CN103257086B - A kind of measurement mechanism of fibrefill fiber assembly moisture transmission performance - Google Patents
A kind of measurement mechanism of fibrefill fiber assembly moisture transmission performance Download PDFInfo
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Abstract
本发明涉及一种絮填纤维集合体湿传递性能的测量装置,包括隔热保护座,隔热保护座上部设有两段式的凹槽,凹槽下层是恒温水浴池,恒温水浴池中固定设置热阻丝,恒温水浴池的上液面处覆盖模拟皮肤,模拟皮肤的上方设有第一温度传感器和第一湿度传感器;凹槽上层与试样筒紧固配合,试样筒的下端设有网眼隔层,试样筒的内侧面与推筒的外侧面滑动配合,推筒上端开放,下端设有网眼隔层,网眼隔层上方固定设置第二温度传感器和第二湿度传感器;热阻丝,第一、二温度传感器,第一、二湿度传感器,制冷器和风扇与控制电路连接,通过信号采集装置与计算机相连进行数据处理。
The invention relates to a measuring device for the wet transfer performance of fiber aggregates, comprising a heat insulation protection seat, a two-stage groove is arranged on the upper part of the heat insulation protection seat, and the lower layer of the groove is a constant temperature water bath, and the constant temperature water bath is fixed The thermal resistance wire is set, the upper liquid surface of the constant temperature water bath is covered with simulated skin, the first temperature sensor and the first humidity sensor are arranged above the simulated skin; the upper layer of the groove is tightly matched with the sample cylinder, and the lower end of the sample cylinder is set There is a mesh interlayer, the inner surface of the sample cylinder is slidably matched with the outer surface of the push cylinder, the upper end of the push cylinder is open, the lower end is provided with a mesh interlayer, and the second temperature sensor and the second humidity sensor are fixed above the mesh interlayer; thermal resistance wire, the first and second temperature sensors, the first and second humidity sensors, the refrigerator and the fan are connected with the control circuit, and connected with the computer through the signal acquisition device for data processing.
Description
技术领域technical field
本发明涉及一种导湿性能的测量装置,尤其涉及一种絮填纤维集合体湿传递性能的测量装置。属于湿传递测量技术领域。The invention relates to a device for measuring the moisture-conducting performance, in particular to a device for measuring the moisture-transmitting performance of a wadding fiber aggregate. The invention belongs to the technical field of moisture transfer measurement.
背景技术Background technique
絮填纤维集合体在用作服装填充材料时,保暖性能和导湿性能是主要考察的两项性能,两者会产生密不可分的相互影响。只有当服装、人体与环境达到热湿平衡时,人体的各种器官才能处于舒适的生理状态。人体皮肤每时每刻都在蒸发散失水分,在短时间内把皮肤蒸发的水分由服装贴身层导出引向外层,这样可以保持人体皮肤干爽、减少不舒适感,这种散失水分的过程涉及服装—人体—环境这一复杂系统,服装与人体之间的微环境可以看成微气候区,在微气候区内,湿度和水汽分压会不断地发生改变,进而影响到穿着时的湿舒适性。但是,服装导湿性强容易带走人体的热量,保暖性会降低。絮填纤维集合体常常用于制作服装,因此,为设计出良好湿传递性能的服装,常常需要对絮填絮填纤维集合体进行湿传递性能的测试。When wadding fiber aggregates are used as clothing filling materials, the thermal insulation performance and moisture permeability are the two main performances to be investigated, and the two will have an inseparable mutual influence. Only when clothing, the human body and the environment reach a balance of heat and humidity, can the various organs of the human body be in a comfortable physiological state. The human skin is evaporating and losing water all the time. In a short time, the water evaporated from the skin is exported from the close-fitting layer of the clothing to the outer layer, which can keep the human skin dry and reduce discomfort. The process of losing water involves In the complex system of clothing-human body-environment, the microenvironment between clothing and the human body can be regarded as a microclimate zone. In the microclimate zone, the humidity and water vapor partial pressure will constantly change, which will affect the wet comfort when wearing. sex. However, the strong moisture permeability of clothing can easily take away the heat of the human body, and the warmth retention will be reduced. Filled fiber aggregates are often used to make clothing. Therefore, in order to design garments with good moisture transfer performance, it is often necessary to test the wet transfer performance of the filled fiber aggregates.
