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CN103312262B - Electric motor drives, fluid compression systems and air conditioners - Google Patents

Electric motor drives, fluid compression systems and air conditioners Download PDF

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Publication number
CN103312262B
CN103312262B CN201210303481.4A CN201210303481A CN103312262B CN 103312262 B CN103312262 B CN 103312262B CN 201210303481 A CN201210303481 A CN 201210303481A CN 103312262 B CN103312262 B CN 103312262B
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China
Prior art keywords
temperature
motor
current
threshold value
protection threshold
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CN103312262A (en
Inventor
奥山敦
梅下贵明
黑崎真由
斯瓦潘·比斯沃斯
小仓洋寿
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Hitachi Johnson Controls Air Conditioning Inc
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Johnson Controls Hitachi Air Conditioning Technology Hong Kong Ltd
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H5/00Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection
    • H02H5/04Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection responsive to abnormal temperature
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/08Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
    • H02H7/0833Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors for electric motors with control arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/08Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
    • H02H7/085Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors against excessive load
    • H02H7/0852Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors against excessive load directly responsive to abnormal temperature by using a temperature sensor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/42Conversion of DC power input into AC power output without possibility of reversal
    • H02M7/44Conversion of DC power input into AC power output without possibility of reversal by static converters
    • H02M7/48Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/5387Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Ac Motors In General (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)

Abstract

The invention provides a motor driving device with high reliability, a fluid compression system and an air conditioner. The motor control device is provided with an element short-circuit protection unit (12) which stops the driving of the switching element when the current value input from the current detector (20) exceeds a short-circuit protection threshold value for preventing short circuit in the inverter circuit (11), wherein the inverter control unit (40) estimates the motor current flowing into the motor (M) according to the current value input from the current detector (20), and executes the processing of stopping the driving of the switching element when the motor current exceeds other current threshold values related to the temperature protection of the switching element and/or the demagnetization protection of the motor (M), the processing of the element short-circuit protection unit (12) is executed without intervention of a microcomputer, and the processing of the inverter control unit (40) is executed when the microcomputer is involved.

Description

电动机驱动装置、流体压缩系统及空气调节器Electric motor drives, fluid compression systems and air conditioners

技术领域technical field

本发明涉及电动机的驱动装置、流体压缩系统及空气调节器。The invention relates to a driving device for an electric motor, a fluid compression system and an air conditioner.

背景技术Background technique

空气调节器通过使设置于室内设备的室内风扇旋转而将室内空气送入热交换器,与在热交换器内流通的致冷剂进行热交换以对所述空气进行加热或冷却,通过室内风扇向室内送风,从而进行空气调节。另外,在空气调节器的室外设备中设置了构成热泵循环的一部分的压缩机,通过该压缩机对致冷剂进行压缩而以高温、高压的形式进行吐出。The air conditioner sends the indoor air into the heat exchanger by rotating the indoor fan installed in the indoor equipment, and exchanges heat with the refrigerant circulating in the heat exchanger to heat or cool the air. Air is supplied to the room for air conditioning. In addition, a compressor constituting a part of the heat pump cycle is installed in the outdoor equipment of the air conditioner, and the refrigerant is compressed by the compressor and discharged at high temperature and high pressure.

另外,作为压缩机的电动机所具备的永久磁体,在重视价格的情况下使用铁氧体磁体,在重视性能的情况下使用钕磁体等的稀土类磁体。其中,铁氧体磁体具有在低温的环境下易减磁的特性,稀土类磁体具有在高温的环境下易减磁的特性。在此,“减磁”是指,由于因磁体的涡流损耗而引起的温度上升、因流入线圈的电流而引起的反向磁场等,导致磁体整体的磁矩减少。In addition, as the permanent magnets included in the motor of the compressor, ferrite magnets are used when the price is important, and rare earth magnets such as neodymium magnets are used when the performance is important. Among them, the ferrite magnet has the characteristic of being easily demagnetized in a low temperature environment, and the rare earth magnet has the characteristic of being easily demagnetized in a high temperature environment. Here, "demagnetization" means that the magnetic moment of the entire magnet decreases due to temperature rise due to eddy current loss of the magnet, reverse magnetic field due to current flowing into the coil, and the like.

可是,在使用了空气调节器的环境下,压缩机内部的电动机周围的温度在冬季的取暖运行开始时成为与外部空气温度大致相等的非常低的低温,在夏季的致冷运行时由于在高温的外部空气中运行而成为非常高的高温。However, in an environment where an air conditioner is used, the temperature around the motor inside the compressor becomes very low at the start of the heating operation in winter, which is approximately equal to the outside air temperature. Running in outside air becomes very high temperature.

因此,设置于室外设备的压缩机必然在低温环境或高温环境下驱动,并且要求较高的驱动能力。若想要按照基于室内温度或室外温度等的运行要求来发挥较高的驱动能力,则需要增加在电动机中流动的电流。于是,与之相伴地,存在电动机所具备的永久磁体(铁氧体磁体或稀土类磁体)会减磁的顾虑。Therefore, a compressor installed in an outdoor device must be driven in a low-temperature environment or a high-temperature environment, and a high driving capability is required. In order to exhibit a high driving capability according to an operation request based on indoor temperature, outdoor temperature, etc., it is necessary to increase the current flowing through the motor. Accordingly, there is a possibility that the permanent magnets (ferrite magnets or rare earth magnets) included in the motor may be demagnetized.

另外,除了防止减磁之外,为了防止设置于逆变器电路的开关元件的破损,还需要将在开关元件中流动的电流抑制在规定的容许电流值以下。In addition to preventing demagnetization, in order to prevent damage to the switching elements provided in the inverter circuit, it is also necessary to suppress the current flowing through the switching elements to a predetermined allowable current value or less.

作为用于部分性应对这些问题的现有技术,公知如下技术。The following techniques are known as conventional techniques for partially coping with these problems.

例如,在专利文献1中记载了下述压缩机用无刷电动机驱动装置:基于DC电流检测电路(电流检测器)的输出而由相电流运算部(电流再现部)运算电动机相电流,并具有在该电动机相电流变为规定的阈值以上的情况下降低无刷电动机(电动机)的频率的电流限制功能。For example, Patent Document 1 describes a brushless motor drive device for compressors that calculates a motor phase current by a phase current calculation unit (current reproduction unit) based on the output of a DC current detection circuit (current detector), and has A current limiting function that lowers the frequency of the brushless motor (motor) when the motor phase current exceeds a predetermined threshold.

在专利文献1所记载的技术中,通过将由电压比较电路决定的过电流保护停止阈值变更为小于减磁电流的规定值,来防止永久磁体的减磁。In the technique described in Patent Document 1, the demagnetization of the permanent magnet is prevented by changing the overcurrent protection stop threshold determined by the voltage comparator circuit to a predetermined value smaller than the demagnetization current.

另外,在专利文献2中记载了下述技术:控制电路对IGBT(Insulated GateBipolar Transistor)进行导通/截止控制来驱动电动机,并在从电流限制电路输入了电流限制指令信号的情况下使IGBT处于截止状态,来切断电动机电流。此外,所述的电流限制电路在负载电流超过了规定的过电流上限值之时,将电流限制指令信号输出至控制电路。由此,防止了电动机所具备的永久磁体的减磁。In addition, Patent Document 2 describes a technique in which a control circuit controls an IGBT (Insulated Gate Bipolar Transistor) to be on/off to drive a motor, and when a current limit command signal is input from a current limit circuit, the IGBT is turned on. cut-off state to cut off the motor current. In addition, the current limiting circuit outputs a current limiting instruction signal to the control circuit when the load current exceeds the prescribed overcurrent upper limit. This prevents demagnetization of the permanent magnets included in the motor.

专利文献1:日本特开2009-198139号公报Patent Document 1: Japanese Patent Laid-Open No. 2009-198139

专利文献2:日本特开平07-337072号公报Patent Document 2: Japanese Patent Application Laid-Open No. 07-337072

可是,在由于误动作等而导致在逆变器电路中流动了短路电流的情况下,为了防止开关元件的破坏,而需要在瞬时(大致为几μsec以内)使逆变器电路停止。However, when a short-circuit current flows through the inverter circuit due to a malfunction or the like, it is necessary to stop the inverter circuit instantaneously (approximately within several μsec) in order to prevent damage to the switching elements.

然而,在专利文献1、2所记载的技术中,由于经由微型计算机进行向逆变器电路的停止指示,所以会产生微型计算机的循环时间(大致为10~几百μsec)的延迟。因而,需要预测循环时间并将过电流保护单元的动作阈值设定得比本来的阈值还低。此外,如果使用微型计算机的循环时间短的情形,则能够避免该问题,但是较之循环时间为几μsec的微型计算机被用于通常的家电产品的情形,价格高。因此,若将这种微型计算机搭载于空气调节器,则产品的价格竞争力会下降。However, in the techniques described in Patent Documents 1 and 2, since the stop instruction to the inverter circuit is given via the microcomputer, a delay occurs in the cycle time of the microcomputer (approximately 10 to several hundreds of μsec). Therefore, it is necessary to predict the cycle time and set the operating threshold of the overcurrent protection unit lower than the original threshold. In addition, this problem can be avoided by using a microcomputer with a short cycle time, but it is more expensive than when a microcomputer with a cycle time of several μsec is used for a general household electric appliance. Therefore, if such a microcomputer is installed in an air conditioner, the price competitiveness of the product will decrease.

发明内容Contents of the invention

因此,本发明的课题在于提供一种可靠性高的电动机驱动装置、流体压缩系统及空气调节器。Therefore, an object of the present invention is to provide a highly reliable motor drive device, fluid compression system, and air conditioner.

为了解决上述课题,本发明提供一种电动机驱动装置,其特征在于具备元件短路保护单元,其在从电流检测单元输入的电流值超过用于防止逆变器电路中的短路的短路保护阈值的情况下使开关元件的驱动停止,控制单元根据从所述电流检测单元输入的电流值来推定流入电动机的电动机电流,并在该电动机电流超过与所述开关元件的温度保护及/或所述电动机的减磁保护相关的其他电流阈值的情况下,执行使所述开关元件的驱动停止的处理,在不介入微型计算机的情况下执行所述元件短路保护单元的处理,在介入微型计算机的情况下执行所述控制单元的处理。In order to solve the above-mentioned problems, the present invention provides a motor drive device characterized by including an element short-circuit protection unit for preventing a short-circuit protection threshold for preventing a short-circuit in an inverter circuit when the current value input from the current detection unit exceeds the short-circuit protection threshold. The driving of the switching element is stopped, and the control unit estimates the motor current flowing into the motor according to the current value input from the current detection unit, and when the motor current exceeds the temperature protection of the switching element and/or the temperature protection of the motor In the case of other current thresholds related to demagnetization protection, the process of stopping the drive of the switching element is executed, and the processing of the element short-circuit protection unit is executed without intervening in the microcomputer, and is executed in the case of intervening in the microcomputer processing of the control unit.

发明效果Invention effect

根据本发明,能够提供一种可靠性高的电动机驱动装置、流体压缩系统及空气调节器。According to the present invention, it is possible to provide a highly reliable motor drive device, a fluid compression system, and an air conditioner.

附图说明Description of drawings

图1是本发明的第1实施方式涉及的包括电动机驱动装置在内的系统构成图。FIG. 1 is a system configuration diagram including a motor drive device according to a first embodiment of the present invention.

图2(a)是表示过电流判定部的处理流程的流程图,(b)是表示元件短路保护单元的处理流程的流程图。FIG. 2( a ) is a flowchart showing the flow of processing by the overcurrent determination unit, and FIG. 2( b ) is a flowchart showing the flow of processing by the element short-circuit protection unit.

图3是示意性表示在逆变器电路中流动有短路电流之际的电动机电流的时间性变化的说明图。3 is an explanatory diagram schematically showing temporal changes in motor current when a short-circuit current flows in an inverter circuit.

图4是本发明的第2实施方式涉及的包括电动机驱动装置在内的系统构成图。4 is a system configuration diagram including a motor drive device according to a second embodiment of the present invention.

图5是表示在使用了具有低温减磁特性的永久磁体的电动机中、相对于电动机绕组温度的元件绝对额定值、电动机减磁电流、电动机减磁保护阈值、以及元件短路保护阈值的变化的曲线图。5 is a graph showing changes in the absolute rating of the element, the motor demagnetization current, the motor demagnetization protection threshold, and the element short-circuit protection threshold with respect to the motor winding temperature in a motor using a permanent magnet having low-temperature demagnetization characteristics picture.

图6是表示在使用了具有高温减磁特性的永久磁体的电动机中、相对于电动机绕组温度的元件绝对额定值、电动机减磁电流、电动机减磁保护阈值、以及元件短路保护阈值的变化的曲线图。Fig. 6 is a graph showing changes in element absolute rating, motor demagnetization current, motor demagnetization protection threshold, and element short-circuit protection threshold with respect to motor winding temperature in a motor using a permanent magnet having high-temperature demagnetization characteristics picture.

图7是本发明的第3实施方式涉及的包括电动机驱动装置在内的系统构成图。7 is a system configuration diagram including a motor drive device according to a third embodiment of the present invention.

图8是表示相对于逆变器电路具有的开关元件的元件温度的、元件绝对额定值、元件短路保护阈值、温度破坏电流值、元件温度保护阈值、以及电流限制阈值的变化的曲线图。8 is a graph showing changes in element absolute ratings, element short-circuit protection thresholds, temperature destruction current values, element temperature protection thresholds, and current limit thresholds with respect to element temperatures of switching elements included in the inverter circuit.

图9是表示本发明的第3实施方式涉及的电动机驱动装置所具备的元件温度保护过电流判定部的处理流程的流程图。9 is a flowchart showing a flow of processing of an element temperature protection overcurrent determination unit included in the motor drive device according to the third embodiment of the present invention.

