CN103295961B - Array base palte, its manufacture method and display unit - Google Patents
Array base palte, its manufacture method and display unit Download PDFInfo
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
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- H10D86/021—Manufacture or treatment of multiple TFTs
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- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
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Abstract
本发明实施例公开了一种阵列基板、其制造方法及显示装置,涉及液晶显示技术领域,解决了现有技术制造阵列基板时为了降低普通掩膜板使用数量而采用半透掩膜板或灰阶掩膜板导致的工艺控制难度增加的问题。该方法包括:在基板上形成栅极金属层,通过构图工艺形成包括栅极和栅线的图案;在形成有栅极和栅线图案的基板上依次形成绝缘层、半导体材料层和源/漏金属层,通过构图工艺形成包括半导体层、源/漏电极和数据线的图案,其中源/漏电极的图案与半导体层的图案一致;在形成有半导体层、源/漏电极和数据线图案的基板上形成第一透明导电层,通过构图工艺形成第一透明电极的图案,并在源/漏电极的图案上形成间隙以形成源极和漏极的图案。
The embodiment of the invention discloses an array substrate, its manufacturing method and a display device, which relate to the field of liquid crystal display technology, and solve the problem of using semi-permeable masks or gray masks in order to reduce the number of common masks used in the prior art when manufacturing array substrates. The problem of increased process control difficulty caused by step mask plates. The method includes: forming a gate metal layer on a substrate, forming a pattern including a gate and a gate line through a patterning process; sequentially forming an insulating layer, a semiconductor material layer, and a source/drain on the substrate on which the gate and gate line patterns are formed The metal layer is formed into a pattern comprising a semiconductor layer, a source/drain electrode and a data line through a patterning process, wherein the pattern of the source/drain electrode is consistent with the pattern of the semiconductor layer; A first transparent conductive layer is formed on the substrate, a pattern of the first transparent electrode is formed through a patterning process, and a gap is formed on the pattern of the source/drain electrode to form a pattern of the source electrode and the drain electrode.
Description
技术领域technical field
本发明涉及液晶显示技术领域,尤其涉及阵列基板、其制造方法及显示装置。The invention relates to the technical field of liquid crystal display, in particular to an array substrate, a manufacturing method thereof and a display device.
背景技术Background technique
薄膜晶体管液晶显示器件的液晶面板包括图1所示的阵列基板,其中,阵列基板的结构如图1所示,包括相互垂直并电绝缘的栅线11和数据线12,栅线11和数据线12之间限定有像素区域,该像素区域内设有薄膜晶体管(如图1中虚线圆圈内所示)和像素电极13。薄膜晶体管的栅极14与栅线11电连接、源极(图中未示出)与数据线12连接、漏极(图中未示出)与像素电极13电连接。The liquid crystal panel of a thin film transistor liquid crystal display device includes an array substrate as shown in FIG. 1, wherein the structure of the array substrate is shown in FIG. A pixel area is defined between 12, and a thin film transistor (as shown in a dotted circle in FIG. 1 ) and a pixel electrode 13 are arranged in the pixel area. The gate 14 of the thin film transistor is electrically connected to the gate line 11 , the source (not shown in the figure) is connected to the data line 12 , and the drain (not shown in the figure) is electrically connected to the pixel electrode 13 .
现有技术通常采用5MASK(5次掩膜)构图工艺来制备该阵列基板,第一次构图工艺中使用第一个普通掩膜板以形成栅极14和栅线11的图案,第二次构图工艺中使用第二个普通掩膜板以形成半导体层的图案,第三次构图工艺使用第三个普通掩膜板以形成漏极、源极和数据线12的图案,第四次构图工艺使用第四个普通掩膜板以形成漏极过孔的图案,第五次构图工艺使用第五个普通掩膜板以形成像素电极13的图案。The prior art usually adopts a 5MASK (five times mask) patterning process to prepare the array substrate. In the first patterning process, the first common mask plate is used to form the pattern of the gate 14 and the grid line 11, and the second patterning process The second common mask plate is used in the process to form the pattern of the semiconductor layer, the third patterning process uses the third common mask plate to form the pattern of the drain electrode, the source electrode and the data line 12, and the fourth patterning process uses The fourth common mask is used to form the pattern of the drain via hole, and the fifth patterning process uses the fifth common mask to form the pattern of the pixel electrode 13 .
为了减少所使用掩膜板的个数以降低工艺成本,现有技术提出了使用半透掩膜板或灰阶掩膜板来替代普通掩膜板的方案,即把5MASK构图工艺中的第二普通掩膜板和第三普通掩膜板替换为一张半透掩膜板或灰阶掩膜板,只需要采用一次构图工艺就能形成半导体层、漏极、源极和数据线的图案,使得制备阵列基板所使用的掩膜书减少至4个。In order to reduce the number of masks used to reduce the cost of the process, the prior art proposes to use a semi-permeable mask or a grayscale mask to replace the ordinary mask, that is, the second part of the 5MASK patterning process The ordinary mask and the third ordinary mask are replaced by a semi-permeable mask or a grayscale mask, and only one patterning process is required to form the patterns of the semiconductor layer, drain, source and data lines, The number of mask books used to prepare the array substrate is reduced to four.
但是,上述方法中由于使用了半透掩膜板或灰阶掩膜板,工艺控制的难度显著增加,因此工艺成本并没有获得明显地降低。However, due to the use of a semi-permeable mask or a grayscale mask in the above method, the difficulty of process control is significantly increased, so the process cost has not been significantly reduced.
