CN103287804B - Automatic feeding device and method for low-temperature test samples - Google Patents
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Abstract
本发明公开了一种低温测试样品用自动上料装置及上料方法,提高低温测试的精准性、可靠性,提高了工作效率并节省了人工。本发明包含有机座,机座的一侧设有数位冲击试验机,机座的另外一侧设有低温箱,低温箱与数位冲击试验机之间设有传送机构,传送机构的两端各设有一支架座,两支架座之间设有连杆,连杆上设有滑座。本发明缩短了测试样品暴露在常温下的时间,使测试样品安装在冲击试验机上的位置准确。
The present invention discloses an automatic feeding device and feeding method for low-temperature test samples, which improves the accuracy and reliability of low-temperature testing, improves work efficiency and saves labor. The present invention comprises a machine base, a digital impact tester is provided on one side of the machine base, a low-temperature box is provided on the other side of the machine base, a transmission mechanism is provided between the low-temperature box and the digital impact tester, a bracket seat is provided at each end of the transmission mechanism, a connecting rod is provided between the two bracket seats, and a sliding seat is provided on the connecting rod. The present invention shortens the exposure time of the test sample to normal temperature, so that the position of the test sample installed on the impact tester is accurate.
Description
技术领域 technical field
本发明涉及一种冲击试验机,特别涉及一种冲头冲击试验机低温自动上料过程中的定位装置及方法。 The invention relates to an impact testing machine, in particular to a positioning device and method in the low-temperature automatic feeding process of the punch impact testing machine.
背景技术 Background technique
现有的冲头冲击试验机做低温试验时,通常采用手工方法,即用测试样品夹具从低温箱内取出冷冻后的测试样品,放在测试座上,然后进行冲击测试。这种方法对于成批试验时,其劳动强度大,手工取测试样品送到测试座,所花时间难以保证,并且放置位置精度的一致性差,导致测试数据不很准确。 When the existing punch impact testing machine does the low temperature test, it usually adopts a manual method, that is, the test sample after freezing is taken out from the low temperature box with the test sample fixture, placed on the test stand, and then the impact test is performed. This method is labor-intensive for batch tests, and the time it takes to manually take test samples and send them to the test socket is difficult to guarantee, and the consistency of the placement accuracy is poor, resulting in inaccurate test data.
发明内容 Contents of the invention
本发明的目的是为了解决现有技术中的不足之处,提供一种低温测试样品用自动上料装置及上料方法,提高低温测试的精准性、可靠性,提高试验过程的自动化程度,提高了工作效率并节省了人工。 The purpose of the present invention is to solve the deficiencies in the prior art, provide an automatic feeding device and feeding method for low-temperature test samples, improve the accuracy and reliability of low-temperature testing, improve the automation of the test process, and improve Improve work efficiency and save labor.
为实现上述目的,本发明公开了一种低温测试样品用自动上料装置,通过以下的技术方案加以实现: In order to achieve the above purpose, the present invention discloses an automatic feeding device for low temperature test samples, which is realized through the following technical solutions:
一种低温测试样品用自动上料装置,包含有机座,机座的一侧设有数位冲击试验机,机座的另外一侧设有低温箱,低温箱与数位冲击试验机之间设有传送机构,传送机构位于机座中部,传送机构的两端各设有一支架座,两支架座之间设有连杆,连杆上设有滑座,滑座内设有第二气缸,第二气缸活塞杆端部设有支架,支架的一端连接第二气缸,支架另一端的设有夹具,夹具连接第一气缸,两支架座之间设有滑动机构,滑座连接滑动机构。 An automatic feeding device for low-temperature test samples, including an organic base, a digital impact testing machine is installed on one side of the base, a low-temperature box is installed on the other side of the machine base, and a transmission is provided between the low-temperature box and the digital impact testing machine. Mechanism, the transmission mechanism is located in the middle of the machine base, a support seat is provided at both ends of the transmission mechanism, a connecting rod is provided between the two support seats, a sliding seat is provided on the connecting rod, a second cylinder is arranged in the sliding seat, and the second cylinder A support is provided at the end of the piston rod, one end of the support is connected to the second cylinder, the other end of the support is provided with a clamp, the clamp is connected to the first cylinder, a sliding mechanism is provided between the two support seats, and the sliding seat is connected to the sliding mechanism.
