and the volume resistance is calculated from the following expression.
体积电阻=施加的电压×20÷(电流值-初始电流值)÷样品厚度Volume resistance = applied voltage × 20 ÷ (current value - initial current value) ÷ sample thickness
在上式中,初始电流值是指施加的电压为0时的电流值,而电流值是指测得的电流值。In the above formula, the initial current value refers to the current value when the applied voltage is 0, and the current value refers to the measured current value.
关于在双组分静电荷图像显影剂中示例性实施方式的色调剂和载体的混合比,相对于100重量份的载体,色调剂的量优选为2重量份~10重量份。此外,对制备显影剂的方法没有特别限制,例如采用利用V形共混器将各组分混合的方法。Regarding the mixing ratio of the toner and the carrier of the exemplary embodiment in the two-component electrostatic image developer, the amount of the toner is preferably 2 to 10 parts by weight with respect to 100 parts by weight of the carrier. In addition, there is no particular limitation on the method of preparing the developer, for example, a method of mixing components using a V-shaped blender is employed.
图像形成方法image forming method
此外,所述静电荷图像显影剂(静电荷图像显影用色调剂)用于静电荷图像显影方式(电子照相术)的图像形成方法。In addition, the electrostatic charge image developer (toner for developing an electrostatic charge image) is used in an image forming method of an electrostatic charge image developing method (electrophotography).
示例性实施方式的图像形成方法包括:充电步骤,对图像保持部件的表面进行充电;潜像形成步骤,在图像保持部件的表面上形成静电潜像;显影步骤,使用包含色调剂的显影剂使在所述图像保持部件表面上形成的所述静电潜像显影从而形成色调剂图像;和转印步骤,将所述色调剂图像转印到转印介质的表面上;并且还可选地包括:定影步骤,使转印到所述转印介质表面上的色调剂图像定影;和清洁步骤,清洁残留在所述图像保持部件上的静电荷图像显影剂。该方法中,可使用示例性实施方式的静电荷图像显影用色调剂或示例性实施方式的静电荷图像显影剂作为显影剂。The image forming method of the exemplary embodiment includes: a charging step of charging the surface of the image holding member; a latent image forming step of forming an electrostatic latent image on the surface of the image holding member; a developing step of using a developer containing toner to make the The latent electrostatic image formed on the surface of the image holding member is developed to form a toner image; and a transfer step of transferring the toner image onto a surface of a transfer medium; and further optionally includes: a fixing step of fixing the toner image transferred onto the surface of the transfer medium; and a cleaning step of cleaning the electrostatically charged image developer remaining on the image holding member. In this method, the electrostatic charge image developing toner of the exemplary embodiment or the electrostatic charge image developer of the exemplary embodiment may be used as a developer.
各个步骤为公知的一般步骤,并披露于例如JP-A-56-40868和JP-A-49-91231。可以使用公知的图像形成装置,例如复印机或传真机来进行示例性实施方式的图像形成方法。The respective steps are well-known general steps and are disclosed in, for example, JP-A-56-40868 and JP-A-49-91231. The image forming method of the exemplary embodiment can be performed using a known image forming apparatus such as a copier or a facsimile.
在潜像形成步骤中,静电潜像形成在图像保持部件(感光体)上。In the latent image forming step, an electrostatic latent image is formed on the image holding member (photoreceptor).
在显影步骤中,使用显影剂保持部件上的显影剂层使静电潜像显影,从而形成色调剂图像。对显影剂层没有特别限制,只要所述显影剂层包含示例性实施方式的静电荷图像显影用色调剂即可。In the developing step, the electrostatic latent image is developed using the developer layer on the developer holding member, thereby forming a toner image. There is no particular limitation on the developer layer as long as the developer layer contains the electrostatic charge image developing toner of the exemplary embodiment.
在转印步骤中,将色调剂图象转印至转印介质上。此外,作为转印步骤中的转印介质,例如使用中间转印介质和记录介质,例如纸张。In the transfer step, the toner image is transferred onto a transfer medium. Furthermore, as the transfer medium in the transferring step, for example, an intermediate transfer medium and a recording medium such as paper are used.
在定影步骤中,例如使用以下方法:使用加热辊定影器使转印到转印纸上的色调剂图象定影并形成复制图像,其中将所述加热辊的温度设定为恒定。In the fixing step, for example, a method is used in which the toner image transferred onto the transfer paper is fixed and a reproduced image is formed using a heat roller fuser whose temperature is set constant.
在清洁步骤中,清洁残留在图像保持部件上的显影剂。In the cleaning step, the developer remaining on the image holding member is cleaned.
此外,在示例性实施方式的图像形成方法的清洁步骤中,优选通过清洁刮板除去残留在图像保持部件上的静电荷图像显影剂。Furthermore, in the cleaning step of the image forming method of the exemplary embodiment, it is preferable to remove the electrostatically charged image developer remaining on the image holding member by a cleaning blade.
作为记录介质,可以使用公知的记录介质,例如用于电子照相型复印机或打印机的纸张或OHP片,其优选实例包括其中用树脂等涂覆普通纸张的表面的涂覆纸,以及印刷用铜版纸。As the recording medium, known recording media such as paper or OHP sheets for electrophotographic copiers or printers can be used, and preferable examples thereof include coated paper in which the surface of plain paper is coated with resin or the like, and coated paper for printing .
示例性实施方式的图像形成方法还可以包括回收步骤。在回收步骤中,将清洁步骤中所收集到的静电荷图像显影用色调剂转移至显影剂层。使用诸如色调剂回收系统型复印机或传真机等图像形成装置来进行包括回收步骤的图像形成方法。此外,可以采用其中显影和色调剂回收同时进行的回收系统。The image forming method of the exemplary embodiment may further include a recycling step. In the recovery step, the electrostatic charge image developing toner collected in the cleaning step is transferred to the developer layer. The image forming method including the recovery step is performed using an image forming apparatus such as a toner recovery system type copier or facsimile machine. In addition, a recovery system in which development and toner recovery are performed simultaneously may be employed.
图像形成装置image forming device
示例性实施方式的图像形成装置包括:图像保持部件;对所述图像保持部件的表面进行充电的充电单元;在所述图像保持部件的表面上形成静电潜像的潜像形成单元;用包含色调剂的显影剂使所述静电潜像显影从而形成色调剂图像的显影单元;和将所述色调剂图像从所述图像保持部件转印至转印介质表面的转印单元;并且还可选地包括:使转印到所述转印介质表面上的色调剂图像定影的定影单元;和清洁所述图像保持部件的清洁单元。在该装置中,可以使用示例性实施方式的静电荷图像显影用色调剂或示例性实施方式的静电荷图像显影剂作为显影剂。The image forming apparatus of the exemplary embodiment includes: an image holding member; a charging unit that charges a surface of the image holding member; a latent image forming unit that forms an electrostatic latent image on the surface of the image holding member; a developing unit that develops the electrostatic latent image to form a toner image by a developer of toner; and a transfer unit that transfers the toner image from the image holding member to a surface of a transfer medium; and also optionally A fixing unit that fixes a toner image transferred onto a surface of the transfer medium; and a cleaning unit that cleans the image holding member are included. In this device, the electrostatic charge image developing toner of the exemplary embodiment or the electrostatic charge image developer of the exemplary embodiment can be used as a developer.
对示例性实施方式的图像形成装置没有特别限制,只要所述图像形成装置至少包括图像保持部件、充电单元、曝光单元、显影单元、转印单元、定影单元和清洁单元即可;必要时所述图像形成装置还可以包括除电单元等。The image forming apparatus of the exemplary embodiment is not particularly limited as long as the image forming apparatus includes at least an image holding member, a charging unit, an exposure unit, a developing unit, a transfer unit, a fixing unit, and a cleaning unit; The image forming apparatus may further include a charge removing unit and the like.
转印单元可以使用中间转印介质进行两次以上的转印。此外,作为转印单元的转印介质,可以使用例如中间转印介质和记录介质,如纸张。The transfer unit can perform two or more transfers using an intermediate transfer medium. Furthermore, as the transfer medium of the transfer unit, for example, an intermediate transfer medium and a recording medium such as paper can be used.