图10是本发明的第4实施方式涉及的包括电动机驱动装置在内的系统构成图。FIG. 10 is a system configuration diagram including a motor drive device according to a fourth embodiment of the present invention.

符号说明Symbol Description

100、100A、100B、100C 电动机驱动装置100, 100A, 100B, 100C Motor Drives

10功率模块(power module)10 power module (power module)

11逆变器(inverter)电路11 inverter (inverter) circuit

12元件短路保护单元12 element short circuit protection unit

13逆变器驱动电路13 Inverter drive circuit

20电流检测器(电流检测单元)20 current detector (current detection unit)

30放大器30 amps

40、40A、40B、40C逆变器控制单元(控制单元)40, 40A, 40B, 40C inverter control unit (control unit)

41电动机电流再现部41 motor current reproduction part

42速度指令部42 Speed command department

43过电流判定部(控制单元)43 Overcurrent Judgment Unit (Control Unit)

44驱动信号产生部(控制单元)44 Drive signal generation part (control unit)

45电动机减磁保护阈值设定部(控制单元)45 Motor demagnetization protection threshold setting unit (control unit)

46电动机减磁保护过电流判定部(控制单元)46 Motor demagnetization protection overcurrent determination unit (control unit)

47元件温度保护阈值设定部(控制单元)47 element temperature protection threshold setting part (control unit)

48元件温度保护过电流判定部(控制单元)48 element temperature protection overcurrent determination unit (control unit)

50电动机绕组温度检测器(绕组温度检测单元)50 motor winding temperature detector (winding temperature detection unit)

60元件温度检测器(元件温度检测单元)60 element temperature detector (element temperature detection unit)

200交流电源200 AC power

300转换器(converter)电路300 converter (converter) circuit

M 电动机M motor

具体实施方式detailed description

以下,适当地参照附图来详细说明本发明的实施方式。此外,针对在各附图中公共的部分而赋予同一符号,并省略重复的说明。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as appropriate. In addition, the same code|symbol is attached|subjected to the common part in each drawing, and overlapping description is abbreviate|omitted.

《第1实施方式》"First Embodiment"

<系统构成><System configuration>

图1是本发明的第1实施方式涉及的包括电动机驱动装置在内的系统构成图。交流电源200表示由发电厂(未图示)等输配电的交流电力的电源。FIG. 1 is a system configuration diagram including a motor drive device according to a first embodiment of the present invention. The AC power supply 200 represents a power supply of AC power transmitted and distributed by a power plant (not shown) or the like.

转换器电路300是将从交流电源200输入的交流电压变换成直流电压的电路,具备将二极管D1、D3正向地串联连接、并将彼此之间的连接点作为转换器输入端的二极管电桥。此外,关于二极管D2、D4也是同样的。另外,用于对该直流电压所包含的脉动成分进行平滑化的平滑电容器C,与上述的二极管电桥并联地连接。The converter circuit 300 is a circuit for converting an AC voltage input from the AC power supply 200 into a DC voltage, and includes a diode bridge in which diodes D1 and D3 are forwardly connected in series, and the connection point between them serves as a converter input terminal. In addition, the same applies to diodes D2 and D4. In addition, a smoothing capacitor C for smoothing a ripple component contained in the DC voltage is connected in parallel to the above-mentioned diode bridge.

并且,通过交流电源200和与该交流电源200连接的转换器电路300构成了“直流电源”。Furthermore, the AC power supply 200 and the converter circuit 300 connected to the AC power supply 200 constitute a "DC power supply".

电动机驱动装置100通过逆变器控制而将从转换器电路300输入的直流电压变换成规定的交流电压后输出至电动机M。此外,关于电动机驱动装置100所进行的处理的详细在后面叙述。The motor drive device 100 converts the DC voltage input from the converter circuit 300 into a predetermined AC voltage and outputs it to the motor M through inverter control. Note that details of the processing performed by the motor drive device 100 will be described later.

电动机M例如是永久磁体型同步电动机,经由三相绕组而与逆变器电路11连接。即、电动机M根据流入三相绕组的交流电流所制造出的旋转磁场来吸引作为转子的永久磁体(未图示),从而进行旋转。此外,电动机M例如被用于构成空气调节器(未图示)的热泵循环的压缩机(未图示)。The motor M is, for example, a permanent magnet synchronous motor, and is connected to the inverter circuit 11 via a three-phase winding. That is, the motor M rotates by attracting a permanent magnet (not shown) serving as a rotor by a rotating magnetic field generated by an alternating current flowing in a three-phase winding. Furthermore, the electric motor M is used, for example, in a compressor (not shown) constituting a heat pump cycle of an air conditioner (not shown).

<电动机驱动装置的构成><Configuration of motor drive unit>

如图1所示,电动机驱动装置100具备:功率模块10、电流检测器20、放大器30、以及逆变器控制单元40。As shown in FIG. 1 , the motor drive device 100 includes a power module 10 , a current detector 20 , an amplifier 30 , and an inverter control unit 40 .

功率模块10采用用于向电动机M输出规定的交流电压的包括多个开关元件(未图示)在内的逆变器电路11、用于保护开关元件的元件短路保护单元12、以及用于驱动开关元件的逆变器驱动电路13被总括地一体化地构成。The power module 10 employs an inverter circuit 11 including a plurality of switching elements (not shown) for outputting a prescribed AC voltage to the motor M, an element short-circuit protection unit 12 for protecting the switching elements, and an element short-circuit protection unit 12 for driving The inverter drive circuit 13 for the switching elements is collectively and integrally configured.

电流检测器(电流检测单元)20串联连接于转换器电路300与逆变器电路11之间的母线,检测向逆变器电路11供给的直流电流并时时刻刻地输出至放大器30及元件短路保护单元12。The current detector (current detection unit) 20 is connected in series to the bus bar between the converter circuit 300 and the inverter circuit 11, detects the DC current supplied to the inverter circuit 11, and outputs it to the amplifier 30 and element short circuit at all times. Protection unit 12.

放大器30例如具有晶体管,将从电流检测器20输入的检测信号进行放大,并输出至逆变器控制单元40的电动机电流再现部41。The amplifier 30 has, for example, a transistor, amplifies the detection signal input from the current detector 20 , and outputs it to the motor current reproduction unit 41 of the inverter control unit 40 .

逆变器控制单元(控制单元)40基于从放大器30输入的检测信号和电动机M的旋转速度指令值ω来运算应该施加于电动机M的交流电压,并变换成驱动信号后进行输出。The inverter control unit (control unit) 40 calculates an AC voltage to be applied to the motor M based on the detection signal input from the amplifier 30 and the rotation speed command value ω of the motor M, converts it into a drive signal, and outputs it.

此外,旋转速度指令值ω是基于从远程控制器(未图示)输入的设定温度信息、由室内设备(未图示)的热敏电阻(未图示)检测的室内温度等而决定的、电动机M的旋转速度指令值。In addition, the rotation speed command value ω is determined based on set temperature information input from a remote controller (not shown), indoor temperature detected by a thermistor (not shown) of an indoor device (not shown), and the like. , the rotation speed command value of the motor M.

(1.功率模块)(1. Power module)

功率模块10具备:逆变器电路11、元件短路保护单元12、以及逆变器驱动电路13。The power module 10 includes an inverter circuit 11 , an element short-circuit protection unit 12 , and an inverter drive circuit 13 .

逆变器电路11具有多个开关元件(未图示),按照从逆变器驱动电路13输入的PWM信号来切换各个开关元件的接通(on)/断开(off),并将规定的三相交流电压输出至电动机M。并且,与该三相交流电压相应的三相交流电流流入电动机M,以产生上述的旋转磁场。The inverter circuit 11 has a plurality of switching elements (not shown), switches ON/OFF of each switching element in accordance with a PWM signal input from the inverter drive circuit 13, and turns a predetermined The three-phase AC voltage is output to the motor M. Then, a three-phase AC current corresponding to the three-phase AC voltage flows into the motor M to generate the above-mentioned rotating magnetic field.

此外,作为逆变器电路11所具有的开关元件,例如能够使用IGBT。In addition, as a switching element included in the inverter circuit 11, for example, an IGBT can be used.

元件短路保护单元12比较从电流检测器20输入的电流检测值和预先设定的元件短路保护阈值,并在上述的电流检测值超过元件短路保护阈值的情况下将停止指令信号输出至逆变器驱动电路13。The component short-circuit protection unit 12 compares the current detection value input from the current detector 20 with a preset component short-circuit protection threshold, and outputs a stop command signal to the inverter when the above-mentioned current detection value exceeds the component short-circuit protection threshold drive circuit 13.

此外,在不介入微型计算机的情况下执行元件短路保护单元12的处理。In addition, the processing of the element short-circuit protection unit 12 is executed without intervening a microcomputer.

逆变器驱动电路13按照从驱动信号产生部44输入的驱动信号,向逆变器电路11具有的各个开关元件(未图示)输出PWM信号(Pulse Width Modulation:脉冲宽度调制信号)。另外,在从元件短路保护单元12输入了停止指令信号的情况下,逆变器驱动电路13停止PWM信号的输出。The inverter drive circuit 13 outputs a PWM signal (Pulse Width Modulation: Pulse Width Modulation signal) to each switching element (not shown) included in the inverter circuit 11 according to the drive signal input from the drive signal generator 44 . In addition, when a stop instruction signal is input from element short-circuit protection means 12, inverter drive circuit 13 stops the output of the PWM signal.

(2.逆变器控制单元)(2. Inverter control unit)

逆变器控制单元(控制单元)40具备:电动机电流再现部41、速度指令部42、过电流判定部43、以及驱动信号产生部44。此外,通过微型计算机(Microcomputer)(或介入微型计算机)来执行逆变器控制单元40的处理。微型计算机构成为包括CPU(Central ProcessingUnit)、ROM(Read Only Memory)、RAM(Random Access Memory)、各种接口等的电子电路(未图示),将存储于ROM的程序读出并展开在RAM中,由CPU执行各种处理。The inverter control unit (control unit) 40 includes a motor current reproduction unit 41 , a speed command unit 42 , an overcurrent determination unit 43 , and a drive signal generation unit 44 . In addition, the processing of the inverter control unit 40 is performed by a microcomputer (Microcomputer) (or intervening microcomputer). The microcomputer is composed of an electronic circuit (not shown) including a CPU (Central Processing Unit), ROM (Read Only Memory), RAM (Random Access Memory), and various interfaces, and reads out a program stored in the ROM and expands it to the RAM. , various processing is performed by the CPU.

电动机电流再现部41基于由电流检测器20检测并进一步被放大器30放大后的检测信号,来再现在电动机M中流动的电流(以下记为电动机电流),并输出至过电流判定部43。The motor current reproduction unit 41 reproduces the current flowing in the motor M (hereinafter referred to as motor current) based on the detection signal detected by the current detector 20 and further amplified by the amplifier 30 , and outputs it to the overcurrent determination unit 43 .

速度指令部42基于从电动机电流再现部41输入的电动机电流、以及从外部输入的旋转速度指令值ω,来算出应该施加于电动机M的三相交流指令电压以及PWM频率指令值,并输出至驱动信号产生部44。The speed command unit 42 calculates the three-phase AC command voltage and the PWM frequency command value to be applied to the motor M based on the motor current input from the motor current reproduction unit 41 and the rotation speed command value ω input from the outside, and outputs to the driver. Signal generating part 44 .

过电流判定部43比较从电动机电流再现部41输入的电动机电流、与存储于微型计算机内的过电流阈值(其他阈值),并在电动机电流超过了过电流阈值的情况下向驱动信号产生部44输出停止指令信号。此外,关于过电流阈值的详细在后面叙述。The overcurrent determination unit 43 compares the motor current input from the motor current reproduction unit 41 with an overcurrent threshold value (other threshold value) stored in the microcomputer, and sends a signal to the drive signal generation unit 44 when the motor current exceeds the overcurrent threshold value. Output stop command signal. In addition, details about the overcurrent threshold will be described later.

驱动信号产生部44基于从速度指令部42输入的所述指令值来生成驱动信号,并输出至逆变器驱动电路13。另外,在从过电流判定部43输入了上述的停止指令信号的情况下,驱动信号产生部44按照该指令而停止驱动信号的生成处理。The drive signal generation unit 44 generates a drive signal based on the command value input from the speed command unit 42 and outputs it to the inverter drive circuit 13 . In addition, when the above-mentioned stop command signal is input from the overcurrent determination unit 43 , the drive signal generation unit 44 stops the process of generating the drive signal in accordance with the command.

以下,依次说明过电流判定部43所进行的判定处理和元件短路保护单元12所进行的判定处理。Hereinafter, the determination process performed by the overcurrent determination part 43 and the determination process performed by the element short-circuit protection means 12 are demonstrated sequentially.

其中,过电流判定部43关于从检测出异常迹象起经过几msec以上之后产生实际异常(电动机M的失调等),进行判定处理。另一方面,元件短路保护单元12关于在经过几μsec之后产生实际异常(逆变器电路11的短路等),进行判定处理。Among them, the overcurrent determination unit 43 performs determination processing on occurrence of an actual abnormality (out-of-tuning of the motor M, etc.) after several msec or more have elapsed since the detection of the sign of the abnormality. On the other hand, the element short-circuit protection unit 12 performs a determination process on occurrence of an actual abnormality (short circuit of the inverter circuit 11, etc.) after several μsec has elapsed.

<过电流判定部的处理><Processing by the Overcurrent Judgment Unit>

过电流判定部43如上述那样,比较从电动机电流再现部41输入的电动机电流、与存储于微型计算机内的过电流阈值,在电动机电流超过了过电流阈值(其他阈值)的情况下使驱动信号产生部44的处理停止。As described above, the overcurrent determination unit 43 compares the motor current input from the motor current reproduction unit 41 with the overcurrent threshold value stored in the microcomputer, and when the motor current exceeds the overcurrent threshold value (other threshold value), sends the drive signal to The processing of the generating unit 44 stops.

