CN103292654B - A kind of method calculating function size of cylindrical part - Google Patents
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Abstract
一种计算圆柱体零件作用尺寸的方法,该方法首先测量并获取被测圆柱面上的测点坐标;然后给出圆柱的初始参数,将测点投影在垂直于轴线的平面内,通过对包容区域的平移变动,计算投影圆的作用尺寸,从而搜索到包容区域的3个接触点;然后通过包容区域的旋转变动及圆柱半径的变动,分别搜索与包容区域接触的第4个与第5个测点;当接触点的数量大于等于5时,以4个接触点为1个组合,在保持4点接触的条件下,进一步变动圆柱半径,然后换1个组合,继续变动圆柱半径,依次迭代计算,直到满足判别准则,输出圆柱的作用尺寸、圆柱度误差以及圆柱轴线参数的最优值。本发明可准确计算出满足作用表面判别准则的圆柱半径最优值及圆柱度误差。
A method for calculating the effective size of a cylindrical part. This method first measures and obtains the coordinates of the measuring points on the measured cylindrical surface; then gives the initial parameters of the cylinder, projects the measuring points on a plane perpendicular to the axis, and uses the inclusion The translational change of the area calculates the action size of the projection circle, so as to search for the 3 contact points of the containment area; then through the rotation change of the containment area and the change of the cylinder radius, respectively search for the fourth and fifth points in contact with the containment area Measure points; when the number of contact points is greater than or equal to 5, use 4 contact points as a combination, and further change the radius of the cylinder under the condition of maintaining 4 points of contact, and then change to 1 combination, continue to change the radius of the cylinder, and iterate successively Calculate until the criterion is met, and output the optimal value of the cylinder's effective size, cylindricity error and cylinder axis parameters. The invention can accurately calculate the optimal value of the cylinder radius and the cylindricity error satisfying the discrimination criterion of the action surface.
Description
技术领域 technical field
本发明涉及一种计算圆柱体零件作用尺寸的方法,属于精密计量与计算机应用领域,可用于各种情况下圆柱形几何产品的合格性检测,并为零件加工过程以及加工工艺的改进提供指导。 The invention relates to a method for calculating the functional dimension of a cylindrical part, which belongs to the field of precision measurement and computer application, can be used for the qualification detection of cylindrical geometric products in various situations, and provides guidance for the improvement of the part processing process and processing technology.
背景技术 Background technique
圆柱是机械零件中最常见的组成要素之一,其精度对产品的质量、性能以及使用寿命具有重要的影响,而圆柱体的作用尺寸是圆柱形零件的主要技术参数。最大内接圆柱和最小外接圆柱统称为圆柱体的作用表面,最大内接圆柱的半径和最小外接圆柱的半径统称为圆柱体的作用尺寸。 Cylinder is one of the most common components in mechanical parts. Its precision has an important impact on product quality, performance and service life, and the function size of cylinder is the main technical parameter of cylindrical parts. The largest inscribed cylinder and the smallest circumscribed cylinder are collectively referred to as the active surface of the cylinder, and the radius of the largest inscribed cylinder and the smallest circumscribed cylinder are collectively referred to as the active dimension of the cylinder.
最大内接圆柱和最小外接圆柱的计算方法是基于光滑圆柱环规的检测原理所建立的计算方法。最大内接圆柱体现了被测孔所能通过的最大配合轴,由此获得的圆柱度误差可视为被测孔与最大配合轴之间的最大间隙;而最小外接圆柱体现了被测轴所能通过的最小配合孔,由此获得的圆柱度误差可视为被测轴与最小配合孔之间的最大间隙。 The calculation method of the maximum inscribed cylinder and the minimum circumscribed cylinder is a calculation method established based on the detection principle of the smooth cylinder ring gauge. The largest inscribed cylinder reflects the maximum matching axis that the measured hole can pass through, and the resulting cylindricity error can be regarded as the maximum gap between the measured hole and the largest matching axis; while the smallest circumscribed cylinder reflects the maximum gap between the measured axis The smallest fitting hole that can pass through, the resulting cylindricity error can be regarded as the maximum gap between the measured shaft and the smallest fitting hole.
圆柱体作用尺寸的计算,属于不可微复杂最优化问题。目前,国内外学者主要采用传统优化方法、智能算法、计算几何方法等。这些方法由于存在计算稳定性差、计算效率低、对采点数量有限制、计算结果难以达到精确解等缺陷,导致最大内接圆柱法与最小外接圆柱法很难在实际检测中应用。目前市场上一般都采用成熟的最小二乘法近似地计算圆柱体零件的作用尺寸。 The calculation of the action size of a cylinder is a non-differentiable complex optimization problem. At present, scholars at home and abroad mainly use traditional optimization methods, intelligent algorithms, and computational geometry methods. Due to the shortcomings of these methods such as poor calculation stability, low calculation efficiency, limited number of sampling points, and difficulty in achieving accurate solutions, it is difficult to apply the maximum inscribed cylinder method and minimum circumscribed cylinder method in actual detection. At present, the mature least square method is generally used in the market to approximate the action size of cylindrical parts.
发明内容 Contents of the invention
为了克服上述技术缺点,本发明的目的是提供一种计算圆柱体零件作用尺寸的方法。本方法不仅提高了测量仪器测量圆柱体作用尺寸的精度,而且算法稳定性好、计算效率高,可以推广应用于其几何体作用尺寸的计算。 In order to overcome the above-mentioned technical shortcomings, the object of the present invention is to provide a method for calculating the effective size of cylindrical parts. The method not only improves the accuracy of the measurement instrument for measuring the action size of the cylinder, but also has good algorithm stability and high calculation efficiency, and can be extended and applied to the calculation of the action size of the geometric body.
本发明一种计算圆柱体零件作用尺寸的方法,用于计算圆柱体的最大内接尺寸,主要包括以下步骤: The present invention is a method for calculating the functional size of a cylinder part, which is used to calculate the maximum inscribed size of a cylinder, and mainly includes the following steps:
步骤1:将被测圆柱置于测量平台上,在测量空间直角坐标系中测量并获取圆柱表面上的点,=1,2,…,n代表测点数目且n为大于5的正整数;所有测点形成测点集。 Step 1: Place the measured cylinder on the measurement platform, measure and obtain points on the surface of the cylinder in the measurement space Cartesian coordinate system , =1,2,…, n represents the number of measuring points and n is a positive integer greater than 5; all measuring points Form a point set .
步骤2:随机给出圆柱的参数,即圆柱的轴线L方向矢量;进行坐标系的旋转变换,使坐标系z轴平行于圆柱轴线L方向矢量;坐标变换后,将测点投影在xoy平面内,得到测点坐标;所有测点形成测点集。 Step 2: Randomly give the parameters of the cylinder, that is, the axis L direction vector of the cylinder ; Carry out the rotation transformation of the coordinate system, so that the z axis of the coordinate system is parallel to the cylinder axis L direction vector ;After the coordinate transformation, the measured point Projected on the xoy plane to get the measuring point coordinate ;all measuring points Form a point set .
步骤3:在点集中,任意取出3个测点,并计算3个测点组成三角形的外接圆心,作为圆心的迭代初始值。 Step 3: In point set , take 3 measuring points arbitrarily, and calculate the circumcenter of the triangle formed by the 3 measuring points , as the center of the circle The initial value of iteration.
步骤4:依次计算测点集中各测点到圆心的距离;并记录测点集中各测点到圆心坐标距离的最小距离所对应的测点,得到误差包容区域内边界的接触点集合。 Step 4: Calculate the measurement point set in sequence From each measuring point to the center of the circle distance; and record the set of measuring points coordinates from each measuring point to the center of the circle The measurement point corresponding to the minimum distance of the distance, and the contact point set of the boundary of the error tolerance area is obtained .
步骤5:判断误差包容区域内边界的接触点集合中是否只有1个接触点; Step 5: Determine the set of contact points within the boundary of the error tolerance area Is there only 1 touchpoint in ;
如果只有1个接触点,则该接触点为有效接触点,此时包容区域平移的方向矢量等于圆心坐标减去接触点坐标,跳转到步骤8; If there is only one contact point, the contact point is a valid contact point, and the direction vector of the containment area translation at this time equal to the coordinates of the center of the circle Subtract the contact point coordinates and jump to step 8;
如果接触点数量大于1,则跳转到下一步。 If the number of touch points is greater than 1, skip to the next step.
