CN103255540B - Comfortable high-emulation wool fabric, production technology thereof and textile thereof - Google Patents
Comfortable high-emulation wool fabric, production technology thereof and textile thereof Download PDFInfo
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- CN103255540B CN103255540B CN201310137240.1A CN201310137240A CN103255540B CN 103255540 B CN103255540 B CN 103255540B CN 201310137240 A CN201310137240 A CN 201310137240A CN 103255540 B CN103255540 B CN 103255540B
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Abstract
本发明涉及一种舒适高仿毛纤维面料、生产工艺及其织物，其中生产工艺包括经纱、纬纱进行织造、坯布检验、烧毛、松弛、精炼、热定型、水洗、烘干、定型、松弛、灌蒸、检验、打卷步骤。采用经向和纬向混纺，而且经纱的紧度控制在55-58%，纬纱紧度控制在40-44%，减少了起毛掉毛的现象发生。采用灌蒸可弥补和纠正织物在纺织、染整加工过程中产生和遗留的缺点，改善织物的手感和外观，使织物的布面平整，纹路清晰，光泽柔和，手感滑，而且可以改善织物的弹性，提高织物的毛型感，该面料可应用于服装、家纺用品、体育用品、医疗保健上。The invention relates to a comfortable and high-quality wool-like fiber fabric, a production process and the fabric thereof, wherein the production process includes weaving warp and weft yarns, gray cloth inspection, singeing, relaxation, refining, heat setting, washing, drying, setting, relaxation, Steaming, inspection, rolling steps. The warp and weft blending is adopted, and the warp yarn tightness is controlled at 55-58%, and the weft yarn tightness is controlled at 40-44%, which reduces the occurrence of fuzzing and shedding. Steaming can make up for and correct the shortcomings of fabrics produced and left in the process of weaving, dyeing and finishing, improve the feel and appearance of fabrics, make the fabric surface smooth, clear lines, soft luster, and slippery, and can improve the texture of fabrics. Elasticity improves the hairy feel of the fabric. This fabric can be used in clothing, home textiles, sporting goods, and medical care.
Description
Technical field
The present invention relates to a kind of fabric manufacture field, particularly a kind of comfortable high wool-like fiber fabric, production technology and fabric thereof.
Background technology
Along with developing rapidly of woolen industry, production of wool can not meet people's demand far away.Relatively poor due to resource, price is difficult to decline steadily, makes consumer be difficult to bear.Utilize in recent years chemical fibre exploitation wool-like fabric, not only alleviated the deficiency of production of wool, for wool textile has increased a large amount of designs and varieties, also greatly reduced the cost of textiles simultaneously.The existing pure woolen fabric of fibre imitation hair fabric well-pressed plentiful, resilience good, woolly aspect is strong, the soft and smooth feature such as crease-resistant, have again chemical & blended fabric strong endurable, dimensionally stable, non-ironingly do not eat into, the characteristic such as quick-drying washable, and shrinkproofly non-ironingly, mothproof easily washing, various, the inexpensive aspect such as easily purchase of bright in colour, color is all better than pure woolen fabric.Therefore, imitation wool product is applicable to the needs of each hierarchy of consumption very much, has very large market potential.
At present there is the shortcoming of the poor and easy fluffing of pliability in wool-like fabric, and main cause is still selected materials and processing technology haves much room for improvement.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of processing technology of wool-like fabric of comfortable softness, can have the feel of woollen, and good permeability be difficult for fluffing, and price is cheaper.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
A kind of comfortable high wool-like fiber fabric, is characterized in that: be made up of polyster fibre, bamboo-carbon fibre, fine denier staple fiber, spandex fibre, cotton fiber, day silk, artificial beef plant, conductive fiber.
