CN103311708A - Press-fit type connector terminal - Google Patents
Press-fit type connector terminal Download PDFInfo
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- CN103311708A CN103311708A CN2013100595807A CN201310059580A CN103311708A CN 103311708 A CN103311708 A CN 103311708A CN 2013100595807 A CN2013100595807 A CN 2013100595807A CN 201310059580 A CN201310059580 A CN 201310059580A CN 103311708 A CN103311708 A CN 103311708A
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- 239000002184 metal Substances 0.000 claims abstract description 72
- 239000011230 binding agent Substances 0.000 claims description 21
- 238000005452 bending Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000002087 whitening effect Effects 0.000 description 8
- 238000007747 plating Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 230000015556 catabolic process Effects 0.000 description 6
- 238000006731 degradation reaction Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000002542 deteriorative effect Effects 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
- H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
一种压配型连接器端子包括具有U形或四边形横截面的插脚部分、和位于所述插脚部分的前端处的接触部分。所述接触部分包括:接触片,其围绕与所述插脚部分的纵向轴平行的虚构中心线;以及在所述接触片的一部分处形成并且与所述虚构中心线基本上平行地延伸的狭缝。所述连接器端子由具有弹性的单个弯曲金属板构成。
A press-fit type connector terminal includes a pin portion having a U-shaped or quadrilateral cross-section, and a contact portion at a front end of the pin portion. The contact portion includes: a contact piece surrounding an imaginary centerline parallel to a longitudinal axis of the pin portion; and a slit formed at a portion of the contact piece and extending substantially parallel to the imaginary centerline . The connector terminals are formed from a single bent metal plate with elasticity.
Description
技术领域technical field
本发明涉及一种要插入至通过印刷电路板形成的导电通孔中的压配型连接器端子。The present invention relates to a press-fit type connector terminal to be inserted into a conductive via hole formed through a printed circuit board.
背景技术Background technique
已经提出了各种压配型连接器端子。例如,它们具有端子接触部分,该部分具有针眼、C形、N形或∑形形状的横截面。Various press-fit type connector terminals have been proposed. For example, they have a terminal contact portion having a cross-section in the shape of an eye of a needle, a C-shape, an N-shape, or a Σ-shape.
公开号为2004-134275的日本专利申请已经提出了一种连接端子,该连接端子包括电缆所连接到的头部和要插入至通过基板形成的通孔中的主体。该主体在中央形成有在其长度方向上延伸的孔,并且该孔形成有从主体的内壁向外壁延伸的多个狭缝。该孔被填充有导电粘合剂。Japanese Patent Application Publication No. 2004-134275 has proposed a connection terminal including a head to which a cable is connected and a body to be inserted into a through-hole formed through a substrate. The main body is formed at the center with a hole extending in the lengthwise direction thereof, and the hole is formed with a plurality of slits extending from the inner wall of the main body to the outer wall. The hole is filled with conductive adhesive.
公开号为2007-157469的日本专利申请已经提出了一种包括压配部分、端子基座和端子插头的压配型端子。压配部分包括具有能够容易地与通孔接触的形状的接触件和由弹性材料构成的压缩部分。该压缩部分被插入至接触件的开口中,并且压缩部分对接触件施加弹力,以使得将接触件压在通孔上。Japanese Patent Application Publication No. 2007-157469 has proposed a press-fit type terminal including a press-fit portion, a terminal base and a terminal plug. The press-fit portion includes a contact piece having a shape capable of being easily contacted with the through hole and a compression portion made of an elastic material. The compression portion is inserted into the opening of the contact, and the compression portion applies elastic force to the contact so that the contact is pressed against the through hole.
国际公布WO2006/077827已经提出了一种压配端子,该压配端子包括与通过印刷电路板形成的导电通孔进行电接触的压配接触部分。一个底部镀层或多个底部镀层形成在压配接触部分的基座材料的表面上。在最上面镀层上形成由Sn和构成最上面镀层的电镀金属的合金构成的层,并且在合金层的最外层中混和非合金的Sn。International Publication WO2006/077827 has proposed a press-fit terminal including a press-fit contact portion that makes electrical contact with a conductive via formed through a printed circuit board. An underplating or underplatings are formed on the surface of the base material of the press-fit contact portion. A layer composed of an alloy of Sn and a plating metal constituting the uppermost plating layer is formed on the uppermost plating layer, and non-alloyed Sn is mixed in the outermost layer of the alloy layer.
因为上述传统的压配型连接器端子被设计为具有比通过印刷电路板形成的通孔的内径大的外径,并且具有要插入至通孔中以与通孔接触的低弹性的压配部分,所以印刷电路板容易由于压配部分对通孔上施加的接触压力而变白,并且,通孔的镀层有时剥离。因为印刷电路板的变白意味着构成该板的部件的分子破坏,所以分子破坏不仅引起印刷电路板的电绝缘的劣化和耐压的劣化,而且引起电路图案的电阻的增大。Because the above-mentioned conventional press-fit type connector terminal is designed to have an outer diameter larger than the inner diameter of a through-hole formed through a printed circuit board, and has a press-fit portion with low elasticity to be inserted into the through-hole to come into contact with the through-hole , so the printed circuit board is prone to whitening due to the contact pressure exerted on the through-hole by the press-fit portion, and the plating of the through-hole is sometimes peeled off. Since whitening of a printed circuit board means molecular destruction of components constituting the board, the molecular destruction causes not only deterioration of electrical insulation and withstand voltage of the printed circuit board but also increase in resistance of circuit patterns.
发明内容Contents of the invention
鉴于在传统压配型连接器端子中的上述问题,本发明的一个目的是提供一种压配型连接器端子,所述压配型连接器端子能够减小将压配型连接器端子插入至通过印刷电路板形成的通孔中所使用的力,当压配型连接器端子被插入通孔中时避免接触部分塑性变形,避免印刷电路板变白,避免通孔的电镀表面劣化,并且提供优越的接触可靠性。In view of the above-mentioned problems in conventional press-fit type connector terminals, an object of the present invention is to provide a press-fit type connector terminal capable of reducing the need for inserting the press-fit type connector terminal into By the force used in the through-hole formed by the printed circuit board, avoid plastic deformation of the contact part when the press-fit type connector terminal is inserted into the through-hole, avoid whitening of the printed circuit board, avoid deterioration of the plating surface of the through-hole, and provide Superior contact reliability.
在本发明的第一方面中,压配型连接器端子包括:插脚(pin)部分,其具有U形或四边形横截面;以及接触部分,其位于所述插脚部分的前端处,所述接触部分包括:接触片,其围绕与所述插脚部分的纵向轴平行地延伸的虚构中心线,所述接触片具有桶或纺锤的形状;以及在所述接触片的一部分处形成并且与所述虚构中心线基本上平行地延伸的狭缝;所述连接器端子由具有弹性的单个弯曲金属板构成。In a first aspect of the present invention, a press-fit type connector terminal includes: a pin portion having a U-shaped or quadrangular cross-section; and a contact portion located at a front end of the pin portion, the contact portion comprising: a contact piece about an imaginary centerline extending parallel to the longitudinal axis of the pin portion, the contact piece having the shape of a barrel or spindle; Slits extending substantially parallel to the wires; said connector terminals are formed from a single bent metal plate with elasticity.
在根据本发明的压配型连接器端子中,以桶或纺锤形状设计的所述接触片能够通过所述狭缝来弹性地放大或缩小其直径,确保当所述接触片被插入通过印刷电路板形成的通孔内时限定所述接触部分的所述接触片可以弹性地变形以被插入至通孔内,所述接触部分不再对通孔的内表面施加过大的压力(接触压力)。因此,可以减小将所述压配型连接器端子插入通过印刷电路板形成的通孔内所使用的力,当所述压配型连接器端子被插入通孔内时防止所述接触部分塑性地变形,防止印刷电路板变白,并且进一步防止通孔的电镀表面劣化。此外,因为插入通孔内的所述接触片通过所述金属板的弹力与所述通孔的内表面接触以保持所述接触片放大其直径所使用的力,所以可以提供优越的接触可靠性。In the press-fit type connector terminal according to the present invention, the contact piece designed in a barrel or spindle shape can elastically enlarge or reduce its diameter through the slit, ensuring that when the contact piece is inserted through the printed circuit The contact piece defining the contact portion can be elastically deformed to be inserted into the through hole when the plate is formed in the through hole, and the contact portion no longer exerts excessive pressure (contact pressure) on the inner surface of the through hole. . Therefore, it is possible to reduce the force used to insert the press-fit type connector terminal into the through-hole formed through the printed circuit board, and prevent the contact portion from being plastically deformed when the press-fit type connector terminal is inserted into the through-hole. ground deformation, prevents whitening of printed circuit boards, and further prevents degradation of plated surface of through holes. In addition, since the contact piece inserted into the through hole is brought into contact with the inner surface of the through hole by the elastic force of the metal plate to maintain the force with which the contact piece enlarges its diameter, excellent contact reliability can be provided. .