步骤6:判断误差包容区域内边界的接触点集合中是否只有2个接触点; Step 6: Determine the set of contact points within the boundary of the error tolerance area Is there only 2 touchpoints in ;
如果只有2个接触点,则这2个接触点为有效接触点,此时包容区域平移的方向矢量等于圆心坐标减去2个接触点连线的中点坐标,跳转到步骤8; If there are only 2 contact points, these 2 contact points are valid contact points, and the direction vector of the containment area translation at this time equal to the coordinates of the center of the circle Subtract the coordinates of the midpoint of the line connecting the two contact points, and skip to step 8;
如果接触点数量大于2,则跳转到下一步。 If the number of touch points is greater than 2, skip to the next step.
步骤7:计算各个接触点相对圆心的相位角, Step 7: Calculate individual touchpoints relative center the phase angle of ,
所有接触点的相位角形成集合,对中的元素进行排序,得到向量,计算向量中相邻2个相位角之差, Phase angles of all contact points form a collection ,right The elements in are sorted to get a vector , to calculate the vector 2 adjacent phase angles in Difference,
为接触点的数量;计算,如果,则满足锐角三角形准则,跳转到步骤9;如果,查询对应的2个接触点,所查询到的2个接触点有效接触点,其余接触点为无效接触点,此时包容区域平移的方向矢量等于圆心坐标减去2有效接触点连线的中点坐标。 is the number of touchpoints; calculate ,if , then the acute triangle criterion is met, and skip to step 9; if ,Inquire For the corresponding two contact points, the queried two contact points are valid contact points, and the remaining contact points are invalid contact points. At this time, the direction vector of the containment area translation equal to the coordinates of the center of the circle Subtract 2 from the midpoint coordinates of the line connecting the effective contact points.
步骤8:依次计算包容区域变动到与每个非接触测点接触时的圆心虚拟位置; Step 8: Calculate the change of containment area in sequence to each non-contact measuring point The virtual position of the center of the circle at the time of contact ;
首先分别计算各个非接触测点和其中一个有效接触点的垂直中分线,然后计算垂直中分线与过圆心且方向矢量为的直线的交点,即为包容区域变动到与该测点接触时,圆心的虚拟位置,所有的非接触测点对应的组成集合,计算各个非接触测点对应的到圆心的距离,所有的构成集合,在集合中,剔除与异向的对应元素,然后查询集合中的最小值,即为包容区域的平移变动量;根据包容区域变动量以及移动方向矢量,计算圆心的坐标;转到步骤4。 First calculate each non-contact measuring point separately and one of the effective contact points of the vertical median line, and then calculate the vertical median line and the center of the circle and the direction vector is The intersection point of the straight line, that is, the containment area changes to the measuring point When in contact, the virtual position of the center of the circle , all non-contact measuring points correspond to Form a collection , calculate the corresponding to each non-contact measuring point to the center distance ,all form a collection , in the collection in, remove and The corresponding elements of the opposite direction, and then query the collection The minimum value in is the translational variation of the containment area ;According to the amount of change in the containment area and the moving direction vector , calculate the coordinates of the center of the circle ; Go to step 4.
步骤9:进行与步骤2中相逆的坐标变换,测点坐标还原到原始值,计算坐标变换后的坐标,即为圆柱轴线L上一点,圆柱轴线L以为方向矢量。 Step 9: Carry out the coordinate transformation opposite to that in step 2, restore the coordinates of the measuring point to the original value, and calculate Coordinates after coordinate transformation , which is a point on the cylinder axis L , and the cylinder axis L is is the direction vector.
步骤10:依次计算测点集中各个测点到轴线L的距离;并记录测点集中各个测点到轴线L距离的最小值,所记录距离最小值对应的测点集合为包容区域内边界的接触点集合,所记录距离的最小值为圆柱的半径R。 Step 10: Calculate the measurement point set in sequence The distance from each measuring point to the axis L ; and record the measuring point set The minimum value of the distance from each measuring point to the axis L , and the set of measuring points corresponding to the minimum value of the recorded distance is the set of contact points on the inner boundary of the containment area , the minimum recorded distance is the radius R of the cylinder.
步骤11:判断包容区域内边界的接触点集合中接触点的数量是否为3; Step 11: Determine the set of contact points within the boundary of the containment area Whether the number of touch points in is 3;
如果接触点的数量等于3,则对接触点进行的坐标转换,使坐标系z轴正向与圆柱轴线的方向矢量同向且平行,对接触点按其z轴坐标进行由小到大的排序,使、、的z轴坐标递增,此时误差包容区域旋转变动的方向矢量等于轴线方向矢量与的矢量叉乘;设置旋转变动角度的初始值;计算与的点乘,如果点乘结果等于0,跳转到步骤18,如果点乘结果不等于0,跳转到下一步; If the number of contact points is equal to 3, the coordinate transformation of the contact points makes the z axis of the coordinate system positive and the axis of the cylinder The direction vector of In the same direction and parallel, the contact points are sorted from small to large according to their z-axis coordinates, so that , , The z -axis coordinates of the increase, at this time the direction vector of the error tolerance area rotation change equal to axis direction vector and The vector cross product; set the rotation angle initial value of ; calculate and If the dot product result is equal to 0, go to step 18, if the dot product result is not equal to 0, go to the next step;
如果接触点的数量不为3,跳转到步骤14。 If the number of touch points is not 3, go to step 14.
步骤12:计算绕旋转角度后的矢量方向;然后,将3个接触点投影在垂直于的平面内,并计算3个接触点的外接圆的圆心,根据外接圆心与确定旋转后的圆柱的轴线。 Step 12: Calculate around to rotate vector direction after angle ; Then, project the 3 contact points perpendicular to In the plane of , and calculate the center of the circumcircle of the three contact points, according to the circumcenter and Determine the axis of the rotated cylinder .
步骤13:计算所有非接触点到的距离,如果 ,则表示变动量不足,旋转角度变为;否则,变动过大,其余非接触测点超出包容区域,旋转角度变为; Step 13: Calculate all non-contact points to distance ,if , it means that the amount of change is insufficient, and the rotation angle becomes ;Otherwise, the change is too large, and the rest of the non-contact measurement points exceed the containment area, and the rotation angle becomes ;
判断前后两次的迭代值之差是否小于设定的误差允许值;若前后两次的迭代值之差小于设定的误差允许值,则说明找到第4个接触点,则将赋值给,跳转到步骤10;若前后两次的迭代值之差不小于设定的误差允许值,则跳转到步骤12。 judge Whether the difference between the two iteration values before and after is less than the set error allowable value; if The difference between the two iteration values before and after is less than the set error allowable value, it means that the fourth contact point is found, then the assigned to , skip to step 10; if The difference between the two iteration values before and after is not less than the set If the allowable value of error is exceeded, then go to step 12.
步骤14:判断包容区域内边界的接触点集合中接触点的数量是否为4; Step 14: Determine the set of contact points within the boundary of the containment area Whether the number of touch points in is 4;
如果接触点的数量等于4,设定圆柱半径增加量的初始值,跳转到下一步; If the number of contact points equals 4, sets the cylinder radius increment The initial value, jump to the next step;
如果接触点的数量不等于4,则跳转到步骤17。 If the number of touch points is not equal to 4, go to step 17.
步骤15:加当前的圆柱半径得到,得到尺寸变动后圆柱,其轴线为,每个接触点到轴线的距离等于的关系,得到以下计算式, Step 15: plus the current cylinder radius get , to get the cylinder after size change, its axis is , each contact point to the axis distance equal to relationship, the following formula is obtained,
其中为轴线的方向矢量,为轴线上一点,以、为未知量,分别得到4个四元非线性方程,通过非线性方程组可以求解出4个未知量,得到圆柱的轴线。 in axis The direction vector of axis last point to , is the unknown quantity, and four quaternary nonlinear equations are obtained respectively, and the four unknown quantities can be solved through the nonlinear equation system, and the axis of the cylinder can be obtained .
步骤16:依次计算所有非接触点到的距离,所有非接触测点对应的组成集合,如果 +,则表示变动量不足,变为;如果 +,则变动过大,其余非接触测点超出包容区域,变为; Step 16: Calculate all non-contact points in sequence to distance , all non-contact measuring points corresponding to Form a set ,if + , it means that the amount of change is insufficient, becomes ;if + , the change is too large, and the rest of the non-contact measuring points exceed the containment area, becomes ;
判断前后2次的迭代值之差是否小于设定的误差允许值;如果前后2次的迭代值之差小于设定的误差允许值,说明找到第5个接触点,将、分别赋值给轴线L的参数、,并判断是否满足判别准则,若满足则跳转到步骤18,若不满足判别准则,跳转到步骤10;如果前后2次的迭代值之差不小于设定的误差允许值,则跳转到步骤15。 judge Whether the difference between the two iteration values before and after is less than the set value Allowable value of error; if The difference between the two iteration values before and after is less than the set value Allowable value of error, indicating that the fifth contact point is found, the , The parameters assigned to the axis L respectively , , and judge whether the criterion is satisfied, if so, go to step 18, if not, go to step 10; if The difference between the two iteration values before and after is not less than the set value If the allowable value of error is exceeded, then go to step 15.