由微型计算机(未图示)执行过电流判定部43的处理。因此,过电流判定部43能够利用复杂的计算式来进行高精度的判定。此外,在本实施方式中进行的判定处理所需的微型计算机的运算时间为10μsec~几百μsec。The processing of the overcurrent determination unit 43 is executed by a microcomputer (not shown). Therefore, the overcurrent determination unit 43 can perform a highly accurate determination using a complicated calculation formula. In addition, the operation time of the microcomputer required for the determination process performed in this embodiment is 10 μsec to several hundreds of μsec.

此外,从通过电流检测器20在逆变器电路11中检测出过电流起到通过逆变器控制单元40使逆变器电路11的动作停止为止的时间Δtp如下所示。In addition, the time Δt p from when an overcurrent is detected in the inverter circuit 11 by the current detector 20 to when the operation of the inverter circuit 11 is stopped by the inverter control unit 40 is as follows.

即、上述时间Δtp是直到来自电流检测器20的信号被输入至逆变器控制单元40为止的时间Δtp1、直到在逆变器控制单元40内判定为过电流而使驱动信号产生部44停止为止的时间Δtp2、以及直到接受逆变器控制单元40的驱动信号停止而逆变器电路11实际处于断开状态为止的时间Δtp3的合计,如以下所示的(式1)。That is, the above-mentioned time Δt p is the time Δt p 1 until the signal from the current detector 20 is input to the inverter control unit 40, until the inverter control unit 40 determines that there is an overcurrent and drives the signal generating unit The sum of the time Δt p 2 until the inverter control unit 40 stops and the time Δt p 3 until the inverter circuit 11 is actually in the OFF state by receiving the drive signal from the inverter control unit 40 is as follows (Formula 1 ).

Δtp=Δtp1+Δtp2+Δtp3···(式1)Δt p =Δt p 1+Δt p 2+Δt p 3...(Formula 1)

在此,电流检测器20、从电流检测器20到逆变器控制单元40之间、从逆变器控制单元40到逆变器电路11之间、以及逆变器电路11,由不介入微型计算机的、所谓的硬件电路构成。因此,直到将来自电流检测器20的信号传输到逆变器控制单元40为止的时间Δtp1、以及直到接受逆变器控制单元40的驱动信号停止而逆变器电路11断开为止的时间Δtp3,分别为几μsec。Here, the current detector 20, between the current detector 20 and the inverter control unit 40, between the inverter control unit 40 and the inverter circuit 11, and the inverter circuit 11 are made without intervening micro The so-called hardware circuit structure of a computer. Therefore, the time Δt p 1 until the signal from the current detector 20 is transmitted to the inverter control unit 40, and the time until the inverter circuit 11 is turned off due to the stop of receiving the drive signal from the inverter control unit 40 Δt p 3, several μsec, respectively.

另一方面,由于逆变器控制单元40通过微型计算机(未图示)执行从输入了来自电流检测器20的检测信号起到向逆变器驱动电路13输出停止指令信号为止的处理,因而需要10μsec~几百μsec的时间。于是,上述(式1)示出的时间Δtp也为10μsec~几百μsec。On the other hand, since the inverter control unit 40 executes the processing from the input of the detection signal from the current detector 20 to the output of the stop command signal to the inverter drive circuit 13 through a microcomputer (not shown), it is necessary to Time from 10 μsec to hundreds of μsec. Therefore, the time Δt p shown in (Equation 1) above is also 10 μsec to several hundreds of μsec.

因此,使用微型计算机的过电流判定部43的处理适用于从例如上述的失调那样检测出异常(的迹象)起到产生该影响为止需要几msec以上的特性。Therefore, the processing using the overcurrent determination unit 43 of the microcomputer is suitable for characteristics that require several msec or more from detection of an abnormality (sign) such as the above-mentioned out-of-adjustment to occurrence of the influence.

例如,作为适用于基于使用了微型计算机的过电流判定部43的判定处理,举出:电动机M的失调保护、电动机M的绕组温度保护、电动机M的减磁保护、开关元件(未图示)的温度上升保护、压缩机(未图示)的过温度保护、压缩机的压力保护等。这些特性由于电气时间常数、热容量等而直到产生异常为止需要几msec以上的时间,因而即便在使用了微型计算机的处理中也能充分地应对。For example, as the determination process applied to the overcurrent determination unit 43 using a microcomputer, there are listed: out-of-balance protection of the motor M, winding temperature protection of the motor M, demagnetization protection of the motor M, and switching elements (not shown). Temperature rise protection, compressor (not shown) over-temperature protection, compressor pressure protection, etc. These characteristics require several msec or more time until an abnormality occurs due to electrical time constants, thermal capacities, etc., and thus can be adequately handled even in processing using a microcomputer.

此外,在这种判定处理中,能够使用电动机电流的振幅及相位、电动机施加电压的振幅及相位、被输入至逆变器电路11的直流的电压值及电流值等的控制信息。In this determination process, control information such as the amplitude and phase of the motor current, the amplitude and phase of the motor applied voltage, and the DC voltage and current input to the inverter circuit 11 can be used.

另外,也可以使用根据室温热敏电阻(未图示)、外部空气温热敏电阻(未图示)、结霜热敏电阻(未图示)、吐出温热敏电阻(未图示)、人体检测传感器(未图示)、热电堆(未图示)等取得的传感器信息。Alternatively, a room temperature thermistor (not shown), an outside air temperature thermistor (not shown), a frost thermistor (not shown), a discharge temperature thermistor (not shown), Sensor information acquired by a human body detection sensor (not shown), a thermopile (not shown), and the like.

在本实施方式中,作为由过电流判定部43进行的判定处理的一例,说明了检测电动机M失调时的迹象(即、从电流检测器20输入的电流的增加)并使电动机M停止的情形。In the present embodiment, as an example of the determination process performed by the overcurrent determination unit 43, a case is described in which a sign (that is, an increase in the current input from the current detector 20) when the motor M is out of tune is detected and the motor M is stopped. .

如上述,同步电动机通过交流电流所制造出的旋转磁场来吸引转子(永久磁体),从而进行旋转。但是,在过负载、急剧的速度变化等之际,有时会失去从逆变器驱动电路13输入的PWM信号和电动机M的旋转之间的同步,从而引起失调。As described above, the synchronous motor rotates by attracting the rotor (permanent magnet) by the rotating magnetic field generated by the alternating current. However, in the event of an overload, a sudden speed change, etc., the synchronization between the PWM signal input from the inverter drive circuit 13 and the rotation of the motor M may be lost, causing a loss of adjustment.

在此,在电动机M中引起失调之前,施加电压与电动机感应电压的偏差变大。例如,在通过向量控制进行电压·电流的相位控制的情况下,在引起电动机M的失调之前需要几百msec的时间,从而电动机电流增加。Here, before an imbalance occurs in the motor M, the deviation between the applied voltage and the motor induced voltage becomes large. For example, when phase control of voltage and current is performed by vector control, it takes several hundred msec until the motor M becomes out of tune, and the motor current increases.

因此,过电流判定部43比较预先存储的规定的过电流判定阈值(其他阈值)和电动机电流值,并在电动机电流值超过了过电流判定阈值的情况下,使驱动信号产生部44的处理停止。由此,电动机驱动装置100在检测出失调(的迹象)的情况下能够立刻使电动机M的驱动停止。Therefore, the overcurrent determination unit 43 compares a predetermined overcurrent determination threshold value (other threshold value) stored in advance with the motor current value, and stops the processing of the drive signal generation unit 44 when the motor current value exceeds the overcurrent determination threshold value. . As a result, the motor drive device 100 can immediately stop the drive of the motor M when an out-of-adjustment (sign) is detected.

其中,过电流判定阈值可以是预先设定的固定值,也可以由过电流判定部43基于电动机M的施加电压与感应电压之间的相位的偏差等来算出最佳的过电流判定阈值。Here, the overcurrent determination threshold may be a preset fixed value, or an optimum overcurrent determination threshold may be calculated by the overcurrent determination unit 43 based on a phase difference between the applied voltage and the induced voltage of the motor M, or the like.

图2(a)是表示过电流保护判定部所进行的处理流程的流程图。此外,在以下的记载中,有时将根据来自逆变器驱动电路13的PWM信号而使逆变器电路11的开关元件进行ON/OFF动作,单独记为“开关元件的驱动”。另外,在图2(a)所示的流程图的开始时,设开关元件正驱动。FIG. 2( a ) is a flowchart showing the flow of processing performed by the overcurrent protection determination unit. In addition, in the following description, ON/OFF operation of the switching element of the inverter circuit 11 based on the PWM signal from the inverter drive circuit 13 may be individually described as "driving the switching element". In addition, at the beginning of the flowchart shown in FIG. 2( a ), it is assumed that the switching element is being driven.

在步骤S101中,过电流判定部43判定从处理开始起是否经过了规定时间ΔtA。其中,规定时间ΔtA为用于执行过电流判定部43的处理的微型计算机的循环时间,是预先设定的值。In step S101, the overcurrent determination unit 43 determines whether or not a predetermined time Δt A has elapsed since the start of the process. Here, the predetermined time Δt A is a cycle time of the microcomputer for executing the processing of the overcurrent determination unit 43 and is a preset value.

在从处理开始起经过了规定时间ΔtA的情况下(S101→“是”),过电流判定部43的处理进入步骤S102。另一方面,在从处理开始起没有经过规定时间ΔtA的情况下(S101→“否”),过电流判定部43反复进行步骤S101的处理。When the predetermined time Δt A has elapsed since the start of the process (S101→YES), the process of the overcurrent determination unit 43 proceeds to step S102. On the other hand, when the predetermined time Δt A has not elapsed since the start of the process (S101→No), the overcurrent determination unit 43 repeats the process of step S101.

在步骤S102中,过电流判定部43判定从电动机电流再现部41输入的电动机电流值IM是否大于规定的过电流阈值IE(其他阈值)。In step S102, the overcurrent determination unit 43 determines whether or not the motor current value I M input from the motor current reproduction unit 41 is greater than a predetermined overcurrent threshold value I E (other threshold value).

在电动机电流值IM大于过电流阈值IE的情况下(S102→“是”),过电流判定部43的处理进入步骤S103。另一方面,在电动机电流值IM为过电流阈值IE以下的情况下(S102→“否”),过电流判定部43的处理返回到“开始”。When the motor current value I M is greater than the overcurrent threshold I E (S102→YES), the process of the overcurrent determination unit 43 proceeds to step S103. On the other hand, when the motor current value I M is equal to or less than the overcurrent threshold value I E (S102→No), the process of the overcurrent determination unit 43 returns to "Start".

在步骤S103中,过电流判定部43使开关元件的驱动停止。其结果,向电动机M的电力供给结束,电动机M停止。In step S103, the overcurrent determination unit 43 stops the driving of the switching element. As a result, the electric power supply to the motor M ends, and the motor M stops.

<元件短路保护单元的处理><Handling of component short-circuit protection unit>

图2(b)是表示元件短路保护单元所进行的处理流程的流程图。其中,在该流程图的开始时,设逆变器电路11的开关元件正驱动。FIG. 2( b ) is a flowchart showing the flow of processing performed by the element short-circuit protection unit. However, at the beginning of this flowchart, it is assumed that the switching element of the inverter circuit 11 is being driven.

在步骤S201中,元件短路保护单元12判定从处理开始起是否经过了规定时间ΔtB。其中,规定时间ΔtB是元件短路保护单元12的循环时间,是预先设定的值。In step S201, the element short-circuit protection unit 12 determines whether or not a predetermined time Δt B has elapsed since the process was started. Among them, the predetermined time Δt B is the cycle time of the element short-circuit protection unit 12 and is a preset value.

在从处理开始起经过了规定时间ΔtB的情况下(S201→“是”),元件短路保护单元12的处理进入步骤S202。另一方面,在从处理开始起没有经过规定时间ΔtB的情况下(S201→“否”),元件短路保护单元12反复进行步骤S201的处理。When the predetermined time Δt B has elapsed from the start of the process (S201→YES), the process of the element short-circuit protection unit 12 proceeds to step S202. On the other hand, when the predetermined time Δt B has not elapsed since the start of the process (S201→No), the element short-circuit protection unit 12 repeats the process of step S201.

在步骤S202中,元件短路保护单元12判定从电流检测器20输入的电流检测值IS是否大于元件短路保护阈值IDIn step S202, the element short-circuit protection unit 12 determines whether the current detection value I S input from the current detector 20 is greater than the element short-circuit protection threshold ID .

在电流检测值IS大于元件短路保护阈值ID的情况下(S202→“是”),元件短路保护单元12的处理进入步骤S203。另一方面,在电流检测值IS为元件短路保护阈值ID以下的情况下(S202→“否”),元件短路保护单元12的处理返回到“开始”。When the current detection value I S is greater than the element short-circuit protection threshold ID ( S202→YES), the process of the element short-circuit protection unit 12 proceeds to step S203. On the other hand, when the current detection value IS is equal to or less than the element short-circuit protection threshold ID ( S202 →No), the process of the element short-circuit protection means 12 returns to "start".

在步骤S203中,元件短路保护单元12向逆变器驱动电路13输出停止指令信号。此外,若从元件短路保护单元12输入了停止指令信号,则逆变器驱动电路13的开关元件的驱动停止,其结果电动机M的驱动也停止。In step S203 , the element short-circuit protection unit 12 outputs a stop command signal to the inverter driving circuit 13 . Moreover, when a stop command signal is input from the element short-circuit protection means 12, the drive of the switching element of the inverter drive circuit 13 stops, and as a result, the drive of the electric motor M also stops.

