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CN103285876A - Vinyl acetylene hydrogenation catalyst and preparation method and applications thereof - Google Patents

Vinyl acetylene hydrogenation catalyst and preparation method and applications thereof Download PDF

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CN103285876A
CN103285876A CN2012100541766A CN201210054176A CN103285876A CN 103285876 A CN103285876 A CN 103285876A CN 2012100541766 A CN2012100541766 A CN 2012100541766A CN 201210054176 A CN201210054176 A CN 201210054176A CN 103285876 A CN103285876 A CN 103285876A
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catalyst
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vinyl acetylene
butadiene
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CN103285876B (en
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韩明汉
刘建国
丁佐纯
陈伟
左宜赞
汪展文
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Tsinghua University
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Abstract

The invention provides a vinyl acetylene hydrogenation catalyst and a preparation method and applications thereof, wherein the vinyl acetylene hydrogenation catalyst comprises the following compositions in parts by weight: 0.01-30 parts of active component, 40-99.989 parts of carriers and catalyst promoter, wherein the mole ratio of the catalyst promoter to the active component is (0.1-10):1. According to the vinyl acetylene hydrogenation catalyst, the acetylene hydrogenation activity and butadiene selectivity are high, the vinyl acetylene hydrogenation catalyst can be effectively used in vinyl acetylene hydrogenation reaction so as to further efficiently prepare butadiene.

Description

乙烯基乙炔加氢催化剂及其制备方法和用途Vinyl acetylene hydrogenation catalyst and its preparation method and use

技术领域 technical field

本发明涉及催化剂制备技术领域,特别是乙烯基乙炔加氢催化剂制备技术领域。具体地,本发明涉及乙烯基乙炔加氢催化剂及其制备方法和用途。更具体地,本发明提供了一种乙烯基乙炔加氢催化剂、一种制备乙烯基乙炔加氢催化剂的方法、一种制备丁二烯的方法以及一种丁二烯制品。The invention relates to the technical field of catalyst preparation, in particular to the technical field of vinyl acetylene hydrogenation catalyst preparation. Specifically, the present invention relates to a vinyl acetylene hydrogenation catalyst and its preparation method and use. More specifically, the present invention provides a vinyl acetylene hydrogenation catalyst, a method for preparing a vinyl acetylene hydrogenation catalyst, a method for preparing butadiene, and a butadiene product.

背景技术 Background technique

丁二烯是一种重要的石油化工基础有机原料和高聚物单体,在石油化工烯烃原料中的地位仅次于乙烯和丙烯,用途十分广泛。它不仅能够用于生产合成顺丁橡胶(BR)、丁苯橡胶(SBR)、丁腈橡胶、苯乙烯-丁二烯-苯乙烯弹性体(SBS)、丙烯腈-丁二烯-苯乙烯(ABS)树脂等多种橡胶和树脂产品,还可以用于生产己二腈、1,4-丁二醇、蒽醌、环丁砜、四氢苯酐、高级醇和大环麝香等有机化工产品。因此,高效地生产丁二烯意义重大。Butadiene is an important petrochemical basic organic raw material and high polymer monomer. Its position in petrochemical olefin raw materials is second only to ethylene and propylene, and it has a wide range of uses. It can not only be used to produce synthetic butadiene rubber (BR), styrene-butadiene rubber (SBR), nitrile rubber, styrene-butadiene-styrene elastomer (SBS), acrylonitrile-butadiene-styrene ( ABS) resin and other rubber and resin products can also be used to produce organic chemical products such as adiponitrile, 1,4-butanediol, anthraquinone, sulfolane, tetrahydrophthalic anhydride, higher alcohols and macrocyclic musk. Therefore, it is of great significance to efficiently produce butadiene.

现阶段,丁二烯来源于石油C4馏分的抽提。由于我国的石油资源日益匮乏,丁二烯的供应存在风险。通过乙炔新技术生产丁二烯,具体地,将乙炔通过二聚反应制备成乙烯基乙炔,再将乙烯基乙炔选择加氢制备得到丁二烯,可以实现以煤为源头生产丁二烯。At this stage, butadiene comes from the extraction of petroleum C4 fraction. Due to the increasingly scarce oil resources in our country, the supply of butadiene is at risk. Butadiene is produced through the new technology of acetylene, specifically, acetylene is prepared into vinyl acetylene through dimerization reaction, and then vinyl acetylene is selectively hydrogenated to obtain butadiene, which can realize the production of butadiene from coal.

在炔烃选择加氢反应中,单金属催化剂容易与炔键产生强烈的络合作用使其逐渐随吸附烃溶解到反应烃介质中去,造成催化剂的永久失活。第二种或多种金属加入后,由于金属间的相互作用可以阻止催化剂活性组分的流失,同时载体上活性组分的分散度得以提高,从而进一步提高了催化剂的活性。In the selective hydrogenation of alkynes, the monometallic catalyst tends to have a strong complexation with the alkyne bond, which gradually dissolves the adsorbed hydrocarbon into the reaction hydrocarbon medium, resulting in permanent deactivation of the catalyst. After the second or more metals are added, the interaction between the metals can prevent the loss of the active components of the catalyst, and at the same time, the dispersion of the active components on the carrier can be improved, thereby further improving the activity of the catalyst.

基于上述背景,本发明提出了一种乙烯基乙炔加氢制备丁二烯多金属催化剂,其可以有效地应用于乙炔制丁二烯的工艺路线中。Based on the above background, the present invention proposes a multimetallic catalyst for preparing butadiene by hydrogenation of vinyl acetylene, which can be effectively applied in the process route of preparing butadiene from acetylene.

