CN103302277B - Pouring device - Google Patents
Pouring device Download PDFInfo
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- CN103302277B CN103302277B CN201310245633.4A CN201310245633A CN103302277B CN 103302277 B CN103302277 B CN 103302277B CN 201310245633 A CN201310245633 A CN 201310245633A CN 103302277 B CN103302277 B CN 103302277B
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Abstract
本发明涉及一种浇注装置,包括一个浇注罐,浇注罐的底部设置有小车,需要浇注的产品排列设置在小车上,浇注罐的上部设置有固定块,固定块的下部活动设置有活动块,浇注罐内设置有驱动活动块横向移动的驱动装置,浇注管道从外部伸入浇注罐内,其端部与固定块相连接并且延至固定块与活动块的接缝处,浇注管道上设置有阀门,每个需要浇注的产品上设置有一根浇注软管,浇注软管的端部与活动块相连接并且延至活动块与固定块的接缝处。上述的浇注装置只需采用一根浇注管道就能对所有产品进行浇注,由于浇注管道只有一根,所以浇注料在管道内也不会有太多的遗留堆积,不会造成浪费,节约了生产成本,浇注管道在进行清理和清洗时也比较方便。
The invention relates to a pouring device, comprising a pouring tank, a trolley is arranged at the bottom of the pouring tank, products to be poured are arranged on the trolley, a fixed block is arranged on the upper part of the pouring tank, and a movable block is arranged on the lower part of the fixed block. The pouring tank is equipped with a driving device that drives the movable block to move laterally. The pouring pipe extends into the pouring tank from the outside, and its end is connected with the fixed block and extends to the joint between the fixed block and the movable block. The pouring pipe is provided with a valve. Each product that needs to be poured is provided with a pouring hose, and the end of the pouring hose is connected with the movable block and extends to the joint between the movable block and the fixed block. The above-mentioned pouring device only needs to use one pouring pipe to pour all the products. Since there is only one pouring pipe, there will not be too much accumulation of castables in the pipe, which will not cause waste and save production. Cost, pouring pipe is also more convenient when cleaning and cleaning.
Description
技术领域technical field
本发明涉及到一种浇注装置。The invention relates to a pouring device.
背景技术Background technique
原有产品在真空浇注时,由于因浇注产品件数较多,一件产品就需要一根浇注管道,因而使得相应浇注管道、阀门也增多,这样一来造成了诸多弊端:a.设备制造成本增加;b.浇注料在管道内遗留堆积,造成生产成本提高;c.浇注管道清理、清洗麻烦。When the original product is vacuum poured, due to the large number of poured products, one pouring pipe is required for one product, so the corresponding pouring pipes and valves also increase, which has caused many disadvantages: a. Increased equipment manufacturing costs ; b. Castables are accumulated in the pipeline, resulting in increased production costs; c. Pouring pipelines are troublesome to clean and clean.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种只需一根浇注管道就能对所有产品进行浇注的浇注装置。The technical problem to be solved by the present invention is to provide a pouring device that can pour all products with only one pouring pipe.
为解决上述问题,本发明采用的技术方案是:一种浇注装置,包括一个浇注罐,所述浇注罐的底部设置有一个可横向移动的小车,需要浇注的产品排列设置在小车上,浇注罐的上部设置有固定块,固定块的下部活动设置有活动块,浇注罐内设置有驱动活动块横向移动的驱动装置,浇注管道从外部伸入浇注罐内,其端部与固定块相连接并且延至固定块与活动块的接缝处,浇注管道上设置有阀门,每个需要浇注的产品上分别设置有一根浇注软管,浇注软管的端部与活动块相连接并且延至活动块与固定块的接缝处。In order to solve the above problems, the technical solution adopted by the present invention is: a pouring device, including a pouring tank, the bottom of the pouring tank is provided with a trolley that can move laterally, and the products to be poured are arranged on the trolley, and the pouring tank The upper part of the fixed block is provided with a fixed block, and the lower part of the fixed block is provided with a movable block. A driving device for driving the movable block to move laterally is arranged in the pouring tank. The pouring pipe extends into the pouring tank from the outside, and its end is connected with the fixed block and Extending to the joint between the fixed block and the movable block, the pouring pipe is provided with a valve, and each product to be poured is provided with a pouring hose, and the end of the pouring hose is connected with the movable block and extended to the movable block and the fixed block. Block seams.
