CN103289340B - Transparent biodegradable composites of polypropylene carbonate/Sodium sulfate anhydrous.min(99) and preparation method thereof - Google Patents
Transparent biodegradable composites of polypropylene carbonate/Sodium sulfate anhydrous.min(99) and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种聚丙撑碳酸酯/元明粉透明全降解复合材料及其制备方法,属于无机粉体与高分子材料相结合的复合材料制备领域。 The invention relates to a transparent fully degradable composite material of polypropylene carbonate/salphin and a preparation method thereof, belonging to the field of preparation of composite materials combining inorganic powders and polymer materials.
背景技术 Background technique
环保问题已引起世界各国越来越广泛的重视,解决由不可降解的高分子材料废弃物造成的“白色污染”问题已成为高分子材料研究人员义不容辞的责任。聚丙撑碳酸酯(PPC)是一种新型可降解脂肪族聚碳酸酯,它由温室气体二氧化碳和环氧丙烷在催化剂的作用下交替共聚而得,因此又称为二氧化碳全降解塑料。PPC具有优良的生物可降解性、良好的透明性、高阻隔性和生物兼容性等优点,另外由于它以二氧化碳废气为聚合单体,作为有效的CO2 综合利用手段,PPC的合成与应用研究得到了广泛的关注。近几年,二氧化碳全降解塑料的聚合技术迅速发展和完善,我国学者在二氧化碳全降解塑料的研究方面在世界上占有重要地位,其关键技术处于国际领先水平,二氧化碳全降解塑料的产业化进程推进较快。但由于PPC自身的耐热性差、玻璃化转变温度低、成本较高等缺点,使其在作结构材料大规模使用时受到较大的限制,因此,对PPC进行物理或化学改性,提高其力学性能和热性能,降低其制品的成本具有重要的意义。 Environmental protection issues have attracted more and more attention from all over the world, and solving the "white pollution" problem caused by non-degradable polymer material waste has become the bounden duty of polymer material researchers. Polypropylene carbonate (PPC) is a new type of degradable aliphatic polycarbonate, which is obtained by alternating copolymerization of greenhouse gases carbon dioxide and propylene oxide under the action of a catalyst, so it is also called carbon dioxide fully degradable plastic. PPC has the advantages of excellent biodegradability, good transparency, high barrier and biocompatibility. In addition, because it uses carbon dioxide waste gas as a polymerization monomer, it is an effective means of comprehensive utilization of CO2 . The synthesis and application of PPC has received widespread attention. In recent years, the polymerization technology of carbon dioxide fully degradable plastics has developed and improved rapidly. Chinese scholars occupy an important position in the world in the research of carbon dioxide fully degradable plastics. Its key technologies are at the international leading level. The industrialization process of carbon dioxide fully degradable plastics is advancing. faster. However, due to the disadvantages of PPC itself, such as poor heat resistance, low glass transition temperature, and high cost, it is greatly restricted when used as a structural material on a large scale. Therefore, physical or chemical modification of PPC is required to improve its mechanical properties. Performance and thermal performance, reducing the cost of its products is of great significance.
无机粉体填充是改性聚合物材料的重要方法,它可以降低成本,同时还能提高某些物理或化学性能,常用的无机粉体如碳酸钙、滑石粉、云母粉、高岭土等的填充改性技术已经较为成熟。但大多传统的无机粉体填充到聚合物中会导致制品透明度大幅下降,制品发白发污,因此对于透明度要求高的制品无法使用这些传统的无机粉体进行填充改性。元明粉即无水硫酸钠,外形为无色透明的大晶粒或颗粒性小结晶,是无机盐工业大宗产品之一,在洗涤剂、纺织印染、玻璃、硫化碱、造纸、医药等领域应用广泛。以元明粉作为聚合物材料的改性填料,具有降低成本并保持制品较好透明性等优点,目前,以元明粉复合改性聚合物材料的研究非常少见,而元明粉填充改性聚丙撑碳酸酯尚未见文献报道。 Inorganic powder filling is an important method for modifying polymer materials. It can reduce costs and improve certain physical or chemical properties. Commonly used inorganic powders such as calcium carbonate, talcum powder, mica powder, kaolin, etc. Sexual technology has been relatively mature. However, filling most traditional inorganic powders into polymers will lead to a significant decrease in the transparency of the product, and the product will become white and dirty. Therefore, it is impossible to use these traditional inorganic powders for filling modification for products that require high transparency. Anhydrous sodium sulfate is anhydrous sodium sulfate. It is colorless and transparent with large crystals or small granular crystals. It is one of the bulk products of the inorganic salt industry. Wide range of applications. Using sodium sulfate as a modified filler for polymer materials has the advantages of reducing costs and maintaining better transparency of the product. At present, research on composite modification of polymer materials with sodium sulfate is very rare, and sodium sulfate filling modification Polypropylene carbonate has not been reported in the literature.