目前,针对织物湿传递性能的测试装置较多,而专门用于絮填纤维集合体湿传递性能的测量装置很少。专利申请号200510024967.4的中国发明专利公开了一种变密度纤维集合体传导性的原位综合测量方法与装置,该装置是对纤维集合体的各种传导性能进行测试,其中对湿传导性能测试是通过导管向测量腔内输入不同相对湿度的水汽完成的,这种方式输入的水汽中含有一定量的液滴,这些液滴容易附着在纤维集合体的底部,使底部的材料吸水、润湿,不易向上扩散,从而导致水份无法传递至絮填纤维集合体的上部;水汽的扩散通过推筒测量腔底部的小孔进行,这与人体水分的蒸发主要是通过人体皮肤微小毛孔进行扩散有较大的差异,不能真实模仿人体的蒸发散湿环境;该装置无法模仿服装与人体之间的微环境,更不能通过改变微环境空间的大小,模拟服装穿着松紧程度不同的情况来测量导湿性能,所测得的导湿性与服装在实际穿着过程中存在差异;使用了絮填纤维集合体的服装在实际穿用过程中,其导湿性能受环境空气流动速度的影响较大,虽然该装置的推筒测量腔顶部有气孔窗,通过调节可以改善筒内的透气、透湿性,但是由于气孔窗数量有限,不能够与大气完全畅通,会影响到水汽的传递速度,导致部分水汽停留在纤维集合体的底部,无法传递至上部,测得的导湿性能有偏差;该装置虽设置制冷器,但其目的仅是为了控制测量腔的温度处于低温状态,空气对流强度低,水汽传递速度慢,试验效率较低;对于推筒驱动部分,通过移动梁与驱动双螺杆连接,采用电机传动来控制推筒测量腔的运动,这种传动结构相对比较复杂,实现成本较高;除此之外,试样筒底部卡套在下测量腔中,上部挂于悬挂架的挂钩上,需调节悬挂试样筒的平衡后才能够进行试验,该结构繁琐,操作不便;装置对纤维集合体湿传递性能的测量只有上、下测量腔的湿度指标,只能得到上下测量腔湿度比,来定性给出纤维集合体的湿传递性能,不能定量得到纤维集合体的湿阻这一准确的导湿性能指标。At present, there are many test devices for the wet transfer performance of fabrics, but there are few devices specially used for the wet transfer performance of wadding fiber aggregates. The Chinese invention patent with the patent application number 200510024967.4 discloses an in-situ comprehensive measurement method and device for the conductivity of fiber aggregates with variable density. It is done by inputting water vapor with different relative humidity into the measurement cavity through the catheter. The water vapor input in this way contains a certain amount of liquid droplets, and these liquid droplets are easy to attach to the bottom of the fiber assembly, making the material at the bottom absorb water and wet. It is not easy to diffuse upwards, so that the water cannot be transferred to the upper part of the flocculated fiber assembly; the diffusion of water vapor is carried out through the small holes at the bottom of the measuring cavity of the push cylinder, which is different from the evaporation of human body water mainly through the tiny pores of the human skin. The large difference cannot truly imitate the evaporative humidity environment of the human body; the device cannot imitate the microenvironment between the clothing and the human body, let alone measure the moisture conductivity by changing the size of the microenvironment space and simulating the different degrees of tightness of the clothing , there is a difference between the measured moisture conductivity and the actual wearing process of the clothing; in the actual wearing process of the clothing using the fiber-filled aggregate, its moisture conductivity is greatly affected by the ambient air flow velocity, although the device There is an air hole window on the top of the measuring chamber of the pushing cylinder, which can improve the air permeability and moisture permeability in the cylinder through adjustment, but due to the limited number of air hole windows, it cannot be completely unimpeded with the atmosphere, which will affect the transmission speed of water vapor, causing part of the water vapor to stay in the fiber The bottom of the assembly cannot be transferred to the upper part, and the measured moisture conductivity is deviated; although the device is equipped with a refrigerator, its purpose is only to control the temperature of the measurement chamber in a low temperature state, the air convection intensity is low, and the water vapor transfer rate is slow , the test efficiency is low; for the driving part of the pusher, the moving beam is connected with the driving twin-screw, and the motor drive is used to control the movement of the pusher measurement cavity. This kind of transmission structure is relatively complicated and the implementation cost is high; in addition , the bottom of the sample cylinder is sleeved in the lower measurement chamber, and the upper part is hung on the hook of the suspension frame. The test can only be carried out after adjusting the balance of the suspended sample cylinder. The structure is cumbersome and inconvenient to operate; Only the humidity index of the upper and lower measurement chambers can be measured, and the humidity ratio of the upper and lower measurement chambers can only be obtained to qualitatively give the moisture transfer performance of the fiber aggregate, but the accurate moisture conductivity performance index of the moisture resistance of the fiber aggregate cannot be quantitatively obtained .
发明内容Contents of the invention
本发明是在申请号为200510024967.4的发明专利的基础上,结合湿传递性能测试的实际情况进行的改进。本发明需要解决的技术问题为:The present invention is an improvement based on the invention patent with application number 200510024967.4 combined with the actual conditions of the wet transfer performance test. The technical problem to be solved in the present invention is:
a、通过导管向测量腔内输入不同相对湿度的水汽,这种方式输入的水汽中含有一定量的液滴,这些液滴容易附着在纤维集合体的底部,使底部的材料吸水、润湿,不易向上扩散,从而导致水份无法传递至絮填纤维集合体的上部。a. Water vapor with different relative humidity is input into the measuring cavity through the catheter. The water vapor input in this way contains a certain amount of liquid droplets. These liquid droplets are easy to attach to the bottom of the fiber assembly, making the material at the bottom absorb water and wet. It is not easy to diffuse upwards, so that the moisture cannot be transferred to the upper part of the fiber aggregate.
