CN103281005B - A kind of macro and micro servo type linear piezoelectric motor and driving method thereof - Google Patents
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Abstract
本发明公开了一种宏微驱动型直线压电电机及其驱动方法,涉及超声电机及微驱动领域。电机包括机架、驱动振子、动子及预紧机构。驱动振子包括金属弹性体、微位移放大弹性体和压电元件,微位移放大弹性体内侧的对称两个凸齿与动子摩擦接触,压电元件沿厚度方向极化。该电机宏驱动方法是振子在相位差为90度的交变电流作用下激励出两个近频、同型、相位差为90度的纵向驻波,合成后在凸齿处形成椭圆形运动轨迹,在预紧力作用下使动子产生宏直线运动。微驱动方法为对压电元件施加直流高电压,使振子产生静变形,通过微位移放大弹性体内侧对称两个凸齿夹持动子产生微直线运动。本发明可在一个电机上同时实现宏微驱动,具有结构简单、工作可靠等特点。
The invention discloses a macro-micro-driven linear piezoelectric motor and a driving method thereof, and relates to the field of ultrasonic motors and micro-drives. The motor includes a frame, a drive vibrator, a mover and a pretension mechanism. The driving vibrator includes a metal elastic body, a micro-displacement amplifying elastic body and a piezoelectric element. Two symmetrical convex teeth inside the micro-displacement amplifying elastic body are in frictional contact with the mover, and the piezoelectric element is polarized along the thickness direction. The motor macro drive method is that the vibrator excites two near-frequency, same-shaped, and 90-degree longitudinal standing waves with a phase difference of 90 degrees under the action of an alternating current with a phase difference of 90 degrees. After synthesis, an elliptical motion trajectory is formed at the convex tooth. Under the action of pretightening force, the mover can produce macro linear motion. The micro-drive method is to apply a DC high voltage to the piezoelectric element to cause static deformation of the vibrator, and to amplify the micro-displacement by two symmetrical convex teeth inside the elastic body to clamp the mover to produce a micro-linear motion. The invention can simultaneously realize macro and micro drives on one motor, and has the characteristics of simple structure, reliable operation and the like.
Description
技术领域technical field
本发明涉及电机研究领域,特别涉及一种宏微驱动型直线压电电机及其驱动方法。The invention relates to the field of motor research, in particular to a macro-micro-driven linear piezoelectric motor and a driving method thereof.
背景技术Background technique
随着IC制造工艺的快速进步和市场对微小芯片的急切需求,芯片集成度日益增高,I/O密度越来越高,芯片尺寸、芯片引线间距和焊盘直径持续减小,芯片封装业的迅速发展对封装设备的定位精度和运动速度、加速度同时提出了极高的要求。然而,定位精度与运动速度的提高是相互矛盾的,运动速度、加速度提高,使得机构惯性力增大,惯性力变化的频率也随之加大,系统易于产生弹性变形和振动现象,既破坏机构的运动精度,增加机械稳定的建立时间,又影响构件的疲劳强度,加剧运动副中的磨损。高精度定位希望机构运动平缓,而高生产率又希望系统高速往复运动并高速启停,即大行程与高精度相互矛盾。如何较好地解决这些矛盾,实现大行程、高速机械运动系统的精密定位已成为当前芯片封装界一个亟待解决的问题。With the rapid progress of the IC manufacturing process and the urgent demand for tiny chips in the market, the chip integration level is increasing day by day, the I/O density is getting higher and higher, the chip size, chip lead spacing and pad diameter continue to decrease, and the chip packaging industry The rapid development puts forward extremely high requirements on the positioning accuracy, motion speed and acceleration of packaging equipment. However, the improvement of positioning accuracy and movement speed is contradictory. The increase of movement speed and acceleration will increase the inertial force of the mechanism, and the frequency of inertial force changes will also increase. The system is prone to elastic deformation and vibration, which will damage the mechanism. The accuracy of motion increases the establishment time of mechanical stability, affects the fatigue strength of components, and aggravates the wear and tear in the kinematic pair. High-precision positioning requires smooth movement of the mechanism, while high productivity requires high-speed reciprocating motion and high-speed start and stop of the system, that is, large stroke and high precision are contradictory. How to better resolve these contradictions and realize the precise positioning of large-stroke and high-speed mechanical motion systems has become an urgent problem in the current chip packaging industry.
压电陶瓷驱动因其体积小、位移分辨率高、响应速度快、输出力大、换能效率高等优点,成为精密定位时比较理想的驱动元件,但是其行程只有数十微米,因此其应用范围受到了限制。Due to its small size, high displacement resolution, fast response speed, large output force, and high energy conversion efficiency, the piezoelectric ceramic drive has become an ideal drive element for precise positioning, but its stroke is only tens of microns, so its application range restricted.
目前现有技术中已有宏微驱动的概念,即在一个电机上,同时实现大行程高速移动和高分辨率的精密移动,但这一概念尚不能在实际应用中精确实现。At present, there is a concept of macro-micro drive in the prior art, that is, a single motor can realize large-stroke high-speed movement and high-resolution precision movement at the same time, but this concept cannot be accurately realized in practical applications.
发明内容Contents of the invention
本发明的主要目的在于克服现有技术的缺点与不足,提供一种宏微驱动型直线压电电机,该电机结构简单、紧凑、工作可靠,该电机可在不同的驱动频率、工作电压和相位差下实现振子振动模态下的超声驱动,也可以通过微位移放大机构实现静态变形的微驱动(蠕动),在同一个电机上,实现大行程高速移动和高分辨率的低速移动,即所谓的宏微驱动。The main purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art, and provide a macro-micro-driven linear piezoelectric motor, which is simple in structure, compact and reliable in operation. Ultrasonic drive in vibration mode of the vibrator can be realized under the difference, and micro-drive (creep) of static deformation can also be realized through the micro-displacement amplification mechanism. On the same motor, large-stroke high-speed movement and high-resolution low-speed movement can be realized, which is the so-called macro and micro drivers.