发明内容 Contents of the invention
本发明的目的是通过元明粉填充改性的方法制备聚丙撑碳酸酯/元明粉透明全降解复合材料。以元明粉对聚丙撑碳酸酯进行填充改性可以一举多得:既可以提高复合材料的力学性能、玻璃化转变温度和耐热性能,又可以保持其原有的透明性,同时还能够大幅度降低材料制品的成本,另外当复合材料制品废弃之后,复合材料中元明粉的吸水性可以加速聚丙撑碳酸酯基体的降解。 The purpose of the present invention is to prepare polypropylene carbonate / sodium sulfate transparent fully degradable composite material through the method of filling and modifying sodium sulfate. Filling and modifying polypropylene carbonate with sodium sulfate can serve multiple purposes: it can not only improve the mechanical properties, glass transition temperature and heat resistance of the composite material, but also maintain its original transparency, and at the same time can greatly The cost of material products can be significantly reduced. In addition, when the composite material product is discarded, the water absorption of sodium bicarbonate in the composite material can accelerate the degradation of the polypropylene carbonate matrix.
上述发明目的是通过以下技术方案实现的: Above-mentioned invention purpose is realized by following technical scheme:
一种聚丙撑碳酸酯/元明粉透明全降解复合材料,其组分按重量计为:聚丙撑碳酸酯60%-95%,元明粉5%-40%,表面改性剂0-1%,润滑剂0-0.5%。 A transparent and fully degradable composite material of polypropylene carbonate/sodium sodium sulfate, the components of which are by weight: polypropylene carbonate 60%-95%, sodium sulfate 5%-40%, surface modifier 0-1 %, lubricant 0-0.5%.
前面所述的聚丙撑碳酸酯/元明粉透明全降解复合材料,优选的方案是,所述元明粉的粒度为800-3000目(优选900-2500目,更加优选1800目)。 For the above-mentioned polypropylene carbonate/naphtalate transparent fully degradable composite material, a preferred solution is that the particle size of the naphtha powder is 800-3000 mesh (preferably 900-2500 mesh, more preferably 1800 mesh).
前面所述的聚丙撑碳酸酯/元明粉透明全降解复合材料,优选的方案是,所述元明粉的白度大于90。 For the above-mentioned polypropylene carbonate/sodium sulfate transparent fully degradable composite material, a preferred solution is that the whiteness of the sodium sulfate is greater than 90.
前面所述的聚丙撑碳酸酯/元明粉透明全降解复合材料,优选的方案是,所述表面改性剂为硅烷偶联剂、钛酸酯偶联剂和双亲抑水偶联剂中的一种或一种以上。 The above-mentioned polypropylene carbonate/yuan Mingfen transparent fully degradable composite material, the preferred scheme is that the surface modifier is a silane coupling agent, a titanate coupling agent and an amphiphilic water-suppressing coupling agent. One or more than one.
前面所述的聚丙撑碳酸酯/元明粉透明全降解复合材料,优选的方案是,所述润滑剂为石蜡、硬脂酸、硬脂酸钡、硬脂酸锌中的一种或一种以上。 The above-mentioned polypropylene carbonate/starch powder transparent fully degradable composite material, preferred scheme is, described lubricant is one or a kind of in paraffin, stearic acid, barium stearate, zinc stearate above.
前面所述的聚丙撑碳酸酯/元明粉透明全降解复合材料,优选的方案是,所述聚丙撑碳酸酯是二氧化碳和环氧丙烷的完全交替共聚物,二氧化碳结构在其主链结构中重量百分数为43%,数均分子量为40000以上。 The aforementioned polypropylene carbonate/yuanming powder transparent fully degradable composite material, preferred scheme is, described polypropylene carbonate is the complete alternating copolymer of carbon dioxide and propylene oxide, and the weight of carbon dioxide structure in its main chain structure The percentage is 43%, and the number average molecular weight is above 40,000.