此外,基于过电流判定部43的判定结果的开关元件的驱动停止处理、和基于元件短路保护单元12的判定结果的开关元件的驱动停止处理,分别独立地执行。例如,在较之基于过电流判定部43的停止处理而基于元件短路保护单元12的停止处理先被执行的情况下,电动机M以从元件短路保护单元12输出的停止指令信号作为触发来停止。Furthermore, the drive stop processing of the switching element based on the determination result of the overcurrent determination unit 43 and the drive stop process of the switching element based on the determination result of the element short circuit protection unit 12 are executed independently. For example, when the stop processing by the element short protection means 12 is executed before the stop processing by the overcurrent determination unit 43 , the motor M is stopped by the stop command signal output from the element short protection means 12 as a trigger.

<效果><effect>

根据本实施方式涉及的电动机驱动装置100,针对从检测出异常迹象起到实际产生影响为止需要几msec以上的时间的特性(失调等),进行使用了微型计算机的比较判定处理,根据需要而使开关元件的驱动停止。因此,由于微型计算机使与电动机M相关的控制信息、传感器信息能够执行复杂的计算,因而能够进行高精度的判定处理。According to the motor drive device 100 according to the present embodiment, the comparison and judgment process using a microcomputer is performed for characteristics (disturbance, etc.) that take several msec or more from detection of an abnormal sign to actual influence, and the The driving of the switching element is stopped. Therefore, since the microcomputer enables the control information and sensor information related to the motor M to perform complicated calculations, it is possible to perform highly accurate determination processing.

即、与微型计算机的运算处理结束的定时相比,引起失调的定时较慢,所以能够在引起失调之前使电动机M的驱动停止。That is, since the timing at which the out-of-tuning occurs is slower than the timing at which the arithmetic processing of the microcomputer ends, the drive of the motor M can be stopped before the out-of-tuning occurs.

另外,如上述,从元件短路保护单元12检测出过电流起到向逆变器驱动电路13输出停止指令信号为止的时间是不介入微型计算机的硬件电路下的所需时间(例如,3μsec),所以极短。由此,在由电流检测器20检测出的电流超过元件短路保护阈值ID的情况下,基于元件短路保护单元12的停止指令比基于电动机减磁保护过电流判定部46的停止指令更早地被输出。因此,能够可靠地防止因短路电流而引起的开关元件的破坏。In addition, as described above, the time from the detection of overcurrent by the element short-circuit protection unit 12 to the output of the stop instruction signal to the inverter drive circuit 13 is the required time (for example, 3 μsec) without intervening in the hardware circuit of the microcomputer, So extremely short. Thus, when the current detected by the current detector 20 exceeds the element short-circuit protection threshold ID , the stop command based on the element short-circuit protection unit 12 is earlier than the stop command based on the motor demagnetization protection overcurrent determination unit 46. is output. Therefore, it is possible to reliably prevent the destruction of the switching element due to the short-circuit current.

图3是示意性表示在开关元件中流动有短路电流之际的电动机电流的时间性变化的说明图。以下考虑下述情况:从图3所示的时刻t0起电动机电流急剧上升,在时刻t1,由电流检测器20检测出超过元件短路保护阈值ID的电流值I13 is an explanatory diagram schematically showing temporal changes in motor current when a short-circuit current flows through a switching element. A case is considered in which the motor current rises sharply from time t0 shown in FIG .

此外,图3所示的元件绝对额定值IR是电动机电流被设定为即使是瞬间也不应该超过的电流值的值。In addition, the element absolute rating I R shown in FIG. 3 is a value at which the motor current is set to a current value that should not be exceeded even momentarily.

这种情况下,在自时刻t1起经过时间Δtq(=几μsec)后的时刻t2,由元件短路保护单元12停止了开关元件的驱动。其结果,自时刻t2以后,电动机电流急剧减少(参照图3的实线箭头),能够避免电动机电流达到元件绝对额定值IR。此外,该时间Δtq短于IGBT等开关元件耐住短路电流的时间(短路耐量)。In this case, at time t 2 after time Δt q (=several μsec) has elapsed from time t 1 , the drive of the switching element is stopped by the element short-circuit protection unit 12 . As a result, the motor current decreases sharply after time t2 (see the solid arrow in FIG. 3 ), and the motor current can be prevented from reaching the element absolute rating value I R . In addition, this time Δt q is shorter than the time (short-circuit withstand capacity) of a switching element such as an IGBT withstanding a short-circuit current.

与之相对,假设由微型计算机进行元件短路保护阈值的判定处理的情况下,由于在自时刻t1起经过了时间Δtp(=10μsec~几百μsec)之后的时刻t3,开关元件的驱动被停止,所以超过元件绝对额定值IR的电动机电流I3流动着(参照图3的虚线箭头),从而导致开关元件的破坏。On the other hand, assuming that a microcomputer performs element short-circuit protection threshold judgment processing, since time t 3 after time Δt p (=10 μsec to several hundreds of μsec) has elapsed since time t 1 , the driving of the switching element is stopped, so the motor current I 3 exceeding the absolute rating I R of the element flows (refer to the dotted arrow in FIG. 3 ), thereby causing destruction of the switching element.

根据本实施方式涉及的电动机驱动装置100,在作为微型计算机的逆变器控制单元40的外部设置元件短路保护单元12,在不介入微型计算机的情况下执行判定处理。由此,能够快速地捕捉逆变器电路11的短路时的电流的提升,并在该提升的中途使开关元件的驱动停止,从而能够可靠地防止开关元件的破坏。According to the motor drive device 100 according to this embodiment, the element short-circuit protection unit 12 is provided outside the inverter control unit 40 which is a microcomputer, and the determination process is executed without intervening in the microcomputer. Accordingly, it is possible to quickly catch the increase in the current of the inverter circuit 11 when the short circuit occurs, and stop the drive of the switching element in the middle of the increase, thereby reliably preventing the breakage of the switching element.

另外,因为在电子电路中处理微弱的电流,所以易受到噪声的影响。在本实施方式涉及的电动机驱动装置100中,能够以几μsec的时间快速地使开关元件的驱动停止。因此,能够将元件短路保护阈值设定为:可以判定为在逆变器电路11中可靠地产生了短路这样的值。即、因为能够将元件短路保护阈值抬高至元件绝对额定值附近,所以能够消除因噪声导致的误动作(电动机M的停止)。Also, because weak currents are handled in electronic circuits, they are susceptible to noise. In the motor drive device 100 according to the present embodiment, the driving of the switching element can be quickly stopped in a few μsec. Therefore, the element short-circuit protection threshold can be set to a value at which it can be determined that a short circuit has reliably occurred in the inverter circuit 11 . That is, since the element short-circuit protection threshold can be raised to near the absolute rated value of the element, malfunction due to noise (stopping of the motor M) can be eliminated.

《第2实施方式》"Second Embodiment"

第2实施方式涉及的电动机驱动装置100A取代在第1实施方式中说明过的过电流判定部43而具备电动机减磁保护过电流判定部46,还具备电动机绕组温度检测器50和电动机减磁保护阈值设定部45,除了上述点之外,其余都与第1实施方式相同。因此,对不同部分进行说明,而省略对重复部分的说明。The motor drive device 100A according to the second embodiment includes a motor demagnetization protection overcurrent determination unit 46 instead of the overcurrent determination unit 43 described in the first embodiment, and further includes a motor winding temperature detector 50 and a motor demagnetization protection unit. The threshold setting unit 45 is the same as that of the first embodiment except for the above points. Therefore, descriptions are made for different parts, and descriptions for overlapping parts are omitted.

<电动机驱动装置的构成><Configuration of motor drive unit>

图4是包括电动机驱动装置在内的系统构成图。Fig. 4 is a system configuration diagram including a motor drive device.

电动机绕组温度检测器(绕组温度检测单元)50检测电动机M的电动机绕组温度,并时时刻刻输出至电动机减磁保护阈值设定部45。The motor winding temperature detector (winding temperature detection unit) 50 detects the motor winding temperature of the motor M, and outputs it to the motor demagnetization protection threshold setting unit 45 at all times.

电动机减磁保护阈值设定部45根据从电动机绕组温度检测器50输入的电动机绕组温度来设定用于防止永久磁体的减磁的减磁保护阈值(其他阈值)。此外,关于电动机减磁保护阈值设定部45所进行的处理在后面叙述。The motor demagnetization protection threshold setting unit 45 sets a demagnetization protection threshold (other threshold) for preventing demagnetization of the permanent magnet based on the motor winding temperature input from the motor winding temperature detector 50 . Note that the processing performed by the motor demagnetization protection threshold setting unit 45 will be described later.

电动机减磁保护过电流判定部46基于从电动机电流再现部41输入的电动机电流、以及从电动机减磁保护阈值设定部45输入的减磁保护阈值,来判定在电动机M中是否流动了超过减磁保护阈值的过电流。并且,在判定出在电动机M中流动了超过减磁保护阈值的过电流的情况下,电动机减磁保护过电流判定部46使驱动信号产生部44的处理停止。The motor demagnetization protection overcurrent determination unit 46 determines whether or not more than the demagnetization current has flowed in the motor M based on the motor current input from the motor current reproduction unit 41 and the demagnetization protection threshold input from the motor demagnetization protection threshold setting unit 45 . Magnetic protection threshold for overcurrent. Then, when it is determined that an overcurrent exceeding the demagnetization protection threshold has flowed in the motor M, the motor demagnetization protection overcurrent determination unit 46 stops the processing of the drive signal generation unit 44 .

<低温减磁特性的情况><In the case of low temperature demagnetization characteristics>

(1.电动机减磁保护阈值的设定)(1. Setting of motor demagnetization protection threshold)

在以下的记载中,将在电动机M具有的永久磁体中引起减磁之际的电动机电流值,记为“电动机减磁电流”。In the following description, the motor current value when demagnetization occurs in the permanent magnet of the motor M is referred to as "motor demagnetization current".

若永久磁体被暴露在过度的反向磁场中则引起减磁从而磁性变弱,磁体的特性劣化。即、若在电动机M所使用的永久磁体中流动过大电流,则在由该电流产生的反向磁场中引起了减磁。因此,需要电动机减磁电流以上的过电流不流入电动机M。When the permanent magnet is exposed to an excessive reverse magnetic field, demagnetization is caused, the magnetism becomes weak, and the characteristics of the magnet deteriorate. That is, when an excessive current flows through the permanent magnets used in the motor M, demagnetization occurs in the reverse magnetic field generated by the current. Therefore, it is necessary that an overcurrent exceeding the motor demagnetization current does not flow into the motor M.

电动机减磁保护阈值设定部45基于从电动机绕组温度检测器50输入的检测温度,来设定成为使开关元件的驱动停止之际的阈值的减磁保护阈值(其他阈值),并输出至电动机减磁保护过电流判定部46。The motor demagnetization protection threshold setting unit 45 sets a demagnetization protection threshold (other threshold) that is a threshold when the drive of the switching element is stopped based on the detected temperature input from the motor winding temperature detector 50, and outputs the demagnetization protection threshold to the motor. Demagnetization protects the overcurrent determination unit 46 .

其中,由微型计算机执行电动机减磁保护阈值设定部45的处理。Among them, the processing of the motor demagnetization protection threshold setting unit 45 is executed by the microcomputer.

图5是表示在使用了具有低温减磁特性的永久磁体的电动机中、相对于电动机绕组温度的元件绝对额定值、电动机减磁电流、电动机减磁保护阈值、以及元件短路保护阈值的变化的曲线图。5 is a graph showing changes in the absolute rating of the element, the motor demagnetization current, the motor demagnetization protection threshold, and the element short-circuit protection threshold with respect to the motor winding temperature in a motor using a permanent magnet having low-temperature demagnetization characteristics picture.

如图5所示,具有低温减磁特性的永久磁体(例如,铁氧体磁体)随着其温度变低而电动机减磁电流的值变小(即、变得易减磁)。As shown in FIG. 5 , a permanent magnet having low-temperature demagnetization characteristics (for example, a ferrite magnet) has a smaller value of motor demagnetization current (ie, becomes easy to demagnetize) as its temperature becomes lower.

因此,电动机减磁保护阈值设定部45设定成:随着电动机绕组温度变为低温而使电动机减磁保护阈值变小。Therefore, the motor demagnetization protection threshold setting unit 45 sets the motor demagnetization protection threshold to be smaller as the motor winding temperature becomes lower.

另外,电动机减磁保护阈值按照在任意的电动机绕组温度下都小于电动机减磁电流的值的方式进行设定。其中,在图5所示的例子中,为了简化微型计算机软件的处理,用多条线段来表示电动机减磁保护阈值的温度特性。In addition, the motor demagnetization protection threshold is set so as to be smaller than the value of the motor demagnetization current at any motor winding temperature. Wherein, in the example shown in FIG. 5 , in order to simplify the processing of the microcomputer software, multiple line segments are used to represent the temperature characteristics of the motor demagnetization protection threshold.

(2.元件短路保护阈值的设定)(2. Setting of component short circuit protection threshold)

元件短路保护单元12将用于防止逆变器电路11的开关元件的短路的元件短路保护阈值ID设定为比元件绝对额定值IR更低的规定值(参照图5)。此外,元件短路保护阈值ID与电动机绕组的温度无关而被设定为固定值。The element short-circuit protection unit 12 sets the element short-circuit protection threshold ID for preventing short-circuiting of the switching elements of the inverter circuit 11 to a predetermined value lower than the element absolute rating I R ( see FIG. 5 ). In addition, the element short-circuit protection threshold ID is set to a fixed value regardless of the temperature of the motor winding.