对于图像保持部件和所述各单元,优选使用在上述图像形成方法的各步骤中所描述的部件。可以使用图像形成装置的公知单元作为各单元。此外,示例性实施方式的图像形成装置可以包括上述部件以外的单元或装置等。此外,示例性实施方式的图像形成装置可以同时运行上述单元中的多个单元。For the image holding member and the respective units, the members described in the respective steps of the image forming method described above are preferably used. Known units of an image forming apparatus can be used as each unit. In addition, the image forming apparatus of the exemplary embodiment may include units or devices, etc., other than the above-described components. In addition, the image forming apparatus of the exemplary embodiment may simultaneously operate a plurality of units among the above-described units.
此外,作为清洁残留在图像保持部件上的静电荷图像显影剂的清洁单元,例如可以使用清洁刮板和清洁刷等,不过优选清洁刮板。In addition, as a cleaning unit for cleaning the electrostatically charged image developer remaining on the image holding member, for example, a cleaning blade, a cleaning brush, etc. can be used, but the cleaning blade is preferable.
清洁刮板的材料的优选实例包括聚氨酯橡胶、氯丁橡胶和硅橡胶。Preferable examples of the material of the cleaning blade include urethane rubber, neoprene rubber, and silicone rubber.
色调剂盒、显影剂盒和处理盒Toner, Developer, and Process Cartridges
示例性实施方式的色调剂盒至少包含示例性实施方式的静电荷图像显影用色调剂。The toner cartridge of the exemplary embodiment contains at least the electrostatic charge image developing toner of the exemplary embodiment.
示例性实施方式的显影剂盒至少包含示例性实施方式的静电荷图像显影剂。The developer cartridge of the exemplary embodiment contains at least the electrostatic charge image developer of the exemplary embodiment.
此外,示例性实施方式的处理盒包括:显影单元,该显影单元用静电荷图像显影用色调剂或静电荷图像显影剂使形成在图像保持部件表面上的静电潜像显影从而形成色调剂图像;和选自由下述单元组成的组中的至少一种单元:对图像保持部件的表面进行充电的充电单元,和用于除去残留在图像保持部件表面上的色调剂的清洁单元。而且,处理盒至少含有示例性实施方式的静电荷图像显影用色调剂或示例性实施方式的静电荷图像显影剂。Further, the process cartridge of the exemplary embodiment includes: a developing unit that develops an electrostatic latent image formed on a surface of the image holding member with an electrostatic charge image developing toner or an electrostatic charge image developer to form a toner image; and at least one unit selected from the group consisting of: a charging unit that charges the surface of the image holding member, and a cleaning unit that removes toner remaining on the surface of the image holding member. Also, the process cartridge contains at least the electrostatic charge image developing toner of the exemplary embodiment or the electrostatic charge image developer of the exemplary embodiment.
优选的是示例性实施方式的色调剂盒包括色调剂容纳室并且能够在图像形成装置中装卸,所述色调剂容纳室收纳有示例性实施方式的静电荷图像显影用色调剂。即,在色调剂盒能够在其中装卸的图像形成装置中,优选使用收纳有示例性实施方式的色调剂的示例性实施方式的色调剂盒。It is preferable that the toner cartridge of the exemplary embodiment includes a toner accommodating chamber containing the toner for developing an electrostatic charge image of the exemplary embodiment and is detachable in the image forming apparatus. That is, in an image forming apparatus in which the toner cartridge is detachable, it is preferable to use the toner cartridge of the exemplary embodiment in which the toner of the exemplary embodiment is accommodated.
对示例性实施方式的显影剂盒没有特别限制,只要所述显影剂盒包括含有示例性实施方式的静电荷图像显影用色调剂的静电荷图像显影剂即可。例如,显影剂盒包括显影剂容纳室,所述显影剂容纳室收纳有示例性实施方式的静电荷图像显影剂。而且, 该显影剂盒能够在具有显影单元的图像形成装置中装卸,并且包含含有示例性实施方式的静电荷图像显影用色调剂的静电荷图像显影剂作为供应至该显影单元的显影剂。The developer cartridge of the exemplary embodiment is not particularly limited as long as the developer cartridge includes an electrostatic charge image developer containing the electrostatic charge image developing toner of the exemplary embodiment. For example, a developer cartridge includes a developer accommodating chamber containing the electrostatic charge image developer of the exemplary embodiment. Also, the developer cartridge is detachable in an image forming apparatus having a developing unit, and contains, as a developer supplied to the developing unit, an electrostatic charge image developer containing the electrostatic charge image developing toner of the exemplary embodiment.
此外,显影剂盒可以含有色调剂和载体。作为另外选择,可以分开提供单独含有色调剂的盒和单独含有载体的盒。In addition, the developer cartridge may contain toner and a carrier. Alternatively, a cartridge containing the toner alone and a cartridge containing the carrier alone may be provided separately.
优选的是示例性实施方式的处理盒能够在所述图像形成装置中装卸。It is preferable that the process cartridge of the exemplary embodiment is attachable and detachable in the image forming apparatus.
此外,可选的是,示例性实施方式的处理盒还可以包括其他单元,例如除电单元。In addition, optionally, the process cartridge of the exemplary embodiment may further include other units such as a static removing unit.
对于色调剂盒和处理盒,可以采用公知的构造,可以参见例如JP-A-2008-209489和JP-A-2008-233736中公开的构造。For the toner cartridge and the process cartridge, known configurations can be employed, and see, for example, the configurations disclosed in JP-A-2008-209489 and JP-A-2008-233736.
实施例Example
下文中,将参照实施例来详细描述示例性实施方式,但示例性实施方式并不限于这些实施例。在以下描述中,除非另外说明,“份”是指“重量份”。Hereinafter, exemplary embodiments will be described in detail with reference to examples, but exemplary embodiments are not limited to these examples. In the following description, unless otherwise specified, "parts" means "parts by weight".
树脂的重量平均分子量和分子量分布的测量方法Method for Measuring Weight Average Molecular Weight and Molecular Weight Distribution of Resins
在以下条件下获得粘合剂树脂等的分子量和分子量分布。使用“HLC-8120GPC,SC8020(由Tosoh Corporation制造)”作为GPC,使用两根“TSKgel,Super HM-H(由TosohCorporation制造,6.0mmID×15cm)”作为柱,并使用四氢呋喃(THF)作为洗脱剂。使用IR检测器在以下实验条件下进行测试:样品浓度0.5%,流速0.6ml/分钟,样品注射量10μl,测量温度40℃。此外,使用“聚苯乙烯标准样品TSK standard”的10个样品制作校正曲线,所述10个样品为“A-500”、“F-1”、“F-10”、“F-80”、“F-380”、“A-2500”、“F-4”、“F-40”、“F-128”和“F-700”(由Tosoh Corporation制造)The molecular weight and molecular weight distribution of the binder resin and the like were obtained under the following conditions. "HLC-8120GPC, SC8020 (manufactured by Tosoh Corporation)" was used as GPC, two "TSKgel, Super HM-H (manufactured by Tosoh Corporation, 6.0mmID x 15cm)" were used as columns, and tetrahydrofuran (THF) was used as elution agent. The IR detector was used to test under the following experimental conditions: sample concentration 0.5%, flow rate 0.6ml/min, sample injection volume 10 μl, measurement temperature 40°C. In addition, 10 samples of "polystyrene standard sample TSK standard" were used to make a calibration curve, and the 10 samples were "A-500", "F-1", "F-10", "F-80", "F-380", "A-2500", "F-4", "F-40", "F-128" and "F-700" (manufactured by Tosoh Corporation)
树脂颗粒和着色剂颗粒等的体积平均粒径Volume average particle diameter of resin particles, colorant particles, etc.
使用激光衍射粒径分析仪(由Horiba,Ltd.制造,LA-700)测量树脂颗粒和着色剂颗粒等的体积平均粒径。The volume average particle diameters of the resin particles, colorant particles, and the like are measured using a laser diffraction particle size analyzer (manufactured by Horiba, Ltd., LA-700).