步骤17:判断包容区域内边界的接触点集合中接触点的数量是否大于等于5; Step 17: Determine the set of contact points within the boundary of the containment area Whether the number of contact points is greater than or equal to 5;
如果接触点的数量小于5,跳转到步骤10; If the number of contact points is less than 5, go to step 10;
如果接触点的数量大于等于5,以接触点集合中4个为1个组合,并以其中1个组合为计算对象,根据步骤15、16中的试探性微量调整的方法确定; If the number of contact points is greater than or equal to 5, take 4 of the contact point sets as a combination, and take one of the combinations as the calculation object, and determine it according to the method of tentative micro-adjustment in steps 15 and 16 ;
判断是否小于设定的误差允许值;如果小于设定的误差允许值,判断是否满足判别准则,如果满足则跳转到步骤18,如果不满足判别准则,换1个组合,重新计算,重新进行判断,依次迭代下去;如果大于设定的误差允许值,将计算得到的的参数赋值分别给圆柱轴线L的参数、,然后跳转到步骤10。 judge Is it less than the set Allowable value of error; if less than set Allowable error value, judge whether the criterion is met, if yes, jump to step 18, if not, change to another combination, and recalculate , re-judgment, and iterate in turn; if greater than the set Allowable value of error, will be calculated from the Assignment of parameters to the parameters of the cylinder axis L respectively , , and then skip to step 10.
步骤18:输出圆柱度误差、圆柱半径的最优值R以及圆柱轴线L的参数。 Step 18: Output the parameters of the cylindricity error, the optimal value R of the radius of the cylinder, and the axis L of the cylinder.
上述方法中,所述的步骤3至步骤8,可以单独用来计算回转体零件截面圆的最大内接圆度以及作用尺寸。 In the above method, the steps 3 to 8 can be used alone to calculate the maximum inscribed circularity and functional size of the cross-sectional circle of the revolving body part.
本发明另一种计算圆柱体零件作用尺寸的方法,用于计算圆柱体的最小外接尺寸,其特点是与最大内接尺寸的计算过程基本一致,不同点在于查询接触点的方式、包容区域的变动方向,包括如下步骤: Another method of calculating the active dimension of a cylinder part in the present invention is used to calculate the minimum circumscribed dimension of a cylinder, which is characterized in that it is basically the same as the calculation process of the maximum inscribed dimension, the difference lies in the way of querying the contact point and the size of the containment area Change direction, including the following steps:
步骤1:将被测圆柱置于测量平台上,在测量空间直角坐标系中测量并获取圆柱表面上的点,=1,2,…,n代表测点数目且n为大于5的正整数;所有测点形成测点集。 Step 1: Place the measured cylinder on the measurement platform, measure and obtain points on the surface of the cylinder in the measurement space Cartesian coordinate system , =1,2,…, n represents the number of measuring points and n is a positive integer greater than 5; all measuring points Form a point set .
步骤2:随机给出圆柱的参数,即圆柱的轴线L方向矢量;进行坐标系的旋转变换,使坐标系z轴平行于圆柱轴线L方向矢量;坐标变换后,将测点投影在xoy平面内,得到测点坐标;所有测点形成测点集。 Step 2: Randomly give the parameters of the cylinder, that is, the axis L direction vector of the cylinder ; Carry out the rotation transformation of the coordinate system, so that the z axis of the coordinate system is parallel to the cylinder axis L direction vector ;After the coordinate transformation, the measured point Projected on the xoy plane to get the measuring point coordinate ;all measuring points Form a point set .
步骤3:在点集中,任意取出3个测点,并计算3个测点组成三角形的外接圆心,作为圆心的迭代初始值。 Step 3: In point set , take 3 measuring points arbitrarily, and calculate the circumcenter of the triangle formed by the 3 measuring points , as the center of the circle The initial value of iteration.
步骤4:依次计算测点集中各测点到圆心的距离;并记录测点集中各测点到圆心坐标距离的最大距离所对应的测点,得到误差包容区域外边界的接触点集合。 Step 4: Calculate the measurement point set in sequence From each measuring point to the center of the circle distance; and record the set of measuring points coordinates from each measuring point to the center of the circle The measurement point corresponding to the maximum distance of the distance, and the contact point set of the outer boundary of the error tolerance area is obtained .
步骤5:判断误差包容区域外边界的接触点集合中是否只有1个接触点; Step 5: Determine the set of contact points on the outer boundary of the error tolerance area Is there only 1 touchpoint in ;
如果只有1个接触点,则该接触点为有效接触点,此时包容区域平移的方向矢量等于接触点坐标减去圆心坐标,跳转到步骤8; If there is only one contact point, the contact point is a valid contact point, and the direction vector of the containment area translation at this time It is equal to the coordinates of the contact point minus the coordinates of the center of the circle , jump to step 8;
如果接触点数量大于1,则跳转到下一步。 If the number of touch points is greater than 1, skip to the next step.
步骤6:判断误差包容区域外边界的接触点集合中是否只有2个接触点; Step 6: Determine the set of contact points on the outer boundary of the error tolerance area Is there only 2 touchpoints in ;
如果只有2个接触点,则这2个接触点为有效接触点,此时包容区域平移的方向矢量等于2个接触点连线的中点坐标减去圆心坐标,跳转到步骤8; If there are only 2 contact points, these 2 contact points are valid contact points, and the direction vector of the containment area translation at this time It is equal to the coordinates of the midpoint of the line connecting the two contact points minus the coordinates of the center of the circle , jump to step 8;
如果接触点数量大于2,则跳转到下一步。 If the number of touch points is greater than 2, skip to the next step.
步骤7:计算各个接触点相对圆心的相位角, Step 7: Calculate individual touchpoints relative center the phase angle of ,
所有接触点的相位角形成集合,对中的元素进行排序,得到向量,计算向量中相邻2个相位角之差, Phase angles of all contact points form a collection ,right The elements in are sorted to get a vector , to calculate the vector 2 adjacent phase angles in Difference,
为接触点的数量;计算,如果,则满足锐角三角形准则或直径准则,跳转到步骤9;如果,查询对应的2个接触点,所查询到的2个接触点有效接触点,其余接触点为无效接触点,此时包容区域平移的方向矢量等于2个有效接触点连线的中点坐标减去圆心坐标。 is the number of touchpoints; calculate ,if , then the acute triangle criterion or the diameter criterion is met, and skip to step 9; if ,Inquire For the corresponding two contact points, the queried two contact points are valid contact points, and the remaining contact points are invalid contact points. At this time, the direction vector of the containment area translation It is equal to the coordinates of the midpoint of the line between two effective contact points minus the center of the circle coordinate.
步骤8:依次计算包容区域变动到与每个非接触测点接触时的圆心虚拟位置; Step 8: Calculate the change of containment area in sequence to each non-contact measuring point The virtual position of the center of the circle at the time of contact ;
首先分别计算各个非接触测点和其中一个有效接触点的垂直中分线,然后计算垂直中分线与过圆心且方向矢量为的直线的交点,即为包容区域变动到与该测点接触时,圆心的虚拟位置,所有的非接触测点对应的组成集合,计算各个非接触测点对应的到圆心的距离,所有的构成集合,在集合中,剔除与异向的对应元素,然后查询集合中的最小值,即为包容区域的平移变动量;根据包容区域变动量以及移动方向矢量,计算圆心的坐标;转到步骤4。 First calculate each non-contact measuring point separately and one of the effective contact points of the vertical median line, and then calculate the vertical median line and the center of the circle and the direction vector is The intersection point of the straight line, that is, the containment area changes to the measuring point When in contact, the virtual position of the center of the circle , all non-contact measuring points correspond to Form a set , calculate the corresponding to each non-contact measuring point to the center distance ,all form a collection , in the collection in, remove and The corresponding elements of the opposite direction, and then query the collection The minimum value in is the translational variation of the containment area ;According to the amount of change in the containment area and the moving direction vector , calculate the coordinates of the center of the circle ; Go to step 4.
步骤9:进行与步骤2中相逆的坐标变换,测点坐标还原到原始值,计算坐标变换后的坐标,即为圆柱轴线L上一点,圆柱轴线L以为方向矢量。 Step 9: Carry out the coordinate transformation opposite to that in step 2, restore the coordinates of the measuring point to the original value, and calculate Coordinates after coordinate transformation , which is a point on the cylinder axis L , and the cylinder axis L is is the direction vector.
