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CN103300293A - Processing method of wheat seedings as well as instant wheat seeding powder and wheat seeding fiber powder prepared from same - Google Patents

Processing method of wheat seedings as well as instant wheat seeding powder and wheat seeding fiber powder prepared from same Download PDF

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CN103300293A
CN103300293A CN2013102734645A CN201310273464A CN103300293A CN 103300293 A CN103300293 A CN 103300293A CN 2013102734645 A CN2013102734645 A CN 2013102734645A CN 201310273464 A CN201310273464 A CN 201310273464A CN 103300293 A CN103300293 A CN 103300293A
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wheat
wheat seedlings
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CN103300293B (en
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张志清
任飞
刘虹
白琦
申光辉
陈安均
敖晓琳
胡欣洁
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Sichuan Agricultural University
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Abstract

本发明公开了一种麦苗的加工方法及其制备的速溶麦苗粉和麦苗纤维粉,目的在于解决采用现有麦苗汁粉制备工艺对麦苗进行加工时的突出问题,如部分方法采用145~165℃热风进行干燥,加工时间稍长,严重影响产品品质;采用控制抗粘壁喷雾干燥方法对麦苗进行加工时,烫漂温度高达95℃-98℃,会极大破坏其中的酶及功能性成分。该加工方法包括如下步骤:预处理、护色、打浆、过滤、均质、喷雾干燥。本发明能够有效降低烫漂温度,使其功能性成分得到最大程度保留,同时麦苗汁直接喷雾,通过控制喷雾工艺参数,取得较好的喷雾效果,工艺简单,操作方法,喷雾时间短,产品不结块。The invention discloses a processing method of wheat seedlings and instant wheat seedling powder and wheat seedling fiber powder prepared therefrom, aiming at solving the outstanding problems in processing wheat seedlings by adopting the existing preparation technology of wheat seedling juice powder, for example, some methods adopt hot air at 145-165°C Drying, the processing time is a little longer, which seriously affects the product quality; when the wheat seedlings are processed by the controlled anti-sticking spray drying method, the blanching temperature is as high as 95°C-98°C, which will greatly destroy the enzymes and functional components. The processing method comprises the following steps: pretreatment, color protection, beating, filtering, homogenization and spray drying. The invention can effectively reduce the blanching temperature, so that the functional components can be kept to the greatest extent, and at the same time, the wheat seedling juice can be directly sprayed, and by controlling the spray process parameters, a better spray effect can be obtained, the process is simple, the operation method is short, the spray time is short, and the product is not dry. Caking.

Description

一种麦苗的加工方法及其制备的速溶麦苗粉和麦苗纤维粉A kind of wheatgrass processing method and instant wheatgrass powder and wheatgrass fiber powder prepared therefrom

本发明涉及食品加工领域,尤其是一种麦苗的加工方法及其制备的速溶麦苗粉和麦苗纤维粉。 The invention relates to the field of food processing, in particular to a processing method of wheat grass and instant wheat grass powder and wheat grass fiber powder prepared therefrom.

背景技术 Background technique

麦苗(Wheat seedling)又叫小麦草,为禾本科,小麦属(Tritium)植物小麦的嫩茎叶。我国是小麦生产大国,且以冬小麦为主,小麦年产量已超过1亿多吨。冬小麦在入冬以前和初春时,所发生的分蘖多为无效分蘖,因此,可利用的麦苗资源十分丰富。将麦苗资源进行综合利用,开发工业化生产的加工产品,显得尤为重要且迫切,需要引起食品工作者的关注。 Wheat seedling (Wheat seedling), also known as wheat grass, is the tender stems and leaves of the grass family, Tritium (Tritium) plant wheat. my country is a major producer of wheat, mainly winter wheat, with an annual output of more than 100 million tons. Most of the tillers of winter wheat are ineffective tillers before winter and early spring, so the available wheat seedling resources are very abundant. The comprehensive utilization of wheat seedling resources and the development of industrialized processed products are particularly important and urgent, and need to attract the attention of food workers.

现代医学研究发现,麦苗中含有叶绿素、天然维生素、25%的蛋白质、20多种氨基酸、几百种不同的活性酶以及多种矿物质,功能性成分十分丰富,具有减肥、降脂、抗氧化等独特的营养保健效果,开发价值巨大。乔文静(2009)的研究显示,小麦苗的蛋白质含量远高于常见果蔬中的蛋白质含量,甚至与牛肉中蛋白质含量相当,是大米的2.6倍;小麦苗中膳食纤维的含量也非常高,为香菇的5.0倍;小麦苗中维生素的含量也相当丰富,其中VA的含量是鸡蛋的6.5倍,是菠菜的3.0倍,VC也比常见的蔬菜中要丰富。同时,小麦苗中VE的含量尤其高,是鸡蛋的5.8倍。其含有的矿物质含量也非常丰富,钾含量为菠菜的7.4倍,为鲜枣的6.1倍;镁含量是菠菜的4.3倍;钙含量是菠菜的2.8倍,是牛乳的1.8倍;铁含量是菠菜的6.5倍,是牛肉的5.7倍;锌含量是牛肉的2.8倍,是菠菜的15.9倍。王永辉等(2011)的研究显示,麦苗中富含18种氨基酸,尤其是必需氨基酸占总氨基酸的比值为39%,必需氨基酸与非必需氨基酸的比值达到63%,符合FAO/WHO的理想模式,比例平衡,是一种全营养食品。此外,小麦苗中还含有大量其它生物活性成分,如抗氧化酶类、叶绿素、多酚类和活性多糖等。赵春贵等(2005)测得小麦苗汁SOD活性为354.49 U/mg·Pr,是葡萄的7倍,谷胱甘肽过氧化物酶活性为83.63 U/mg·Pr;其总的抗氧化活性分别是BHT、α-生育酚的4.9倍和7.2倍,其中黄酮类含量为283 mg/kg。 Modern medical research has found that wheat seedlings contain chlorophyll, natural vitamins, 25% protein, more than 20 kinds of amino acids, hundreds of different active enzymes and a variety of minerals. And other unique nutrition and health effects, the development value is huge. Qiao Wenjing's (2009) research shows that the protein content of wheat seedlings is much higher than that of common fruits and vegetables, even equivalent to that of beef, and 2.6 times that of rice; the content of dietary fiber in wheat seedlings is also very high, as 5.0 times that of shiitake mushrooms; the content of vitamins in wheat seedlings is also quite rich, of which the content of VA is 6.5 times that of eggs, 3.0 times that of spinach, and VC is also richer than that in common vegetables. At the same time, the content of VE in wheat seedlings is particularly high, which is 5.8 times that of eggs. The mineral content it contains is also very rich. The potassium content is 7.4 times that of spinach and 6.1 times that of fresh jujube; the magnesium content is 4.3 times that of spinach; the calcium content is 2.8 times that of spinach and 1.8 times that of milk; the iron content is 6.5 times that of spinach and 5.7 times that of beef; the zinc content is 2.8 times that of beef and 15.9 times that of spinach. Research by Wang Yonghui et al. (2011) shows that wheat seedlings are rich in 18 kinds of amino acids, especially the ratio of essential amino acids to total amino acids is 39%, and the ratio of essential amino acids to non-essential amino acids reaches 63%, which is in line with the ideal model of FAO/WHO. The proportion is balanced, it is a kind of complete nutrition food. In addition, wheat seedlings also contain a large number of other bioactive components, such as antioxidant enzymes, chlorophyll, polyphenols and active polysaccharides. Zhao Chungui et al. (2005) measured that the SOD activity of wheat seedling juice was 354.49 U/mg·Pr, 7 times that of grapes, and the activity of glutathione peroxidase was 83.63 U/mg·Pr; the total antioxidant activities were respectively It is 4.9 times and 7.2 times that of BHT and α-tocopherol, and the content of flavonoids is 283 mg/kg.

