CN103240275B - On-line heating device and heating method of magnesium alloy sheet warm rolling rollers - Google Patents
On-line heating device and heating method of magnesium alloy sheet warm rolling rollers Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 223
- 238000005096 rolling process Methods 0.000 title claims abstract description 66
- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008859 change Effects 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 45
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 10
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- 238000009413 insulation Methods 0.000 claims description 6
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- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 abstract description 3
- 238000011217 control strategy Methods 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract description 2
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- 230000017525 heat dissipation Effects 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000002485 combustion reaction Methods 0.000 description 1
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- 238000004512 die casting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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Abstract
本发明公开了一种镁合金板材温轧轧辊在线加热装置及加热方法,该装置由加热炉、定位装置和温控模块组成,加热炉通过定位装置固定在轧机机架上,温控模块检测加热炉的内部温度,并实时调控加热功率;所述的加热方法首先对工作辊进行密封预热,直至表面温度达到目标值,并保温;进而定位加热装置,同时将各支撑辊和工作辊移动至镁合金正常温轧时的位置;对镁合金坯料进行试轧制,获得最佳温度值;最后开始正常轧制,并通过反馈控制实现理想温度下加热。本发明不需要改变现有轧辊的结构,能够使用刚度高、可靠性强的实心轧辊;采用先密封预热后正常加热的方案,实现了轧辊的快速加热;采用双目标温度的控温策略,获得了理想的轧辊表面温度。
The invention discloses an online heating device and heating method for warm rolling rolls of magnesium alloy plates. The device is composed of a heating furnace, a positioning device and a temperature control module. The heating furnace is fixed on the rolling mill frame through the positioning device, and the temperature control module detects the heating The internal temperature of the furnace, and real-time regulation and control of heating power; the heating method first seals and preheats the work rolls until the surface temperature reaches the target value, and keeps them warm; then positions the heating device, and simultaneously moves each support roll and work roll to the The position of magnesium alloy during normal warm rolling; trial rolling of magnesium alloy billet to obtain the optimum temperature value; finally start normal rolling, and realize heating at the ideal temperature through feedback control. The present invention does not need to change the structure of the existing roll, and can use a solid roll with high rigidity and strong reliability; adopts the scheme of sealing and preheating first, and then normal heating, so as to realize the rapid heating of the roll; adopts the temperature control strategy of double target temperature, The ideal roll surface temperature is obtained.
Description
技术领域technical field
本发明属于板材温轧设备技术领域,具体涉及一种用于镁合金板材温轧轧辊的在线加热装置和加热方法。The invention belongs to the technical field of plate warm rolling equipment, and in particular relates to an online heating device and a heating method for a magnesium alloy plate warm rolling roll.
背景技术Background technique
镁合金是一种现代轻质结构金属材料,具有密度小、比强度和比刚度高的特点,以及优良的电磁屏蔽性、阻尼减震性和机械加工性,在航空航天、汽车和电子产品等领域有广阔的应用前景。中国是镁资源大国,储量和原镁出口量均居世界首位,但具有高附加值的镁合金板材和型材的生产技术落后。目前,大多数镁合金制品采用铸造尤其是压铸工艺成形,变形镁合金板材的轧制技术尚不成熟,限制了镁合金的应用范围。Magnesium alloy is a modern lightweight structural metal material with the characteristics of low density, high specific strength and specific stiffness, as well as excellent electromagnetic shielding, damping and shock absorption and machinability. It is widely used in aerospace, automotive and electronic products, etc. The field has broad application prospects. China is a country rich in magnesium resources, its reserves and export volume of primary magnesium both rank first in the world, but the production technology of magnesium alloy plates and profiles with high added value is backward. At present, most magnesium alloy products are formed by casting, especially die-casting process, and the rolling technology of deformed magnesium alloy sheet is not yet mature, which limits the application range of magnesium alloy.
镁合金板材温轧技术的难点之一是轧制温度范围较窄,如果不能保持轧辊表面的温度,镁板将迅速冷却而使得塑性变差,导致轧制出的工件表面裂纹和边裂增多,无法获得理想的组织和力学性能。因此,轧制前和轧制过程中一般要加热轧辊。One of the difficulties in the warm rolling technology of magnesium alloy sheets is that the rolling temperature range is narrow. If the temperature of the roll surface cannot be maintained, the magnesium sheet will be cooled rapidly and the plasticity will deteriorate, resulting in more surface cracks and edge cracks on the rolled workpiece. Unable to obtain ideal tissue and mechanical properties. Therefore, the rolls are generally heated before and during rolling.