本发明的另一个目的在于提供一种基于上述宏微驱动型直线压电电机的驱动方法。Another object of the present invention is to provide a driving method based on the above-mentioned macro-micro-driven linear piezoelectric motor.
本发明的目的通过以下的技术方案实现:一种宏微驱动型直线压电电机,包括机架、驱动振子、动子,以及用于锁定机架、驱动振子、动子并调节预紧力的预紧机构,所述机架两端设有轴承,动子穿过两轴承和驱动振子;所述驱动振子包括压电元件、两个中间带孔的金属弹性体和一个中间带孔的微位移放大弹性体,两个金属弹性体分别与微位移放大弹性体的两端连接,微位移放大弹性体孔内侧中部设有凸齿,凸齿与动子在驱动过程中摩擦接触连接,微位移放大弹性体两端设有用于放置压电元件的凹槽,每端放置2M个压电陶瓷盘,M≥1,每个压电陶瓷盘均沿厚度方向极化,每两个压电陶瓷盘极性相反相互贴合成一组,成组对称放置在微位移放大弹性体两端上的凹槽内,每个压电陶瓷盘的两侧均设置有作为接线端子的金属片,每组的压电陶瓷接触面即组内公共接触区域为电源信号输入端,每组的压电陶瓷非公共接触区域为电源信号输入地端。本发明压电电机的核心部件是复合型驱动振子,该驱动振子是由两个金属弹性体通过微位移放大弹性体串联组合而成,此振子在相位差为90度的交变电流作用下分别激励出两个近频、同型、相位差为90度的纵向振动的驻波,两驻波合成后,在凸齿处形成椭圆运动的轨迹,通过调节驱动振子与动子之间的预紧力,进而可使动子在预紧力的作用下,依靠摩擦传动产生所需的直线运动。从而可以在动子实现大行程高速移动,同时在压电元件的作用下,还可以实现小行程的精密移动,即所谓的宏微驱动。The purpose of the present invention is achieved through the following technical solutions: a macro-micro-driven linear piezoelectric motor, including a frame, a driving vibrator, a mover, and a device for locking the frame, driving the vibrator, and the mover, and adjusting the pretightening force Pre-tightening mechanism, bearings are provided at both ends of the frame, and the mover passes through the two bearings and the driving vibrator; the driving vibrator includes piezoelectric elements, two metal elastic bodies with holes in the middle and a micro-displacement with holes in the middle Enlarging the elastic body, two metal elastic bodies are respectively connected with the two ends of the micro-displacement amplifying elastic body, and the inner middle of the hole of the micro-displacement amplifying elastic body is provided with a convex tooth, and the convex tooth is connected with the mover in friction contact during the driving process, and the micro-displacement is enlarged Both ends of the elastic body are provided with grooves for placing piezoelectric elements, and 2M piezoelectric ceramic discs are placed at each end, M≥1, each piezoelectric ceramic disc is polarized along the thickness direction, and every two piezoelectric ceramic discs are polarized They are opposite in nature and attached to each other into a group, and the groups are placed symmetrically in the grooves on both ends of the micro-displacement amplifying elastic body. Both sides of each piezoelectric ceramic disc are provided with metal sheets as terminals. The piezoelectric ceramic discs of each group are The ceramic contact surface, that is, the common contact area within the group is the power signal input terminal, and the non-common contact area of piezoelectric ceramics in each group is the power signal input ground terminal. The core component of the piezoelectric motor of the present invention is a composite driving vibrator, which is composed of two metal elastic bodies connected in series through micro-displacement amplifying elastic bodies. Excite two near-frequency, same-type standing waves of longitudinal vibration with a phase difference of 90 degrees. After the two standing waves are synthesized, an elliptical motion trajectory is formed at the convex tooth. By adjusting the pre-tightening force between the drive vibrator and the mover , and then the mover can generate the required linear motion by means of friction transmission under the action of the pre-tightening force. In this way, the mover can move at a high speed with a large stroke, and at the same time, under the action of the piezoelectric element, it can also realize a precise movement with a small stroke, which is the so-called macro-micro drive.
优选的,所述压电陶瓷盘为压电陶瓷圆盘或正多边形压电陶瓷盘。Preferably, the piezoelectric ceramic disc is a piezoelectric ceramic disc or a regular polygonal piezoelectric ceramic disc.
优选的,所述微位移放大弹性体孔内侧中部设有的凸齿为上下对称的V形凸齿,或抛物线形凸齿,或圆弧形凸齿。Preferably, the protruding teeth provided in the inner middle of the micro-displacement amplifying elastic body hole are vertically symmetrical V-shaped protruding teeth, or parabolic protruding teeth, or arc-shaped protruding teeth.
作为优选方案,所述金属弹性体和微位移放大弹性体外侧均设置有凸台,为防止微位移放大弹性体振动通过摩擦引起微位移放大弹性体与接线端子之间产生径向位移,凸台内有孔,金属弹性体与微位移放大弹性体通过紧固螺栓连接。在装配时,通过调节紧固螺栓可以将金属弹性体和微位移放大弹性体紧紧地连接在一起,此种结构适合于承受更高的激励电压。As a preferred solution, both the metal elastic body and the micro-displacement amplifying elastic body are provided with bosses, in order to prevent the vibration of the micro-displacement amplifying elastic body from causing radial displacement between the micro-displacement amplifying elastic body and the connecting terminal through friction, the bosses There are holes inside, and the metal elastic body and the micro-displacement amplifying elastic body are connected by fastening bolts. During assembly, the metal elastic body and the micro-displacement amplifying elastic body can be tightly connected together by adjusting the fastening bolts, and this structure is suitable for bearing higher excitation voltage.