b、其水汽扩散的方式与人体皮肤的散湿方式有较大的差异,不能真实模仿人体的散湿微气候环境,造成测量结果的可参考性较差;b. The method of water vapor diffusion is quite different from the way of dehumidification of human skin, which cannot truly imitate the microclimate environment of dehumidification of the human body, resulting in poor referenceability of measurement results;
c、无法模仿服装与人体之间的微环境,更不能通过改变微环境空间的大小,模拟测量穿着松紧程度不同的服装时的导湿性能,所测得的导湿性与服装在实际穿着过程中存在差异;c. It is impossible to imitate the microenvironment between the clothing and the human body, and it is impossible to simulate and measure the moisture conductivity when wearing clothing with different degrees of tightness by changing the size of the microenvironment space. The measured moisture conductivity is consistent with the actual wearing process of the clothing has a difference;
d、絮填材料与外界空气直接接触性较差,这与实际穿用过程存在较大差异,导致测得的湿传递性能有偏差;d. The flocculation material has poor direct contact with the outside air, which is quite different from the actual wearing process, resulting in a deviation in the measured moisture transfer performance;
e、制冷器的作用仅是为了控制测量腔的温度处于低温状态,未设置风扇,空气对流强度低,水汽传递速度慢,试验效率较低;e. The function of the refrigerator is only to control the temperature of the measurement chamber in a low temperature state, without a fan, the air convection intensity is low, the water vapor transmission speed is slow, and the test efficiency is low;
f、推筒驱动部分的传动结构比较复杂,实现成本较高;f. The transmission structure of the pusher driving part is relatively complicated, and the implementation cost is relatively high;
g、需先调节悬挂试样筒的平衡后才能够进行试验,操作繁琐不便;g. It is necessary to adjust the balance of the suspended sample cylinder before conducting the test, which is cumbersome and inconvenient to operate;
h、只能定性给出纤维集合体的湿传递性能,不能定量得到纤维集合体的湿阻这一准确的导湿性能指标。专业性及测量结果的参考价值不高。h. It can only qualitatively give the moisture transfer performance of the fiber aggregate, but cannot quantitatively obtain the moisture resistance of the fiber aggregate, which is an accurate moisture transfer performance index. The reference value of professionalism and measurement results is not high.
本发明采取以下技术方案:The present invention takes the following technical solutions:
一种絮填纤维集合体湿传递性能的测量装置,包括隔热保护座1,所述隔热保护座1上部设有两段式的凹槽,所述凹槽下层是恒温水浴池2,恒温水浴池2中固定设置热阻丝3,恒温水浴池2的上液面处覆盖模拟皮肤4,所述模拟皮肤4粘附在液面上部隔热保护座1的内侧壁上,模拟皮肤4上方设有第一温度传感器6和第一湿度传感器7;所述凹槽上层与试样筒9紧固配合,所述试样筒9的下端设有网眼隔层,其内侧面与推筒10的外侧面滑动配合,所述推筒10上端开放,且内部固定设置风扇16和制冷器17,所述推筒10下端设有网眼隔层,网眼隔层上方固定设置第二温度传感器11和第二湿度传感器12,所述推筒10外壁固定设置筒箍13,所述筒箍13设有竖直通孔,所述竖直通孔内套入螺杆14,并通过一对高度调节螺母15与螺杆14固定连接,所述螺杆14与所述隔热保护座1上端面固定连接,调节所述一对高度调节螺母15,推筒10在试样筒9内上下移动;所述的热阻丝3,第一、二温度传感器6、11,第一、二湿度传感器7、12,风扇16和制冷器17与控制电路连接,通过信号采集装置与计算机相连进行数据处理。A measuring device for the moisture transfer performance of wadding fiber aggregates, comprising a heat insulation protection seat 1, the upper part of the heat insulation protection seat 1 is provided with a two-stage groove, the lower layer of the groove is a constant temperature water bath 2, and the constant temperature The thermal resistance wire 3 is fixedly installed in the water bath 2, and the upper liquid surface of the constant temperature water bath 2 is covered with a simulated skin 4, and the simulated skin 4 is adhered to the inner wall of the thermal insulation protection seat 1 above the liquid surface, above the simulated skin 4 A first temperature sensor 6 and a first humidity sensor 7 are provided; the upper layer of the groove is tightly matched with the sample cylinder 9, and the lower end of the sample cylinder 9 is provided with a mesh interlayer, and its inner surface is in contact with the push cylinder 10. The outer surface is slidingly fitted, the upper end of the push cylinder 10 is open, and a fan 16 and a refrigerator 17 are fixedly installed inside, and a mesh interlayer is arranged at the lower end of the push cylinder 10, and a second temperature sensor 11 and a second temperature sensor 11 are fixedly arranged above the mesh interlayer. Humidity sensor 12, said push tube 10 outer wall is fixedly provided with cylinder hoop 13, and said cylinder hoop 13 is provided with vertical through hole, and screw rod 14 is inserted in said vertical through hole, and through a pair of height adjustment nuts 15 and screw rod 14 is fixedly connected, the screw rod 14 is fixedly connected to the upper end surface of the heat insulation protection seat 1, the pair of height adjustment nuts 15 are adjusted, and the push cylinder 10 moves up and down in the sample cylinder 9; the thermal resistance wire 3 , the first and second temperature sensors 6 and 11, the first and second humidity sensors 7 and 12, the fan 16 and the refrigerator 17 are connected to the control circuit, and are connected to the computer through the signal acquisition device for data processing.
