CN103241028B - Method for binding octavo test paper by using glue at left side - Google Patents
Method for binding octavo test paper by using glue at left side Download PDFInfo
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- CN103241028B CN103241028B CN201310196652.2A CN201310196652A CN103241028B CN 103241028 B CN103241028 B CN 103241028B CN 201310196652 A CN201310196652 A CN 201310196652A CN 103241028 B CN103241028 B CN 103241028B
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- prosopyle
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- flanging
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- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000003292 glue Substances 0.000 title claims abstract description 39
- 238000012360 testing method Methods 0.000 title claims abstract description 30
- 238000003801 milling Methods 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 229920000297 Rayon Polymers 0.000 claims description 4
- 239000000123 paper Substances 0.000 claims description 4
- 239000011111 cardboard Substances 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000011087 paperboard Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- -1 steady quality Substances 0.000 description 1
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- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention provides a method for binding octavo test paper by using glue at left side. The method for binding octavo test paper by using glue at left side is characterized by comprising the following steps of: printing pages by a rotary press through a method for sextodecimo book publishing, and when the pages are folded, the fore-edge folding edges are wider than the fore-edge deckle edges; gathering pages by a gathering machine, sucking page binding edges of to-be-gathered pages by a paper sucking component of the gathering machine, so that the page binding edges are downward and a plurality of pages into book sections are gathered, and then conveying out through a paper conveying component; turning over the book sections by 180 degrees manually or by machines, so that the fore-edge folding edges and fore-edge deckle edges of the book sections are downward; milling the for-edge folding edges flatly; coating the surfaces of the for-edge folding edges with glue layers; and cutting head margins and foot margins of the book sections flatly after the pasted glue is dry. The method provided by the invention can be used for completing the production on an automatic binding linked production line, is high in production speed, stable in quality, little in waste, and less in lacking page mending, improves the production efficiency and economical benefit greatly, and can be popularized in production.
Description
Technical field
The present invention relates to a kind of method for stitching of books, especially eight open the method for stitching testing volume.
Background technology
The a set of test volume of present student generally eight is opened test volume by multiple and is formed, and multiple eight are opened test volume and bound into book form by a glue left side.Bind into book form process in the glue left side wherein adopted, be exactly left side spreading glue at each test volume and by the left side formation volume fixed with each other of each test volume or this.Also do not have any equipment can replace manual technological process completely at present.Conventional process flow need (gather leaves of a book by hand or assembling machine is gathered leaves of a book) → cut → brush coating → craft point through printing → gather leaves of a book.Very loaded down with trivial details by the left binding process of traditional glue, consume very large human and material resources, production efficiency is low.Simultaneously easily loose page, quality can not ensure again, and opens test scroll and amass university student and carry also very inconvenient due to eight.Along with the development of society, difficulty of advertising for workers now, labor wage is high, and a lot of printing industry all dare not connect such business, and profit is thin, and the cycle is short.For inefficient production procedure, must improving technique flow process just can enhance productivity and economic benefit.
Summary of the invention
The invention provides a kind of automaticity high, save manpower financial capacity, method that test volume is opened in the left bookbinding eight of glue that can effectively enhance productivity.
For achieving the above object, technical scheme of the present invention is:
A method for test volume is opened in the left bookbinding eight of glue, it is characterized in that comprising the following steps:
(1) print folding, print page with rotary press by the method that 16 output book, during machine folding, the prosopyle flanging of page is wider than prosopyle burr;
(2) machine is gathered leaves of a book, and the suction paper parts of assembling machine hold page binding edge to be gathered leaves of a book, and makes page binding edge downwards and many parts of pages are made into signature, then being sent out by transfer parts;
(3) signature upset, signature is stood up 180 °, make the prosopyle flanging of signature and prosopyle burr downward;
(4) prosopyle flanging leveling, by smooth for the prosopyle flanging milling of signature after upset;
(5) gluing, is coated with upper glue layer by the surface of prosopyle flanging;
(6) cut, after viscose glue drying, the top margin of a page of signature, lower margin are cut smooth.
In described step (1) during folding, the prosopyle flanging of page is D, D=4 ~ 10mm wider than the distance of prosopyle burr.
If described signature is provided with front cover, described step (5) also comprises: in the both sides of prosopyle flanging envelope side gum application, cement front cover.
The thickness of described step (5) mesoglea is 0.08 ~ 0.12mm.
In described step (4), signature carries on the back cutter by smooth for prosopyle flanging (2) milling by milling.
Described milling back of the body cutter is martini saw blade type milling back of the body cutter.
The surface of prosopyle flanging is coated with upper glue layer by gluing wheel by described step (5).
The process cut in described step (6) is specially: adopt three cuttves to cut signature, position pad one layer paperboard very heavy and chopping block cutting the book back, cardboard is whittled into oblique angle, is pressed on the book back accurately, make three cuttves only cut the top margin of a page and lower margin both sides.
Height≤20mm that in described step (6), signature cuts.