所述压配型连接器端子可以被设计为还包括位于接触部分中并且与所述插脚部分和所述接触片的至少一个连续的内轴部分。The press-fit type connector terminal may be designed to further include an inner shaft portion located in the contact portion and continuous with at least one of the pin portion and the contact piece.
通过如此设计压配型连接器端子,可以增大压配型连接器端子的强度并且确保稳定的接触。By thus designing the press-fit type connector terminal, it is possible to increase the strength of the press-fit type connector terminal and ensure stable contact.
在本发明的第二方面中,提供了一种压配型连接器端子,包括:插脚部分,其具有U形或四边形横截面;以及接触部分,其位于所述插脚部分的前端处,所述接触部分包括多个“<”形或弧形接触片,所述接触片具有与虚构中心线平行地延伸的纵向轴,并且向外突出以围绕所述虚构中心线,其中所述虚构中心线与所述插脚部分的纵向轴平行地延伸,所述连接器端子由具有弹性的单个弯曲金属板构成。In a second aspect of the present invention, there is provided a press-fit type connector terminal comprising: a pin portion having a U-shaped or quadrilateral cross-section; and a contact portion located at a front end of the pin portion, the The contact portion includes a plurality of "<" shaped or arc-shaped contact pieces having a longitudinal axis extending parallel to an imaginary centerline and protruding outward to surround the imaginary centerline, wherein the imaginary centerline is parallel to The longitudinal axes of the pin portions extend in parallel, and the connector terminals are formed from a single bent metal plate having elasticity.
在根据本发明的压配型连接器端子中,所述接触部分可以整体具有能够弹性地放大或缩小其直径的桶的形状,从而确保由于当所述压配型连接器端子被插入通过印刷电路板形成的通孔内时限定所述接触部分的多个所述接触片弹性地变形以被插入通孔内,所以所述接触部分不再对通孔的内表面施加过大的压力(接触压力)。因此,可以减小将所述压配型连接器端子插入通过印刷电路板形成的通孔内所使用的力,当所述压配型连接器端子被插入通孔内时防止所述接触部分塑性地变形,防止印刷电路板变白,并且进一步防止通孔的电镀表面劣化。此外,因为插入通孔内的所述接触片在多个点处与所述通孔的内表面接触,从而保持所述接触片放大其直径所使用的力,所以可以提供优越的接触可靠性。In the press-fit type connector terminal according to the present invention, the contact portion may overall have a barrel shape capable of elastically expanding or contracting its diameter, thereby ensuring A plurality of the contact pieces defining the contact portion are elastically deformed to be inserted into the through hole formed by the plate, so that the contact portion no longer exerts excessive pressure on the inner surface of the through hole (contact pressure ). Therefore, it is possible to reduce the force used to insert the press-fit type connector terminal into the through-hole formed through the printed circuit board, and prevent the contact portion from being plastically deformed when the press-fit type connector terminal is inserted into the through-hole. ground deformation, prevents whitening of printed circuit boards, and further prevents degradation of plated surface of through holes. Furthermore, since the contact piece inserted into the through-hole contacts the inner surface of the through-hole at multiple points, thereby maintaining the force with which the contact piece enlarges its diameter, excellent contact reliability can be provided.
另外,因为可以通过弯曲具有弹性的单个金属板来形成根据本发明的压配型连接器端子,所以可以减少零件的数量,并且降低制造成本。将“<”形接触片与弧形接触片进行比较,弧形接触片倾向于具有更高的屈服强度,并且因此不劣化直到它以较大的程度变形。因此,弧形接触片增强了压配型连接器端子被插入和拉出通孔的可重复性,因而其优越于“<”形接触片。In addition, since the press-fit type connector terminal according to the present invention can be formed by bending a single metal plate having elasticity, the number of parts can be reduced, and the manufacturing cost can be reduced. Comparing the "<" shaped contact piece with the curved contact piece, the curved contact piece tends to have a higher yield strength and therefore does not deteriorate until it deforms to a greater extent. Therefore, the arc-shaped contact blade enhances the repeatability of the press-fit type connector terminal being inserted and pulled out of the through-hole, and thus is superior to the "<"-shaped contact blade.
在本发明的第三方面,提供了一种压配型连接器端子,包括:插脚部分,其具有U形或四边形横截面;内轴部分,其位于所述插脚部分的前端处;以及接触部分,其包括多个“<”形或弧形接触片,所述接触片具有与所述内轴部分的纵向轴平行地延伸的纵向轴,并且向外突出以围绕所述内轴部分,所述连接器端子由具有弹性的单个弯曲金属板构成。In a third aspect of the present invention, there is provided a press-fit type connector terminal comprising: a pin portion having a U-shaped or quadrangular cross-section; an inner shaft portion located at a front end of the pin portion; and a contact portion , which includes a plurality of "<" shaped or arc-shaped contact pieces having a longitudinal axis extending parallel to the longitudinal axis of the inner shaft portion and protruding outward to surround the inner shaft portion, the Connector terminals are constructed from a single bent sheet of metal that is resilient.
在根据本发明的压配型连接器端子中,与本发明的第二方面类似,所述接触部分可以整体具有能够弹性地放大或缩小其直径的桶的形状,从而确保由于当所述压配型连接器端子被插入通过印刷电路板形成的通孔内时限定所述接触部分的多个所述接触片弹性地变形以被插入通孔内,所以所述接触部分不再对通孔的内表面施加过大的压力(接触压力)。因此,可以减小将所述压配型连接器端子插入通过印刷电路板形成的通孔内所使用的力,当所述压配型连接器端子被插入通孔内时防止所述接触部分塑性地变形,防止印刷电路板变白,并且进一步防止通孔的电镀表面劣化。此外,因为插入通孔内的所述接触片在多个点处与所述通孔的内表面接触,从而保持所述接触片放大其直径所使用的力,所以可以提供优越的接触可靠性。In the press-fit type connector terminal according to the present invention, similarly to the second aspect of the present invention, the contact portion may have the shape of a barrel that can elastically enlarge or reduce its diameter as a whole, thereby ensuring that due to when the press-fit When a type connector terminal is inserted into a through hole formed through a printed circuit board, a plurality of the contact pieces defining the contact portion are elastically deformed to be inserted into the through hole, so the contact portion is no longer aligned with the inside of the through hole. Excessive pressure applied to the surface (contact pressure). Therefore, it is possible to reduce the force used to insert the press-fit type connector terminal into the through-hole formed through the printed circuit board, and prevent the contact portion from being plastically deformed when the press-fit type connector terminal is inserted into the through-hole. ground deformation, prevents whitening of printed circuit boards, and further prevents degradation of plated surface of through holes. Furthermore, since the contact piece inserted into the through-hole contacts the inner surface of the through-hole at multiple points, thereby maintaining the force with which the contact piece enlarges its diameter, excellent contact reliability can be provided.
另外,因为接触部分被设计为包括具有与内轴部分的纵向轴平行地延伸的纵向轴并且向外突出以围绕内轴部分的多个接触片,所以内轴部分位于接触片的中心处,确保了稳定的接触。In addition, since the contact portion is designed to include a plurality of contact pieces having a longitudinal axis extending parallel to the longitudinal axis of the inner shaft portion and protruding outward to surround the inner shaft portion, the inner shaft portion is located at the center of the contact piece, ensuring a stable contact.
另外,类似于本发明的第三方面,因为可以通过弯曲具有弹性的单个金属板来形成根据本发明的压配型连接器端子,所以可以减少零件的数量,并且降低制造成本。In addition, similarly to the third aspect of the present invention, since the press-fit type connector terminal according to the present invention can be formed by bending a single metal plate having elasticity, the number of parts can be reduced, and the manufacturing cost can be reduced.
优选的是,所述接触片与相邻的接触片等距地间隔。Preferably, the contact strips are equidistantly spaced from adjacent contact strips.
