CN103292607B - Heat storage and exchange method used for recovering waste heat of smoke with flying ash - Google Patents
Heat storage and exchange method used for recovering waste heat of smoke with flying ash Download PDFInfo
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- 238000005338 heat storage Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000002918 waste heat Substances 0.000 title claims abstract description 9
- 239000000779 smoke Substances 0.000 title claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 98
- 239000003546 flue gas Substances 0.000 claims abstract description 98
- 239000010881 fly ash Substances 0.000 claims abstract description 42
- 230000000903 blocking effect Effects 0.000 claims abstract description 7
- 238000009826 distribution Methods 0.000 claims description 40
- 238000012546 transfer Methods 0.000 claims description 15
- 238000005243 fluidization Methods 0.000 claims description 11
- 230000007423 decrease Effects 0.000 claims description 7
- 230000001133 acceleration Effects 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 239000002956 ash Substances 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 14
- 238000002485 combustion reaction Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 239000011449 brick Substances 0.000 description 4
- 239000000446 fuel Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000004449 solid propellant Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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Abstract
一种烟气余热回收技术领域的用于回收含飞灰的烟气余热的蓄热换热方法,通过在含飞灰的烟气进入蓄热室之前设置风室以减少进入蓄热室的飞灰,并在所述风室的进风口处设喷管以加速烟气的行进速度,烟气进入蓄热室的耐火球床层,吹动耐火球,使得耐火球之间的空隙增大,耐火球床层形成流化床,烟气与耐火球之间进行热交换使热量蓄藏于耐火球中,而进入蓄热室的飞灰流出蓄热室,从而避免堵塞流通通道。本发明结构设计及操作简单、除灰费用低,特别适用于烟气含灰量高的场合。
A heat storage and heat exchange method for recovering waste heat of flue gas containing fly ash in the technical field of waste heat recovery from flue gas, by setting an air chamber before the flue gas containing fly ash enters the heat storage chamber to reduce the amount of fly ash entering the heat storage chamber Ash, and a nozzle is installed at the air inlet of the air chamber to accelerate the speed of the flue gas. The flue gas enters the refractory ball bed layer of the regenerator and blows the refractory balls to increase the gap between the refractory balls. The bed layer of refractory balls forms a fluidized bed, and the heat exchange between the flue gas and the refractory balls makes the heat stored in the refractory balls, and the fly ash entering the regenerator flows out of the regenerator, so as to avoid blocking the circulation channel. The invention has simple structural design and operation, low ash removal cost, and is especially suitable for occasions with high ash content in flue gas.
Description
技术领域 technical field
本发明涉及的是一种烟气余热回收技术领域的方法,具体是一种用于回收含飞灰的烟气余热的蓄热换热方法。 The invention relates to a method in the technical field of waste heat recovery from flue gas, in particular to a heat storage and heat exchange method for recovering waste heat from flue gas containing fly ash. the
背景技术 Background technique
高温空气燃烧技术广泛用于冶金、机械、化工、固体废弃物处理等领域,具有燃烧/加热均匀、热效率高、NOx排放低等优点。该技术的核心部件是蓄热换热装置,采用快速换向操作,可以极大地回收高温烟气的热量并用于预热助燃气体和燃料。蓄热换热装置设置两个或多个成对的蓄热室,蓄热室里填充任意堆积的耐火球或直接采用耐火蜂窝体,以固定床形式蓄热或放热。以两个蓄热室的装置为例,一个蓄热室温度较低,为冷蓄热室;另一个蓄热室具有较高的温度,为热蓄热室。烟气通过冷蓄热室的同时,冷的待预热气体通过热蓄热室,经过一定时间后,冷蓄热室温度升高,变成热蓄热室,而热蓄热室温度降低,变成冷蓄热室。然后通过换向阀改变冷热气体的流向,使热气体进入新的冷蓄热室放热,冷气体进入新的热蓄热室吸热,从而实现热量从烟气连续地向被预热气体传递。 High-temperature air combustion technology is widely used in metallurgy, machinery, chemical industry, solid waste treatment and other fields, and has the advantages of uniform combustion/heating, high thermal efficiency, and low NOx emissions. The core component of this technology is the heat storage and heat exchange device, which adopts fast reversing operation, which can greatly recover the heat of high-temperature flue gas and use it to preheat combustion-supporting gas and fuel. The heat storage and heat exchange device is equipped with two or more paired regenerators, which are filled with randomly piled refractory balls or directly use refractory honeycomb bodies to store or release heat in the form of fixed beds. Taking a device with two regenerators as an example, one regenerator has a lower temperature and is a cold regenerator; the other has a higher temperature and is a hot regenerator. While the flue gas passes through the cold regenerator, the cold gas to be preheated passes through the hot regenerator. After a certain period of time, the temperature of the cold regenerator rises and becomes a hot regenerator, while the temperature of the hot regenerator decreases. Become a cold heat storage chamber. Then change the flow direction of the hot and cold gas through the reversing valve, so that the hot gas enters the new cold regenerator to release heat, and the cold gas enters the new hot regenerator to absorb heat, so that the heat is continuously transferred from the flue gas to the preheated gas. transfer.