所述的聚丙撑碳酸酯/元明粉透明全降解复合材料的制备方法,步骤如下: The preparation method of described polypropylene carbonate/Nauramine transparent fully degradable composite material, the steps are as follows:
(1)将元明粉加入高速混合机搅拌并加热至90-110℃,干燥排气,然后在搅拌下泵入呈细雾状的表面改性剂非水溶液,搅拌处理10-20分钟,出料备用; (1) Add the sodium bicarbonate into a high-speed mixer, stir and heat to 90-110°C, dry and exhaust, then pump in a non-aqueous surface modifier in the form of a fine mist under stirring, stir for 10-20 minutes, and leave spare material;
(2)将聚丙撑碳酸酯粒料、表面改性处理后的元明粉和润滑剂在高速捏合机中进行混合,然后将混合料转入密炼机、单螺杆挤出机或双螺杆挤出机中进行熔融复合,熔融复合的温度控制在150-180℃,挤出料采用风冷、切粒后得到复合材料。 (2) Mix polypropylene carbonate pellets, surface-modified sodium sulfate and lubricant in a high-speed kneader, and then transfer the mixture to an internal mixer, single-screw extruder or twin-screw extruder Melting compounding is carried out in the machine, and the temperature of melting compounding is controlled at 150-180°C. The extruded material is air-cooled and pelletized to obtain a composite material.
前面所述的制备方法,优选的方案是,步骤(1)表面改性剂非水溶液为表面改性剂的醇、酮及烃类溶液。 In the above-mentioned preparation method, the preferred scheme is that the non-aqueous solution of the surface modifier in step (1) is an alcohol, ketone and hydrocarbon solution of the surface modifier.
前面所述的制备方法,优选的方案是,步骤(1)将元明粉加入高速混合机搅拌并加热至100℃。 In the above-mentioned preparation method, the preferred solution is that in step (1), adding Yuanming powder to a high-speed mixer, stirring and heating to 100°C.
本发明的聚丙撑碳酸酯/元明粉透明全降解复合材料可采用密炼、单螺杆挤出、双螺杆挤出等常规的熔融共混方法进行制备。制备过程包括如下步骤:先将元明粉加入高速混合机搅拌并加热至100℃,干燥排气,然后在搅拌下泵入呈细雾状的偶联剂非水溶液(如以醇、酮及烃类等作溶剂),搅拌处理10-20分钟即可结束,出料备用;再将聚丙撑碳酸酯粒料、表面改性处理后的元明粉和润滑剂在高速捏合机中按配方用量进行混合,然后将混合料转入密炼机、单螺杆挤出机或双螺杆挤出机中进行熔融复合,熔融复合的温度控制在150-180℃,挤出料采用风冷、切粒后得到复合材料粒料。 The polypropylene carbonate/polysaccharide transparent fully degradable composite material of the present invention can be prepared by conventional melt blending methods such as banburying, single-screw extrusion, and twin-screw extrusion. The preparation process comprises the following steps: first add the Yuanming powder to a high-speed mixer and stir and heat to 100°C, dry and exhaust, then pump in a fine mist coupling agent non-aqueous solution (such as alcohol, ketone and hydrocarbon) under stirring. etc. as a solvent), the stirring process can be completed in 10-20 minutes, and the material is discharged for later use; then the polypropylene carbonate pellets, surface-modified sodium sulfate and lubricant are processed in a high-speed kneader according to the formula dosage Mix, and then transfer the mixture to an internal mixer, single-screw extruder or twin-screw extruder for melt compounding. The temperature of melt compounding is controlled at 150-180°C. The extruded material is air-cooled and pelletized to obtain Composite pellets.
本发明的有益效果是: The beneficial effects of the present invention are:
① 元明粉作为填充料其折光率与聚丙撑碳酸酯的折光率非常接近,因此与树脂基体进行复合后对制品的透明度影响较小; ① The refractive index of sodium sulfate as a filler is very close to that of polypropylene carbonate, so it has little effect on the transparency of the product after being compounded with the resin matrix;
② 元明粉来源充足,加工方便,价格低廉,能够大幅度降低复合材料制品的成本; ② Yuanming powder has sufficient sources, convenient processing, and low price, which can greatly reduce the cost of composite products;
③ 元明粉的吸油量比碳酸钙等传统填料低,可以减少复合材料加工过程中其它助剂的使用量,有利于降低产品的制造成本; ③ The oil absorption of sodium sulfate is lower than that of traditional fillers such as calcium carbonate, which can reduce the amount of other additives used in the processing of composite materials and help reduce the manufacturing cost of products;
④ 当聚丙撑碳酸酯/元明粉复合材料制品废弃到大自然后,制品中的元明粉可以吸收大气中的水分,保持制品处于一种潮湿的状态,从而加快其生物降解速度; ④ When the polypropylene carbonate / sodium sulfate composite product is discarded to nature, the sodium sulfate in the product can absorb moisture in the atmosphere and keep the product in a moist state, thereby accelerating its biodegradation rate;
⑤ 本发明方法中复合材料的制备设备均为工业生产中通用的设备; 5. The preparation equipment of composite material in the inventive method is the general equipment in industrial production;
⑥ 本发明制备的全降解塑料粒料可直接进行注塑成型或挤出成型,不需要添加任何其它助剂,生产工艺简单,效率高。 ⑥ The fully degradable plastic pellets prepared by the present invention can be directly injection molded or extruded without adding any other additives, and the production process is simple and efficient.
