CN103306072B - Tufted carpet reel device - Google Patents
Tufted carpet reel device Download PDFInfo
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- CN103306072B CN103306072B CN201310292265.9A CN201310292265A CN103306072B CN 103306072 B CN103306072 B CN 103306072B CN 201310292265 A CN201310292265 A CN 201310292265A CN 103306072 B CN103306072 B CN 103306072B
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- base cloth
- tufting
- stretches tight
- steel wire
- tufted carpet
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Abstract
The invention discloses a tufted carpet reel device comprising tufting needling pinheads for tufting to base cloth and a base cloth reel for supporting the base cloth. A center hole for enabling woolen yarn penetrating to tuft is arranged in the middle portion of each of the tufting needling pinheads. The base cloth reel is arranged in parallel and is provided with a plurality of steel wires. Two ends of each of the steel wire are respectively connected with the base cloth reel through elastic pieces. The tufted carpet reel device is efficient and even in tufting.
Description
Technical field
The present invention relates to tufted carpet process equipment field, relate in particular to a kind of tufted carpet rack device that stretches tight.
Background technology
Tufted carpet, refers on fabric base cloth with row's pin machinery synthetic tuft, the machine-made carpet of formation circle suede or clipping blanket face.Tufted carpet mainly comprises following technique: 1, material is prepared, and the tacryl of pre-HEAT SETTING is woven into base cloth and the required various chemical fibre yarns of synthetic tuft; 2, synthetic tuft sizing, with row's pin machinery leader tape chemical fibre yarn whole row, synthetic tuft at high speed on tacryl base cloth, forms neat and intensive circle suede or clipping on blanket face; 3, at blanket back face, be coated with and scrape synthetic latex or polyester-class adhesive, and base cloth and synthetic tuft are sticked into firmly whole; 4, postfinishing process, comprises and with the smooth blanket face of loop cutting machine, blanket face stamp, blanket back, pastes foamed plastics backing or the gunny cloth backings such as butadiene-styrene rubber or polyurethane, the fluffy and finishing blanket face etc. with steam.
That CN201793913U discloses is a kind of " for the continous mode of the full-automatic bayonet formula tufted carpet weaving machine frame that automatically stretches tight ", comprise for distribution system, tighten system and cloth-rolling system, for distribution system, be the apparatus system of carrying base cloth volume, carrying base cloth is also broadcasted base cloth to the system of tightening; The system of tightening is to tighten the apparatus system of base cloth, tightens base cloth, and broadcast and supply cloth by upper lower roller by upper lower roller, is beneficial to tufting machine and weaves continuously; Cloth-rolling system is the apparatus system of carrying base cloth volume, carrying base cloth and take in tufting after base cloth.This frame that stretches tight is controlled base cloth by beaming roller, licker-in and is carried, locates, and tension device is tightened base cloth, and brake apparatus prevents the loosening of base cloth.The frame that stretches tight of this structure, can only solve base cloth and tighten along its length, and can not solve tightening of tufting direction.As shown in Figure 1 a, 1 b, it shows and adopts the existing base cloth frame that stretches tight, in tufting process, and the relation of fine hair 11 and base cloth 10.When tufting, because the frame centre position of stretching tight lacks support, base cloth 10 can move along tufting direction, as Fig. 1 a; After tufting completes, when base cloth recovers smooth, the fine hair on base cloth is irregularly shaped arrangement, as Fig. 1 b, has a strong impact on the quality of tufted carpet.Meanwhile, this frame that stretches tight, by means of licker-in and tensioner tensioning base cloth, easily damages base cloth.In addition, this base cloth frame that stretches tight adopts the mode vertically arranging, and occupied ground space is large and working (machining) efficiency is low.
Summary of the invention
For addressing the above problem, the invention provides a kind of tufted carpet rack device that stretches tight, when it can eliminate large area tufting, due to base cloth, to swing the tufting out-of-flatness causing even, saves place, improves tufting efficiency, and can improve the crudy of tufted carpet.