随着社会的进步,人们的饮食习惯发生了极大的改变,由于营养不均衡,而导致了各种富贵病。麦苗作为一种纯天然、绿色、无公害的食品原料,将其制作成食品,有利于调节人体内的营养平衡,治疗饮食习惯所带来的富贵病。然而,麦苗自身具有颜色易褐变、口感较差、草腥味浓烈、营养成分易流失等缺点,让渴望健康的人们望而却步,因而长久以来被人们所忽视。 With the progress of society, people's eating habits have undergone great changes, and various diseases of affluence have been caused due to unbalanced nutrition. As a kind of pure natural, green and pollution-free food raw material, wheatgrass can be made into food, which is beneficial to adjust the nutritional balance in the human body and treat the diseases of affluence caused by eating habits. However, wheatgrass itself has disadvantages such as easy browning, poor taste, strong grassy smell, and easy loss of nutrients, which discourages people who desire health, and has been ignored for a long time.

中国专利CN00119778.9公开了一种麦苗汁粉制备工艺,其首先选取大麦嫩苗,依次经清洗、破碎、榨汁、过滤、浓缩后加入糊精水溶液后均化、干燥后,制得麦苗汁粉。该方法采用145~165℃热风进行干燥,且加工时间稍长,由于麦苗含有高含量的氧化酶,该方法容易导致氧化褐变和营养成分的丧失,严重影响产品的品质。 Chinese patent CN00119778.9 discloses a preparation process of barley juice powder, which first selects tender barley shoots, successively washes, crushes, squeezes juice, filters, concentrates, adds dextrin aqueous solution, homogenizes, and dries to obtain barley juice powder. This method uses hot air at 145-165°C for drying, and the processing time is slightly longer. Since the wheat seedlings contain high levels of oxidase, this method easily leads to oxidative browning and loss of nutrients, which seriously affects the quality of the product.

中国专利CN200710134404.X公开了一种控制抗粘壁喷雾干燥速溶复合固体果蔬饮料的制备方法,该方法对果蔬依次经清洗、切分、漂烫、打浆、均质、浓缩后,需要添加不同比例的助干剂、抗结剂,以解决果蔬汁在喷雾时的粘壁问题,最后再采用稳定剂予以造粒定型。该方法生产的固体果蔬饮料稳定性好,不易粘接,但其生产工艺繁琐,主要针对于含糖量较高的果蔬;且其烫漂温度高达95℃-98℃,极大破坏了果蔬中的各种酶及功能性成分,同时,该方法中需要添加的助干剂、抗结剂、稳定剂等成分,且这些成分的比例相对固定,而这些成分容易影响其最终产品的口感,更不利于产品后期根据不同风味需求进行的调配,限制了最终产品的种类,产品利用途径窄。 Chinese patent CN200710134404.X discloses a preparation method of spray-drying instant composite solid fruit and vegetable beverage with controlled anti-sticking wall. In this method, after the fruits and vegetables are washed, cut, blanched, beaten, homogenized and concentrated in sequence, different proportions need to be added Drying aids and anti-caking agents are used to solve the problem of wall sticking of fruit and vegetable juices during spraying, and finally stabilizers are used to granulate and shape. The solid fruit and vegetable beverage produced by this method has good stability and is not easy to bond, but its production process is cumbersome, mainly for fruits and vegetables with high sugar content; and its blanching temperature is as high as 95°C-98°C, which greatly damages the fruit and vegetable Various enzymes and functional ingredients of various enzymes and functional ingredients. At the same time, ingredients such as drying aids, anticaking agents, and stabilizers need to be added in this method, and the ratio of these ingredients is relatively fixed, and these ingredients are likely to affect the taste of the final product. It is not conducive to the deployment of products according to different flavor requirements in the later stage, which limits the types of final products and narrows the way of product utilization.

发明内容 Contents of the invention

本发明的发明目的在于:针对采用现有麦苗汁粉制备工艺对麦苗进行加工时的突出问题,如部分方法采用145~165℃热风进行干燥,加工时间稍长,严重影响产品品质;采用控制抗粘壁喷雾干燥方法对麦苗进行加工时,烫漂温度高达95℃-98℃,会极大破坏其中的酶及功能性成分;添加助干剂、抗结剂、稳定剂等成分,会影响最终产品的口感,限制了产品的种类;针对这些问题,提供一种麦苗的加工方法及其制备的速溶麦苗粉和麦苗纤维粉。本发明能够有效降低烫漂温度,使麦苗中的功能性成分得到最大程度保留,同时麦苗汁直接喷雾,通过控制喷雾工艺参数,取得了较好的喷雾效果,且工艺简单,操作方便,喷雾时间短,产品不结块。本发明能够有效保留麦苗产品原有的营养成分、色泽和风味,可以根据消费者的需求,进行调味,弥补了麦苗汁饮料所存在的种种缺点。同时,麦苗汁提取后的滤渣经过冷冻干燥,可制备为麦苗纤维粉,可用于添加到各类面制品中作为天然色素和增加其膳食纤维含量。本发明能够对麦苗资源进行充分利用,提高了经济价值。 The purpose of the present invention is to solve the outstanding problems in the processing of wheat seedlings by using the existing wheat seedling juice powder preparation process, such as using hot air at 145-165°C for drying in some methods, which takes a long time to process and seriously affects product quality; When the wall spray drying method is used to process wheat seedlings, the blanching temperature is as high as 95°C-98°C, which will greatly destroy the enzymes and functional components; adding drying aids, anti-caking agents, stabilizers and other ingredients will affect the final product The taste of the wheat grass restricts the types of products; aiming at these problems, a processing method of wheat grass and instant wheat grass powder and wheat grass fiber powder prepared therefrom are provided. The invention can effectively reduce the blanching temperature, so that the functional components in the wheat seedlings can be preserved to the greatest extent, and at the same time, the wheat seedling juice can be directly sprayed, and by controlling the spraying process parameters, a good spraying effect can be achieved, and the process is simple, the operation is convenient, and the spraying time is short. Short, the product does not clump. The present invention can effectively retain the original nutritional components, color and flavor of the wheatgrass product, can be seasoned according to the needs of consumers, and makes up for various shortcomings of the wheatgrass juice drink. At the same time, the filter residue after extraction of wheatgrass juice can be prepared into wheatgrass fiber powder after freeze-drying, which can be added to various flour products as natural pigment and increase its dietary fiber content. The invention can make full use of the wheat seedling resources and improve the economic value.