发明内容 Contents of the invention

本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提供了乙烯基乙炔加氢催化剂及其制备方法和用途。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the invention provides a vinyl acetylene hydrogenation catalyst and a preparation method and use thereof.

根据本发明的一个方面,本发明提供了一种乙烯基乙炔加氢催化剂。根据本发明的实施例,该催化剂包含:0.01-30重量份的活性组分;40-99.989重量份的载体;以及助催化剂,其中,该助催化剂与活性组分的摩尔比为(0.1-10)∶1。According to one aspect of the present invention, the present invention provides a vinyl acetylene hydrogenation catalyst. According to an embodiment of the present invention, the catalyst comprises: an active component of 0.01-30 parts by weight; a carrier of 40-99.989 parts by weight; and a co-catalyst, wherein the molar ratio of the co-catalyst to the active component is (0.1-10 ): 1.

发明人惊奇地发现,根据本发明实施例的乙烯基乙炔加氢催化剂,乙烯基乙炔加氢活性较强,并且丁二烯炔选择性高。根据本发明的具体示例,本发明的乙烯基乙炔加氢催化剂能够有效地用于乙烯基乙炔加氢反应,进而能够高效地制备丁二烯。The inventors have found surprisingly that the vinyl acetylene hydrogenation catalyst according to the embodiment of the present invention has strong vinyl acetylene hydrogenation activity and high butadiene yne selectivity. According to a specific example of the present invention, the vinyl acetylene hydrogenation catalyst of the present invention can be effectively used in the hydrogenation reaction of vinyl acetylene, and further can efficiently prepare butadiene.

根据本发明的实施例,在本发明的催化剂中,活性组分的种类不受特别限制。根据本发明的具体示例,活性组分可以为选自金属Pd、Cu、Co、Ni、Pt、Au、Ir、Ru、Mo和Fe的至少一种。由此,在乙烯基乙炔加氢反应中,本发明的催化剂能够有效地发挥其功能,即催化乙烯基乙炔加氢生成丁二烯。According to the embodiments of the present invention, in the catalyst of the present invention, the types of active components are not particularly limited. According to a specific example of the present invention, the active component may be at least one selected from metals Pd, Cu, Co, Ni, Pt, Au, Ir, Ru, Mo and Fe. Therefore, in the hydrogenation reaction of vinyl acetylene, the catalyst of the present invention can effectively perform its function, that is, catalyze the hydrogenation of vinyl acetylene to form butadiene.

根据本发明的实施例,在本发明的催化剂中,载体的种类不受特别限制。根据本发明的一些实施例,载体可以是Al2O3、SiO2、TiO2等氧化物,也可以是石墨烯、碳管、活性炭等碳材料,还可以是分子筛等多孔材料。根据本发明的具体示例,载体可以为选自Al2O3、SiO2、TiO2、ZnO、MgO、CaCO3、分子筛、石墨烯、碳管和活性炭的至少一种。在本发明的催化剂中,载体不仅能够起到骨架作用,还能够分散催化剂的活性组分从而产生适宜的活性位,具体地说,在乙烯基乙炔加氢反应中,本发明的催化剂能够较好地实现乙烯基乙炔的吸附和产物丁二烯的脱附,进而能够显著提高生产丁二烯的效率。According to the embodiment of the present invention, in the catalyst of the present invention, the type of carrier is not particularly limited. According to some embodiments of the present invention, the carrier can be oxides such as Al 2 O 3 , SiO 2 , TiO 2 , carbon materials such as graphene, carbon tubes, activated carbon, etc., or porous materials such as molecular sieves. According to a specific example of the present invention, the carrier may be at least one selected from Al 2 O 3 , SiO 2 , TiO 2 , ZnO, MgO, CaCO 3 , molecular sieves, graphene, carbon tubes, and activated carbon. In the catalyst of the present invention, the carrier can not only play the role of skeleton, but also can disperse the active components of the catalyst to produce suitable active sites. Specifically, in the hydrogenation reaction of vinyl acetylene, the catalyst of the present invention can better The adsorption of vinyl acetylene and the desorption of product butadiene can be achieved efficiently, and the efficiency of producing butadiene can be significantly improved.

根据本发明的实施例,在本发明的催化剂中,助催化剂的种类不受特别限制。根据本发明的具体示例,助催化剂可以为选自金属Cu、Co、Ni、Fe、Ga、Sn、Ag、Pt、Sn、Au、In、Sb、Ge、Bi、Fe、Mo和Pb的至少一种。在本发明的催化剂中,助催化剂与活性组分金属之间能够产生金属间的相互作用,进而能够有效地阻止催化剂中活性组分的流失,同时能够提高载体上活性组分的分散度,从而能够显著提高催化剂的活性以及丁二烯选择性。According to the embodiment of the present invention, in the catalyst of the present invention, the type of co-catalyst is not particularly limited. According to a specific example of the present invention, the promoter can be at least one metal selected from Cu, Co, Ni, Fe, Ga, Sn, Ag, Pt, Sn, Au, In, Sb, Ge, Bi, Fe, Mo and Pb. kind. In the catalyst of the present invention, metal-to-metal interactions can be produced between the co-catalyst and the active component metal, thereby effectively preventing the loss of the active component in the catalyst and simultaneously improving the dispersion of the active component on the carrier, thereby The activity of the catalyst and the selectivity of butadiene can be significantly improved.