所述的活动块与固定块之间设置有滚珠,固定块的一端设置有接近开关。A ball is arranged between the movable block and the fixed block, and a proximity switch is arranged at one end of the fixed block.
所述的驱动装置为电动推杆,电动推杆的活动杆与活动块相连接。The driving device is an electric push rod, and the movable rod of the electric push rod is connected with the movable block.
所述的驱动装置为油缸,油缸的活动杆与活动块相连接,所述浇注管道上还设置有流量计。The driving device is an oil cylinder, the movable rod of the oil cylinder is connected with the movable block, and a flow meter is also arranged on the pouring pipeline.
本发明的有益效果是:上述的浇注装置,其结构简单、成本低廉、使用方便,其只需采用一根浇注管道就能对所有产品进行浇注,由于浇注管道只有一根,所以浇注料在管道内也不会有太多的遗留堆积,不会造成浪费,节约了生产成本,浇注管道在进行清理和清洗时也比较方便。The beneficial effects of the present invention are: the above pouring device has a simple structure, low cost, and is easy to use. It only needs to use one pouring pipe to pour all the products. Since there is only one pouring pipe, the pouring material is in the pipe There will not be too much leftover accumulation inside, will not cause waste, save production costs, and the pouring pipe is also more convenient to clean and clean.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1中A部的放大结构示意图;Fig. 2 is a schematic diagram of an enlarged structure of part A in Fig. 1;
图3是本发明的另一种结构示意图;Fig. 3 is another kind of structural representation of the present invention;
图4是图3中B部的放大结构示意图;Fig. 4 is a schematic diagram of an enlarged structure of part B in Fig. 3;
图1、图2中:1、浇注罐,2、小车,3、需要浇注的产品,4、固定块,5、活动块,6、滚珠,7、接近开关,8、电动推杆,9、浇注管道,10、阀门,11、浇注软管;In Fig. 1 and Fig. 2: 1. pouring tank, 2. trolley, 3. product to be poured, 4. fixed block, 5. movable block, 6. ball, 7. proximity switch, 8. electric push rod, 9. Casting pipeline, 10, valve, 11, pouring hose;
图3、图4中:1、浇注罐,2、小车,3、需要浇注的产品,4、固定块,5、活动块,6、滚珠,7、接近开关,8、油缸,9、浇注管道,10、阀门,11、浇注软管,12、流量计。In Fig. 3 and Fig. 4: 1. pouring tank, 2. trolley, 3. product to be poured, 4. fixed block, 5. movable block, 6. ball, 7. proximity switch, 8. oil cylinder, 9. pouring pipeline , 10, valve, 11, pouring hose, 12, flow meter.
具体实施方式Detailed ways
下面通过具体实施例对本发明所述的一种浇注装置作进一步的详细描述。A pouring device according to the present invention will be further described in detail through specific examples below.
实施例1Example 1
如图1所示,一种浇注装置,包括一个浇注罐1,所述浇注罐1的底部设置有一个可横向移动的小车2,需要浇注的产品3排列设置在小车2上,浇注罐1的上部设置有固定块4,固定块4的下部活动设置有活动块5,如图2所示,所述的活动块5与固定块4之间设置有滚珠6,固定块4的一端设置有接近开关7,为了防止接近开关7损坏,可以设置两个接近开关7以作备用。浇注罐1内设置有驱动活动块5横向移动的电动推杆8,电动推杆8的活动杆与活动块5相连接,浇注管道9从外部伸入浇注罐1内,其端部与固定块4相连接并且延至固定块4与活动块5的接缝处,浇注管道9上设置有阀门10,每个需要浇注的产品3上分别设置有一根浇注软管11,浇注软管11的端部与活动块5相连接并且延至活动块5与固定块4的接缝处。As shown in Figure 1, a pouring device includes a pouring tank 1, the bottom of the pouring tank 1 is provided with a laterally movable trolley 2, and the products 3 to be poured are arranged on the trolley 2, and the pouring tank 1 The top is provided with a fixed block 4, and the bottom of the fixed block 4 is provided with a movable block 5. As shown in Figure 2, a ball 6 is arranged between the movable block 5 and the fixed block 4, and one end of the fixed block 4 is provided with a Switch 7, in order to prevent damage to proximity switch 7, two proximity switches 7 can be set as backup. The pouring tank 1 is provided with an electric push rod 8 that drives the movable block 5 to move laterally. The movable rod of the electric push rod 8 is connected with the movable block 5. The pouring pipe 9 extends into the pouring tank 1 from the outside, and its end is connected with the fixed block. 4 are connected with each other and extended to the joint between the fixed block 4 and the movable block 5, the pouring pipe 9 is provided with a valve 10, each product 3 to be poured is respectively provided with a pouring hose 11, and the end of the pouring hose 11 It is connected with the movable block 5 and extends to the joint between the movable block 5 and the fixed block 4 .