为了实现上述目的,本发明采用如下技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:

一种麦苗的加工方法,包括如下步骤: A processing method for wheat seedlings, comprising the steps of:

(1)预处理:取麦苗为原料,清洗干净,备用; (1) Pretreatment: Take wheat seedlings as raw materials, clean them, and set aside;

(2)护色:将步骤(1)清洗后的麦苗浸入70℃-85℃的复合护色液中热烫2-8min,热烫后将麦苗用筛网过滤,冷却至室温; (2) Color protection: immerse the wheat seedlings cleaned in step (1) into the composite color protection solution at 70°C-85°C and blanch for 2-8 minutes, after blanching, filter the wheat seedlings with a sieve and cool to room temperature;

(3)打浆:将步骤(2)冷却至室温的麦苗移入破碎机中,加水进行破碎打浆,得打浆麦苗汁,其中,麦苗与水的质量比为1:4-8; (3) Beating: move the wheat seedlings cooled to room temperature in step (2) into a crusher, add water for crushing and beating, and obtain beating wheat seedling juice, wherein the mass ratio of wheat seedlings to water is 1:4-8;

(4)过滤:将打浆麦苗汁过滤,得第一滤液和第一滤渣; (4) Filtration: filtering the beating barley juice to obtain the first filtrate and the first filter residue;

(5)均质:将第一滤液倒入调质均质机中,在温度为60~70℃下进行高压均质两次,第一次的压强为20~25MPa,时间为3-10min,第二次的压强为20~25MPa,时间为3-10min,得均质麦苗汁; (5) Homogenization: Pour the first filtrate into a tempering homogenizer, and perform high-pressure homogenization twice at a temperature of 60~70°C. The first pressure is 20~25MPa, and the time is 3-10min. The pressure for the second time is 20~25MPa, and the time is 3-10min to obtain homogeneous barley juice;

(6)喷雾干燥:将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,其中,喷雾干燥的进风温度为170℃-190℃,进料流量为250mL/h-265mL/h,出风温度为55℃-75℃,喷雾压力为0.15MPa-0.5MPa; (6) Spray drying: Spray-dry the homogeneous wheat grass juice to obtain instant wheat grass powder. The air inlet temperature of spray drying is 170°C-190°C, the feed flow rate is 250mL/h-265mL/h, and the outlet air temperature 55°C-75°C, spray pressure 0.15MPa-0.5MPa;

所述步骤(2)中,每100mL复合护色液中含有0.01-0.05g柠檬酸、0.02-0.08g抗坏血酸、0.5-2.5g氯化钠。 In the step (2), every 100mL of the compound color protection solution contains 0.01-0.05g of citric acid, 0.02-0.08g of ascorbic acid, and 0.5-2.5g of sodium chloride.

所述步骤(1)中,选取生长时间为30-60天,长度为25~30cm的麦苗作为原料,清洗干净,切成1-2cm的小段,备用。 In the step (1), wheat seedlings with a growth time of 30-60 days and a length of 25-30 cm are selected as raw materials, cleaned, cut into small sections of 1-2 cm, and set aside.

所述步骤(2)中,将步骤(1)清洗后的麦苗浸入75℃的复合护色液中热烫6min,热烫后将麦苗用筛网过滤,冷却至室温。 In the step (2), the wheat seedlings cleaned in the step (1) are immersed in the composite color protection solution at 75° C. and blanched for 6 minutes. After blanching, the wheat seedlings are filtered through a sieve and cooled to room temperature.

所述步骤(2)中,每100mL复合护色液中含有0.03g柠檬酸、0.07g抗坏血酸、1.5g氯化钠。 In the step (2), every 100mL of the compound color protection solution contains 0.03g of citric acid, 0.07g of ascorbic acid, and 1.5g of sodium chloride.

所述步骤(2)中,将步骤(1)清洗后的麦苗浸入75℃的复合护色液中热烫6min,热烫后将麦苗用筛网过滤,再用水冲洗,冷却至室温。 In the step (2), the wheat seedlings cleaned in the step (1) are immersed in the composite color protection solution at 75° C. and blanched for 6 minutes. After blanching, the wheat seedlings are filtered with a sieve, rinsed with water, and cooled to room temperature.

所述步骤(3)中,将步骤(2)冷却至室温的麦苗移入破碎机中,加水进行破碎打浆,得打浆麦苗汁,其中,麦苗与水的质量比为1:6。 In the step (3), the wheat seedlings cooled to room temperature in the step (2) are moved into a crusher, and water is added for crushing and beating to obtain beaten wheat seedling juice, wherein the mass ratio of wheat seedlings to water is 1:6.

所述步骤(4)中,将打浆麦苗汁过滤,得初滤滤液和初滤滤渣,初滤滤渣经压滤后过筛,得二次滤液和第一滤渣,将初滤滤液与二次滤液合并,得第一滤液。 In the step (4), the beating barley juice is filtered to obtain the primary filter filtrate and the primary filter residue, and the primary filter residue is sieved after pressure filtration to obtain the secondary filtrate and the first filter residue, and the primary filter filtrate and the secondary filtrate combined to obtain the first filtrate.

所述步骤(4)中,采用50-300目筛网将打浆将麦苗汁过滤。 In the step (4), a 50-300 mesh screen is used to beat the pulp and filter the barley juice.

所述步骤(6)中,将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,其中,喷雾干燥的进风温度为180℃,进料流量为260mL/h,出风温度为65℃,喷雾压力为0.3MPa。 In the step (6), the homogeneous barley juice is spray-dried to obtain instant barley powder, wherein the air inlet temperature of the spray drying is 180°C, the feed flow rate is 260mL/h, the air outlet temperature is 65°C, and the spray drying The pressure is 0.3 MPa.

所述步骤(6)中,将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,将速溶麦苗粉采用真空铝箔密封包装。 In the step (6), the homogeneous wheat grass juice is spray-dried to obtain instant wheat grass powder, and the instant wheat grass powder is sealed and packaged with vacuum aluminum foil.

将步骤(4)得到的第一滤渣于-50℃冷冻6-10h后,再在-20℃、2-10Pa的条件下,升华干燥24h,再进行粉碎,得麦苗纤维粉。 Freeze the first filter residue obtained in step (4) at -50°C for 6-10 hours, then sublimate and dry at -20°C and 2-10Pa for 24 hours, and then pulverize to obtain wheat seedling fiber powder.

将步骤(4)得到的第一滤渣于-50℃冷冻6-10h后,再在-20℃、2-10Pa的条件下,华干燥24h,再进行粉碎,得麦苗纤维粉,将麦苗纤维粉采用真空铝箔密封包装。 Freeze the first filter residue obtained in step (4) at -50°C for 6-10 hours, then dry it at -20°C and 2-10Pa for 24 hours, and then pulverize it to obtain wheat seedling fiber powder. It is packaged in vacuum aluminum foil sealed package.

将步骤(4)得到的第一滤渣于-50℃冷冻6-10h后,再在-20℃、2-10Pa的条件下,升华干燥24h,再进行粉碎,过50-300目筛,得麦苗纤维粉。 Freeze the first filter residue obtained in step (4) at -50°C for 6-10 hours, then sublimate and dry at -20°C and 2-10Pa for 24 hours, then pulverize and pass through a 50-300 mesh sieve to obtain wheat seedlings fiber powder.

采用前述麦苗的加工方法制备的速溶麦苗粉。 The instant wheatgrass powder prepared by the aforementioned wheatgrass processing method.

采用前述麦苗的加工方法制备的麦苗纤维粉。 The wheat grass fiber powder prepared by the aforementioned wheat grass processing method.

本发明提供的麦苗的加工方法,包括如下步骤:预处理、护色、打浆、过滤、均质、喷雾干燥。本发明中的麦苗经过护色步骤后,能够使麦苗的草腥味明显降低,甚至消失,所制备的速溶麦苗粉中不会出现麦苗的草腥味;同时,能够更好的保护麦苗原有色泽,且色泽稳定,在经过喷雾干燥后和后期常温存贮过程中不褪色。 The processing method of wheat seedling provided by the invention comprises the following steps: pretreatment, color protection, beating, filtering, homogenization and spray drying. After the wheat seedlings in the present invention go through the color protection step, the grassy smell of the wheat seedlings can be significantly reduced or even disappeared, and the grassy smell of the wheat seedlings will not appear in the prepared instant wheat grass powder; at the same time, the original smell of the wheat seedlings can be better protected The color is stable, and it will not fade after spray drying and storage at room temperature in the later period.