根据本发明的又一方面,本发明提供了一种制备根据本发明实施例的乙烯基乙炔加氢催化剂的方法。根据本发明的具体示例,该方法可以包括以下步骤:According to still another aspect of the present invention, the present invention provides a method for preparing the vinyl acetylene hydrogenation catalyst according to the embodiment of the present invention. According to a specific example of the present invention, the method may include the following steps:

首先,将活性组分的可溶性盐和助催化剂的可溶性盐与水混合,以便获得混合金属盐溶液,其中助催化剂与活性组分的摩尔比为(0.1-10)∶1。First, the soluble salt of the active component and the soluble salt of the co-catalyst are mixed with water so as to obtain a mixed metal salt solution, wherein the molar ratio of the co-catalyst to the active component is (0.1-10):1.

其次,将混合金属盐溶液与载体混合进行载体共浸渍,以便获得浸渍物,其中,活性组分与载体的重量比为(0.01-30)∶(40-99.989)。Secondly, the mixed metal salt solution is mixed with the carrier to carry out co-impregnation of the carrier, so as to obtain an impregnated product, wherein the weight ratio of the active component to the carrier is (0.01-30):(40-99.989).

然后,将浸渍物进行煅烧,以便获得催化剂。Then, the impregnate is calcined in order to obtain a catalyst.

发明人惊奇地发现,利用根据本发明实施例的制备催化剂的方法,能够有效地制备本发明的乙烯基乙炔加氢催化剂,且操作简单、效率高、需时少、成本低,获得的催化剂乙烯基乙炔加氢活性强,丁二烯选择性高,从而该催化剂能够有效地应用于大规模工业化的以乙炔为原料的丁二烯生产中。The inventors have surprisingly found that the vinyl acetylene hydrogenation catalyst of the present invention can be effectively prepared by using the method for preparing the catalyst according to the embodiment of the present invention, and the operation is simple, the efficiency is high, the time required is small, and the cost is low. The obtained catalyst ethylene The hydrogenation activity of acetylene is strong, and the selectivity of butadiene is high, so the catalyst can be effectively applied to large-scale industrial production of butadiene using acetylene as raw material.

在本文中所使用的表达方式“活性组分的可溶性盐”是指这样一种盐,其是可溶的,且该盐溶于水后,其所包含的金属元素产生的金属离子可以作为本发明催化剂的活性组分。根据本发明的实施例,活性组分的可溶性盐的种类不受特别限制。根据本发明的具体示例,该可溶性盐可以为硝酸盐、氯化物或者有机金属盐。根据本发明的实施例,活性组分的可溶性盐所包含的金属元素不受特别限制。根据本发明的具体示例,活性组分的可溶性盐所包含的金属元素可以为选自Pd、Cu、Co、Ni、Pt、Au、Ir、Ru、Mo和Fe的至少一种。由此,在乙烯基乙炔加氢反应中,本发明的催化剂能够有效地发挥其功能,即催化乙烯基乙炔加氢生成丁二烯。The expression "a soluble salt of an active ingredient" as used herein refers to a salt that is soluble, and when the salt is dissolved in water, the metal ions produced by the metal elements contained therein can be used as the present The active component of the invention catalyst. According to the embodiments of the present invention, the type of the soluble salt of the active ingredient is not particularly limited. According to a specific example of the present invention, the soluble salt may be nitrate, chloride or organic metal salt. According to the embodiment of the present invention, the metal element contained in the soluble salt of the active component is not particularly limited. According to a specific example of the present invention, the metal element contained in the soluble salt of the active component may be at least one selected from Pd, Cu, Co, Ni, Pt, Au, Ir, Ru, Mo and Fe. Therefore, in the hydrogenation reaction of vinyl acetylene, the catalyst of the present invention can effectively perform its function, that is, catalyze the hydrogenation of vinyl acetylene to form butadiene.

在本文中所使用的表达方式“助催化剂的可溶性盐”是指这样一种盐,其是可溶的,且该盐溶于水后,其所包含的金属元素产生的金属离子可以作为本发明催化剂的助催化剂。根据本发明的实施例,助催化剂的可溶性盐的种类不受特别限制。根据本发明的具体示例,该可溶性盐可以为硝酸盐、氯化物或者有机金属盐。根据本发明的实施例,助催化剂的可溶性盐所包含的金属元素不受特别限制。根据本发明的具体示例,助催化剂的可溶性盐所包含的金属元素可以为选自金属Cu、Co、Ni、Fe、Ga、Sn、Ag、Pt、Sn、Au、In、Sb、Ge、Bi、Fe、Mo和Pb的至少一种。为了实现两种或多种金属的共催化作用,活性组分的可溶性盐和助催化剂的可溶性盐必须是包含不同金属离子的可溶性盐。由此,本发明的催化剂由于助催化剂与活性组分之间产生的金属间相互作用,能够有效地阻止催化剂中活性组分的流失,同时能够提高载体上活性组分的分散度,从而能够显著提高催化剂的活性以及丁二烯选择性。The expression "a soluble salt of a cocatalyst" used herein refers to a salt that is soluble, and after the salt is dissolved in water, the metal ions produced by the metal elements contained therein can be used as the present invention. Catalyst co-catalyst. According to the embodiment of the present invention, the type of the soluble salt of the co-catalyst is not particularly limited. According to a specific example of the present invention, the soluble salt may be nitrate, chloride or organic metal salt. According to the embodiment of the present invention, the metal element contained in the soluble salt of the co-catalyst is not particularly limited. According to a specific example of the present invention, the metal element contained in the soluble salt of the cocatalyst can be selected from metals Cu, Co, Ni, Fe, Ga, Sn, Ag, Pt, Sn, Au, In, Sb, Ge, Bi, At least one of Fe, Mo and Pb. In order to achieve the co-catalysis of two or more metals, the soluble salt of the active component and the soluble salt of the co-catalyst must be soluble salts containing different metal ions. Thus, the catalyst of the present invention can effectively prevent the loss of the active components in the catalyst due to the metal-to-metal interaction between the cocatalyst and the active components, and at the same time improve the dispersion of the active components on the carrier, thereby significantly Improve catalyst activity and butadiene selectivity.