步骤10:依次计算测点集中各个测点到轴线L的距离;并记录测点集中各个测点到轴线L距离的最大值,所记录距离最大值对应的测点集合为包容区域外边界的接触点集合,所记录距离的最大值为圆柱的半径R。 Step 10: Calculate the measurement point set in sequence The distance from each measuring point to the axis L ; and record the measuring point set The maximum value of the distance from each measuring point to the axis L , and the set of measuring points corresponding to the maximum recorded distance is the set of contact points on the outer boundary of the containment area , the maximum recorded distance is the radius R of the cylinder.
步骤11:判断包容区域外边界的接触点集合中接触点的数量是否为3; Step 11: Determine the set of contact points on the outer boundary of the containment area Whether the number of touch points in is 3;
如果接触点的数量等于3,则对接触点进行的坐标转换,使坐标系z轴正向与圆柱轴线的方向矢量同向且平行,对接触点按其z轴坐标进行由小到大的排序,使、、的z轴坐标递增,此时误差包容区域旋转变动的方向矢量等于轴线方向矢量与的矢量叉乘;设置旋转变动角度的初始值;计算与的点乘,如果点乘结果等于0,跳转到步骤18,如果点乘结果不等于0,跳转到下一步; If the number of contact points is equal to 3, the coordinate transformation of the contact points makes the z axis of the coordinate system positive and the axis of the cylinder The direction vector of In the same direction and parallel, the contact points are sorted from small to large according to their z-axis coordinates, so that , , The z -axis coordinates of the increase, at this time the direction vector of the error tolerance area rotation change equal to axis direction vector and The vector cross product; set the rotation angle initial value of ; calculate and If the dot product result is equal to 0, go to step 18, if the dot product result is not equal to 0, go to the next step;
如果接触点的数量不为3,跳转到步骤14。 If the number of touch points is not 3, go to step 14.
步骤12:计算绕旋转角度后的矢量方向;然后,将3个接触点投影在垂直于的平面内,并计算3个接触点的外接圆的圆心,根据外接圆心与确定旋转后的圆柱的轴线。 Step 12: Calculate around to rotate vector direction after angle ; Then, project the 3 contact points perpendicular to In the plane of , and calculate the center of the circumcircle of the three contact points, according to the circumcenter and Determine the axis of the rotated cylinder .
步骤13:计算所有非接触测点到的距离,如果 ,则表示变动量不足,旋转角度变为;如果 ,变动过大,其余非接触测点超出包容区域,旋转角度变为; Step 13: Compute all non-contact points to distance ,if , it means that the amount of change is insufficient, and the rotation angle becomes ;if , the change is too large, the rest of the non-contact measuring points are beyond the containment area, the rotation angle becomes ;
判断前后两次的迭代值之差是否小于设定的误差允许值;若前后两次的迭代值之差小于设定的误差允许值,则说明找到第4个接触点,则将赋值给,跳转到步骤10;若前后两次的迭代值之差不小于设定的误差允许值,则跳转到步骤12。 judge Whether the difference between the two iteration values before and after is less than the set error allowable value; if The difference between the two iteration values before and after is less than the set error allowable value, it means that the fourth contact point is found, then the assigned to , skip to step 10; if The difference between the two iteration values before and after is not less than the set If the allowable value of error is exceeded, then go to step 12.
步骤14:判断包容区域外边界的接触点集合中接触点的数量是否为4; Step 14: Determine the set of contact points on the outer boundary of the containment area Whether the number of touch points in is 4;
如果接触点的数量等于4,设定圆柱半径减小量的初始值,跳转到下一步; If the number of contact points is equal to 4, set the cylinder radius reduction amount The initial value, jump to the next step;
如果接触点的数量不等于4,则跳转到步骤17。 If the number of touch points is not equal to 4, go to step 17.
步骤15:减去当前的圆柱半径得到,得到尺寸变动后圆柱,其轴线为,每个接触点到轴线的距离等于的关系,得到以下计算式, Step 15: Subtract the current cylinder radius get , to get the cylinder after size change, its axis is , each contact point to the axis distance equal to relationship, the following formula is obtained,
其中为轴线的方向矢量,为轴线上一点,以、为未知量,分别得到4个四元非线性方程,通过非线性方程组可以求解出4个未知量,得到圆柱的轴线。 in axis The direction vector of axis last point to , is the unknown quantity, and four quaternary nonlinear equations are obtained respectively, and the four unknown quantities can be solved through the nonlinear equation system, and the axis of the cylinder can be obtained .
步骤16:依次计算所有非接触点到的距离,所有非接触测点对应的组成集合,如果 +,则表示变动量不足,变为;如果 +,则变动过大,其余非接触测点超出包容区域,变为; Step 16: Calculate all non-contact points in sequence to distance , all non-contact measuring points corresponding to Form a collection ,if + , it means that the amount of change is insufficient, becomes ;if + , the change is too large, and the rest of the non-contact measuring points exceed the containment area, becomes ;
判断前后2次的迭代值之差是否小于设定的误差允许值;如果前后2次的迭代值之差小于设定的误差允许值,说明找到第5个接触点,将、分别赋值给轴线L的参数、,并判断是否满足判别准则,若满足则跳转到步骤18,若不满足判别准则,跳转到步骤10;如果前后2次的迭代值之差不小于设定的误差允许值,则跳转到步骤15。 judge Whether the difference between the two iteration values before and after is less than the set value Allowable value of error; if The difference between the two iteration values before and after is less than the set value Allowable value of error, indicating that the fifth contact point is found, the , The parameters assigned to the axis L respectively , , and judge whether the criterion is satisfied, if so, go to step 18, if not, go to step 10; if The difference between the two iteration values before and after is not less than the set value If the allowable value of error is exceeded, then go to step 15.
步骤17:判断包容区域外边界的接触点集合中接触点的数量是否大于等于5; Step 17: Determine the set of contact points on the outer boundary of the containment area Whether the number of contact points is greater than or equal to 5;
如果接触点的数量小于5,跳转到步骤10; If the number of contact points is less than 5, go to step 10;
如果接触点的数量大于等于5,以接触点集合中4个为1个组合,并以其中1个组合为计算对象,根据步骤15、16中的试探性微量调整的方法确定; If the number of contact points is greater than or equal to 5, take 4 of the contact point sets as a combination, and take one of the combinations as the calculation object, and determine it according to the method of tentative micro-adjustment in steps 15 and 16 ;
判断是否小于设定的误差允许值;如果小于设定的误差允许值,判断是否满足判别准则,如果满足则跳转到步骤18,如果不满足判别准则,换1个组合,重新计算,重新进行判断,依次迭代下去;如果大于设定的误差允许值,将计算得到的的参数赋值分别给圆柱轴线L的参数、,然后跳转到步骤10。 judge Is it less than the set Allowable value of error; if less than set Allowable error value, judge whether the criterion is met, if yes, jump to step 18, if not, change to another combination, and recalculate , re-judgment, and iterate in turn; if greater than the set Allowable value of error, will be calculated from the Assignment of parameters to the parameters of the cylinder axis L respectively , , and then skip to step 10.
步骤18:输出圆柱度误差、圆柱半径的最优值R以及圆柱轴线L的参数。 Step 18: Output the parameters of the cylindricity error, the optimal value R of the radius of the cylinder, and the axis L of the cylinder.
上述方法中,所述的步骤3至步骤8,可以单独用来计算回转体零件截面圆的最小外接圆度以及作用尺寸。 In the above method, the steps 3 to 8 can be used alone to calculate the minimum circumscribed circularity and functional size of the cross-sectional circle of the revolving body part.
上述方法中,所述的技术方案,可以计算空间任意方向直线度。 In the above method, the said technical solution can calculate the straightness in any direction in space.
上述方法中,所述的步骤3至步骤8,可以计算任意方向线对线平行度误差。首先,进行坐标旋转变换,使基准线的方向矢量平行于z正,同时被测线的离散点作相应的刚体旋转,此时被测线的包容圆柱在xoy平面内投影为圆。然后可应用上述方法中所述的步骤3至步骤8,对被测线的离散点投影进行拟合。 In the above method, the step 3 to step 8 can calculate the line-to-line parallelism error in any direction. Firstly, carry out coordinate rotation transformation so that the direction vector of the reference line is parallel to z , and at the same time, the discrete points of the measured line are rotated correspondingly. At this time, the enclosing cylinder of the measured line is projected as a circle in the xoy plane. Then step 3 to step 8 described in the above method can be applied to fit the discrete point projection of the measured line.