隔热保护座1底部及四周均以内衬聚氨酯泡沫塑料的有机玻璃外壳作隔热保护层。The heat insulation protection seat 1 bottom and all around are made heat insulation protective layer with the plexiglass shell of lining polyurethane foam plastics.
所述两段式凹槽呈圆柱形,所述试样筒9、推筒10均呈圆柱形。The two-stage groove is cylindrical, and the sample cylinder 9 and push cylinder 10 are both cylindrical.
所述热阻丝3是环状的铜圈。The thermal resistance wire 3 is an annular copper ring.
所述模拟皮肤4是医用硅胶层。The simulated skin 4 is a medical silicone layer.
所述第一、二温度传感器6、11采用PN结温度传感器。The first and second temperature sensors 6 and 11 use PN junction temperature sensors.
所述第一、二湿度传感器7、12采用高分子膜湿敏电容传感器。The first and second humidity sensors 7 and 12 use polymer film humidity-sensitive capacitive sensors.
所述风扇16为直流风扇,转速为4500-9000RPM,尺寸为40*40*20mm。The fan 16 is a DC fan with a rotating speed of 4500-9000 RPM and a size of 40*40*20mm.
所述制冷器17为微型涡流管制冷器,能瞬间产生冷空气,冷空气的温度范围为-40℃—50℃,尺寸为40*20*40mm。The refrigerator 17 is a miniature vortex tube refrigerator, which can generate cold air instantly. The temperature range of the cold air is -40°C-50°C, and the size is 40*20*40mm.
试样筒9、推筒10为透明、绝热高聚物,试样筒9外壁上刻有刻度。The sample cylinder 9 and the push cylinder 10 are transparent, heat-insulating high polymers, and the outer wall of the sample cylinder 9 is engraved with a scale.
以下对本发明的技术方案进行进一步详述:The technical scheme of the present invention is further described in detail below:
本发明实施的原理是在絮填纤维集合体的一端模拟汗液施加湿作用,并通过模拟人体皮肤模仿人体散湿,絮填材料8与模拟皮肤4之间的空间称之为微气候区5,微气候区5相当于服装与人体之间的微环境,进而测试絮填纤维集合体在实际穿用过程中的湿传递性能。同时,可以通过在絮填纤维集合体的一端施力挤压来改变纤维集合体的体积密度,探究体积密度对于絮填纤维集合体导湿性能的影响。The principle of implementation of the present invention is to imitate the wet action of sweat at one end of the wadding fiber assembly, and imitate the body's dehumidification by simulating human skin. The space between the wadding material 8 and the simulated skin 4 is called the microclimate zone 5. Micro-climate zone 5 is equivalent to the micro-environment between the clothing and the human body, and then tests the moisture transfer performance of the wadding fiber assembly during actual wearing. At the same time, the bulk density of the fiber aggregate can be changed by pressing one end of the fiber aggregate, and the influence of the bulk density on the moisture permeability of the fiber aggregate can be explored.
本发明通过恒温水浴池中的水模拟汗液施加湿作用,并通过模拟人体皮肤模仿人体散湿,使用医用硅胶层来模拟人体皮肤,微气候区可以模仿人体皮肤与衣物之间的微环境,通过改变恒温水浴池2的水深来调节微气候区的空间大小,从而可以模仿不同松紧程度的服装,测量穿着松紧不同服装时的导湿性能,使测量环境更加接近衣服实际穿着时的情况。推筒的上部完全开放,与大气直接相通,能够更好地模仿絮填纤维集合体在实际穿用过程中的大气环境。推筒上部设置的风扇可以加快空气的流动速度,加快传递至絮填纤维集合体上部的水分运动速度。推筒上部设置的制冷器可以加大絮填纤维集合体两端的温度差,从而可以测量不同温度梯度下的絮填纤维集合体的导湿性能,纤维集合体两端温差大,有助于提高水分从絮填纤维集合体底部扩散到顶部的速度。使用螺杆与螺母配合,通过拧动螺母即可控制推筒10的运动,从而实现改变絮填纤维集合体体积密度的目的,较之对比文件中使用移动梁与驱动双螺杆连接,通过电机传动控制推筒测量腔的运动大大简化,使用便捷,成本降低。试样筒直接卡套在隔热保护座两段式凹槽的上部,即可实现平衡和稳定固定,省去了调节试样筒平衡的环节,结构和使用都明显得到简化。通过获得第一、二温度传感器所测得的温度以及第一、二湿度传感器所测得的湿度,计算得出湿阻,进而客观准确地定量表征絮填纤维集合体的导湿性能。The present invention uses the water in the constant temperature water bath to imitate the sweat to apply the wet action, and simulates the human body's dehumidification by simulating the human skin, uses the medical silica gel layer to simulate the human skin, and the microclimate zone can imitate the microenvironment between the human skin and the clothing, Change the water depth of the constant temperature water bath 2 to adjust the space size of the microclimate zone, thereby imitating clothing with different degrees of tightness, and measuring the moisture conduction performance when wearing clothing with different tightness, so that the measurement environment is closer to the actual situation when the clothes are worn. The upper part of the push tube is completely open and directly communicates with the atmosphere, which can better imitate the atmospheric environment of the fiber-filled aggregate during actual wearing. The fan arranged on the upper part of the push cylinder can speed up the flow speed of the air and speed up the movement speed of the water transferred to the upper part of the wadding fiber assembly. The refrigerator installed on the upper part of the push cylinder can increase the temperature difference between the two ends of the fiber aggregate, so that the moisture conductivity of the fiber aggregate under different temperature gradients can be measured. The large temperature difference between the two ends of the fiber aggregate helps to improve The rate at which moisture diffuses from the bottom to the top of a fiber-filled aggregate. Use the screw and the nut to cooperate, and the movement of the push cylinder 10 can be controlled by twisting the nut, so as to achieve the purpose of changing the bulk density of the fiber aggregate. The movement of the measuring cavity of the push cylinder is greatly simplified, the use is convenient and the cost is reduced. The sample cylinder is directly clamped on the upper part of the two-stage groove of the heat insulation protection seat, which can achieve balance and stable fixation, eliminating the need to adjust the balance of the sample cylinder, and the structure and use are obviously simplified. By obtaining the temperature measured by the first and second temperature sensors and the humidity measured by the first and second humidity sensors, the moisture resistance is calculated, so as to objectively and accurately quantitatively characterize the moisture conductivity of the wadding fiber assembly.