发明内容Contents of the invention
本发明的实施例提供一种阵列基板、其制造方法及显示装置,解决了现有技术制造阵列基板时为了降低普通掩膜板使用数量而采用半透掩膜板或灰阶掩膜板导致的工艺控制难度增加的问题。Embodiments of the present invention provide an array substrate, its manufacturing method, and a display device, which solve the problems caused by the use of semi-transparent masks or grayscale masks in order to reduce the number of common masks used in the manufacture of array substrates in the prior art. The problem of increased difficulty in process control.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
一种阵列基板的制造方法,包括:在基板上形成栅极金属层,通过构图工艺形成包括栅极和栅线的图案;在形成有所述栅极和所述栅线图案的基板上依次形成绝缘层、半导体材料层和源/漏金属层,通过构图工艺形成包括半导体层、源/漏电极和数据线的图案,其中所述源/漏电极的图案与所述半导体层的图案一致;在形成有所述半导体层、源/漏电极和数据线图案的基板上形成第一透明导电层,通过构图工艺形成第一透明电极的图案,并在所述源/漏电极的图案上形成间隙以形成源极和漏极的图案。A method for manufacturing an array substrate, comprising: forming a gate metal layer on a substrate, forming a pattern including a gate and a gate line through a patterning process; Insulating layer, semiconductor material layer and source/drain metal layer, forming a pattern including semiconductor layer, source/drain electrode and data line through a patterning process, wherein the pattern of the source/drain electrode is consistent with the pattern of the semiconductor layer; A first transparent conductive layer is formed on the substrate on which the semiconductor layer, source/drain electrodes and data line patterns are formed, a pattern of the first transparent electrode is formed through a patterning process, and gaps are formed on the pattern of the source/drain electrodes to Pattern the source and drain electrodes.
进一步地,阵列基板的制造方法还包括:在形成有所述源极、漏极以及所述第一透明电极的图案的基板上形成钝化层,通过构图工艺在周边引线区形成包括露出栅线引线的过孔和露出数据线引线的过孔的图案;在形成有所述栅线引线过孔和数据线引线过孔图案的所述钝化层上形成第二透明导电层,通过构图工艺形成第二透明电极的图案,其中所述第二透明电极为狭缝状电极。Further, the manufacturing method of the array substrate further includes: forming a passivation layer on the substrate on which the patterns of the source electrode, the drain electrode and the first transparent electrode are formed, and forming a passivation layer including an exposed gate line in the peripheral lead area through a patterning process. The via hole of the lead wire and the pattern of the via hole exposing the lead wire of the data line; the second transparent conductive layer is formed on the passivation layer formed with the via hole pattern of the gate line lead wire and the data line lead wire, and is formed by a patterning process The pattern of the second transparent electrode, wherein the second transparent electrode is a slit-shaped electrode.
其中,所述在形成有所述栅极和所述栅线图案的基板上依次形成绝缘层、半导体材料层和源/漏金属层,通过构图工艺形成包括半导体层、源/漏电极和数据线的图案,其中所述源/漏电极的图案与所述半导体层的图案一致,具体包括:在形成有所述栅极和所述栅线图案的基板上,一次形成绝缘层、半导体层和源/漏金属层;在形成有所述源/漏金属层的基板上涂覆光刻胶,通过普通的掩膜板对所述光刻胶进行曝光、显影,其中光刻胶完全保留区域对应形成所述源/漏电极图案的区域以及形成所述数据线图案的区域,其他区域为光刻胶完全去除区域;对所述光刻胶完全去除区域进行刻蚀,依次去除所述源/漏金属层和半导体层;剥离所述光刻胶完全保留区域的光刻胶,形成所述半导体层的图案、所述源/漏电极的图案、以及所述数据线的图案,其中所述源/漏电极的图案与所述半导体层的图案一致。Wherein, an insulating layer, a semiconductor material layer, and a source/drain metal layer are sequentially formed on the substrate on which the gate and the gate line patterns are formed, and the semiconductor layer, source/drain electrodes, and data lines are formed through a patterning process. The pattern of the source/drain electrode is consistent with the pattern of the semiconductor layer, specifically including: forming an insulating layer, a semiconductor layer, and a source electrode at a time on the substrate on which the gate and the gate line patterns are formed. /drain metal layer; coating photoresist on the substrate with the source/drain metal layer, exposing and developing the photoresist through a common mask, wherein the photoresist is completely reserved and correspondingly formed The region of the source/drain electrode pattern and the region where the data line pattern is formed, and other regions are completely removed regions of photoresist; etching is performed on the completely removed regions of photoresist, and the source/drain metal is sequentially removed Layer and semiconductor layer; strip the photoresist in the completely reserved area of the photoresist to form the pattern of the semiconductor layer, the pattern of the source/drain electrode, and the pattern of the data line, wherein the source/drain The pattern of the poles is consistent with the pattern of the semiconductor layer.