上述浇注装置的工作原理是:浇注料从浇注管道9进入,活动块5通过电动推杆8(电动推杆8的伸缩长度可进行限定)进行横向移动,并且使用接近开关7和滚珠6进行定位,当电动推杆8将活动块5推动至需要浇注的产品3的浇注软管11与浇注管道9相对接时,电动推杆8自动停止移动,开启阀门10,从而实现浇注,待一个产品浇注完成,关闭阀门10,电动推杆8再次驱动活动块5横向移动,对下一个产品进行浇注。The working principle of the above pouring device is: the pouring material enters from the pouring pipe 9, the movable block 5 moves laterally through the electric push rod 8 (the telescopic length of the electric push rod 8 can be limited), and the proximity switch 7 and the ball 6 are used for positioning , when the electric push rod 8 pushes the movable block 5 until the pouring hose 11 of the product 3 to be poured is docked with the pouring pipe 9, the electric push rod 8 automatically stops moving, and the valve 10 is opened to realize pouring. Finished, close the valve 10, the electric push rod 8 drives the movable block 5 to move laterally again, and pours the next product.
实施例2Example 2
如图3所示,一种浇注装置,包括一个浇注罐1,所述浇注罐1的底部设置有一个可横向移动的小车2,需要浇注的产品3排列设置在小车2上,浇注罐1的上部设置有固定块4,固定块4的下部活动设置有活动块5,如图4所示,所述的活动块5与固定块4之间设置有滚珠6,固定块4的一端设置有接近开关7,为了防止接近开关7损坏,可以设置两个接近开关7以作备用。浇注罐1内设置有驱动活动块5横向移动的油缸8,油缸8的活动杆与活动块5相连接,浇注管道9从外部伸入浇注罐1内,其端部与固定块4相连接并且延至固定块4与活动块5的接缝处,浇注管道9上设置有阀门10和流量计12,每个需要浇注的产品3上分别设置有一根浇注软管11,浇注软管11的端部与活动块5相连接并且延至活动块5与固定块4的接缝处。As shown in Figure 3, a pouring device includes a pouring tank 1, the bottom of the pouring tank 1 is provided with a laterally movable trolley 2, and the products 3 to be poured are arranged on the trolley 2, and the pouring tank 1 The top is provided with a fixed block 4, and the bottom of the fixed block 4 is provided with a movable block 5. As shown in Figure 4, a ball 6 is arranged between the movable block 5 and the fixed block 4, and one end of the fixed block 4 is provided with a Switch 7, in order to prevent damage to proximity switch 7, two proximity switches 7 can be set as backup. The pouring tank 1 is provided with an oil cylinder 8 that drives the movable block 5 to move laterally, the movable rod of the oil cylinder 8 is connected with the movable block 5, the pouring pipeline 9 extends into the pouring tank 1 from the outside, and its end is connected with the fixed block 4 and Extending to the joint between the fixed block 4 and the movable block 5, the pouring pipe 9 is provided with a valve 10 and a flow meter 12, and each product 3 to be poured is respectively provided with a pouring hose 11, and the end of the pouring hose 11 It is connected with the movable block 5 and extends to the joint between the movable block 5 and the fixed block 4 .