通过如此设计接触片,接触片的每一个与通孔的内表面接触,以保持用于放大其直径的力,并且因此,接触片在等距的多个位置处与通孔的内表面接触,可以增强接触可靠性。By designing the contact pieces so that each of the contact pieces is in contact with the inner surface of the through-hole to maintain a force for enlarging its diameter, and therefore, the contact pieces are in contact with the inner surface of the through-hole at equidistant plural positions, Contact reliability can be enhanced.
优选的是,所述内轴部分在其外表面形成有向所述接触片突出的突出部分。Preferably, the inner shaft portion is formed on an outer surface thereof with a protruding portion protruding toward the contact piece.
通过如此设计内轴部分,当将压配型连接器端子的接触部分插入通过印刷电路板形成的通孔内时,可以通过所述突出部分来防止由于接触片的直径的减小所导致的接触片的过度变形,从而确保可以增强压配型连接器端子被插入和拉出通孔的可重复性。By designing the inner shaft portion in this way, when the contact portion of the press-fit type connector terminal is inserted into the through hole formed through the printed circuit board, contact due to the reduction in the diameter of the contact piece can be prevented by the protruding portion. Excessive deformation of the tab, thereby ensuring that the repeatability of the press-fit connector terminal being inserted and pulled out of the through-hole can be enhanced.
优选的是,压配型连接器端子还包括C形捆绑器(binder),所述C形捆绑器围绕所述接触片的远端和近端布置,以围绕虚构中心线。Preferably, the press-fit type connector terminal further includes a C-shaped binder arranged around the distal end and the proximal end of the contact piece so as to surround an imaginary center line.
通过将压配型连接器端子设计为还包括C形捆绑器,可以稳定地布置多个接触片,确保可以增强接触可靠性。By designing the press-fit type connector terminal to also include a C-shaped binder, a plurality of contact pieces can be stably arranged, ensuring that contact reliability can be enhanced.
优选的是,所述压配型连接器端子还包括所述捆绑器的远端处的锥形倾斜部分,其中所述捆绑器位于所述接触片的远端处。Preferably, the press-fit type connector terminal further includes a tapered inclined portion at a distal end of the binder, wherein the binder is located at a distal end of the contact piece.
通过将所述压配型连接器端子设计为还包括锥形倾斜部分,因为与捆绑器的远端连续的所述锥形倾斜部分在所述通孔的开口处与通孔的内表面接触,然后当所述压配型连接器端子的所述接触部分被插入通过印刷电路板形成的通孔内时被引导至所述通孔内,因而确保了可以增强所述接触部分的可插入性。By designing the press-fit type connector terminal to further include a tapered inclined portion, since the tapered inclined portion continuous with the distal end of the binder contacts the inner surface of the through hole at the opening of the through hole, The contact portion of the press-fit type connector terminal is then guided into the through hole formed through the printed circuit board when inserted into the through hole, thus ensuring that the insertability of the contact portion can be enhanced.
优选的是,所述压配型连接器端子还包括:具有超出所述插脚部分的外表面而突出的部分的肩部、或者具有其直径比所述插脚部分的外径更大的部分的凸缘。Preferably, the press-fit type connector terminal further includes: a shoulder having a portion protruding beyond the outer surface of the pin portion, or a protrusion having a portion whose diameter is larger than the outer diameter of the pin portion. edge.
通过将所述压配型连接器端子设计为还包括所述肩部或所述凸缘,因为可以对具有超出所述插脚部分的外表面而突出的部分的肩部或具有其直径比所述插脚部分的外径更大的部分的凸缘施加压力,以将所述接触部分插入通过印刷电路板形成的通孔内,因而确保可以增强将所述接触部分插入通过印刷电路板形成的通孔内的可操作性。By designing the press-fit connector terminal to also include the shoulder or the flange, it is possible to have a shoulder having a portion protruding beyond the outer surface of the pin portion or having a diameter larger than the The flange of the portion having a larger outer diameter of the pin portion exerts pressure to insert the contact portion into the through hole formed through the printed circuit board, thereby ensuring that the insertion of the contact portion into the through hole formed through the printed circuit board can be enhanced. operability within.
优选的是,所述金属板包括:用于形成所述插脚部分的带状的第一区域;用于形成所述内轴部分的带状的第二区域,所述第二区域与所述第一区域的远端连续,并且具有比所述第一区域的宽度小的宽度;连接区域,其与所述第二区域的远端连续,并且具有比所述第二区域的宽度小的宽度;以及用于形成所述接触部分的第三区域,所述第三区域包括与所述第二区域的纵向轴平行地延伸的多个狭缝,所述第三区域与所述连接区域的远端连续,并且具有基本上矩形的形状,所述基本上矩形的形状具有比所述第二区域的宽度大的宽度。Preferably, the metal plate comprises: a strip-shaped first area for forming the pin portion; a strip-shaped second area for forming the inner shaft portion, the second area being connected to the first a region whose distal end is continuous and has a width smaller than the width of the first region; a connecting region that is continuous with the distal end of the second region and has a width smaller than the width of the second region; and a third area for forming the contact portion, the third area includes a plurality of slits extending parallel to the longitudinal axis of the second area, the third area is connected to the distal end of the connection area continuous and having a substantially rectangular shape having a width greater than the width of the second region.
通过如此设计所述金属板,可以通过下述方式来形成所述压配型连接器端子:围绕与所述第一和第二区域纵向连续的所述连接区域来折叠所述第一区域和所述第二区域,围绕所述连接区域将所述第三区域向所述第二区域折叠180度,并且弯曲所述第三区域以使得所述第三区域围绕所述第二区域,从而确保可以提高制造产量。By designing the metal plate in this way, the press-fit type connector terminal can be formed by folding the first region and the second region around the connection region that is longitudinally continuous with the first and second regions. the second region, fold the third region 180 degrees toward the second region around the connection region, and bend the third region so that the third region surrounds the second region, thereby ensuring that Improve manufacturing yields.
所述金属板可以被设计为包括:用于形成所述插脚部分的带状的第一区域;用于形成所述内轴部分的带状的第二区域,所述第二区域与所述第一区域的远端连续,并且具有比所述第一区域的宽度小的宽度;以及用于形成所述接触部分的第三区域,所述第三区域包括与所述第二区域的纵向轴平行地延伸的多个狭缝,所述第三区域与所述第二区域的远端连续,并且具有基本上矩形的形状,所述基本上矩形的形状具有比所述第二区域的宽度大的宽度。The metal plate may be designed to include: a band-shaped first area for forming the pin portion; a band-shaped second area for forming the inner shaft portion, the second area being connected to the first a region is continuous at its distal end and has a width smaller than that of said first region; and a third region for forming said contact portion, said third region comprising a longitudinal axis parallel to said second region a plurality of slits extending in a continuous manner, the third region is continuous with the distal end of the second region and has a substantially rectangular shape having a width greater than the width of the second region width.
所述金属板可以被设计为包括:用于形成所述插脚部分的带状的第一区域;用于形成所述接触部分的第三区域,所述第三区域包括与所述第一区域的纵向轴平行地延伸的多个狭缝,所述第三区域与所述第一区域的远端连续,并且具有基本上矩形的形状,所述基本上矩形的形状具有比所述第一区域的宽度大的宽度;以及用于形成所述内轴部分的带状的第二区域,所述第二区域与所述第三区域的远端连续,并且具有比所述第三区域的宽度小的宽度。The metal plate may be designed to include: a strip-shaped first area for forming the pin portion; a third area for forming the contact portion, the third area comprising a contact with the first area. a plurality of slits extending parallel to the longitudinal axis, the third region being continuous with the distal end of the first region and having a substantially rectangular shape having a a large width; and a band-shaped second region for forming the inner shaft portion, the second region is continuous with the distal end of the third region and has a width smaller than that of the third region width.
优选的是,所述第一区域的至少一部分具有比所述第三区域的厚度大的厚度。Preferably, at least a part of the first region has a thickness greater than that of the third region.
通过如此设计所述第一区域,可以实现最佳的接触负荷,而与所述第一和第三区域的厚度无关。By designing the first region in this way, an optimum contact load can be achieved independently of the thickness of the first and third regions.
优选的是,所述第二区域包括第四区域,用于形成在所述第二区域的宽度和厚度方向上都突出的突出部分。Preferably, the second region includes a fourth region for forming a protruding portion protruding in both width and thickness directions of the second region.
通过将所述第二区域设计为包括所述第四区域,可以在所述内轴部分的外表面上容易地形成向所述接触片突出的突出部分。By designing the second region to include the fourth region, a protruding portion protruding toward the contact piece can be easily formed on the outer surface of the inner shaft portion.