树脂的熔融温度和玻璃化转变温度的测量方法Measurement method of melting temperature and glass transition temperature of resin
根据ASTMD3418-8,使用差示扫描量热计(DSC-7,由PerkinElmer Co.,Ltd.制造)所测量的主体最大峰获得结晶性聚酯树脂的熔融温度和非晶性聚酯树脂的玻璃化转变温度(Tg)。使用铟和锌的熔点来进行所述设备(DSC-7)检测部的温度校正,并使用铟的熔化热来校正热量。以10℃/分钟的温度升高速率加热,将样品放在铝盘中,用空盘进行比较。According to ASTM D3418-8, the melting temperature of the crystalline polyester resin and the glass of the amorphous polyester resin were obtained from the main body maximum peak measured using a differential scanning calorimeter (DSC-7, manufactured by PerkinElmer Co., Ltd.) Transformation temperature (Tg). The temperature correction of the detection part of the device (DSC-7) was performed using the melting points of indium and zinc, and the heat of fusion of indium was used to correct the heat. Heating at a rate of temperature increase of 10°C/min, the sample was placed in an aluminum pan, and an empty pan was used for comparison.
色调剂颗粒的体积平均粒径的测量方法Measurement method of volume average particle diameter of toner particles
色调剂颗粒的体积平均粒径用Coulter Multisizer II(由Beckman Coulter,Inc.制造)来测量。使用ISOTON-II (由Beckkan Coulter,Inc.制造)作为电解液。The volume average particle diameter of the toner particles is measured with a Coulter Multisizer II (manufactured by Beckman Coulter, Inc.). ISOTON-II (manufactured by Beckkan Coulter, Inc.) was used as the electrolytic solution.
对于测量方法,首先,使用表面活性剂作为分散剂,优选将0.5mg~50mg测量样品添加到2ml的5%烷基苯磺酸钠水溶液中。将该溶液添加到100ml~150ml的电解液中。利用超声分散设备将悬浮有测量样品的电解液分散约1分钟,利用Coulter Multisizer II使用孔径为100μm的孔隙来测量2.0μm~60μm的颗粒的粒径分布。测量的颗粒数量是50000个。For the measurement method, first, using a surfactant as a dispersant, preferably 0.5 mg to 50 mg of a measurement sample is added to 2 ml of a 5% aqueous solution of sodium alkylbenzenesulfonate. This solution was added to 100ml to 150ml of electrolyte solution. The electrolytic solution in which the measurement sample was suspended was dispersed for about 1 minute using an ultrasonic dispersing device, and the particle size distribution of particles of 2.0 μm to 60 μm was measured using a Coulter Multisizer II using pores with a pore size of 100 μm. The number of particles measured was 50,000.
在分割的粒径范围(区段)中,按重量和体积从较小粒径一侧起得到所测量的粒径分布的累积分布。将累积分布中50%累积值的粒径定义为重量平均粒径和体积平均粒径。In the divided particle size range (section), the cumulative distribution of the measured particle size distributions is obtained by weight and volume from the smaller particle size side. The particle diameter at 50% of the cumulative value in the cumulative distribution is defined as the weight average particle diameter and the volume average particle diameter.
形状系数的计算方法Calculation method of shape factor
形状系数SF1通过下式获得。The shape factor SF1 is obtained by the following equation.
SF1=100π×(ML)2/(4×A)SF1=100π×(ML) 2 /(4×A)
在该式中,ML表示色调剂颗粒的最大长度,A表示色调剂颗粒的投影面积。通过光学显微镜观察采样在载玻片上的颗粒,通过摄像机将图像数据输入图像分析仪(LUZEXIII,由Nireco Corporation制造),并对图像进行分析,从而获得色调剂颗粒的最大长度和投影面积。此时,样品数量为100以上,并使用其平均值,根据上式获得形状系数。In this formula, ML represents the maximum length of the toner particle, and A represents the projected area of the toner particle. The particles sampled on the glass slide were observed through an optical microscope, image data was input to an image analyzer (LUZEXIII, manufactured by Nireco Corporation) through a video camera, and the image was analyzed to obtain the maximum length and projected area of the toner particles. At this time, the number of samples is 100 or more, and using the average value thereof, the shape factor is obtained from the above formula.
色调剂颗粒的制备Preparation of toner particles
各分散液的制备Preparation of each dispersion
结晶性聚酯树脂颗粒分散液1的制备Preparation of Crystalline Polyester Resin Particle Dispersion 1
将260份1,12-十二烷二甲酸、165份1,10-癸二醇和作为催化剂的0.035份四丁氧基钛酸酯放入经加热干燥的三颈瓶中,之后降低容器内压,在180℃机械搅拌下在氮气的惰性气氛中进行6小时的回流。之后,通过减压蒸馏使温度缓慢升高至220℃,将搅拌2小时~3小时。当所得物粘稠时,停止减压蒸馏,进行空气冷却。结果,得到结晶性聚酯树脂1。Put 260 parts of 1,12-dodecanedicarboxylic acid, 165 parts of 1,10-decanediol, and 0.035 parts of tetrabutoxy titanate as a catalyst into a three-necked bottle heated and dried, and then reduce the inner pressure of the container , under an inert atmosphere of nitrogen at 180° C. under mechanical stirring for 6 h at reflux. Thereafter, the temperature was slowly raised to 220° C. by distillation under reduced pressure, and stirring was carried out for 2 to 3 hours. When the resultant was viscous, the distillation under reduced pressure was stopped and air cooling was performed. As a result, crystalline polyester resin 1 was obtained.
以上述方法测量时,以上所获得的结晶性聚酯树脂1的重量平均分子量(Mw)为12,000。另外,使用差示扫描量热计(DSC)按上述测量方法测量时,以上所获得的结晶性聚酯树脂1的熔融温度为72℃。The weight average molecular weight (Mw) of the crystalline polyester resin 1 obtained above was 12,000 when measured by the above method. In addition, the melting temperature of the crystalline polyester resin 1 obtained above was 72° C. when measured by the above-mentioned measuring method using a differential scanning calorimeter (DSC).
接下来,将180份结晶性聚酯树脂1和580份去离子水放入不锈钢烧杯中,并在热浴中加热至95℃。当结晶性聚酯树脂1熔融时,使用均质器(由IKA Japan K.K制造,ULTRA-TURRAX T50)以8,000rpm进行搅拌,同时向其中添加稀氨水将pH值调节为7.0。接下来,逐滴添加稀释有0.8份阴离子表面活性剂(由Dai-ichi Kogyo Seiyaku Co.,Ltd.制造,NEOGENR)的20份水溶液,之后进行乳化分散。结果,制得体积平均粒径为0.24μm的结晶性聚酯树脂颗粒分散液1(树脂颗粒浓度:12.5重量%)。Next, 180 parts of crystalline polyester resin 1 and 580 parts of deionized water were put into a stainless steel beaker, and heated to 95° C. in a hot bath. When the crystalline polyester resin 1 was melted, it was stirred at 8,000 rpm using a homogenizer (manufactured by IKA Japan K.K., ULTRA-TURRAX T50) while dilute ammonia water was added thereto to adjust the pH to 7.0. Next, 20 parts of an aqueous solution diluted with 0.8 parts of an anionic surfactant (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., NEOGENR) was added dropwise, followed by emulsification dispersion. As a result, a crystalline polyester resin particle dispersion 1 (resin particle concentration: 12.5% by weight) having a volume average particle diameter of 0.24 μm was prepared.