现有的一种方法是利用燃烧热源对轧辊表面进行直接加热,达到目标温度后撤掉热源,再进行轧制。由于轧辊不断散热,不同坯料与轧辊之间,甚至同一块坯料的不同位置与轧辊之间的接触温差均不同,轧制板材的组织均匀性受到影响;而且由于每隔一段时间就要停止轧制,再加热轧辊,轧制效率低。An existing method is to use a combustion heat source to directly heat the surface of the roll, remove the heat source after reaching the target temperature, and then carry out rolling. Due to the continuous heat dissipation of the rolls, the contact temperature difference between different billets and rolls, or even between different positions of the same billet and the rolls, is different, and the uniformity of the rolled plate is affected; , reheating the roll, the rolling efficiency is low.
中国专利CN1745920A、CN101249512A分别公开了一种镁合金板材轧辊辊心加热装置,二者均采用辊心内置加热棒和辊外设置控温箱的方式来保持轧制过程中轧辊的表面温度。由于空心轧辊的刚度低于实心轧辊,轧辊内孔表面的砂眼、气孔容易在下压力的作用下诱发应力集中,可靠性差;而且轧辊内孔的尺寸有限,加热效率不高。Chinese patents CN1745920A and CN101249512A respectively disclose a roll core heating device for a magnesium alloy plate roll, both of which adopt a built-in heating rod in the roll core and a temperature control box outside the roll to maintain the surface temperature of the roll during rolling. Since the rigidity of the hollow roll is lower than that of the solid roll, the sand holes and pores on the surface of the inner hole of the roll are easy to induce stress concentration under the action of the down pressure, and the reliability is poor; and the size of the inner hole of the roll is limited, and the heating efficiency is not high.
中国专利CN202238896U公开了一种轧辊预热装置,其特点是将轧辊外围的电阻丝在轴向方向上划分为若干分段,采用若干个测温仪检测轧辊各分段表面的温度。然而,采用这种装置加热后还需要换辊,工作效率不高;而且由于轧制过程中轧辊表面的温度无法得到控制,因而难以保证产品的质量。Chinese patent CN202238896U discloses a roll preheating device, which is characterized in that the resistance wire around the roll is divided into several sections in the axial direction, and several thermometers are used to detect the temperature of the surface of each section of the roll. However, it is necessary to change the roll after heating with this device, and the work efficiency is not high; and since the temperature of the roll surface cannot be controlled during the rolling process, it is difficult to guarantee the quality of the product.
发明内容Contents of the invention
本发明的目的是提供一种镁合金板材温轧轧辊在线加热装置和加热方法,在不改变现有轧辊结构和无需换辊的基础上,保证轧制过程中轧辊表面的温度,以获得具有优良组织和力学性能的镁合金轧制板材。本发明适用于两辊及多辊镁合金板材温轧轧机,下面以四辊轧机为例进行介绍,其中四辊包括两根支撑辊和两根工作辊,对工作辊加热分为预热和正常加热两个阶段。The purpose of the present invention is to provide an on-line heating device and heating method for warm rolling rolls of magnesium alloy sheets, which can ensure the temperature of the roll surface during the rolling process without changing the structure of the existing rolls and without changing the rolls, so as to obtain excellent Microstructure and Mechanical Properties of Magnesium Alloy Rolled Sheets. The present invention is applicable to two-roll and multi-roll warm rolling mills for magnesium alloy plates. The following is an example of a four-roll rolling mill. The four-roll mill includes two support rolls and two work rolls. The heating of the work rolls is divided into preheating and normal heating. Two stages of heating.
