CN103253576B - Elevator car speed monitored control system - Google Patents
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Abstract
本发明提供一种电梯轿厢速度监控系统,包括电梯控制板,其中,还包括磁栅尺,所述磁栅尺包括栅尺、磁栅传感器和控制盒;磁栅尺的栅尺自井道顶部垂直悬挂在电梯井道中,所述磁栅传感器固定在轿厢外壁上,并且通过控制盒连接至电梯控制板,用于将采集到的所述电梯轿厢的第一速度值通过控制盒发送至所述电梯控制板;所述电梯控制板用于接收所述第一速度值并通过所述第一速度值对所述电梯轿厢进行速度监控。本发明能精确检测到轿厢的实际速度,安全性和可靠性非常高。
The present invention provides a kind of elevator car speed monitoring system, comprises elevator control board, wherein, also comprises magnetic scale, and described magnetic scale comprises scale, magnetic scale sensor and control box; Hanging vertically in the elevator shaft, the magnetic grid sensor is fixed on the outer wall of the car, and is connected to the elevator control panel through the control box, and is used to send the collected first speed value of the elevator car to the The elevator control board; the elevator control board is used to receive the first speed value and monitor the speed of the elevator car through the first speed value. The invention can accurately detect the actual speed of the car, and has very high safety and reliability.
Description
技术领域technical field
本发明涉及电梯控制技术领域,特别是涉及一种电梯轿厢速度监控系统。The invention relates to the technical field of elevator control, in particular to an elevator car speed monitoring system.
背景技术Background technique
电梯的运行是由变频器根据电梯控制系统中预设的速度曲线控制电机旋转,从而来调整轿厢的运行速度。The operation of the elevator is controlled by the frequency converter according to the preset speed curve in the elevator control system to control the rotation of the motor to adjust the running speed of the car.
电梯运行中任一时刻的控制速度可由变频器从电机轴上的脉冲编码器获取得到,对电梯的实际运行速度进行监控需采集到精确的速度值,传统的电梯轿厢速度监控都是采用在限速器上安装编码器的技术,该技术无法直接获取轿厢的实际速度,而是通过测量钢丝绳的速度来间接获取轿厢的速度,由于电梯运行时时常出现钢丝绳打滑的问题,采集到的轿厢实际运行速度值与变频器的控制速度值误差较大,对电梯的安全运行具有较大影响。The control speed at any moment during the elevator operation can be obtained by the frequency converter from the pulse encoder on the motor shaft. To monitor the actual running speed of the elevator, it is necessary to collect accurate speed values. The traditional elevator car speed monitoring is used in the The technology of installing an encoder on the speed limiter cannot directly obtain the actual speed of the car, but indirectly obtains the speed of the car by measuring the speed of the wire rope. Since the wire rope often slips when the elevator is running, the collected The difference between the actual running speed value of the car and the control speed value of the frequency converter is relatively large, which has a great impact on the safe operation of the elevator.
发明内容Contents of the invention
基于此,本发明提供一种电梯轿厢速度监控系统,能精确检测到轿厢的实际速度,安全性和可靠性非常高。Based on this, the present invention provides an elevator car speed monitoring system, which can accurately detect the actual speed of the car, and has very high safety and reliability.
一种电梯轿厢速度监控系统,包括电梯控制板,其中,还包括磁栅尺,所述磁栅尺包括栅尺、磁栅传感器和控制盒;A speed monitoring system for an elevator car, comprising an elevator control panel, wherein a magnetic scale is also included, and the magnetic scale includes a scale, a magnetic grid sensor and a control box;
磁栅尺的栅尺自井道顶部垂直悬挂在电梯井道中,所述磁栅传感器固定在轿厢外壁上,并且通过控制盒连接至电梯控制板,用于将采集到的所述电梯轿厢的第一速度值通过控制盒发送至所述电梯控制板;The scale of the magnetic scale is vertically suspended in the elevator shaft from the top of the well, and the magnetic grid sensor is fixed on the outer wall of the car, and is connected to the elevator control panel through the control box, and is used to collect the collected data of the elevator car. The first speed value is sent to the elevator control board through the control box;
所述电梯控制板用于接收所述第一速度值并通过所述第一速度值对所述电梯轿厢进行速度监控。The elevator control board is used to receive the first speed value and monitor the speed of the elevator car through the first speed value.