非晶性聚酯树脂颗粒分散液1的制备Preparation of Amorphous Polyester Resin Particle Dispersion 1
将73份己二酸二甲酯、182份对苯二甲酸二甲酯、217份双酚A环氧乙烷加合物、41份乙二醇和0.038份作为催化剂的四丁氧基钛酸酯放入经加热干燥的两颈瓶中。将氮气导入容器中以保持惰性气氛,随后在搅拌下加热,在160℃下进行共缩聚反应约7小时。而后,在使压力缓慢降低至10Torr (1.33×10-3Mpa)的同时,将所得物加热至220℃并保持3.5小时。使压力暂时恢复到常压,添加9份的偏苯三酸酐,使压力再次缓慢降低至10Torr(1.33×10-3Mpa),并使该所得物保持1小时。结果,合成出非晶性聚酯树脂1。73 parts of dimethyl adipate, 182 parts of dimethyl terephthalate, 217 parts of bisphenol A ethylene oxide adduct, 41 parts of ethylene glycol and 0.038 parts of tetrabutoxy titanate as catalyst Put it into a heated and dried two-neck bottle. Nitrogen gas was introduced into the container to maintain an inert atmosphere, followed by heating with stirring, and a copolycondensation reaction was performed at 160° C. for about 7 hours. Then, while slowly reducing the pressure to 10 Torr (1.33×10 −3 Mpa), the resultant was heated to 220° C. and kept for 3.5 hours. The pressure was temporarily returned to normal pressure, 9 parts of trimellitic anhydride was added, the pressure was slowly lowered to 10 Torr (1.33×10 -3 Mpa) again, and the resultant was maintained for 1 hour. As a result, an amorphous polyester resin 1 was synthesized.
另外,使用差示扫描量热计(DSC)按上述测量方法测量时,如此获得的非晶性聚酯树脂1的玻璃化转变温度为58℃。使用GPC按上述测量方法测量时,非晶性聚酯树脂1的重量平均分子量(Mw)为11,000。In addition, the glass transition temperature of the amorphous polyester resin 1 thus obtained was 58° C. when measured by the above-mentioned measuring method using a differential scanning calorimeter (DSC). The weight-average molecular weight (Mw) of the amorphous polyester resin 1 was 11,000 when measured by the above-mentioned measurement method using GPC.
接下来,将115份非晶性聚酯树脂1、180份去离子水和5份阴离子表面活性剂(由Dai-ichi Kogyo Seiyaku Co.,Ltd.制造,NEOGEN R)混合,加热至120℃,使用均质器(由IKA Japan K.K制造,ULTRA-TURRAX T50)充分分散,之后使用压力排出型Gaulin均质器进行1小时的分散处理。结果,制得非晶性聚酯树脂颗粒分散液1(树脂颗粒浓度:40重量%)。Next, 115 parts of amorphous polyester resin 1, 180 parts of deionized water and 5 parts of anionic surfactant (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., NEOGEN R) were mixed, heated to 120°C, Sufficient dispersion was performed using a homogenizer (manufactured by IKA Japan K.K, ULTRA-TURRAX T50), followed by dispersion treatment for 1 hour using a pressure discharge type Gaulin homogenizer. As a result, an amorphous polyester resin particle dispersion 1 (resin particle concentration: 40% by weight) was prepared.
苯乙烯-丙烯酸类树脂分散液1的制备Preparation of Styrene-Acrylic Resin Dispersion 1
·油层·Oil layer
苯乙烯(由Wako Pure Chemical Industries制造):32份Styrene (manufactured by Wako Pure Chemical Industries): 32 parts
丙烯酸正丁酯(由Wako Pure Chemical Industries制造):8份n-Butyl acrylate (manufactured by Wako Pure Chemical Industries): 8 parts
丙烯酸β-羧基乙酯(由Rhodia Nikka Ltd.制造):1.2份β-carboxyethyl acrylate (manufactured by Rhodia Nikka Ltd.): 1.2 parts
十二烷硫醇(由Wako Pure Chemical Industries制造):0.5份Dodecanethiol (manufactured by Wako Pure Chemical Industries): 0.5 part
·水层1·Water layer 1
离子交换水:17.0份Ion-exchanged water: 17.0 parts
阴离子表面活性剂(烷基苯磺酸钠,由Rhodia制造):0.50份Anionic surfactant (sodium alkylbenzenesulfonate, manufactured by Rhodia): 0.50 parts
·水层2· Water layer 2
离子交换水:40份Ion exchanged water: 40 parts
阴离子表面活性剂(烷基苯磺酸钠,由Rhodia制造):0.06份Anionic surfactant (sodium alkylbenzenesulfonate, manufactured by Rhodia): 0.06 parts
过硫酸铵(由Wako Pure Chemical Industries制造):0.4份Ammonium persulfate (manufactured by Wako Pure Chemical Industries): 0.4 parts
将油层和水层1的上述成分放入烧瓶中,搅拌,混合,从而制得单体乳化分散液。将上述水层2的成分放入反应容器中。用氮气充分置换该容器的内部,在油浴中在搅拌下加热,直至反应体系的温度达到75℃。The above-mentioned components of the oil layer and the water layer 1 were put into a flask, stirred, and mixed to prepare a monomer emulsion dispersion. The ingredients of the above-mentioned aqueous layer 2 were put into a reaction vessel. The inside of the container was sufficiently replaced with nitrogen, and heated with stirring in an oil bath until the temperature of the reaction system reached 75°C.
用3小时向反应容器中逐滴缓慢添加上述单体乳化分散液,以进行乳化聚合。在所述逐滴添加后,在75℃下继续进行聚合,在3小时后停止。结果,获得苯乙烯-丙烯酸类树脂分散液1。The above monomer emulsion dispersion was slowly added dropwise to the reaction vessel over 3 hours to perform emulsion polymerization. After the dropwise addition, the polymerization was continued at 75° C. and stopped after 3 hours. As a result, styrene-acrylic resin dispersion 1 was obtained.
在如此获得的苯乙烯-丙烯酸类树脂分散液1中,在以上述方法测量时,树脂颗粒的体积平均粒径为330nm,且重量平均分子量(Mw)为12,500。此外,使用差示扫描量热计(DSC)按上述测量方法测量时,玻璃化转变温度为52℃。In the styrene-acrylic resin dispersion 1 thus obtained, the resin particles had a volume-average particle diameter of 330 nm and a weight-average molecular weight (Mw) of 12,500 when measured by the method described above. In addition, the glass transition temperature was 52° C. when measured by the above-mentioned measuring method using a differential scanning calorimeter (DSC).
着色剂分散液的制备Preparation of colorant dispersion
将100份青色颜料(由Dainichiseika&Chemicals Mfg.Co.,Ltd.制造,颜料蓝15:3(酞菁铜))、5份阴离子表面活性剂(由Dai-ichi Kogyo Seiyaku Co.,Ltd.制造,NEOGENR)和300份离子交换水混合,使用均质器(由IKA Japan K.K制造,ULTRA-TURRAXT50)分散10分钟,并放入循环型超声分散机(由Nissei Corporation制造,RUS-600TCVP)中。结果,获得着色剂分散液。100 parts of cyan pigment (manufactured by Dainichiseika & Chemicals Mfg. Co., Ltd., Pigment Blue 15:3 (copper phthalocyanine)), 5 parts of anionic surfactant (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., NEOGENR ) and 300 parts of ion-exchanged water were mixed, dispersed for 10 minutes using a homogenizer (manufactured by IKA Japan K.K, ULTRA-TURRAXT50), and placed in a circulation-type ultrasonic disperser (manufactured by Nissei Corporation, RUS-600TCVP). As a result, a colorant dispersion liquid is obtained.
在如此获得的着色剂分散液中,使用激光衍射粒径分析仪按上述测量方法测量时,着色剂(青色颜料)的体积平均粒径为0.17μm。此外,该青色着色剂分散液中的固体成分含量为24重量%。In the colorant dispersion liquid thus obtained, the volume average particle diameter of the colorant (cyan pigment) was 0.17 μm when measured by the above-mentioned measuring method using a laser diffraction particle size analyzer. In addition, the solid content in this cyan colorant dispersion liquid was 24% by weight.
防粘剂分散液的制备Preparation of anti-adhesive dispersion
将95份费托蜡FNP92(熔点:92℃,由Nippon Serio Co.,Ltd.制造)、3.6份阴离子表面活性剂(由Dai-ichi Kogyo Seiyaku Co.,Ltd.制造,NEOGEN R)和360份离子交换水混合,加热至100℃,使用均质器(由IKA Japan K.K制造,ULTRA-TURRAX T50) 充分分散,使用压力排出型Gaulin均质器进行分散处理。结果,制得防粘剂分散液。95 parts of Fischer-Tropsch wax FNP92 (melting point: 92°C, manufactured by Nippon Serio Co., Ltd.), 3.6 parts of anionic surfactant (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., NEOGEN R) and 360 parts Ion-exchanged water was mixed, heated to 100°C, sufficiently dispersed using a homogenizer (manufactured by IKA Japan K.K, ULTRA-TURRAX T50), and dispersed using a pressure discharge type Gaulin homogenizer. As a result, a release agent dispersion liquid was prepared.