本发明的有益效果在于:The beneficial effects of the present invention are:
1)设置了模拟皮肤和微气候区,可以模仿人体皮肤与衣物之间的微环境,使测量环境更加接近服装实际穿着时的情况,提高测量结果的参考价值。1) The simulated skin and microclimate zone are set up, which can imitate the microenvironment between human skin and clothing, making the measurement environment closer to the actual wearing of clothing, and improving the reference value of the measurement results.
2)注入恒温水浴池内的水量不同,水面高度发生变化,导致微气候区的空间大小不同,从而可以测量穿着松紧程度不同的服装的湿传递性能;2) The amount of water injected into the constant temperature water bath is different, and the height of the water surface changes, resulting in different space sizes in the microclimate zone, so that the wet transfer performance of clothing with different degrees of tightness can be measured;
3)风扇可以加快空气的流动速度,加快传递至絮填纤维集合体上部的水分运动速度;3) The fan can speed up the flow of air and speed up the movement of water transferred to the upper part of the fiber aggregate;
4)制冷器和风扇可以加大絮填纤维集合体两端的温度差,从而可以测量不同温度梯度下的絮填纤维集合体的导湿性能,纤维集合体两端温差大,有助于提高水分从絮填纤维集合体底部扩散到顶部的速度;4) The refrigerator and fan can increase the temperature difference between the two ends of the fiber aggregate, so that the moisture conductivity of the fiber aggregate under different temperature gradients can be measured. The large temperature difference between the two ends of the fiber aggregate helps to increase the moisture content. The velocity of diffusion from the bottom to the top of the fiber-filled aggregate;
5)推筒的上部完全开放,与大气直接相通,能够更好地模仿絮填纤维集合体在实际穿用过程中的大气环境;5) The upper part of the pusher is completely open and directly communicates with the atmosphere, which can better imitate the atmospheric environment of the fiber-filled aggregate during actual wearing;
6)推筒与隔热保护座实现刚性连接,使用前无需调节平衡,操控简便;6) The push cylinder and the heat insulation protection seat are rigidly connected, no need to adjust the balance before use, and the operation is simple;
7)根据第一、二温度传感器和第一、二湿度传感器的测量结果,可以准确计算湿阻值,专业性及测量结果的参考价值更高。7) According to the measurement results of the first and second temperature sensors and the first and second humidity sensors, the moisture resistance value can be accurately calculated, and the professionalism and reference value of the measurement results are higher.
附图说明Description of drawings
图1是本发明絮填纤维集合体湿传递性能的测量装置的剖视示意图。Fig. 1 is a schematic cross-sectional view of a measuring device for the moisture transfer performance of a flocculated fiber aggregate according to the present invention.
图2是图1的俯视示意图。FIG. 2 is a schematic top view of FIG. 1 .
图3是信号采集装置框图。Figure 3 is a block diagram of the signal acquisition device.
其中,1—隔热保护座;2—恒温水浴池;3—热阻丝;4—模拟皮肤;5—微气候区;6—第一温度传感器;7—第一湿度传感器;8—试样;9—试样筒;10—推筒;11—第二温度传感器;12—第二湿度传感;13—筒箍;14—螺杆;15—螺母;16—制冷器;17—风扇。Among them, 1—heat insulation protection seat; 2—constant temperature water bath; 3—thermal resistance wire; 4—simulated skin; 5—microclimate zone; 6—first temperature sensor; 7—first humidity sensor; 8—sample 9—sample cylinder; 10—push cylinder; 11—second temperature sensor; 12—second humidity sensor;
具体实施方式detailed description
下面结合具体实施例对本发明进一步说明。The present invention will be further described below in conjunction with specific examples.