在其中一些实施例中,所述滑座上设有贯穿的滑孔,滑座的滑孔套置在连杆上。 In some of the embodiments, the sliding seat is provided with a through sliding hole, and the sliding hole of the sliding seat is sleeved on the connecting rod.
在其中一些实施例中,所述低温箱上靠近传送机构一侧设有出料座,数位冲击试验机上靠近传送机构一侧设有测试座,数位冲击试验机上设有冲头,冲头位于测试座上方。 In some of these embodiments, a discharge seat is provided on the side of the low temperature box close to the transmission mechanism, a test seat is provided on the side of the digital impact testing machine close to the transmission mechanism, a punch is provided on the digital impact testing machine, and the punch is located at the test above the seat.
在其中一些实施例中,所述滑动机构为双作用气缸,双作用气缸的筒形缸筒设于两支架座之间,筒形缸筒与连杆平行,滑动机构双作用气缸的活塞杆连接滑座。 In some of these embodiments, the sliding mechanism is a double-acting cylinder, the cylindrical cylinder of the double-acting cylinder is arranged between the two bracket seats, the cylindrical cylinder is parallel to the connecting rod, and the piston rod of the double-acting cylinder of the sliding mechanism is connected slider.
在其中一些实施例中,所述滑动机构为螺杆滑动机构,螺杆滑动机构的螺杆设于两支架座之间,螺杆与连杆平行,滑座上设有与螺杆匹配的螺孔。 In some of the embodiments, the sliding mechanism is a screw sliding mechanism, the screw of the screw sliding mechanism is arranged between two support seats, the screw is parallel to the connecting rod, and the sliding seat is provided with a screw hole matching the screw.
一种低温测试样品用自动上料装置的上料方法,其方法如下: A kind of feeding method of automatic feeding device for low temperature test sample, its method is as follows:
低温箱内冷冻后的测试样品被推送到出料座上; The test samples frozen in the low temperature box are pushed to the discharge seat;
滑动机构移动滑座到达出料座上,滑座内的第二气缸下降支架,通过支架带动夹具下降,使支架上的夹具到达出料座上的待测试样品旁,第一气缸工作,推送夹具夹紧测试样品,然后第二气缸工作,把测试样品提升; The sliding mechanism moves the slide seat to the discharge seat, and the second cylinder in the slide seat lowers the support, and drives the fixture down through the support, so that the fixture on the support reaches the sample to be tested on the discharge seat, and the first cylinder works to push the fixture Clamp the test sample, and then the second cylinder works to lift the test sample;
滑动机构启动,使滑座在连杆上移动,带动测试样品到达测试座上方; The sliding mechanism starts to move the sliding seat on the connecting rod, and drives the test sample to reach the top of the test seat;
第二气缸带动测试样品下降,第一气缸工作松开测试样品,冷冻后的测试样品被传送机构移动至数位冲击试验机的测试座上; The second cylinder drives the test sample down, the first cylinder works to release the test sample, and the frozen test sample is moved to the test seat of the digital impact testing machine by the transmission mechanism;
数位冲击试验机上的冲头冲砸测试样品,测试样品依次自动完成接受冲头的凹口冲击测试,得到测试样品受冲击时的测试数据。 The punch on the digital impact testing machine hits the test sample, and the test sample automatically completes the notch impact test of the punch in turn to obtain the test data when the test sample is impacted.
本发明使低温测试过程实现了自动化,节约人力成本,提高了工作效率,缩短了测试样品暴露在常温下的时间,使测试样品安装在冲击试验机上的位置准确;可一批次冷冻、冲击数个测试样品,测试样品依次自动完成测试,提高了工作效率并节省了人工。 The invention automates the low-temperature test process, saves labor costs, improves work efficiency, shortens the time for test samples to be exposed to normal temperature, and makes the position of test samples installed on the impact testing machine accurate; Each test sample can be tested automatically in sequence, which improves work efficiency and saves labor.
附图说明 Description of drawings
图1为本发明实施例的结构示意图。 Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2为本发明实施例传送机构的示意图。 Fig. 2 is a schematic diagram of a conveying mechanism according to an embodiment of the present invention.
图3为图1中I部分的放大图。 Fig. 3 is an enlarged view of part I in Fig. 1 .