为解决上述技术问题,本发明通过以下技术方案实现:In order to solve the problems of the technologies described above, the present invention is realized through the following technical solutions:
一种镁合金板材温轧轧辊在线加热装置,主要由加热炉1、定位装置2和温控模块3组成,所述的加热炉1通过定位装置2固定在轧机机架上,温控模块3检测加热炉1的内部温度,并实时调控加热功率;An online heating device for warm rolling rolls of magnesium alloy plates, mainly composed of a heating furnace 1, a
所述的加热炉1中的加热炉主体10固定在加热炉固定盘20上,加热炉固定盘20固定在轧机机架上,定位装置2中的升降杆旋转盘21与加热炉固定盘20之间固定连接,上滑盖升降杆22和下滑盖升降杆23分别与相应的滑块固连并嵌入升降杆旋转盘21的滑槽212中,加热炉上滑盖11和加热炉下滑盖12的表面安装有支座,分别与上滑盖升降杆22和下滑盖升降杆23固定连接;加热炉1中的端部隔热罩13上开有铺设热电偶通道38的通孔,上工作辊42的两侧分别安装板料入口侧热电偶36和板料出口侧热电偶37,与板料入口侧加热元件34、板料出口侧加热元件35一起连接温控单元30。下工作辊43的加热装置的结构同理。The heating furnace
所述的加热炉1由加热炉主体10、加热炉上滑盖11、加热炉下滑盖12和端部隔热罩13组成,密封为一个整体,其中加热炉主体10、加热炉上滑盖11和加热炉下滑盖12从外到内的结构形式均为“炉壳—保温层—炉衬”。The heating furnace 1 is composed of a heating furnace
在预热阶段,所述的四根轧辊中的每两根相邻轧辊之间均预留出一定的距离,所述的上工作辊42即可在加热炉1构成的密闭空间内实现预热,在预热过程中上工作辊42保持低速匀速转动。在密闭空间中加热可以提高加热效率,匀速转动可使上工作辊42受热均匀。下工作辊43同理。In the preheating stage, a certain distance is reserved between every two adjacent rolls in the four rolls, and the
图2为正常加热阶段轧辊与加热装置的整体示意图,所述的加热炉主体10、端部隔热罩13、加热炉固定盘20和升降杆旋转盘21均是左右对开式结构,当加热装置工作时,左右两侧的对称结构被组合起来,因而该加热装置不受轧辊两端轴承的干涉,便于对已安装完毕的轧辊直接进行密封、加热,同时,左右对开式的炉体结构便于对加热炉1和温控模块3中发生故障的零件进行检修。Fig. 2 is the overall schematic diagram of the roll and the heating device in the normal heating stage. The
在镁合金板材温轧阶段,所述的上滑盖升降杆22和下滑盖升降杆23旋转至升降杆旋转盘21上各自所在滑槽的另一端,加热炉上滑盖11和加热炉下滑盖12移至加热炉主体10的中部,为轧制设备正常工作和板料运动留出空间。下工作辊43同理。In the warm rolling stage of the magnesium alloy plate, the upper sliding
图3为正常加热阶段加热装置的结构图,如图3(a)示,所述的加热炉主体10上安装有板料入口侧热电偶36和板料出口侧热电偶37,所述的板料入口侧热电偶36用来检测上工作辊42即将与板料44接触的表面的温度,若该温度值与理想值不一致,温控单元30通过板料入口侧调压机构32调整对板料入口侧加热元件34的输出电压,直到板料入口侧热电偶36反馈的温度达到轧辊表面需要的理想温度。由于上工作辊42的表面旋转到正上方时裸露在空气中,并与上支撑辊40接触,此时温度变化剧烈,而板料入口侧加热元件34的加热时长有限,仅依靠调节板料入口侧加热元件34两端的电压,有可能产生调节滞后,导致刚开始与板料接触的工作辊表面的温度不理想,因此增加了板料出口侧热电偶37,用来检测即将与上支撑辊40接触的表面的温度,并与温控单元30、板料出口侧调压机构33和板料出口侧加热元件35合作以调节该区域表面的温度,相应的控温原理如图3(b)所示。由于即将与上支撑辊40接触的表面的散热量恒定,因此必然存在一个最佳温度,使得该区域的表面经过散热和板料入口侧加热元件34初始电压下的加热,即可达到与板料接触时的理想温度,板料入口侧加热元件34两端的电压所需的调整量最小,相应的调节滞后量被降到最低。即将与上支撑辊40接触的表面的最佳温度值可由试验获得。下工作辊43表面温度的调节同理。Fig. 3 is a structural diagram of the heating device in the normal heating stage. As shown in Fig. 3(a), the
所述的板料入口侧调压机构32由执行电机、减速器和调压器组成;The
图3(c)为正常加热阶段板料入口侧加热装置的正视图,由于工作辊的左右两端和热电偶通道37与外界相通,会造成一定的热量损失,因此两端和中间的工作辊表面处于不同的温度场中,为达到精确控温的目的,将温控区域划分为左、中、右三个区段,分别设置加热元件和热电偶。出口侧加热装置的布置形式同理。Figure 3(c) is a front view of the heating device at the sheet material inlet side during the normal heating stage. Since the left and right ends of the work roll and the thermocouple channel 37 communicate with the outside world, a certain amount of heat loss will be caused, so the work rolls at both ends and in the middle The surface is in different temperature fields. In order to achieve precise temperature control, the temperature control area is divided into three sections: left, middle and right, and heating elements and thermocouples are set respectively. The layout of the heating device on the outlet side is the same.