A production technology for comfortable high wool-like fiber fabric, comprises the following steps:
(1) warp-wise employing polyster fibre, bamboo-carbon fibre, fine denier staple fiber, spandex fibre are warp thread according to dry weight than the blended yarn forming for 20%:30%:35%:15%, and the specification of warp thread is 25.2tex; It is weft yarn according to dry weight than the blended yarn forming for 30%:10%:35%:25% that broadwise adopts cotton fiber, day silk, artificial beef plant, conductive fiber, and the specification of warp thread is 27.6tex;
(2) staining procedure is, adopts reactive dye for wool at 60 DEG C, to carry out pre-treatment 20 minutes, is then cooled to after normal temperature, then carries out twice intensification, heats up for the first time from normal temperature to 50-54 DEG C, and programming rate is controlled at the one minute speed once heating up; After rising to this stage, be incubated after 15 minutes, again heat up, still rise to 95-105 DEG C with intensification in minute speed once, be then incubated 45 minutes, then be down to 60 DEG C, finish dyeing;
(3) starching step is, warper beam unwinding-starching, and temperature is 70 DEG C-hygroscopic water strand-dry, 85 DEG C-dry leasing-coiling of temperature, tension force is 0.26mpa, moisture regain: 12.2%, slurry therewith is acrylic size;
(4) warp thread, weft yarn are weaved, grey cloth is checked, singe, relax, refining, HEAT SETTING, washing, oven dry, sizing, lax, fill with steaming, inspection, clot.
Wherein, the ultra-fine polyester fiber that described polyster fibre is 150D/144F; The tightness of described warp thread is controlled at 55-58%, and weft yarn tightness is controlled at 40-44%; Described is fixed to: wet cloth framing shaping machine sizing, and temperature 120-150 DEG C, overfeeding 30-40%, ensures that lower machine shrinks in 7%; Technique is steamed in described filling: take out cool time 100s, filling with the steaming time is 4min, pressure 0.5MPa, tension force 35-90 N.
The application of comfortable high wool-like fiber fabric in sports goods, health care.
The invention has the beneficial effects as follows:
The present invention adopts warp-wise and broadwise blending, and warp-wise and broadwise adopt different fibers to mix weaving respectively, and the tightness of warp thread is controlled at 55-58%, weft yarn tightness is controlled at 40-44%, has reduced fluffing and has fallen the phenomenon of hair and occur.
In the end in a procedure, adopt to fill with to steam and can make up and correct the shortcoming that fabric produces and leaves in weaving, dyeing and finishing process, improve feel and the outward appearance of fabric, make the cloth cover of fabric smooth, lines is clear, gloss is soft, feel is sliding, and can improve the elasticity of fabric, improves the woolly aspect of fabric.
Detailed description of the invention
Below preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
embodiment 1
A production technology for comfortable high wool-like fiber fabric, comprises the following steps:
(1) warp-wise employing polyster fibre, bamboo-carbon fibre, fine denier staple fiber, spandex fibre are warp thread according to dry weight than the blended yarn forming for 20%:30%:35%:15%, and the specification of warp thread is 25.2tex; It is weft yarn according to dry weight than the blended yarn forming for 30%:10%:35%:25% that broadwise adopts cotton fiber, day silk, artificial beef plant, conductive fiber, and the specification of warp thread is 27.6tex;
(2) staining procedure is, adopts reactive dye for wool at 60 DEG C, to carry out pre-treatment 20 minutes, is then cooled to after normal temperature, then carries out twice intensification, heats up for the first time from normal temperature to 52 DEG C, and programming rate is controlled at the one minute speed once heating up; After rising to this stage, be incubated after 15 minutes, again heat up, still rise to 100 DEG C with intensification in minute speed once, be then incubated 45 minutes, then be down to 60 DEG C, finish dyeing;
(3) starching step is, warper beam unwinding-starching, and temperature is 70 DEG C-hygroscopic water strand-dry, 85 DEG C-dry leasing-coiling of temperature, tension force is 0.26mpa, moisture regain: 12.2%, slurry therewith is acrylic size;
(4) warp thread, weft yarn are weaved, grey cloth is checked, singe, relax, refining, HEAT SETTING, washing, oven dry, sizing, lax, fill with steaming, inspection, clot.