作为另一种优选方案,所述金属弹性体外侧面为棱柱结构,同时外表面上设置有外螺纹,微位移放大弹性体上设置有内螺纹,内螺纹上设置有用于使引线引出微位移放大弹性体的缺口,金属弹性体和微位移放大弹性体通过螺纹配合连接。此种结构适合于小推力的应用场合。在实际应用中,金属弹性体外侧面可以选择六边形、五边形、四边形棱柱,甚至只在表面削切两个平面也可以,用来作为扳手位,这样便于扳手调节松紧度。As another preferred solution, the outer surface of the metal elastic body is a prism structure, and at the same time, an external thread is provided on the outer surface, and an internal thread is provided on the micro-displacement amplifying elastic body. The notch of the body, the metal elastic body and the micro-displacement amplifying elastic body are connected by screw fit. This structure is suitable for small thrust applications. In practical applications, hexagonal, pentagonal, and quadrangular prisms can be selected for the outer surface of the metal elastomer, or even only two planes can be cut on the surface, which can be used as wrench positions, which is convenient for the wrench to adjust the tightness.
作为另一种优选方案,所述金属弹性体外侧面为棱柱结构,同时内表面上设置有内螺纹,微位移放大弹性体上设置有外螺纹,二者通过螺纹配合连接,在金属弹性体非螺纹位置处设置有用于使引线引出的孔。此种结构既方便于工作人员调节微位移放大弹性体与金属弹性体之间的松紧度,又可提高压电电机的性能。As another preferred solution, the outer surface of the metal elastic body is a prism structure, and the inner surface is provided with internal threads, and the micro-displacement amplifying elastic body is provided with external threads, and the two are connected by thread fit. Holes for leading wires to be drawn out are provided at the positions. This structure not only facilitates the staff to adjust the tightness between the micro-displacement amplifying elastic body and the metal elastic body, but also improves the performance of the piezoelectric motor.
更进一步的,上述三种类型的固定结构中,所述微位移放大弹性体为中空的、异形面柱体与柱体的组合体或圆锥与圆柱组合体或棱锥与棱柱组合体。Furthermore, in the above three types of fixing structures, the micro-displacement amplifying elastic body is hollow, a combination of special-shaped cylinders and cylinders or a combination of cones and cylinders or a combination of pyramids and prisms.
作为优选,当微位移放大弹性体与金属弹性体通过螺纹配合连接时,为方便驱动振子的装配,并将压电元件压紧,所述驱动振子中微位移放大弹性体沿轴线方向对称切出两个与轴线平行的平面为扳手位。As a preference, when the micro-displacement amplifying elastic body and the metal elastic body are connected by thread fit, in order to facilitate the assembly of the driving vibrator and compress the piezoelectric element, the micro-displacement amplifying elastic body in the driving vibrator is symmetrically cut out along the axial direction The two planes parallel to the axis are the wrench positions.
作为优选,所述金属弹性体和微位移放大弹性体之间还设置有橡胶垫圈。通过橡胶垫圈的弹性变形,不仅起到调整预紧力的作用,同时也起到隔振的作用。Preferably, a rubber gasket is further arranged between the metal elastic body and the micro-displacement amplifying elastic body. Through the elastic deformation of the rubber washer, it not only plays the role of adjusting the pre-tightening force, but also plays the role of vibration isolation.
优选的,所述动子为圆柱导杆或棱柱形导杆。Preferably, the mover is a cylindrical guide rod or a prismatic guide rod.
优选的,所述作为接线端子的金属片的材料为紫铜。Preferably, the material of the metal sheet serving as the connection terminal is red copper.
优选的,所述机架两端所设置的轴承为滚动直线球轴承或滑动轴承。采用这两类轴承可以限制动子的径向位移,使动子沿轴向直线运动。Preferably, the bearings provided at both ends of the frame are rolling linear ball bearings or sliding bearings. The use of these two types of bearings can limit the radial displacement of the mover and make the mover move in a straight line in the axial direction.
一种基于上述宏微驱动型直线压电电机的驱动方法,该电机包括动子和驱动振子,此驱动方法包括宏驱动和微驱动,宏驱动是指:根据压电元件在驱动振子的位置,驱动振子在相位差为90度的交变电流作用下分别激励出两个近频、同型、相位差为90度的纵向振动的驻波,两驻波合成后,在凸齿处形成椭圆形微米级运动轨迹,在预紧机构所产生的预紧力作用下,凸齿依靠与动子的摩擦使动子进行大行程的高速直线运动;微驱动是指:对压电元件施加直流高电压激励,使振子沿柱体轴线方向产生静变形,然后通过微位移放大弹性体内侧的上下两个凸齿夹持动子产生微小行程的精密直线运动。A driving method based on the above-mentioned macro-micro-driven linear piezoelectric motor, the motor includes a mover and a driving vibrator, the driving method includes macro-driving and micro-driving, macro-driving refers to: according to the position of the piezoelectric element in the driving vibrator, Under the action of alternating current with a phase difference of 90 degrees, the driving vibrator respectively excites two near-frequency, identical-type standing waves of longitudinal vibration with a phase difference of 90 degrees. After the two standing waves are combined, an elliptical micron is formed at the convex tooth Under the action of the pre-tightening force generated by the pre-tightening mechanism, the convex teeth rely on the friction with the mover to make the mover perform a high-speed linear motion with a large stroke; micro-drive refers to: applying DC high voltage excitation to the piezoelectric element , so that the vibrator produces static deformation along the axis of the cylinder, and then the two upper and lower convex teeth on the inner side of the elastic body are used to clamp the mover to produce a precise linear motion with a small stroke through micro-displacement amplification.