所述金属板可以被设计为包括:用于形成所述插脚部分的带状的第一区域;以及用于形成所述接触部分的第三区域,所述第三区域包括与所述第一区域的纵向轴平行地延伸的多个狭缝,所述第三区域与所述第一区域的远端连续,并且具有基本上矩形的形状,所述基本上矩形的形状具有比所述第一区域的宽度大的宽度。The metal plate may be designed to include: a strip-shaped first area for forming the pin portion; and a third area for forming the contact portion, the third area including the first area and the first area. A plurality of slits extending parallel to the longitudinal axis of the third region, the third region is continuous with the distal end of the first region, and has a substantially rectangular shape having a larger diameter than the first region The width of the large width.
通过如此设计所述金属板,可以容易地形成具有所述插脚部分和所述接触部分但是不具有内轴部分的所述压配型连接器端子。此外,因为不需要形成用于形成所述内轴部分的所述第二区域,所以可以减小所述金属板的体积,并且使所述压配型连接器端子变轻。By thus designing the metal plate, it is possible to easily form the press-fit type connector terminal having the pin portion and the contact portion but not having an inner shaft portion. In addition, since the second region for forming the inner shaft portion does not need to be formed, the metal plate can be reduced in volume and the press-fit type connector terminal can be made lightweight.
所述金属板可以被设计为包括:用于形成所述插脚部分的带状的第一区域;以及用于形成所述接触部分的第三区域,所述第三区域与所述第一区域的远端连续,并且具有基本上矩形的形状,所述基本上矩形的形状具有比所述第一区域的宽度大的宽度。The metal plate may be designed to include: a strip-shaped first area for forming the pin portion; and a third area for forming the contact portion, the third area being the same as that of the first area. The distal end is continuous and has a substantially rectangular shape with a width greater than that of the first region.
通过如此设计所述金属板,可以容易地形成下述压配型连接器端子:所述压配型连接器端子具有桶或纺锤形状的接触片和在所述接触片形成的所述狭缝,但是不具有所述内轴部分。By designing the metal plate in this way, it is possible to easily form a press-fit type connector terminal having a barrel or spindle-shaped contact piece and the slit formed in the contact piece, But without said inner shaft portion.
所述压配型连接器端子可以被设计为还包括用于形成所述内轴部分的带状的第二区域,所述第二区域与所述第三区域的远端连续或位于所述第一区域和所述第三区域之间,所述第二区域具有比所述第三区域的宽度小的宽度。The press-fit type connector terminal may be designed to further include a strip-shaped second region for forming the inner shaft portion, the second region is continuous with the distal end of the third region or located at the first Between a region and the third region, the second region has a width smaller than that of the third region.
通过如此设计所述压配型连接器端子,可以容易地形成在桶或纺锤形状的接触片内具有内轴部分的所述压配型连接器端子。By designing the press-fit type connector terminal in this way, it is possible to easily form the press-fit type connector terminal having the inner shaft portion within the barrel or spindle-shaped contact piece.
以下将描述通过上述的本发明获得的优点。Advantages obtained by the present invention described above will be described below.
本发明提供了一种压配型连接器端子,所述压配型连接器端子能够减小将压配型连接器端子插入通过印刷电路板形成的通孔内所使用的力,当压配型连接器端子被插入通孔内时避免接触部分塑性变形,避免印刷电路板变白,避免通孔的电镀表面劣化,并且提供优越的接触可靠性。The present invention provides a press-fit type connector terminal capable of reducing the force used to insert the press-fit type connector terminal into a through hole formed through a printed circuit board, when the press-fit type The connector terminal avoids plastic deformation of the contact portion when inserted into the through hole, prevents whitening of the printed circuit board, prevents the plating surface of the through hole from deteriorating, and provides superior contact reliability.
通过以下参考附图的说明,本发明的上述以及其他目的和优点将变得清楚,其中,类似的附图标记在附图中指示相同或类似的部分。The above and other objects and advantages of the present invention will become apparent from the following description with reference to the accompanying drawings, in which like reference numerals designate the same or similar parts.
附图说明Description of drawings
图1是根据本发明的第一实施例的压配型连接器端子的透视图。Fig. 1 is a perspective view of a press-fit type connector terminal according to a first embodiment of the present invention.
图2是从图1的不同角度观察的、根据本发明的第一实施例的压配型连接器端子的透视图。FIG. 2 is a perspective view of a press-fit type connector terminal according to a first embodiment of the present invention, viewed from a different angle of FIG. 1 .
图3是图1所示的压配型连接器端子的前视图。Fig. 3 is a front view of the press-fit type connector terminal shown in Fig. 1 .
图4是沿着图3中所示的线A-A的横截面图。FIG. 4 is a cross-sectional view along line A-A shown in FIG. 3 .
图5是在图3中所示的箭头B所示的方向上观察的视图。FIG. 5 is a view viewed in the direction indicated by arrow B shown in FIG. 3 .
图6是示出图1所示的压配型连接器端子被插入至通过印刷电路板形成的通孔中之前的部分横截面图。6 is a partial cross-sectional view showing the press-fit type connector terminal shown in FIG. 1 before being inserted into a through-hole formed through a printed circuit board.
图7是示出图1所示的压配型连接器端子被插入至通过印刷电路板形成的通孔中之后的部分横截面图。7 is a partial cross-sectional view showing the press-fit type connector terminal shown in FIG. 1 after being inserted into a through-hole formed through a printed circuit board.
图8是示出加工的金属板的视图,从该金属板制造图1所示的压配型连接器端子。Fig. 8 is a view showing a processed metal plate from which the press-fit type connector terminal shown in Fig. 1 is manufactured.
图9是根据本发明的第二实施例的压配型连接器端子的透视图。Fig. 9 is a perspective view of a press-fit type connector terminal according to a second embodiment of the present invention.
图10是图9所示的压配型连接器端子的前视图。Fig. 10 is a front view of the press-fit type connector terminal shown in Fig. 9 .
图11是图9所示的压配型连接器端子的右侧视图。Fig. 11 is a right side view of the press-fit type connector terminal shown in Fig. 9 .
图12是根据图10中所示的箭头C观察的视图。FIG. 12 is a view viewed according to arrow C shown in FIG. 10 .
图13是根据图10中所示的箭头D观察的视图。FIG. 13 is a view viewed according to arrow D shown in FIG. 10 .
图14是示出加工的金属板的视图,从该金属板制造图9所示的压配型连接器端子。Fig. 14 is a view showing a processed metal plate from which the press-fit type connector terminal shown in Fig. 9 is manufactured.
图15是根据本发明的第三实施例的压配型连接器端子的透视图。Fig. 15 is a perspective view of a press-fit type connector terminal according to a third embodiment of the present invention.
图16是图15所示的压配型连接器端子的前视图。Fig. 16 is a front view of the press-fit type connector terminal shown in Fig. 15 .
图17是图15所示的压配型连接器端子的右侧视图。Fig. 17 is a right side view of the press-fit type connector terminal shown in Fig. 15 .
图18是根据图16中所示的箭头E观察的视图。FIG. 18 is a view viewed according to arrow E shown in FIG. 16 .
图19是根据图16中所示的箭头F观察的视图。FIG. 19 is a view viewed according to arrow F shown in FIG. 16 .
图20是示出加工的金属板的视图,从该金属板制造图15所示的压配型连接器端子。FIG. 20 is a view showing a processed metal plate from which the press-fit type connector terminal shown in FIG. 15 is manufactured.
图21是根据本发明的第四实施例的压配型连接器端子的透视图。Fig. 21 is a perspective view of a press-fit type connector terminal according to a fourth embodiment of the present invention.
图22是图21所示的压配型连接器端子的前视图。Fig. 22 is a front view of the press-fit type connector terminal shown in Fig. 21 .
图23是图21所示的压配型连接器端子的右侧视图。Fig. 23 is a right side view of the press-fit type connector terminal shown in Fig. 21 .
图24是根据图22中所示的箭头G观察的视图。FIG. 24 is a view viewed according to arrow G shown in FIG. 22 .
图25是根据图22中所示的箭头H观察的视图。FIG. 25 is a view viewed according to arrow H shown in FIG. 22 .
图26是示出加工的金属板的视图,从该金属板制造图21所示的压配型连接器端子。Fig. 26 is a view showing a processed metal plate from which the press-fit type connector terminal shown in Fig. 21 is manufactured.