在如此获得的防粘剂分散液中,使用激光衍射粒径分析仪按上述测量方法测量时,防粘剂的体积平均粒径为0.24μm。此外,该防粘剂分散液中的固体成分含量为20重量%。In the release agent dispersion thus obtained, the volume average particle diameter of the release agent was 0.24 μm when measured by the above measurement method using a laser diffraction particle size analyzer. In addition, the solid content in this release agent dispersion liquid was 20% by weight.
色调剂颗粒1的制备Preparation of Toner Particles 1
将104.4份结晶性聚酯树脂颗粒分散液1、336.1份非晶性聚酯树脂颗粒分散液1、45.4份着色剂分散液、115.3份防粘剂分散液和484份去离子水放入不锈钢圆形烧瓶中,使用ULTRA-TURRAX T50充分混合分散。接下来,向其中添加0.37份聚氯化铝,并利用ULTRA-TURRAX T50继续进行分散。随后,在加热油浴中,在搅拌下将烧瓶加热到52℃。在将该状态在52℃下保持3小时之后,向其中缓慢添加175份非晶性聚酯树脂颗粒分散液1。之后,使用0.5N氢氧化钠水溶液将体系的pH值调节至8.5。随后,将不锈钢烧瓶密封,使用磁封在继续搅拌的同时加热至90℃并保持3小时。在反应停止后,将所得物冷却、过滤、用离子交换水充分清洗,随后通过Nutsche真空过滤器进行固液分离。将所得物再次分散在30℃的离子交换水中,在300rpm下搅拌15分钟,并进行清洗。重复进行上述过程5次。当滤液的pH值变为6.85、导电率为8.2μS/cm且表面张力变为70.5Nm时,结束清洗,然后使用5A号滤纸通过Nutsche真空过滤器进行固液分离,并进行12小时的真空干燥。结果,获得色调剂颗粒1。Put 104.4 parts of crystalline polyester resin particle dispersion 1, 336.1 parts of amorphous polyester resin particle dispersion 1, 45.4 parts of colorant dispersion, 115.3 parts of release agent dispersion and 484 parts of deionized water into a stainless steel circle Shaped flask, use ULTRA-TURRAX T50 to mix and disperse thoroughly. Next, 0.37 parts of polyaluminum chloride was added thereto, and dispersion was continued using ULTRA-TURRAX T50. Subsequently, the flask was heated to 52° C. with stirring in a heating oil bath. After maintaining this state at 52° C. for 3 hours, 175 parts of the amorphous polyester resin particle dispersion 1 was slowly added thereto. After that, the pH value of the system was adjusted to 8.5 using 0.5N aqueous sodium hydroxide solution. Subsequently, the stainless steel flask was sealed and heated to 90° C. for 3 hours using a magnetic seal while stirring was continued. After the reaction was stopped, the resultant was cooled, filtered, sufficiently washed with ion-exchanged water, and then subjected to solid-liquid separation through a Nutsche vacuum filter. The resultant was again dispersed in ion-exchanged water at 30° C., stirred at 300 rpm for 15 minutes, and washed. Repeat the above process 5 times. When the pH value of the filtrate becomes 6.85, the conductivity is 8.2 μS/cm, and the surface tension becomes 70.5 Nm, the washing is completed, and then the solid-liquid separation is carried out through a Nutsche vacuum filter using No. 5A filter paper, and vacuum drying is carried out for 12 hours . As a result, toner particles 1 were obtained.
利用上述方法测定时,如此所得的色调剂颗粒1的玻璃化转变温度为54.0℃。使用上述测量方法测量时,色调剂颗粒1的体积平均粒径为5.8μm。另外,使用上述测量方法测量时,色调剂颗粒1的平均圆形度为0.959。The glass transition temperature of Toner Particle 1 thus obtained was 54.0° C. when measured by the method described above. The volume average particle diameter of the toner particles 1 was 5.8 μm when measured using the above measurement method. In addition, the average circularity of the toner particles 1 was 0.959 when measured using the above-mentioned measuring method.
色调剂颗粒2的制备Preparation of Toner Particles 2
苯乙烯-丙烯酸类树脂分散液1:70份Styrene-acrylic resin dispersion 1:70 parts
着色剂分散液:14份Colorant dispersion: 14 parts
防粘剂分散液:22份Release agent dispersion: 22 parts
聚氯化铝:0.14份Polyaluminum chloride: 0.14 parts
将上述成分放入不锈钢圆形烧瓶中,使用ULTRA-TURRAX T50充分混合并分散。接下来,将0.32份聚氯化铝添加到其中,并用ULTRA-TURRAX T50继续进行分散。此外,将烧瓶在加热油浴中在搅拌下加热到47℃。在将该状态在47℃下保持 60分钟之后,将30份苯乙烯-丙烯酸类树脂分散液1缓慢添加到其中。Put the above ingredients into a stainless steel round flask, use ULTRA-TURRAX T50 to mix and disperse thoroughly. Next, 0.32 parts of polyaluminum chloride was added thereto, and dispersion was continued with ULTRA-TURRAX T50. In addition, the flask was heated to 47° C. with stirring in a heating oil bath. After maintaining this state at 47°C for 60 minutes, 30 parts of styrene-acrylic resin dispersion 1 was slowly added thereto.
之后,使用0.5mol/L的氢氧化钠水溶液将体系的pH值调节至6.0。随后将不锈钢烧瓶密封,使用磁封在继续搅拌的同时加热至96℃并保持3.5小时。在反应停止后,将所得物冷却、过滤、用离子交换水充分清洗,随后通过Nutsche真空过滤器进行固液分离。将所得物再次分散在40℃的离子交换水中,在300rpm下搅拌15分钟并清洗。Afterwards, the pH value of the system was adjusted to 6.0 using 0.5 mol/L aqueous sodium hydroxide solution. The stainless steel flask was then sealed and heated to 96° C. for 3.5 hours using a magnetic seal while stirring was continued. After the reaction was stopped, the resultant was cooled, filtered, sufficiently washed with ion-exchanged water, and then subjected to solid-liquid separation through a Nutsche vacuum filter. The resultant was again dispersed in ion-exchanged water at 40° C., stirred at 300 rpm for 15 minutes, and washed.
再重复进行上述过程5次。当滤液的pH值为7.01,导电率为9.7μS/cm且表面张力为71.2Nm时,停止洗涤,按后使用5A号滤纸通过Nutsche真空过滤器进行固液分离,并进行12小时的真空干燥。结果,制得色调剂颗粒2。Repeat the above process 5 times. When the pH of the filtrate was 7.01, the electrical conductivity was 9.7 μS/cm and the surface tension was 71.2 Nm, the washing was stopped, followed by solid-liquid separation using No. 5A filter paper through a Nutsche vacuum filter, and vacuum drying for 12 hours. As a result, Toner Particles 2 were produced.
使用上述测量方法测量时,如此获得的色调剂颗粒2的体积平均粒径为5.7μm。另外,使用上述测量方法测量时,色调剂颗粒2的平均圆形度为0.957。The volume average particle diameter of the thus obtained toner particles 2 was 5.7 μm when measured using the above-mentioned measuring method. In addition, the average circularity of the toner particles 2 was 0.957 when measured using the above-mentioned measuring method.