此外,根据本发明的实施例,将活性组分的可溶性盐和助催化剂的可溶性盐与水混合时,所采用的水为去离子水,由此,能够避免获得的混合金属盐溶液受到其它离子的干扰。In addition, according to an embodiment of the present invention, when the soluble salt of the active component and the soluble salt of the cocatalyst are mixed with water, the water used is deionized water, thus, the obtained mixed metal salt solution can be avoided from being affected by other ions. interference.

根据本发明的实施例,在本发明的催化剂中,载体的种类不受特别限制。根据本发明的一些实施例,载体可以是Al2O3、SiO2、TiO2等氧化物,也可以是石墨烯、碳管、活性炭等碳材料,还可以是分子筛等多孔材料。根据本发明的具体示例,载体可以为选自Al2O3、SiO2、TiO2、ZnO、MgO、CaCO3、分子筛、石墨烯、碳管和活性炭的至少一种。载体不仅能够起到骨架作用,还能够分散催化剂的活性组分从而产生适宜的活性位,具体地说,在乙烯基乙炔加氢反应中,本发明的催化剂能够较好地实现乙烯基乙炔的吸附和产物丁二烯的脱附,进而能够显著提高生产丁二烯的效率。According to the embodiment of the present invention, in the catalyst of the present invention, the type of carrier is not particularly limited. According to some embodiments of the present invention, the carrier can be oxides such as Al 2 O 3 , SiO 2 , TiO 2 , carbon materials such as graphene, carbon tubes, activated carbon, etc., or porous materials such as molecular sieves. According to a specific example of the present invention, the carrier may be at least one selected from Al 2 O 3 , SiO 2 , TiO 2 , ZnO, MgO, CaCO 3 , molecular sieves, graphene, carbon tubes, and activated carbon. The carrier can not only act as a skeleton, but also disperse the active components of the catalyst to generate suitable active sites. Specifically, in the hydrogenation reaction of vinyl acetylene, the catalyst of the present invention can better realize the adsorption of vinyl acetylene And the desorption of the product butadiene can significantly improve the efficiency of producing butadiene.

根据本发明的实施例,将混合金属盐溶液与载体混合进行载体共浸渍的方法不受特别限制,可以通过分步共浸渍或者同步共浸渍进行。根据本发明的具体示例,采用同步共浸渍的方法将混合金属盐溶液与载体混合进行共浸渍,可以包括:根据活性组分和助催化剂的负载量,用载体浸渍一定浓度的混合金属盐溶液,然后进行煅烧,以便获得本发明的催化剂。根据本发明的一些实施例,采用分步共浸渍的方法将混合金属盐溶液与载体混合进行载体共浸渍,可以包括:根据活性组分和助催化剂的负载量,用载体先浸渍一定浓度的活性组分的可溶性盐溶液,经过煅烧后再浸渍一定浓度的助催化剂的可溶性盐溶液,然后再次进行煅烧,以便获得本发明的催化剂。根据本发明的实施例,进行煅烧的设备不受特别限制。根据本发明的具体示例,可以利用马弗炉进行所述煅烧。根据本发明的实施例,煅烧的温度和时间不受特别限制。根据本发明的具体示例,煅烧的温度为200-800℃,时间为0.5-24h。由此,能够有效地制备获得本发明的催化剂According to an embodiment of the present invention, the method for co-impregnating the support by mixing the mixed metal salt solution and the support is not particularly limited, and may be performed by stepwise co-impregnation or simultaneous co-impregnation. According to a specific example of the present invention, the simultaneous co-impregnation method is used to mix the mixed metal salt solution and the carrier for co-impregnation, which may include: impregnating a certain concentration of the mixed metal salt solution with the carrier according to the loading capacity of the active component and the cocatalyst, Calcination is then carried out in order to obtain the catalyst of the invention. According to some embodiments of the present invention, the mixed metal salt solution and the carrier are mixed for co-impregnation of the carrier by a step-by-step co-impregnation method, which may include: according to the loading capacity of the active component and the co-catalyst, the carrier is first impregnated with a certain concentration of active The soluble salt solution of the components is calcined, then impregnated with a certain concentration of the soluble salt solution of the co-catalyst, and then calcined again, so as to obtain the catalyst of the present invention. According to the embodiments of the present invention, the equipment for calcination is not particularly limited. According to a specific example of the present invention, the calcination may be performed using a muffle furnace. According to the embodiments of the present invention, the temperature and time of calcination are not particularly limited. According to a specific example of the present invention, the temperature of calcination is 200-800°C, and the time is 0.5-24h. Thus, the catalyst of the present invention can be effectively prepared

具体地,根据本发明的实施例,本发明的制备催化剂的方法可以包括以下步骤:Specifically, according to an embodiment of the present invention, the method for preparing a catalyst of the present invention may include the following steps:

利用去离子水,将活性组分的可溶性盐和助催化剂的可溶性盐按照(0.1-10)∶1摩尔比,配成混合金属盐溶液。然后,量取一定体积的混合溶液慢慢加入装有一定量载体的瓷元皿中,边加边用玻璃棒搅拌,以便获得糊状前驱体,其中,活性组分与载体的重量比为(0.01-30)∶(40-99.989)。接着,将所得糊状前驱体静置3小时以进行载体共浸渍,然后将其放入马弗炉中进行焙烧,以便获得本发明的催化剂。Using deionized water, the soluble salt of the active component and the soluble salt of the co-catalyst are prepared in a molar ratio of (0.1-10): 1 to form a mixed metal salt solution. Then, measure a certain volume of mixed solution and slowly add it into a ceramic element dish with a certain amount of carrier, and stir it with a glass rod while adding, so as to obtain a paste precursor, wherein the weight ratio of the active component to the carrier is (0.01 -30): (40-99.989). Next, the obtained paste precursor was left to stand for 3 hours to carry out carrier co-impregnation, and then it was put into a muffle furnace for calcination, so as to obtain the catalyst of the present invention.