For achieving the above object, the tufted carpet of the present invention rack device that stretches tight, comprise for the tufting needle thorn syringe needle of tufting on base cloth and for supporting the base cloth of the base cloth frame that stretches tight, in the middle of described tufting needle thorn syringe needle, be provided with and be available for the centre bore that the knitting wool of tufting passes, the described base cloth frame that stretches tight is horizontally disposed with, described base cloth stretches tight on frame and is provided with some steel wire bars, and the two ends of described every steel wire bar are all connected by elastic component and the base cloth frame that stretches tight.
Preferably, described some steel wire bars comprise that many are positioned at the transverse steel wire bar of ground floor and the longitudinal steel wire bar that many are positioned at the second layer.
Preferably, on described every steel wire bar, be all serially connected with several slip pipes.
Preferably, the outer contour of described slip pipe cross section is circular.
Preferably, between described adjacent slip pipe, be provided with steel ball, the external diameter of described steel ball is greater than the external diameter of described slip pipe.
Preferably, described elastic component is spring.
Preferably, the end of described tufting needle thorn syringe needle is that goose is avette.
Preferably, the end of described tufting needle thorn syringe needle is taper.
The tufted carpet of the present invention rack device that stretches tight, the base cloth frame that stretches tight is horizontally disposed with, and can save place, and can improve working (machining) efficiency.On base cloth stretches tight frame, install steel wire bar additional, steel wire bar two ends are connected with it by elastic component, and when tufting needle thorn syringe needle is on base cloth during tufting, the base cloth frame that stretches tight can play supporting role better to base cloth, eliminates the swing of base cloth., the shape of tufting needle thorn syringe needle is improved, when tufting needle thorn syringe needle is encountered on slip pipe, tufting needle thorn syringe needle contacts with slip pipe, and it can be sliped off rapidly, guarantees that base cloth does not swing meanwhile.Especially the steel wire bar being crisscross arranged, it is divided into several zonules by the base cloth frame that stretches tight, and has further improved the base cloth stability that frame supports base cloth that stretches tight.
In addition, the present invention also has following effect: 1, enter the vertical steel wire bar of cloth direction with base cloth and can help base cloth to slide, transport smoothly base cloth; 2, overcome base cloth swing, it is large, jumbo that frame can be done, and corresponding base cloth---carpet also can be done large, jumbo, whole integrated, reduces splicing; 3, the basic principle sliping off, steel wire bar slips off to the warp-wise broadwise both sides of base cloth, rather than the do direction swing vertical with base cloth, steel wire bar, it is divided into the direct effect of several zonules by the base cloth frame that stretches tight---overcome the loosening of base cloth warp-wise broadwise, with the swing of base cloth vertical direction; 4, the spring at steel wire bar two ends can shrink elasticity according to scrim material, thread count, grammes per square metre, the adjustment of tufted material grammes per square metre, overcomes the swing of the vertical direction causing because of above-mentioned reason; 5, tufting needle thorn syringe needle can be according to scrim material, thread count, tufting knitting wool sub-thread or bifilar adjustment, and double strand yarn, thread count are low in this way, can select in goose ovum type and tapered needle, to strengthen sliping off effect.
Accompanying drawing explanation
Fig. 1 a, Fig. 1 b show in prior art, during tufting, and the relation between base cloth and fine hair;
Fig. 2 is that tufted carpet of the present invention stretches tight in rack device, the stretch tight structural representation of the first embodiment of frame of base cloth;
Fig. 3 is that tufted carpet of the present invention stretches tight in rack device, the stretch tight structural representation of the second embodiment of frame of base cloth;
Fig. 4 is the partial enlarged drawing of A part in Fig. 3;
Fig. 5 is that tufted carpet of the present invention stretches tight in rack device, the stretch tight structural representation of the third embodiment of frame of base cloth;
Fig. 6 is the partial enlarged drawing of B part in Fig. 5;
Fig. 7 is the structural representation of tufting needle thorn syringe needle;
Fig. 8 a, Fig. 8 b, Fig. 8 c are the mobile schematic diagram that is related to of tufting needle thorn syringe needle and slip pipe;
The tufting effect of Fig. 9 for adopting tufted carpet of the present invention to stretch tight after rack device.