即便在本实施方式中,也与第1实施方式同样地,在不介入微型计算机的情况下执行元件短路保护单元12的处理,在电动机电流超过元件短路保护阈值ID之时使开关元件的驱动停止。Even in this embodiment, as in the first embodiment, the processing of the element short-circuit protection unit 12 is executed without intervening the microcomputer, and the switching element is driven when the motor current exceeds the element short-circuit protection threshold ID. stop.

另外,在图5所示的例子中,在电动机绕组温度T0以上的区域中,电动机减磁保护阈值IM被设定为比元件短路保护阈值ID小规定值ΔI1(=ID-I0)的固定值。这是因为,在电动机电流超过了元件短路保护阈值ID的情况下,元件短路保护单元12较之电动机减磁保护过电流判定部46而先停止逆变器电路11的驱动。In addition, in the example shown in FIG. 5 , in the region where the motor winding temperature is above T 0 , the motor demagnetization protection threshold I M is set to a predetermined value ΔI 1 (=ID − I 0 ) fixed value. This is because, when the motor current exceeds the element short-circuit protection threshold ID , the element short-circuit protection unit 12 stops the drive of the inverter circuit 11 earlier than the motor demagnetization protection overcurrent determination unit 46 .

其中,具有电动机减磁保护阈值超过元件短路保护阈值的温度区域(例如,高温区域),在其他的温度区域(例如,低温区域)中也可按照电动机减磁保护阈值为元件短路保护阈值以下的方式进行设定。Among them, there is a temperature region (such as a high temperature region) where the motor demagnetization protection threshold exceeds the element short circuit protection threshold, and in other temperature regions (such as a low temperature region), it can also be determined that the motor demagnetization protection threshold is below the element short circuit protection threshold. way to set.

<高温减磁特性的情况><In the case of high temperature demagnetization characteristics>

图6是表示在使用了具有高温减磁特性的永久磁体的电动机中、相对于电动机绕组温度的元件绝对额定值、电动机减磁电流、电动机减磁保护阈值、以及元件短路保护阈值的变化的曲线图。Fig. 6 is a graph showing changes in element absolute rating, motor demagnetization current, motor demagnetization protection threshold, and element short-circuit protection threshold with respect to motor winding temperature in a motor using a permanent magnet having high-temperature demagnetization characteristics picture.

如图6所示,具有高温减磁特性的永久磁体(例如,钕磁体)随着温度变高而电动机减磁电流的值变小(即、变得易减磁)。As shown in FIG. 6 , permanent magnets (eg, neodymium magnets) having high-temperature demagnetization characteristics have smaller values of motor demagnetization current (ie, become easier to demagnetize) as the temperature becomes higher.

因此,电动机减磁保护阈值设定部45设定成:随着电动机绕组温度变为高温而使减磁保护阈值变小。Therefore, the motor demagnetization protection threshold setting unit 45 sets the demagnetization protection threshold to be smaller as the temperature of the motor winding becomes higher.

其中,在图6所示的例子中,用多条线段来表示电动机减磁保护阈值的温度特性,在电动机绕组温度T2以下的区域中,将电动机减磁保护阈值设定为比元件温度保护阈值ID高ΔI2(=I2-ID)的规定值。并且,在电动机绕组温度高于温度T3的区域中,按照元件短路保护阈值变得比电动机减磁保护阈值大的方式进行设定。Among them, in the example shown in Figure 6, the temperature characteristics of the motor demagnetization protection threshold are represented by multiple line segments, and in the region below the motor winding temperature T2, the motor demagnetization protection threshold is set to be higher than the element temperature protection The threshold ID is higher than the predetermined value of ΔI2 (=I 2 −ID ). In addition, in a region where the motor winding temperature is higher than the temperature T3, the element short-circuit protection threshold is set to be larger than the motor demagnetization protection threshold.

此外,具有高温减磁特性的永久磁体并不限于钕磁体,也可以是其他的稀土类磁体。In addition, the permanent magnets having high-temperature demagnetization properties are not limited to neodymium magnets, and may be other rare earth magnets.

<电动机驱动装置的动作><Operation of the motor drive unit>

电动机减磁保护阈值设定部45根据从电动机绕组温度检测器50输入的电动机绕组温度来设定图5所示的特性电动机减磁保护阈值,并时时刻刻地向电动机减磁保护过电流判定部46输出所述阈值的信息。The motor demagnetization protection threshold setting part 45 sets the characteristic motor demagnetization protection threshold shown in FIG. The unit 46 outputs the information of the threshold value.

并且,电动机减磁保护过电流判定部46比较从电动机电流再现部41输入的电动机电流、与从电动机减磁保护阈值设定部45输入的电动机减磁保护阈值。Further, motor demagnetization protection overcurrent determination unit 46 compares the motor current input from motor current reproducing unit 41 with the motor demagnetization protection threshold input from motor demagnetization protection threshold setting unit 45 .

在电动机电流超过了电动机减磁保护阈值的情况下,电动机减磁保护过电流判定部46使驱动信号产生部44的处理停止。由此,开关元件的驱动停止,向电动机M的电力供给结束,从而电动机M停止。When the motor current exceeds the motor demagnetization protection threshold value, the motor demagnetization protection overcurrent determination unit 46 stops the processing of the drive signal generation unit 44 . As a result, the driving of the switching element is stopped, the power supply to the motor M is terminated, and the motor M is stopped.

另一方面,在电动机电流为电动机减磁保护阈值以下的情况下,电动机减磁保护过电流判定部46按每规定时间反复进行上述的比较处理。On the other hand, when the motor current is equal to or less than the motor demagnetization protection threshold value, the motor demagnetization protection overcurrent determination unit 46 repeats the comparison process described above every predetermined time.

<效果><effect>

根据本实施方式涉及的电动机驱动装置100A,针对具备具有铁氧体磁体等的低温减磁特性、或、钕磁体等的高温减磁特性的永久磁体的电动机M而言,能够将在电动机绕组中流动的电流设为小于电动机减磁电流,并且能够可靠地防止永久磁体的减磁。即、在通过微型计算机的控制而对时间常数较大的减磁特性进行了精度高的判定处理之后,使开关元件的驱动停止。According to the motor drive device 100A according to the present embodiment, for the motor M provided with a permanent magnet having low-temperature demagnetization characteristics such as ferrite magnets or high-temperature demagnetization characteristics such as neodymium magnets, it is possible to place The flowing current is set to be smaller than the motor demagnetization current, and demagnetization of the permanent magnet can be reliably prevented. That is, the drive of the switching element is stopped after highly accurate determination processing is performed on the demagnetization characteristic with a large time constant under the control of the microcomputer.

由此,如图5、图6所示那样,能够根据电动机绕组温度极其细致地规定电动机减磁保护阈值。即、由于既能防止电动机M的减磁又能使电动机绕组流动与电动机绕组温度相应的最大的电流,因而能够使电动机M的能力最大限度地发挥。As a result, as shown in FIGS. 5 and 6 , the motor demagnetization protection threshold can be specified extremely finely according to the motor winding temperature. That is, since demagnetization of the motor M can be prevented and a maximum current corresponding to the temperature of the motor winding can flow through the motor winding, the performance of the motor M can be maximized.

另一方面,在如开关元件短路的时候那样必须在短时间内断开电路的情况下,用不介入微型计算机的电路(元件短路保护单元12)来使开关元件的驱动停止。On the other hand, when the circuit needs to be disconnected in a short time, such as when the switching element is short-circuited, the drive of the switching element is stopped by a circuit (element short-circuit protection means 12 ) that does not involve the microcomputer.

由此,能够防止电动机M所具备的永久磁体的减磁,并且能够可靠地保护逆变器电路11的开关元件。Accordingly, it is possible to prevent demagnetization of the permanent magnet included in the electric motor M, and to reliably protect the switching elements of the inverter circuit 11 .

另外,能够通过多个参数来决定电动机绕组温度与电动机减磁保护阈值之间的相关。即、仅根据要驱动的电动机M来变更这些常数,就能够使用同一微型计算机软件对应于多种永久磁体,能够简化微型计算机软件的开发。用1个以上的曲线(包含直线)来表示电动机减磁保护阈值的温度特性,在规定温度T0以上的区域中将电动机减磁保护阈值设定为固定值IM(参照图5)。因此,能够减小微型计算机的处理负载。In addition, the correlation between the motor winding temperature and the motor demagnetization protection threshold can be determined by a plurality of parameters. That is, only by changing these constants according to the motor M to be driven, the same microcomputer software can be used for various kinds of permanent magnets, and the development of microcomputer software can be simplified. The temperature characteristic of the motor demagnetization protection threshold is represented by one or more curves (including a straight line), and the motor demagnetization protection threshold is set to a fixed value I M in a region above a predetermined temperature T 0 (see FIG. 5 ). Therefore, the processing load of the microcomputer can be reduced.

《第3实施方式》"Third Embodiment"

第3实施方式涉及的电动机驱动装置100B取代在第1实施方式中说明过的过电流判定部43而具备元件温度保护过电流判定部48,还具备元件温度检测器60和元件温度保护阈值设定部47,除了上述点之外,其余都与第1实施方式相同。因此,对该不同部分进行说明,而省略对重复部分的说明。The motor drive device 100B according to the third embodiment includes an element temperature protection overcurrent determination unit 48 instead of the overcurrent determination unit 43 described in the first embodiment, and further includes an element temperature detector 60 and an element temperature protection threshold value setting. The portion 47 is the same as that of the first embodiment except for the above points. Therefore, the different part will be described, and the description of the overlapping part will be omitted.

<电动机驱动装置的构成><Configuration of motor drive unit>

图7表示包括电动机驱动装置在内的系统构成图。FIG. 7 is a diagram showing a system configuration including a motor drive device.

元件温度检测器(元件温度检测单元)60检测逆变器电路11所具备的开关元件的温度,并将所检测到的元件温度时时刻刻地输出至元件温度保护阈值设定部。The element temperature detector (element temperature detection unit) 60 detects the temperature of the switching element included in the inverter circuit 11, and outputs the detected element temperature to the element temperature protection threshold value setting unit every moment.

元件温度保护阈值设定部47根据从元件温度检测器60输入的元件温度来设定元件温度保护阈值(其他阈值)。此外,关于元件温度保护阈值设定部47所进行的处理的详细在后面叙述。The element temperature protection threshold setting unit 47 sets an element temperature protection threshold (other threshold) based on the element temperature input from the element temperature detector 60 . Note that details of the processing performed by the element temperature protection threshold setting unit 47 will be described later.

元件温度保护过电流判定部48基于从电动机电流再现部41输入的电动机电流、以及从元件温度保护阈值设定部47输入的元件温度保护阈值,来判定在电动机M中是否流动了超过元件温度保护阈值的过电流。并且,在电动机M中流动了超过元件温度保护阈值的过电流的情况下,元件温度保护过电流判定部48使驱动信号产生部44的处理停止。The element temperature protection overcurrent determination unit 48 determines whether an element temperature protection threshold exceeding the element temperature protection has flowed in the motor M based on the motor current input from the motor current reproduction unit 41 and the element temperature protection threshold input from the element temperature protection threshold setting unit 47 . threshold overcurrent. Then, when an overcurrent exceeding the element temperature protection threshold value flows in the motor M, the element temperature protection overcurrent determination unit 48 stops the processing of the drive signal generation unit 44 .

其中,由微型计算机执行元件温度保护阈值设定部47的处理。Among them, the processing of the device temperature protection threshold value setting unit 47 is executed by the microcomputer.

另一方面,元件短路保护单元12执行与第1实施方式同样的处理。即、元件短路保护单元12在由电流检测器20检测出的电流超过了短路保护阈值的情况下,为了迅速地停止逆变器电路11,而以不介入微型计算机的电路使开关元件的驱动停止。由此,在逆变器电路11产生了短路之际能够迅速地使开关元件的驱动停止,并且能够可靠地防止开关元件的破坏。On the other hand, the element short-circuit protection unit 12 executes the same processing as that of the first embodiment. That is, when the current detected by the current detector 20 exceeds the short-circuit protection threshold value, the element short-circuit protection unit 12 stops the drive of the switching element by a circuit that does not involve a microcomputer in order to quickly stop the inverter circuit 11. . Accordingly, when a short circuit occurs in the inverter circuit 11 , the driving of the switching element can be quickly stopped, and destruction of the switching element can be reliably prevented.

图8是表示相对于逆变器电路具有的开关元件的元件温度的、元件绝对额定值、元件短路保护阈值、温度破坏电流值、元件温度保护阈值、以及电流限制阈值的变化的曲线图。8 is a graph showing changes in element absolute ratings, element short-circuit protection thresholds, temperature destruction current values, element temperature protection thresholds, and current limit thresholds with respect to element temperatures of switching elements included in the inverter circuit.

如图8所示,元件短路保护阈值以比元件绝对额定值低的电流值进行设定。另外,元件温度破坏电流值是在流动着该电流值以上的电流的情况下导致开关元件的破坏的电流值。元件温度保护阈值被设定为比元件温度破坏电流值小规定值的电流值。另外,电流限制阈值是使电动机M减速之际的阈值,被设定为比元件温度保护阈值小规定值的电流值。As shown in Figure 8, the component short-circuit protection threshold is set at a current value lower than the absolute rating of the component. In addition, the element temperature destruction current value is a current value that causes destruction of the switching element when a current equal to or greater than the current value flows. The element temperature protection threshold is set to a current value smaller than the element temperature destruction current value by a predetermined value. In addition, the current limit threshold is a threshold when the motor M is decelerated, and is set to a current value smaller than the element temperature protection threshold by a predetermined value.

如图8所示,将为元件温度保护阈值以上、且小于元件温度破坏电流值的区域,设定为“停止区域”。另外,将为电流限制阈值以上、且小于元件温度保护阈值的区域,设定为“减速区域”。另外,将小于电流限制值的区域设定为“稳定区域”。As shown in Figure 8, the area above the element temperature protection threshold and below the element temperature destruction current value is set as the "stop area". In addition, the area above the current limit threshold and below the element temperature protection threshold is set as the "deceleration area". In addition, a region smaller than the current limit value is set as a "stable region".