上述方法中,所述的步骤3至步骤8,可以计算任意方向线对面垂直度误差。首先进行坐标旋转变换,使基准面的法向矢量平行于z正,同时被测线的离散点作相应的刚体旋转,此时被测线的包容圆柱在xoy平面内投影为圆。然后可应用上述方法中所述的步骤3至步骤8,对被测线的离散点投影进行拟合。 In the above method, the above-mentioned step 3 to step 8 can calculate the perpendicularity error between lines in any direction. First, carry out coordinate rotation transformation, so that the normal vector of the datum plane is parallel to z , and at the same time, the discrete points of the measured line are rotated correspondingly. At this time, the containing cylinder of the measured line is projected as a circle in the xoy plane. Then step 3 to step 8 described in the above method can be applied to fit the discrete point projection of the measured line.
本发明依据圆柱自身的特征,在圆柱半径的优化方向上,对包容区域进行相应平移变动、旋转变动或平移变动,最终计算出圆柱参数最优值和圆柱度误差最优值。 According to the characteristics of the cylinder itself, the invention performs corresponding translational changes, rotational changes or translational changes on the containment area in the optimization direction of the cylinder radius, and finally calculates the optimal value of the cylindrical parameters and the optimal value of the cylindricity error.
本发明的有益效果在于: The beneficial effects of the present invention are:
计算得出的圆柱半径为最优值,接触点的相对位置满足判别准则,计算稳定性好、计算效率高。 The calculated cylinder radius is the optimal value, the relative position of the contact point meets the criterion, the calculation stability is good, and the calculation efficiency is high.
对于本领域技术人员来说,根据和应用本发明公开的构思,能够容易地对本发明方案进行各种变形和改变,应当注意的是,所有这些变形和改变都应当属于本发明的范围。 For those skilled in the art, based on and applying the concepts disclosed in the present invention, various modifications and changes can be easily made to the solution of the present invention. It should be noted that all these modifications and changes should belong to the scope of the present invention.
附图说明 Description of drawings
图1为本发明的圆柱的最大内接半径计算流程图。 Fig. 1 is a flow chart of calculating the maximum inscribed radius of a cylinder according to the present invention.
图2为本发明的圆柱的最大内接半径计算效果图。 Fig. 2 is a calculation effect diagram of the maximum inscribed radius of the cylinder of the present invention.
图3为本发明的圆柱的最小外接半径计算效果图。 Fig. 3 is a calculation effect diagram of the minimum circumscribed radius of the cylinder of the present invention.
具体实施方式 Detailed ways
实施例1: Example 1:
一种计算圆柱体零件作用尺寸的方法,用于计算圆柱体的最大内接尺寸,如附图1所示,包括如下步骤: A method for calculating the effective size of a cylinder part, which is used to calculate the maximum inscribed size of a cylinder, as shown in Figure 1, includes the following steps:
步骤1:将被测圆柱置于测量平台上,在测量空间直角坐标系中测量并获取圆柱表面上的点,=1,2,…,n代表测点数目且n为大于5的正整数;所有测点形成测点集。 Step 1: Place the measured cylinder on the measurement platform, measure and obtain points on the surface of the cylinder in the measurement space Cartesian coordinate system , =1,2,…, n represents the number of measuring points and n is a positive integer greater than 5; all measuring points Form a point set .
步骤2:随机给出圆柱的参数,即圆柱的轴线L方向矢量;进行坐标系的旋转变换,使坐标系z轴平行于圆柱轴线L方向矢量;坐标变换后,将测点投影在xoy平面内,得到测点坐标;所有测点形成测点集。 Step 2: Randomly give the parameters of the cylinder, that is, the axis L direction vector of the cylinder ; Carry out the rotation transformation of the coordinate system, so that the z axis of the coordinate system is parallel to the cylinder axis L direction vector ;After the coordinate transformation, the measured point Projected on the xoy plane to get the measuring point coordinate ;all measuring points Form a point set .
步骤3:在点集中,任意取出3个测点,并计算3个测点组成三角形的外接圆心,作为圆心的迭代初始值。 Step 3: In point set , take 3 measuring points arbitrarily, and calculate the circumcenter of the triangle formed by the 3 measuring points , as the center of the circle The initial value of iteration.
步骤4:依次计算测点集中各测点到圆心的距离;并记录测点集中各测点到圆心坐标距离的最小距离所对应的测点,得到误差包容区域内边界的接触点集合。 Step 4: Calculate the measurement point set in sequence From each measuring point to the center of the circle distance; and record the set of measuring points coordinates from each measuring point to the center of the circle The measurement point corresponding to the minimum distance of the distance, and the contact point set of the boundary of the error tolerance area is obtained .
步骤5:判断误差包容区域内边界的接触点集合中是否只有1个接触点; Step 5: Determine the set of contact points within the boundary of the error tolerance area Is there only 1 touchpoint in ;
如果只有1个接触点,则该接触点为有效接触点,此时包容区域平移的方向矢量等于圆心坐标减去接触点坐标,跳转到步骤8; If there is only one contact point, the contact point is a valid contact point, and the direction vector of the containment area translation at this time equal to the coordinates of the center of the circle Subtract the contact point coordinates and jump to step 8;
如果接触点数量大于1,则跳转到下一步。 If the number of touch points is greater than 1, skip to the next step.
步骤6:判断误差包容区域内边界的接触点集合中是否只有2个接触点; Step 6: Determine the set of contact points within the boundary of the error tolerance area Is there only 2 touchpoints in ;
如果只有2个接触点,则这2个接触点为有效接触点,此时包容区域平移的方向矢量等于圆心坐标减去2个接触点连线的中点坐标,跳转到步骤8; If there are only 2 contact points, these 2 contact points are valid contact points, and the direction vector of the containment area translation at this time equal to the coordinates of the center of the circle Subtract the coordinates of the midpoint of the line connecting the two contact points, and skip to step 8;
如果接触点数量大于2,则跳转到下一步。 If the number of touch points is greater than 2, skip to the next step.
步骤7:计算各个接触点相对圆心的相位角, Step 7: Calculate individual touchpoints relative center the phase angle of ,
所有接触点的相位角形成集合,对中的元素进行排序,得到向量,计算向量中相邻2个相位角之差, Phase angles of all contact points form a set ,right The elements in are sorted to get a vector , to calculate the vector 2 adjacent phase angles in Difference,
为接触点的数量;计算,如果,则满足锐角三角形准则,跳转到步骤9;如果,查询对应的2个接触点,所查询到的2个接触点有效接触点,其余接触点为无效接触点,此时包容区域平移的方向矢量等于圆心坐标减去2有效接触点连线的中点坐标。 is the number of touchpoints; calculate ,if , then the acute triangle criterion is met, and skip to step 9; if ,Inquire For the corresponding two contact points, the queried two contact points are valid contact points, and the remaining contact points are invalid contact points. At this time, the direction vector of the containment area translation equal to the coordinates of the center of the circle Subtract 2 from the midpoint coordinates of the line connecting the effective contact points.
步骤8:依次计算包容区域变动到与每个非接触测点接触时的圆心虚拟位置; Step 8: Calculate the change of containment area in sequence to each non-contact measuring point The virtual position of the center of the circle at the time of contact ;
首先分别计算各个非接触测点和其中一个有效接触点的垂直中分线,然后计算垂直中分线与过圆心且方向矢量为的直线的交点,即为包容区域变动到与该测点接触时,圆心的虚拟位置,所有的非接触测点对应的组成集合,计算各个非接触测点对应的到圆心的距离,所有的构成集合,在集合中,剔除与异向的对应元素,然后查询集合中的最小值,即为包容区域的平移变动量;根据包容区域变动量以及移动方向矢量,计算圆心的坐标;转到步骤4。 First calculate each non-contact measuring point separately and one of the effective contact points of the vertical median line, and then calculate the vertical median line and the center of the circle and the direction vector is The intersection point of the straight line, that is, the containment area changes to the measuring point When in contact, the virtual position of the center of the circle , all non-contact measuring points correspond to Form a collection , calculate the corresponding to each non-contact measuring point to the center distance ,all form a collection , in the collection in, remove and The corresponding elements of the opposite direction, and then query the collection The minimum value in is the translational variation of the containment area ;According to the amount of change in the containment area and the moving direction vector , calculate the coordinates of the center of the circle ; Go to step 4.