根据本发明的再一方面,本发明提供了一种制备丁二烯的方法。根据本发明的实施例,该方法可以包括以下步骤:使用根据本发明实施例的乙烯基乙炔加氢催化剂,对乙烯基乙炔进行加氢反应。According to yet another aspect of the present invention, the present invention provides a method for preparing butadiene. According to an embodiment of the present invention, the method may include the following steps: using the vinyl acetylene hydrogenation catalyst according to the embodiment of the present invention to hydrogenate vinyl acetylene.

根据本发明的具体示例,利用本发明的制备丁二烯的方法,能够有效地制备获得丁二烯,且工艺简单、效率高、需时少、成本低,进而能够有效地应用于生产合成顺丁橡胶(BR)、丁苯橡胶(SBR)、丁腈橡胶、苯乙烯-丁二烯-苯乙烯弹性体(SBS)、丙烯腈-丁二烯-苯乙烯(ABS)树脂等多种橡胶和树脂产品,以及己二腈、1,4-丁二醇、蒽醌、环丁砜、四氢苯酐、高级醇和大环麝香等有机化工产品,从而本发明的制备丁二烯的方法能够有效地推广应用于大规模工业化生产。According to a specific example of the present invention, using the method for preparing butadiene of the present invention, butadiene can be effectively prepared, and the process is simple, efficient, less time-consuming, and low in cost, and can be effectively applied to the production of synthetic cis-butadiene Butadiene rubber (BR), styrene-butadiene rubber (SBR), nitrile rubber, styrene-butadiene-styrene elastomer (SBS), acrylonitrile-butadiene-styrene (ABS) resin and other rubber and Resin products, and organic chemical products such as adiponitrile, 1,4-butanediol, anthraquinone, sulfolane, tetrahydrophthalic anhydride, higher alcohols and macrocyclic musk, so that the method for preparing butadiene of the present invention can be effectively popularized and applied in large-scale industrial production.

根据本发明的实施例,在本发明的制备丁二烯的方法中,乙烯基乙炔的形式不受特别限制。根据本发明的具体示例,乙烯基乙炔可以以纯乙烯基乙炔或乙烯基乙炔与第二气体的混合物的形式提供。其中,根据本发明的一些实施例,当乙烯基乙炔以乙烯基乙炔与第二气体的混合物的形式提供时,在乙烯基乙炔与第二气体的混合物中,乙烯基乙炔的体积百分比可以为20-100%。在本文中所使用的“第二气体”的作用是用于稀释乙烯基乙炔,保证生产安全。在本文中所使用的术语“第二”的含义是指气体的类型不同于乙烯基乙炔,需要说明的是,使用术语“第二”仅是为了描述方便,而不能理解为指示或暗示相对重要性。根据本发明的实施例,“第二气体”的类型并受特别限制,只要其能够稀释乙烯基乙炔,保证生产安全即可。本领域技术人员能够理解的是,第二气体可以为单一的一种气体,也可以为多种气体以任意比例的混合物。根据本发明的具体示例,第二气体可以为选自氮气、氩气、丁烯和丁烷的至少一种。此外,根据本发明的一些具体示例,在本发明的制备丁二烯的方法中,乙烯基乙炔加氢反应的反应条件可以为:反应温度30℃,常压,乙烯基乙炔空速100ml·gcat-1·h-1,炔氢比1.2。其中,在本文中所使用的术语“空速”是指乙烯基乙炔的常温常压下的体积流量和催化剂的质量之比。According to an embodiment of the present invention, in the method for preparing butadiene of the present invention, the form of vinyl acetylene is not particularly limited. According to a particular example of the invention, vinylacetylene may be provided in the form of pure vinylacetylene or a mixture of vinylacetylene and a second gas. Wherein, according to some embodiments of the present invention, when vinyl acetylene is provided in the form of a mixture of vinyl acetylene and the second gas, in the mixture of vinyl acetylene and the second gas, the volume percentage of vinyl acetylene may be 20 -100%. The function of the "second gas" used in this article is to dilute vinyl acetylene to ensure production safety. The meaning of the term "second" used in this article refers to the type of gas that is different from vinyl acetylene. It should be noted that the use of the term "second" is only for the convenience of description, and cannot be understood as indicating or implying relative importance sex. According to the embodiment of the present invention, the type of the "second gas" is not particularly limited, as long as it can dilute vinyl acetylene to ensure production safety. Those skilled in the art can understand that the second gas can be a single gas, or a mixture of multiple gases in any proportion. According to a specific example of the present invention, the second gas may be at least one selected from nitrogen, argon, butene and butane. In addition, according to some specific examples of the present invention, in the method for preparing butadiene of the present invention, the reaction conditions for the hydrogenation reaction of vinyl acetylene may be: reaction temperature 30°C, normal pressure, vinyl acetylene space velocity 100ml·gcat -1 ·h -1 , the alkyne hydrogen ratio is 1.2. Wherein, the term "space velocity" used herein refers to the ratio of the volume flow rate of vinyl acetylene at normal temperature and pressure to the mass of the catalyst.