然而,高温空气燃烧技术目前仅在燃烧气体燃料时应用较成功,在燃烧如煤粉/粒、生物质、垃圾等含灰固体燃料时应用受到限制。原因在于,用于回收烟气余热并预热助燃风及燃料的蓄热室容易被烟气中携带的飞灰堵塞而导致运行不稳定、维护费用高。特别是用陶瓷蜂窝体作蓄热体时,一旦蜂窝体的狭小通道被飞灰堵塞,清理起来异常困难。如果使用耐火球作蓄热体,则清理较容易,但需要频繁卸出更换,不利于系统的稳定和成本的降低。 However, the high-temperature air combustion technology is currently only successfully applied in the combustion of gaseous fuels, and its application in the combustion of ash-containing solid fuels such as coal powder/granules, biomass, and garbage is limited. The reason is that the regenerator used to recover the waste heat of the flue gas and preheat the combustion-supporting air and fuel is easily blocked by the fly ash carried in the flue gas, resulting in unstable operation and high maintenance costs. Especially when the ceramic honeycomb body is used as the heat storage body, once the narrow channel of the honeycomb body is blocked by fly ash, it is extremely difficult to clean it. If the refractory ball is used as the heat storage body, it is easier to clean, but it needs to be removed and replaced frequently, which is not conducive to the stability of the system and the reduction of cost. the
经过对现有技术的检索发现,中国专利文献号CN202499873,公开日2012-10-24,记载了一种改进型球式热风炉,由炉体、炉腔和在炉壁上安装的燃烧口、装球孔、上下两个卸球孔和卸砖孔、清灰孔、冷风管和热风管构成,炉腔上部是燃烧室,下部是热量蓄热室,在燃烧室和蓄热室间的上卸球孔至热风口下方位置有耐火球炉条;耐火球炉条上部装耐火球,耐火球炉条下部装小孔格子砖。总加热面积相同的条件下,球式热风炉蓄热室的体积小得多。耐火球是装在倾斜状的炉条上方,需要卸出耐火球时,极其方便且快速。同时,气体在球床和格子砖室内的运动是不规则紊流运动,其横向、纵向等多维面都参与了热交换。但该现有技术与本发明相比的缺陷和不足在于:当气体含有较多飞灰时,流经该现有技术所述的格子砖和球床后,飞灰会沉积在格子砖小孔和球床中,严重时造成堵塞,使蓄热室不能工作,需要频繁停炉清理。 本发明可以极大减少或避免气体中的飞灰在蓄热室中沉积。 After searching the prior art, it was found that Chinese patent document number CN202499873, published on 2012-10-24, records an improved spherical hot blast stove, which consists of a furnace body, a furnace cavity, a combustion port installed on the furnace wall, Ball loading hole, two upper and lower ball unloading holes and brick unloading hole, dust cleaning hole, cold air pipe and hot air pipe. The upper part of the furnace cavity is the combustion chamber, and the lower part is the heat storage chamber. There is a refractory ball furnace bar at the position from the loading and unloading ball hole to the position below the hot air outlet; Under the condition of the same total heating area, the volume of the regenerator of the spherical hot blast stove is much smaller. The refractory ball is installed above the inclined grate, and it is extremely convenient and fast when the refractory ball needs to be unloaded. At the same time, the movement of gas in the pebble bed and checker brick chamber is an irregular turbulent movement, and its horizontal and vertical multi-dimensional surfaces are all involved in heat exchange. But the defect and deficiency of this prior art compared with the present invention are: when gas contains more fly ash, after flowing through checker brick and pebble bed described in this prior art, fly ash can be deposited in checker brick aperture And in the pebble bed, if it is serious, it will cause blockage, so that the regenerator cannot work, and the furnace needs to be frequently shut down for cleaning. The invention can greatly reduce or avoid the deposition of fly ash in the gas in the regenerator. the
发明内容 Contents of the invention