上述浇注装置的工作原理是:浇注料从浇注管道9进入,活动块5通过油缸8(油缸8伸缩距离不可进行限定)进行横向移动,并使用接近开关7和滚珠6进行定位,当油缸8将活动块5推至浇注软管11与浇注管道9相对接时,接近开关7与滚珠6相感应到后,将信号传递给控制油缸8的液压站,使油缸8停止动作,流量计12开始工作,使浇注管道9内的浇注料进入产品,当浇注料达到浇注量要求时,流量计12停止工作并自动关闭阀门10,将信号传递给液压站,使油缸8再次动作,实现下一个产品的浇注。The working principle of the above pouring device is: the pouring material enters from the pouring pipe 9, the movable block 5 moves laterally through the oil cylinder 8 (the telescopic distance of the oil cylinder 8 cannot be limited), and uses the proximity switch 7 and the ball 6 to perform positioning. When the movable block 5 is pushed until the pouring hose 11 is connected with the pouring pipe 9, the proximity switch 7 and the ball 6 sense each other, and then transmit the signal to the hydraulic station controlling the oil cylinder 8, so that the oil cylinder 8 stops, and the flow meter 12 starts to work , so that the pouring material in the pouring pipe 9 enters the product. When the pouring material reaches the pouring volume requirement, the flow meter 12 stops working and automatically closes the valve 10, and transmits the signal to the hydraulic station to make the oil cylinder 8 move again to realize the next product. pouring.
油缸8驱动活动块5横向滑动,通过接近开关7的检测,控制活动块5的移动距离,使需要浇注的产品3的浇注软管11与浇注管道9相对接,开启阀门10,从而实现浇注,待一个产品浇注完成,关闭阀门10,电动推杆8再次驱动活动块5横向移动,对下一个产品进行浇注。The oil cylinder 8 drives the movable block 5 to slide laterally, and through the detection of the proximity switch 7, the moving distance of the movable block 5 is controlled, so that the pouring hose 11 of the product 3 to be poured is connected with the pouring pipe 9, and the valve 10 is opened to realize pouring. After one product is poured, the valve 10 is closed, and the electric push rod 8 drives the movable block 5 to move laterally again to pour the next product.
上述的实施例仅例示性说明本发明创造的原理及其功效,以及部分运用的实施例,而非用于限制本发明;应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiment only illustrates the principle of the present invention and its effect, and the embodiment of partial use, but is not intended to limit the present invention; It should be pointed out that for those of ordinary skill in the art, without departing from the Under the premise of creating ideas, some modifications and improvements can also be made, which all belong to the protection scope of the present invention.
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CN201310245633.4A CN103302277B (en) | 2013-06-20 | 2013-06-20 | Pouring device |
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CN201310245633.4A CN103302277B (en) | 2013-06-20 | 2013-06-20 | Pouring device |
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CN103302277B true CN103302277B (en) | 2015-02-04 |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN104874776A (en) * | 2014-02-27 | 2015-09-02 | 兴化市阳光汽配厂 | Modified casting device |
CN103909255A (en) * | 2014-04-04 | 2014-07-09 | 含山县荣盛机械铸造有限公司 | Multi-die casting system |
CN103909254A (en) * | 2014-04-04 | 2014-07-09 | 含山县荣盛机械铸造有限公司 | Casting pouring device |
CN104096826B (en) * | 2014-08-04 | 2015-12-30 | 成都新同高复合器材有限公司 | A kind of in V method Foundry Production in the method for teeming line upper mold movement |
CN106890951B (en) * | 2017-05-05 | 2019-09-10 | 浙江坤博机械制造有限公司 | A kind of high velocity ram machine footstock casting die and its casting technique |
CN108115811A (en) * | 2017-11-21 | 2018-06-05 | 合肥国瑞装配式建筑科技有限公司 | Automatic mold-change and intelligent pump control system |
CN111730052B (en) * | 2020-08-15 | 2024-06-18 | 永红保定铸造机械有限公司 | Pouring system |
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JPS576717A (en) * | 1980-06-16 | 1982-01-13 | Toshiba Chem Corp | Method of moving jig in vacuum chamber |
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DE3421581C3 (en) * | 1984-06-09 | 1998-05-20 | Huebers Verfahrenstech | Device for the metered delivery of several subsets of viscous substances, such as cast resin |
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EP1857248A2 (en) * | 2006-05-16 | 2007-11-21 | Bayer MaterialScience AG | Device and method for manufacturing foamed sandwich composite material elements |
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