The specific embodiment
Below, by reference to the accompanying drawings, structure of the present invention and operation principle etc. are further described.
As shown in Fig. 2～7, the tufted carpet of the present invention rack device that stretches tight, comprise tufting needle thorn syringe needle 6 and the base cloth frame 1 that stretches tight, tufting needle thorn syringe needle 6 is for tufting on base cloth, by mobile device (not shown), control to realize and to move back and forth, in the middle of tufting needle thorn syringe needle 6, be provided with and be available for the centre bore 601 that the knitting wool (fine hair) of tufting passes; The base cloth frame 1 that stretches tight is horizontally disposed with, and for supporting base cloth, the base cloth frame 1 that stretches tight can be chosen as wooden structures or metal structure.Below, by reference to the accompanying drawings stretch tight three kinds of architecture advances of frame of base cloth are described further:
Embodiment 1
As shown in Figure 2, base cloth stretches tight on frame 1 and is provided with some steel wire bars 2, and the two ends of every steel wire bar 2 are all connected by elastic component and the base cloth frame 1 that stretches tight.During tufting, the base cloth frame 1 that stretches tight can play effective supporting role to base cloth, prevents that base cloth from swinging (direction along tufting needle thorn syringe needle 6 tuftings moves).
Embodiment 2
Embodiment 2 is improvement of making on embodiment 1 basis, as shown in Figure 3, Figure 4, is connected in series several slip pipes 3 on every steel wire bar 2.This slip pipe 3 can be so that tufting needle thorn syringe needle 6 staggers fast, so that tufting.
Embodiment 3
Embodiment 3 is improvement of making on embodiment 2 bases, as shown in Figure 5, Figure 6, between adjacent slip pipe 3, steel ball 5 is set.On steel ball 5, be provided with centre bore (not indicating in figure), centre bore aperture is slightly larger than gauge of wire, so that steel wire passes.The external diameter of this steel ball 5 is greater than the external diameter of slip pipe 3 so that base cloth can be supported on steel ball 5, and between slip pipe 3 and base cloth, form gap, when tufting needle thorn syringe needle 6 is encountered slip pipe 3, because base cloth is placed in slip pipe 3 tops, therefore, tufting needle thorn syringe needle 6 more easily breaks away and opens from one.
The base cloth frame 1 that stretches tight is horizontally disposed with the moving range that can reduce mobile device, saves place.Meanwhile, can also improve working (machining) efficiency.In addition, be horizontally disposed with, while installing steel wire bar 2 additional on base cloth stretches tight frame, can to base cloth, support better, prevent that base cloth is because deadweight is fallen.Therefore, be horizontally disposed with and can play load-bearing effect better, improve the uniformity of tufting.
Some steel wire bars 2 can adopt all multimodes base cloth the arranging on frame 1 of stretching tight, in the present invention, some steel wire bars 2 adopt staggered mode to arrange, some steel wire bars comprise that many are positioned at the transverse steel wire bar of ground floor and the longitudinal steel wire bar that many are positioned at the second layer, as shown in Fig. 2, Fig. 3, Fig. 5, the steel wire bar of ground floor be many near base cloths, with base cloth enter the perpendicular transverse steel wire bar of cloth direction, second layer steel wire bar be many away from base cloth, enter with base cloth the longitudinal steel wire bar that cloth direction parallels.The steel wire bar of this crisscross setting, the frame 1 that further base cloth stretched tight is divided into several little lattice, prevents that base cloth from swinging.Certainly, some steel wire bars 2 also can adopt other the mode that is crisscross arranged.