本发明的宏驱动工作原理如下:本发明的驱动振子受到超声激励,取其两纵向振动的对称振动模态与反对称振动模态。当左、右压电陶瓷盘同时通入同相电压激励信号时,左右两振子同时拉伸和压缩,为凸齿与动子接触区域提供径向张合作用力,使得振子有径向方向上的位移,该对称的纵向振动形式称为对称振动模态;当左右压电陶瓷同时通入异向电压激励信号时,则左右两振子一边拉伸,一边压缩,为凸齿与动子接触区域提供间歇性的可改变方向的轴向方向作用力,使其振子有轴向方向上的位移,通过改变电压信号来改变轴向位移方向,这种非对称的纵向振动形式称为反对称振动模态。两个方向上的位移在凸齿与动子接触区域形成椭圆轨迹,从而驱动动子做直线运动。经过对驱动振子各个部分尺寸有限元仿真计算与设计,使得上述两种振动模态的共振频率趋于一致,以便能使用同一频率激出这两种模态。The working principle of the macro-drive of the present invention is as follows: the driving vibrator of the present invention is excited by ultrasonic waves, and the symmetrical vibration mode and the anti-symmetrical vibration mode of the two longitudinal vibrations are selected. When the left and right piezoelectric ceramic discs are fed with the same phase voltage excitation signal at the same time, the left and right vibrators are stretched and compressed at the same time, providing a radial tension force for the contact area between the convex teeth and the mover, so that the vibrator has a radial displacement. , the symmetrical longitudinal vibration form is called the symmetrical vibration mode; when the left and right piezoelectric ceramics are simultaneously fed with opposite voltage excitation signals, the left and right vibrators stretch while compressing, providing intermittent vibration for the contact area between the convex teeth and the mover. The force in the axial direction that can change the direction can cause the vibrator to displace in the axial direction, and the axial displacement direction can be changed by changing the voltage signal. This asymmetric longitudinal vibration form is called antisymmetric vibration mode. The displacement in two directions forms an elliptical trajectory in the contact area between the convex teeth and the mover, thereby driving the mover to move in a straight line. Through the finite element simulation calculation and design of the size of each part of the driving vibrator, the resonant frequencies of the above two vibration modes tend to be consistent, so that the two modes can be excited with the same frequency.
本发明的微驱动工作原理如下:本发明驱动振子的压电元件在受到直流高电压激励时,会产生沿轴向方向纳米级的微变形。驱动振子中的凸齿通过摩擦作用将变形量传给动子。通过接线不同,可以改变驱动振子微变形的方向。经过理论计算可知,变形量与电压成线性关系。The working principle of the micro-drive of the present invention is as follows: when the piezoelectric element driving the vibrator of the present invention is excited by a DC high voltage, it will produce nano-scale micro-deformation along the axial direction. The protruding teeth in the drive vibrator transmit the deformation to the mover through friction. The direction of the micro-deformation of the driving vibrator can be changed by different wiring. Through theoretical calculation, it can be known that the deformation amount has a linear relationship with the voltage.
本发明与现有技术相比,具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明在直线压电电机的基础上提出增加一个驱动振子,该驱动振子是由压电元件、两个金属弹性体和微位移放大弹性体组合而成,通过对压电元件施以直流高电压,可以驱动动子做高分辨率的低速移动,再加上电机自身可进行大行程高速移动,因此即实现了宏微驱动。1. The present invention proposes to add a driving vibrator on the basis of the linear piezoelectric motor. The driving vibrator is composed of a piezoelectric element, two metal elastic bodies and a micro-displacement amplifying elastic body. By applying direct current to the piezoelectric element High voltage can drive the mover to do high-resolution and low-speed movement, and the motor itself can move at a high speed with a large stroke, so macro and micro drives are realized.
2、本发明中的压电元件只需沿轴向极化,不需面内分区,大大简化了压电元件的加工工艺。2. The piezoelectric element in the present invention only needs to be polarized along the axial direction, without in-plane partitioning, which greatly simplifies the processing technology of the piezoelectric element.
3、本发明的电机定子结构简单紧凑,压电元件与金属弹性体不需粘接,通过金属弹性体和微位移放大弹性体紧固即可,加工简单,易于工业化生产,成本低。3. The structure of the motor stator of the present invention is simple and compact. The piezoelectric element and the metal elastic body do not need to be bonded, and the metal elastic body and the micro-displacement amplifying elastic body can be fastened. The processing is simple, easy for industrial production, and low in cost.
4、本发明提供了3种金属弹性体与微位移放大弹性体的紧固方式,在实际应用中还可以根据不同的应用对压电陶瓷圆盘采用不同紧固方式,取得适当的预紧压力,适用场合广泛。4. The present invention provides three kinds of fastening methods for the metal elastic body and the micro-displacement amplifying elastic body. In practical applications, different fastening methods can be used for piezoelectric ceramic discs according to different applications to obtain an appropriate pre-tightening pressure , a wide range of applications.
5、本发明方法是在相位差为90度的交变电流作用下对振子分别激励出两个近频、同型、相位差为90度的纵向振动的驻波,其中涉及两种振动模态,改变金属弹性体和微位移放大弹性体尺寸长度使得两共振频率协调,为电机的设计和调试带来很大方便。5. The method of the present invention is to excite the vibrator respectively under the action of an alternating current with a phase difference of 90 degrees, two near-frequency, same-type standing waves of longitudinal vibration with a phase difference of 90 degrees, wherein two vibration modes are involved, Changing the size and length of the metal elastic body and micro-displacement amplifying the elastic body makes the two resonance frequencies coordinate, which brings great convenience to the design and debugging of the motor.
附图说明Description of drawings
图1是本发明实施例1装置的主剖视图;Fig. 1 is the main sectional view of the device of embodiment 1 of the present invention;
图2是本发明实施例1中驱动振子的主剖视图;Fig. 2 is a main sectional view of the driving vibrator in Embodiment 1 of the present invention;
图3是图2中A-A断面剖视图;Fig. 3 is A-A sectional view in Fig. 2;
图4是本发明实施例1中驱动振子的俯视图;Fig. 4 is a top view of the driving vibrator in Embodiment 1 of the present invention;
图5是本发明实施例1中驱动振子的工作原理状态示意图;5 is a schematic diagram of the working principle state of the driving vibrator in Embodiment 1 of the present invention;
图6是本发明实施例2中驱动振子的主剖视图;Fig. 6 is a main sectional view of the driving vibrator in Embodiment 2 of the present invention;
图7是图6中A-A断面剖视图;Fig. 7 is a sectional view of section A-A in Fig. 6;
图8是本发明实施例2中驱动振子的俯视图;Fig. 8 is a top view of the driving vibrator in Embodiment 2 of the present invention;
图9是本发明实施例3中驱动振子的主剖视图;Fig. 9 is a main sectional view of the driving vibrator in Embodiment 3 of the present invention;
图10是图9中A-A断面剖视图;Fig. 10 is a cross-sectional view of A-A in Fig. 9;
图11是本发明实施例3中驱动振子的俯视图。Fig. 11 is a top view of the driving vibrator in Embodiment 3 of the present invention.