图4为定位装置的示意图,所述的上滑盖升降杆22由液压缸220、升降杆221、连接臂222和支座223组成,连接臂222的一端焊接在升降杆221上,另一端与支座223通过螺栓连接,支座223与加热炉上滑盖11相连。所述的上滑盖升降杆22通过滑块211在升降杆旋转盘21上作圆周运动,到达滑槽212的端部后,由销子213将其固定。Fig. 4 is the schematic diagram of locating device, and described upper sliding
图5为端部隔热罩13的示意图,所述的端部隔热罩13内部填充隔热棉,并具有热电偶通道38穿过的通孔。FIG. 5 is a schematic diagram of the
一种镁合金板材温轧轧辊进行在线加热的方法,包括以下步骤:A method for on-line heating of a magnesium alloy plate warm rolling roll, comprising the following steps:
1)对工作辊进行密封预热,直至表面温度达到目标值,并保温;1) Seal and preheat the work roll until the surface temperature reaches the target value and keep it warm;
2)定位加热装置,同时将各支撑辊和工作辊移动至镁合金正常温轧时的位置;2) Position the heating device, and at the same time move each backup roll and work roll to the position of the normal warm rolling of the magnesium alloy;
3)对镁合金坯料进行试轧制,获得最佳温度值;3) Trial rolling of the magnesium alloy billet to obtain the best temperature value;
4)开始正常轧制,并通过反馈控制实现理想温度下加热。4) Start normal rolling, and realize heating at ideal temperature through feedback control.
具体地,各步骤具体以下方法完成:Specifically, each step is completed in the following ways:
1)分别移动四根轧辊,使每两根相邻轧辊之间均间隔一定的距离,将加热炉主体10、加热炉上滑盖11、加热炉下滑盖12和端部隔热罩13密封为一个整体,对上工作辊42进行密封预热,直至板料入口侧热电偶36和板料出口侧热电偶37反馈的上工作辊42左、中、右侧表面的温度均达到目标值,并保温30-40分钟,下工作辊43的预热同理;1) Move the four rolls separately so that there is a certain distance between every two adjacent rolls, and seal the
2)将加热炉上滑盖11和加热炉下滑盖12移至加热炉主体10的中部,为轧制设备正常工作和板料运动留出空间,同理定位下工作辊43的加热装置,同时将上支撑辊40、下支撑辊41、上工作辊42和下工作辊43移动至镁合金正常温轧时的位置;2) Move the upper sliding
3)对镁合金坯料进行试轧制,在此过程中,板料入口侧热电偶36检测得到的温度值只显示出来而不用于反馈调节,板料出口侧热电偶37检测得到的温度值既显示出来又用于反馈调节,保持板料入口侧加热元件34两端的电压不变,给即将与上支撑辊40接触的表面设定初始目标温度,温控单元30调节板料出口侧加热元件35两端的电压使得该区域表面的温度最终稳定在初始目标值,记录此时板料入口侧热电偶36检测得到的温度,若该温度值达到了即将与板料接触的工作辊表面的理想温度或处于可接受的范围之内,则此时即将与上支撑辊40接触的表面的目标温度即为最佳温度值,否则更改该区域表面的目标温度,直到找到满足上述要求的最佳温度值,下支撑辊41同理;3) Carry out trial rolling of the magnesium alloy blank. During this process, the temperature value detected by the
4)开始正常轧制,板料入口侧热电偶36和板料出口侧热电偶37检测得到的温度值均既显示出来又用于反馈调节,温控单元30通过实时调节板料出口侧加热元件35两端的电压,使得即将与上支撑辊40接触的表面的温度达到最佳值,再通过实时调节板料入口侧加热元件34两端的电压,最终获得上工作辊42即将与板料接触的表面的理想温度。4) Start normal rolling, the temperature values detected by the