并且,所述在形成有所述半导体层、源/漏电极和数据线图案的基板上形成第一透明导电层,通过构图工艺形成第一透明电极的图案,并在所述源/漏电极的图案上形成间隙,以形成源极和漏极的图案,具体过程包括:在形成有所述半导体层、源/漏电极和数据线图案的基板上形成第一透明导电层;在形成有所述第一透明导电层的基板上涂覆光刻胶,通过普通的掩膜板对所述光刻胶进行曝光、显影,其中光刻胶完全保留区域对应形成所述第一透明电极图案的区域,其他区域为光刻胶完全去除区域;对所述光刻胶完全去除区域进行第一次蚀刻,去除所述第一透明导电层,以形成所述第一透明电极;对所述光刻胶完全去除区域进行第二次蚀刻,去除未被所述数据线图案覆盖的所述半导体层;对所述光刻胶完全去除区域进行第三次蚀刻,在所述源/漏电极的图案上形成间隙以形成源极和漏极的图案。In addition, the first transparent conductive layer is formed on the substrate on which the semiconductor layer, source/drain electrodes and data line patterns are formed, the pattern of the first transparent electrode is formed through a patterning process, and the pattern of the first transparent electrode is formed on the source/drain electrodes. gaps are formed on the pattern to form the pattern of the source electrode and the drain electrode, and the specific process includes: forming a first transparent conductive layer on the substrate on which the semiconductor layer, source/drain electrodes and data line patterns are formed; A photoresist is coated on the substrate of the first transparent conductive layer, and the photoresist is exposed and developed through a common mask plate, wherein the photoresist completely reserved area corresponds to the area where the first transparent electrode pattern is formed, Other areas are photoresist completely removed regions; first etching is performed on the photoresist completely removed regions, and the first transparent conductive layer is removed to form the first transparent electrodes; the photoresist is completely removed Performing a second etching on the removed area to remove the semiconductor layer not covered by the data line pattern; performing a third etching on the completely removed area of the photoresist to form a gap on the pattern of the source/drain electrode to form the source and drain patterns.
优选地,所述在形成有所述栅极和所述栅线图案的基板上依次形成绝缘层、半导体层之后,形成源/漏金属层之前,还包括:在形成有所述半导体材料层的基板上形成欧姆接触层;所述欧姆接触层的图案与所述源极和所述漏极的图案一致。Preferably, after sequentially forming an insulating layer and a semiconductor layer on the substrate on which the gate and the gate line patterns are formed, and before forming the source/drain metal layer, further comprising: forming the semiconductor material layer An ohmic contact layer is formed on the substrate; the pattern of the ohmic contact layer is consistent with the pattern of the source electrode and the drain electrode.
进一步地,在所述通过构图工艺形成包括栅极和栅线的图案时,还包括形成公共电极线的图案。Further, when forming the pattern including the gate and the gate line through the patterning process, it also includes forming the pattern of the common electrode line.
一种阵列基板,由上述的阵列基板的制造方法制成,包括依次形成在基板上的栅极和栅线的图案;半导体层的图案;源极、漏极和数据线的图案及透明电极的图案,所述透明电极直接搭接所述漏极。An array substrate, made by the above-mentioned method for manufacturing an array substrate, comprising a pattern of a gate and a gate line; a pattern of a semiconductor layer; a pattern of a source electrode, a drain electrode, and a data line, and a pattern of a transparent electrode formed sequentially on the substrate. pattern, the transparent electrode directly overlaps the drain.
优选地,在所述漏极与所述半导体层之间形成有漏极欧姆接触层。Preferably, a drain ohmic contact layer is formed between the drain and the semiconductor layer.
进一步地,所述阵列基板还包括公共电极线的图案,所述公共电极线的图案与所述栅极和栅线的图案在同一层形成。Further, the array substrate further includes a pattern of common electrode lines, and the pattern of the common electrode lines is formed on the same layer as the patterns of the gate and gate lines.
而且,在所述第一透明电极上还设置有钝化层和狭缝状的第二透明电极。Moreover, a passivation layer and a slit-shaped second transparent electrode are also arranged on the first transparent electrode.
一种显示装置,包括上述的阵列基板。A display device includes the above-mentioned array substrate.
本发明实施例提供的阵列基板、其制造方法及显示装置中,由于将第一透明导电层直接形成在具有源/漏极和数据线的基板上,在构图工艺后形成了第一透明电极、源极和漏极的图案,使得第一透明电极能直接搭接在漏极上方,省去了现有技术中制作像素电极过孔的掩膜板,另外,由于只使用了普通的掩膜板就在形成第一透明电极的构图工艺中,通过在所述源/漏电极的图案上形成间隙而形成了源极和漏极,因此该方法仅使用了三个普通掩膜板,相比于现有技术,不仅少用了一个掩膜而且不需要使用灰阶掩膜,使得工艺控制的难度和成本都显著降低。In the array substrate, its manufacturing method, and display device provided by the embodiments of the present invention, since the first transparent conductive layer is directly formed on the substrate with source/drain electrodes and data lines, the first transparent electrodes, The patterns of the source and the drain allow the first transparent electrode to directly overlap the drain, eliminating the need for a mask for making pixel electrode via holes in the prior art. In addition, since only a common mask is used Just in the patterning process of forming the first transparent electrode, the source and drain electrodes are formed by forming gaps on the pattern of the source/drain electrodes, so this method only uses three common masks, compared to In the prior art, not only one less mask is used, but also grayscale masks are unnecessary, so that the difficulty and cost of process control are significantly reduced.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings that are required in the description of the embodiments or the prior art.