步骤9:进行与步骤2中相逆的坐标变换,测点坐标还原到原始值,计算坐标变换后的坐标,即为圆柱轴线L上一点,圆柱轴线L以为方向矢量。 Step 9: Carry out the coordinate transformation opposite to that in step 2, restore the coordinates of the measuring point to the original value, and calculate Coordinates after coordinate transformation , which is a point on the cylinder axis L , and the cylinder axis L is is the direction vector.
步骤10:依次计算测点集中各个测点到轴线L的距离;并记录测点集中各个测点到轴线L距离的最小值,所记录距离最小值对应的测点集合为包容区域内边界的接触点集合,所记录距离的最小值为圆柱的半径R。 Step 10: Calculate the measurement point set in sequence The distance from each measuring point to the axis L ; and record the measuring point set The minimum value of the distance from each measuring point to the axis L , and the set of measuring points corresponding to the minimum value of the recorded distance is the set of contact points on the inner boundary of the containment area , the minimum recorded distance is the radius R of the cylinder.
步骤11:判断包容区域内边界的接触点集合中接触点的数量是否为3; Step 11: Determine the set of contact points within the boundary of the containment area Whether the number of touch points in is 3;
如果接触点的数量等于3,则对接触点进行的坐标转换,使坐标系z轴正向与圆柱轴线的方向矢量同向且平行,对接触点按其z轴坐标进行由小到大的排序,使、、的z轴坐标递增,此时误差包容区域旋转变动的方向矢量等于轴线方向矢量与的矢量叉乘;设置旋转变动角度的初始值;计算与的点乘,如果点乘结果等于0,跳转到步骤18,如果点乘结果不等于0,跳转到下一步; If the number of contact points is equal to 3, the coordinate transformation of the contact points makes the z axis of the coordinate system positive and the axis of the cylinder The direction vector of In the same direction and parallel, the contact points are sorted from small to large according to their z-axis coordinates, so that , , The z -axis coordinates of the increase, at this time the direction vector of the error tolerance area rotation change equal to axis direction vector and The vector cross product; set the rotation angle initial value of ; calculate and If the dot product result is equal to 0, go to step 18, if the dot product result is not equal to 0, go to the next step;
如果接触点的数量不为3,跳转到步骤14。 If the number of touch points is not 3, go to step 14.
步骤12:计算绕旋转角度后的矢量方向;然后,将3个接触点投影在垂直于的平面内,并计算3个接触点的外接圆的圆心,根据外接圆心与确定旋转后的圆柱的轴线。 Step 12: Calculate around to rotate vector direction after angle ; Then, project the 3 contact points perpendicular to In the plane of , and calculate the center of the circumcircle of the three contact points, according to the circumcenter and Determine the axis of the rotated cylinder .
步骤13:计算所有非接触点到的距离,如果 ,则表示变动量不足,旋转角度变为;否则,变动过大,其余非接触测点超出包容区域,旋转角度变为; Step 13: Calculate all non-contact points to distance ,if , it means that the amount of change is insufficient, and the rotation angle becomes ;Otherwise, the change is too large, and the rest of the non-contact measurement points exceed the containment area, and the rotation angle becomes ;
判断前后两次的迭代值之差是否小于设定的误差允许值;若前后两次的迭代值之差小于设定的误差允许值,则说明找到第4个接触点,则将赋值给,跳转到步骤10;若前后两次的迭代值之差不小于设定的误差允许值,则跳转到步骤12。 judge Whether the difference between the two iteration values before and after is less than the set error allowable value; if The difference between the two iteration values before and after is less than the set error allowable value, it means that the fourth contact point is found, then the assigned to , skip to step 10; if The difference between the two iteration values before and after is not less than the set If the allowable value of error is exceeded, then go to step 12.
步骤14:判断包容区域内边界的接触点集合中接触点的数量是否为4; Step 14: Determine the set of contact points within the boundary of the containment area Whether the number of touch points in is 4;
如果接触点的数量等于4,设定圆柱半径增加量的初始值,跳转到下一步; If the number of contact points equals 4, sets the cylinder radius increment The initial value, jump to the next step;
如果接触点的数量不等于4,则跳转到步骤17。 If the number of touch points is not equal to 4, go to step 17.
步骤15:加当前的圆柱半径得到,得到尺寸变动后圆柱,其轴线为,每个接触点到轴线的距离等于的关系,得到以下计算式, Step 15: plus the current cylinder radius get , to get the cylinder after size change, its axis is , each contact point to the axis distance equal to relationship, the following formula is obtained,
其中为轴线的方向矢量,为轴线上一点,以、为未知量,分别得到4个四元非线性方程,通过非线性方程组可以求解出4个未知量,得到圆柱的轴线。 in axis The direction vector of axis last point to , is the unknown quantity, and four quaternary nonlinear equations are obtained respectively, and the four unknown quantities can be solved through the nonlinear equation system, and the axis of the cylinder can be obtained .
步骤16:依次计算所有非接触点到的距离,所有非接触测点对应的组成集合,如果 +,则表示变动量不足,变为;如果 +,则变动过大,其余非接触测点超出包容区域,变为; Step 16: Calculate all non-contact points in sequence to distance , all non-contact measuring points corresponding to Form a collection ,if + , it means that the amount of change is insufficient, becomes ;if + , the change is too large, and the rest of the non-contact measuring points exceed the containment area, becomes ;
判断前后2次的迭代值之差是否小于设定的误差允许值;如果前后2次的迭代值之差小于设定的误差允许值,说明找到第5个接触点,将、分别赋值给轴线L的参数、,将各个接触点分别代入下式, judge Whether the difference between the two iteration values before and after is less than the set value Allowable value of error; if The difference between the two iteration values before and after is less than the set value Allowable value of error, indicating that the fifth contact point is found, the , The parameters assigned to the axis L respectively , , substituting each contact point into the following formula,
其中为接触点相对轴线的相位角,从而得到每个接触点对应的,构造下列判别函数, in as touch point The phase angle relative to the axis, so that each contact point corresponds to , construct the following discriminant function,
是由下列不等式组确定的可行域: is the feasible region determined by the following set of inequalities:
上式中,第一个约束是矢量方程,表示4维的零列向量,第二、三个约束为数值方程,为接触点的数量,判断是最优解判别值是否等于0,如果等于0表示满足判别准则,跳转到步骤18,如果不等于0表示不满足判别准则,跳转到步骤10;如果前后2次的迭代值之差不小于设定的误差允许值,则跳转到步骤15。 In the above formula, the first constraint is the vector equation, Represents a 4-dimensional zero-column vector, the second and third constraints are numerical equations, is the number of contact points, and the judgment is the optimal solution discriminant value is equal to 0, if Equal to 0 means that the criterion is satisfied, jump to step 18, if If it is not equal to 0, it means that the judgment criterion is not satisfied, and jump to step 10; if The difference between the two iteration values before and after is not less than the set value If the allowable value of error is exceeded, then go to step 15.
步骤17:判断包容区域内边界的接触点集合中接触点的数量是否大于等于5; Step 17: Determine the set of contact points within the boundary of the containment area Whether the number of contact points is greater than or equal to 5;
如果接触点的数量小于5,跳转到步骤10; If the number of contact points is less than 5, go to step 10;
如果接触点的数量大于等于5,以接触点集合中4个为1个组合,并以其中1个组合为计算对象,根据步骤15、16中的试探性微量调整的方法确定; If the number of contact points is greater than or equal to 5, take 4 of the contact point sets as a combination, and take one of the combinations as the calculation object, and determine it according to the method of tentative micro-adjustment in steps 15 and 16 ;
判断是否小于设定的误差允许值;如果小于设定的误差允许值,应用步骤16的方法判断是否满足判别准则,如果满足则跳转到步骤18,如果不满足判别准则,换1个组合,重新计算,重新进行判断,依次迭代下去;如果大于设定的误差允许值,将计算得到的的参数赋值分别给圆柱轴线L的参数、,然后跳转到步骤10。 judge Is it less than the set Allowable value of error; if less than set Allowable error value, apply the method of step 16 to judge whether the criterion is satisfied, if so, jump to step 18, if not, change a combination and recalculate , re-judgment, and iterate in turn; if greater than the set Allowable value of error, will be calculated from the Assignment of parameters to the parameters of the cylinder axis L respectively , , and then skip to step 10.
步骤18:输出圆柱度误差、圆柱半径的最优值R以及圆柱轴线L的参数。 Step 18: Output the parameters of the cylindricity error, the optimal value R of the radius of the cylinder, and the axis L of the cylinder.
以下通过实验实例,说明本发明所公布方法计算的有效性。 The validity of the calculation of the method announced by the present invention is illustrated below through an experimental example.