本发明的优点和有益效果是:不需要改变现有轧辊的结构,能够使用刚度高、可靠性强的实心轧辊;采用先密封预热后正常加热的方案,实现了轧辊的快速加热;采用双目标温度的控温策略,获得了理想的轧辊表面温度。可见本发明工作效率高,自动化程度高,且能精确控温,具有很好的应用前景。The advantages and beneficial effects of the present invention are: it is not necessary to change the structure of the existing roll, and a solid roll with high rigidity and strong reliability can be used; the scheme of sealing and preheating first and then normal heating is adopted to realize the rapid heating of the roll; The temperature control strategy of the target temperature obtains the ideal roll surface temperature. It can be seen that the present invention has high working efficiency, high degree of automation, precise temperature control and good application prospect.
附图说明Description of drawings
图1为预热阶段单根工作辊加热装置的示意图Figure 1 is a schematic diagram of a single work roll heating device in the preheating stage
图2为正常加热阶段轧辊与加热装置的整体示意图Figure 2 is the overall schematic diagram of the roll and heating device in the normal heating stage
图3为正常加热阶段加热装置的结构图Figure 3 is a structural diagram of the heating device in the normal heating stage
其中,图3(a)为正常加热阶段整个加热装置的剖视图Among them, Figure 3(a) is a cross-sectional view of the entire heating device in the normal heating stage
图3(b)温控模块的控温原理图Figure 3(b) Schematic diagram of temperature control of the temperature control module
图3(c)为正常加热阶段板料入口侧加热装置的正视图Figure 3(c) is the front view of the heating device at the inlet side of the sheet during the normal heating stage
图4为定位装置的示意图Figure 4 is a schematic diagram of the positioning device
图5为端部隔热罩的示意图Figure 5 is a schematic diagram of the end heat shield
图中:In the picture:
1、加热炉 2、定位装置 3、温控模块1.
10、加热炉主体 11、加热炉上滑盖 12、加热炉下滑盖 13、端部隔热罩10. The main body of the
20、加热炉固定盘20. Heating furnace fixed plate
21、升降杆旋转盘 210、旋转盘主体 211、滑块 212、滑槽 213、销子21. Lifting
22、上滑盖升降杆 220、液压缸 221、升降杆 222、连接臂 223、支座 224、螺栓22. Upper sliding
23、下滑盖升降杆23. Lifting lever for sliding cover
30、温控单元 31、交流电源 32、板料入口侧调压机构 33、板料出口侧调压机构30.
34、板料入口侧加热元件 35、板料出口侧加热元件 36、板料入口侧热电偶34. Heating element on the sheet inlet side 35. Heating element on the
37、板料出口侧热电偶 38、热电偶通道37. Thermocouple on sheet
40、上支撑辊 41、下支撑辊 42、上工作辊 43、下工作辊 44、板料40.