其中:1—动子;2—紧固螺栓;3—弹性挡圈;4—滚动直线球轴承;5—金属弹性体;6—压电元件;7—微位移放大弹性体;8—接线端子;9—橡胶垫圈;10—机架盖;11—机架板;12—凸齿;13—平垫圈;14—圆柱弹簧;15—紧固螺母。Among them: 1—mover; 2—fastening bolt; 3—retaining ring; 4—rolling linear ball bearing; 5—metal elastic body; 6—piezoelectric element; 7—micro displacement amplifying elastic body; 8—terminal ; 9—rubber washer; 10—frame cover; 11—frame plate; 12—convex tooth; 13—flat washer; 14—cylindrical spring; 15—fastening nut.
具体实施方式detailed description
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
如图1所示,一种宏微驱动型直线压电电机,包括机架、驱动振子、动子1,以及用于锁定机架、驱动振子、动子1并调节预紧力的预紧机构,本实施例中机架包括机架板11、机架盖10,预紧机构包括紧固螺栓2、橡胶垫圈9、平垫圈13、圆柱弹簧14和紧固螺母15等。预紧机构通过改变紧固螺栓2的进给深度和橡胶垫圈9的弹性变形,从而给电机定子一定预紧力。所述机架两端设有滚动直线球轴承4,轴承4和机架盖10之间设置有弹性挡圈3,动子1为恒半径圆柱导杆,动子1穿过两轴承和驱动振子中间的孔,通过两侧滚动直线球轴承的导向作用,使得动子1做轴向直线运动。同时,机架板11和机架盖10将两圆柱体连体振子包围住,以免受到空气中尘埃、水蒸气受潮等的影响,改变电机的性能。As shown in Figure 1, a macro-micro-driven linear piezoelectric motor includes a frame, a driving vibrator, a mover 1, and a pretension mechanism for locking the frame, driving the vibrator, and the mover 1 and adjusting the preload , In this embodiment, the frame includes a frame plate 11, a frame cover 10, and the pre-tightening mechanism includes a fastening bolt 2, a rubber washer 9, a flat washer 13, a cylindrical spring 14 and a fastening nut 15, etc. The pre-tightening mechanism gives a certain pre-tightening force to the motor stator by changing the feeding depth of the fastening bolt 2 and the elastic deformation of the rubber washer 9 . Rolling linear ball bearings 4 are provided at both ends of the frame, and a circlip 3 is provided between the bearing 4 and the frame cover 10. The mover 1 is a constant-radius cylindrical guide rod, and the mover 1 passes through the two bearings and the drive vibrator. The hole in the middle is guided by rolling linear ball bearings on both sides to make the mover 1 move axially and linearly. At the same time, the frame plate 11 and the frame cover 10 surround the two cylindrical conjoined vibrators, so as to prevent the performance of the motor from being affected by dust and water vapor in the air and damp.
本实施例中的驱动振子如图2、3、4所示,此驱动振子包括压电元件6、两个中间带孔的金属弹性体5和一个中间带孔的微位移放大弹性体7,微位移放大弹性体孔7内侧中部设有凸齿12,凸齿12与动子1在驱动过程中摩擦接触,二者接触区域即为驱动区域,微位移放大弹性体7两端设有用于放置压电元件的凹槽。本实施例中的压电元件6为压电陶瓷盘,使用时,每个压电陶瓷盘均沿厚度方向极化,每两个压电陶瓷盘极性相反相互贴合成一组,成组对称放置在微位移放大弹性体两端上的凹槽内,两端的压电陶瓷圆盘组数相等,每个压电陶瓷盘的两侧均设置有作为接线端子的金属片8,该金属片采用紫铜材料。每组的压电陶瓷接触面即组内公共接触区域为电源信号输入端,每组的压电陶瓷非公共接触区域为电源信号输入地端。The drive vibrator in this embodiment is shown in Figures 2, 3, and 4. The drive vibrator includes a piezoelectric element 6, two metal elastic bodies 5 with holes in the middle, and a micro-displacement amplifying elastic body 7 with holes in the middle. The middle part of the inner side of the displacement amplification elastic body 7 is provided with a convex tooth 12, and the convex tooth 12 is in frictional contact with the mover 1 during the driving process, and the contact area between the two is the driving area. Grooves for electrical components. The piezoelectric element 6 in this embodiment is a piezoelectric ceramic disk. When in use, each piezoelectric ceramic disk is polarized along the thickness direction, and every two piezoelectric ceramic disks have opposite polarities and are attached to each other to form a group, which is symmetrical Placed in the grooves on both ends of the micro-displacement amplifying elastic body, the number of groups of piezoelectric ceramic discs at both ends is equal, and each piezoelectric ceramic disc is provided with a metal sheet 8 as a terminal on both sides, and the metal sheet adopts Copper material. The piezoelectric ceramic contact surface of each group, that is, the common contact area within the group is the power signal input end, and the piezoelectric ceramic non-common contact area of each group is the power signal input ground end.