More than invent the method that test volume is opened in the left bookbinding eight of described glue, can order on linkage production line at the glue of automation and produce, speed of production is fast, steady quality, waste is few, lack number mending few, the predetermined production cycle can be fulfiled ahead of schedule, therefore, this invention is compared with traditional manual manipulation method, automaticity is high, saves manpower financial capacity, increases more benefit can to printing bookbinding enterprise.Obviously, the improvement of technique substantially increases production efficiency and economic benefit, can promote production.
Accompanying drawing explanation
Fig. 1 is the perspective view of page.
In figure, page 1, prosopyle flanging 2, prosopyle burr 3, the top margin of a page 4, binding edge 5, lower margin 6.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
A method for test volume is opened in the left bookbinding eight of glue, and concrete steps are as follows:
(1) folding is printed, page 1 is printed by the method that 16 output book with rotary press, as shown in Figure 1, be the perspective view of page 1, as we know from the figure, during machine folding, the prosopyle flanging 2 of page 1 is wider than prosopyle burr 3, wherein, prosopyle flanging 2 is D, D=4 ~ 10mm wider than the distance of prosopyle burr 3, take D=6mm as the best.
(2) machine is gathered leaves of a book, and the suction paper parts of assembling machine hold page 1 binding edge 5 to be gathered leaves of a book, and makes page 1 binding edge 5 downwards and many parts of pages are made into signature, then being sent out by transfer parts;
(3) signature upset, signature is stood up 180 ° by artificial or machine, make the prosopyle flanging 2 of signature and prosopyle burr 3 downward;
(4) prosopyle flanging leveling, signature carries on the back cutter by smooth for its prosopyle flanging 2 milling by milling;
The milling back of the body cutter of martini saw blade type preferably selected by described milling back of the body cutter, and milling back of the body cutter is out more smooth, and paper is not easy explosion, is just not easy page glue being penetrated into the inside during gluing.
(5) gluing, is coated with upper glue layer by gluing wheel by the surface of prosopyle flanging 2; The thickness of glue-line is 0.1mm is best.
If signature is provided with front cover, then this step also comprises: in the both sides of prosopyle flanging 2 envelope side gum application, cement front cover.
(6) cut, after viscose glue drying, the top margin of a page 4 of signature and lower margin 6 are cut smooth.
When adopting three cuttves to cut signature, position pad one layer paperboard very heavy and chopping block cutting the book back, cardboard is whittled into oblique angle, is pressed on the book back accurately, make three cuttves only cut the top margin of a page 4 and lower margin 6 both sides.The height often cutting a book is no more than 20mm, and it is more few better to cut, and avoids very heavyly not pressing tightly the book back and occurring brokenly head situation.
During above-described folding, prosopyle flanging 2 is best than the wide 4 ~ 10mm of prosopyle burr 3, it is the steady quality in order to ensure signature, if wide, when signature is through milling back of the body cutter milling flat prosopyle flanging 2, the rotten out-of-flatness of easy milling, if narrow, easily cause prosopyle burr 3 together with prosopyle flanging 2 together all by mill off, can cause through gluing adhesion page of not opening.
The equipment that the present embodiment adopts comprises assembling machine, conveyer belt, the milling back of the body cutter, gluing wheel, conveyer belt and three cuttves, and above equipment can form glue and order linkage production line, effectively improves automated production degree.
Test volume is opened in eight of the present embodiment bookbinding, bind rear test convolution and has built up 16 and open size, be convenient for carrying, until need consult or answer time, the prosopyle burr 3 of non-viscose glue are opened, test volume and deployable be eight open size.
The method of test volume is opened in the left bookbinding eight of above-mentioned glue, compared with traditional manual manipulation method, reduce labour, reduce costs, if adopt the present embodiment and manual manipulation method to carry out 30,000 left bookbindings eight of glue open test volume, below for producing Cost comparisons's table simultaneously:
Contrast as can be seen from table 1 and table 2:
(1) the present embodiment only uses 3 skilled captains, all the other auxiliary posies replace with common laborer, but manual operations must be all experienced operator according to the complexity of operation and operability, and the cost of labor of experienced operator is much higher more than the cost of labor of common laborer.In addition, from the labour used, the present embodiment can lack use 15 workmans, and wage cost have dropped 1023.25 yuan.
(2) method of test volume is opened in the left bookbinding eight of traditional glue, the thickness of glue-line is generally 1mm, and the present embodiment institute rubberised layer is 0.1mm, is only 1/5 of conventional method, namely the consumption of PUR is also 1/5 of conventional method, significantly reduces the cost producing material.
(3) total cost of production of the present embodiment compares with the total cost of production of traditional-handwork method of operating, have dropped 981.29 yuan, if accepted 322.4 ten thousand last year by the applicant, totle drilling cost saving, more than more than 200,000 yuan, reduced recruitment 1612 person-times simultaneously.