图9是表示元件温度保护过电流判定部的动作流程的流程图。FIG. 9 is a flowchart showing an operation flow of an element temperature protection overcurrent determination unit.

在步骤S301中,元件温度保护过电流判定部48判定从处理开始起是否经过了规定时间ΔtC。此外,规定时间ΔtC是用于执行元件温度保护过电流判定部48的处理的微型计算机的循环时间,是预先设定的值。In step S301, the element temperature protection overcurrent determination unit 48 determines whether or not a predetermined time Δt C has elapsed since the start of the process. Note that the predetermined time Δt C is a cycle time of the microcomputer for executing the processing of the element temperature protection overcurrent determination unit 48 and is a value set in advance.

在从处理开始起经过了规定时间ΔtC的情况下(S301→“是”),元件温度保护过电流判定部48的处理进入步骤S302。另一方面,在从处理开始起没有经过规定时间ΔtC的情况下(S301→“否”),元件温度保护过电流判定部48反复进行步骤S301的处理。When the predetermined time Δt C has elapsed from the start of the process (S301→YES), the process of the element temperature protection overcurrent determination unit 48 proceeds to step S302. On the other hand, when the predetermined time Δt C has not elapsed since the start of the process (S301→No), the element temperature protection overcurrent determination unit 48 repeats the process of step S301.

在步骤S302中,元件温度保护过电流判定部48判定从电动机电流再现部41输入的电动机电流值IM是否大于元件温度保护阈值IT。在电动机电流值IM大于元件温度保护阈值IT的情况下(S302→“是”),元件温度保护过电流判定部48的处理进入步骤S303。另一方面,在电动机电流值IM为元件温度保护阈值IT以下的情况下(S302→“否”),元件温度保护过电流判定部48的处理进入步骤S304。In step S302, the element temperature protection overcurrent determination unit 48 determines whether or not the motor current value I M input from the motor current reproduction unit 41 is greater than the element temperature protection threshold value I T . When the motor current value I M is greater than the element temperature protection threshold IT (S302→YES), the processing of the element temperature protection overcurrent determination unit 48 proceeds to step S303. On the other hand, when motor current value I M is equal to or less than element temperature protection threshold IT (S302→NO), the process of element temperature protection overcurrent determination unit 48 proceeds to step S304.

在步骤S303中,元件温度保护过电流判定部48使驱动信号产生部44的处理停止。即、元件温度保护过电流判定部48使开关元件的驱动停止。In step S303 , the element temperature protection overcurrent determination unit 48 stops the processing of the drive signal generation unit 44 . That is, the element temperature protection overcurrent determination unit 48 stops the driving of the switching element.

其中,在电动机电流为元件短路保护阈值以下、且大于元件温度保护阈值的情况下,由硬件电路构成的元件短路保护单元12不工作。Wherein, when the motor current is below the element short-circuit protection threshold and greater than the element temperature protection threshold, the element short-circuit protection unit 12 constituted by a hardware circuit does not work.

在步骤S304中,元件温度保护过电流判定部48判定电动机电流值IM是否大于电流限制阈值IL。在电动机电流值IM大于电流限制阈值IL的情况下(S304→“是”),元件温度保护过电流判定部48的处理进入步骤S305。另一方面,在电动机电流值IM为电流限制阈值IL以下的情况下(S304→“否”),元件温度保护过电流判定部48的处理返回到“开始”。In step S304, the element temperature protection overcurrent determination unit 48 determines whether or not the motor current value I M is greater than the current limit threshold value I L . When the motor current value I M is greater than the current limit threshold I L (S304→YES), the processing of the element temperature protection overcurrent determination unit 48 proceeds to step S305. On the other hand, when the motor current value I M is equal to or less than the current limit threshold I L (S304→No), the process of the element temperature protection overcurrent determination unit 48 returns to "Start".

在步骤S305中,元件温度保护过电流判定部48为使电动机M减速,而向驱动信号产生部44输出规定的指令信号。In step S305 , the element temperature protection overcurrent determination unit 48 outputs a predetermined command signal to the drive signal generation unit 44 to decelerate the motor M.

<效果><effect>

根据本实施方式涉及的电动机驱动装置100B,针对从检测到异常(迹象)起到实际产生异常为止需要几msec以上的时间的开关元件的温度特性,进行使用了微型计算机的比较判定处理,根据需要而使开关元件的驱动停止。另外,在进行所述比较处理之际所用的元件温度保护阈值是根据从元件温度检测器60输入的元件温度来决定的,所以能够高精度地判定过电流。According to the motor drive device 100B according to the present embodiment, the comparison and judgment process using a microcomputer is performed on the temperature characteristics of the switching elements that take several msec or more from the detection of an abnormality (sign) to the actual occurrence of the abnormality, and if necessary And the driving of the switching element is stopped. In addition, since the element temperature protection threshold value used when performing the comparison process is determined based on the element temperature input from the element temperature detector 60, an overcurrent can be determined with high accuracy.

此外,由于开关元件具有规定的热容量,因此在由于温度上升而导致开关破坏之前使电动机M的驱动停止。In addition, since the switching element has a predetermined heat capacity, the drive of the motor M is stopped before the switch is destroyed due to a temperature rise.

另外,在元件温度保护阈值设定部47中,针对元件温度保护阈值,预先设定如图8所示那样使元件温度和元件温度保护阈值以1个以上的曲线(包括直线)建立对应关系的规定运算式。因此,能够将上述运算式的常数设定为适当值,从而能够简单地变更设定,并且即便对于异种的逆变器电路11也能使微型计算机软件相同,所以能够简化产品开发的顺序。In addition, in the element temperature protection threshold setting unit 47, for the element temperature protection threshold, as shown in FIG. Specify the expression. Therefore, the constants of the above calculation expressions can be set to appropriate values, and the settings can be easily changed, and the microcomputer software can be made the same even for different types of inverter circuits 11, so that the procedure of product development can be simplified.

另外,在电动机电流处于电路减速区域(参照图8)内的情况下,元件温度保护过电流判定部48向驱动信号产生部44输出规定的指令信号而使电动机M减速。由此,能够减少流入开关元件的电流,既能减小开关元件的温度又能维持电动机M的驱动。Also, when the motor current is within the circuit deceleration region (see FIG. 8 ), element temperature protection overcurrent determination unit 48 outputs a predetermined command signal to drive signal generation unit 44 to decelerate motor M. Accordingly, the current flowing into the switching element can be reduced, and the driving of the motor M can be maintained while reducing the temperature of the switching element.

《第4实施方式》"Fourth Embodiment"

第4实施方式涉及的电动机驱动装置100C与第3实施方式的不同之处在于,追加了电动机绕组温度检测器50、电动机减磁保护阈值设定部45、以及电动机减磁保护过电流判定部46,除了上述点之外,其余都与第3实施方式相同。因此,对不同部分进行说明,而省略对与第3实施方式重复的部分的说明。The motor drive device 100C according to the fourth embodiment is different from the third embodiment in that a motor winding temperature detector 50 , a motor demagnetization protection threshold value setting unit 45 , and a motor demagnetization protection overcurrent determination unit 46 are added. , other than the above point, the rest are the same as the third embodiment. Therefore, different parts will be described, and the description of parts overlapping with the third embodiment will be omitted.

图10表示包括电动机驱动装置在内的系统构成图。FIG. 10 is a diagram showing a system configuration including a motor drive device.

电动机绕组温度检测器(绕组温度检测单元)50检测电动机M的绕组温度,并时时刻刻地输出至电动机减磁温度保护阈值设定部45。The motor winding temperature detector (winding temperature detection unit) 50 detects the winding temperature of the motor M, and outputs it to the motor demagnetization temperature protection threshold setting unit 45 every moment.

电动机减磁温度保护阈值设定部45根据从电动机绕组温度检测器50输入的电动机绕组温度来设定减磁保护阈值,并输出至电动机减磁保护过电流判定部46。The motor demagnetization temperature protection threshold setting unit 45 sets the demagnetization protection threshold based on the motor winding temperature input from the motor winding temperature detector 50 , and outputs it to the motor demagnetization protection overcurrent determination unit 46 .

电动机减磁保护过电流判定部46基于电动机电流和减磁保护阈值,在电动机电流超过了减磁保护阈值的情况下使驱动信号产生部44的处理停止。The motor demagnetization protection overcurrent determination unit 46 stops the processing of the drive signal generation unit 44 when the motor current exceeds the demagnetization protection threshold based on the motor current and the demagnetization protection threshold.

此外,关于电动机绕组温度检测器50、电动机减磁保护阈值设定部45、以及电动机减磁保护过电流判定部46所执行的处理,由于与第2实施方式相同,因此省略详细说明。In addition, since the process performed by the motor winding temperature detector 50, the motor demagnetization protection threshold value setting part 45, and the motor demagnetization protection overcurrent determination part 46 is the same as that of 2nd Embodiment, detailed description is abbreviate|omitted.

另外,在介入微型计算机的情况下执行逆变器控制单元40C的处理。即、根据开关元件的温度特性、电动机M具备的永久磁体的温度特性(低温减磁特性或高温减磁特性)而极其细致地设定减磁保护阈值,根据需要而使逆变器电路11的驱动停止。In addition, the processing of the inverter control unit 40C is executed with the intervention of a microcomputer. That is, the demagnetization protection threshold is set extremely finely according to the temperature characteristics of the switching elements and the temperature characteristics (low-temperature demagnetization characteristics or high-temperature demagnetization characteristics) of the permanent magnets of the motor M, and the inverter circuit 11 is adjusted as necessary. The drive stops.

另一方面,在不介入微型计算机的情况下执行元件短路保护单元12的处理。由此,元件短路保护单元12从检测到电动机电流超过了元件短路保护阈值的时刻起在几μsec内使逆变器电路11的驱动停止。On the other hand, the processing of the element short-circuit protection unit 12 is executed without intervening a microcomputer. Accordingly, the element short-circuit protection unit 12 stops the drive of the inverter circuit 11 within several μsec from the time when the motor current exceeds the element short-circuit protection threshold.

<效果><effect>

根据本实施方式涉及的电动机驱动装置100C,使用微型计算机来执行逆变器控制单元40C的处理。由此,能够根据从元件温度检测器60输入的开关元件的温度来设定适当的元件温度保护阈值,并且能够根据从电动机绕组温度检测器50输入的电动机绕组的温度来设定适当的减磁保护阈值。即、既能防止开关元件的温度破坏、电动机M具备的永久磁体的减磁,又能根据最大限度的电流使电动机M驱动。According to the motor drive device 100C according to the present embodiment, the processing of the inverter control unit 40C is executed using a microcomputer. Thus, an appropriate element temperature protection threshold can be set based on the temperature of the switching element input from the element temperature detector 60, and an appropriate demagnetization can be set based on the temperature of the motor winding input from the motor winding temperature detector 50. protection threshold. That is, it is possible to drive the motor M with the maximum current while preventing temperature destruction of the switching elements and demagnetization of the permanent magnets included in the motor M.

因此,根据本实施方式涉及的电动机驱动装置100C,能够充分应用开关元件的性能和电动机M的性能,并且能够使可靠性提高。Therefore, according to the motor drive device 100C according to the present embodiment, the performance of the switching element and the performance of the motor M can be fully utilized, and reliability can be improved.

另外,通过在不介入微型计算机的情况下进行基于元件短路保护单元12的处理,从而能够从检测到过电流起在几μsec内使逆变器电路11的驱动停止。由此,能够可靠地防止逆变器电路11具备的开关元件由于过电流而被破坏。In addition, by performing processing by the element short-circuit protection unit 12 without intervening in a microcomputer, it is possible to stop the drive of the inverter circuit 11 within several μsec after overcurrent detection. Accordingly, it is possible to reliably prevent the switching elements included in the inverter circuit 11 from being destroyed by overcurrent.

《变形例》"Modification"

以上,根据各实施方式说明了本发明涉及的电动机驱动装置,但是本发明的实施方式并不限于这些记载,能够进行各种变更等。As mentioned above, although the motor drive apparatus concerning this invention was demonstrated based on each embodiment, embodiment of this invention is not limited to these description, Various changes etc. are possible.

例如,在上述的第3实施方式及第4实施方式中,虽然由元件温度检测器60检测开关元件的温度,但是并不限于此。即、也可与取代元件温度检测器60(参照图7)而具备对功率模块10(参照图7)的表面温度进行检测的功率模块温度检测单元(未图示),从而间接地检测开关元件的温度。For example, in the above-mentioned third and fourth embodiments, the temperature of the switching element is detected by the element temperature detector 60 , but the present invention is not limited thereto. That is, instead of the element temperature detector 60 (see FIG. 7 ), a power module temperature detection unit (not shown) for detecting the surface temperature of the power module 10 (see FIG. 7 ) may be provided to indirectly detect the switching element temperature. temperature.

这种情况下,用包括逆变器电路11在内的功率模块10的表面温度与元件温度保护阈值之间的相关来代替开关元件的温度与元件温度保护阈值之间的相关。In this case, the correlation between the temperature of the switching element and the element temperature protection threshold is replaced by the correlation between the surface temperature of the power module 10 including the inverter circuit 11 and the element temperature protection threshold.

即、逆变器控制单元40对应于从上述的功率模块温度检测单元输入的温度来设定元件温度保护阈值,并在电动机电流超过元件温度保护阈值的情况下使开关元件的驱动停止。That is, the inverter control unit 40 sets the element temperature protection threshold in accordance with the temperature input from the above-mentioned power module temperature detection unit, and stops the drive of the switching element when the motor current exceeds the element temperature protection threshold.