在实际应用中,所述微位移放大弹性体孔7内侧中部设有的凸齿12可以为上下对称的V形凸齿,或抛物线形凸齿,或圆弧形凸齿,本实施例中,采用的是圆弧形凸齿。微位移放大弹性体内孔两侧为中空的变直径的圆柱体。同时为了方便驱动振子的装配,对微位移放大弹性体沿轴线方向进行削切,对称切出两个与轴线平行的平面作为扳手位。在应用中,根据需要可以对金属弹性体也进行削切。In practical applications, the protruding teeth 12 provided in the inner middle of the micro-displacement amplifying elastic body hole 7 can be vertically symmetrical V-shaped protruding teeth, or parabolic protruding teeth, or arc-shaped protruding teeth. In this embodiment, What adopted is arc-shaped convex tooth. The two sides of the micro-displacement amplifying elastic inner hole are hollow cylinders with variable diameters. At the same time, in order to facilitate the assembly of the drive vibrator, the micro-displacement amplifying elastic body is cut along the axis direction, and two planes parallel to the axis are symmetrically cut out as wrench positions. In the application, the metal elastomer can also be cut according to the need.
由图2、4可知,驱动振子中的金属弹性体内表面上设置有内螺纹,微位移放大弹性体上设置有外螺纹,二者通过螺纹配合连接,在金属弹性体非螺纹位置处设置有用于使引线引出的孔。It can be seen from Figures 2 and 4 that the inner surface of the metal elastic body in the driving vibrator is provided with internal threads, and the micro-displacement amplifying elastic body is provided with external threads. A hole for the lead wire to exit.
本实施例所述的电机安装过程如下:先安装驱动振子,首先依次将接线端子8、压电陶瓷圆盘6卡在微位移放大弹性体7的凹槽内,将接线引线从金属弹性体5的引线孔中引出后再进行内外螺纹的紧固,将微位移放大弹性体7和金属弹性体5紧固。安装后,将动子1穿过驱动振子中间,检查是否正确安装,防止零件的径向偏移,确认与动子1之间不发生干涉,无误后将动子1取出,振子安装结束。The installation process of the motor described in this embodiment is as follows: first install the drive vibrator, firstly clamp the terminal 8 and the piezoelectric ceramic disc 6 in the groove of the micro-displacement amplifying elastic body 7, and connect the wiring leads from the metal elastic body 5 The internal and external threads are fastened after being drawn out from the lead wire hole, and the micro-displacement amplifying elastic body 7 and the metal elastic body 5 are fastened. After installation, pass the mover 1 through the middle of the drive vibrator, check whether it is installed correctly, prevent the radial deviation of the parts, confirm that there is no interference with the mover 1, take out the mover 1 after it is correct, and the installation of the vibrator is completed.
然后进行整机安装,先将滚动直线球轴承4装入机架盖10内,再用紧固螺栓2将电机端盖与机架盖10连接在一起,防止轴承轴向滑出。从左向右依次安装机架盖10、橡胶垫圈9、驱动振子,橡胶垫圈9、机架板11从四周套过,然后是右机架盖,紧固螺栓2将左右机架盖连接,动子1从轴承4中间穿过,整机安装完毕。施加一定的预紧力,外接电源即准备开始工作。Carry out complete machine installation then, first rolling linear ball bearing 4 is packed in the frame cover 10, then motor end cover and frame cover 10 are connected together with fastening bolt 2, prevent bearing axially from slipping out. Install the frame cover 10, rubber washer 9, and drive vibrator sequentially from left to right, the rubber washer 9, frame plate 11 from the four sides, and then the right frame cover, fasten bolts 2 to connect the left and right frame covers, move Child 1 passes through the middle of bearing 4, and the whole machine is installed. Apply a certain preload and the external power supply is ready to work.
本实施例基于上述宏微驱动直线压电电机的驱动方法是:驱动振子在相位差为90度的交变电流作用下分别激励出两个近频、同型、相位差为90度的纵向振动的驻波,两驻波合成后,在凸齿处形成椭圆形运动轨迹,在预紧机构所产生的预紧力作用下,凸齿依靠与动子的摩擦驱动动子直线运动。The driving method of this embodiment based on the above-mentioned macro-micro drive linear piezoelectric motor is: the drive vibrator respectively excites two near-frequency, same-type longitudinal vibrations with a phase difference of 90 degrees under the action of an alternating current with a phase difference of 90 degrees. Standing wave, after the two standing waves are synthesized, an elliptical motion trajectory is formed at the convex tooth. Under the action of the pre-tightening force generated by the pre-tightening mechanism, the convex tooth drives the mover to move in a straight line by the friction with the mover.
在具体实际应用中,压电陶瓷盘的数目及厚度可根据需求确定,例如图2中所示,可在微位移放大弹性体的凹槽中放置4片(①②③④)压电陶瓷圆盘,每两片为一组,左右各一组,压电陶瓷圆盘之间加入紫铜薄片作为超声激励信号接线端子,选择压电陶瓷圆盘①、②之间为接Usinωt激励信号端子,压电陶瓷圆盘③、④之间为接Ucosωt激励信号端子,其余为接地端子。In specific practical applications, the number and thickness of piezoelectric ceramic discs can be determined according to requirements. For example, as shown in Fig. Two pieces form a group, each on the left and right. A thin copper sheet is added between the piezoelectric ceramic discs as the ultrasonic excitation signal terminal. Between discs ③ and ④ are terminals for connecting Ucosωt excitation signals, and the rest are grounding terminals.
下面通过图5来具体说明装有八片压电元件时其工作过程,以及各过程中压电元件的状态。The working process of eight piezoelectric elements and the states of the piezoelectric elements in each process will be described in detail below through Fig. 5 .