色调剂颗粒3的制备Preparation of Toner Particles 3
对100份苯乙烯-丙烯酸丁酯共聚物(重量平均分子量Mw=150,000,共聚比为80:20)、5份炭黑(Mogul L,由Cabot Corporation制造)和6份巴西棕榈蜡的混合物使用挤出机进行混炼,并使用喷射磨机进行细粉碎,随后使用Kryptron (由Kawasaki HeavyIndustries,Ltd.制造)采用暖空气进行球形化处理,并且使用风力分级器进行分级。结果,获得平均粒径为6.2μm的色调剂颗粒3。Extrusion was used for a mixture of 100 parts of styrene-butyl acrylate copolymer (weight average molecular weight Mw=150,000, copolymerization ratio of 80:20), 5 parts of carbon black (Mogul L, manufactured by Cabot Corporation) and 6 parts of carnauba wax. It was kneaded out of the machine and finely pulverized using a jet mill, followed by spheroidization with warm air using a Kryptron (manufactured by Kawasaki Heavy Industries, Ltd.), and classification using a wind classifier. As a result, toner particles 3 having an average particle diameter of 6.2 μm were obtained.
处理外添剂1的制备Handle the preparation of external additive 1
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)、0.75份壬烷(直链,9个碳原子,由TOKYO CHEMICAL INDUSTRYCO.,LTD.制造)、1.25份癸烷(直链,10个碳原子,由TOKYO CHEMICAL INDUSTRY CO.,LTD.制造)、0.375份十一碳烷(直链,11个碳原子,由TOKYO CHEMICAL INDUSTRY CO.,LTD.制造)和0.125份二十碳烷(直链,20个碳原子,由TOKYO CHEMICAL INDUSTRY CO.,LTD.制造)。结果,获得处理外添剂1。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.), 0.75 parts of nonane (linear, 9 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.), 1.25 parts of decane (straight chain, 10 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.), 0.375 parts of undecane (straight chain, 11 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO. ., LTD.) and 0.125 parts of eicosane (straight chain, 20 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.). As a result, Treatment External Additive 1 was obtained.
处理外添剂2的制备Handle the preparation of external additive 2
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和2.5份二十碳烷(直链,20个碳原子,由TOKYOCHEMICAL INDUSTRYCO.,LTD.制造)。结果,获得处理外添剂2。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 2.5 parts of eicosane (linear, 20 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., Ltd.) were mixed using a sample mill. , LTD. manufacture). As a result, Treatment External Additive 2 was obtained.
处理外添剂3的制备Handle the preparation of external additive 3
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和2.5份三十二碳烷(直链,32个碳原子,由TOKYO CHEMICALINDUSTRY CO.,LTD.制造)。结果,获得处理外添剂3。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 2.5 parts of docosane (straight chain, 32 carbon atoms, manufactured by TOKYO CHEMICALINDUSTRY CO., LTD. manufacture). As a result, Treatment External Additive 3 was obtained.
处理外添剂4的制备Handle the preparation of external additive 4
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和0.5份二十碳烷(直链,20个碳原子,由TOKYO CHEMICALINDUSTRY CO.,LTD.制造)。结果,获得处理外添剂4。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 0.5 parts of eicosane (linear, 20 carbon atoms, manufactured by TOKYO CHEMICALINDUSTRY CO., Ltd.) were mixed using a sample mill. ., LTD. manufacturing). As a result, Treatment External Additive 4 was obtained.
处理外添剂5的制备Handle the preparation of external additive 5
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和2.5份Isopar-M(支化,13~17个碳原子,由Exxon MobilChemical Company制造)。结果,获得处理外添剂5。Using a sample mill, 10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 2.5 parts of Isopar-M (branched, 13 to 17 carbon atoms, manufactured by Exxon Mobil Chemical Company manufacturing). As a result, Treatment External Additive 5 was obtained.
处理外添剂6的制备Handle the preparation of external additive 6
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和2.5份环十二碳烷(环状,12个碳原子,由TOKYOCHEMICALINDUSTRY CO.,LTD.制造)。结果,获得处理外添剂6。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 2.5 parts of cyclododecane (cyclic, 12 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., Ltd.) were mixed using a sample mill. ., LTD. manufacturing). As a result, Treatment External Additive 6 was obtained.
处理外添剂7的制备Handle the preparation of external additive 7
利用样品磨机混合10份疏水性二氧化钛JMT-150AO (平均粒径:15nm,由TaycaCorporation制造)和2.5份二十碳烷(直链,20个碳原子,由TOKYO CHEMICAL INDUSTRYCO.,LTD.制造)。结果,获得处理外添剂7。10 parts of hydrophobic titanium dioxide JMT-150AO (average particle diameter: 15 nm, manufactured by Tayca Corporation) and 2.5 parts of eicosane (linear, 20 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) were mixed using a sample mill . As a result, Treatment External Additive 7 was obtained.
处理外添剂8的制备Handle the preparation of external additive 8
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和7.3份二十碳烷(直链,20个碳原子,由TOKYO CHEMICALINDUSTRY CO.,LTD.制造)。结果,获得处理外添剂8。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 7.3 parts of eicosane (linear, 20 carbon atoms, manufactured by TOKYO CHEMICALINDUSTRY CO., Ltd.) were mixed using a sample mill. ., LTD. manufacturing). As a result, treated external additive 8 was obtained.
处理外添剂9的制备Handle the preparation of external additive 9
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)、2.0份二十碳烷(直链,20个碳原子,由TOKYO CHEMICAL INDUSTRYCO.,LTD.制造)和0.5份三十二碳烷(直链,32个碳原子,由TOKYO CHEMICAL INDUSTRY CO.,LTD.制造)。结果,获得处理外添剂9。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.), 2.0 parts of eicosane (linear, 20 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRYCO ., LTD.) and 0.5 part of docosane (straight chain, 32 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.). As a result, Treatment External Additive 9 was obtained.
处理外添剂10的制备Handle the preparation of external additive 10
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和2.5份二甲基硅油KF-96-50cs(由Shin-Etsu Chemical Co.,Ltd.制造)。结果,获得处理外添剂10。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 2.5 parts of simethicone KF-96-50cs (manufactured by Shin-Etsu Chemical Co. , Ltd. manufacturing). As a result, treated external additive 10 was obtained.
处理外添剂11的制备Handle the preparation of external additive 11
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和2.5份庚烷(直链,7个碳原子,由TOKYO CHEMICAL INDUSTRYCO.,LTD.制造)。结果,获得处理外添剂11。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 2.5 parts of heptane (linear, 7 carbon atoms, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD. manufacture). As a result, treated external additive 11 was obtained.
处理外添剂12的制备Handle the preparation of external additive 12
利用样品磨机混合10份疏水性气相法二氧化硅R8200(平均粒径12nm,由NipponAerosil Co.,Ltd.制造)和2.5份正三十八碳烷(直链,38个碳原子,由TOKYO CHEMICALINDUSTRY CO.,LTD.制造)。结果,获得处理外添剂12。10 parts of hydrophobic fumed silica R8200 (average particle diameter 12 nm, manufactured by Nippon Aerosil Co., Ltd.) and 2.5 parts of n-octadecane (linear, 38 carbon atoms, manufactured by TOKYO Manufactured by CHEMICALINDUSTRY CO., LTD.). As a result, treated external additive 12 was obtained.
实施例1Example 1
添加外添剂的色调剂1的制备Preparation of Toner 1 Added with External Additive
相对于100份色调剂颗粒1,添加2.0份处理外添剂1,并使用样品磨机进行混合。结果,获得添加外添剂的色调剂1。With respect to 100 parts of Toner Particles 1, 2.0 parts of Treatment External Additive 1 was added and mixed using a sample mill. As a result, Toner 1 to which an external additive was added was obtained.
显影剂1的制备Preparation of Developer 1
将添加外添剂的色调剂1添加到涂覆有1重量%的聚甲基丙烯酸甲酯(由SokenChemical&Engineering Co.,Ltd.制造)的重量平均粒径为50μm的铁氧体载体颗粒,从而使色调剂的浓度为5重量%,然后使用V形共混器搅拌30分钟并混合。结果,制得显影剂1。Toner 1 to which an external additive was added was added to ferrite carrier particles having a weight average particle diameter of 50 μm coated with 1% by weight of polymethyl methacrylate (manufactured by Soken Chemical & Engineering Co., Ltd.), so that The concentration of the toner was 5% by weight, and then stirred and mixed for 30 minutes using a V-shaped blender. As a result, Developer 1 was prepared.
利用如此获得的显影剂1,进行以下测试。测试结果如表1所示。Using the developer 1 thus obtained, the following tests were performed. The test results are shown in Table 1.