(4) the present embodiment orders linkage production line speed of production soon at glue, steady quality, and waste is few, lacks number mending few, can fulfil the predetermined production cycle ahead of schedule, therefore, this method automaticity is high, substantially increase production efficiency and economic benefit, meet the trend of production development, can production be promoted.
Claims (9)
1. a method for test volume is opened in the left bookbinding eight of glue, it is characterized in that comprising the following steps:
(1) print folding, print page (1) with rotary press by the method that 16 output book, during folding, the prosopyle flanging (2) of page (1) is wider than prosopyle burr (3);
(2) machine is gathered leaves of a book, and the suction paper parts of assembling machine hold page (1) binding edge (5) to be gathered leaves of a book, and makes page (1) binding edge (5) downwards and many parts of pages are made into signature, then being sent out by transfer parts;
(3) signature upset, stands up 180 ° by signature, make the prosopyle flanging (2) of signature and prosopyle burr (3) downwards;
(4) prosopyle flanging leveling, by smooth for prosopyle flanging (2) milling of signature;
(5) gluing, is coated with upper glue layer by the surface of prosopyle flanging (2);
(6) cut, after viscose glue drying, the top margin of a page (4) of signature and lower margin (6) are cut smooth.
2. the method for test volume is opened in the left bookbinding eight of glue according to claim 1, it is characterized in that:
In described step (1) during folding, the prosopyle flanging (2) of page (1) is D, D=4 ~ 10mm wider than the distance of prosopyle burr (3).
3. the method for test volume is opened in the left bookbinding eight of glue according to claim 1, it is characterized in that:
If described signature is provided with front cover, described step (5) also comprises: in the both sides of prosopyle flanging (2) envelope side gum application, cement front cover.
4. the method for test volume is opened in the left bookbinding eight of glue according to claim 1, it is characterized in that:
The thickness of described step (5) mesoglea is 0.08 ~ 0.12mm.
5. the method for test volume is opened in the left bookbinding eight of glue according to claim 1, it is characterized in that:
In described step (4), signature carries on the back cutter by smooth for prosopyle flanging (2) milling by milling.
6. the method for test volume is opened in the left bookbinding eight of glue according to claim 5, it is characterized in that:
Described milling back of the body cutter is martini saw blade type milling back of the body cutter.
7. the method for test volume is opened in the left bookbinding eight of glue according to claim 1, it is characterized in that:
The surface of prosopyle flanging (2) is coated with upper glue layer by gluing wheel by described step (5).
8. the method for test volume is opened in the left bookbinding eight of glue according to claim 1, it is characterized in that:
The process cut in described step (6) is specially: adopt three cuttves to cut signature, position pad one layer paperboard very heavy and chopping block cutting the book back, cardboard is whittled into oblique angle, is pressed on the book back accurately, make three cuttves only cut the top margin of a page (4) and lower margin (6) both sides.
9. the method for test volume is opened in the left bookbinding eight of glue according to claim 1, it is characterized in that:
Height≤20mm that in described step (6), signature cuts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310196652.2A CN103241028B (en) | 2013-05-24 | 2013-05-24 | Method for binding octavo test paper by using glue at left side |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310196652.2A CN103241028B (en) | 2013-05-24 | 2013-05-24 | Method for binding octavo test paper by using glue at left side |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103241028A CN103241028A (en) | 2013-08-14 |
| CN103241028B true CN103241028B (en) | 2015-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310196652.2A Active CN103241028B (en) | 2013-05-24 | 2013-05-24 | Method for binding octavo test paper by using glue at left side |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106183540B (en) * | 2016-08-11 | 2018-07-31 | 赵晓旭 | Connect the production method of this collection card book more |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3672719B2 (en) * | 1997-08-04 | 2005-07-20 | ホリゾン・インターナショナル株式会社 | Bookbinding equipment |
| CN2787446Y (en) * | 2005-04-01 | 2006-06-14 | 上海隽大机械有限公司 | Fore edge folder of cover feeding mechanism of binding and covering machine |
| CN100500301C (en) * | 2007-10-15 | 2009-06-17 | 上海工程技术大学 | Glue coating method of a glue coating device for a folding machine |
| JP5224907B2 (en) * | 2008-05-28 | 2013-07-03 | ホリゾン・インターナショナル株式会社 | Perfect binding device |
| CN101314296B (en) * | 2008-07-02 | 2010-06-23 | 广东易美图数码影像科技有限公司 | Full-automatic method for making photo album |
| JP5334212B2 (en) * | 2008-12-08 | 2013-11-06 | 株式会社デュプロ | Gluing device for bookbinding |
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Effective date of registration: 20161008 Address after: 530007 the Guangxi Zhuang Autonomous Region XiXiangTang Nanning high tech three road No. 1 Patentee after: Guangxi ethnic printing packing group Co., Ltd. Address before: 530007, No. three, 1, hi tech Road, the Guangxi Zhuang Autonomous Region, Nanning Patentee before: Guangxi Dimei Printing Co., Ltd. |