Wherein, the ultra-fine polyester fiber that described polyster fibre is 150D/144F; The tightness of described warp thread is controlled at 57%, and weft yarn tightness is controlled at 42%; Described is fixed to: wet cloth framing shaping machine sizing, and 140 DEG C of temperature, overfeeding 35%, ensures that lower machine shrinks in 7%; Technique is steamed in described filling: take out cool time 100s, filling with the steaming time is 4min, pressure 0.5MPa, tension force 60 N.
embodiment 2
A production technology for comfortable high wool-like fiber fabric, comprises the following steps:
(1) warp-wise employing polyster fibre, bamboo-carbon fibre, fine denier staple fiber, spandex fibre are warp thread according to dry weight than the blended yarn forming for 20%:30%:35%:15%, and the specification of warp thread is 25.2tex; It is weft yarn according to dry weight than the blended yarn forming for 30%:10%:35%:25% that broadwise adopts cotton fiber, day silk, artificial beef plant, conductive fiber, and the specification of warp thread is 27.6tex;
(2) staining procedure is, adopts reactive dye for wool at 60 DEG C, to carry out pre-treatment 20 minutes, is then cooled to after normal temperature, then carries out twice intensification, heats up for the first time from normal temperature to 50 DEG C, and programming rate is controlled at the one minute speed once heating up; After rising to this stage, be incubated after 15 minutes, again heat up, still rise to 95 DEG C with intensification in minute speed once, be then incubated 45 minutes, then be down to 60 DEG C, finish dyeing;
(3) starching step is, warper beam unwinding-starching, and temperature is 70 DEG C-hygroscopic water strand-dry, 85 DEG C-dry leasing-coiling of temperature, tension force is 0.26mpa, moisture regain: 12.2%, slurry therewith is acrylic size;
(4) warp thread, weft yarn are weaved, grey cloth is checked, singe, relax, refining, HEAT SETTING, washing, oven dry, sizing, lax, fill with steaming, inspection, clot.
Wherein, the ultra-fine polyester fiber that described polyster fibre is 150D/144F; The tightness of described warp thread is controlled at 55%, and weft yarn tightness is controlled at 40%; Described is fixed to: wet cloth framing shaping machine sizing, and 120 DEG C of temperature, overfeeding 30%, ensures that lower machine shrinks in 7%; Technique is steamed in described filling: take out cool time 100s, filling with the steaming time is 4min, pressure 0.5MPa, tension force 35 N.
embodiment 3
A production technology for comfortable high wool-like fiber fabric, comprises the following steps:
(1) warp-wise employing polyster fibre, bamboo-carbon fibre, fine denier staple fiber, spandex fibre are warp thread according to dry weight than the blended yarn forming for 20%:30%:35%:15%, and the specification of warp thread is 25.2tex; It is weft yarn according to dry weight than the blended yarn forming for 30%:10%:35%:25% that broadwise adopts cotton fiber, day silk, artificial beef plant, conductive fiber, and the specification of warp thread is 27.6tex;
(2) staining procedure is, adopts reactive dye for wool at 60 DEG C, to carry out pre-treatment 20 minutes, is then cooled to after normal temperature, then carries out twice intensification, heats up for the first time from normal temperature to 54 DEG C, and programming rate is controlled at the one minute speed once heating up; After rising to this stage, be incubated after 15 minutes, again heat up, still rise to 105 DEG C with intensification in minute speed once, be then incubated 45 minutes, then be down to 60 DEG C, finish dyeing;
(3) starching step is, warper beam unwinding-starching, and temperature is 70 DEG C-hygroscopic water strand-dry, 85 DEG C-dry leasing-coiling of temperature, tension force is 0.26mpa, moisture regain: 12.2%, slurry therewith is acrylic size;
(4) warp thread, weft yarn are weaved, grey cloth is checked, singe, relax, refining, HEAT SETTING, washing, oven dry, sizing, lax, fill with steaming, inspection, clot.
Wherein, the ultra-fine polyester fiber that described polyster fibre is 150D/144F; The tightness of described warp thread is controlled at 58%, and weft yarn tightness is controlled at 44%; Described is fixed to: wet cloth framing shaping machine sizing, and 150 DEG C of temperature, overfeeding 40%, ensures that lower machine shrinks in 7%; Technique is steamed in described filling: take out cool time 100s, filling with the steaming time is 4min, pressure 0.5MPa, tension force 90 N.
Fabric of the present invention and wool fabric, rabbit hair fabric are carried out to the detection of following items, wherein utilize the rank of circle method of loci test pilling, test result is as shown in table 1:
The comparison of three kinds of fabrics of table 1
| Relatively | Hair shedding rate (%) | Anti-fluffing and anti-pilling (level) | COLOR FASTNESS (rank) | Line density (dtex) |
| Fabric of the present invention | 2% | 4 grades | 5 grades | 1.73 |
| Wool fabric | 3% | 3 grades | 4-5 level | 1.70 |
| Rabbit hair fabric | 5% | 3 grades | 4-5 level | 1.69 |
By relatively finding, wool-like fabric hair shedding rate of the present invention reduces, and anti-fluffing and anti-pilling degree increases, and COLOR FASTNESS is also improved.