在测量平台上,在圆柱体零件表面上获取24点,测点坐标如表1所示。应用本发明所公布的方法,计算出最大内接圆柱的作用半径为14.99985062mm,圆柱轴线方向矢量(-0.000459923841223342,-0.000624025400837475,0.999999699531135),圆柱轴线上一点坐标为(432.422127159553,137.332674827430,0.252514286852374),圆柱度为0.03418mm。计算的效果如附图2所示(图中,*为测点,O为接触点),第5、10、14、16、17号测点为接触点。分别计算各个接触点的映射,并计算最优解的判别值J,经计算J=1.1382e-014,满足判别准则,计算出的圆柱作用半径及圆柱度误差为最优解。 On the measuring platform, 24 points are obtained on the surface of the cylindrical part, and the coordinates of the measuring points are shown in Table 1.应用本发明所公布的方法,计算出最大内接圆柱的作用半径为14.99985062mm,圆柱轴线方向矢量(-0.000459923841223342,-0.000624025400837475,0.999999699531135),圆柱轴线上一点坐标为(432.422127159553,137.332674827430,0.252514286852374),圆柱The degree is 0.03418mm. The calculated effect is shown in Figure 2 (in the figure, * is the measuring point, O is the contact point), and the 5th, 10th, 14th, 16th and 17th measuring points are the contact points. Calculate each touchpoint separately Map, and calculate the discriminant value J of the optimal solution. After calculation, J = 1.1382e-014, which meets the discriminant criterion. The calculated cylinder action radius and cylindricity error are the optimal solution.
表1圆柱的测点坐标(单位:mm) Table 1 The measuring point coordinates of the cylinder (unit: mm )
实施例2: Example 2:
一种计算圆柱体零件作用尺寸的方法,用于计算圆柱体的最小外接尺寸时,包括如下步骤: A method for calculating the effective size of a cylindrical part, when used to calculate the minimum circumscribed size of a cylindrical body, includes the following steps:
步骤1:将被测圆柱置于测量平台上,在测量空间直角坐标系中测量并获取圆柱表面上的点,=1,2,…,n代表测点数目且n为大于5的正整数;所有测点形成测点集。 Step 1: Place the measured cylinder on the measurement platform, measure and obtain points on the surface of the cylinder in the measurement space Cartesian coordinate system , =1,2,…, n represents the number of measuring points and n is a positive integer greater than 5; all measuring points Form a point set .
步骤2:随机给出圆柱的参数,即圆柱的轴线L方向矢量;进行坐标系的旋转变换,使坐标系z轴平行于圆柱轴线L方向矢量;坐标变换后,将测点投影在xoy平面内,得到测点坐标;所有测点形成测点集。 Step 2: Randomly give the parameters of the cylinder, that is, the axis L direction vector of the cylinder ; Carry out the rotation transformation of the coordinate system, so that the z axis of the coordinate system is parallel to the cylinder axis L direction vector ;After the coordinate transformation, the measured point Projected on the xoy plane to get the measuring point coordinate ;all measuring points Form a point set .
步骤3:在点集中,任意取出3个测点,并计算3个测点组成三角形的外接圆心,作为圆心的迭代初始值。 Step 3: In point set , take 3 measuring points arbitrarily, and calculate the circumcenter of the triangle formed by the 3 measuring points , as the center of the circle The initial value of iteration.
步骤4:依次计算测点集中各测点到圆心的距离;并记录测点集中各测点到圆心坐标距离的最大距离所对应的测点,得到误差包容区域外边界的接触点集合。 Step 4: Calculate the measurement point set in sequence From each measuring point to the center of the circle distance; and record the set of measuring points coordinates from each measuring point to the center of the circle The measurement point corresponding to the maximum distance of the distance, and the contact point set of the outer boundary of the error tolerance area is obtained .
步骤5:判断误差包容区域外边界的接触点集合中是否只有1个接触点; Step 5: Determine the set of contact points on the outer boundary of the error tolerance area Is there only 1 touchpoint in ;
如果只有1个接触点,则该接触点为有效接触点,此时包容区域平移的方向矢量等于接触点坐标减去圆心坐标,跳转到步骤8; If there is only one contact point, the contact point is a valid contact point, and the direction vector of the containment area translation at this time It is equal to the coordinates of the contact point minus the coordinates of the center of the circle , jump to step 8;
如果接触点数量大于1,则跳转到下一步。 If the number of touch points is greater than 1, skip to the next step.
步骤6:判断误差包容区域外边界的接触点集合中是否只有2个接触点; Step 6: Determine the set of contact points on the outer boundary of the error tolerance area Is there only 2 touchpoints in ;
如果只有2个接触点,则这2个接触点为有效接触点,此时包容区域平移的方向矢量等于2个接触点连线的中点坐标减去圆心坐标,跳转到步骤8; If there are only 2 contact points, these 2 contact points are valid contact points, and the direction vector of the containment area translation at this time It is equal to the coordinates of the midpoint of the line connecting the two contact points minus the coordinates of the center of the circle , jump to step 8;
如果接触点数量大于2,则跳转到下一步。 If the number of touch points is greater than 2, skip to the next step.
步骤7:计算各个接触点相对圆心的相位角, Step 7: Calculate individual touchpoints relative center the phase angle of ,
所有接触点的相位角形成集合,对中的元素进行排序,得到向量,计算向量中相邻2个相位角之差, Phase angles of all contact points form a set ,right The elements in are sorted to get a vector , to calculate the vector 2 adjacent phase angles in Difference,
为接触点的数量;计算,如果,则满足锐角三角形准则或直径准则,跳转到步骤9;如果,查询对应的2个接触点,所查询到的2个接触点有效接触点,其余接触点为无效接触点,此时包容区域平移的方向矢量等于2个有效接触点连线的中点坐标减去圆心坐标。 is the number of touchpoints; calculate ,if , then the acute triangle criterion or the diameter criterion is met, and skip to step 9; if ,Inquire For the corresponding two contact points, the queried two contact points are valid contact points, and the remaining contact points are invalid contact points. At this time, the direction vector of the containment area translation It is equal to the coordinates of the midpoint of the line between two effective contact points minus the center of the circle coordinate.
步骤8:依次计算包容区域变动到与各个非接触测点接触时的圆心虚拟位置; Step 8: Sequentially calculate the containment area changes to each non-contact measuring point The virtual position of the center of the circle at the time of contact ;
首先分别计算各个非接触测点和其中一个有效接触点的垂直中分线,然后计算垂直中分线与过圆心且方向矢量为的直线的交点,即为包容区域变动到与该测点接触时,圆心的虚拟位置,所有的非接触测点对应的组成集合,计算各个非接触测点对应的到圆心的距离,所有的构成集合,在集合中,剔除与异向的对应元素,然后查询集合中的最小值,即为包容区域的平移变动量;根据包容区域变动量以及移动方向矢量,计算圆心的坐标;转到步骤4。 First calculate each non-contact measuring point separately and one of the effective contact points of the vertical median line, and then calculate the vertical median line and the center of the circle and the direction vector is The intersection point of the straight line, that is, the containment area changes to the measuring point When in contact, the virtual position of the center of the circle , all non-contact measuring points correspond to Form a set , calculate the corresponding to each non-contact measuring point to the center distance ,all form a collection , in the collection in, remove and The corresponding elements of the opposite direction, and then query the collection The minimum value in is the translational variation of the containment area ;According to the amount of change in the containment area and the moving direction vector , calculate the coordinates of the center of the circle ; Go to step 4.
步骤9:进行与步骤2中相逆的坐标变换,测点坐标还原到原始值,计算坐标变换后的坐标,即为圆柱轴线L上一点,圆柱轴线L以为方向矢量。 Step 9: Carry out the coordinate transformation opposite to that in step 2, restore the coordinates of the measuring point to the original value, and calculate Coordinates after coordinate transformation , which is a point on the cylinder axis L , and the cylinder axis L is is the direction vector.
步骤10:依次计算测点集中各个测点到轴线L的距离;并记录测点集中各个测点到轴线L距离的最大值,所记录距离最大值对应的测点集合为包容区域外边界的接触点集合,所记录距离的最大值为圆柱的半径R。 Step 10: Calculate the measurement point set in sequence The distance from each measuring point to the axis L ; and record the measuring point set The maximum value of the distance from each measuring point to the axis L , and the set of measuring points corresponding to the maximum recorded distance is the set of contact points on the outer boundary of the containment area , the maximum recorded distance is the radius R of the cylinder.