本发明针对现有技术存在的上述不足,提供一种用于回收含飞灰的烟气余热的蓄热换热方法,使得高温空气燃烧技术能用于燃烧固体燃料的场合,充分发挥该技术的优势。 The present invention aims at the above-mentioned deficiencies in the prior art, and provides a heat storage and heat exchange method for recovering the waste heat of flue gas containing fly ash, so that the high-temperature air combustion technology can be used in the occasion of burning solid fuels, and the advantages of the technology can be fully utilized. Advantage. the
本发明是通过以下技术方案实现的: The present invention is achieved through the following technical solutions:
本发明提供一种用于回收含飞灰的烟气余热的蓄热换热方法,通过在含飞灰的烟气进入蓄热室之前设置风室以减少进入蓄热室的飞灰,并在所述风室的进风口处设喷管以加速烟气的行进速度,烟气进入蓄热室的耐火球床层,吹动耐火球,使得耐火球之间的空隙增大,耐火球床层形成流化床,烟气与耐火球之间进行热交换使热量蓄藏于耐火球中,而进入蓄热室的飞灰流出蓄热室,从而避免堵塞流通通道。 The invention provides a heat storage and heat exchange method for recovering the waste heat of flue gas containing fly ash, by setting an air chamber before the flue gas containing fly ash enters the heat storage chamber to reduce the fly ash entering the heat storage chamber, and The air inlet of the air chamber is provided with a nozzle to accelerate the traveling speed of the flue gas, and the flue gas enters the refractory ball bed layer of the regenerator, blowing the refractory balls, so that the gap between the refractory balls increases, and the refractory ball bed layer A fluidized bed is formed, heat is exchanged between the flue gas and the refractory balls so that the heat is stored in the refractory balls, and the fly ash entering the regenerator flows out of the regenerator, so as to avoid blocking the circulation channel. the
所述的加速烟气的行进速度的目的是使蓄热室的耐火球床层流态化,需要烟气速度达到临界流化速度的1.5~10倍,临界流化速度的计算公式是: The purpose of accelerating the travel speed of the flue gas is to fluidize the refractory pebble bed layer of the regenerator, and the flue gas velocity needs to reach 1.5 to 10 times the critical fluidization velocity. The calculation formula of the critical fluidization velocity is:
所述的减少进入蓄热室的飞灰的方式是:于蓄热室之前设置风室以及在蓄热室的入口处设置布风板,当含飞灰的烟气进入风室并流经布风板时,由于压差和布风板的阻挡使得部分飞灰速度降低并沉积于风室。 The way to reduce the fly ash entering the regenerator is: install an air chamber before the regenerator and install an air distribution plate at the entrance of the regenerator, when the flue gas containing fly ash enters the air chamber and flows through the cloth When the wind plate is installed, due to the pressure difference and the blocking of the air distribution plate, the speed of part of the fly ash is reduced and deposited in the air chamber. the
所述的风室能够使得烟气在其中均匀混合,避免因气体进口压力和速度的不同造成在其后耐火球中的流动不均匀。 The air chamber can make the flue gas mix evenly therein, avoiding the uneven flow in the subsequent refractory balls caused by the difference in gas inlet pressure and velocity. the
所述的加速烟气的行进速度的方式是:风室的进风口处设喷管并在布风板上均匀开有若干通孔,该喷管和通孔的结构均为下方入口宽且上方出口窄的梯形结构。 The method for accelerating the speed of the flue gas is as follows: a nozzle is arranged at the air inlet of the air chamber and a number of through holes are evenly opened on the air distribution plate. Trapezoidal structure with narrow exit. the
所述的布风板上的全部通孔出口的总面积A孔,布风板根据烟气体积流量和选定的烟气速度计算,公式为:其中,Vg是烟气体积流量,u是烟气速度。 The total area A hole of all through-hole outlets on the air distribution plate is calculated according to the flue gas volume flow rate and the selected flue gas velocity, and the formula is: Among them, V g is the flue gas volume flow rate, and u is the flue gas velocity.