具体实施方式 Detailed ways
下面结合实施例详细说明本发明的技术方案,但保护范围不被此限制。实施例中所用原料皆可从市场购买,以下实施例所用聚丙撑碳酸酯购自内蒙古蒙西高新材料股份有限公司,元明粉购自江苏南风元明粉有限责任公司,γ-氨丙基三乙氧基硅烷偶联剂(产品牌号CG-550)购自南京辰工有机硅材料有限公司,润滑剂硬脂酸(产品牌号200型)购自山东淄博丰森油脂化工有限公司。 The technical solutions of the present invention will be described in detail below in conjunction with the examples, but the scope of protection is not limited thereto. The raw materials used in the examples can all be purchased from the market. The polypropylene carbonate used in the following examples was purchased from Inner Mongolia Mengxi High-tech Materials Co., Ltd., the sodium sulfate was purchased from Jiangsu Nanfeng Yuanming Powder Co., Ltd., and γ-aminopropyl Triethoxysilane coupling agent (product brand CG-550) was purchased from Nanjing Chengong Organic Silicon Material Co., Ltd., and lubricant stearic acid (product brand 200) was purchased from Shandong Zibo Fengsen Oil Chemical Co., Ltd.
实施例1 一种聚丙撑碳酸酯/元明粉透明全降解复合材料,复合材料的组成与性能如表1 所示。首先称量一定量的元明粉和硅烷偶联剂(优选γ-氨丙基三乙氧基硅烷偶联剂,用量为填料的1wt%),将偶联剂配制成无水乙醇溶液,先将一定量的元明粉(元明粉的粒度为800目,白度大于90)加入高速混合机搅拌并加热至100℃,干燥排气,然后在搅拌下泵入呈细雾状的偶联剂溶液,继续搅拌处理15分钟后出料,100℃干燥3h后备用;再将聚丙撑碳酸酯粒料、表面改性处理后的元明粉和润滑剂硬脂酸在高速捏合机中按配方用量进行混合,出料后用实验室小型单螺杆挤出机进行熔融共混制备复合材料,混炼转数150rpm,固体输送区温度70-80℃,物料塑化区温度150-160℃,熔体输送区温度120-140℃。所得复合材料用平板硫化机压片,按ISO 527-2-2012的标准制样进行力学性能测试;按GB2410-2008进行透光率测试,试样厚度0.2mm。 Example 1 A transparent and fully degradable composite material of polypropylene carbonate/sulfur sodium, the composition and properties of the composite material are shown in Table 1. First weigh a certain amount of sodium sulfate and silane coupling agent (preferably γ-aminopropyltriethoxysilane coupling agent, the amount is 1wt% of the filler), and prepare the coupling agent into an anhydrous ethanol solution, first Add a certain amount of Yuanming powder (the particle size of Yuanming powder is 800 mesh, and the whiteness is greater than 90) into the high-speed mixer, stir and heat to 100°C, dry and exhaust, and then pump into the coupling in a fine mist under stirring agent solution, continue to stir for 15 minutes, discharge the material, and dry it at 100°C for 3 hours for later use; then put the polypropylene carbonate pellets, surface-modified sodium sulfate and lubricant stearic acid in a high-speed kneader according to the formula The amount of mixing is carried out, and after discharge, a small single-screw extruder in the laboratory is used to melt and blend to prepare composite materials. The body transport area temperature is 120-140°C. The obtained composite material was pressed into sheets by a flat vulcanizing machine, and the mechanical property test was carried out according to the standard sample preparation of ISO 527-2-2012; the light transmittance test was carried out according to GB2410-2008, and the thickness of the sample was 0.2mm.