根据本发明的另一方面,本发明提供了一种丁二烯。根据本发明的实施例,该丁二烯是通过本发明的制备丁二烯的方法制备的。根据本发明的具体示例,本发明的丁二烯成本低且供应稳定,能够有效地应用于顺丁橡胶(BR)、丁苯橡胶(SBR)、丁腈橡胶、苯乙烯-丁二烯-苯乙烯弹性体(SBS)、丙烯腈-丁二烯-苯乙烯(ABS)树脂等多种橡胶和树脂产品,以及己二腈、1,4-丁二醇、蒽醌、环丁砜、四氢苯酐、高级醇和大环麝香等有机化工产品的生产。According to another aspect of the present invention, the present invention provides butadiene. According to an embodiment of the present invention, the butadiene is prepared by the method for preparing butadiene of the present invention. According to a specific example of the present invention, the butadiene of the present invention has low cost and stable supply, and can be effectively applied to butadiene rubber (BR), styrene-butadiene rubber (SBR), nitrile rubber, styrene-butadiene-benzene Various rubber and resin products such as ethylene elastomer (SBS), acrylonitrile-butadiene-styrene (ABS) resin, and adiponitrile, 1,4-butanediol, anthraquinone, sulfolane, tetrahydrophthalic anhydride, Production of organic chemical products such as higher alcohols and macrocyclic musks.

需要说明的是,本发明的乙烯基乙炔加氢催化剂及其制备方法,是本申请的发明人通过艰苦的创造性劳动和优化的工作而完成的。It should be noted that the vinyl acetylene hydrogenation catalyst and its preparation method of the present invention were completed by the inventors of the present application through arduous creative work and optimization work.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

具体实施方式 Detailed ways

下面详细描述本发明的实施例,需要说明的是下面描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, and it should be noted that the embodiments described below are exemplary, and are only used to explain the present invention, and should not be construed as limiting the present invention.

实施例1:Example 1:

利用去离子水分别将硝酸钯和硝酸铜配成3.73×10-3mol/L的溶液,然后按照pd%=50%,Cu%=50%的配比,将两种溶液配成混合金属盐溶液。量取30ml的混合金属盐溶液,慢慢加入装有10g的载体α-Al2O3的瓷元皿中,边加边用玻璃棒搅拌,以便获得糊状前驱体。接着,将所得糊状前驱体静置3小时以进行载体共浸渍,然后将其放入马弗炉中进行焙烧,以便制备获得乙烯基乙炔催化剂,其中马弗炉的温控程序为:用30min将温度升至100℃,在该温度下停留1h,然后用1h将温度升至500℃并停留4h,最后用3h将温度降至30℃。Use deionized water to make palladium nitrate and copper nitrate into 3.73×10 -3 mol/L solutions, and then mix the two solutions into mixed metal salts according to the ratio of pd%=50% and Cu%=50%. solution. Measure 30ml of mixed metal salt solution, slowly add 10g of carrier α-Al 2 O 3 into the ceramic element dish, stir with glass rod while adding, so as to obtain paste precursor. Next, the resulting paste precursor was left to stand for 3 hours to carry out co-impregnation of the carrier, and then it was put into a muffle furnace for roasting so as to prepare a vinyl acetylene catalyst, wherein the temperature control program of the muffle furnace was: use 30min The temperature was raised to 100°C, held at this temperature for 1 h, then raised to 500°C over 1 h and held for 4 h, and finally lowered to 30°C over 3 h.

实施例2:Example 2:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐为钯、银和铜的硝酸盐,其组成为pd%=60%,Cu%=20%,Ag%=20%。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the mixed metal salt used in the catalyst preparation is palladium, silver and copper nitrate, and its composition is pd%=60%, Cu%=20%, Ag%=20%.

实施例3:Example 3:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为钯、银的硝酸盐溶液,其组成为pd%=60%,Ag%=40%。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 lies in that the mixed metal salt solution used in the preparation of the catalyst is a nitrate solution of palladium and silver, and its composition is pd%=60%, Ag%=40%.

实施例4:Example 4:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:所用的载体是SiO2According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the carrier used is SiO 2 .

实施例5:Example 5:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:所用的载体是ZnO。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the carrier used is ZnO.

实施例6:Embodiment 6:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为氯化钯和氯化铜混合溶液。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the mixed metal salt solution used in the preparation of the catalyst is a mixed solution of palladium chloride and copper chloride.

实施例7:Embodiment 7:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为镍、铜的硝酸盐溶液,其组成为Ni%=70%,Cu%=30%。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 lies in that the mixed metal salt solution used for catalyst preparation is nickel and copper nitrate solution, and its composition is Ni%=70%, Cu%=30%.

实施例8:Embodiment 8:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为钴、铜的硝酸盐溶液,其组成为Co%=60%,Cu%=40%。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 lies in that the mixed metal salt solution used for catalyst preparation is a nitrate solution of cobalt and copper, and its composition is Co%=60%, Cu%=40%.

实施例9:Embodiment 9:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为镍、银和铜的硝酸盐溶液,其组成为Ni%=60%,Cu%=20%,Ag%=20%。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is: the mixed metal salt solution used for catalyst preparation is a nitrate solution of nickel, silver and copper, and its composition is Ni%=60%, Cu%=20%, Ag%=20% .

实施例10:Example 10:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处:催化剂制备所用的混合金属盐溶液为铁、钴、铜的硝酸盐溶液,其组成为Fe%=40%,Co%=30%,Cu%=30%。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the mixed metal salt solution used for catalyst preparation is a nitrate solution of iron, cobalt and copper, and its composition is Fe%=40%, Co%=30%, Cu%=30%.