所述的布风板上的单个通孔出口的直径为耐火球直径的0.5~1.0倍,是入口直径的0.75~0.8倍。 The diameter of the outlet of a single through hole on the air distribution plate is 0.5 to 1.0 times the diameter of the refractory ball, and 0.75 to 0.8 times the diameter of the inlet. the
所述的风室的进风口处的喷管出口面积等于布风板的通孔出口的总面积A孔,布风板,喷管出口直径为入口直径的0.75~0.8倍。 The outlet area of the nozzle at the air inlet of the air chamber is equal to the total area A of the through hole outlet of the air distribution plate, and the outlet diameter of the nozzle is 0.75 to 0.8 times the diameter of the inlet.
喷管出口的烟气流速和布风板通孔出口的烟气流速都能达到进口烟气速度的2倍。 Both the flue gas velocity at the exit of the nozzle and the flue gas velocity at the outlet of the through hole of the air distribution plate can reach twice the velocity of the inlet flue gas. the
所述的流化状态下,烟气与耐火球之间主要通过对流和辐射进行热交换,当烟气温度降低ΔTg时,满足下面的热平衡方程: In the fluidized state, the heat exchange between the flue gas and the refractory ball is mainly through convection and radiation. When the temperature of the flue gas decreases by ΔT g , the following heat balance equation is satisfied:
其中,cpg是烟气比热容,Tg是烟气温度,α是对流换热系数,a是床层比表面积,A0是蓄热室断面面积,ΔH是烟气温度降低ΔTg时对应的床层高度,Tp是耐火球温度,εp是耐火球黑度,σ是斯蒂芬-波尔兹曼常数,ε是床层空隙率,n是耐火球个数,Vp是耐火球体积,H是床层总高度;对流换热系数α的计算公式为: Among them, c pg is the specific heat capacity of the flue gas, T g is the flue gas temperature, α is the convective heat transfer coefficient, a is the specific surface area of the bed, A 0 is the cross-sectional area of the regenerator, and ΔH is the corresponding value when the flue gas temperature decreases by ΔT g Bed height, T p is the temperature of refractory balls, ε p is the blackness of refractory balls, σ is the Stefan-Boltzmann constant, ε is the bed porosity, n is the number of refractory balls, V p is the volume of refractory balls, H is the total height of the bed; the formula for convective heat transfer coefficient α is:
Nu=0.03Re1.3 0.1<Re<100 Nu=0.03Re 1.3 0.1<Re<100
Nu=2+0.6Re1/2Pr1/3 Re>100, Nu=2+0.6Re 1/2 Pr 1/3 Re>100,
其中,Nu是努赛尔数,Nu=αdp/λg,λg是烟气的导热系数;Re是雷诺数,Re=udpρg/μ;Pr是普朗特数,Pr=cpgμ/λg。 Among them, Nu is the Nusselt number, Nu=αd p /λ g , λ g is the thermal conductivity of the flue gas; Re is the Reynolds number, Re=ud p ρ g /μ; Pr is the Prandtl number, Pr=c pg μ/λ g .
