CN103292847A - Short-capillary flow sensor - Google Patents
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- 239000012530 fluid Substances 0.000 claims abstract description 23
- 239000003507 refrigerant Substances 0.000 claims abstract description 6
- 238000012545 processing Methods 0.000 claims description 2
- 230000004907 flux Effects 0.000 claims 1
- 239000005935 Sulfuryl fluoride Substances 0.000 abstract description 20
- OBTWBSRJZRCYQV-UHFFFAOYSA-N sulfuryl difluoride Chemical compound FS(F)(=O)=O OBTWBSRJZRCYQV-UHFFFAOYSA-N 0.000 abstract description 20
- 239000007788 liquid Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 12
- 238000005259 measurement Methods 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000003958 fumigation Methods 0.000 abstract description 5
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000005057 refrigeration Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 238000005303 weighing Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 3
- 238000000691 measurement method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Abstract
本发明为一种短毛细管流量传感器,用于测量高压条件下冷媒流体的质量流量,包括短毛细管节流装置和压力检测装置,所述短毛细管节流装置包括短毛细管内管和外管;所述压力检测装置位于毛细管节流装置的两端,分别用于测量高压P1和低压P2。所述的一种短毛细管流量传感器是节流式或压差式流量传感器,体积流量与压力差
有关;用实验方法测量质量流量系数κ随着压力P1变化的关系,能够够测量质量流量。本发明主要用于集装箱熏蒸消毒过程中的投药量控制,具体的是将处于高压钢瓶中的液态硫酰氟导出,同时进行测量与控制,并将变成气态的硫酰氟注入集装箱中;本发明还可用于制冷过程中对制冷剂流量的测量与控制。The present invention is a short capillary flow sensor for measuring the mass flow rate of refrigerant fluid under high pressure, comprising a short capillary throttling device and a pressure detection device, the short capillary throttling device includes a short capillary inner tube and an outer tube; The pressure detection device is located at both ends of the capillary throttling device, and is used to measure the high pressure P 1 and the low pressure P 2 respectively. The short capillary flow sensor described is a throttling or differential pressure flow sensor, and the volume flow and pressure difference
Relevant; the relationship between the mass flow coefficient κ changing with the pressure P 1 is measured experimentally , capable of measuring mass flow . The present invention is mainly used for dosing control in the process of container fumigation and disinfection, specifically, the liquid sulfuryl fluoride in the high-pressure steel cylinder is exported, simultaneously measured and controlled, and the gaseous sulfuryl fluoride is injected into the container; the present invention The invention can also be used in the measurement and control of the refrigerant flow in the refrigeration process.Description
技术领域 technical field
本发明涉及一种短毛细管流量传感器,具体地说是一种用短毛细管做节流元件测量冷媒流体介质的质量流量的测量装置,属于节流式或压差式流量测量技术领域。 The invention relates to a short capillary flow sensor, in particular to a measuring device which uses a short capillary as a throttling element to measure the mass flow rate of a refrigerant fluid medium, and belongs to the technical field of throttling or differential pressure flow measurement.
背景技术 Background technique
在集装箱熏蒸消毒作业中,需要将高压钢瓶中的液态硫酰氟通过连接管道按规定的方法和质量送入集装箱内。处于高压状态的液态硫酰氟在通过传输管道时,压力减小、体积膨胀、温度降低,在吸收足够热量的条件下,能够全部变成气体。按照国家出入境检验检疫局的要求,必须对投药量进行严格控制,其目的是既要保证杀灭和消毒要求,又要尽量减小硫酰氟气体对人身和环境的危害,还要控制熏蒸消毒成本。 In the container fumigation and disinfection operation, it is necessary to send the liquid sulfuryl fluoride in the high-pressure steel cylinder into the container through the connecting pipeline according to the specified method and quality. When liquid sulfuryl fluoride in a high-pressure state passes through the transmission pipeline, the pressure decreases, the volume expands, and the temperature decreases. Under the condition of absorbing enough heat, it can all turn into a gas. According to the requirements of the National Entry-Exit Inspection and Quarantine Bureau, the dosage must be strictly controlled. The purpose is to ensure the requirements of killing and disinfection, and to minimize the harm of sulfuryl fluoride gas to the human body and the environment, and to control fumigation. Disinfection costs.