45、进/出料槽45. In/out chute
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
结合图1和图3,本发明的一种镁合金板材温轧轧辊在线加热装置,主要由加热炉1、定位装置2和温控模块3组成,所述的加热炉1通过定位装置2固定在轧机机架上,温控模块3检测加热炉1的内部温度,并实时调控加热功率;1 and 3, an on-line heating device for warm rolling rolls of magnesium alloy sheets according to the present invention is mainly composed of a heating furnace 1, a
所述的加热炉1中的加热炉主体10固定在加热炉固定盘20上,加热炉固定盘20固定在轧机机架上,定位装置2中的升降杆旋转盘21与加热炉固定盘20之间固定连接,上滑盖升降杆22和下滑盖升降杆23分别与相应的滑块固连并嵌入升降杆旋转盘21的滑槽212中,加热炉上滑盖11和加热炉下滑盖12的表面安装有支座,分别与上滑盖升降杆22和下滑盖升降杆23固定连接;加热炉1中的端部隔热罩13上开有铺设热电偶通道38的通孔,上工作辊42的两侧分别安装板料入口侧热电偶36和板料出口侧热电偶37,与板料入口侧加热元件34、板料出口侧加热元件35一起连接温控单元30。下工作辊43的加热装置的结构同理。The heating furnace
所述的加热炉1由加热炉主体10、加热炉上滑盖11、加热炉下滑盖12和端部隔热罩13组成,密封为一个整体,其中加热炉主体10、加热炉上滑盖11和加热炉下滑盖12从外到内的结构形式均为“炉壳—保温层—炉衬”。The heating furnace 1 is composed of a heating furnace
在预热阶段,所述的四根轧辊中的每两根相邻轧辊之间均预留出一定的距离,所述的上工作辊42即可在加热炉1构成的密闭空间内实现预热,在预热过程中上工作辊42保持低速匀速转动。在密闭空间中加热可以提高加热效率,匀速转动可使上工作辊42受热均匀。下工作辊43同理。In the preheating stage, a certain distance is reserved between every two adjacent rolls in the four rolls, and the
图2为正常加热阶段轧辊与加热装置的整体示意图,所述的加热炉主体10、端部隔热罩13、加热炉固定盘20和升降杆旋转盘21均是左右对开式结构,当加热装置工作时,左右两侧的对称结构被组合起来,因而该加热装置不受轧辊两端轴承的干涉,便于对已安装完毕的轧辊直接进行密封、加热,同时,左右对开式的炉体结构便于对加热炉1和温控模块3中发生故障的零件进行检修。Fig. 2 is the overall schematic diagram of the roll and the heating device in the normal heating stage. The
在镁合金板材温轧阶段,所述的上滑盖升降杆22和下滑盖升降杆23旋转至升降杆旋转盘21上各自所在滑槽的另一端,加热炉上滑盖11和加热炉下滑盖12移至加热炉主体10的中部,为轧制设备正常工作和板料运动留出空间。下工作辊43同理。In the warm rolling stage of the magnesium alloy plate, the upper sliding
图3为正常加热阶段加热装置的结构图,如图3(a)示,所述的加热炉主体10上安装有板料入口侧热电偶36和板料出口侧热电偶37,所述的板料入口侧热电偶36用来检测上工作辊42即将与板料44接触的表面的温度,若该温度值与理想值不一致,温控单元30通过板料入口侧调压机构32调整对板料入口侧加热元件34的输出电压,直到板料入口侧热电偶36反馈的温度达到轧辊表面需要的理想温度。由于上工作辊42的表面旋转到正上方时裸露在空气中,并与上支撑辊40接触,此时温度变化剧烈,而板料入口侧加热元件34的加热时长有限,仅依靠调节板料入口侧加热元件34两端的电压,有可能产生调节滞后,导致刚开始与板料接触的工作辊表面的温度不理想,因此增加了板料出口侧热电偶37,用来检测即将与上支撑辊40接触的表面的温度,并与温控单元30、板料出口侧调压机构33和板料出口侧加热元件35合作以调节该区域表面的温度,相应的控温原理如图3(b)所示。由于即将与上支撑辊40接触的表面的散热量恒定,因此必然存在一个最佳温度,使得该区域的表面经过散热和板料入口侧加热元件34初始电压下的加热,即可达到与板料接触时的理想温度,板料入口侧加热元件34两端的电压所需的调整量最小,相应的调节滞后量被降到最低。即将与上支撑辊40接触的表面的最佳温度值可由试验获得。下工作辊43表面温度的调节同理。Fig. 3 is a structural diagram of the heating device in the normal heating stage. As shown in Fig. 3(a), the
所述的板料入口侧调压机构32由执行电机、减速器和调压器组成;The
图3(c)为正常加热阶段板料入口侧加热装置的正视图,由于工作辊的左右两端和热电偶通道37与外界相通,会造成一定的热量损失,因此两端和中间的工作辊表面处于不同的温度场中,为达到精确控温的目的,将温控区域划分为左、中、右三个区段,分别设置加热元件和热电偶。出口侧加热装置的布置形式同理。Figure 3(c) is a front view of the heating device at the sheet material inlet side during the normal heating stage. Since the left and right ends of the work roll and the thermocouple channel 37 communicate with the outside world, a certain amount of heat loss will be caused, so the work rolls at both ends and in the middle The surface is in different temperature fields. In order to achieve precise temperature control, the temperature control area is divided into three sections: left, middle and right, and heating elements and thermocouples are set respectively. The layout of the heating device on the outlet side is the same.