由此,即便在使用功率模块10的情形下也能可靠地进行开关元件的温度保护,从而温度检测器(功率模块温度检测单元)的安装构造及信号线的引出构造变得简单,能够减小制造成本。As a result, even when the power module 10 is used, the temperature protection of the switching elements can be reliably performed, so that the installation structure of the temperature detector (power module temperature detection unit) and the drawing structure of the signal line become simple, and the size can be reduced. manufacturing cost.

另外,也可以取代元件温度检测单元(参照图7)而具备对搭载了逆变器电路11的基板(未图示)的表面温度进行检测的基板温度检测单元(未图示)。从而间接地检测开关元件的温度。In addition, instead of the element temperature detection unit (see FIG. 7 ), a board temperature detection unit (not shown) for detecting the surface temperature of a board (not shown) on which the inverter circuit 11 is mounted may be provided. The temperature of the switching element is thus detected indirectly.

这种情况下,逆变器控制单元40对应于从上述的基板温度检测单元输入的温度来设定元件温度保护阈值,并在电动机电流超过元件温度保护阈值的情况下使开关元件的驱动停止。In this case, the inverter control unit 40 sets the element temperature protection threshold according to the temperature input from the above-mentioned substrate temperature detection unit, and stops driving the switching element when the motor current exceeds the element temperature protection threshold.

由此,即便在使用基板温度检测单元的情形下也能可靠地进行元件的温度保护,从而温度检测器的安装构造及信号线的引出构造变得简单,能够减小制造成本。Accordingly, even when the substrate temperature detection unit is used, the temperature protection of the element can be reliably performed, and the mounting structure of the temperature detector and the drawing structure of the signal line are simplified, and the manufacturing cost can be reduced.

另外,也可取代元件温度检测器60(参照图7)而具备对冷却逆变器电路11的散热片(未图示)的温度进行检测的散热片温度检测单元(未图示),从而间接地检测开关元件的温度。In addition, instead of the element temperature detector 60 (refer to FIG. 7 ), a heat sink temperature detection unit (not shown) for detecting the temperature of a heat sink (not shown) cooling the inverter circuit 11 may be provided, thereby indirectly ground to detect the temperature of the switching element.

这种情况下,逆变器控制单元40根据从上述的散热片温度检测单元输入的温度来设定元件温度保护阈值,并在电动机电流超过所述元件温度保护阈值的情况下使开关元件的驱动停止。In this case, the inverter control unit 40 sets the element temperature protection threshold according to the temperature input from the above-mentioned heat sink temperature detection unit, and makes the driving of the switching element when the motor current exceeds the element temperature protection threshold. stop.

另外,在上述各实施方式中,说明了逆变器电路11具有的开关元件全部为IGBT的情况,但是并不限于此。In addition, in each of the above-mentioned embodiments, the case where all the switching elements included in the inverter circuit 11 are IGBTs has been described, but the present invention is not limited thereto.

即、也可将逆变器电路11具有的开关元件至少一个作为MOSFET(Metal-Oxide-Semiconductor Field-Effect Transistor),并基于该MOSFET的温度来设定与元件温度保护阈值之间的相关。That is, at least one switching element included in the inverter circuit 11 may be a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor), and the correlation with the element temperature protection threshold may be set based on the temperature of the MOSFET.

其中,关于MOSFET,若电流增大,则较之IGBT而损耗(即、产生的热量)大。尤其是,即便是MOSFET之中的具有超结(super junction)构造的MOSFET,在电流值小的情况下也为高效率,但是由于若电流值变大则损耗大,因而容易导致热失控。Among them, MOSFETs have larger losses (that is, generated heat) than IGBTs when the current increases. In particular, even a MOSFET having a super junction structure among MOSFETs has high efficiency even when the current value is small, but since the loss increases when the current value increases, it is easy to cause thermal runaway.

因此,由元件温度检测器60来检测MOSFET型的开关元件的温度,由元件温度保护阈值设定部47来设定与该温度对应的元件温度保护阈值。由此,能够可靠地进行开关元件的温度保护(包括防止MOSFET的热失控),并且在通常时能够进行效率的运行。Therefore, the temperature of the MOSFET type switching element is detected by the element temperature detector 60 , and the element temperature protection threshold value corresponding to the temperature is set by the element temperature protection threshold value setting unit 47 . Accordingly, temperature protection of the switching element (including prevention of thermal runaway of the MOSFET) can be reliably performed, and efficient operation can be performed in normal times.

另外,在上述的第2实施方式及第4实施方式中,虽然由电动机绕组温度检测器50检测出电动机M的绕组温度,但是并不限于此。即、也可具备由电动机M驱动的压缩机(未图示)而取代电动机绕组温度检测器50(图4参照),通过对该压缩机的外廓(未图示)的温度进行检测的外廓温度检测单元(未图示)来间接地检测电动机M的绕组温度。In addition, in the second embodiment and the fourth embodiment described above, although the winding temperature of the motor M is detected by the motor winding temperature detector 50, the present invention is not limited thereto. That is, a compressor (not shown) driven by the motor M may be provided instead of the motor winding temperature detector 50 (see FIG. A profile temperature detection unit (not shown) is used to indirectly detect the winding temperature of the motor M.

即、用压缩机的外廓温度与减磁保护阈值之间的相关来代替电动机M的绕组温度与减磁保护阈值之间的相关。That is, the correlation between the winding temperature of the motor M and the demagnetization protection threshold is replaced by the correlation between the external temperature of the compressor and the demagnetization protection threshold.

这种情况下,逆变器控制单元40对应于从上述的外廓温度检测单元输入的温度来设定减磁保护阈值,并在电动机电流超过减磁保护阈值的情况下使开关元件的驱动停止。In this case, the inverter control unit 40 sets the demagnetization protection threshold value corresponding to the temperature input from the above-mentioned external temperature detection unit, and stops the driving of the switching element when the motor current exceeds the demagnetization protection threshold value. .

由此,基于压缩机的外廓温度与电动机减磁保护阈值之间的相关来进行电动机减磁保护,所以能够适当地进行电动机M的减磁保护。另外,较之在成为高压的压缩机的内部设置温度检测器的情况,温度检测器(外廓温度检测单元)的安装构造及信号线的引出构造变得简单,能够减低制造成本。Accordingly, since the motor demagnetization protection is performed based on the correlation between the external temperature of the compressor and the motor demagnetization protection threshold value, the demagnetization protection of the motor M can be appropriately performed. In addition, the installation structure of the temperature detector (outside temperature detection unit) and the lead-out structure of the signal line are simplified compared with the case where the temperature detector is provided inside the high-pressure compressor, and the manufacturing cost can be reduced.

因此,可以提供能够适当地防止电动机M所具备的永久磁体的减磁的流体压缩系统。Therefore, it is possible to provide a fluid compression system capable of appropriately preventing demagnetization of the permanent magnets included in the electric motor M. FIG.

另外,也可取代上述的电动机绕组温度检测器50(参照图4)而通过对由电动机M驱动的压缩机(未图示)的吐出配管(未图示)的温度进行检测的吐出配管温度检测单元(未图示)来间接地检测电动机M的绕组温度。In addition, instead of the above-mentioned motor winding temperature detector 50 (see FIG. 4 ), it is also possible to detect the temperature of the discharge pipe by detecting the temperature of the discharge pipe (not shown) of the compressor (not shown) driven by the motor M. A unit (not shown) indirectly detects the winding temperature of the motor M.

这种情况下,逆变器控制单元40对应于从上述的吐出配管温度检测单元输入的温度来设定减磁保护阈值,并在电动机电流超过所述减磁保护阈值的情况下使开关元件的驱动停止。In this case, the inverter control unit 40 sets the demagnetization protection threshold value corresponding to the temperature input from the discharge pipe temperature detection unit described above, and when the motor current exceeds the demagnetization protection threshold value, the switching element The drive stops.

由此,能够可靠地进行电动机M的减磁保护,并且温度检测器(吐出配管温度检测单元)的安装构造及信号线的引出构造变得简单,能够减小制造成本。Thereby, the demagnetization protection of the motor M can be reliably performed, and the mounting structure of the temperature detector (discharge pipe temperature detection means) and the drawing structure of the signal line are simplified, and the manufacturing cost can be reduced.

另外,也可基于从对压缩机的外廓温度进行检测的外廓温度检测单元(未图示)输入的压缩机的外廓温度、以及从电流检测器20输入的电流检测值,来推定电动机M的绕组温度。In addition, the motor may be estimated based on the external temperature of the compressor input from an external temperature detection unit (not shown) that detects the external temperature of the compressor and the current detection value input from the current detector 20. M winding temperature.

电动机M的绕组温度由于伴随电流流入的发热(电动机损耗),而成为比压缩机的外廓温度还高的状态。因此,将从电流检测器20输入的电流检测值作为参数,来修正电动机M的绕组温度相对于压缩机的外廓温度而高到什么程度。The temperature of the winding of the motor M is higher than the temperature of the outside of the compressor due to heat generation (motor loss) associated with the flow of current. Therefore, using the current detection value input from the current detector 20 as a parameter, it is corrected to what extent the winding temperature of the motor M is higher than the external temperature of the compressor.

这种情况下,逆变器控制单元40基于从外廓温度检测单元输入的外廓温度、以及从电流检测器20输入的电流值,来算出由电动机M产生的热量、即电动机损耗,并对应于所算出的所述电动机损耗来推定电动机M的绕组温度。即、以从电流检测器20输入的电流检测值作为参数来修正电动机M的绕组温度。In this case, the inverter control unit 40 calculates the heat generated by the motor M, that is, the motor loss, based on the external temperature input from the external temperature detection unit and the current value input from the current detector 20, and correspondingly The winding temperature of the motor M is estimated from the calculated motor loss. That is, the winding temperature of the motor M is corrected using the current detection value input from the current detector 20 as a parameter.

而且,逆变器控制单元40对应于所推定出的电动机绕组温度来设定减磁保护阈值,并在电动机电流超过减磁保护阈值的情况下使开关元件的驱动停止。Further, the inverter control unit 40 sets a demagnetization protection threshold in accordance with the estimated motor winding temperature, and stops driving of the switching element when the motor current exceeds the demagnetization protection threshold.

由此,能够高精度地再现电动机M的绕组温度,能扩展电动机M的可运行范围,并且能够进一步可靠地进行电动机M的减磁保护。Accordingly, the winding temperature of the motor M can be reproduced with high precision, the operable range of the motor M can be expanded, and the demagnetization protection of the motor M can be performed more reliably.

另外,也可基于从对压缩机的吐出配管温度进行检测的吐出配管温度检测单元(未图示)输入的压缩机的吐出配管温度、以及从电流检测器20输入的电流检测值,来推定电动机M的绕组温度。这种情况下,与上述情况同样地,以从电流检测器20输入的电流检测值作为参数来修正电动机M的绕组温度。In addition, the motor may be estimated based on the discharge pipe temperature of the compressor input from a discharge pipe temperature detection unit (not shown) that detects the discharge pipe temperature of the compressor and the current detection value input from the current detector 20. M winding temperature. In this case, the winding temperature of the motor M is corrected using the current detection value input from the current detector 20 as a parameter, as in the above case.

此外,逆变器控制单元40的处理与上述情况同样,所以省略其说明。In addition, since the processing of the inverter control unit 40 is the same as the above case, the description thereof will be omitted.

另外,在上述的各实施方式及变形例中,电动机M也可利用使用了永久磁体的直流无刷电动机。并且,压缩机(未图示)能够作为由该直流无刷电动机驱动的高压室的压缩机。In addition, in each of the above-described embodiments and modified examples, a DC brushless motor using a permanent magnet may be used as the motor M. In addition, a compressor (not shown) can be used as a compressor of a high-pressure chamber driven by the DC brushless motor.

这样,通过将直流无刷电动机用作压缩机用的电动机M,从而能够实现较高的能量效率。另外,可以提供能够适当地保护逆变器电路11的开关元件、并且能够可靠地防止电动机M的减磁的流体压缩系统。In this way, by using the DC brushless motor as the motor M for the compressor, high energy efficiency can be realized. In addition, it is possible to provide a fluid compression system that can appropriately protect the switching elements of the inverter circuit 11 and that can prevent demagnetization of the motor M reliably.

另外,作为压缩机(未图示)也可使用由直流无刷电动机驱动的低压室的压缩机而取代上述的电动机绕组温度检测器50(参照图4),也可使用设置于室外设备(未图示)的结霜检测单元(未图示)以及设置于室内设备(未图示)的室内温度检测单元(未图示)来进行取代。In addition, as a compressor (not shown), a compressor in a low-voltage chamber driven by a DC brushless motor may be used instead of the above-mentioned motor winding temperature detector 50 (see FIG. 4 ), or a compressor installed in an outdoor device (not shown) may be used. Shown) frost detection unit (not shown) and indoor temperature detection unit (not shown) installed in the indoor equipment (not shown) instead.

这种情况下,在取暖运行时,通过设置于室外设备的结霜检测单元来间接地检测电动机M的绕组温度。之后,逆变器控制单元40根据从结霜检测单元输入的温度来设定减磁保护阈值,并在电动机电流超过减磁保护阈值的情况下使开关元件的驱动停止。In this case, during heating operation, the winding temperature of the motor M is indirectly detected by the frost detection means provided in the outdoor equipment. Thereafter, the inverter control unit 40 sets the demagnetization protection threshold based on the temperature input from the frost detection unit, and stops driving of the switching element when the motor current exceeds the demagnetization protection threshold.