Slip pipe in embodiment 2 and embodiment 3 can adopt all Multiple Shapes, and its cross section outer contour can be the circle as shown in Fig. 3-Fig. 6, can certainly adopt other Common Shape.In the present invention, adopting cross section outer contour is circular slip pipe 3, manufactures simple, easy to use.
As shown in Figure 7, this tufting needle thorn syringe needle 6 has and is available for the centre bore 601 that the knitting wool of tufting passes.The end of tufting needle thorn syringe needle can be taper (not shown), also can avette for goose as shown in Figure 7 (goose is avette, and namely the end of tufting needle thorn syringe needle 6 is the diminishing arc of cross sectional dimensions).The tufting needle thorn syringe needle of taper goes for base cloth closely, can avoid that the support of base cloth density is large; The avette tufting needle of goose thorn syringe needle 6 goes for loose base cloth, and arc setting can be so that syringe needle can slip off while touching slip pipe fast.
In the present invention, the diameter of tufting needle thorn syringe needle is 4-5mm, and the length of slip pipe can be 150-200mm, and the diameter of slip pipe can be 2-3mm, so that slip pipe quick rotation.
Elastic component, can select many conventional parts, and as adopted the form of spring 4 in the present invention, spring 4 can be arranged in advance base cloth and stretch tight on frame 1, and on spring 4, reserved hook, installs steel wire bar 2 to facilitate on base cloth stretches tight frame 1.
Adopt the tufted carpet of the present invention rack device that stretches tight, on base cloth stretches tight frame 1, increase steel wire bar 2, effectively improved the stretch tight support degree of 1 pair of base cloth of frame of base cloth.As Fig. 8 a, 8b, 8c, as shown in, during tufting, tufting needle thorn syringe needle 6 is to base cloth tufting, when it encounters slip pipe 3, due to the elastic component of steel wire bar 2 ends, make steel wire bar 2 that slight displacement can occur, tufting needle thorn syringe needle 6 can slip off slip pipe 3 smoothly simultaneously, to realize tufting.Adopt the tufted carpet of the present invention rack device that stretches tight, tufting is even, as shown in Figure 9.
In sum, adopt the tufted carpet of the present invention rack device that stretches tight, can improve working (machining) efficiency, save place.Meanwhile, the base cloth frame that stretches tight can reduce the swing of base cloth when tufting.The improved shape of the setting by slip pipe and tufting needle thorn syringe needle makes tufting needle thorn syringe needle when tufting, can effectively avoid slip pipe, improves tufting quality.
In addition, adopt the present invention also to there is following effect:
1, enter the vertical steel wire bar of cloth direction with base cloth and can help base cloth to slide, transport smoothly base cloth;
2, overcome base cloth swing, it is large, jumbo that frame can be done, and corresponding base cloth---carpet also can be done large, jumbo, whole integrated, reduces splicing;
3, the basic principle sliping off, steel wire bar slips off to the warp-wise broadwise both sides of base cloth, rather than the do direction swing vertical with base cloth, steel wire bar, it is divided into the direct effect of several zonules by the base cloth frame that stretches tight---overcome the loosening of base cloth warp-wise broadwise, with the swing of base cloth vertical direction;
4, the spring at steel wire bar two ends can shrink elasticity according to scrim material, thread count, grammes per square metre, the adjustment of tufted material grammes per square metre, overcomes the swing of the vertical direction causing because of above-mentioned reason;
5, tufting needle thorn syringe needle can be according to scrim material, thread count, tufting knitting wool sub-thread or bifilar adjustment, and double strand yarn, thread count are low in this way, can select in goose ovum type and tapered needle, to strengthen sliping off effect.