由于上驱动点(图5(m)所示)和下驱动点(图5(n)所示)对称,因此以上驱动点m作为下述原理的描述对象。图(A)为对称模态的位移量,驱动振子的左右分支都施加Usinωt,图(B)为非对称模态的位移量,驱动振子的左分支施加-Ucosωt,右分支施加Ucosωt,图(C)为驱动振子的左分支施加Usinωt,右分支施加Ucosωt时的总位移量。L4=Ly~0,L8=0~-2Lx和Ly分别表示横向和纵向的最大位移量。Since the upper driving point (shown in Fig. 5(m)) and the lower driving point (shown in Fig. 5(n)) are symmetrical, the above driving point m is used as the description object of the following principle. Figure (A) is the displacement of the symmetric mode, Usinωt is applied to the left and right branches of the driving oscillator, Figure (B) is the displacement of the asymmetric mode, the left branch of the driving oscillator is applied to -Ucosωt, and the right branch is applied to Ucosωt, Figure ( C) The total displacement when Usinωt is applied to the left branch of the driving vibrator and Ucosωt is applied to the right branch. L 4 =L y ~0, L 8 =0 ~ -2L x and L y represent the maximum displacement in the transverse direction and the longitudinal direction, respectively.
(1)当ωt=0~π/2时,L1=0~-Ly,L5=-Lx~0,驱动振子位移变化如图5中(a-1)、(a-2)、(a-3)所示。定子由非对称模态的左分支最大压缩位置和右分支的最大伸长位移逐渐变化到对称模态的纵向最大压缩位置(图5中(a-1)所示)。定子的驱动端面由反对称模态的最左端逆时针向下旋转到对称模态的最下端(图5中(a-3)所示)。在预紧力的作用下,驱动动子向右移动了Lx的距离。(1) When ωt=0~π/2, L 1 =0~-L y , L 5 =-L x ~0, the displacement change of the driving vibrator is shown in Figure 5 (a-1), (a-2) , (a-3) shown. The stator gradually changes from the maximum compression position of the left branch in the asymmetric mode and the maximum elongation displacement of the right branch to the maximum longitudinal compression position in the symmetric mode (shown in (a-1) in Figure 5). The driving end face of the stator rotates counterclockwise from the leftmost end of the anti-symmetric mode to the bottom end of the symmetrical mode (shown in (a-3) in Figure 5). Under the action of the preload, the driving mover moves to the right a distance of L x .
(2)当ωt=π/2~π时,L2=-Ly~0,L6=0~Lx,驱动振子位移变化如图5中(b-1)、(b-2)(b-3)所示。定子由对称模态的最大压缩位置逐渐变化到反对称模态的左分支最大伸长和右分支最大压缩位置(图5中(b-2)所示)。定子驱动端面由对称模态的最下端逆时针向上旋转到反对称的最右端(图5中(b-3)所示)。在预应力的作用下,驱动动子向右移动了Lx的距离。(2) When ωt=π/2~π, L 2 =-L y ~0, L 6 =0~L x , the displacement of the driving vibrator changes as shown in (b-1) and (b-2) in Figure 5 ( b-3). The stator gradually changes from the maximum compression position of the symmetric mode to the maximum elongation of the left branch and the maximum compression position of the right branch of the anti-symmetric mode (shown in (b-2) in Figure 5). The driving end face of the stator rotates counterclockwise from the bottom end of the symmetric mode to the right end of the anti-symmetry (shown in (b-3) in Figure 5). Under the action of prestress, the driving mover moves to the right by a distance of L x .
(3)当ωt=π~3π/2时,L3=0~Ly,L7=Lx~0,驱动振子位移变化如图5中(c-1)、(c-2)、(c-3)所示。定子由反对称模态的左分支最大伸长和右分支最大压缩位置逐渐变化到对称模态的最大伸长位置(图5中(c-1)所示)。定子驱动端面由反对称的最右端逆时针向上旋转到对称的最上端(图5中(c-3)所示)。由于此时驱动端面与动子脱离,对动子没有驱动作用。(3) When ωt=π~3π/2, L 3 =0~L y , L 7 =L x ~0, the displacement changes of the driving vibrator are shown in Figure 5 (c-1), (c-2), ( c-3). The stator gradually changes from the maximum elongation of the left branch and the maximum compression of the right branch in the antisymmetric mode to the maximum elongation position of the symmetric mode (shown in (c-1) in Figure 5). The driving end face of the stator rotates counterclockwise from the antisymmetric rightmost end to the symmetrical uppermost end (shown in (c-3) in Figure 5). Since the driving end face is separated from the mover at this time, there is no driving effect on the mover.
(4)当ωt=3π/2~2π时,L4=Ly~0,L8=0~-Lx,驱动振子位移变化如图5中(d-1)、(d-2)、(d-3)所示。定子由对称模态的最大伸长位置逐渐变化到反对称模态的左分支最大压缩位置和右分支的最大伸长位置(图5中(d-2)所示)。定子的驱动端面由对称的最上端逆时针向下旋转到非对称的最左端(图5中(d-3)所示)。由于此时驱动端面与动子脱离,对动子没有驱动作用。(4) When ωt=3π/2~2π, L 4 =L y ~0, L 8 =0~-L x , the displacement changes of the driving vibrator are shown in Figure 5 (d-1), (d-2), (d-3) shown. The stator gradually changes from the maximum elongation position of the symmetric mode to the maximum compression position of the left branch and the maximum elongation position of the right branch of the anti-symmetric mode (shown in (d-2) in Figure 5). The driving end face of the stator rotates counterclockwise from the symmetrical uppermost end to the asymmetrical leftmost end (shown in (d-3) in Figure 5). Since the driving end face is separated from the mover at this time, there is no driving effect on the mover.
综上所述,该电机的上驱动端面在一个周期内沿着一个椭圆形轨迹逆时针完成一周,同理,下驱动端面在一个周期内沿着一个椭圆形轨迹顺时针完成一周,上下驱动端面同时驱动动子总的向右移动了2Lx的位移,如此周而复始,动子便向右远动。如果在驱动振子的两个分支上切换电压信号,这时该电机驱动端面的椭圆运动轨迹的旋转方向则会相应的反向,从而表现为动子的反向。To sum up, the upper driving end surface of the motor completes a circle counterclockwise along an elliptical trajectory in one cycle. Similarly, the lower driving end surface completes a circle clockwise along an elliptical trajectory in one cycle, and the upper and lower driving end surfaces Simultaneously, the mover is driven to move the displacement of 2Lx to the right in total, and the mover moves far to the right when it goes round and round like this. If the voltage signal is switched on the two branches of the driving vibrator, the rotation direction of the elliptical motion track of the motor driving end surface will be correspondingly reversed, which is manifested as the reverse of the mover.