图1为现有阵列基板的顶视图;FIG. 1 is a top view of an existing array substrate;
图2为本发明实施例提供的一种阵列基板的制造方法的流程图;FIG. 2 is a flow chart of a method for manufacturing an array substrate provided by an embodiment of the present invention;
图3为本发明实施例提供的另一种阵列基板的制造方法的流程图;FIG. 3 is a flowchart of another method for manufacturing an array substrate provided by an embodiment of the present invention;
图4为本发明实施例提供的形成有栅极和栅线图案的基板上薄膜晶体管区的截面图;4 is a cross-sectional view of a thin film transistor region on a substrate provided with a gate and a gate line pattern according to an embodiment of the present invention;
图5为本发明实施例提供的形成有半导体层和源/漏电极图案的基板上薄膜晶体管区的截面图;5 is a cross-sectional view of a thin film transistor region on a substrate formed with semiconductor layers and source/drain electrode patterns provided by an embodiment of the present invention;
图6为本发明实施例提供的形成有数据线的基板上数据线区的截面图;6 is a cross-sectional view of a data line region on a substrate formed with data lines provided by an embodiment of the present invention;
图7为本发明实施例提供的形成有第一透明电极图案的基板上薄膜晶体管区的截面图;7 is a cross-sectional view of a thin film transistor region on a substrate provided with a first transparent electrode pattern according to an embodiment of the present invention;
图8为本发明实施例提供的形成有第一透明电极图案的基板上数据线区的截面图;8 is a cross-sectional view of a data line region on a substrate formed with a first transparent electrode pattern provided by an embodiment of the present invention;
图9为本发明实施例提供的去除了半导体层翼的基板上数据线区的截面图;9 is a cross-sectional view of the data line region on the substrate with the semiconductor layer wings removed according to an embodiment of the present invention;
图10为本发明实施例提供的形成有源极和漏极的基板上薄膜晶体管区的截面图。FIG. 10 is a cross-sectional view of a thin film transistor region on a substrate formed with a source and a drain provided by an embodiment of the present invention.
具体实施方式detailed description
本发明实施例提供一种阵列基板的制造方法,如图2所示,包括如下步骤。其中所称的构图工艺包括光刻胶涂覆、掩膜、曝光、刻蚀和光刻胶剥离等工艺,光刻胶以正性光刻胶为例。An embodiment of the present invention provides a method for manufacturing an array substrate, as shown in FIG. 2 , including the following steps. The patterning process mentioned therein includes processes such as photoresist coating, masking, exposure, etching and photoresist stripping, and the photoresist is an example of a positive photoresist.
201、在基板上形成栅极金属层,通过构图工艺形成包括栅极和栅线的图案。201. Form a gate metal layer on a substrate, and form a pattern including a gate and a gate line through a patterning process.
具体地,此步骤的构图工艺中使用了第一个普通的掩膜板,从而形成了栅极的图案和栅线的图案。Specifically, a first common mask is used in the patterning process of this step, so as to form the pattern of the gate and the pattern of the gate line.
202、在形成有栅极和栅线图案的基板上依次形成绝缘层、半导体材料层和源/漏金属层,通过构图工艺形成包括半导体层、源/漏电极和数据线的图案,其中源/漏电极的图案与半导体层的图案一致。202. Form an insulating layer, a semiconductor material layer, and a source/drain metal layer sequentially on the substrate on which the gate and gate line patterns are formed, and form a pattern including the semiconductor layer, source/drain electrodes, and data lines through a patterning process, wherein the source/drain The pattern of the drain electrode coincides with the pattern of the semiconductor layer.
此步骤的构图工艺中使用了第二个普通的掩膜板,通过构图工艺依次刻蚀源/漏金属层和半导体层,形成包括半导体层的图案以及源/漏电极和数据线的图案,具体地,在形成薄膜晶体管的区域内,被刻蚀的源/漏金属层形成了源/漏电极的图案,在其下方形成了半导层的图案,这两个图案一致。在形成薄膜晶体管的区域以外,被刻蚀的源/漏金属层形成了数据线的图案。In the patterning process of this step, a second common mask is used, and the source/drain metal layer and the semiconductor layer are sequentially etched through the patterning process to form patterns including the semiconductor layer and patterns of the source/drain electrodes and data lines, specifically Specifically, in the area where the thin film transistor is formed, the etched source/drain metal layer forms the pattern of the source/drain electrode, and forms the pattern of the semiconductor layer below it, and the two patterns are consistent. Outside the region where the thin film transistor is formed, the etched source/drain metal layer forms the pattern of the data line.
203、在形成有半导体层、源/漏电极和数据线图案的基板上形成第一透明导电层,通过构图工艺形成第一透明电极的图案,并在源/漏电极的图案上形成间隙以形成源极和漏极的图案。203. Form a first transparent conductive layer on the substrate on which the semiconductor layer, source/drain electrodes, and data line patterns are formed, form the pattern of the first transparent electrode through a patterning process, and form gaps on the pattern of the source/drain electrodes to form Patterns of source and drain electrodes.
具体地,此步骤的构图工艺中使用了第三个普通的掩膜板,在形成有第一透明导电层的基板上涂覆光刻胶,通过第三掩模板曝光、显影后,形成光刻胶完全去除区域,所述光刻胶完全保留区域对应第一透明电极的图案,完全去除区域对应包括在将要形成的所述源极和所述漏电极的间隙的区域,以及其他区域。Specifically, a third common mask is used in the patterning process of this step, and a photoresist is coated on the substrate on which the first transparent conductive layer is formed. After exposing and developing through the third mask, a photoresist is formed. The glue completely removed region, the photoresist completely reserved region corresponds to the pattern of the first transparent electrode, the completely removed region corresponds to the region including the gap between the source electrode and the drain electrode to be formed, and other regions.
首先对光刻胶完全去除区域的所述第一透明导电层进行刻蚀,以形成第一第一透明电极的图案。Firstly, the first transparent conductive layer in the region where the photoresist is completely removed is etched to form a pattern of the first first transparent electrode.
然后对光刻胶完全去除区域中,未被源/漏金属层覆盖的半导体层进行刻蚀,以去除多余的半导体层,特别是对于所述数据线下方的半导体层,进行刻蚀,使半导体层的宽度与数据线的宽度相等。Then etch the semiconductor layer not covered by the source/drain metal layer in the region where the photoresist is completely removed, to remove the redundant semiconductor layer, especially for the semiconductor layer below the data line, etch to make the semiconductor layer The width of the layer is equal to the width of the data lines.