上述电梯轿厢速度监控系统,磁栅尺的栅尺自井道顶部垂直悬挂在电梯井道中磁栅传感器固定在轿厢外壁上,磁栅传感器随轿厢运行而移动,磁栅传感器通过栅尺采集到轿厢的实际速度值,通过控制盒连接至电梯控制板,电梯控制板因此能精确采集到轿厢运行时的实际速度值,电梯控制板通过该实际速度值能对电梯轿厢速度进行一系列的有效监控,系统的安全性和可靠性非常高。In the above-mentioned elevator car speed monitoring system, the magnetic scale is vertically suspended from the top of the shaft in the elevator shaft. The magnetic grid sensor is fixed on the outer wall of the car. The magnetic grid sensor moves with the running of the car, and the magnetic grid sensor collects The actual speed value of the car is connected to the elevator control board through the control box, so the elevator control board can accurately collect the actual speed value of the car when it is running. Series of effective monitoring, system security and reliability are very high.
附图说明Description of drawings
图1为本发明电梯轿厢速度监控系统在一实施例中的结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the elevator car speed monitoring system of the present invention.
具体实施方式detailed description
下面结合实施例及附图对本发明作进一步详细说明,但本发明的实施方式不限于此。The present invention will be described in further detail below in conjunction with the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.
如图1所示,是本发明电梯轿厢速度监控系统在一实施例中的结构示意图,包括电梯控制板12,其中,还包括磁栅尺11,所述磁栅尺11包括栅尺111、磁栅传感器112和控制盒113;As shown in Figure 1, it is a structural schematic diagram of an embodiment of the elevator car speed monitoring system of the present invention, including an elevator control panel 12, wherein it also includes a magnetic grating ruler 11, and the magnetic grating ruler 11 includes a grating ruler 111, Magnetic grid sensor 112 and control box 113;
磁栅尺11的栅尺111自井道顶部垂直悬挂在电梯井道中,所述磁栅传感器112固定在轿厢外壁上,并且通过控制盒113连接至电梯控制板12,用于将采集到的所述电梯轿厢的第一速度值通过控制盒113发送至所述电梯控制板12;The grid scale 111 of magnetic grid scale 11 hangs vertically in the elevator shaft from the top of the shaft, and the magnetic grid sensor 112 is fixed on the outer wall of the car, and is connected to the elevator control board 12 through the control box 113, for collecting all The first speed value of the elevator car is sent to the elevator control board 12 through the control box 113;
所述电梯控制板12用于接收所述第一速度值并通过所述第一速度值对所述电梯轿厢进行速度监控;The elevator control board 12 is used to receive the first speed value and monitor the speed of the elevator car through the first speed value;
在本实施例中,栅尺111自井道顶部垂直悬挂在电梯井道中,磁栅传感器112固定在轿厢外壁上,当轿厢运动时,磁栅传感器112随轿厢运动,磁栅传感器112运动时经过栅尺111,因此磁栅尺11能精确采集到轿厢的实际速度值,即为上述第一速度值;磁栅传感器112通过控制盒113连接至电梯控制板12,将采集到的轿厢的实时速度值发送给电梯控制板12;电梯控制板12接收到轿厢的第一速度值后,可通过该第一速度值对电梯轿厢进行一系列的速度监控。In this embodiment, the scale 111 is vertically suspended in the elevator shaft from the top of the shaft, and the magnetic grid sensor 112 is fixed on the outer wall of the car. When the car moves, the magnetic grid sensor 112 moves with the car, and the magnetic grid sensor 112 moves time passes through the scale 111, so the magnetic scale 11 can accurately collect the actual speed value of the car, which is the above-mentioned first speed value; the magnetic grid sensor 112 is connected to the elevator control board 12 through the control box 113, and the collected car The real-time speed value of the car is sent to the elevator control board 12; after the elevator control board 12 receives the first speed value of the car, a series of speed monitoring can be performed on the elevator car through the first speed value.