实施例2Example 2
本实施例除下述特征外其他结构同实施例1:本实施例的驱动振子如图6、7、8所示,驱动振子中每一端的金属弹性体25分为两部分,靠近机架盖的一端外表面为六边形棱柱结构,该结构可以在固定时作为扳手位用,与微位移放大弹性体连接的一端外表面为圆柱体,同时外表面上设置有外螺纹,微位移放大弹性体27上设置有内螺纹,内螺纹上设置有用于使引线引出微位移放大弹性体的缺口,接线端子28即从此缺口引出。压电陶瓷圆盘26、金属弹性体25和微位移放大弹性体27通过内外螺纹紧固在一起。此种结构适合于小推力的应用场合。微位移放大弹性体孔27内侧中部设有凸齿212,凸齿212与动子在驱动过程中摩擦接触,二者接触区域即为驱动区域。This embodiment has the same structure as Embodiment 1 except for the following features: the drive vibrator of this embodiment is shown in Figures 6, 7, and 8, and the metal elastic body 25 at each end of the drive vibrator is divided into two parts, which are close to the frame cover The outer surface of one end is a hexagonal prism structure, which can be used as a wrench position when fixing. The outer surface of the end connected with the micro-displacement amplifying elastic body is a cylinder, and the outer surface is provided with external threads, and the micro-displacement amplifies the elasticity. The body 27 is provided with an internal thread, and the internal thread is provided with a notch for leading the lead wire to amplify the micro-displacement of the elastic body, and the connecting terminal 28 is drawn out from this notch. The piezoelectric ceramic disc 26, the metal elastic body 25 and the micro-displacement amplifying elastic body 27 are fastened together by internal and external threads. This structure is suitable for small thrust applications. A protruding tooth 212 is provided in the inner middle of the micro-displacement amplifying elastic body hole 27, and the protruding tooth 212 is in frictional contact with the mover during the driving process, and the contact area between the two is the driving area.
本实施例中驱动振子的安装过程如下:依次将接线端子28、压电陶瓷圆盘26卡在微位移放大弹性体27凹槽内,接线端子28的引线从微位移放大弹性体27的预留缺口中引出,再将金属弹性体25旋进微位移放大弹性体27的内螺纹中,用扳手将金属弹性体25旋紧。安装后,将动子穿过驱动振子中间,检查是否正确安装,防止零件的径向偏移,确认与动子之间不发生干涉,无误后将动子取出,振子安装结束。The installation process of the driving vibrator in this embodiment is as follows: the connecting terminal 28 and the piezoelectric ceramic disc 26 are stuck in the groove of the micro-displacement amplifying elastic body 27 in sequence, and the lead wire of the connecting terminal 28 is set aside from the reserved position of the micro-displacement amplifying elastic body 27. lead out in the gap, and then the metal elastic body 25 is screwed into the internal thread of the micro-displacement amplifying elastic body 27, and the metal elastic body 25 is tightened with a wrench. After installation, pass the mover through the middle of the drive vibrator, check whether it is installed correctly, prevent the radial deviation of the parts, confirm that there is no interference with the mover, take out the mover after it is correct, and the installation of the vibrator is completed.
实施例3Example 3
本实施例除下述特征外其他结构同实施例2:本实施例的驱动振子如图9、10、11所示,驱动振子中的金属弹性体35外表面为圆柱体,同时金属弹性体35和微位移放大弹性体37外侧均设置有凸台,二者通过紧固螺栓33和紧固螺母34连接。实际应用中,为方便螺栓的连接,微位移放大弹性体和金属弹性体可以根据需要均设计为变直径圆柱。微位移放大弹性体孔37内侧中部设有凸齿312,凸齿312与动子在驱动过程中摩擦接触,二者接触区域即为驱动区域。The structure of this embodiment is the same as that of Embodiment 2 except for the following features: the driving vibrator of this embodiment is shown in Figures 9, 10, and 11. The outer surface of the metal elastic body 35 in the driving vibrator is a cylinder, and the metal elastic body 35 Bosses are arranged on the outer side of the micro-displacement amplifying elastic body 37, and the two are connected by fastening bolts 33 and fastening nuts 34. In practical applications, in order to facilitate the connection of bolts, the micro-displacement amplifying elastic body and the metal elastic body can be designed as variable-diameter cylinders as required. A convex tooth 312 is provided in the inner middle of the micro-displacement amplifying elastic body hole 37, and the convex tooth 312 is in frictional contact with the mover during the driving process, and the contact area between the two is the driving area.
本实施例中驱动振子的安装过程如下:首先依次将接线端子38、压电陶瓷圆盘36卡在微位移放大弹性体37的凹槽内,后将金属弹性体35置于微位移放大弹性体37的两侧,将紧固螺栓33穿过微位移放大弹性体的螺栓孔中,将微位移放大弹性体和金属弹性体紧固。安装后,将动子穿过驱动振子中间,检查是否正确安装,防止零件的径向偏移,确认与动子之间不发生干涉,无误后将动子取出,振子安装结束。The installation process of the driving vibrator in this embodiment is as follows: firstly, the connecting terminal 38 and the piezoelectric ceramic disk 36 are stuck in the groove of the micro-displacement amplifying elastic body 37 in sequence, and then the metal elastic body 35 is placed on the micro-displacement amplifying elastic body On both sides of 37, the fastening bolt 33 is passed through the bolt hole of the micro-displacement amplifying elastic body, and the micro-displacement amplifying elastic body and the metal elastic body are fastened. After installation, pass the mover through the middle of the drive vibrator, check whether it is installed correctly, prevent the radial deviation of the parts, confirm that there is no interference with the mover, take out the mover after it is correct, and the installation of the vibrator is completed.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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