物质有三种形态,固态、液态和气态,随着外界条件的改变,三种形态之间可以互相转化。例如在标准条件下,硫酰氟为气态,当温度降至-55.2℃以下时变为液态,温度继续降至-136.7℃以下时变为固态;当压力在一定范围内变化时,硫酰氟会在气态和液态之间转换,此时温度也会随之发生变化,能够产生热的交换,这种情况与冷媒介质在制冷过程中发生的物理现象相同。 There are three forms of matter, solid, liquid and gas, and as the external conditions change, the three forms can be transformed into each other. For example, under standard conditions, sulfuryl fluoride is in a gaseous state. When the temperature drops below -55.2°C, it becomes a liquid state, and when the temperature continues to drop below -136.7°C, it becomes a solid state; when the pressure changes within a certain range, sulfuryl fluoride It will switch between gaseous state and liquid state, and the temperature will also change at this time, which can produce heat exchange. This situation is the same as the physical phenomenon that occurs in the refrigeration process of the cold medium.
对硫酰氟的定量计量可以采用多种方案,一种方案是称重计量法,另一种方案是质量流量计法。称重计量法是将投药装置连同硫酰氟高压钢瓶一起放在称重装置上,称重硫酰氟的减小量来求得投药量。由于投药装置连同硫酰氟钢瓶总重量为30-40公斤,而每次施药量为0.4-0.8公斤,这样的称量方法很难保证足够的测量精度。如果再考虑到投药装置结露吸潮和管道抖动造成的影响,使得称重计量法在硫酰氟的定量计量中因误差太大而事实上不可行。尽管在集装箱硫酰氟熏蒸消毒中出现过与称重计量法相关的技术和装置,但目前还没有达到能够被市场接受的测量精度要求。 The quantitative measurement of sulfuryl fluoride can adopt a variety of schemes, one scheme is the weighing measurement method, and the other scheme is the mass flow meter method. The weighing measurement method is to put the dosing device together with the sulfuryl fluoride high-pressure steel cylinder on the weighing device, and weigh the reduction of sulfuryl fluoride to obtain the dosing amount. Since the total weight of the dosing device and the sulfuryl fluoride steel cylinder is 30-40 kg, and the dosage is 0.4-0.8 kg each time, such a weighing method is difficult to ensure sufficient measurement accuracy. If the effects of dew condensation and moisture absorption of the dosing device and the vibration of the pipeline are taken into account, the weight measurement method is actually unfeasible in the quantitative measurement of sulfuryl fluoride due to too large errors. Although technologies and devices related to weighing and measuring methods have appeared in the sulfuryl fluoride fumigation of containers, they have not yet reached the measurement accuracy requirements that can be accepted by the market.
所述的质量流量计法中采用的流量计可以选择气体质量流量计。气体质量流量计一般采用热式气体质量流量计,虽然技术较为成熟,但存在的主要问题是适合测量硫酰氟气体的热式气体质量流量计并不存在。这种热式气体质量流量计开发难度大且成本高,还要克服硫酰氟气体的超低温度和压力的快速变化对流体特性的影响。 The flow meter used in the mass flow meter method can be a gas mass flow meter. Gas mass flowmeters generally use thermal gas mass flowmeters. Although the technology is relatively mature, the main problem is that there is no thermal gas mass flowmeter suitable for measuring sulfuryl fluoride gas. The development of this thermal gas mass flowmeter is difficult and costly, and it is necessary to overcome the influence of the ultra-low temperature of sulfuryl fluoride gas and the rapid change of pressure on the fluid characteristics.
所述的质量流量计法中所涉及的流量计也可以采用液体质量流量计。这种用于高压条件下的液态硫酰氟流量计能够直接测量硫酰氟的质量流量,计量精度较高,还能满足与集装箱硫酰氟熏蒸消毒有关的其他要求,是一种比较好的硫酰氟投药计量方法。 The flowmeter involved in the mass flowmeter method can also be a liquid mass flowmeter. This liquid sulfuryl fluoride flowmeter used under high-pressure conditions can directly measure the mass flow of sulfuryl fluoride, has high measurement accuracy, and can also meet other requirements related to the fumigation and disinfection of sulfuryl fluoride in containers. It is a relatively good Sulfuryl fluoride dosage method.