实施例11:Example 11:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处:采用分步共浸渍法进行载体共浸渍。具体地,先利用载体将与实施例1中等量的硝酸钯溶液进行浸渍,经过焙烧后,将焙烧产物磨细,然后与等量的硝酸铜溶液一起进行浸渍,再次进行焙烧后,即得所需的催化剂。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Among them, the difference from Example 1: the co-impregnation of the carrier is carried out by a step-by-step co-impregnation method. Specifically, first use the carrier to impregnate the same amount of palladium nitrate solution as in Example 1, and after roasting, grind the roasted product finely, then impregnate with the same amount of copper nitrate solution, and roast again to obtain the obtained catalyst needed.

实施例12:Example 12:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为镍、铜的硝酸盐溶液,其组成为Ni%=70%,Cu%=30%,且所用的载体是碳管。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the mixed metal salt solution used for catalyst preparation is a nitrate solution of nickel and copper, which consists of Ni%=70%, Cu%=30%, and the carrier used is carbon tube .

实施例13:Example 13:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为镍、铜的硝酸盐溶液,其组成为Ni%=70%,Cu%=30%,且所用的载体是CaCO3According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the mixed metal salt solution used for the preparation of the catalyst is a nitrate solution of nickel and copper, and its composition is Ni%=70%, Cu%=30%, and the carrier used is CaCO 3 .

实施例14:Example 14:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为钴、铜的硝酸盐溶液,其组成为Co%=60%,Cu%=40%,且载体是MgO。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 lies in that the mixed metal salt solution used for catalyst preparation is a nitrate solution of cobalt and copper, its composition is Co%=60%, Cu%=40%, and the carrier is MgO.

实施例15:Example 15:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的混合金属盐溶液为钴、铜的硝酸盐溶液,其组成为Co%=60%,Cu%=40%,且煅烧温度1000℃。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 lies in that the mixed metal salt solution used for catalyst preparation is a nitrate solution of cobalt and copper, its composition is Co%=60%, Cu%=40%, and the calcination temperature is 1000°C.

实施例16:Example 16:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用的金属盐溶液单一的硝酸钯溶液,其浓度等同于混合溶液中的钯离子浓度。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the metal salt solution used in the preparation of the catalyst is a single palladium nitrate solution, and its concentration is equal to the concentration of palladium ions in the mixed solution.

实施例17:Example 17:

根据实施例1的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例1不同之处在于:催化剂制备所用钯盐为醋酸钯。According to the preparation method of Example 1, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 1 is that the palladium salt used for catalyst preparation is palladium acetate.

实施例18:Example 18:

根据实施例7的制备方法,制备乙烯基乙炔加氢催化剂。其中,与实施例7不同之处在于:催化剂制备所用金属盐溶液单一的硝酸镍溶液,其浓度等同于混合溶液中的镍离子浓度。According to the preparation method of Example 7, a vinyl acetylene hydrogenation catalyst was prepared. Wherein, the difference from Example 7 lies in that the metal salt solution used in the preparation of the catalyst is a single nickel nitrate solution, and its concentration is equal to the concentration of nickel ions in the mixed solution.

实施例19:催化剂效果评价Embodiment 19: catalyst effect evaluation

按照下列方法对实施例1-18制备的催化剂进行效果评价:The catalyst prepared by embodiment 1-18 is evaluated according to the following methods:

首先,分别将实施例1-18制备的催化剂在氢气中还原8h。接着,在微型固定床反应装置中,分别采用前述各催化剂进行乙烯基乙炔加氢反应,然后收集反应获得的气体,其中反应条件为:反应温度30℃,常压,乙烯基乙炔空速100ml·gcat-1·h-1,炔氢比1.2。接下来,采用安捷伦1790型气相色谱,分别对收集的气体样品进行组成分析,以便获得收集的气体样品中乙烯基乙炔和丁二烯的量。然后,分别计算上述各催化剂在其所参与的乙烯基乙炔加氢反应中的乙烯基乙炔转化率和丁二烯选择性,结果见下表1,其中乙烯基乙炔转化率和丁二烯选择性的计算公式如下所示:First, the catalysts prepared in Examples 1-18 were respectively reduced in hydrogen for 8 hours. Next, in the miniature fixed-bed reaction device, the aforementioned catalysts were used to carry out the hydrogenation reaction of vinyl acetylene, and then the gas obtained by the reaction was collected, wherein the reaction conditions were: reaction temperature 30°C, normal pressure, vinyl acetylene space velocity 100ml· gcat -1 ·h -1 , the alkyne hydrogen ratio is 1.2. Next, Agilent 1790 gas chromatography was used to analyze the composition of the collected gas samples, so as to obtain the amounts of vinyl acetylene and butadiene in the collected gas samples. Then, calculate the vinyl acetylene conversion and butadiene selectivity of each of the above-mentioned catalysts in the vinyl acetylene hydrogenation reaction it participated in, and the results are shown in Table 1 below, wherein the vinyl acetylene conversion and butadiene selectivity The calculation formula of is as follows:

Figure BDA0000138767500000121
Figure BDA0000138767500000121

表1 催化剂评价结果Table 1 Catalyst evaluation results

  实施例 Example   乙烯基乙炔转化率(%) Conversion rate of vinyl acetylene (%)   丁二烯选择性(%) Butadiene selectivity (%)   实施例1 Example 1   55.6 55.6   81.5 81.5   实施例2 Example 2   52.8 52.8   84.4 84.4   实施例3 Example 3   56.2 56.2   81.8 81.8   实施例4 Example 4   58.0 58.0   78.0 78.0   实施例5 Example 5   58.8 58.8   77.7 77.7   实施例6 Example 6   56.9 56.9   81.9 81.9   实施例7 Example 7   28.5 28.5   67.8 67.8   实施例8 Example 8   43.1 43.1   77.2 77.2   实施例9 Example 9   35.9 35.9   72.6 72.6   实施例10 Example 10   36.2 36.2   75.8 75.8   实施例11 Example 11   56.5 56.5   82.4 82.4   实施例12 Example 12   32.8 32.8   70.9 70.9   实施例13 Example 13   28.8 28.8   79.3 79.3