从计算公式可知,烟气速度越高,雷诺数越大,对流换热系数α越大,表明换热强度越高。同时考虑对流换热和辐射换热时,烟气和耐火球之间的传热系数可达200~400W/(m2·℃)。 It can be seen from the calculation formula that the higher the flue gas velocity, the larger the Reynolds number and the larger the convective heat transfer coefficient α, indicating the higher the heat transfer intensity. When convective heat transfer and radiation heat transfer are considered at the same time, the heat transfer coefficient between the flue gas and the refractory ball can reach 200-400W/(m2·℃). the
所述的耐火球的密度为700~1000kg/m3,比热容为0.8~1.1kJ/(kg·℃),直径为5~10mm。耐火球具有较高的蓄热能力,而且直径越小,参与换热的比表面积越大。 The refractory ball has a density of 700-1000kg/m3, a specific heat capacity of 0.8-1.1kJ/(kg·°C), and a diameter of 5-10mm. Refractory balls have high heat storage capacity, and the smaller the diameter, the larger the specific surface area involved in heat exchange. the
本发明涉及一种实现上述蓄热换热方法的装置,包括:蓄热室、风室、布风板和耐火球,其中:蓄热室的入口处设有布风板,前方设有风室,蓄热室的流通通道中设有耐火球。 The present invention relates to a device for realizing the above-mentioned heat storage and heat exchange method, comprising: a regenerator, an air chamber, an air distribution plate and a refractory ball, wherein: an air distribution plate is provided at the entrance of the regenerator, and an air chamber is provided in front , There are refractory balls in the circulation channel of the regenerator. the
所述的风室的进风口处设喷管,该喷管的结构为下方入口宽且上方出口窄的梯形结构。 A nozzle is provided at the air inlet of the air chamber, and the structure of the nozzle is a trapezoidal structure with a wide inlet at the bottom and a narrow outlet at the top. the
所述的布风板上均匀开有若干通孔,该通孔的结构为下方入口宽且上方出口窄的梯形结构。 A plurality of through holes are evenly opened on the air distribution plate, and the structure of the through holes is a trapezoidal structure with a wide entrance at the bottom and a narrow exit at the top. the
所述的布风板上的单个通孔出口的直径为耐火球直径的0.5~1.0倍,是入口直径的0.75~0.8倍。 The diameter of the outlet of a single through hole on the air distribution plate is 0.5 to 1.0 times the diameter of the refractory ball, and 0.75 to 0.8 times the diameter of the inlet. the
所述的风室的进风口处的喷管出口面积等于布风板的通孔出口的总面积A孔,布风板,喷管出口直径为入口直径的0.75~0.8倍。 The outlet area of the nozzle at the air inlet of the air chamber is equal to the total area A of the through hole outlet of the air distribution plate, and the outlet diameter of the nozzle is 0.75 to 0.8 times the diameter of the inlet.