发明内容 Contents of the invention
本发明提出了一种短毛细管流量传感器,主要用于对较高压力条件下的液态硫酰氟的质量流量进行测量,也可用于制冷过程中冷媒流量的测量。 The invention proposes a short capillary flow sensor, which is mainly used to measure the mass flow of liquid sulfuryl fluoride under relatively high pressure conditions, and can also be used to measure the flow of refrigerant in the refrigeration process.
本发明提出的液体质量流量传感器所测量的介质是因较高压力而被液化的流体,当流体压力减小时,同时还伴随着温度的降低,被液化的流体的一部分会发生气化,形成一种气液共存状态的介质;如果气液共存介质再吸收热量,液态会全部变成气态。 The medium measured by the liquid mass flow sensor proposed by the present invention is a fluid that is liquefied due to a relatively high pressure. When the fluid pressure decreases, accompanied by a decrease in temperature, a part of the liquefied fluid will be vaporized, forming a A medium in a gas-liquid coexistence state; if the gas-liquid coexistence medium absorbs heat again, the liquid state will all become gaseous.
为了能够测量所述介质的流量,本发明提出的流量传感器包括短毛细管和两套压力检测装置,所述的短毛细管包括短毛细管内管和外管,所述的两套压力检测装置位于短毛细管的两端,分别用于测量入口压力P1和出口压力P2。 In order to be able to measure the flow of the medium, the flow sensor proposed by the present invention includes a short capillary and two sets of pressure detection devices, the short capillary includes a short capillary inner tube and an outer tube, and the two sets of pressure detection devices are located in the short capillary The two ends are used to measure the inlet pressure P 1 and the outlet pressure P 2 respectively.
所述压力检测装置包括三通和安装在三通垂直出口的压力传感器。 The pressure detection device includes a tee and a pressure sensor installed at the vertical outlet of the tee.
根据流体力学的理论和节流式或压差式流量传感器的工作原理,为了测量质量流量,首先要测量体积流量Q,再用流体的密度ρ与体积流量Q相乘求得质量流量: 。 According to the theory of fluid mechanics and the working principle of throttling or differential pressure flow sensors, in order to measure the mass flow, the volume flow Q must be measured first, and then the mass flow can be obtained by multiplying the density ρ of the fluid with the volume flow Q: .
本发明涉及的流量传感器是一种节流式或压差式流量传感器,节流元件采用的是短毛细管,其特征是短毛细管入口和出口之间存在很大的压力差:。 The flow sensor involved in the present invention is a throttling or differential pressure flow sensor. The throttling element is a short capillary, which is characterized in that there is a large pressure difference between the inlet and outlet of the short capillary: .
节流式或压差式流量传感器能够测量流体的体积流量,所述体积流量的大小与压力差ΔP开平方的结果成比例,比例系数被称为体积流量系数α;体积流量系数α与毛细管的形状、长度和直径以及流体的特性有关,可以通过实验确定;体积流量Q、压力差和体积流量系数α的关系为:。 The throttling or differential pressure flow sensor can measure the volume flow of the fluid. The size of the volume flow is proportional to the result of the square root of the pressure difference ΔP. The proportional coefficient is called the volume flow coefficient α; the volume flow coefficient α is related to the capillary The shape, length and diameter are related to the characteristics of the fluid, which can be determined through experiments; volume flow Q, pressure difference The relationship with the volume flow coefficient α is: .
将所述体积流量代入所述质量流量,求得质量流量表示式:,其中,称κ为质量流量系数;质量流量系数κ也与毛细管的形状、长度和直径以及流体的特性有关,能通过实验确定。 The volume flow Substitute into the mass flow , get the mass flow expression: ,in , called κ as the mass flow coefficient; the mass flow coefficient κ is also related to the shape, length and diameter of the capillary and the characteristics of the fluid, and can be determined through experiments.
在短毛细管选定以后,其形状、长度和直径完全确定,这时质量流量系数κ的大小只与流体特性有关,在一定条件下能够对流体特性产生影响的因素是入口压力P1;质量流量系数κ随着压力P1的变化关系为:,其中κ0、β0和β1是能够通过实验方法确定的常数。 After the short capillary is selected, its shape, length and diameter are completely determined. At this time, the mass flow coefficient κ is only related to the fluid characteristics. Under certain conditions, the factor that can affect the fluid characteristics is the inlet pressure P 1 ; the mass flow rate The coefficient κ varies with the pressure P 1 as follows: , where κ 0 , β 0 and β 1 are constants that can be determined experimentally.