附图标号说明如下: The description of the reference numbers is as follows:
传送机构100、支架座102、连杆104、滑座105、第一气缸106、第二气缸107、滑动机构108、支架109、机座200、低温箱202、数位冲击试验机204、冲头205、出料座206、测试座207。 Transmission mechanism 100, bracket seat 102, connecting rod 104, sliding seat 105, first cylinder 106, second cylinder 107, sliding mechanism 108, bracket 109, machine base 200, low temperature box 202, digital impact testing machine 204, punch 205 , discharge seat 206, test seat 207.
具体实施方式 detailed description
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,解析本发明的优点与精神,藉由以下结合附图与具体实施方式对本发明的详述得到进一步的了解。 In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, and to analyze the advantages and spirit of the present invention, a further understanding of the present invention can be obtained through the following detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments.
本发明的机座200一侧设有数位冲击试验机204,数位冲击试验机204上设有冲头205,冲头205用于冲砸测试样品,得到测试样品受冲击时的测试数据,机座200另外一侧设有低温箱202,低温箱202与数位冲击试验机204之间设有传送机构100,传送机构100位于机座200中部。 One side of the support 200 of the present invention is provided with a digital impact testing machine 204, the digital impact testing machine 204 is provided with a punch 205, and the punch 205 is used to punch the test sample to obtain the test data when the test sample is impacted. The other side of 200 is provided with a low-temperature box 202 , and a transmission mechanism 100 is provided between the low-temperature box 202 and the digital impact testing machine 204 , and the transmission mechanism 100 is located in the middle of the machine base 200 .
低温箱202上靠近传送机构100一侧设有出料座206,低温箱202内冷冻后的测试样品被推送到出料座206上,数位冲击试验机204上靠近传送机构100一侧设有测试座207,测试样品被传送机构100移动至数位冲击试验机204的测试座207上,冲头205位于测试座207正上方,接受冲头205的凹口冲击,传送机构100(自动上料装置)与低温箱202的组合使用,可将经低温箱202冷冻后的测试样品准确快速的移至数位冲击试验机204上进行冲击测试。缩短了测试样品暴露在常温下的时间,且测试样品安装在数位冲击试验机204上的位置比人工放置更准确,排除了人为因素的影响,从而使冲击测试数据更准确。 A discharge seat 206 is provided on the side of the low temperature box 202 close to the transmission mechanism 100, and the test samples frozen in the low temperature box 202 are pushed onto the discharge seat 206, and a test sample is provided on the side of the digital impact testing machine 204 close to the transmission mechanism 100. Seat 207, the test sample is moved to the test seat 207 of the digital impact testing machine 204 by the transmission mechanism 100, the punch 205 is located directly above the test seat 207, and receives the impact of the notch of the punch 205, the transmission mechanism 100 (automatic feeding device) Used in combination with the low temperature box 202, the test samples frozen by the low temperature box 202 can be accurately and quickly moved to the digital impact testing machine 204 for impact testing. The time for the test sample to be exposed to normal temperature is shortened, and the position of the test sample installed on the digital impact testing machine 204 is more accurate than manual placement, eliminating the influence of human factors, thereby making the impact test data more accurate.
传送机构100的两端各设有一支架座102,两支架座102之间设有连杆104,连杆104上设有滑座105,滑座105上设有贯穿的滑孔,滑座105的滑孔套置在连杆104上,滑座105内设有垂直的第二气缸107,第二气缸107活塞杆端部设有水平的支架109,第二气缸107用于上下升降支架109,支架109的一端连接第二气缸107,支架109的另一端连接第一气缸106,第一气缸106连接夹具,第一气缸106推送夹具用于夹紧测试样品;两支架座102之间设有滑动机构108,滑座105连接滑动机构108。 The two ends of the transmission mechanism 100 are respectively provided with a bracket seat 102, and a connecting rod 104 is arranged between the two bracket seats 102. The sliding hole is set on the connecting rod 104, and the sliding seat 105 is provided with a vertical second cylinder 107, and the end of the piston rod of the second cylinder 107 is provided with a horizontal support 109, and the second cylinder 107 is used for lifting the support 109 up and down. One end of 109 is connected to the second cylinder 107, the other end of the bracket 109 is connected to the first cylinder 106, the first cylinder 106 is connected to the fixture, and the first cylinder 106 pushes the fixture for clamping the test sample; a sliding mechanism is provided between the two bracket seats 102 108 , the sliding seat 105 is connected with the sliding mechanism 108 .