Claims (3)
1. a production technology for comfortable high wool-like fiber fabric, is characterized in that:
(1) warp-wise employing polyster fibre, bamboo-carbon fibre, fine denier staple fiber, spandex fibre are warp thread according to dry weight than the blended yarn forming for 20%:30%:35%:15%, and the specification of warp thread is 25.2tex; It is weft yarn according to dry weight than the blended yarn forming for 30%:10%:35%:25% that broadwise adopts cotton fiber, day silk, artificial beef plant, conductive fiber;
(2) staining procedure is, adopts reactive dye for wool at 60 DEG C, to carry out pre-treatment 20 minutes, is then cooled to after normal temperature, then carries out twice intensification, heats up for the first time from normal temperature to 50 DEG C-54 DEG C, and programming rate is controlled at the one minute speed once heating up; After rising to this stage, be incubated after 15 minutes, again heat up, still rise to 95-105 DEG C with intensification in minute speed once, be then incubated 45 minutes, then be down to 60 DEG C, finish dyeing;
(3) starching step is, warper beam unwinding-starching, and temperature is 70 DEG C-hygroscopic water strand-dry, 85 DEG C-dry leasing-coiling of temperature, tension force is 0.26mpa, moisture regain: 12.2%, slurry therewith is acrylic size;
(4) warp thread weft yarn is weaved, grey cloth is checked, singe, relax, refining, HEAT SETTING, washing, oven dry, sizing, lax, fill with steaming, inspection, clot; Described polyster fibre is the ultra-fine polyester fiber of 150D/144F; Described warp thread tightness is controlled at 55-58%, and weft yarn tightness is controlled at 40-44%; Described is fixed to: wet cloth framing shaping machine sizing, and temperature 120-150 DEG C, overfeeding 30-40%, ensures in lower machine shrink 7%.
2. production technology as claimed in claim 1, is characterized in that, described filling is steamed technique and is: take out cool time 100s, filling with the steaming time is 4min, pressure 0.5mpa, tension force 35-90N.
3. the fabric of producing according to claim 1, is characterized in that: the application of this fabric in sports goods, health care.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310137240.1A CN103255540B (en) | 2013-04-19 | 2013-04-19 | Comfortable high-emulation wool fabric, production technology thereof and textile thereof |
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| CN201310137240.1A CN103255540B (en) | 2013-04-19 | 2013-04-19 | Comfortable high-emulation wool fabric, production technology thereof and textile thereof |
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| CN103255540B true CN103255540B (en) | 2014-09-03 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105386208A (en) * | 2015-12-21 | 2016-03-09 | 常熟市荣程纺织品有限公司 | Lint made of all-cotton fabric |
| CN105970420A (en) * | 2016-06-22 | 2016-09-28 | 浙江理工大学 | Method for improving dacron/mucilage glue/spandex wool-like fabric styles |
| CN107723967B (en) * | 2017-10-31 | 2020-10-09 | 山东沃源新型面料股份有限公司 | Dyeing and finishing processing method of T/R spandex four-side stretch fabric |
| CN108038256B (en) * | 2017-11-02 | 2020-12-15 | 浙江理工大学 | A real-time temperature estimation method for wet cloth heat setting process |
| CN107723881A (en) * | 2017-11-09 | 2018-02-23 | 丹阳市丹盛纺织有限公司 | A kind of production method of multicomponent wool-like fabrics |
| CN110983565A (en) * | 2019-12-18 | 2020-04-10 | 广东捷信科技服务有限公司 | Antistatic textile fabric |
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Effective date of registration: 20181115 Address after: 322013 No. 56 Suhua Street, Yiwu Industrial Park, Jinhua City, Zhejiang Province Patentee after: ZHEJIANG SIYUAN NEW MATERIAL TECHNOLOGY CO.,LTD. Address before: No. 72 Hongshan Road, Qingyang Street, Jinjiang City, Quanzhou City, Fujian Province Patentee before: JINJIANG MINGAO TEXTILE SCIENCE & TECHNOLOGY Co.,Ltd. |
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