图27是是根据本发明的第五实施例的压配型连接器端子的透视图。Fig. 27 is a perspective view of a press-fit type connector terminal according to a fifth embodiment of the present invention.
图28是从图27的不同角度观察的、图27所示的压配型连接器端子的透视图。FIG. 28 is a perspective view of the press-fit type connector terminal shown in FIG. 27 viewed from a different angle of FIG. 27 .
图29是图27所示的压配型连接器端子的前视图。Fig. 29 is a front view of the press-fit type connector terminal shown in Fig. 27 .
图30是图29所示的压配型连接器端子的右侧视图。Fig. 30 is a right side view of the press-fit type connector terminal shown in Fig. 29 .
图31是根据图29中所示的箭头J观察的视图。FIG. 31 is a view viewed according to arrow J shown in FIG. 29 .
图32是根据图29中所示的箭头K观察的视图。FIG. 32 is a view viewed according to arrow K shown in FIG. 29 .
图33是沿着图29中所示的线M-M的横截面图。FIG. 33 is a cross-sectional view along line M-M shown in FIG. 29 .
图34是沿着图29中所示的线N-N的部分横截面图。FIG. 34 is a partial cross-sectional view along line N-N shown in FIG. 29 .
图35A是示出加工的金属板的视图,从该金属板制造图27所示的压配型连接器端子。Fig. 35A is a view showing a processed metal plate from which the press-fit type connector terminal shown in Fig. 27 is manufactured.
图35B是根据图35A中所示的箭头O观察的视图。FIG. 35B is a view viewed from arrow O shown in FIG. 35A.
图36是根据本发明的第六实施例的压配型连接器端子的透视图。Fig. 36 is a perspective view of a press-fit type connector terminal according to a sixth embodiment of the present invention.
图37是从图36的不同角度观察的、图36所示的压配型连接器端子的透视图。FIG. 37 is a perspective view of the press-fit type connector terminal shown in FIG. 36 viewed from a different angle of FIG. 36 .
图38是图36所示的压配型连接器端子的前视图。Fig. 38 is a front view of the press-fit type connector terminal shown in Fig. 36 .
图39是图38所示的压配型连接器端子的右侧视图。Fig. 39 is a right side view of the press-fit type connector terminal shown in Fig. 38 .
图40是根据图38中所示的箭头P观察的视图。FIG. 40 is a view viewed according to arrow P shown in FIG. 38 .
图41是根据图38中所示的箭头Q观察的视图。FIG. 41 is a view viewed according to arrow Q shown in FIG. 38 .
图42是沿着图38中所示的线R-R的横截面图。FIG. 42 is a cross-sectional view along line R-R shown in FIG. 38 .
图43是沿着图38中所示的线S-S的部分横截面图。FIG. 43 is a partial cross-sectional view along line S-S shown in FIG. 38 .
图44A是示出加工的金属板的视图,从该金属板制造图36所示的压配型连接器端子。Fig. 44A is a view showing a processed metal plate from which the press-fit type connector terminal shown in Fig. 36 is manufactured.
图44B是根据图44A中所示的箭头T观察的视图。FIG. 44B is a view viewed from arrow T shown in FIG. 44A.
图45是根据本发明的第七实施例的压配型连接器端子的透视图。Fig. 45 is a perspective view of a press-fit type connector terminal according to a seventh embodiment of the present invention.
图46是从图45的不同角度观察的、图45所示的压配型连接器端子的透视图。FIG. 46 is a perspective view of the press-fit type connector terminal shown in FIG. 45 viewed from a different angle of FIG. 45 .
图47是图45所示的压配型连接器端子的前视图。Fig. 47 is a front view of the press-fit type connector terminal shown in Fig. 45 .
图48是图47所示的压配型连接器端子的右侧视图。Fig. 48 is a right side view of the press-fit type connector terminal shown in Fig. 47 .
图49是根据图47中所示的箭头U观察的视图。FIG. 49 is a view viewed according to arrow U shown in FIG. 47 .
图50是根据图47中所示的箭头V观察的视图。FIG. 50 is a view viewed according to arrow V shown in FIG. 47 .
图51是沿着图47中所示的线W-W的横截面图。FIG. 51 is a cross-sectional view along line W-W shown in FIG. 47 .
图52A是示出加工的金属板的视图,从该金属板制造图45所示的压配型连接器端子。Fig. 52A is a view showing a processed metal plate from which the press-fit type connector terminal shown in Fig. 45 is manufactured.
图52B是根据图52A中所示的箭头X观察的视图。FIG. 52B is a view viewed according to arrow X shown in FIG. 52A.
具体实施方式Detailed ways
(第一实施例)(first embodiment)
如图1至8中所示,通过弯曲图8所示的具有弹性的单个金属板8来形成根据本发明的第一实施例的压配型连接器端子100。As shown in FIGS. 1 to 8 , the press-fit
压配型连接器端子100包括:插脚部分11,其具有U形横截面;内轴部分12,其与插脚部分11的前端连续;以及接触部分14,其包括多个“<”形接触片13,该接触片13与内轴部分12的纵向轴平行地延伸,向外突出以围绕内轴部分12,并且与相邻的接触片等距地间隔。The press-fit
限定接触部分14的接触片13的每一个在其远端和近端都形成有围绕内轴部分12的C形捆绑器15和16。Each of the
如图1至3所示,压配型连接器端子100包括:长条形插脚部分11;与插脚部分11的远端连续并且具有比插脚部分11的直径小的直径的内轴部分12;以及具有桶的形状以由此围绕内轴部分12的接触部分14。接触部分14可以弹性地放大和缩小其直径。As shown in FIGS. 1 to 3 , the press-fit
因此,如图6和7所示,因为限定接触部分14的多个接触片13弹性地变形以使得它们接近内轴部分12,并且当接触部分14被插入至通过印刷电路板20形成并且使用金属22电镀的通孔21中时被插入通孔21中,所以可以减小将接触部分14插入通孔21中所使用的力。而且,因为接触部分14不再对通孔21的内表面施加过大的压力(接触压力),所以通孔21的电镀表面不劣化,并且可以防止印刷电路板20变白。另外,因为接触片13与内轴部分12接触,所以即使倾斜插脚部分11,接触片13也难以弹性地变形。Therefore, as shown in FIGS. 6 and 7, since the plurality of
而且,因为限定已经被插入通孔21内的接触部分14的接触片13的每一个在多个位置处等同地接触通孔21的内表面以保持接触片13放大其直径所使用的力,所以接触不良将不会出现,从而提供了优越的接触可靠性。Moreover, since each of the
另外,如图1和2所示,因为C形捆绑器15和16在接触片13的每一个的远端和近端处围绕内轴部分12,所以当将接触部分14插入通孔21中时和在将接触部分14插入通孔21中后都可以稳定地设置接触片13,如图6和7所示,从而确保可以增强接触可靠性。In addition, as shown in FIGS. 1 and 2, since the C-
通过弯曲图8所示的具有弹性的单个金属板10来形成压配型连接器端子100。金属板10包括:带状的第一区域1,用于形成插脚部分11;带状的第二区域2,其与第一区域1的前端连续,用于形成内轴部分12;连接区域3,其与第二区域2的前端连续;以及第三区域5,其与连接区域3的前端连续,用于形成接触部分14。The press-fit
第二区域2具有比第一区域1的宽度1w小的宽度2w。连接区域3具有比第二区域2的宽度2w小的宽度3w(宽度3w是宽度2w的一半)。第三区域5具有比第二区域2的宽度2w大的宽度5w。使用与第二区域2的纵向L(参见图3)平行地延伸的多个狭缝4来形成第三区域5。连接区域3具有从第二区域2的侧边2a延伸的侧边。The
下文描述了通过弯曲图8所示的金属板10来形成图1所示的压配型连接器端子100。The following describes forming the press-fit
首先,围绕在第一区域1和第二区域2的长度方向L上延伸的折叠线6来折叠第一区域1和第二区域2,使得第一区域1和第二区域2具有U形横截面。然后,将第三区域5围绕横穿连接区域3的折叠线3a向第二区域2折叠180度。然后,弯曲第三区域5以使得与长度方向L垂直地延伸的边5a和5b是C形的,并且与长度方向L平行地延伸的第三区域5的柱5c是“<”形的形状,由此使得第三区域5具有围绕内轴部分12的桶的形状。First, the first region 1 and the