再次对光刻胶完全去除区域中的源/漏金属层进行刻蚀,包括对在将要形成的所述源极和所述漏电极的间隙区域进行刻蚀,在源/漏电极的图案上形成间隙,以形成源极和漏极的图形,具体的刻蚀源/漏电极时,通过在源/漏电极的图案上形成间隙,将源/漏电极的图案分成两部分,从而形成了源极的图案和漏极的图案。Etching the source/drain metal layer in the region where the photoresist is completely removed, including etching the gap region between the source electrode and the drain electrode to be formed, forming on the pattern of the source/drain electrode Gap to form the pattern of the source and drain electrodes. Specifically, when etching the source/drain electrode, the pattern of the source/drain electrode is divided into two parts by forming a gap on the pattern of the source/drain electrode, thereby forming the source electrode pattern and the pattern of the drain.
本发明实施例提供的阵列基板的制造方法中,由于将第一透明导电层直接形成在具有源/漏极和数据线的基板上,在构图工艺后形成了第一透明电极、源极和漏极的图案,使得第一透明电极能直接搭接在漏极上方,省去了现有技术中制作像素电极过孔的掩膜板,另外,由于只使用了普通的掩膜板就在形成第一透明电极的构图工艺中,通过在所述源/漏电极的图案上形成间隙而形成了源极和漏极,因此该方法仅使用了三个普通掩膜板,相比于现有技术,不仅少用了一个掩膜而且不需要使用灰阶掩膜,使得工艺控制的难度和成本都显著降低。In the manufacturing method of the array substrate provided by the embodiment of the present invention, since the first transparent conductive layer is directly formed on the substrate with source/drain electrodes and data lines, the first transparent electrodes, source electrodes, and drain electrodes are formed after the patterning process. pole pattern, so that the first transparent electrode can be directly overlapped on the top of the drain electrode, eliminating the need for a mask plate for making pixel electrode via holes in the prior art. In addition, since only a common mask plate is used to form the second In the patterning process of a transparent electrode, the source electrode and the drain electrode are formed by forming a gap on the pattern of the source/drain electrode, so this method only uses three common mask plates, compared with the prior art, Not only one less mask is used but also no gray-scale mask is needed, which significantly reduces the difficulty and cost of process control.
由于一般情况下,对数据线和半导体层同时形成的工艺来说,数据线的宽度会小于其下方半导体层的宽度,特别是再进行第一透明导电层刻蚀时,受刻蚀液的影响,数据线的宽度会再次减小,这样数据线下方的半导体层会露出更多,会影响后续像素电极与数据线的设计宽度,即为了避免工艺不良,只能将数据线与像素电极之间的空隙(间隔)设计的更宽。另外,一般工艺中在形成源/漏电极层和数据线的图案时,会直接形成源极和漏极,这样如果对数据线下方的半导体层再进行刻蚀处理的话,处于源极和漏极间隙(沟道部分)的半导体也会因而受到影响,这接后果就是薄膜晶体管的特性受到影响甚至无法工作。Because in general, for the process of forming the data line and the semiconductor layer at the same time, the width of the data line will be smaller than the width of the semiconductor layer below it, especially when the first transparent conductive layer is etched, it will be affected by the etching solution. , the width of the data line will decrease again, so that the semiconductor layer under the data line will be exposed more, which will affect the design width of the subsequent pixel electrode and data line, that is, in order to avoid poor process, only the data line and the pixel electrode The gap (interval) design is wider. In addition, in the general process, when forming the source/drain electrode layer and the pattern of the data line, the source and drain are directly formed, so that if the semiconductor layer under the data line is etched again, the source and drain The semiconductor in the gap (channel part) will also be affected, and the result is that the characteristics of the thin film transistor are affected or even unable to work.
而本发明实施例提供的阵列基板的制备方法中,特别是在第一透明电极的构图工艺过程中,在未形成源极和漏极之前,通过源/漏电极图案对其下方的半导体层形成保护的同时,对数据线下方未被源/漏金属层保护的半导体层进行刻蚀,消除多余的半导体层,可以降低像素电极与数据线的设计限制,提高开口率。However, in the preparation method of the array substrate provided by the embodiment of the present invention, especially in the patterning process of the first transparent electrode, before the source electrode and the drain electrode are formed, the semiconductor layer below it is formed by the source/drain electrode pattern. At the same time of protection, the semiconductor layer under the data line that is not protected by the source/drain metal layer is etched to eliminate the redundant semiconductor layer, which can reduce the design restrictions of the pixel electrode and the data line, and increase the aperture ratio.
下面参照图3至图10对该制造方法进行详细说明。The manufacturing method will be described in detail below with reference to FIGS. 3 to 10 .
301、在基板31上形成栅极金属层,通过构图工艺形成包括栅极32、栅线和公共电极线的图案。301. Form a gate metal layer on the substrate 31, and form a pattern including the gate 32, gate lines and common electrode lines through a patterning process.