具体为滑座105套置在滑动机构108上,滑动机构108移动滑座105到达出料座206上,第二气缸107通过支架109带动第一气缸106下降,使夹具到达出料座206上的待测试样品两侧,此时,第一气缸106工作,推送夹具用于夹紧测试样品,然后第二气缸107工作,把测试样品提升,再后滑动机构108启动,使滑座105在连杆上移动,带动测试样品到达测试座207上方; Specifically, the sliding seat 105 is nested on the sliding mechanism 108, and the sliding mechanism 108 moves the sliding seat 105 to reach the discharge seat 206, and the second cylinder 107 drives the first cylinder 106 to descend through the support 109, so that the gripper reaches the discharge seat 206. The two sides of the sample to be tested, at this time, the first cylinder 106 works, and the push fixture is used to clamp the test sample, and then the second cylinder 107 works to lift the test sample, and then the sliding mechanism 108 is started, so that the slide seat 105 is on the connecting rod. Move up to drive the test sample to reach the top of the test seat 207;
第二气缸107带动测试样品下降,第一气缸106工作松开测试样品,测试样品放置到测试座207上;自动上料装置(传送机构100)与低温箱202的组合使用,该自动上料装置将冷冻后的测试样品移动至数位冲击试验机204的测试座207上,可一批次冷冻、冲击数个测试样品,测试样品依次自动完成测试,提高了工作效率并节省了人工。 The second cylinder 107 drives the test sample down, the first cylinder 106 works to loosen the test sample, and the test sample is placed on the test seat 207; the combination of the automatic feeding device (transmission mechanism 100) and the low temperature box 202, the automatic feeding device The frozen test samples are moved to the test seat 207 of the digital impact testing machine 204, and several test samples can be frozen and impacted in batches, and the test samples are automatically tested in turn, which improves work efficiency and saves labor.
本发明自动上料装置的上料方法如下: The feeding method of the automatic feeding device of the present invention is as follows:
低温箱202内冷冻后的测试样品被推送到出料座206上; The test sample frozen in the low temperature box 202 is pushed onto the discharge seat 206;
滑动机构108移动滑座105到达出料座206上,滑座105内的第二气缸107下降支架109,通过支架109带动夹具下降,使支架109上的夹具到达出料座206上的待测试样品旁,第一气缸106工作,推送夹具夹紧测试样品,然后第二气缸107工作,把测试样品提升; The sliding mechanism 108 moves the sliding seat 105 to the discharge seat 206, and the second cylinder 107 in the slide seat 105 lowers the support 109, and the support 109 drives the clamp to descend, so that the clamp on the support 109 reaches the sample to be tested on the discharge seat 206 Beside, the first cylinder 106 works to push the clamp to clamp the test sample, and then the second cylinder 107 works to lift the test sample;
滑动机构108启动,使滑座105在连杆104上移动,带动测试样品到达测试座207上方; The sliding mechanism 108 is started, so that the sliding seat 105 moves on the connecting rod 104, and drives the test sample to reach the top of the test seat 207;
第二气缸107带动测试样品下降,第一气缸106工作松开测试样品,冷冻后的测试样品被传送机构100移动至数位冲击试验机204的测试座207上; The second cylinder 107 drives the test sample to descend, the first cylinder 106 works to loosen the test sample, and the frozen test sample is moved to the test seat 207 of the digital impact testing machine 204 by the transmission mechanism 100;
数位冲击试验机204上的冲头205冲砸测试样品,测试样品依次自动完成接受冲头205的凹口冲击测试,得到测试样品受冲击时的测试数据。 The punch 205 on the digital impact testing machine 204 hits the test sample, and the test sample automatically completes the notch impact test of the punch 205 in turn, and the test data when the test sample is impacted is obtained.
在实施例一中,滑动机构108采用双作用气缸(第三气缸),从活塞两侧交替供气,使活塞在气缸筒形缸筒内作直线往复运动,气缸筒形缸筒设于两支架座102之间,气缸筒形缸筒与连杆104平行,滑动机构108的活塞杆连接滑座105,滑动机构108推动滑座105沿着筒形缸筒前后移动,使滑座105在两支架座102之间运动。 In the first embodiment, the sliding mechanism 108 adopts a double-acting cylinder (the third cylinder), which alternately supplies air from both sides of the piston, so that the piston makes a linear reciprocating motion in the cylindrical cylinder barrel, and the cylindrical cylinder barrel of the cylinder cylinder is arranged on two brackets. Between the seats 102, the cylindrical barrel of the cylinder is parallel to the connecting rod 104, and the piston rod of the sliding mechanism 108 is connected to the sliding seat 105. Movement between seats 102.