如上所述,因为可以通过弯曲具有弹性的单个金属板10来形成压配型连接器端子100,所以可以减少零件的数量,并且降低制造成本。As described above, since the press-fit
(第二实施例)(second embodiment)
以下参考图9至14说明根据本发明的第二实施例的压配型连接器端子200。通过弯曲图14所示的具有弹性的单个金属板210来形成压配型连接器端子200。A press-fit
压配型连接器端子200包括:插脚部分211,其具有U形横截面;内轴部分212,其与插脚部分211的前端连续;以及接触部分214,其包括多个“<”形接触片213,该接触片213与内轴部分212的纵向轴平行地延伸,向外突出以围绕内轴部分212,并且与相邻的接触片213等距地间隔。The press-fit
限定接触部分214的接触片213的每一个在其远端和近端都形成有围绕内轴部分212的C形捆绑器215和216。插脚部分211在接触部分214附近形成有超出插脚部分211的外表面而突出的肩部201。Each of the
接触部分214具有与图1所示的压配型连接器端子100的接触部分14相同的形状和功能。然而,因为接触部分214被设计为具有肩部201,所以可以按压肩部201以将压配型连接器端子200的接触部分214插入通过印刷电路板形成的通孔内,以确保增强的可操作性。The
另外,因为压配型连接器端子200具有内轴部分212,所以可以垂直地将压配型连接器端子200插入通孔中。而且,因为接触片213与内轴部分212接触,所以即使压配型连接器端子200当被插入通孔中时被倾斜,也可以防止压配型连接器端子200过度倾斜,从而确保接触片213不塑性变形,并且因此可以与通孔良好地接触。In addition, since the press-fit
如图14所示,金属板210包括:带状的第一区域221,用于形成插脚部分211;用于形成内轴部分212的带状的第二区域222,其与第一区域221的前端连续,并且具有比第一区域221的宽度221w小的宽度222w;以及用于形成接触部分214的基本上矩形的第三区域223,其在相对侧超出第二区域延伸,具有比第二区域222的宽度222w大的宽度223w,并且具有与第二区域222的纵向轴平行地延伸的多个狭缝224。第一区域221在第三区域223附近具有用于形成肩部201的突出区域227和228。As shown in FIG. 14 , the metal plate 210 includes: a strip-shaped first region 221 for forming the
通过如下压制具有图14所示的形状的金属板210来形成图9所示的压配型连接器端子200。The press-fit
首先,围绕在第一区域221的长度方向上延伸的折叠线225来折叠第一区域221,以使得第一区域221具有U形横截面。然后,阶梯化位于在第一区域221和第二区域222之间的边界处的连接部分226。然后,弯曲第三区域223以使得第三区域223的柱223c具有“<”形的形状,由此使得第三区域223具有围绕内轴部分212的桶的形状。First, the first region 221 is folded around the folding line 225 extending in the length direction of the first region 221 so that the first region 221 has a U-shaped cross section. Then, the connection portion 226 located at the boundary between the first region 221 and the second region 222 is stepped. Then, the third region 223 is bent such that the column 223 c of the third region 223 has a “<” shape, thereby making the third region 223 have a barrel shape surrounding the
通过使用具有图14所示的形状的金属板210制造压配型连接器端子200,可以将压配型连接器端子200垂直地插入通孔内,防止通孔变白,防止通孔的电镀表面劣化,并且增强接触部分214的可靠性。By manufacturing the press-fit
(第三实施例)(third embodiment)
以下参考图15至20来说明根据本发明的第三实施例的压配型连接器端子300。通过弯曲图20所示的具有弹性的单个金属板310来形成压配型连接器端子300。A press-fit
压配型连接器端子300包括:插脚部分311,其具有U形横截面;内轴部分312,其与插脚部分311的前端连续;以及接触部分314,其包括多个“<”形接触片313,该接触片313与内轴部分312的纵向轴平行地延伸,向外突出以围绕内轴部分312,并且与相邻的接触片313等距地间隔。The press-fit
限定接触部分314的接触片313的每一个在其远端和近端处都形成有围绕内轴部分312的C形捆绑器315和316。插脚部分311在接触部分314附近形成有具有比插脚部分311的外径大的直径的凸缘301。Each of the
接触部分314具有与图1所示的压配型连接器端子100的接触部分14相同的形状和功能。然而,因为接触部分314被设计为具有凸缘301,所以可以按压凸缘301以将压配型连接器端子300的接触部分314插入通过印刷电路板形成的通孔内,以确保增强的可操作性。The
另外,因为压配型连接器端子300具有图19所示的内轴部分312,所以可以将压配型连接器端子300垂直地插入通孔内。而且,因为接触片313与内轴部分312接触,所以即使压配型连接器端子300当被插入通孔内时倾斜,也可以防止压配型连接器端子300过度倾斜,以确保接触片313不塑性变形,并且因此可以与通孔良好地接触。In addition, since the press-fit
如图20所示,金属板310包括:带状的第一区域321,用于形成插脚部分311;用于形成接触部分314的基本上矩形的第三区域323,其与第一区域321的前端连续,具有比第一区域321的宽度321w大的宽度323w,并且具有与第一区域321的纵向轴平行地延伸的多个狭缝324;以及用于形成内轴部分312的带状的第二区域325,其与第三区域323的前端连续,并且具有比第三区域323的宽度323w小的宽度325w。金属板310还包括用于形成凸缘301的第四区域326,其与第二区域325连续,并且以T形与第二区域325相交。As shown in FIG. 20 , the
通过如下压制具有图20所示的形状的金属板310而形成图15所示的压配型连接器端子300。The press-fit
首先,分别围绕在第一区域321和第二区域325的长度方向上延伸的折叠线327和328来折叠第一区域321和第二区域325,以使得第一区域321和第二区域325具有U形横截面。然后,围绕折叠线329将金属板310折叠180度,并且以环的形状弯曲第四区域326以围绕插脚部分311。其后,弯曲第三区域323以使得第三区域323的柱323c具有“<”形的形状,由此使得第三区域323具有围绕内轴部分312的桶的形状。First, the
通过使用具有图20所示的形状的金属板310制造压配型连接器端子300,可以将压配型连接器端子300垂直地插入通孔内,防止通孔变白,防止通孔的电镀表面劣化,并且增强接触部分314的可靠性。By manufacturing the press-fit
(第四实施例)(fourth embodiment)
以下参考图21至26说明根据本发明的第四实施例的压配型连接器端子400。通过弯曲图26所示的具有弹性的单个金属板410来形成压配型连接器端子400。A press-fit
压配型连接器端子400包括:插脚部分411,其具有四边形横截面;内轴部分412,其与插脚部分411的前端连续;以及接触部分414,其包括多个“<”形接触片413,该接触片413与内轴部分412的纵向轴平行地延伸,向外突出以围绕内轴部分412,并且与相邻的接触片413等距地间隔。The press-fit
限定接触部分414的接触片413的每一个在其远端和近端处都形成有围绕矩形柱形状的内轴部分412的C形捆绑器415和416。插脚部分411在长度方向上的中心处形成有超出插脚部分411的外表面而突出的肩部401。Each of the
接触部分414具有与图1所示的压配型连接器端子100的接触部分14相同的形状和功能。然而,因为接触部分414被设计为具有肩部401,所以可以按压肩部401以将接触部分414插入通过印刷电路板形成的通孔内,以确保增强的可操作性。The
因为压配型连接器端子400被设计为具有内轴部分412,该内轴部分412具有四边形横截面并且具有矩形柱形状,所以可以将压配型连接器端子400垂直地插入通孔内。而且,因为接触片413与内轴部分412接触,所以即使压配型连接器端子400当被插入通孔内时被倾斜,也可以防止压配型连接器端子400过度倾斜,以确保接触片413不塑性变形,并且因此可以与通孔良好地接触。Since the press-fit
图21所示的压配型连接器端子400由图26所示的金属板410制成。金属板410包括:第一区域421,用于形成矩形柱形状的插脚部分411;用于形成矩形柱形状的内轴部分412的第二区域422,其与第一区域421的前端连续;以及用于形成接触部分414的第三区域423,其与第二区域422的前端连续。第二区域422具有比第一区域421的宽度421w小的宽度422w。第三区域423基本上是矩形的,并且具有比第二区域422的宽度422w大的宽度423w。第三区域423形成有与第二区域422的纵向轴平行地延伸的多个狭缝424。The press-fit
第一区域421在其长度方向上的中心处包括用于形成肩部401的第五区域427。第一区域421具有比第三区域423的厚度大的厚度。第二区域422具有比第一区域421的厚度小但是比第三区域423的厚度大的厚度。可以通过下述方式来改变在第一至第三区域421、422和423的厚度之间的关系:选择具有不同形状的金属板、通过压制来压扁第一至第三区域、或者切割第一至第三区域。The first region 421 includes a fifth region 427 for forming the
通过如下压制具有图26所示的形状的金属板410来形成图21所示的压配型连接器端子400。The press-fit
首先,围绕位于在第二区域422和第三区域423之间的边界处的折叠线426来将第三区域423向第二区域422折叠180度。然后,弯曲第三区域423以使得第三区域423的侧边423a和423b具有C形形状,并且以“<”形形状来弯曲第三区域423的柱423c,由此使得第三区域423具有围绕其中的内轴部分422的桶的形状。First, the third region 423 is folded 180 degrees toward the second region 422 around the folding line 426 located at the boundary between the second region 422 and the third region 423 . Then, the third region 423 is bent so that the sides 423a and 423b of the third region 423 have a C-shape, and the column 423c of the third region 423 is bent in a "<" shape, thereby making the third region 423 have a One of the inner shaft portions 422 is in the shape of a barrel.