图4为该构图工艺后的薄膜晶体管区的截面图。采用磁控溅射或热蒸发的方法,在基板31(如玻璃基板或石英基板)上沉积一层栅极金属层,采用普通的掩膜板通过构图工艺形成包括栅极32、栅线(图中未示出)和公共电极线(图中未示出)的图案。栅极32与栅线连接,公共电极线与栅线平行。其中,公共电极线的作用是使公共电极具有较小的信号延迟,公共电极可以形成在阵列基板上,也可以形成在彩膜基板上,当然,公共电极线并不是必要的结构,可以根据实际需要进行设置。FIG. 4 is a cross-sectional view of the TFT region after the patterning process. A gate metal layer is deposited on a substrate 31 (such as a glass substrate or a quartz substrate) by magnetron sputtering or thermal evaporation, and a common mask plate is used to form a patterning process including a gate 32 and a grid line (Fig. not shown in the figure) and the pattern of the common electrode line (not shown in the figure). The gate 32 is connected to the gate line, and the common electrode line is parallel to the gate line. Among them, the function of the common electrode line is to make the common electrode have a smaller signal delay. The common electrode can be formed on the array substrate or the color filter substrate. Of course, the common electrode line is not a necessary structure, and it can be formed according to actual Setup is required.
302、在形成有栅极和栅线图案的基板31上,一次形成绝缘层、半导体材料层和源/漏金属层。302 . Form an insulating layer, a semiconductor material layer, and a source/drain metal layer at one time on the substrate 31 formed with gate and gate line patterns.
303、在形成有半导体材料层和源/漏金属层的基板31上涂覆光刻胶,通过普通的掩膜板对光刻胶进行曝光、显影,其中光刻胶完全保留区域对应形成源/漏电极34图案的区域以及形成数据线35图案的区域,其他区域为光刻胶完全去除区域。303. Coat photoresist on the substrate 31 on which the semiconductor material layer and the source/drain metal layer are formed, and expose and develop the photoresist through a common mask, in which the photoresist completely reserved area corresponds to the formation of the source/drain The area where the pattern of the drain electrode 34 and the area where the pattern of the data line 35 is formed, and the other areas are areas where the photoresist is completely removed.
304、对光刻胶完全去除区域进行刻蚀,依次去除源/漏金属层和半导体层。304. Etching the photoresist completely removed region, and sequentially removing the source/drain metal layer and the semiconductor layer.
305、剥离光刻胶完全保留区域的光刻胶,形成半导体层33的图案、源/漏电极34的图案、以及数据线35的图案,其中源/漏电极34的图案与半导体层33的图案一致。305, peel off the photoresist in the photoresist completely reserved area, form the pattern of the semiconductor layer 33, the pattern of the source/drain electrode 34, and the pattern of the data line 35, wherein the pattern of the source/drain electrode 34 is consistent with the pattern of the semiconductor layer 33 unanimous.
通过步骤303至步骤305的构图工艺,对在步骤302中形成的半导体层和源/漏金属层进行构图,形成了图5中的源/漏电极34的图案与半导体层33的图案,同时形成了图6中数据线35的图案,同时在后续的工艺中源/漏电极34的图案形成对半导体层33的保护层。Through the patterning process from step 303 to step 305, the semiconductor layer and the source/drain metal layer formed in step 302 are patterned to form the pattern of the source/drain electrode 34 and the pattern of the semiconductor layer 33 in FIG. The pattern of the data line 35 in FIG. 6 is defined, and the pattern of the source/drain electrode 34 forms a protective layer for the semiconductor layer 33 in a subsequent process.
306、在形成有半导体层33、源/漏电极34和数据线35图案的基板31上形成第一透明导电层。306 , forming a first transparent conductive layer on the substrate 31 on which patterns of the semiconductor layer 33 , source/drain electrodes 34 and data lines 35 are formed.
307、在形成有第一透明导电层的基板上涂覆光刻胶37,通过普通的掩膜板对光刻胶37进行曝光、显影,其中光刻胶完全保留区域对应形成第一透明电极图案的区域,其他区域为光刻胶完全去除区域。307. Coat photoresist 37 on the substrate on which the first transparent conductive layer is formed, expose and develop the photoresist 37 through a common mask plate, wherein the photoresist completely reserved area corresponds to the first transparent electrode pattern area, and other areas are photoresist completely removed areas.
308、对光刻胶完全去除区域进行第一次蚀刻,去除第一透明导电层,以形成第一透明电极36。308 . Perform a first etching on the region where the photoresist is completely removed, and remove the first transparent conductive layer, so as to form the first transparent electrode 36 .
图7为该第一次刻蚀工艺后薄膜晶体管区的截面图,图8为该第一次刻蚀工艺后数据线区的截面图。图8中光刻胶完全保留区域下方形成有第一透明电极36的图案,该图案的下方是步骤302至步骤305中形成的数据线35的图案,及该图案下方的半导体层38。该半导体层38两边有一部分未被数据线35覆盖,这部分称为半导体层翼(ActiveWing),由于这部分材料能导电,数据线35上的信号会传递至半导体层翼,为了避免该信号对第一透明电极36上信号的干扰,在设计第一透明电极36的大小时须保证其与半导体层翼有一定的距离。这使得第一透明电极36大小设计受到该半导体层翼的局限,从而影响该阵列基板的像素开口率,进而导致使用该阵列基板的液晶面板的性能下降。FIG. 7 is a cross-sectional view of the thin film transistor region after the first etching process, and FIG. 8 is a cross-sectional view of the data line region after the first etching process. In FIG. 8 , a pattern of the first transparent electrode 36 is formed under the photoresist completely reserved area, below the pattern is the pattern of the data line 35 formed in steps 302 to 305 , and the semiconductor layer 38 below the pattern. There is a part not covered by the data line 35 on both sides of the semiconductor layer 38, and this part is called the semiconductor layer wing (ActiveWing). For signal interference on the first transparent electrode 36 , when designing the size of the first transparent electrode 36 , it must be ensured that there is a certain distance between it and the semiconductor layer wing. This makes the size design of the first transparent electrode 36 limited by the semiconductor layer wing, thereby affecting the pixel aperture ratio of the array substrate, and further degrading the performance of the liquid crystal panel using the array substrate.