所述的蓄热室的外部设有保温层。 The outside of the heat storage chamber is provided with an insulation layer. the
本发明在蓄热室之前设置风室和布风板,阻挡一部分飞灰;其余飞灰随烟气进入耐火球床层,烟气吹动耐火球,球体之间空隙增大,甚至达到流化状态,此时耐火球床层可近似为一个流化床,通过换热将烟气的热量吸收蓄藏,而烟气中的飞灰由于床层内流通通道增大,仍 然能够随着烟气流出蓄热室;当加热助燃气体或燃料气时,可将气体从上而下供入热蓄热室,此时耐火球填充床可视为一个固定床,将蓄积的热量传递给待预热的气体。 In the present invention, an air chamber and an air distribution plate are arranged before the regenerator to block a part of the fly ash; the rest of the fly ash enters the bed of refractory balls along with the flue gas, and the flue gas blows the refractory balls, the gap between the balls increases, and even reaches a fluidized state , at this time, the refractory ball bed can be approximated as a fluidized bed, which absorbs and stores the heat of the flue gas through heat exchange, and the fly ash in the flue gas can still flow with the flue gas due to the increased circulation channels in the bed. Flow out of the regenerator; when heating the combustion-supporting gas or fuel gas, the gas can be fed into the thermal regenerator from top to bottom. At this time, the refractory ball packed bed can be regarded as a fixed bed, and the accumulated heat is transferred to the preheated gas. the
技术效果 technical effect
本发明通过设置风室和布风板实现耐火球床层前烟气的第一次除灰,通过耐火球床层的流化实现烟气中的飞灰流出蓄热室,有效避免了飞灰在床层内沉积、堵塞通道;通过风室的进风口处设喷管,布风板上均匀开有若干通孔实现烟气流速的提升,为耐火球床层的流化创造条件;烟气与耐火球流化床层进行强烈的对流和辐射换热,实现了热量从烟气向耐火球的传递。本发明结构设计及操作简单、除灰费用低,特别适用于烟气含灰量高的场合。 The invention realizes the first ash removal of the flue gas in front of the refractory pebble bed by setting the air chamber and the air distribution plate, and realizes the fly ash in the flue gas flowing out of the regenerator through the fluidization of the refractory pebble bed, effectively avoiding the fly ash in the regenerator. The channel is deposited and blocked in the bed; nozzles are installed at the air inlet of the air chamber, and a number of through holes are evenly opened on the air distribution plate to increase the flow rate of the flue gas, creating conditions for the fluidization of the refractory pebble bed; the flue gas and The fluidized bed of refractory balls performs strong convection and radiation heat exchange, which realizes the transfer of heat from flue gas to refractory balls. The invention has simple structural design and operation, low ash removal cost, and is especially suitable for occasions with high ash content in flue gas. the
附图说明 Description of drawings
图1为本发明的装置结构示意图。 Fig. 1 is a schematic diagram of the device structure of the present invention. the
具体实施方式 Detailed ways
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。 The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following implementation example. the
实施例1 Example 1
如图1所示,本实施例的方法具体是:首先,在含飞灰的烟气进入蓄热室之前,减少进入蓄热室的飞灰;其次,加速烟气的行进速度,烟气进入蓄热室的耐火球4床层,吹动耐火球4,使得耐火球4之间的空隙增大,耐火球4床层形成流化床,烟气与耐火球4之间进行热交换使热量蓄藏于耐火球4中,而进入蓄热室的飞灰流出蓄热室,从而避免堵塞流通通道。 As shown in Figure 1, the method of this embodiment is specifically: first, before the flue gas containing fly ash enters the regenerator, reduce the fly ash entering the regenerator; The bed of refractory balls 4 in the regenerator blows the refractory balls 4, so that the gap between the refractory balls 4 increases, and the bed of refractory balls 4 forms a fluidized bed, and the heat exchange between the flue gas and the refractory balls 4 makes the heat The fly ash stored in the refractory ball 4 and entering the regenerator flows out of the regenerator, so as to avoid blocking the circulation channel. the
所述的减少进入蓄热室的飞灰的方式是:于蓄热室之前设置风室2,同时,蓄热室的入口处设置布风板3,当含飞灰的烟气进入风室2并流经布风板3时,由于压差和布风板3的阻挡使得部分飞灰速度降低并沉积于风室2。 The way to reduce the fly ash entering the regenerator is: install an air chamber 2 before the regenerator, and at the same time, install an air distribution plate 3 at the entrance of the regenerator, when the flue gas containing fly ash enters the air chamber 2 And when it flows through the air distribution plate 3, due to the pressure difference and the blocking of the air distribution plate 3, the speed of some fly ash is reduced and deposited in the air chamber 2. the