图像印刷测试Image printing test
使用通过如下方式获得的评价测试机器(下文中,有时称为“评价用多功能机”)进行了图像印刷测试:对DocuCenter Color f450多功能机(由富士施乐株式会社制造)进行改造,取出全部内藏显影剂;并将青色色调剂盒和显影单元装满根据示例性实施方式的实施例和比较例的色调剂和与色调剂相应的显影剂。Image printing tests were carried out using an evaluation test machine (hereinafter, sometimes referred to as "multifunction machine for evaluation") obtained by remodeling a DocuCenter Color f450 multifunction machine (manufactured by Fuji Xerox Co., Ltd.), taking out all A developer is contained; and the cyan toner cartridge and the developing unit are filled with the toner according to Examples and Comparative Examples of the exemplary embodiment and a developer corresponding to the toner.
作为印刷纸,使用A4尺寸的纸(C2纸,由富士施乐株式会社制造),以A4横向进纸模式印刷图像以进行评估测试。As printing paper, A4 size paper (C2 paper, manufactured by Fuji Xerox Co., Ltd.) was used, and images were printed in A4 landscape orientation for evaluation testing.
对于评估测试,在纸的纵向上距离A4纸的上端4cm、14cm和23cm的位置印 刷1.2cm×17.0cm的实心图像(印刷方向的边是长边)作为测试图。For the evaluation test, solid images of 1.2 cm x 17.0 cm (the side in the printing direction is the long side) were printed as test charts at positions of 4 cm, 14 cm and 23 cm from the upper end of the A4 paper in the longitudinal direction of the paper.
利用X-Rite 938(由Nihon Heiban Kizai Co.,Ltd.制造)测量图像浓度。对目标区域测定五次,取其平均值作为图像浓度。每印刷1000张图像时,根据已印刷图像的图像浓度的测量结果调整图像浓度,从而使图像浓度ID为1.25~1.55。The image density was measured using X-Rite 938 (manufactured by Nihon Heiban Kizai Co., Ltd.). Measure the target area five times, and take the average value as the image density. Every time 1000 images are printed, the image density is adjusted based on the measurement result of the image density of the printed image so that the image density ID is 1.25 to 1.55.
色调剂成膜所致的图像品质变差和电荷泄漏所致的背景模糊的检查Inspection of image quality deterioration due to toner filming and background blur due to charge leakage
评估测试的初始状态如下。在20℃的温度和55%的湿度条件下,印刷10000张测试图,然后在整个表面上印刷10张使图像浓度ID为0.40~0.60的半色调图像。在此情况下,将第10张印刷图像设为评估用初始图像样品。The initial state of the evaluation test is as follows. Under the conditions of a temperature of 20° C. and a humidity of 55%, 10000 test charts were printed, and then 10 halftone images were printed on the entire surface so that the image density ID was 0.40 to 0.60. In this case, the tenth printed image was set as an initial image sample for evaluation.
然后,将含有显影剂和色调剂的评估多功能机移至温度为30℃、湿度为80%的环境中,并保存48小时。然后,印刷10000张测试图。接着,在整个表面上印刷10张使图像浓度ID为0.40~0.60的半色调图像,将第10张印刷图像设为评估用图像样品。Then, the evaluation multifunction machine containing the developer and toner was moved to an environment with a temperature of 30° C. and a humidity of 80%, and stored for 48 hours. Then, 10000 test charts are printed. Next, 10 halftone images having an image density ID of 0.40 to 0.60 were printed on the entire surface, and the tenth printed image was used as an image sample for evaluation.
对于评估用图像样品,目视检查色调剂成膜引起的颜色条纹污染,根据以下指标进行确定。A和B是可接受的。评价结果如表1所示。For image samples for evaluation, color streak contamination due to toner filming was visually inspected and determined according to the following index. A and B are acceptable. The evaluation results are shown in Table 1.
A:未发现颜色条纹污染A: No color streak pollution was found
B:发现小的颜色条纹污染,但在可接受范围内B: Found small color streak contamination, but within acceptable range
C:发现明显颜色条纹污染C: Found obvious color streak pollution
对于相同的评估用图像样品,目视检查电荷泄漏引起的背景模糊,根据以下指标进行确定。A和B是可接受的。评价结果如表1所示。For the same image sample for evaluation, background blur caused by charge leakage was visually checked and determined according to the following index. A and B are acceptable. The evaluation results are shown in Table 1.
A:几乎没有目视观察到背景模糊A: Almost no background blur is visually observed
B:目视观察到一些缺陷,但不能看作背景模糊B: Some defects are visually observed, but cannot be seen as background blur
C:目视观察到一些缺陷,可看作背景模糊C: Some defects are visually observed, which can be seen as background blur
实施例2Example 2
添加外添剂的色调剂2的制备Preparation of Toner 2 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂2,并用样品磨机混合。结果,获得添加外添剂的色调剂2。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 2 were added and mixed with a sample mill. As a result, Toner 2 to which the external additive was added was obtained.
显影剂2的制备Preparation of Developer 2
通过与显影剂1相同的制备方法获得显影剂2,不同之处在于使用添加外添剂的色调剂2代替添加外添剂的色调剂1。Developer 2 was obtained by the same preparation method as Developer 1 except that external additive-added toner 2 was used instead of external additive-added toner 1 .
使用如此获得的显影剂2来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 2 thus obtained. The results are shown in Table 1.
实施例3Example 3
添加外添剂的色调剂3的制备Preparation of Toner 3 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂3,并用样品磨机混合。结果,获得添加外添剂的色调剂3。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 3 were added and mixed with a sample mill. As a result, Toner 3 to which the external additive was added was obtained.
显影剂3的制备Preparation of developer 3
通过与显影剂1相同的制备方法获得显影剂3,不同之处在于使用添加外添剂的色调剂3代替添加外添剂的色调剂1。Developer 3 was obtained by the same production method as Developer 1 except that external additive-added toner 3 was used instead of external additive-added toner 1 .
使用如此获得的显影剂3来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 3 thus obtained. The results are shown in Table 1.
实施例4Example 4
添加外添剂的色调剂4的制备Preparation of Toner 4 Adding External Additives
相对于100份色调剂颗粒1,添加2份处理外添剂4,并用样品磨机混合。结果,获得添加外添剂的色调剂4。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 4 were added and mixed with a sample mill. As a result, Toner 4 to which the external additive was added was obtained.
显影剂4的制备Preparation of Developer 4
通过与显影剂1相同的制备方法获得显影剂4,不同之处在于使用添加外添剂的色调剂4代替添加外添剂的色调剂1。Developer 4 was obtained by the same production method as Developer 1 except that external additive-added toner 4 was used instead of external additive-added toner 1 .
使用如此获得的显影剂4来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 4 thus obtained. The results are shown in Table 1.
实施例5Example 5
添加外添剂的色调剂5的制备Preparation of Toner 5 Adding External Additives
相对于100份色调剂颗粒1,添加2份处理外添剂5,并用样品磨机混合。结果,获得添加外添剂的色调剂5。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 5 were added and mixed with a sample mill. As a result, Toner 5 to which an external additive was added was obtained.
显影剂5的制备Preparation of developer 5
通过与显影剂1相同的制备方法获得显影剂5,不同之处在于使用添加外添剂的色调剂5代替添加外添剂的色调剂1。Developer 5 was obtained by the same production method as Developer 1 except that external additive-added toner 5 was used instead of external additive-added toner 1 .
使用如此获得的显影剂5来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 5 thus obtained. The results are shown in Table 1.
实施例6Example 6
添加外添剂的色调剂6的制备Preparation of Toner 6 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂6,并用样品磨机混合。结果,获得添加外添剂的色调剂6。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 6 were added and mixed with a sample mill. As a result, Toner 6 to which an external additive was added was obtained.
显影剂6的制备Preparation of developer 6
通过与显影剂1相同的制备方法获得显影剂6,不同之处在于使用添加外添剂的色调剂6代替添加外添剂的色调剂1。Developer 6 was obtained by the same production method as Developer 1 except that external additive-added toner 6 was used instead of external additive-added toner 1 .
使用如此获得的显影剂6来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 6 thus obtained. The results are shown in Table 1.