Claims (7)
1. the tufted carpet rack device that stretches tight, comprise for the tufting needle thorn syringe needle of tufting on base cloth and for supporting the base cloth of the base cloth frame that stretches tight, in the middle of described tufting needle thorn syringe needle, be provided with and be available for the centre bore that the knitting wool of tufting passes, it is characterized in that, the described base cloth frame that stretches tight is horizontally disposed with, described base cloth stretches tight on frame and is provided with some steel wire bars, and the two ends of every steel wire bar are all connected by elastic component and the base cloth frame that stretches tight, and on described every steel wire bar, are all serially connected with several slip pipes.
2. the tufted carpet as claimed in claim 1 rack device that stretches tight, is characterized in that, described some steel wire bars comprise that many are positioned at the transverse steel wire bar of ground floor and the longitudinal steel wire bar that many are positioned at the second layer.
3. the tufted carpet as claimed in claim 1 rack device that stretches tight, is characterized in that, the outer contour of described slip pipe cross section is circular.
4. the tufted carpet as claimed in claim 3 rack device that stretches tight, is characterized in that, between adjacent slip pipe, be provided with steel ball, the external diameter of described steel ball is greater than the external diameter of described slip pipe.
5. the tufted carpet as claimed in claim 1 rack device that stretches tight, is characterized in that, described elastic component is spring.
6. the tufted carpet as claimed in claim 1 rack device that stretches tight, is characterized in that, the end of described tufting needle thorn syringe needle is that goose is avette.
7. the tufted carpet as claimed in claim 1 rack device that stretches tight, is characterized in that, the end of described tufting needle thorn syringe needle is taper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310292265.9A CN103306072B (en) | 2013-07-11 | 2013-07-11 | Tufted carpet reel device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310292265.9A CN103306072B (en) | 2013-07-11 | 2013-07-11 | Tufted carpet reel device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103306072A CN103306072A (en) | 2013-09-18 |
| CN103306072B true CN103306072B (en) | 2014-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310292265.9A Active CN103306072B (en) | 2013-07-11 | 2013-07-11 | Tufted carpet reel device |
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| CN (1) | CN103306072B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105125039A (en) * | 2015-09-24 | 2015-12-09 | 无锡万象工业设计有限公司 | Multifunctional outdoor carpet |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2097380A (en) * | 1936-10-29 | 1937-10-26 | Lees & Sons Co James | Needle |
| US4372238A (en) * | 1981-01-12 | 1983-02-08 | The Quaker Oats Company | Toy stitching set |
| CN86204061U (en) * | 1986-09-05 | 1987-09-09 | 朱乾洪 | Bed frame hooked with crisscross strips |
| GB2218120B (en) * | 1988-05-06 | 1992-07-15 | Eva Marie King | Improvements relating to embroidery |
| CN1763290A (en) * | 2005-10-26 | 2006-04-26 | 辛美霞 | Insertion type embroidering method and insertion embroidering needle |
| CN101319443A (en) * | 2007-06-05 | 2008-12-10 | 牛国秀 | Technique of floss for embroidery |
| CN201151809Y (en) * | 2008-01-02 | 2008-11-19 | 夏芬 | Embroidery needle for thick thread |
| CN101372800A (en) * | 2008-09-10 | 2009-02-25 | 宋伟丽 | Cross-stitch embroidery method and template thereof |
| CN201793913U (en) * | 2010-09-02 | 2011-04-13 | 上海市纺织科学研究院 | Continuous automatic embroidery frame for fully-automatic bayonet type tufted carpet loom |
| CN202157184U (en) * | 2011-01-20 | 2012-03-07 | 黄灿堂 | Three-dimensional screen cross-stitch structure |
| CN102212938B (en) * | 2011-06-08 | 2013-07-31 | 李小菊 | Woolen embroidery method |
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2013
- 2013-07-11 CN CN201310292265.9A patent/CN103306072B/en active Active
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Address after: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District Patentee after: Shanghai Textile Science Research Institute Co Ltd Address before: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District Patentee before: Shanghai Textile Research Institute |
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