在一较佳实施例中,所述电梯控制板12还用于:In a preferred embodiment, the elevator control panel 12 is also used for:
通过安装在电机轴上的编码器获取电梯轿厢的第二速度值;Obtain the second speed value of the elevator car through the encoder installed on the motor shaft;
将所述第一速度值和第二速度值进行比较,若两者差值超过设定的误差范围,则发出减速停车指令;Comparing the first speed value with the second speed value, if the difference between the two exceeds the set error range, a deceleration stop instruction is issued;
在本实施例中,所述电梯控制板12能实时读取到电梯轿厢的第一速度值,同时,电梯轿厢运行时,控制板会预设有速度曲线,控制板控制电机运转,带动电梯轿厢按照预设的速度曲线运动,电机轴上安装有编码器,该编码器也实时采集电梯轿厢的第二速度值,即上述控制板中预设的速度曲线中的速度值;In this embodiment, the elevator control board 12 can read the first speed value of the elevator car in real time. At the same time, when the elevator car is running, the control board will be preset with a speed curve, and the control board controls the motor to run and drive The elevator car moves according to the preset speed curve, and an encoder is installed on the motor shaft, and the encoder also collects the second speed value of the elevator car in real time, that is, the speed value in the preset speed curve in the above-mentioned control panel;
电梯控制板实时将第一速度值和第二速度值进行比较,对所述电梯轿厢进行速度监控;当两者差值超过设定的误差范围,比如第一速度值高于控制板控制的第二速度值,并且该差值超过预设的误差值,需发出减速停车指令。该误差范围可以通过变频器的功能码进行灵活调整,能适应不同的梯速和现场情况,显著提高系统的可靠性和适应性。The elevator control board compares the first speed value with the second speed value in real time, and monitors the speed of the elevator car; when the difference between the two exceeds the set error range, for example, the first speed value is higher than the control board controlled The second speed value, and the difference exceeds the preset error value, and a deceleration and stop command needs to be issued. The error range can be flexibly adjusted through the function code of the inverter, which can adapt to different elevator speeds and site conditions, and significantly improve the reliability and adaptability of the system.
在一较佳实施例中,所述电梯控制板12还可用于:In a preferred embodiment, the elevator control panel 12 can also be used for:
当电梯轿厢运行到预设的端站位置时,若接收到的所述第一速度值大于预设的正常减速曲线速度,则发出减速停车指令,控制电梯轿厢按照预设的特殊减速度进行减速;When the elevator car runs to the preset end station position, if the received first speed value is greater than the preset normal deceleration curve speed, a deceleration stop command is issued to control the elevator car to follow the preset special deceleration to slow down;
同时设定一个距离端站的位置参数,在此位置范围内,如果获取到的电梯轿厢第一速度值仍大于预设的特殊减速曲线的速度,并且通过安装在电机轴上的编码器获取到的电梯轿厢第二速度值大于预设的安全速度阈值,则断开安全回路,控制制动器抱闸紧急制停所述电梯轿厢。At the same time, set a position parameter from the end station. Within this position range, if the obtained first speed value of the elevator car is still greater than the speed of the preset special deceleration curve, and it is obtained through the encoder installed on the motor shaft If the second speed value of the elevator car is greater than the preset safety speed threshold, the safety loop is disconnected, and the brake is controlled to stop the elevator car in an emergency.
在本实施例中,通过设定电梯的正常减速度和特殊减速度,控制板绘出理论上电梯按照特殊减速度的减速曲线和按照正常减速度的减速曲线。端站位置包括井道中预设的上端站位置和下端站位置,电梯轿厢经过预设的端站位置,如果控制板获取到的电梯轿厢第一速度值高于该位置预设的正常减速曲线速度,则控制板发出减速停车指令。电梯轿厢经过端站位置后还继续运行,因此还需同时分别设定距离上端站和下端站的位置参数,在从端站位置到设定的位置,在此位置范围内,如果控制板获取到的电梯轿厢第一速度值仍大于特殊减速曲线的速度,并且通过安装在电机轴上的编码器获取到的电梯轿厢第二速度值大于预设的安全速度阈值,则控制板断开安全回路,控制制动器报闸紧急制停电梯轿厢。In this embodiment, by setting the normal deceleration and special deceleration of the elevator, the control board draws theoretically the deceleration curve of the elevator according to the special deceleration and the deceleration curve according to the normal deceleration. The end station position includes the preset upper end station position and lower end station position in the hoistway. The elevator car passes through the preset end station position. If the first speed value of the elevator car obtained by the control board is higher than the preset normal deceleration at this position Curve speed, the control panel sends a deceleration stop command. The elevator car continues to run after passing the end station position, so it is necessary to set the position parameters of the upper end station and the lower end station separately at the same time. From the end station position to the set position, within this position range, if the control board obtains If the first speed value of the elevator car obtained is still greater than the speed of the special deceleration curve, and the second speed value of the elevator car obtained through the encoder installed on the motor shaft is greater than the preset safe speed threshold, the control board is disconnected The safety circuit controls the brake to stop the elevator car in an emergency.