同时,本发明在喷雾干燥的基础上,增加热烫复合护色操作,通过采用复合护色液结合低温热烫,可有效降低烫漂温度,最大化减少麦苗中的功能性成分的破坏;通过复合护色液与低温热烫的结合,更有利于去除麦苗中原有草腥味,在使制备的产品保留原有麦苗色泽的前提下,使产品略带清香,显著提高产品品质。与中国专利CN00119778.9(一种麦苗汁粉制备工艺)采用145~165℃热风干燥,容易导致氧化褐变和营养成分的丧失,严重影响产品的品质相比,本发明通过复合护色液与热烫护色的结合,可以有效降低热烫温度和时间。麦苗中含有高含量的氧化酶,热烫温度和时间的降低,能够使麦苗中的功能性组分得以最大化保留。 At the same time, on the basis of spray drying, the present invention adds hot blanching composite color protection operation, and by using composite color protection solution combined with low temperature blanching, the blanching temperature can be effectively reduced, and the damage of functional components in wheat seedlings can be minimized; through The combination of compound color protection solution and low-temperature hot blanching is more beneficial to remove the original grassy smell in the wheat seedlings. On the premise of keeping the original color of the wheat seedlings in the prepared products, the products have a slight fragrance and significantly improve the product quality. Compared with the Chinese patent CN00119778.9 (a preparation process of barley juice powder) which adopts hot air drying at 145~165°C, which will easily lead to oxidative browning and loss of nutrients, which will seriously affect the quality of the product, the present invention combines the color protection liquid with heat The combination of hot and color protection can effectively reduce the hot temperature and time. Wheat seedlings contain a high content of oxidase, and the reduction of blanching temperature and time can maximize the retention of functional components in wheat seedlings.

中国专利CN200710134404.X(一种控制抗粘壁喷雾干燥速溶复合固体果蔬饮料的制备方法)中,需要添加不同比例的助干剂、抗结剂,以解决果蔬汁在喷雾时的粘壁问题,影响了最终产品的口感,更限制了最终产品的种类,且其烫漂温度高达95℃-98℃,极大破坏了果蔬中的各种酶及功能性成分;与该专利相比,本发明采用喷雾干燥,且均质麦苗汁中仅含有水,喷雾容易,不易结块和粘壁,喷雾效果好,同时其中也不含有助干剂、抗结剂等物质,最终制备的产品也更加安全、绿色,并且便于后期作为食品配料使用。同时,本发明的喷雾干燥方式也不同于固定饮料(或者药品冲剂)加工中,所采用的先调配再喷雾技术,而是直接采用均质麦苗汁喷雾干燥,喷雾效果较好。 In the Chinese patent CN200710134404.X (a preparation method of spray-drying instant composite solid fruit and vegetable beverages with controlled anti-sticking wall), it is necessary to add different proportions of drying aids and anti-caking agents to solve the problem of wall sticking of fruit and vegetable juices during spraying. It affects the taste of the final product and limits the types of the final product, and its blanching temperature is as high as 95°C-98°C, which greatly destroys various enzymes and functional components in fruits and vegetables; compared with this patent, the present invention It adopts spray drying, and the homogeneous wheat seedling juice only contains water, so it is easy to spray, not easy to agglomerate and stick to the wall, and the spray effect is good. At the same time, it does not contain substances such as drying aids and anti-caking agents, and the final product is safer. , green, and easy to use as food ingredients later. At the same time, the spray-drying method of the present invention is also different from the technology of blending first and then spraying in the processing of fixed beverages (or medicine granules), but directly uses homogeneous wheatgrass juice to spray-dry, and the spraying effect is better.

本发明能够直接制备成速溶麦苗粉,其经过后期调配,可制成不同的麦苗产品,弥补了麦苗产品存在的种种缺点,保留了麦苗最原始的营养成分、色泽和风味,让消费者在快捷、方便的情况下,饮用到营养美味的纯天然绿色饮料。同时,可以作为辅料,加入到各种食品里面,使食品具有淡淡的麦苗绿,同时提高食品的营养。 The present invention can be directly prepared into instant wheatgrass powder, which can be made into different wheatgrass products after later deployment, which makes up for various shortcomings of wheatgrass products, retains the most original nutritional components, color and flavor of wheatgrass, and allows consumers to quickly , In a convenient situation, you can drink a nutritious and delicious pure natural green drink. At the same time, it can be used as an auxiliary material and added to various foods to make the food have a light wheat green color and improve the nutrition of the food at the same time.

本发明还使麦苗资源得以充分利用,不仅制备出速溶麦苗粉,而且还将麦苗滤渣采用冷冻干燥技术制备出麦苗纤维粉,一方面保留了麦苗纤维的绿色,同时在麦苗汁榨汁时不溶于水的功能性成分也得以保留。同时,采用冷冻干燥技术使其中结合于麦苗纤维素中的功能性成分也得以保留其功能活性。该麦苗纤维粉中含有丰富的不溶性膳食纤维,具有增加肠道的蠕动,调整微生物菌群等功效,其可以作为馒头、面包、面条、饼干等面制品食品加工的辅料,增加其中不溶性膳食纤维的含量,同时改善色泽。 The present invention also makes full use of wheat seedling resources, not only prepares instant wheat seedling powder, but also prepares wheat seedling fiber powder by using freeze-drying technology from the wheat seedling filter residue, on the one hand retains the green color of wheat seedling fiber, and is insoluble in The functional components of water are also preserved. At the same time, the functional components combined in the wheatgrass cellulose can also retain their functional activity by adopting freeze-drying technology. The wheatgrass fiber powder is rich in insoluble dietary fiber, which has the functions of increasing the peristalsis of the intestinal tract and adjusting the microbial flora. content while improving color.

本发明采用均质麦苗汁直接喷雾,其喷雾效果较传统的调配后喷雾效果好,不粘壁,粉末分散。同时,本发明直接制备成速溶麦苗粉,可以与其他组分相配合,而非均质麦苗汁与其他组分调配后,再进行喷雾干燥;申请人同时对调配后喷雾进行了试验,发现喷雾效果较差,且容易堵塞喷头,可能与麦苗中的水溶性组分较多,在采用蔗糖等调配后易出现沉淀,絮凝等现象有关,所以本发明申请人认为不适宜将麦苗汁调配为各类饮料后再喷雾。本发明采用麦苗制备的速溶麦苗粉,是一种类似“速溶咖啡”的全新固体饮料,本发明能够充分保留麦苗中原有的营养成分,如麦苗中丰富的可溶性和不可溶性膳食纤维、蛋白质、矿物质、维生素等,以及其他对人体健康有利的成分,如总酚、黄酮、阿魏酸、超氧化物歧化酶(SOD)等物质,最终得到的产品具有抗氧化、降血糖、降血脂、抗衰老、抗癌等方面的功效。 The invention adopts homogeneous wheat seedling juice to spray directly, and its spray effect is better than that of the traditional blended spray, and the powder does not stick to the wall and disperses. Simultaneously, the present invention directly prepares instant wheatgrass powder, which can be matched with other components, and after non-homogeneous wheatgrass juice is blended with other components, it is then spray-dried; the applicant also tested the spray after blending and found that the spray The effect is relatively poor, and it is easy to block the nozzle, which may be related to the fact that there are more water-soluble components in the wheat seedlings, and precipitation and flocculation are easy to occur after the deployment of sucrose. Spray after drinking. The instant wheatgrass powder prepared by the present invention is a brand-new solid beverage similar to "instant coffee". Substances, vitamins, etc., and other ingredients that are beneficial to human health, such as total phenols, flavonoids, ferulic acid, superoxide dismutase (SOD) and other substances, the final product has antioxidant, hypoglycemic, hypolipidemic, anti Aging, anti-cancer and other aspects of the effect.