该测量装置主要由四部分组成,分别为:产湿区、微气候区、试样筒、推筒、控制电路与信号采集部分。The measuring device is mainly composed of four parts, namely: humidity production area, microclimate area, sample cylinder, push cylinder, control circuit and signal acquisition part.
a、在产湿区,隔热保护座1是带有圆柱形槽的长方体,圆柱形槽呈两段式的凹槽,凹槽的下部设置恒温水浴池2,直径为20cm,恒温水浴池2中固定设置热阻丝3,热阻丝3是成环形的铜圈,保证发热均匀稳定,模拟皮肤4紧贴恒温水浴池2的上液面处,粘附在液面上部隔热保护座1的内侧壁上,模拟皮肤4所使用的材料是医用硅胶层,医用硅胶层内部的微孔分布均匀,与人体皮肤的毛孔很相似,可以很好的模拟人体皮肤散热、散湿。a. In the humidity production area, the heat insulation protection seat 1 is a cuboid with a cylindrical groove. The cylindrical groove is a two-stage groove. The lower part of the groove is equipped with a constant temperature water bath 2 with a diameter of 20cm. The constant temperature water bath 2 The thermal resistance wire 3 is fixedly installed in the middle, and the thermal resistance wire 3 is a ring-shaped copper ring to ensure uniform and stable heating. The simulated skin 4 is close to the upper liquid surface of the constant temperature water bath 2 and adheres to the upper heat insulation protection seat 1 of the liquid surface. On the inner wall of the skin, the material used for the simulated skin 4 is a medical silica gel layer. The micropores inside the medical silica gel layer are evenly distributed, which is very similar to the pores of human skin, which can well simulate the heat dissipation and moisture dissipation of human skin.
b、在模拟皮肤4的上部是微气候区5,此区域的空间面积较小,受外部因素的影响较小,有利于模拟人体皮肤与衣物之间的微环境,同时注入恒温水浴池2内的水量不同,水面高度发生变化,导致微气候区5的空间大小不同,从而可以测量穿着松紧程度不同的服装的湿传递性能。在微气候区5内固置第一温度传感器6、第一湿度传感器7,可实时监测微气候区内的温度与湿度,第一温度传感器6选用PN结温度传感器,灵敏度较高,第一湿度传感器选用高分子膜湿敏电容传感器,此种传感器体积较小,灵敏度较高。两段式凹槽的上部用来卡套试样筒9,直径为21cm,隔热保护座1底部以及四周均由内衬聚氨酯泡沫塑料的有机玻璃外壳作隔热保护层,其在保证装置安稳放置的同时防止热量和湿气的散失。b, the upper part of the simulated skin 4 is a microclimate zone 5, the space area of this zone is small, less affected by external factors, which is conducive to simulating the microenvironment between human skin and clothing, and injecting it into the constant temperature water bath 2 at the same time The water volume is different, and the height of the water surface changes, resulting in different space sizes of the microclimate zone 5, so that the moisture transfer performance of clothes with different degrees of tightness can be measured. The first temperature sensor 6 and the first humidity sensor 7 are fixed in the microclimate zone 5, which can monitor the temperature and humidity in the microclimate zone in real time. The first temperature sensor 6 is a PN junction temperature sensor with high sensitivity. The sensor uses a polymer film humidity-sensitive capacitive sensor, which is small in size and high in sensitivity. The upper part of the two-stage groove is used to ferrule the sample cylinder 9 with a diameter of 21 cm. The bottom and surroundings of the heat insulation protection seat 1 are made of a plexiglass shell lined with polyurethane foam as a heat insulation protection layer, which ensures the stability of the device. Place it while preventing the loss of heat and moisture.
c、试样筒9与凹槽上层紧固配合,其下端设有网眼,网眼多而密,有助于微气候区中的湿空气畅通无阻的作用于絮填纤维集合体,筒壁厚5mm,外径为21cm,高度为20cm,材料为全透明、绝热高聚物,筒壁上刻有刻度,可以定量控制纤维集合体的高度,进而控制其体积密度,从而实现不同体积密度絮填纤维集合体湿传递性能的测量。c. The sample cylinder 9 is tightly fitted with the upper layer of the groove, and its lower end is provided with meshes, which are many and dense, which is helpful for the moist air in the microclimate zone to act on the fiber aggregates unimpededly, and the thickness of the cylinder wall is 5mm , the outer diameter is 21cm, the height is 20cm, the material is fully transparent, heat-insulating high polymer, and the scale is engraved on the wall of the cylinder, which can quantitatively control the height of the fiber aggregate, and then control its volume density, so as to achieve different volume densities. Measurement of aggregate moisture transfer properties.