为了避免半导体层翼的存在所产生的上述不良影响,本发明实施例通过采用下述步骤309,在不损伤薄膜晶体管区已形成结构的前提下,去除了该半导体层翼。In order to avoid the above adverse effects caused by the existence of the semiconductor layer wings, the embodiment of the present invention adopts the following step 309 to remove the semiconductor layer wings without damaging the formed structure of the thin film transistor region.
309、对光刻胶完全去除区域进行第二次蚀刻,去除未被数据线35图案覆盖的半导体层38。309 , performing a second etching on the region where the photoresist is completely removed, and removing the semiconductor layer 38 not covered by the pattern of the data line 35 .
图9为该第二次刻蚀工艺后数据线区的截面图。其中,半导体层翼为该图中未被数据线35图案覆盖的半导体层38。FIG. 9 is a cross-sectional view of the data line region after the second etching process. Wherein, the semiconductor layer wing is the semiconductor layer 38 not covered by the pattern of the data line 35 in this figure.
在该步骤中,仍使用形成第一透明电极36图案的光刻胶37,并对未被数据线35图案覆盖的半导体层38进行刻蚀,由于对半导体材料进行刻蚀的物质不会与金属材料发生反应,因此,在图7所示的薄膜晶体管区,即使有部分源/漏金电极34未被光刻胶37覆盖,也不会被刻蚀。所以在此步骤中只有数据线区暴露的半导体层38会被刻蚀掉,从而使得数据线35与去除半导体层翼后的半导体层381的宽度相等。In this step, the photoresist 37 that forms the pattern of the first transparent electrode 36 is still used, and the semiconductor layer 38 that is not covered by the pattern of the data line 35 is etched. The material reacts, therefore, in the thin film transistor region shown in FIG. 7 , even if part of the source/drain gold electrode 34 is not covered by the photoresist 37 , it will not be etched. Therefore, in this step, only the exposed semiconductor layer 38 in the data line region will be etched away, so that the width of the data line 35 is equal to that of the semiconductor layer 381 after removing the semiconductor layer wings.
310、对光刻胶完全去除区域进行第三次蚀刻,在源/漏电极的图案上形成间隙以形成源极和漏极的图案。310 , perform a third etching on the photoresist completely removed region, and form a gap on the pattern of the source/drain electrode to form the pattern of the source electrode and the drain electrode.
图10为该第三次刻蚀工艺后薄膜晶体管区的截面图。在该步骤中,仍使用形成第一透明电极36图案的光刻胶37,图10中光刻胶37具有开口,对开口所暴露的源/漏电极34进行刻蚀。由于在图9所示数据线区,所有的金属层(数据线35和第一透明电极36)都被光刻胶37覆盖,因此在刻蚀暴露的源/漏电极34的过程中,数据线区的各部分结构不会受到影响。当暴露的源/漏电极34被刻蚀掉时,在源/漏电极34的图案上形成了间隙39,使得源/漏电极34被分成了两部分,分别为薄膜晶体管的源极341和漏极342。FIG. 10 is a cross-sectional view of the TFT region after the third etching process. In this step, the photoresist 37 for forming the pattern of the first transparent electrode 36 is still used. In FIG. 10 , the photoresist 37 has an opening, and the source/drain electrode 34 exposed by the opening is etched. Since all metal layers (data lines 35 and first transparent electrodes 36) are covered by photoresist 37 in the data line region shown in FIG. Parts of the structure of the district will not be affected. When the exposed source/drain electrode 34 is etched away, a gap 39 is formed on the pattern of the source/drain electrode 34, so that the source/drain electrode 34 is divided into two parts, which are respectively the source electrode 341 and the drain electrode of the thin film transistor. Pole 342.
311、在形成有源极341、漏极342以及第一透明电极36的图案的基板31上形成钝化层,通过构图工艺在周边引线区形成包括露出栅线引线的过孔和露出数据线引线的过孔的图案。311. Form a passivation layer on the substrate 31 on which the patterns of the source electrode 341, the drain electrode 342, and the first transparent electrode 36 are formed, and form via holes including exposed gate line leads and exposed data line leads in the peripheral lead area through a patterning process The pattern of the vias.
312、在形成有栅线引线过孔和数据线引线过孔图案的钝化层上形成第二透明导电层,通过构图工艺形成第二透明电极的图案,其中第二透明电极为狭缝状电极。312. Form a second transparent conductive layer on the passivation layer formed with patterns of gate line via holes and data line via holes, and form a pattern of a second transparent electrode through a patterning process, wherein the second transparent electrode is a slit-shaped electrode .
通过步骤311和312,在第一透明电极36上隔着钝化层又形成了第二透明电极,且该第二透明电极为狭缝状电极。这种结构的阵列基板称为水平电场驱动型阵列基板,两个透明电极上施加电压时,会在第二透明电极上形成平行于基板方向的电场。通常,第一透明电极称为像素电极,可以为狭缝状电极,也可以是板状电极,第二透明电极称为公共电极,必须为狭缝状电极。Through steps 311 and 312 , a second transparent electrode is formed on the first transparent electrode 36 via a passivation layer, and the second transparent electrode is a slit-shaped electrode. The array substrate with this structure is called a horizontal electric field driven array substrate. When a voltage is applied to the two transparent electrodes, an electric field parallel to the direction of the substrate will be formed on the second transparent electrode. Usually, the first transparent electrode is called a pixel electrode, which can be a slit-shaped electrode or a plate-shaped electrode, and the second transparent electrode is called a common electrode, which must be a slit-shaped electrode.