综上所述,本发明可以平衡膳食结构,均衡人体营养,全面提供人体每日所需营养,对人体健康和现代文明病的预防和治疗具有重要作用。本发明制备的产品能够去除麦苗中原有的草腥味而使产品略带清香,同时充分保留麦苗中原有的营养成分,得到的产品具有抗氧化、降血糖、降血脂、抗衰老、抗癌等方面的功效,又便于后期调配为不同风味的产品。同时,产生的滤渣也可以作为食品辅料,增加其膳食纤维含量,调整食品色泽。本发明对于麦苗的精深加工利用具有重要的参考价值,产品具有广阔的市场潜力。 In summary, the present invention can balance the dietary structure, balance the nutrition of the human body, comprehensively provide the daily nutrition required by the human body, and play an important role in the prevention and treatment of human health and modern civilization diseases. The product prepared by the invention can remove the original grassy smell in the wheat seedlings to make the product slightly fragrant, and at the same time fully retain the original nutritional components in the wheat seedlings, and the obtained product has anti-oxidation, hypoglycemic, hypolipidemic, anti-aging, anti-cancer, etc. In addition, it is convenient for later deployment into products with different flavors. At the same time, the resulting filter residue can also be used as food accessories to increase its dietary fiber content and adjust food color. The invention has important reference value for the intensive processing and utilization of wheat seedlings, and the product has broad market potential.

具体实施方式 Detailed ways

本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。 All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.

本说明书中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。 Any feature disclosed in this specification, unless specifically stated, can be replaced by other alternative features that are equivalent or have similar purposes. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.

实施例1 Example 1

(1)预处理:选择生长45天左右,长度为25~30cm的新鲜嫩麦苗为原料,无腐烂、发黄、蛀虫等现象。用剪切机从离地3cm左右剪割下来,去除杂质和沙土,浸入清水中洗涤,用水冲洗干净,沥干水并切割成长为2cm段备用,整个操作过程中各个环节的时间要尽量缩短,以免护色之前发生褐变,影响后续加工。 (1) Pretreatment: Choose fresh tender wheat seedlings with a length of 25-30cm that have grown for about 45 days as raw materials, without rot, yellowing, moths, etc. Use a shearing machine to cut it from about 3cm above the ground, remove impurities and sand, soak it in clean water, rinse it with water, drain the water and cut it into 2cm sections for later use. The time of each link in the whole operation process should be shortened as much as possible. In order to avoid browning before color protection and affect subsequent processing.

(2)护色:将预处理后的麦苗迅速浸入75℃的复合护色液中热烫6min,以钝化氧化酶活性和去除草腥味,同时,防止加工过程中,受热产生酶促褐变,影响产品品质。其中,每100mL复合护色液中含有0.03g柠檬酸、0.07g抗坏血酸、1.5g氯化钠。将热烫护色后的麦苗用筛网过滤,并用水冲洗冷却至室温。 (2) Color protection: quickly immerse the pretreated wheat seedlings in the compound color protection solution at 75°C and blanch for 6 minutes to inactivate the activity of oxidase and remove the grassy smell, and at the same time, prevent the enzymatic browning caused by heat during processing. change, affecting product quality. Among them, every 100mL of compound color protection liquid contains 0.03g of citric acid, 0.07g of ascorbic acid, and 1.5g of sodium chloride. After blanching and color protection, the wheat seedlings are filtered with a sieve, rinsed with water and cooled to room temperature.

(3)打浆:将冷却至室温的麦苗移入高速组织捣碎机中,加水进行破碎打浆,得打浆麦苗汁。其中,冷却至室温的麦苗与水的质量比为1:6,即料液比为1:6。 (3) Beating: Move the wheat seedlings cooled to room temperature into a high-speed tissue masher, add water for crushing and beating, and obtain beaten wheat seedling juice. Among them, the mass ratio of wheat seedlings cooled to room temperature to water is 1:6, that is, the ratio of material to liquid is 1:6.

(4)过滤:将打浆麦苗汁用150目筛网过滤,得初滤滤液和初滤滤渣,初滤滤渣经压滤后过150目筛,得二次滤液和第一滤渣,将初滤滤液与二次滤液合并,得第一滤液。 (4) Filtration: filter the beating barley juice with a 150-mesh sieve to obtain the primary filtrate and the primary filter residue. The primary filter residue is filtered through a 150-mesh sieve to obtain the secondary filtrate and the first filter residue. Combined with the second filtrate to obtain the first filtrate.

(5)均质:将第一滤液倒入调质均质机中,在温度为60~70℃下进行高压均质两次,第一次压强为20MPa,第二次压强为25MPa,两次均质时间各为5min。均质的目的是防止产品分层、沉淀,使麦苗汁更加细腻,有利于成品质量和风味的稳定。 (5) Homogenization: Pour the first filtrate into a tempering homogenizer, perform high-pressure homogenization twice at a temperature of 60~70°C, the first pressure is 20MPa, the second pressure is 25MPa, and the second time is 25MPa. The homogenization time is 5 min each. The purpose of homogenization is to prevent product stratification and precipitation, make the barley juice more delicate, and help to stabilize the quality and flavor of the finished product.

(6)喷雾干燥:将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,其中,喷雾干燥的进风温度为180℃,均质麦苗汁的进料流量为260mL/h,料液比为1:6,出风温度为65℃,喷雾压力为0.3MPa。将速溶麦苗粉用镀铝膜袋真空抽氧、充氮,避光,包装。 (6) Spray drying: Spray-dry the homogeneous barley juice to obtain instant barley powder, wherein the air inlet temperature of the spray drying is 180°C, the feed flow rate of the homogeneous barley juice is 260mL/h, and the solid-liquid ratio is 1 :6, the air outlet temperature is 65°C, and the spray pressure is 0.3MPa. The instant wheatgrass powder is vacuum pumped with oxygen and nitrogen in an aluminized film bag, protected from light, and packed.

称取本实施例中速溶麦苗粉6.5克(干基),作为一独立包装,加入60~70℃的温开水100mL冲泡后,即可饮用。 Weigh 6.5 grams (dry basis) of the instant barley grass powder in this example, take it as an independent package, add 100 mL of warm boiled water at 60 to 70 ° C, brew it, and then drink it.

将第一滤渣在-50℃冷冻10h后,再在-20℃、10Pa的条件下,真空升华干燥24h,从而完成冷冻干燥。冷冻干燥后,进行粉碎,再采用真空铝箔密封包装,即得麦苗纤维粉。 The first filter residue was frozen at -50°C for 10 hours, and then dried under vacuum sublimation at -20°C and 10 Pa for 24 hours to complete freeze-drying. After being freeze-dried, it is pulverized, and then sealed and packaged with vacuum aluminum foil to obtain the wheat seedling fiber powder.

对实施例1制备的速溶麦苗粉中含有的主要功能性成分进行测定 The main functional components contained in the instant wheatgrass powder prepared in Example 1 are determined

1)测定总酚 1) Determination of total phenols

麦苗汁速溶固体饮料粉用乙醇超声提取得到醇提物,在醇提物中大多是极性较强的物质。本实验以没食子酸为标准品,测定麦苗汁速溶固体饮料中总酚含量。 Wheatgrass juice instant solid beverage powder is extracted with ethanol ultrasonically to obtain alcohol extract, most of which are highly polar substances. In this experiment, gallic acid was used as a standard substance to determine the total phenolic content in wheatgrass juice instant solid beverage.