d、推筒10,上部完全开放,与大气直接相通,内部固定设置风扇16和制冷器17,风扇16可以加快空气的流动速度,加快传递至絮填纤维集合体上部的水分运动速度,制冷器17可以加大絮填纤维集合体两端的温度差,从而可以测量不同温度梯度下的絮填纤维集合体的导湿性能,纤维集合体两端温差大,有助于提高水分从絮填纤维集合体底部扩散到顶部的速度。推筒10底部带有网眼隔层,既能很好地传递热和湿,又能够实现对絮填纤维集合体的挤压,其外径和试样筒9的内径相同,为20cm,筒壁厚5mm,所用材料和试样筒9相同,网眼密而多,保证试样筒9和推筒10中的湿空气运动畅通,网眼隔层上方固定设置第二温度传感器11和第二湿度传感器12,它们固定在推筒10上可随推筒10上下移动,第二温度传感器11和第二湿度传感器12所选用的材料与规格分别与第一温度传感器6和第一湿度传感器7相同。螺杆14固定在隔热保护座1上,其公制直径为10mm,高度调节螺母15与其配合使用,固定推筒10的筒箍13套在螺杆14上,一对高度调节螺母15分别固定在筒箍的上、下两侧,通过拧动和改变高度调节螺母15在螺杆14上的高低位置来控制推筒10的升降运动,从而实现絮填纤维集合体体积密度的变化。d. Push cylinder 10, the upper part is completely open, directly communicated with the atmosphere, and a fan 16 and a refrigerator 17 are fixed inside. The fan 16 can speed up the flow speed of the air, speed up the water movement speed transmitted to the upper part of the fiber aggregate, and the refrigerator 17 It can increase the temperature difference between the two ends of the fiber aggregate, so that the moisture conductivity of the fiber aggregate under different temperature gradients can be measured. The large temperature difference between the two ends of the fiber aggregate helps to improve the moisture from the fiber aggregate. The velocity of diffusion from the bottom to the top of the body. The bottom of the push cylinder 10 has a mesh interlayer, which can not only transfer heat and moisture well, but also realize the extrusion of the wadding fiber assembly. Its outer diameter is the same as the inner diameter of the sample cylinder 9, which is 20 cm. The thickness is 5mm, the material used is the same as that of the sample cylinder 9, and the mesh is dense and numerous to ensure the smooth movement of the moist air in the sample cylinder 9 and the push cylinder 10, and the second temperature sensor 11 and the second humidity sensor 12 are fixed above the mesh compartment , they are fixed on the push tube 10 and can move up and down with the push tube 10, the materials and specifications selected by the second temperature sensor 11 and the second humidity sensor 12 are the same as the first temperature sensor 6 and the first humidity sensor 7 respectively. The screw 14 is fixed on the heat insulation protection seat 1, and its metric diameter is 10 mm. The height adjustment nut 15 is used in conjunction with it. The cylinder collar 13 for fixing the push cylinder 10 is set on the screw 14, and a pair of height adjustment nuts 15 are respectively fixed on the cylinder collar. The upper and lower sides of the push cylinder 10 are controlled by twisting and changing the height of the height adjusting nut 15 on the screw rod 14, so as to realize the change of the bulk density of the fiber aggregate.
e、控制电路和信号采集装置与热阻丝3,第一、二温度传感器6、11,第一、二湿度传感器7、12,风扇16和制冷器17相连,其主要由放大电路、转换器和单片机组成,放大电路主要是将传感器输出的微弱信号放大,满足转换器对输入信号的要求,转换器将放大后的模拟信号转换成数字信号,单片机完成信号的采集、存储、预处理等。E, control circuit and signal acquisition device are connected with thermal resistance wire 3, the first and second temperature sensors 6,11, the first and second humidity sensors 7,12, fan 16 and refrigerator 17, which are mainly composed of amplifier circuit, converter Composed of a single-chip microcomputer, the amplifying circuit mainly amplifies the weak signal output by the sensor to meet the requirements of the converter for the input signal. The converter converts the amplified analog signal into a digital signal, and the single-chip microcomputer completes signal acquisition, storage, preprocessing, etc.
为了确保测量装置的精确度和灵敏度,保证测量数据的误差不超过规定的范围,要先进行测量装置显示值与标准值的校对。第一、二温度传感器6、11和第一、二湿度传感器7、12所传出的信号,经过转换后即为温度和湿度,以标准大气条件下的湿球温度计的温度和湿度为标准,对该温度和湿度进行标定,标定后误差不大于0.1℃和0.1%。In order to ensure the accuracy and sensitivity of the measuring device and ensure that the error of the measured data does not exceed the specified range, it is necessary to check the displayed value of the measuring device and the standard value first. The signals transmitted by the first and second temperature sensors 6 and 11 and the first and second humidity sensors 7 and 12 are temperature and humidity after conversion, and the temperature and humidity of the wet-bulb thermometer under standard atmospheric conditions are used as standards. The temperature and humidity are calibrated, and the error after calibration is not greater than 0.1°C and 0.1%.
参见图1,以下以羊毛为例,测试具体操作步骤如下:Referring to Fig. 1, taking wool as an example below, the specific operation steps of the test are as follows:
1、称量并记录羊毛试样的重量A(g)。1. Weigh and record the weight A (g) of the wool sample.
2、把羊毛试样放入试样筒内,通过推筒上下移动可以改变羊毛集合体的体积密度。2. Put the wool sample into the sample cylinder, and the volume density of the wool aggregate can be changed by pushing the cylinder up and down.