通过使用具有图26所示的形状的金属板410制造压配型连接器端子400,可以将压配型连接器端子400垂直地插入通孔内,防止通孔变白,防止通孔的电镀表面劣化,并且增强接触部分414的可靠性。By manufacturing the press-fit
(第五实施例)(fifth embodiment)
以下参考图27至35B说明根据本发明的第五实施例的压配型连接器端子500。通过弯曲图35A和35B所示的具有弹性的单个金属板510来形成压配型连接器端子500。A press-fit
压配型连接器端子500包括:插脚部分511,其具有U形横截面;内轴部分512,其与插脚部分511的前端连续;以及接触部分514,其包括多个弧形接触片513,该接触片513与内轴部分512的纵向轴平行地延伸,向外突出以围绕内轴部分512,并且与相邻的接触片513等距地间隔。The press-fit
内轴部分512在其外表面形成有向接触片513突出的多个突出部分501。接触片513的每一个在其远端和近端处都形成有围绕内轴部分512的C形捆绑器515和516。位于接触片513的前端处的捆绑器515被设计为在其远端处包括锥形倾斜部分502。插脚部分511在其长度方向上、在接触部分514附近形成有超出插脚部分511的外表面而突出的肩部503。The
以与图9所示的压配型连接器端子200相同的方式来使用压配型连接器端子500,并且压配型连接器端子500具有与图9所示的压配型连接器端子200相同的功能。然而,因为压配型连接器端子500被设计为在内轴部分512的外表面具有向接触片513突出的突出部分501,所以可以通过突出部分501来防止以下情况:当将压配型连接器端子500的接触部分514插入如图6所示的通过印刷电路板20形成的通孔21中时,接触部分514的直径的缩小导致接触片513的过度变形。因此,可以增强将压配型连接器端子500插入通孔21中和从通孔21拉出的可重复性。The press-fit
此外,因为压配型连接器端子500被设计为在位于接触片513的远端处的捆绑器515的远端处包括锥形倾斜部分502,所以当压配型连接器端子500的接触部分514被插入至通过印刷电路板20形成的通孔21(参见图6)中时,与捆绑器515的远端连续的锥形倾斜部分502在通孔21的开口处与通孔21的内表面接触,然后被引导至通孔21内,以确保可以增强将接触部分54向通孔21内的可插入性。Furthermore, since the press-fit
在压配型连接器端子500中限定接触部分514的接触片513的每一个被设计为弧形。因为弧形接触片具有比“<”形接触片更高的屈服强度,所以可以防止接触片513劣化直到它们以较大的程度变形。因此,弧形接触片513在增强将压配型连接器端子500插入至通孔21中和从通孔21拉出的可重复性上优越于“<”形接触片。Each of the
图27所示的压配型连接器端子500由图35A和35B所示的金属板510制成。金属板510包括:带状的第一区域521,用于形成插脚部分511;用于形成接触部分514的基本上矩形的第三区域523,其与第一区域521的前端连续,具有比第一区域521的宽度521w大的宽度523w,并且具有与第一区域521的纵向轴平行地延伸的多个狭缝524和柱523c;以及用于形成内轴部分512的带状的第二区域525,其与第三区域523的前端连续,并且具有比第三区域523的宽度523w小的宽度525w。金属板510还包括用于形成肩部503的第五区域526,该第五区域526与第一区域521连续,并且以T形与第一区域521相交。第二区域525在其中心处形成有用于形成突出部分501的第四区域517。第四区域517在第二区域525的宽度方向525w和厚度方向525t上都突出于第二区域525。A press-fit
通过如下压制具有图35A和35B所示的形状的金属板510来形成图27所示的压配型连接器端子500。The press-fit
首先,分别围绕在第一和第二区域521和525的长度方向上延伸的折叠线527和528来折叠第一区域521和第二区域525,以使得第一和第二区域521和525具有U形横截面。然后,折叠第五区域526以使得第五区域526突出于插脚部分511。然后,将第二区域525围绕折叠线529向第三区域523折叠180度。其后,弯曲第三区域523以使得第三区域523的柱523c是弧形的,由此使得第三区域523具有围绕内轴部分512的桶的形状。First, the first region 521 and the second region 525 are folded around folding lines 527 and 528 extending in the length direction of the first and second regions 521 and 525, respectively, so that the first and second regions 521 and 525 have U shaped cross section. Then, the fifth region 526 is folded such that the fifth region 526 protrudes beyond the
通过使用具有图35A和35B所示的形状的金属板510制造压配型连接器端子500,可以将压配型连接器端子500垂直地插入通过印刷电路板20形成的通孔21(参见图6)内,防止通孔21变白,防止通孔21的电镀表面劣化,并且增强接触部分514的可靠性。By manufacturing the press-fit
(第六实施例)(sixth embodiment)
以下参考图36至44B说明根据本发明的第六实施例的压配型连接器端子600。通过弯曲图44A和44B所示的具有弹性的单个金属板610来形成压配型连接器端子600。A press-fit
压配型连接器端子600包括:插脚部分611,其具有U形横截面;以及接触部分614,其与插脚部分611的前端连续。接触部分614包括多个“<”形接触片613,该接触片613与在插脚部分611的长度方向L上延伸的虚构中心线614c平行地延伸,并且向外突出以围绕虚构中心线614c。The press-fit
多个接触片613在其远端和近端处都形成有围绕虚构中心线614c的C形捆绑器615和616。位于接触片613的前端处的捆绑器615被设计为在其远端处包括锥形倾斜部分602。插脚部分611在其长度方向L上、在接触部分614附近形成有超出插脚部分611的外表面而突出的肩部603。The plurality of
图36所示的压配型连接器端子600由图44A和44B所示的金属板610制成。金属板610包括:带状的第一区域621,用于形成插脚部分611;用于形成接触部分614的基本上矩形的第三区域623,其与第一区域621的前端连续,具有比第一区域621的宽度621w大的宽度623w,并且具有在第一区域621的长度方向L上延伸的多个狭缝624和柱623c。金属板610还包括用于形成肩部603的第五区域626,该第五区域626与第一区域621连续,并且以T形与第一区域621相交。The press-fit
通过如下压制具有图44A和44B所示的形状的金属板610来形成图36所示的压配型连接器端子600。The press-fit
首先,围绕在第一区域621的长度方向上延伸的折叠线627来折叠第一区域621,以使得第一区域621具有U形横截面。然后,折叠第五区域626以使得第五区域626突出于插脚部分611。其后,将第三区域623弯曲以使得第三区域623的柱623c是“<”形的,由此使得第三区域623具有围绕虚构中心线614c的桶的形状。First, the
以与图9所示的压配型连接器端子200和图22所示的压配型连接器端子400相同的方式使用压配型连接器端子600,并且压配型连接器端子600具有与图9所示的压配型连接器端子200和图22所示的压配型连接器端子400相同的功能,但是与压配型连接器端子200和400在结构上的不同在于:压配型连接器端子600不包括内轴部分。通过将压配型连接器端子600设计为不包括内轴部分,图44A和44B所示的金属板610可以被设计为不包括用于形成内轴部分的区域,并且因此,可以减小从其制造压配型连接器端子600的金属板610的尺寸,并且还可以使压配型连接器端子600变轻。The press-fit
(第七实施例)(seventh embodiment)
以下参考图36至52B说明根据本发明的第七实施例的压配型连接器端子700。通过弯曲图52A和52B所示的具有弹性的单个金属板710来形成压配型连接器端子700。A press-fit
如图45至51所示,压配型连接器端子700包括:插脚部分711,其具有U形横截面;以及接触部分714,其与插脚部分711的前端连续。接触部分714包括:接触片713,该接触片713具有围绕在插脚部分711的长度方向L上延伸的虚构中心线714c的桶的形状;以及狭缝701,其几乎与虚构中心线714c平行地在接触片713的表面上延伸。与接触片713连续的、具有U形横截面的内轴部分712位于接触部分714中。As shown in FIGS. 45 to 51 , the press-fit
接触片713在其远端和近端处都形成有围绕与虚构中心线714c基本上同轴的内轴部分712的C形捆绑器615和616。位于接触片713的前端处的捆绑器715被设计为在其远端处包括锥形倾斜部分702。插脚部分711在其长度方向L上、在接触部分714附近形成有超出插脚部分711和接触部分714的外表面而突出的肩部703。如图51所示,多个突出部分704从内轴部分712的外表面向接触片713突出。Contact
图45所示的压配型连接器端子700由图52A和52B所示的金属板710制成。金属板710包括:带状的第一区域721,用于形成插脚部分711;用于形成接触部分714的基本上矩形的第三区域723,其与第一区域721的前端连续,并且具有比第一区域721的宽度大的宽度;以及用于形成内轴部分712的带状的第二区域725,其与第三区域723的前端连续,并且具有比第三区域723的宽度小的宽度。金属板710还包括用于形成肩部703的第五区域726,该第五区域726与第一区域721连续,并且以T形与第一区域721相交。第二区域725在其中心处形成有用于形成突出部分704的第四区域717。第四区域717在第二区域725的宽度方向725w和厚度方向725t上都突出于第二区域725。The press-fit
通过如下压制具有图52A和52B所示的形状的金属板710来形成图45所示的压配型连接器端子700。The press-fit
首先,围绕在第一区域721和第二区域725的长度方向上延伸的折叠线727和728折叠第一区域721和第二区域725,以使得第一区域721和第二区域725具有U形横截面,由此形成插脚部分711和内轴部分712。然后,折叠第五区域726以使得第五区域726突出于插脚部分711。其后,将由第二区域725制成的内轴部分712围绕折叠线729向第三区域723折叠180度,由此使得第三区域723围绕内轴部分712,并且具有桶的形状,该桶的形状具有使得第三区域723的侧边723a和723b具有面对关系的狭缝701(参见图45)。First, the