速溶麦苗粉总酚含量测定结果如下:吸光度为0.054,总酚质量浓度为0.00048mg/mL,总酚含量为0.24%。 The results of determination of total phenol content in instant wheatgrass powder were as follows: the absorbance was 0.054, the mass concentration of total phenol was 0.00048 mg/mL, and the content of total phenol was 0.24%.

2)测定总黄酮 2) Determination of total flavonoids

酚类化合物主要包括黄酮类等物质,以芦丁为标准品,测定麦苗汁速溶固体饮料中总黄酮含量。 Phenolic compounds mainly include flavonoids and other substances, and rutin was used as a standard to determine the total flavonoid content in wheatgrass juice instant solid beverage.

速溶麦苗粉总黄酮含量测定结果如下:吸光度为0.012,总酚质量浓度为0.00057mg/mL,总酚含量为0.036%。 The determination results of total flavonoids in instant wheatgrass powder were as follows: the absorbance was 0.012, the mass concentration of total phenols was 0.00057 mg/mL, and the content of total phenols was 0.036%.

3)测定阿魏酸 3) Determination of ferulic acid

对速溶麦苗粉中阿魏酸含量且重复测定3次,取其平均值,结果表明,平均含量为0.24μg/mL。 The content of ferulic acid in instant wheatgrass powder was measured three times and the average value was taken. The results showed that the average content was 0.24 μg/mL.

4)速溶麦苗粉对二苯代苦味肼自由基(DPPH·)清除能力 4) The scavenging ability of instant wheatgrass powder on diphenylpichydrazine free radicals (DPPH·)

DPPH·的清除能力反应被测物的抗氧化活性,而且操作简便快速、灵敏。 The scavenging ability of DPPH reflects the antioxidant activity of the tested substance, and the operation is simple, fast and sensitive.

国内目前未见关于麦苗汁速溶固体饮料清除DPPH·自由基能力的报道,但有研究表明,麦苗汁具有较高的抗氧化性,其总抗氧化能力为BHT和α-生育酚的4.9倍和7.2倍,对DPPH·自由基的抑制率为36.74%。实验结果表明,实施例1制备的速溶麦苗粉对DPPH·自由基的清除率达52.1%。 At present, there is no report on the ability of barley juice instant solid beverage to scavenge DPPH free radicals in China, but studies have shown that barley juice has high antioxidant capacity, and its total antioxidant capacity is 4.9 times that of BHT and α-tocopherol and 7.2 times, the inhibition rate of DPPH·free radicals is 36.74%. The experimental results show that the instant barley grass powder prepared in Example 1 has a scavenging rate of 52.1% for DPPH free radicals.

5)其他自由基清除能力的测定 5) Determination of other free radical scavenging abilities

速溶麦苗粉对羟自由基(·OH)、超氧阴离子自由基(O2 -·)两者的清除能力分别为:30%、75.25%。 The scavenging abilities of instant wheatgrass powder on hydroxyl radicals (·OH) and superoxide anion radicals (O 2 - ·) were 30% and 75.25%, respectively.

本实施例所制备的速溶麦苗粉的护色效果最佳。试验结果表明:麦苗汁速溶固体饮料具有较强的体外抗氧化能力,开发前景广阔。 The color protection effect of the instant barley grass powder prepared in this example is the best. The test results show that the wheatgrass juice instant solid beverage has strong antioxidant capacity in vitro and has broad development prospects.

实施例2 Example 2

(1)预处理:选择生长60天左右,长度为25~30cm的新鲜嫩麦苗为原料,无腐烂、发黄、蛀虫等现象。用剪切机从离地3cm左右剪割下来,去除杂质和沙土,浸入清水中洗涤,用水冲洗干净,沥干水并切割成长为1.5cm段备用,整个操作过程中各个环节的时间要尽量缩短,以免护色之前发生褐变,影响后续加工。 (1) Pretreatment: Choose fresh tender wheat seedlings with a length of 25-30cm for about 60 days as raw materials, without rot, yellowing, moths and other phenomena. Use a shearing machine to cut it from about 3cm above the ground, remove impurities and sand, wash it in clean water, rinse it with water, drain the water and cut it into 1.5cm sections for later use. The time of each link in the whole operation process should be shortened as much as possible , so as to avoid browning before color protection and affect subsequent processing.

(2)护色:将预处理后的麦苗迅速浸入85℃的复合护色液中热烫3min,以钝化氧化酶活性和去除草腥味,同时,防止加工过程中,受热产生酶促褐变,影响产品品质。其中,每100mL复合护色液中含有0.01g柠檬酸、0.03g抗坏血酸、0.5g氯化钠。将热烫护色后的麦苗用筛网过滤,并用水冲洗冷却至室温。 (2) Color protection: quickly immerse the pretreated wheat seedlings in a compound color protection solution at 85°C for 3 minutes to blanch the oxidase activity and remove the grassy smell, and at the same time prevent enzymatic browning caused by heat during processing. change, affecting product quality. Among them, every 100mL of compound color protection liquid contains 0.01g of citric acid, 0.03g of ascorbic acid, and 0.5g of sodium chloride. After blanching and color protection, the wheat seedlings are filtered with a sieve, rinsed with water and cooled to room temperature.

(3)打浆:将冷却至室温的麦苗移入高速组织捣碎机中,加水进行破碎打浆,得打浆麦苗汁。其中,冷却至室温的麦苗与水的质量比为1:7,即料液比为1:7。 (3) Beating: Move the wheat seedlings cooled to room temperature into a high-speed tissue masher, add water for crushing and beating, and obtain beaten wheat seedling juice. Among them, the mass ratio of wheat seedlings cooled to room temperature to water is 1:7, that is, the ratio of solid to liquid is 1:7.

(4)过滤:将打浆麦苗汁用150目筛网过滤,得第一滤液和第一滤渣。 (4) Filtration: filtering the beating barley juice with a 150-mesh screen to obtain the first filtrate and the first filter residue.

(5)均质:将第一滤液倒入调质均质机中,在温度为70℃下进行高压均质两次,第一次压强为25MPa,均质时间为3min,第二次压强为22MPa,均质时间为8min。均质的目的是防止产品分层、沉淀,使麦苗汁更加细腻,有利于成品质量和风味的稳定。 (5) Homogenization: Pour the first filtrate into a tempering homogenizer, perform high-pressure homogenization twice at a temperature of 70°C, the first pressure is 25MPa, the homogenization time is 3min, and the second pressure is 22MPa, homogenization time is 8min. The purpose of homogenization is to prevent product stratification and precipitation, make the barley juice more delicate, and help to stabilize the quality and flavor of the finished product.

(6)喷雾干燥:将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,其中,喷雾干燥的进风温度为185℃,均质麦苗汁的进料流量为250mL/h,料液比为1:7,出风温度为75℃,喷雾压力为0.45MPa。将速溶麦苗粉用镀铝膜袋真空抽氧、充氮,避光,包装。 (6) Spray drying: Spray-dry the homogeneous barley juice to obtain instant barley powder, wherein the air inlet temperature of the spray drying is 185°C, the feed flow rate of the homogeneous barley juice is 250mL/h, and the solid-liquid ratio is 1 :7, the outlet air temperature is 75°C, and the spray pressure is 0.45MPa. The instant wheatgrass powder is vacuum pumped with oxygen and nitrogen in an aluminized film bag, protected from light, and packed.