当在步骤301中形成公共电极线时,通过将公共电极线与公共电极连接,可以减少公共电极的信号延迟。When the common electrode lines are formed in step 301, by connecting the common electrode lines to the common electrodes, the signal delay of the common electrodes can be reduced.
上述实施例提供的阵列基板的制造方法的步骤302中,在形成绝缘层、半导体材料层之后,形成源/漏金属层之前,还可以包括:在形成有半导体材料层的基板上形成欧姆接触层。In step 302 of the manufacturing method of the array substrate provided in the above embodiment, after forming the insulating layer and the semiconductor material layer, and before forming the source/drain metal layer, it may further include: forming an ohmic contact layer on the substrate on which the semiconductor material layer is formed .
随后在步骤304中,通过刻蚀,依次去除源/漏金属层、欧姆接触层和半导体材料层,再通过步骤305剥离光刻胶完全保留区域的光刻胶后,就形成了位于半导体层和源/漏电极层之间的欧姆接触层的图案,该欧姆接触层的图案也与半导体层的图案一致。Then in step 304, the source/drain metal layer, the ohmic contact layer and the semiconductor material layer are sequentially removed by etching, and then the photoresist in the completely reserved region of the photoresist is stripped in step 305, and the semiconductor layer and the semiconductor layer are formed. The pattern of the ohmic contact layer between the source/drain electrode layers also coincides with the pattern of the semiconductor layer.
随后在步骤310中,在源/漏电极的图案上形成间隙以形成源极和漏极的图案之后,继续刻蚀,去除源/漏电极图案上间隙的下方暴露的欧姆接触层,从而在欧姆接触层的图案上形成间隙,该间隙将欧姆接触层分成两部分,分别是位于漏极与半导体层之间的漏极欧姆接触层和位于源极与半导体层之间的源极欧姆接触层,从而使最终形成的欧姆接触层的图案与源极和漏极的图案一致。Then in step 310, after forming a gap on the pattern of the source/drain electrode to form the pattern of the source electrode and the drain electrode, the etching is continued to remove the ohmic contact layer exposed under the gap on the source/drain electrode pattern, so that the ohmic A gap is formed on the pattern of the contact layer, and the gap divides the ohmic contact layer into two parts, namely a drain ohmic contact layer located between the drain and the semiconductor layer and a source ohmic contact layer located between the source and the semiconductor layer, Thus, the pattern of the finally formed ohmic contact layer is consistent with the pattern of the source and drain.
通过设置漏极欧姆接触层可以降低半导体层和漏极之间的接触电阻,同理,设置源极欧姆接触层可以降低半导体层和源极之间的接触电阻。The contact resistance between the semiconductor layer and the drain can be reduced by providing the drain ohmic contact layer, and similarly, the contact resistance between the semiconductor layer and the source can be reduced by providing the source ohmic contact layer.
本发明实施例还提供了一种阵列基板,该阵列基板是由上述实施例提供的阵列基板的制造方法制造而成,该阵列基板如图10所示,包括依次形成在基板31上的栅极32和栅线的图案;半导体层33的图案;源极341、漏极342和数据线35的图案及第一透明电极36的图案,该第一透明电极36直接搭接漏极342。The embodiment of the present invention also provides an array substrate, which is manufactured by the method for manufacturing the array substrate provided in the above embodiment. As shown in FIG. 10 , the array substrate includes gates sequentially formed on the substrate 31 32 and the pattern of the gate line; the pattern of the semiconductor layer 33; the pattern of the source electrode 341, the drain electrode 342 and the data line 35 and the pattern of the first transparent electrode 36, and the first transparent electrode 36 directly overlaps the drain electrode 342.
本发明实施例提供的阵列基板中,由于采用了上述实施例提供的阵列基板的制造方法,成本显著降低。In the array substrate provided in the embodiments of the present invention, the cost is significantly reduced due to the adoption of the method for manufacturing the array substrate provided in the above embodiments.
上述实施例提供的阵列基板中,在漏极342与半导体层33之间可以形成有漏极欧姆接触层,通过设置漏极欧姆接触层可以降低半导体层33和漏极342之间的接触电阻。In the array substrate provided in the above embodiments, a drain ohmic contact layer may be formed between the drain 342 and the semiconductor layer 33 , and the contact resistance between the semiconductor layer 33 and the drain 342 may be reduced by providing the drain ohmic contact layer.
上述实施例提供的阵列基板中,还可以包括公共电极线的图案,公共电极线的图案与栅极和栅线的图案在同一层形成。通过将公共电极线与公共电极连接,可以减少公共电极的信号延迟。The array substrate provided in the above embodiments may further include a pattern of common electrode lines, and the pattern of the common electrode lines is formed in the same layer as the patterns of the gate and gate lines. By connecting the common electrode line to the common electrode, the signal delay of the common electrode can be reduced.
上述实施例提供的阵列基板中,在第一透明电极36上还可以设置有钝化层和狭缝状的第二透明电极。该第二透明电极即公共电极。In the array substrate provided in the above embodiments, a passivation layer and a slit-shaped second transparent electrode may also be disposed on the first transparent electrode 36 . The second transparent electrode is the common electrode.
本发明实施例还提供了一种显示装置,该显示装置中包括上述实施例描述的阵列基板,由于使用了上述实施例描述的阵列基板,该显示装置也具有较低的制造成本。An embodiment of the present invention also provides a display device, which includes the array substrate described in the above embodiments. Due to the use of the array substrate described in the above embodiments, the display device also has a lower manufacturing cost.
本发明实施例主要用于液晶显示产品的制造。The embodiments of the present invention are mainly used in the manufacture of liquid crystal display products.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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