3、往水浴池中注入重量为U(g)的水,对热阻丝加热,待水浴池里的水温稳定在37℃时,开始记录微气候区内的第一温度传感器和第一湿度传感器的读数T1(℃)和RH1(%)。3. Inject water with a weight of U (g) into the water bath, heat the thermal resistance wire, and when the water temperature in the water bath is stable at 37°C, start recording the first temperature sensor and the first humidity sensor in the microclimate zone The readings of T 1 (°C) and RH 1 (%).
4、打开风扇开关和制冷开关,并设置风扇转速和制冷温度,待风扇转速和制冷温度达到设定值时,开始记录第二温度传感器和第二湿度传感器的读数T2(℃)和RH2(%)。4. Turn on the fan switch and cooling switch, and set the fan speed and cooling temperature. When the fan speed and cooling temperature reach the set value, start recording the readings T 2 (°C) and RH 2 of the second temperature sensor and the second humidity sensor (%).
5、每隔20s,计算机记录每一传感器读数。5. Every 20s, the computer records each sensor reading.
6、在一定时间后,取出羊毛试样,立刻称取试样的重量A1和水浴中剩余水的重量U1(g)。6. After a certain period of time, take out the wool sample, and immediately weigh the weight A 1 of the sample and the weight U 1 (g) of the remaining water in the water bath.
7、用以下公式计算从水浴中蒸发的水汽重量E(g),凝结在织物表面水的重量B(g)和透过织物的水汽重量M(g):7. Use the following formula to calculate the weight of water vapor evaporated from the water bath E (g), the weight of water condensed on the surface of the fabric B (g) and the weight of water vapor passing through the fabric M (g):
E=U-U1 E=UU 1
B=A1-AB=A 1 -A
M=E-BM=E-B
M’=M/tM'=M/t
式中:E—从水浴中蒸发的水汽重量(g);In the formula: E—the weight of water vapor evaporated from the water bath (g);
U—水浴池中注入水的重量(g);U—the weight of water injected into the water bath (g);
U1—实验后水浴中剩余水的重量(g);U 1 —the weight of the remaining water in the water bath after the experiment (g);
B—凝结在试样中的水重量(g);B—weight of water condensed in the sample (g);
A1—实验后试样的重量(g);A 1 - the weight of the sample after the test (g);
A—实验前试样的重量(g);A—the weight of the sample before the experiment (g);
M—透过试样的水汽重量(g);M—the weight of water vapor passing through the sample (g);
t—试验的时间(s);t—the test time (s);
M’—透过试样的水汽蒸发率(kg/s)。M'—water vapor evaporation rate through the sample (kg/s).
8、一段时间后,试样两端的温度和相对湿度稳定时进行数据读取与处理,通过以下公式计算稳定时试样两侧的水汽压和湿阻。水汽压计算公式如下:8. After a period of time, when the temperature and relative humidity at both ends of the sample are stable, read and process the data, and use the following formula to calculate the water vapor pressure and moisture resistance on both sides of the sample when it is stable. The formula for calculating the vapor pressure is as follows:
式中:p—在温度T时水蒸汽压力(Pa);In the formula: p—water vapor pressure at temperature T (Pa);
T—温度(K);T—temperature (K);
RH—相对湿度(%)。RH—relative humidity (%).
试样湿阻的计算公式如下:The formula for calculating the moisture resistance of the sample is as follows:
式中:Ret—湿阻(m2.Pa.s/kg);In the formula: R et —wet resistance (m 2 .Pa.s/kg);
A—水汽透过试样的面积(m2);A—the area of water vapor passing through the sample (m 2 );
Pin—试样底部水蒸汽压力(Pa);P in — water vapor pressure at the bottom of the sample (Pa);
Pout—试样上端水蒸气压力(Pa);P out — water vapor pressure at the upper end of the sample (Pa);
M’—透过试样的水汽蒸发率(kg/s)。M'—water vapor evaporation rate through the sample (kg/s).
9、通过计算机读取絮填集合体的湿阻。9. Read the moisture resistance of the flocculation aggregate through the computer.
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CN109115648B (en) * | 2018-08-06 | 2023-12-12 | 东华大学 | Method for testing moisture absorption and heat generation performances of fibers |
CN111638161B (en) * | 2020-05-06 | 2023-04-07 | 安徽省迪盛织造整理有限公司 | Waterproof performance detection device of textile cloth |
CN112013932A (en) * | 2020-09-07 | 2020-12-01 | 邯郸市农业科学院 | Pressure-bearing cotton unit weight device |
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CN1441251A (en) * | 2003-04-08 | 2003-09-10 | 东华大学 | Microweather simulator for low-temperature microweather facbric test instrument |
CN1687788A (en) * | 2005-04-07 | 2005-10-26 | 东华大学 | In site synthetic measuring method and apparatus for conductivity of variable density fibre aggregate |
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US4663969A (en) * | 1984-08-22 | 1987-05-12 | Noel Bibby Limited | Measuring water vapor transmission through materials |
CN1441251A (en) * | 2003-04-08 | 2003-09-10 | 东华大学 | Microweather simulator for low-temperature microweather facbric test instrument |
CN1687788A (en) * | 2005-04-07 | 2005-10-26 | 东华大学 | In site synthetic measuring method and apparatus for conductivity of variable density fibre aggregate |
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