风室2同时使得烟气在其中均匀混合,避免因气体进口压力和速度的不同造成在其后耐火球4中的流动不均匀。 At the same time, the air chamber 2 allows the flue gas to mix uniformly therein, avoiding uneven flow in the subsequent refractory ball 4 due to the difference in gas inlet pressure and velocity. the
所述的加速烟气的行进速度的方式是:风室2的进风口处设喷管,布风板3上均匀开有若干通孔,该喷管和通孔的结构均为下方入口宽且上方出口窄的梯形结构。 The method of accelerating the speed of the flue gas is: the air inlet of the air chamber 2 is provided with a nozzle, and the air distribution plate 3 is evenly opened with a number of through holes. A trapezoidal structure with a narrow upper exit. the
布风板3上单个通孔出口的直径为耐火球4直径的0.5~1.0倍,是进口直径的0.75~0.8倍。风室2的进风口处的喷管1出口面积等于布风板3通孔出口的总面积,喷管1出口直径为进口直径的0.75~0.8倍。喷管1出口的烟气流速和布风板3通孔出口的烟气流速都能达到进口烟气速度的2倍左右。 The diameter of the outlet of a single through hole on the air distribution plate 3 is 0.5 to 1.0 times the diameter of the refractory ball 4 and 0.75 to 0.8 times the diameter of the inlet. The outlet area of the nozzle 1 at the air inlet of the air chamber 2 is equal to the total area of the through hole outlet of the air distribution plate 3, and the outlet diameter of the nozzle 1 is 0.75-0.8 times of the inlet diameter. Both the flue gas velocity at the outlet of the nozzle 1 and the flue gas velocity at the outlet of the through hole of the air distribution plate 3 can reach about twice the velocity of the inlet flue gas. the
所述的耐火球4的密度为700~1000kg/m3,比热容为0.8~1.1kJ/(kg·℃),直径为5~10mm。烟气和耐火球4之间的传热系数可达200~400W/(m2·℃)。 The refractory ball 4 has a density of 700-1000kg/m3, a specific heat capacity of 0.8-1.1kJ/(kg·°C), and a diameter of 5-10mm. The heat transfer coefficient between the flue gas and the refractory ball 4 can reach 200-400W/(m2·°C). the
在流化状态下,烟气速度达到临界流化速度的1.5~10倍。临界流化速度的计算公式是: In the fluidized state, the flue gas velocity reaches 1.5 to 10 times the critical fluidization velocity. The formula for calculating the critical fluidization velocity is:
式中,umg是临界流化速度,dp是耐火球4的直径,μ是动力粘度,ρg是烟气密度,ρp是耐火球4的密度,g是重力加速度。根据烟气体积流量和烟气速度,可以计算出布风板3上通孔出口的总面积A孔,布风板,计算公式为: In the formula, u mg is the critical fluidization velocity, d p is the diameter of the refractory ball 4, μ is the dynamic viscosity, ρ g is the smoke density, ρ p is the density of the refractory ball 4, and g is the acceleration of gravity. According to the flue gas volume flow rate and flue gas velocity, the total area of the through-hole outlet on the air distribution plate 3 can be calculated. A hole, air distribution plate , the calculation formula is:
式中,Vg是烟气体积流量,u是烟气速度。 In the formula, V g is the flue gas volume flow rate, and u is the flue gas velocity.
换热时,当烟气温度降低ΔTg时,烟气与耐火球4之间满足下面的热平衡方程: During heat exchange, when the flue gas temperature decreases by ΔT g , the following heat balance equation is satisfied between the flue gas and the refractory ball 4:
其中,
上式中,cpg是烟气比热容,Tg是烟气温度,α是对流换热系数,a是床层比表面积,A0是蓄热室断面面积,ΔH是烟气温度降低ΔTg时对应的床层高度,Tp是耐火球4的温度,εp是耐火球4的黑度,σ是斯蒂芬-波尔兹曼常数,ε是床层空隙率,n是耐火球4的个数,Vp是耐火球4的体积,H是床层总高度。对流换热系数α的计算公式为: In the above formula, c pg is the specific heat capacity of the flue gas, T g is the temperature of the flue gas, α is the convective heat transfer coefficient, a is the specific surface area of the bed, A 0 is the cross-sectional area of the regenerator, and ΔH is when the temperature of the flue gas decreases by ΔT g The corresponding bed height, T p is the temperature of the refractory ball 4, ε p is the blackness of the refractory ball 4, σ is the Stefan-Boltzmann constant, ε is the bed porosity, and n is the number of the refractory ball 4 , V p is the volume of the refractory ball 4, and H is the total height of the bed. The formula for calculating the convective heat transfer coefficient α is:
Nu=0.03Re1.3 0.1<Re<100 Nu=0.03Re 1.3 0.1<Re<100
Nu=2+0.6Re1/2Pr1/3 Re>100 Nu=2+0.6Re 1/2 Pr 1/3 Re>100
其中,Nu是努赛尔数,Nu=αdp/λg,λg是烟气的导热系数;Re是雷诺数,Re=udpρg/μ;Pr是普朗特数,Pr=cpgμ/λg。 Among them, Nu is the Nusselt number, Nu=αd p /λ g , λ g is the thermal conductivity of the flue gas; Re is the Reynolds number, Re=ud p ρ g /μ; Pr is the Prandtl number, Pr=c pg μ/λ g .