  实施例14 Example 14   41.5 41.5   78.8 78.8   实施例15 Example 15   37.5 37.5   79.8 79.8   实施例16 Example 16   45.1 45.1   80.1 80.1   实施例17 Example 17   59.9 59.9   83.2 83.2   实施例18 Example 18   22.9 22.9   63.2 63.2

从表1中可以看出,以金属钯为活性组分时,可以得到较高的催化剂活性和产物选择性(实施例1、实施例2、实施例3、实施例4、实施例5、实施例6、实施例11、实施例16),这主要是因为金属钯对炔烃的吸附能力强且炔烃和烯烃在金属钯上的吸附能力差异较大。同时可以看出,以α-Al2O3并为载体时产物丁二烯选择性较高(比较实施例1、实施例4和实施例5),且分布共浸渍法效果优于同步共浸渍法(比较实施例1和实施例11)。比较实施例1和实施例16、实施例7和实施例16可以看出双金属催化剂的催化效果明显优于相同负载量的单金属催化剂,这要是由于双金属催化剂中合金相的形成,或是助催化剂原子对于活性金属原子的稀释作用(可参见Goetz J,Voipe M A.Low-loadedPd-Pb/α-Al2O3 Catalysts.Journal of Catalysis,2001,199:338~345,通过参照将其全文并入本文)。As can be seen from Table 1, when metal palladium is the active component, higher catalyst activity and product selectivity can be obtained (embodiment 1, embodiment 2, embodiment 3, embodiment 4, embodiment 5, implementation Example 6, embodiment 11, embodiment 16), this is mainly because metal palladium has strong adsorption capacity to alkyne and the adsorption capacity difference of alkyne and alkene on metal palladium is larger. Simultaneously it can be seen that the selectivity of the product butadiene is higher when α-Al 2 O 3 is used as a carrier (comparative example 1, example 4 and example 5), and the effect of the distributed co-impregnation method is better than that of the synchronous co-impregnation method Method (comparative embodiment 1 and embodiment 11). Comparing Example 1 and Example 16, Example 7 and Example 16, it can be seen that the catalytic effect of the bimetallic catalyst is significantly better than the single metal catalyst of the same load, if this is due to the formation of an alloy phase in the bimetallic catalyst, or The dilution effect of co-catalyst atoms on active metal atoms (see Goetz J, Voipe M A.Low-loadedPd-Pb/α-Al 2 O 3 Catalysts.Journal of Catalysis, 2001, 199: 338-345, by reference to incorporated herein in its entirety).

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.

Claims (10)

1. a vinylacetylene hydrogenation catalyst is characterized in that, comprises:
0.01-30 the active component of weight portion;
40-99.989 the carrier of weight portion; And
Co-catalyst, wherein, the mol ratio of described co-catalyst and described active component is (0.1-10): 1.
2. catalyst according to claim 1 is characterized in that, described active component is be selected from metal Pd, Cu, Co, Ni, Pt, Au, Ir, Ru, Mo and Fe at least a.
3. catalyst according to claim 1 is characterized in that, described carrier is to be selected from Al 2O 3, SiO 2, TiO 2, ZnO, MgO, CaCO 3, molecular sieve, Graphene, carbon pipe and active carbon at least a.
4. catalyst according to claim 1 is characterized in that, described co-catalyst is be selected from metal Cu, Co, Ni, Fe, Ga, Sn, Ag, Pt, Sn, Au, In, Sb, Ge, Bi, Fe, Mo and Pb at least a.
5. a method for preparing each described vinylacetylene hydrogenation catalyst of claim 1-4 is characterized in that, may further comprise the steps:
The soluble-salt of described soluble salts of active components and described co-catalyst is soluble in water, in order to obtain mixed salt solution, the mol ratio of wherein said co-catalyst and described active component is (0.1-10): 1;
Described mixed salt solution mixed with described carrier carry out carrier and flood altogether, in order to obtain macerate, wherein, the weight ratio of described active component and described carrier is (0.01-30): (40-99.989); And
Described macerate is calcined, in order to obtain described catalyst,
Randomly, described soluble salts of active components is nitrate, chloride or organic metal salt,
Randomly, the soluble-salt of described co-catalyst is nitrate, chloride or organic metal salt,
Randomly, described dipping altogether is for being total to dipping step by step or flooding altogether synchronously.
6. method according to claim 5 is characterized in that, the temperature of described calcining is 200-800 ℃, and the time is 0.5-24h.
7. a method for preparing butadiene is characterized in that, may further comprise the steps:
Right to use requires each described catalyst of 1-4, and vinylacetylene is carried out hydrogenation reaction.
8. method according to claim 7 is characterized in that, described vinylacetylene provides with the form of the mixture of pure ethylene ethyl-acetylene or vinylacetylene and second gas.
9. method according to claim 8 is characterized in that, in the mixture of described vinylacetylene and second gas, the percent by volume of described vinylacetylene is 20-100%,
Randomly, described second gas is be selected from nitrogen, argon gas, butylene and butane at least a.
10. butadiene goods is characterized in that, it is by each described method preparation of claim 7-9.
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