在一较佳实施例中,所述电梯控制板12还可用于:In a preferred embodiment, the elevator control panel 12 can also be used for:
当获取到的所述电梯轿厢的第一速度值大于额定电梯速度的110%时,发出强迫减速停车指令,控制所述电梯轿厢按照预设的特殊减速度进行减速并停止运行;When the obtained first speed value of the elevator car is greater than 110% of the rated elevator speed, a forced deceleration stop command is issued to control the elevator car to decelerate and stop running according to a preset special deceleration;
在本实施例中,电梯轿厢在运行过程中,实时采集第一速度值,当第一速度值大于额定电梯速度的110%时,表示当前电梯速度超速,电梯速度出现异常,需对电梯轿厢实行强迫减速停车,控制轿厢按预设的特殊减速度减速,并停止其运行,可有效防止电梯运行事故,方便检查设备。In this embodiment, the first speed value is collected in real time during the running of the elevator car. When the first speed value is greater than 110% of the rated elevator speed, it means that the current elevator speed is overspeed, and the elevator speed is abnormal. The car is forced to decelerate to stop, and the car is controlled to decelerate according to the preset special deceleration and stop its operation, which can effectively prevent elevator operation accidents and facilitate inspection of equipment.
在一较佳实施例中,所述磁栅传感器112与所述控制盒113通过CAN总线连接,所述控制盒113和所述电梯控制板12通过CAN总线连接,通过CAN通讯能快速地传输磁栅尺11采集的数据以及传输电梯控制板12的各种控制指令。In a preferred embodiment, the magnetic grid sensor 112 is connected to the control box 113 through a CAN bus, and the control box 113 is connected to the elevator control panel 12 through a CAN bus, and the magnetic field can be quickly transmitted through CAN communication. The data collected by the scale 11 and various control commands transmitted to the elevator control board 12 .
在一较佳实施例中,所述磁栅尺11的栅尺111底部还安装有防摇摆装置,能防止悬挂的磁尺不受控制地随意摇摆。In a preferred embodiment, the bottom of the magnetic scale 11 is equipped with an anti-sway device, which can prevent the suspended magnetic scale from swinging uncontrollably.
在一较佳实施例中,所述控制盒113安装在轿厢顶部。In a preferred embodiment, the control box 113 is installed on the top of the car.
本发明电梯轿厢速度监控系统,磁栅尺的栅尺自井道顶部垂直悬挂在电梯井道中磁栅传感器固定在轿厢外壁上,磁栅传感器随轿厢运行而移动,磁栅传感器通过栅尺采集到轿厢的实际速度值,通过控制盒连接至电梯控制板,电梯控制板因此能精确采集到轿厢运行时的实际速度值,电梯控制板通过该实际速度值能对电梯轿厢速度进行一系列的有效监控,系统的安全性和可靠性非常高。In the elevator car speed monitoring system of the present invention, the grid scale of the magnetic grid scale is vertically suspended from the top of the shaft in the elevator shaft. The magnetic grid sensor is fixed on the outer wall of the car, and the magnetic grid sensor moves with the operation of the car. The actual speed value of the car is collected and connected to the elevator control board through the control box. Therefore, the elevator control board can accurately collect the actual speed value of the car when it is running. The elevator control board can monitor the speed of the elevator car through the actual speed value. With a series of effective monitoring, the security and reliability of the system are very high.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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CN101823657A (en) * | 2010-04-30 | 2010-09-08 | 曼斯顿电梯(浙江)有限公司 | Dynamic simulating device for debugging and detecting elevator |
CN102556784A (en) * | 2011-12-30 | 2012-07-11 | 日立电梯(上海)有限公司 | Elevator brake control device and control method thereof |
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