实施例2-5 一种聚丙撑碳酸酯/元明粉透明全降解复合材料,首先称量一定量的元明粉和硅烷偶联剂(优选γ-氨丙基三乙氧基硅烷偶联剂,用量为填料的1wt%),将偶联剂配制成无水乙醇溶液,先将一定量的元明粉(元明粉的粒度为3000目,白度大于90)加入高速混合机搅拌并加热至100℃,干燥排气,然后在搅拌下泵入呈细雾状的偶联剂溶液,继续搅拌处理15分钟后出料,100℃干燥3h后备用;再将聚丙撑碳酸酯粒料、表面改性处理后的元明粉和润滑剂(石蜡和硬脂酸钡)在高速捏合机中按配方用量进行混合,然后将混合料转入密炼机进行熔融复合,混炼转数50rpm,熔融复合的温度控制在160℃。所得复合材料用平板硫化机压片,按ISO 527-2-2012的标准制样进行力学性能测试;按GB2410-2008进行透光率测试,试样厚度0.2mm。复合材料的组成与性能如表1 所示。 Embodiment 2-5 is a kind of transparent fully degradable composite material of polypropylene carbonate/naphtalate, at first weigh a certain amount of naphthalene and silane coupling agent (preferably gamma-aminopropyltriethoxysilane coupling agent , the dosage is 1wt% of the filler), the coupling agent is formulated into an anhydrous ethanol solution, and a certain amount of sodium sulfate (the particle size of the sodium carbonate is 3000 mesh, and the whiteness is greater than 90) is added to a high-speed mixer to stir and heat to 100°C, dry and exhaust, then pump in a fine mist coupling agent solution under stirring, continue to stir for 15 minutes before discharging, and dry at 100°C for 3 hours for later use; then the polypropylene carbonate pellets, surface After the modified sodium sulfate and lubricant (paraffin and barium stearate) are mixed in a high-speed kneader according to the formula dosage, then the mixture is transferred to an internal mixer for melting and compounding, the mixing speed is 50rpm, and the melting The composite temperature is controlled at 160°C. The obtained composite material was pressed into sheets by a flat vulcanizing machine, and the mechanical property test was carried out according to the standard sample preparation of ISO 527-2-2012; the light transmittance test was carried out according to GB2410-2008, and the thickness of the sample was 0.2mm. The composition and properties of the composite materials are shown in Table 1.
实施例6-7 一种聚丙撑碳酸酯/元明粉透明全降解复合材料,将干燥处理后的元明粉(元明粉的粒度为1800目,白度大于90)、聚丙撑碳酸酯粒料和润滑剂硬脂酸锌在高速捏合机中按配方用量进行混合,然后将混合料转入密炼机进行熔融复合,混炼转数50rpm,熔融复合的温度控制在160℃。所得复合材料用平板硫化机压片,按ISO 527-2-2012的标准制样进行力学性能测试;按GB2410-2008进行透光率测试,试样厚度0.2mm。复合材料的组成与性能如表1 所示。 Example 6-7 A transparent and fully degradable composite material of poly(propylene carbonate)/sodium sodium sulfate, the dried sodium sulfate (the particle size of the sodium sulfate is 1800 mesh, and the whiteness is greater than 90), polypropylene carbonate particles Materials and lubricant zinc stearate are mixed in a high-speed kneader according to the formula dosage, then the mixture is transferred to an internal mixer for melt compounding, the mixing speed is 50rpm, and the temperature of melt compounding is controlled at 160°C. The obtained composite material was pressed into sheets by a flat vulcanizing machine, and the mechanical property test was carried out according to the standard sample preparation of ISO 527-2-2012; the light transmittance test was carried out according to GB2410-2008, and the thickness of the sample was 0.2mm. The composition and properties of the composite materials are shown in Table 1.
表1 复合材料的组成与性能Table 1 Composition and properties of composite materials
由上表可以看出:元明粉的引入可以大幅度提高复合材料的拉伸强度,填充5wt%改性元明粉的复合材料拉伸强度较基体材料提高48.9%,填充30wt%改性元明粉的复合材料拉伸强度仍然较基体材料提高16.0%。与此同时材料的透光率得到了较好的保持,元明粉填充量在20%以内的复合材料保持了基体材料透光率的50%以上。 It can be seen from the above table: the introduction of sodium sulfate can greatly improve the tensile strength of the composite material, the tensile strength of the composite material filled with 5wt% modified sodium sulfate is 48.9% higher than that of the base material, and the composite material filled with 30wt% modified sodium The tensile strength of the composite material of the powder is still 16.0% higher than that of the base material. At the same time, the light transmittance of the material is well maintained, and the composite material with the filling amount of sodium sulfate within 20% maintains more than 50% of the light transmittance of the matrix material.
本发明的完成得益于山东省科技攻关计划计划项目“高效纳米负载羧酸锌催化剂的制备及催化二氧化碳合成可降解塑料”(项目编号2009GG10003019) 的支持。 The completion of the present invention benefits from the support of the Shandong Provincial Science and Technology Research Project "Preparation of High-Efficiency Nano-loaded Zinc Carboxylate Catalyst and Catalytic Carbon Dioxide Synthesis of Degradable Plastics" (Project No. 2009GG10003019).
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