另一方面,在致冷运行时,通过设置于室内设备的室内温度检测单元来间接地检测电动机M的绕组温度。之后,逆变器控制单元40对应于从室内温度检测单元输入的温度来设定减磁保护阈值,并在电动机电流超过减磁保护阈值的情况下使开关元件的驱动停止。On the other hand, during the cooling operation, the winding temperature of the motor M is indirectly detected by the indoor temperature detection means provided in the indoor equipment. Thereafter, the inverter control unit 40 sets the demagnetization protection threshold according to the temperature input from the indoor temperature detection unit, and stops driving of the switching element when the motor current exceeds the demagnetization protection threshold.

即、逆变器控制单元40利用电动机M的绕组温度与热交换器的结霜温度之间的热的相关关系、或者电动机M的绕组温度与室内温度之间的热的相关关系,来推定绕组温度。That is, the inverter control unit 40 estimates the winding temperature by using the thermal correlation between the winding temperature of the motor M and the frosting temperature of the heat exchanger, or the thermal correlation between the winding temperature of the motor M and the room temperature. temperature.

由此,能够可靠地防止电动机M的减磁,并且温度检测器(结霜检测单元及室内温度检测单元)的安装构造及信号线的引出构造变得简单,能够减小制造成本。Thereby, demagnetization of the motor M can be reliably prevented, and the mounting structure of the temperature detector (the frost detection means and the indoor temperature detection means) and the lead-out structure of the signal line are simplified, and the manufacturing cost can be reduced.

另外,空气调节器(未图示)也可具备在上述说明过的流体压缩系统。这种情况下,具备上述的电动机M的压缩机被设置于室外设备。In addition, an air conditioner (not shown) may be equipped with the fluid compression system demonstrated above. In this case, the compressor including the above-mentioned electric motor M is installed in outdoor equipment.

由此,可以提供能够可靠地进行开关元件的保护及电动机M的减磁保护、且可靠性高的空气调节器。另外,该空气调节器即便在空调负载大的低温或高温环境下要求较大能力的情况下,也能最大限度地发挥该空调能力。Thereby, the protection of a switching element and the demagnetization protection of the motor M can be reliably performed, and the air conditioner with high reliability can be provided. In addition, the air conditioner can maximize the air-conditioning capacity even when a large capacity is required in a low-temperature or high-temperature environment with a large air-conditioning load.

另外,在上述的各实施方式中,说明了作为电动机M而使用永久磁体型同步电动机的情况,但是并不限于此。即、上述各实施方式也同样能适用于绕组型同步电动机、磁阻电动机等的其他同步电动机。In addition, in each of the above-mentioned embodiments, a case where a permanent magnet type synchronous motor is used as the motor M has been described, but the present invention is not limited thereto. That is, each of the above-described embodiments can be similarly applied to other synchronous motors such as a winding-type synchronous motor and a reluctance motor.

另外,在上述的各实施方式中,说明了将从交流电源200输入的交流电压由转换器电路300变换成直流电压、进而将该直流电压通过驱动逆变器电路11的开关元件而变换成规定的交流电压的情况,但是并不限于此。例如,也可以从蓄電池(直流电源:未图示)向逆变器电路11输入直流电压。In addition, in each of the above-mentioned embodiments, it has been described that the AC voltage input from the AC power supply 200 is converted into a DC voltage by the converter circuit 300, and the DC voltage is further converted into a predetermined voltage by driving the switching elements of the inverter circuit 11. The case of AC voltage, but not limited to this. For example, a DC voltage may be input to the inverter circuit 11 from a storage battery (DC power supply: not shown).

另外,也可使用有源电路(未图示)来能动地控制直流电压。Alternatively, an active circuit (not shown) may be used to actively control the DC voltage.

Claims (19)

1. a motor drive, possesses: has switch element, and will become from the DC voltage conversion of DC supply input The inverter circuit of alternating voltage;And to supplying the current detecting list detected to the DC current of described inverter circuit Unit, and drive motor by the alternating electromotive force exported from described inverter circuit according to described conversion,
Described motor drive is characterised by possessing:
Control unit, it controls the on/off of described switch element;And
Element short protected location, it exceedes for preventing described inverter at the current value inputted from described current detecting unit In the case of the short-circuit protection threshold value of the short circuit in circuit, stop instruction signal is exported to inverter driving circuit, make described The driving of switch element stops,
Described control unit estimates according to the current value inputted from described current detecting unit and flows into the electronic of described motor Electromechanics flows, and the magnetic that subtracts exceeded with the temperature protection of described switch element and/or described motor at this motor current is protected In the case of other relevant current thresholds, perform to make the process driving stopping of described switch element,
The current value detected by described current detecting unit is imported into described element short protected location, and is imported into Carry out in the microcomputer of the calculation process relevant to described control unit,
The process of described element short protected location is performed in the case of staying out of described microcomputer,
The process of described control unit is performed in the case of getting involved described microcomputer,
Detect that the current value of described input exceedes described short-circuit protection threshold value and plays to institute from described element short protected location The time till inverter driving circuit exports described stop instruction signal of stating is the hardware electricity staying out of described microcomputer Required time under road.
Motor drive the most according to claim 1, it is characterised in that
Described motor drive possesses winding temperature detector unit, and this winding temperature detector unit detects directly or indirectly The winding temperature of described motor,
What other current thresholds described included the subtracting magnetic characteristic of magnet having based on described motor and set subtracts magnetic protection threshold Value,
Described subtract magnetic protection threshold value temperature characterisitic have described short-circuit protection threshold value be more than described in subtract magnetic protection threshold value temperature Region,
Described control unit subtracts magnetic protection described in setting from the winding temperature of described winding temperature detector unit input Threshold value, and in the case of subtracting magnetic protection threshold value at described motor current described in exceeding, make the driving of described switch element stop.
Motor drive the most according to claim 1, it is characterised in that
Described motor drive possesses component temperature detector unit, and this component temperature detector unit detects directly or indirectly The temperature of described switch element,
The component temperature protection threshold value that other current thresholds described include element characteristic based on described switch element and set,
The temperature characterisitic of described component temperature protection threshold value has described short-circuit protection threshold value and protects threshold more than described component temperature The temperature province of value,
Described control unit is corresponding to setting institute from the temperature of the described switch element of described component temperature detector unit input State component temperature protection threshold value, and in the case of described motor current exceedes described component temperature protection threshold value, make described The driving of switch element stops.
Motor drive the most according to claim 1, it is characterised in that
Described motor drive possesses:
Winding temperature detector unit, it detects the winding temperature of described motor directly or indirectly;And
Component temperature detector unit, it detects the temperature of described switch element directly or indirectly,
What other current thresholds described included the subtracting magnetic characteristic of magnet having based on described motor and set subtracts magnetic protection threshold Value and element characteristic based on described switch element and the component temperature protection threshold value that sets,
Described subtract magnetic protection threshold value temperature characterisitic have described short-circuit protection threshold value be more than described in subtract magnetic protection threshold value temperature Region,
The temperature characterisitic of described component temperature protection threshold value has described short-circuit protection threshold value and protects threshold more than described component temperature The temperature province of value,
Described control unit subtracts magnetic protection described in setting from the winding temperature of described winding temperature detector unit input Threshold value, and corresponding to setting described component temperature from the temperature of the described switch element of described component temperature detector unit input Protection threshold value, and subtract described in exceeding at described motor current among magnetic protection threshold value and described component temperature protection threshold value In the case of at least one party, the driving of described switch element is made to stop.
5. according to the motor drive described in claim 2 or 4, it is characterised in that
The magnet that described motor has have become low temperature along with the temperature of this magnet and subtract that magnetoelectricity flow valuve diminishes to subtract magnetic special Property,
Described control unit is set to based on described the subtracting magnetic characteristic of magnet: along with inputting from described winding temperature detector unit Described winding temperature become low temperature and subtract magnetic protection threshold value described in making and diminish.
Motor drive the most according to claim 5, it is characterised in that
The described magnet that described motor has is ferrimagnet.
7. according to the motor drive described in claim 2 or 4, it is characterised in that
The magnet that described motor has have become high temperature along with the temperature of this magnet and subtract that magnetoelectricity flow valuve diminishes to subtract magnetic special Property,
Described control unit is set to based on described the subtracting magnetic characteristic of magnet: along with inputting from described winding temperature detector unit Described winding temperature become high temperature and subtract magnetic protection threshold value described in making and diminish.
Motor drive the most according to claim 7, it is characterised in that
The described magnet that described motor has is rare earth magnet.
9. according to the motor drive described in claim 3 or 4, it is characterised in that
The described component temperature detector unit of the temperature indirectly detecting described switch element is to including described inverter circuit Surface temperature at interior power model carries out the temperature of power module detector unit detected,
Described control unit is corresponding to setting described component temperature from the temperature of described temperature of power module detector unit input Protection threshold value, and in the case of described motor current exceedes described component temperature protection threshold value, make described switch element Drive and stop.
10. according to the motor drive described in claim 3 or 4, it is characterised in that
The described component temperature detector unit of the temperature indirectly detecting described switch element is to being equipped with described inverter electricity The surface temperature of the substrate on road carries out the substrate temperature detector unit detected,
Described control unit is corresponding to setting the protection of described component temperature from the temperature of described substrate temperature detector unit input Threshold value, and in the case of described motor current exceedes described component temperature protection threshold value, make the driving of described switch element Stop.
11. according to the motor drive described in claim 3 or 4, it is characterised in that
The described component temperature detector unit of the temperature indirectly detecting described switch element is to cooling down described inverter circuit The temperature of fin carry out the heatsink temperature detector unit that detects,
Described control unit is protected corresponding to setting described component temperature from the temperature of described heatsink temperature detector unit input Protect threshold value, and in the case of described motor current exceedes described component temperature protection threshold value, make driving of described switch element Dynamic stopping.
12. according to the motor drive described in claim 3 or 4, it is characterised in that
At least one among the described switch element that described inverter circuit has is MOSFET,
Described component temperature detector unit detects the temperature of described MOSFET and exports to described control unit,
Described control unit is corresponding to setting described from the temperature of the described MOSFET of described component temperature detector unit input Component temperature protection threshold value.
13. 1 kinds of fluid compression systems, it is characterised in that possess:
Motor drive described in claim 2 or 4;And
The compressor being driven by described motor,
The described winding temperature detector unit of the winding temperature indirectly detecting described motor is the gabarit to described compressor Temperature carries out the gabarit temperature detecting unit detected,
Described control unit subtracts magnetic protection threshold value described in setting from the temperature of described gabarit temperature detecting unit input, And in the case of subtracting magnetic protection threshold value at described motor current described in exceeding, make the driving of described switch element stop.
14. fluid compression systems according to claim 13, it is characterised in that
Described motor is the use of the DC Brushless Motor of permanent magnet,
Described compressor is the compressor of the altitude chamber driven by described DC Brushless Motor.
15. 1 kinds of fluid compression systems, it is characterised in that possess:
Motor drive described in claim 2 or 4;And
The compressor being driven by described motor,
The described winding temperature detector unit of the winding temperature indirectly detecting described motor is the discharge to described compressor Pipe arrangement temperature carries out the discharge pipe arrangement temperature detecting unit detected,
Described control unit subtracts magnetic protection described in setting from the temperature of described discharge pipe arrangement temperature detecting unit input Threshold value, and in the case of subtracting magnetic protection threshold value at described motor current described in exceeding, make the driving of described switch element stop.
16. 1 kinds of fluid compression systems, it is characterised in that possess:
Motor drive described in claim 2 or 4;And
The compressor being driven by described motor,
The described winding temperature detector unit of the winding temperature indirectly detecting described motor is the gabarit to described compressor Temperature carries out the gabarit temperature detecting unit that detects and the DC current to supply to described inverter circuit detects Described current detecting unit,
Described control unit,
Based on the temperature inputted from described gabarit temperature detecting unit and the current value inputted from described current detecting unit Calculate heat, the i.e. generator loss produced by described motor,
The described generator loss corresponding to be calculated to estimate the winding temperature of described motor,
The described winding temperature corresponding to be estimated subtracts magnetic protection threshold value described in setting,
The driving of described switch element is made to stop in the case of subtracting magnetic protection threshold value at described motor current described in exceeding.
17. 1 kinds of fluid compression systems, it is characterised in that possess:
Motor drive described in claim 2 or 4;And
The compressor being driven by described motor,
The described winding temperature detector unit of the winding temperature indirectly detecting described motor is the discharge to described compressor Pipe arrangement temperature carries out the discharge pipe arrangement temperature detecting unit that detects and flows to the unidirectional current of supply to described inverter circuit The described current detecting unit of row detection,
Described control unit,
Based on the temperature inputted from described discharge pipe arrangement temperature detecting unit and the electric current inputted from described current detecting unit Value calculates heat, the i.e. generator loss produced by described motor,
The described generator loss corresponding to be calculated to estimate the winding temperature of described motor,
The described winding temperature corresponding to be estimated subtracts magnetic protection threshold value described in setting,
The driving of described switch element is made to stop in the case of subtracting magnetic protection threshold value at described motor current described in exceeding.
18. 1 kinds of fluid compression systems, it is characterised in that possess:
Motor drive described in claim 2 or 4;And
By the compressor of the low-pressure chamber of described motor-driven,
Described motor is the use of the DC Brushless Motor of permanent magnet,
When heating runs, indirectly detected the winding of described motor by the frosting detector unit being arranged at outdoor equipment Temperature,
When refrigeration runs, indirectly detect described motor by the indoor temperature detector unit being arranged at indoor equipment Winding temperature,
Described control unit sets corresponding to the temperature inputted from described frosting detector unit or described indoor temperature detector unit Subtract magnetic protection threshold value described in Ding, and make described switch unit in the case of subtracting magnetic protection threshold value described in exceeding at described motor current The driving of part stops.
19. 1 kinds of air conditioners, it is characterised in that possess the fluid compression system described in claim 13.
CN201210303481.4A 2012-03-15 2012-08-23 Electric motor drives, fluid compression systems and air conditioners Active CN103312262B (en)

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