将本发明所述的一种短毛细管流量传感器获得的两个压力信号P1和P2送到智能信号处理装置中,其中已经预装了参数κ0、β0和β1,按照所述公式:和,即可求得流入短毛细管的流体的质量流量:。 Send the two pressure signals P 1 and P 2 obtained by a short capillary flow sensor according to the present invention to the intelligent signal processing device, in which the parameters κ 0 , β 0 and β 1 have been pre-installed, according to the formula : and , the mass flow rate of the fluid flowing into the short capillary can be obtained: .
附图说明 Description of drawings
图1是本发明一种短毛细管流量传感器的外部结构和组装示意图;图2是本发明一种短毛细管流量传感器的内部构造示意图。 Fig. 1 is a schematic diagram of the external structure and assembly of a short capillary flow sensor of the present invention; Fig. 2 is a schematic diagram of the internal structure of a short capillary flow sensor of the present invention.
具体实施方式 Detailed ways
本发明提出的短毛细管流量传感器是一种将流量信号转换为压力信号的变换装置,图1是本实施例的外部结构和组装示意图,图2是本实施例的内部构造示意图。 The short capillary flow sensor proposed by the present invention is a conversion device that converts flow signals into pressure signals. Figure 1 is a schematic diagram of the external structure and assembly of this embodiment, and Figure 2 is a schematic diagram of the internal structure of this embodiment.
所述的短毛细管流量传感器是一种节流式或压差式流量传感器,其中的节流元件是短毛细管1;短毛细管1由短毛细管内管8和外管9组成;所述节流式或压差式流量传感器中的压力差事实上是流体在流过短毛细管内管8时产生的,外管9的作用是固定短毛细管内管8和与前后管道连接。
The short capillary flow sensor is a throttling or differential pressure flow sensor, wherein the throttling element is a short capillary 1; the short capillary 1 is composed of a short capillary
流过短毛细管内管8的流量也是流过管道的流量,流量的大小与短毛细管内管8前后的压力差有关,具体地说是流量与压力差的平方根成比例,比例系数可通过实验确定。
The flow that flows through the short capillary
三通2和三通3分别是连接短毛细管1入口和出口的管件,在三通2和三通3的垂直接口上分别安装压力传感器4和压力传感器5,两个压力传感器分别用于测量短毛细管1的入口压力P1和出口压力P2。 Tee 2 and tee 3 are pipe fittings connecting the inlet and outlet of short capillary 1 respectively. Pressure sensor 4 and pressure sensor 5 are respectively installed on the vertical interface of tee 2 and tee 3. The two pressure sensors are used to measure the short capillary respectively. Inlet pressure P 1 and outlet pressure P 2 of capillary 1.
图1的外部结构和组装示意图中还包括三通2与短毛细管1之间的密封垫6和三通3与短毛细管1之间的密封垫7。 The external structure and assembly schematic diagram of FIG. 1 also includes a gasket 6 between the tee 2 and the short capillary 1 and a gasket 7 between the tee 3 and the short capillary 1 .
图2的内部构造示意图中给出了本实施例一种短毛细管流量传感器的流体入口10和流体出口11,还给出了压力传感器4的连接端口12和压力传感器5的连接端口13。
2 shows the
图2的内部构造示意图中还标出了本实施例一种短毛细管流量传感器中短毛细管内管8两端的流体,入口端流体14和出口端流体15;需要注意的是,虽然流体是高压液体但其中可能含有气泡,为了使两个压力传感器能正常工作,压力传感器的安装位置应低于流体水平面,即实际安装时,两个三通的连接端口12和连接端口13应朝下安装。
In the schematic diagram of the internal structure of Fig. 2, the fluid at both ends of the short capillary
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CN104121951A (en) * | 2014-08-11 | 2014-10-29 | 深圳国技仪器有限公司 | Multifunctional air resistance piece |
CN107036666A (en) * | 2017-06-03 | 2017-08-11 | 华北水利水电大学 | A kind of target formula large diameter pipeline amount water installations and its water gaging method |
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CN109655115A (en) * | 2018-12-26 | 2019-04-19 | 北京安和博控科技有限公司 | A kind of porous transformation flow testing device |
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Application publication date: 20130911 |