实施例2 Example 2
本实施例是基于实施例1方法的装置,如图1所示,包括:蓄热室、风室2、布风板3和耐火球4,其中:蓄热室的入口处设有布风板3,前方设有风室2,蓄热室的流通通道中设有耐火球4。 This embodiment is a device based on the method of Embodiment 1, as shown in Figure 1, including: a regenerator, an air chamber 2, an air distribution plate 3 and a refractory ball 4, wherein: the entrance of the regenerator is provided with an air distribution plate 3. There is an air chamber 2 in front, and a refractory ball 4 is arranged in the circulation channel of the regenerator. the
所述的风室2的进风口处设喷管,该喷管的结构为下方入口宽且上方出口窄的梯形结构。 The air inlet of the air chamber 2 is provided with a nozzle, and the structure of the nozzle is a trapezoidal structure with a wide inlet at the bottom and a narrow outlet at the top. the
所述的布风板3上均匀开有若干通孔,该通孔的结构为下方入口宽且上方出口窄的梯 形结构。 Evenly have some through-holes on the described air distribution plate 3, the structure of this through-hole is the trapezoidal structure that bottom entrance is wide and top exit is narrow. the
所述的蓄热室的外部设有保温层5。 The outside of the heat storage chamber is provided with an insulating layer 5 . the
含飞灰的烟气从喷管1进入风室2,在其中均匀混合后,部分飞灰沉降在风室2中,其余飞灰随热烟气穿过布风板3。布风板3上均匀开通孔。通过布风板3的平整和喷管的加速,热烟气进入耐火球4床层。高速热烟气吹动耐火球4,使耐火球4之间的距离增大,烟气中的飞灰很容易通过耐火球4床层。热烟气与耐火球4之间进行强烈的热交换,把热量蓄积在耐火球4中。蓄热室外有保温层5,可减少热量的散失。烟气把热量传递给耐火球4后,携带飞灰从出风口6排出蓄热室,从而实现回收烟气热量的同时,飞灰不会沉积在耐火球4床层中,避免了频繁卸球除灰。 The flue gas containing fly ash enters the air chamber 2 from the nozzle 1, and after being uniformly mixed therein, part of the fly ash settles in the air chamber 2, and the rest of the fly ash passes through the air distribution plate 3 along with the hot flue gas. Evenly open holes on the air distribution plate 3 . Through the flattening of the air distribution plate 3 and the acceleration of the nozzle, the hot flue gas enters the bed of refractory balls 4 . The high-speed hot flue gas blows the refractory balls 4 to increase the distance between the refractory balls 4, and the fly ash in the flue gas can easily pass through the bed of the refractory balls 4. There is a strong heat exchange between the hot flue gas and the refractory ball 4, and the heat is stored in the refractory ball 4. Thermal insulation layer 5 is arranged outside the heat storage, which can reduce the loss of heat. After the flue gas transfers heat to the refractory ball 4, it carries the fly ash out of the regenerator from the air outlet 6, so as to recover the heat of the flue gas, and at the same time, the fly ash will not be deposited in the refractory ball 4 bed, avoiding frequent unloading of the ball Ash removal. the
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