实施例7Example 7
添加外添剂的色调剂7的制备Preparation of Toner 7 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂7,并用样品磨机混合。结果,获得添加外添剂的色调剂7。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 7 were added and mixed with a sample mill. As a result, Toner 7 to which the external additive was added was obtained.
显影剂7的制备Preparation of developer 7
通过与显影剂1相同的制备方法获得显影剂7,不同之处在于使用添加外添剂的色调剂7代替添加外添剂的色调剂1。Developer 7 was obtained by the same production method as Developer 1 except that external additive-added toner 7 was used instead of external additive-added toner 1 .
使用如此获得的显影剂7来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 7 thus obtained. The results are shown in Table 1.
实施例8Example 8
添加外添剂的色调剂8的制备Preparation of Toner 8 Adding External Additives
相对于100份色调剂颗粒2,添加2份处理外添剂2,并用样品磨机混合。结果,获得添加外添剂的色调剂8。With respect to 100 parts of toner particles 2, 2 parts of treatment external additive 2 were added and mixed with a sample mill. As a result, Toner 8 to which an external additive was added was obtained.
显影剂8的制备Preparation of developer 8
通过与显影剂1相同的制备方法获得显影剂8,不同之处在于使用添加外添剂的色调剂8代替添加外添剂的色调剂1。Developer 8 was obtained by the same production method as Developer 1 except that external additive-added toner 8 was used instead of external additive-added toner 1 .
使用如此获得的显影剂8来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using Developer 8 thus obtained. The results are shown in Table 1.
实施例9Example 9
添加外添剂的色调剂9的制备Preparation of Toner 9 Added with External Additive
相对于100份色调剂颗粒3,添加2份处理外添剂2,并用样品磨机混合。结果,获得添加外添剂的色调剂9。With respect to 100 parts of toner particles 3, 2 parts of treatment external additive 2 were added and mixed with a sample mill. As a result, Toner 9 to which an external additive was added was obtained.
显影剂9的制备Preparation of developer 9
通过与显影剂1相同的制备方法获得显影剂9,不同之处在于使用添加外添剂的色调剂9代替添加外添剂的色调剂1。Developer 9 was obtained by the same production method as Developer 1 except that external additive-added toner 9 was used instead of external additive-added toner 1 .
使用如此获得的显影剂9来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 9 thus obtained. The results are shown in Table 1.
实施例10Example 10
添加外添剂的色调剂10的制备Preparation of Toner 10 Added with External Additive
相对于100份色调剂颗粒1,添加6份处理外添剂8,并用样品磨机混合。结果,获得添加外添剂的色调剂10。With respect to 100 parts of Toner Particles 1, 6 parts of Treatment External Additive 8 were added and mixed with a sample mill. As a result, external additive-added toner 10 was obtained.
显影剂10的制备Preparation of developer 10
通过与显影剂1相同的制备方法获得显影剂10,不同之处在于使用添加外添剂的色调剂10代替添加外添剂的色调剂1。Developer 10 was obtained by the same production method as Developer 1 except that external additive-added toner 10 was used instead of external additive-added toner 1 .
使用如此获得的显影剂10来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 10 thus obtained. The results are shown in Table 1.
实施例11Example 11
添加外添剂的色调剂11的制备Preparation of Toner 11 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂9,并用样品磨机混合。结果,获得添加外添剂的色调剂11。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 9 were added and mixed with a sample mill. As a result, external additive-added toner 11 was obtained.
显影剂11的制备Preparation of developer 11
通过与显影剂1相同的制备方法获得显影剂11,不同之处在于使用添加外添剂的色调剂11代替添加外添剂的色调剂1。Developer 11 was obtained by the same preparation method as Developer 1 except that external additive-added toner 11 was used instead of external additive-added toner 1 .
使用如此获得的显影剂11来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 11 thus obtained. The results are shown in Table 1.
比较例1Comparative example 1
添加外添剂的色调剂11的制备Preparation of Toner 11 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂10,并用样品磨机混合。结果,获得添加外添剂的色调剂11。With respect to 100 parts of Toner Particles 1, 2 parts of Treatment External Additive 10 were added and mixed with a sample mill. As a result, external additive-added toner 11 was obtained.
显影剂11的制备Preparation of developer 11
通过与显影剂1相同的制备方法获得显影剂11,不同之处在于使用添加外添剂的色调剂11代替添加外添剂的色调剂1。Developer 11 was obtained by the same preparation method as Developer 1 except that external additive-added toner 11 was used instead of external additive-added toner 1 .
使用如此获得的显影剂11来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 11 thus obtained. The results are shown in Table 1.
比较例2Comparative example 2
添加外添剂的色调剂12的制备Preparation of Toner 12 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂11,并用样品磨机混合。结果,获得添加外添剂的色调剂12。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 11 were added and mixed with a sample mill. As a result, external additive-added toner 12 was obtained.
显影剂12的制备Preparation of developer 12
通过与显影剂1相同的制备方法获得显影剂12,不同之处在于使用添加外添剂 的色调剂12代替添加外添剂的色调剂1。Developer 12 was obtained by the same preparation method as Developer 1 except that external additive-added toner 12 was used instead of external additive-added toner 1 .
使用如此获得的显影剂12来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 12 thus obtained. The results are shown in Table 1.
比较例3Comparative example 3
添加外添剂的色调剂13的制备Preparation of Toner 13 Added with External Additive
相对于100份色调剂颗粒1,添加2份处理外添剂12,并用样品磨机混合。结果,获得添加外添剂的色调剂13。With respect to 100 parts of toner particles 1, 2 parts of treatment external additive 12 were added and mixed with a sample mill. As a result, Toner 13 to which the external additive was added was obtained.
显影剂13的制备Preparation of developer 13
通过与显影剂1相同的制备方法获得显影剂13,不同之处在于使用添加外添剂的色调剂13代替添加外添剂的色调剂1。Developer 13 was obtained by the same preparation method as Developer 1 except that external additive-added toner 13 was used instead of external additive-added toner 1 .
使用如此获得的显影剂13来进行与实施例1相同的测试。其结果如表1所示。The same test as in Example 1 was performed using the developer 13 thus obtained. The results are shown in Table 1.
表1Table 1
提供对本发明的示例性实施方式的前述描述是为了说明和描述的目的。并非试图穷尽或将本发明限制于所披露的精确形式。显然,许多改进和变化对于本领域技术人员是显而易见的。选择并描述所述实施方式是为了能够最好地解释本发明的原理及其实际用途,由此使得本领域的其他技术人员能够理解适用于预计的特定用途的本发明的各种示例性实施方式和各种改进方案。本发明的范围由所附权利要求及其等同物所限定。The foregoing description of exemplary embodiments of the present invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand various exemplary embodiments of the invention as suited to the particular use contemplated and various improvements. The scope of the invention is defined by the appended claims and their equivalents.
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JP2012067648A JP5884590B2 (en) | 2012-03-23 | 2012-03-23 | Electrostatic image developing toner, electrostatic image developer, toner cartridge, developer cartridge, process cartridge, image forming apparatus, and image forming method |
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JP2005338690A (en) | 2004-05-31 | 2005-12-08 | Canon Inc | Toner and image forming apparatus |
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JP2007114648A (en) | 2005-10-24 | 2007-05-10 | Konica Minolta Business Technologies Inc | Electrophotographic toner and image forming method |
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JP2010181438A (en) * | 2009-02-03 | 2010-08-19 | Fuji Xerox Co Ltd | Polyester resin for electrostatic image developing toner, method for manufacturing the same, electrostatic image developing toner, electrostatic image developer, toner cartridge, process cartridge, and method and apparatus for forming image |
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CN1573583A (en) * | 2003-05-13 | 2005-02-02 | 信越化学工业株式会社 | Spherical silica-titania-based fine particles surface-treated with silane, production process and use therefor |
CN1885194A (en) * | 2005-06-21 | 2006-12-27 | 株式会社东芝 | Method for forming image and image forming apparatus |
CN101454246A (en) * | 2006-06-09 | 2009-06-10 | 株式会社德山 | Dry-process fine silica particle |
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