步骤11:判断包容区域外边界的接触点集合中接触点的数量是否为3; Step 11: Determine the set of contact points on the outer boundary of the containment area Whether the number of touch points in is 3;
如果接触点的数量等于3,则对接触点进行的坐标转换,使坐标系z轴正向与圆柱轴线的方向矢量同向且平行,对接触点按其z轴坐标进行由小到大的排序,使、、的z轴坐标递增,此时误差包容区域旋转变动的方向矢量等于轴线方向矢量与的矢量叉乘;设置旋转变动角度的初始值;计算与的点乘,如果点乘结果等于0,跳转到步骤18,如果点乘结果不等于0,跳转到下一步; If the number of contact points is equal to 3, the coordinate transformation of the contact points makes the z axis of the coordinate system positive and the axis of the cylinder The direction vector of In the same direction and parallel, the contact points are sorted from small to large according to their z-axis coordinates, so that , , The z -axis coordinates of the increase, at this time the direction vector of the error tolerance area rotation change equal to axis direction vector and The vector cross product; set the rotation angle initial value of ; calculate and If the dot product result is equal to 0, go to step 18, if the dot product result is not equal to 0, go to the next step;
如果接触点的数量不为3,跳转到步骤14。 If the number of touch points is not 3, go to step 14.
步骤12:计算绕旋转角度后的矢量方向;然后,将3个接触点投影在垂直于的平面内,并计算3个接触点的外接圆的圆心,根据外接圆心与确定旋转后的圆柱的轴线。 Step 12: Calculate around to rotate vector direction after angle ; Then, project the 3 contact points perpendicular to In the plane of , and calculate the center of the circumcircle of the three contact points, according to the circumcenter and Determine the axis of the rotated cylinder .
步骤13:计算所有非接触测点到的距离,如果 ,则表示变动量不足,旋转角度变为;如果 ,变动过大,其余非接触测点超出包容区域,旋转角度变为; Step 13: Compute all non-contact points to distance ,if , it means that the amount of change is insufficient, and the rotation angle becomes ;if , the change is too large, the rest of the non-contact measuring points are beyond the containment area, the rotation angle becomes ;
判断前后两次的迭代值之差是否小于设定的误差允许值;若前后两次的迭代值之差小于设定的误差允许值,则说明找到第4个接触点,则将赋值给,跳转到步骤10;若前后两次的迭代值之差不小于设定的误差允许值,则跳转到步骤12。 judge Whether the difference between the two iteration values before and after is less than the set error allowable value; if The difference between the two iteration values before and after is less than the set error allowable value, it means that the fourth contact point is found, then the assigned to , skip to step 10; if The difference between the two iteration values before and after is not less than the set If the allowable value of error is exceeded, then go to step 12.
步骤14:判断包容区域外边界的接触点集合中接触点的数量是否为4; Step 14: Determine the set of contact points on the outer boundary of the containment area Whether the number of touch points in is 4;
如果接触点的数量等于4,设定圆柱半径减小量的初始值,跳转到下一步; If the number of contact points is equal to 4, set the cylinder radius reduction amount The initial value, jump to the next step;
如果接触点的数量不等于4,则跳转到步骤17。 If the number of touch points is not equal to 4, go to step 17.
步骤15:减去当前的圆柱半径得到,得到尺寸变动后圆柱,其轴线为,每个接触点到轴线的距离等于的关系,得到以下计算式, Step 15: Subtract the current cylinder radius get , to get the cylinder after size change, its axis is , each contact point to the axis distance equal to relationship, the following formula is obtained,
其中为轴线的方向矢量,为轴线上一点,以、为未知量,分别得到4个四元非线性方程,通过非线性方程组可以求解出4个未知量,得到圆柱的轴线。 in axis The direction vector of axis last point to , is the unknown quantity, and four quaternary nonlinear equations are obtained respectively, and the four unknown quantities can be solved through the nonlinear equation system, and the axis of the cylinder can be obtained .
步骤16:依次计算所有非接触点到的距离,所有非接触测点对应的组成集合,如果 +,则表示变动量不足,变为;如果 +,则变动过大,其余非接触测点超出包容区域,变为; Step 16: Calculate all non-contact points in sequence to distance , all non-contact measuring points corresponding to Form a set ,if + , it means that the amount of change is insufficient, becomes ;if + , the change is too large, and the rest of the non-contact measuring points exceed the containment area, becomes ;
判断前后2次的迭代值之差是否小于设定的误差允许值;如果前后2次的迭代值之差小于设定的误差允许值,说明找到第5个接触点,将、分别赋值给轴线L的参数、,并应用实施例1中步骤16的方法判断是否满足判别准则,若满足则跳转到步骤18,若不满足判别准则,跳转到步骤10;如果前后2次的迭代值之差不小于设定的误差允许值,则跳转到步骤15。 judge Whether the difference between the two iteration values before and after is less than the set value Allowable value of error; if The difference between the two iteration values before and after is less than the set value Allowable value of error, indicating that the fifth contact point is found, the , The parameters assigned to the axis L respectively , , and apply the method of step 16 in Embodiment 1 to judge whether the criterion is satisfied, if it is satisfied, then jump to step 18, if it does not meet the criterion, jump to step 10; if The difference between the two iteration values before and after is not less than the set value If the allowable value of error is exceeded, then go to step 15.
步骤17:判断包容区域外边界的接触点集合中接触点的数量是否大于等于5; Step 17: Determine the set of contact points on the outer boundary of the containment area Whether the number of contact points is greater than or equal to 5;
如果接触点的数量小于5,跳转到步骤10; If the number of contact points is less than 5, go to step 10;
如果接触点的数量大于等于5,以接触点集合中4个为1个组合,并以其中1个组合为计算对象,根据步骤15、16中的试探性微量调整的方法确定; If the number of contact points is greater than or equal to 5, take 4 of the contact point sets as a combination, and take one of the combinations as the calculation object, and determine it according to the method of tentative micro-adjustment in steps 15 and 16 ;
判断是否小于设定的误差允许值;如果小于设定的误差允许值,应用实施例1中步骤16的方法,判断是否满足判别准则,如果满足则跳转到步骤18,如果不满足判别准则,换1个组合,重新计算,重新进行判断,依次迭代下去;如果大于设定的误差允许值,将计算得到的的参数赋值分别给圆柱轴线L的参数、,然后跳转到步骤10。 judge Is it less than the set Allowable value of error; if less than set Allowable value of error, apply the method of step 16 in embodiment 1, judge whether to meet the criterion of discrimination, if satisfied then jump to step 18, if not satisfy the criterion of discrimination, change 1 combination, recalculate , re-judgment, and iterate in turn; if greater than the set Allowable value of error, will be calculated from the Assignment of parameters to the parameters of the cylinder axis L respectively , , and then skip to step 10.
步骤18:输出圆柱度误差、圆柱半径的最优值R以及圆柱轴线L的参数。 Step 18: Output the parameters of the cylindricity error, the optimal value R of the radius of the cylinder, and the axis L of the cylinder.
以下通过实验实例,说明本发明所公布方法计算的有效性。 The validity of the calculation of the method announced by the present invention is illustrated below through an experimental example.
在测量平台上,在圆柱体零件表面上获取24点,测点坐标如表2所示。应用本发明所公布的方法,计算出最大内接圆柱的作用半径为11.9990887mm,圆柱轴线方向矢量(0.00111825745503225,0.000306176357337651,0.999999327877925),圆柱轴线上一点坐标为(404.550573605996,126.630909902755,0.0446863090043053),圆柱度为0.01475mm。计算的效果如附图3所示(图中,*为测点,☆为接触点),第1、5、14、19、20号测点为接触点。分别计算各个接触点的映射,并计算最优解的判别值J,经计算J=2.5931e-014,满足判别准则,计算出的圆柱作用半径及圆柱度误差为最优解。 On the measuring platform, 24 points are obtained on the surface of the cylindrical part, and the coordinates of the measuring points are shown in Table 2.应用本发明所公布的方法,计算出最大内接圆柱的作用半径为11.9990887mm,圆柱轴线方向矢量(0.00111825745503225,0.000306176357337651,0.999999327877925),圆柱轴线上一点坐标为(404.550573605996,126.630909902755,0.0446863090043053),圆柱度为0.01475mm. The calculated effect is shown in attached drawing 3 (in the figure, * is the measuring point, ☆ is the contact point), and the 1st, 5th, 14th, 19th and 20th measuring points are the contact points. Calculate each touchpoint separately Map, and calculate the discriminant value J of the optimal solution. After calculating J = 2.5931e-014, it meets the discriminant criterion, and the calculated cylinder action radius and cylindricity error are the optimal solution.
表2圆柱的测点坐标(单位:mm) Table 2 Measuring point coordinates of the cylinder (unit: mm )
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