称取本实施例中速溶麦苗粉6.5克(干基),作为一独立包装,加入60~70℃的温开水100mL冲泡后,即可饮用。 Weigh 6.5 grams (dry basis) of the instant barley grass powder in this example, take it as an independent package, add 100 mL of warm boiled water at 60 to 70 ° C, brew it, and then drink it.

将第一滤渣在-50℃冷冻6h后,再在-20℃、5Pa的条件下,真空升华干燥24h,从而完成冷冻干燥。冷冻干燥后,进行粉碎,再采用真空铝箔密封包装,即得麦苗纤维粉。本实施例所制备的速溶麦苗粉和麦苗纤维粉的护色效果较好。 After the first filter residue was frozen at -50°C for 6 hours, it was vacuum sublimated and dried at -20°C and 5 Pa for 24 hours to complete freeze-drying. After being freeze-dried, it is pulverized, and then sealed and packaged with vacuum aluminum foil to obtain the wheat seedling fiber powder. The color protection effect of the instant wheatgrass powder and wheatgrass fiber powder prepared in this embodiment is better.

实施例3 Example 3

(1)预处理:选择生长40天左右,长度为25~30cm的新鲜嫩麦苗为原料,无腐烂、发黄、蛀虫等现象。用剪切机从离地3cm左右剪割下来,去除杂质和沙土,浸入清水中洗涤,用水冲洗干净,沥干水并切割成长为2cm段备用,整个操作过程中各个环节的时间要尽量缩短,以免护色之前发生褐变,影响后续加工。 (1) Pretreatment: Choose fresh tender wheat seedlings that have grown for about 40 days and are 25-30 cm long as raw materials, without rot, yellowing, and moths. Use a shearing machine to cut it from about 3cm above the ground, remove impurities and sand, soak it in clean water, rinse it with water, drain the water and cut it into 2cm sections for later use. The time of each link in the whole operation process should be shortened as much as possible. In order to avoid browning before color protection and affect subsequent processing.

(2)护色:将预处理后的麦苗迅速浸入70℃的复合护色液中热烫8min,以钝化氧化酶活性和去除草腥味,同时,防止加工过程中,受热产生酶促褐变,影响产品品质。其中,每100mL复合护色液中含有0.05g柠檬酸、0.07g抗坏血酸、2.2g氯化钠。将热烫护色后的麦苗用筛网过滤,并用水冲洗冷却至室温。 (2) Color protection: quickly immerse the pretreated wheat seedlings in a compound color protection solution at 70°C and blanch for 8 minutes to inactivate the activity of oxidase and remove the grassy smell, and at the same time, prevent the enzymatic browning caused by heat during processing. change, affecting product quality. Among them, every 100mL of compound color protection solution contains 0.05g of citric acid, 0.07g of ascorbic acid, and 2.2g of sodium chloride. After blanching and color protection, the wheat seedlings are filtered with a sieve, rinsed with water and cooled to room temperature.

(3)打浆:将冷却至室温的麦苗移入高速组织捣碎机中,加水进行破碎打浆,得打浆麦苗汁。其中,冷却至室温的麦苗与水的质量比为1:4,即料液比为1:4。 (3) Beating: Move the wheat seedlings cooled to room temperature into a high-speed tissue masher, add water for crushing and beating, and obtain beaten wheat seedling juice. Among them, the mass ratio of wheat seedlings cooled to room temperature to water is 1:4, that is, the ratio of solid to liquid is 1:4.

(4)过滤:将打浆麦苗汁用300目筛网过滤,得第一滤液和第一滤渣。 (4) Filtration: filtering the beating barley juice with a 300-mesh screen to obtain the first filtrate and the first filter residue.

(5)均质:将第一滤液倒入调质均质机中,在温度为60℃下进行高压均质两次,第一次压强为20MPa,均质时间为10min,第二次压强为22MPa,均质时间为6min。均质的目的是防止产品分层、沉淀,使麦苗汁更加细腻,有利于成品质量和风味的稳定。 (5) Homogenization: Pour the first filtrate into a tempering homogenizer, perform high-pressure homogenization twice at a temperature of 60°C, the first pressure is 20MPa, the homogenization time is 10min, and the second pressure is 22MPa, homogenization time is 6min. The purpose of homogenization is to prevent product stratification and precipitation, make the barley juice more delicate, and help to stabilize the quality and flavor of the finished product.

(6)喷雾干燥:将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,其中,喷雾干燥的进风温度为170℃,均质麦苗汁的进料流量为265mL/h,料液比为1:4,出风温度为55℃,喷雾压力为0.20MPa。将速溶麦苗粉用镀铝膜袋真空抽氧、充氮,避光,包装。 (6) Spray drying: Spray-dry the homogeneous barley juice to obtain instant barley powder, wherein the air inlet temperature of the spray drying is 170°C, the feed flow rate of the homogeneous barley juice is 265mL/h, and the solid-liquid ratio is 1 :4, the air outlet temperature is 55°C, and the spray pressure is 0.20MPa. The instant wheatgrass powder is vacuum pumped with oxygen and nitrogen in an aluminized film bag, protected from light, and packed.

称取本实施例中速溶麦苗粉6.5克(干基),作为一独立包装,加入60~70℃的温开水100mL冲泡后,即可饮用。 Weigh 6.5 grams (dry basis) of the instant barley grass powder in this example, take it as an independent package, add 100 mL of warm boiled water at 60 to 70 ° C, brew it, and then drink it.

将第一滤渣在-50℃冷冻8h后,再在-20℃、8Pa的条件下,真空升华干燥24h,从而完成冷冻干燥。冷冻干燥后,进行粉碎,再采用真空铝箔密封包装,即得麦苗纤维粉。本实施例所制备的速溶麦苗粉和麦苗纤维粉的护色效果较好。 The first filter residue was frozen at -50°C for 8 hours, and then dried under vacuum sublimation at -20°C and 8 Pa for 24 hours to complete freeze-drying. After being freeze-dried, it is pulverized, and then sealed and packaged with vacuum aluminum foil to obtain the wheat seedling fiber powder. The color protection effect of the instant wheatgrass powder and wheatgrass fiber powder prepared in this embodiment is better.

本发明并不局限于前述的具体实施方式。本发明扩展到任何在本说明书中披露的新特征或任何新的组合,以及披露的任一新的方法或过程的步骤或任何新的组合。 The present invention is not limited to the foregoing specific embodiments. The present invention extends to any new feature or any new combination disclosed in this specification, and any new method or process step or any new combination disclosed.

Claims (10)