以与图21所示的压配型连接器端子400和图27所示的压配型连接器端子500相同的方式使用压配型连接器端子700,并且压配型连接器端子700具有与图21所示的压配型连接器端子400和图27所示的压配型连接器端子500相同的功能,但是与压配型连接器端子400和500在结构上的不同在于:压配型连接器端子700的接触部分714包括具有连续形状的接触片713,而没有除了狭缝701之外的切割线。通过将压配型连接器端子700设计为包括接触片713,可以增大接触部分714与通过印刷电路板形成的通孔接触的面积,从而确保接触部分714与通孔的接触可靠性的增强。The press-fit
接触部分714的形状不限于桶。接触部分714可以被设计为具有纺锤的形状,该纺锤在虚构中心线714c的长度方向上的中心处以曲面向外突出。此外,压配型连接器端子700可以被设计为不包括内轴部分712。The shape of the
上述的压配型连接器端子100、200、300、400、500、600和700仅是本发明的示例。本发明的范围不限于那些示例。The press-fit
工业适用性Industrial applicability
根据本发明的压配型连接器端子可以例如在电子/电气工业和汽车工业中被广泛地用作要插入至通过印刷电路板形成的通孔内的连接器。The press-fit type connector terminal according to the present invention can be widely used as a connector to be inserted into a through-hole formed through a printed circuit board, for example, in the electronic/electrical industry and the automobile industry.
虽然已经结合特定优选实施例描述了本发明,但是应当理解,通过本发明包含的主题不限于那些特定实施例。相反,本发明的主题意欲包括可以在所附的权利要求的精神和范围内包括的所有替代、修改和等同物。Although this invention has been described in connection with certain preferred embodiments, it should be understood that the subject matter encompassed by this invention is not limited to those specific embodiments. On the contrary, the subject matter of the present invention is intended to embrace all alternatives, modifications and equivalents as may be included within the spirit and scope of the appended claims.
包括说明书、权利要求书、附图和发明内容的、在2012年2月28日提交的日本专利申请No.2012-58817的全部内容通过引用包含于此。The entire contents of Japanese Patent Application No. 2012-58817 filed on February 28, 2012 including specification, claims, drawings and summary are hereby incorporated by reference.
Claims (17)
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JP2012058817A JP5445605B2 (en) | 2011-08-30 | 2012-03-15 | Connector terminal for press-fit |
JP2012-058817 | 2012-03-15 |
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CN103311708A true CN103311708A (en) | 2013-09-18 |
CN103311708B CN103311708B (en) | 2016-01-20 |
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CN201310059580.7A Active CN103311708B (en) | 2012-03-15 | 2013-02-26 | Press-fit type connector terminal |
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CN103633469A (en) * | 2013-12-09 | 2014-03-12 | 丁振荣 | Car cigarette lighter plug, double-input power plug and handheld appliance |
CN104124553A (en) * | 2014-07-24 | 2014-10-29 | 珠海格力电器股份有限公司 | Inserting sheet and printed circuit board with same |
CN105680201A (en) * | 2014-12-05 | 2016-06-15 | 第精工株式会社 | Terminal module |
CN107004979A (en) * | 2014-11-26 | 2017-08-01 | 住友电装株式会社 | Connection terminal |
CN107039799A (en) * | 2015-12-22 | 2017-08-11 | 第精工株式会社 | Press-fit terminal |
KR101770375B1 (en) * | 2014-12-03 | 2017-08-22 | 다이-이치 세이코 가부시키가이샤 | Press-fit connector terminal |
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CN112640219A (en) * | 2018-09-14 | 2021-04-09 | 赛峰电子与防务公司 | Elastic connecting pin, connector and electronic device including such pin |
CN112787123A (en) * | 2019-11-06 | 2021-05-11 | 华为技术有限公司 | Crimping terminal, signal receiving module and electronic equipment |
CN112928515A (en) * | 2019-12-06 | 2021-06-08 | 泰科电子(上海)有限公司 | Electrical connector and electrical connector assembly |
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CN103633469A (en) * | 2013-12-09 | 2014-03-12 | 丁振荣 | Car cigarette lighter plug, double-input power plug and handheld appliance |
CN104124553A (en) * | 2014-07-24 | 2014-10-29 | 珠海格力电器股份有限公司 | Inserting sheet and printed circuit board with same |
CN107004979A (en) * | 2014-11-26 | 2017-08-01 | 住友电装株式会社 | Connection terminal |
KR101770375B1 (en) * | 2014-12-03 | 2017-08-22 | 다이-이치 세이코 가부시키가이샤 | Press-fit connector terminal |
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CN113727006A (en) * | 2016-07-05 | 2021-11-30 | 韩华泰科株式会社 | Monitoring camera system |
CN113727006B (en) * | 2016-07-05 | 2023-09-22 | 韩华视觉株式会社 | Monitoring camera system |
CN112640219A (en) * | 2018-09-14 | 2021-04-09 | 赛峰电子与防务公司 | Elastic connecting pin, connector and electronic device including such pin |
CN112787123A (en) * | 2019-11-06 | 2021-05-11 | 华为技术有限公司 | Crimping terminal, signal receiving module and electronic equipment |
CN112928515A (en) * | 2019-12-06 | 2021-06-08 | 泰科电子(上海)有限公司 | Electrical connector and electrical connector assembly |
CN111509440A (en) * | 2020-04-24 | 2020-08-07 | 东莞立讯技术有限公司 | A kind of interface unit |
CN111509440B (en) * | 2020-04-24 | 2021-09-10 | 东莞立讯技术有限公司 | A kind of interface unit |
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CN113851872A (en) * | 2020-06-26 | 2021-12-28 | 爱沛股份有限公司 | Terminal with a terminal body |
CN112615179A (en) * | 2020-12-10 | 2021-04-06 | 合肥中恒微半导体有限公司 | Fisheye terminal |
Also Published As
Publication number | Publication date |
---|---|
EP2639887A1 (en) | 2013-09-18 |
EP3206261A1 (en) | 2017-08-16 |
EP2639887B1 (en) | 2017-07-26 |
CN103311708B (en) | 2016-01-20 |
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