在另一实施例中,滑动机构108采用螺杆滑动机构,螺杆设于两支架座102之间,通过电机驱动转动,螺杆与连杆104平行,滑座105上设有与螺杆匹配的螺孔,通过螺杆转动,推动滑座105沿着螺杆作前后移动,使滑座105在两支架座102之间运动;从低温箱202中推出冷冻后的测试样品到出料座206上,通过自动上料装置(传送机构100)移动至数位冲击试验机204的测试座207上,把低温箱202冷冻好的测试样品快速进行冲击测试,使测试数据更准确。 In another embodiment, the sliding mechanism 108 adopts a screw sliding mechanism, the screw is arranged between the two bracket seats 102, driven by a motor to rotate, the screw is parallel to the connecting rod 104, and the sliding seat 105 is provided with a screw hole matching the screw, Through the rotation of the screw, push the sliding seat 105 to move back and forth along the screw, so that the sliding seat 105 moves between the two support seats 102; push out the frozen test sample from the cryogenic box 202 to the discharge seat 206, and automatically load the The device (transmission mechanism 100) moves to the test seat 207 of the digital impact testing machine 204, and the test samples frozen in the low temperature box 202 are quickly subjected to the impact test to make the test data more accurate.
低温箱202冷冻测试样品,从低温箱202中推出冷冻后的测试样品,传送机构100(自动上料装置)将冷冻后的测试样品移动至数位冲击试验机204上,传送机构100的第一气缸106推送夹具用于夹紧测试样品,传送机构100的第二气缸107用于上下升降测试样品,滑动机构108(第三气缸、螺杆滑动机构)用于在连杆104上前后移动测试样品。 The low temperature box 202 freezes the test sample, pushes out the frozen test sample from the low temperature box 202, and the transfer mechanism 100 (automatic feeding device) moves the frozen test sample to the digital impact testing machine 204, and the first cylinder of the transfer mechanism 100 106 pushing fixture is used for clamping test sample, and the second air cylinder 107 of transmission mechanism 100 is used for lifting test sample up and down, and sliding mechanism 108 (third air cylinder, screw sliding mechanism) is used for moving test sample back and forth on connecting rod 104.
本发明通过自动上料装置与低温箱202的组合使用,可将经低温箱202冷冻后的测试样品准确快速的移至数位冲击试验机204上进行冲击测试;缩短了测试样品暴露在常温下的时间,使测试样品安装在冲击试验机上的位置准确;可一批次冷冻、冲击数个测试样品,测试样品依次自动完成测试,提高了工作效率并节省了人工。 In the present invention, through the combined use of the automatic feeding device and the low temperature box 202, the test samples frozen by the low temperature box 202 can be accurately and quickly moved to the digital impact testing machine 204 for impact testing; Time, so that the position of the test sample installed on the impact testing machine is accurate; several test samples can be frozen and impacted in batches, and the test samples are automatically tested in turn, which improves work efficiency and saves labor.
以上所述实施例仅表达了本发明的部分实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明的保护范围应以所附权利要求为准。 The above-mentioned embodiments only express some implementations of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims.
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CN202763573U (en) * | 2012-09-04 | 2013-03-06 | 中航锂电(洛阳)有限公司 | Electricity core loading and unloading materials device and automation pole cutting device using the same |
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DE4331479A1 (en) * | 1993-09-16 | 1995-03-23 | Guenter Zierpka | Feed device for transporting material and/or workpieces in steps on or in intermittently working production machines |
CN201971405U (en) * | 2010-12-31 | 2011-09-14 | 王开来 | Double-intelligent card chip conveying mechanism |
CN102126615A (en) * | 2011-03-11 | 2011-07-20 | 浙江省电力公司 | Device for shifting electric energy meter between meter box and single-epitope tooling plate |
CN202763573U (en) * | 2012-09-04 | 2013-03-06 | 中航锂电(洛阳)有限公司 | Electricity core loading and unloading materials device and automation pole cutting device using the same |
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