1.一种麦苗的加工方法,其特征在于,包括如下步骤: 1. a processing method of barley, is characterized in that, comprises the steps: (1)预处理:取麦苗为原料,清洗干净,备用; (1) Pretreatment: Take wheat seedlings as raw materials, clean them, and set aside; (2)护色:将步骤(1)清洗后的麦苗浸入70℃-85℃的复合护色液中热烫2-8min,热烫后将麦苗用筛网过滤,冷却至室温; (2) Color protection: immerse the wheat seedlings cleaned in step (1) into the composite color protection solution at 70°C-85°C and blanch for 2-8 minutes, after blanching, filter the wheat seedlings with a sieve and cool to room temperature; (3)打浆:将步骤(2)冷却至室温的麦苗移入破碎机中,加水进行破碎打浆,得打浆麦苗汁,其中,麦苗与水的质量比为1:4-8; (3) Beating: move the wheat seedlings cooled to room temperature in step (2) into a crusher, add water for crushing and beating, and obtain beating wheat seedling juice, wherein the mass ratio of wheat seedlings to water is 1:4-8; (4)过滤:将打浆麦苗汁过滤,得第一滤液和第一滤渣; (4) Filtration: filtering the beating barley juice to obtain the first filtrate and the first filter residue; (5)均质:将第一滤液倒入调质均质机中,在温度为60~70℃下进行高压均质两次,第一次的压强为20~25MPa,时间为3-10min,第二次的压强为20~25MPa,时间为3-10min,得均质麦苗汁; (5) Homogenization: Pour the first filtrate into a tempering homogenizer, and perform high-pressure homogenization twice at a temperature of 60~70°C. The first pressure is 20~25MPa, and the time is 3-10min. The pressure for the second time is 20~25MPa, and the time is 3-10min to obtain homogeneous barley juice; (6)喷雾干燥:将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,其中,喷雾干燥的进风温度为170℃-190℃,进料流量为250mL/h-265mL/h,料液比为1:4-1:8,出风温度为55℃-75℃,喷雾压力为0.15MPa-0.5MPa; (6) Spray-drying: Spray-dry the homogeneous barley juice to obtain instant barley powder. The air inlet temperature of the spray-drying is 170°C-190°C, the feed flow rate is 250mL/h-265mL/h, and the solid-liquid ratio 1:4-1:8, the air outlet temperature is 55°C-75°C, and the spray pressure is 0.15MPa-0.5MPa; 所述步骤(2)中,每100mL复合护色液中含有0.01-0.05g柠檬酸、0.02-0.08g抗坏血酸、0.5-2.5g氯化钠。 In the step (2), every 100mL of the compound color protection solution contains 0.01-0.05g of citric acid, 0.02-0.08g of ascorbic acid, and 0.5-2.5g of sodium chloride. 2.根据权利要求1所述麦苗的加工方法,其特征在于,所述步骤(1)中,选取生长时间为30-60天,长度为25~30cm的麦苗作为原料,清洗干净,切成1-2cm的小段,备用。 2. The processing method of wheat seedlings according to claim 1, characterized in that, in the step (1), the wheat seedlings with a growth time of 30-60 days and a length of 25-30 cm are selected as raw materials, cleaned and cut into 1 A small section of -2cm is reserved. 3.根据权利要求1所述麦苗的加工方法,其特征在于,所述步骤(2)中,将步骤(1)清洗后的麦苗浸入75℃的复合护色液中热烫6min,热烫后将麦苗用筛网过滤,冷却至室温。 3. The processing method of wheat seedlings according to claim 1, characterized in that in the step (2), the wheat seedlings cleaned in step (1) are immersed in a composite color-protecting solution at 75°C and blanched for 6 minutes, and after blanching Filter the wheat seedlings with a sieve and cool to room temperature. 4.根据权利要求1所述麦苗的加工方法,其特征在于,所述步骤(2)中,每100mL复合护色液中含有0.03g柠檬酸、0.07g抗坏血酸、1.5g氯化钠。 4 . The processing method of wheat seedlings according to claim 1 , characterized in that, in the step (2), every 100 mL of the compound color protection solution contains 0.03 g of citric acid, 0.07 g of ascorbic acid, and 1.5 g of sodium chloride. 5.根据权利要求1所述麦苗的加工方法,其特征在于,所述步骤(3)中,将步骤(2)冷却至室温的麦苗移入破碎机中,加水进行破碎打浆,得打浆麦苗汁,其中,麦苗与水的质量比为1:6。 5. The processing method of wheat seedlings according to claim 1, characterized in that in the step (3), the wheat seedlings cooled to room temperature in step (2) are moved into a crusher, and water is added for crushing and beating to obtain beating barley seedling juice, Among them, the mass ratio of wheat seedlings to water is 1:6. 6.根据权利要求1-5任一项所述麦苗的加工方法,其特征在于,所述步骤(4)中,将打浆后的麦苗汁过滤,得初滤滤液和初滤滤渣,初滤滤渣经压滤后过筛,得二次滤液和第一滤渣,将初滤滤液与二次滤液合并,得第一滤液。 6. The processing method according to any one of claims 1-5, characterized in that, in the step (4), filtering the beaten wheat seedling juice to obtain the primary filtrate and the primary filter residue, the primary filter residue After pressure filtration and sieving, the secondary filtrate and the first filter residue are obtained, and the primary filtrate and the secondary filtrate are combined to obtain the first filtrate. 7.根据权利要求1-5任一项所述麦苗的加工方法,其特征在于,所述步骤(6)中,将均质麦苗汁进行喷雾干燥,得速溶麦苗粉,其中,喷雾干燥的进风温度为180℃,进料流量为260mL/h,出风温度为65℃,喷雾压力为0.3MPa。 7. The processing method of wheat grass according to any one of claims 1-5, characterized in that in the step (6), the homogeneous wheat grass juice is spray-dried to obtain instant wheat grass powder, wherein the spray-dried The air temperature is 180°C, the feed flow rate is 260mL/h, the outlet air temperature is 65°C, and the spray pressure is 0.3MPa. 8.根据权利要求1-7任一项所述麦苗的加工方法,其特征在于,将步骤(4)得到的第一滤渣于-50℃冷冻6-10h后,再在-20℃、2-10Pa的真空条件下,升华干燥24h,样品干燥后再进行粉碎,得麦苗纤维粉。 8. The processing method of wheat seedlings according to any one of claims 1-7, characterized in that the first filter residue obtained in step (4) is frozen at -50°C for 6-10h, and then frozen at -20°C, 2- Under a vacuum condition of 10 Pa, sublimation and drying were carried out for 24 hours, and the samples were dried and then pulverized to obtain wheat seedling fiber powder. 9.根据权利要求1-8所述麦苗的加工方法制备的速溶麦苗粉。 9. The instant wheat grass powder prepared by the processing method of the wheat grass according to claims 1-8. 10.根据权利要求8所述麦苗的加工方法制备的麦苗纤维粉。 10. the wheat grass fiber powder that the processing method of wheat grass according to claim 8 prepares.
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CN104026456A (en) * 2014-06-17 2014-09-10 四川嘉和食品有限责任公司 Self-fermented cereal refined powder
CN104856207A (en) * 2014-12-30 2015-08-26 昆明田康科技有限公司 Production method of products of wheat seedlings
CN104856207B (en) * 2014-12-30 2020-03-24 昆明田康科技有限公司 Production method of wheat seedling products
CN104542862B (en) * 2015-01-19 2018-02-23 师旭朝 Agropyron dietary-fiber biscuit and preparation method thereof
CN104542862A (en) * 2015-01-19 2015-04-29 师旭朝 Wheatgrass dietary fiber cake and preparation method thereof
CN105410935B (en) * 2015-11-25 2018-05-29 许浩文 Green grass or young crops rolls into a ball prefabricated powder
CN105410935A (en) * 2015-11-25 2016-03-23 许浩文 Sweet green rice ball pre-making powder
CN105901692A (en) * 2016-04-13 2016-08-31 郑州国食科技有限公司 Preparation method of fermentation wheat grass nutrient solution
CN109007799A (en) * 2018-07-17 2018-12-18 广州汝丽多食品科技有限公司 A kind of processing method of wheat seedling powder
CN109222085A (en) * 2018-08-07 2019-01-18 广州汝丽多食品科技有限公司 A method of improving wheat seedling powder mouthfeel
CN109222085B (en) * 2018-08-07 2022-04-05 广州汝丽多食品科技有限公司 Method for improving taste of wheat seedling powder
CN109329736A (en) * 2018-11-09 2019-02-15 翁航 A kind of agropyron steamed bun and preparation method
CN111165757A (en) * 2020-01-10 2020-05-19 华南农业大学 Anti-browning dried lemon slice and preparation method thereof

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