图4为定位装置的示意图,所述的上滑盖升降杆22由液压缸220、升降杆221、连接臂222和支座223组成,连接臂222的一端焊接在升降杆221上,另一端与支座223通过螺栓连接,支座223与加热炉上滑盖11相连。所述的上滑盖升降杆22通过滑块211在升降杆旋转盘21上作圆周运动,到达滑槽212的端部后,由销子213将其固定。Fig. 4 is the schematic diagram of locating device, and described upper sliding
图5为端部隔热罩13的示意图,所述的端部隔热罩13内部填充隔热棉,并具有热电偶通道38穿过的通孔。FIG. 5 is a schematic diagram of the
一种镁合金板材温轧轧辊进行在线加热的方法,包括以下步骤:A method for on-line heating of a magnesium alloy plate warm rolling roll, comprising the following steps:
1)对工作辊进行密封预热,直至表面温度达到目标值,并保温;1) Seal and preheat the work roll until the surface temperature reaches the target value and keep it warm;
2)定位加热装置,同时将各支撑辊和工作辊移动至镁合金正常温轧时的位置;2) Position the heating device, and at the same time move each backup roll and work roll to the position of the normal warm rolling of the magnesium alloy;
3)对镁合金坯料进行试轧制,获得最佳温度值;3) Trial rolling of the magnesium alloy billet to obtain the best temperature value;
4)开始正常轧制,并通过反馈控制实现理想温度下加热。4) Start normal rolling, and realize heating at ideal temperature through feedback control.
具体地,各步骤具体通过以下方法完成:Specifically, each step is specifically completed through the following methods:
1)分别移动四根轧辊,使每两根相邻轧辊之间均间隔一定的距离,将加热炉主体10、加热炉上滑盖11、加热炉下滑盖12和端部隔热罩13密封为一个整体,对上工作辊42进行密封预热,直至板料入口侧热电偶36和板料出口侧热电偶37反馈的上工作辊42左、中、右侧表面的温度均达到目标值,并保温30-40分钟,下工作辊43的预热同理;1) Move the four rolls separately so that there is a certain distance between every two adjacent rolls, and seal the
2)将加热炉上滑盖11和加热炉下滑盖12移至加热炉主体10的中部,为轧制设备正常工作和板料运动留出空间,同理定位下工作辊43的加热装置,同时将上支撑辊40、下支撑辊41、上工作辊42和下工作辊43移动至镁合金正常温轧时的位置;2) Move the upper sliding
3)对镁合金坯料进行试轧制,在此过程中,板料入口侧热电偶36检测得到的温度值只显示出来而不用于反馈调节,板料出口侧热电偶37检测得到的温度值既显示出来又用于反馈调节,保持板料入口侧加热元件34两端的电压不变,给即将与上支撑辊40接触的表面设定初始目标温度,温控单元30调节板料出口侧加热元件35两端的电压使得该区域表面的温度最终稳定在初始目标值,记录此时板料入口侧热电偶36检测得到的温度,若该温度值达到了即将与板料接触的工作辊表面的理想温度或处于可接受的范围之内,则此时即将与上支撑辊40接触的表面的目标温度即为最佳温度值,否则更改该区域表面的目标温度,直到找到满足上述要求的最佳温度值,下支撑辊41同理;3) Carry out trial rolling of the magnesium alloy blank. During this process, the temperature value detected by the
4)开始正常轧制,板料入口侧热电偶36和板料出口侧热电偶37检测得到的温度值均既显示出来又用于反馈调节,温控单元30通过实时调节板料出口侧加热元件35两端的电压,使得即将与上支撑辊40接触的表面的温度达到最佳值,再通过实时调节板料入口侧加热元件34两端的电压,最终获得上工作辊42即将与板料接触的表面的理想温度。4) Start normal rolling, the temperature values detected by the
值得指出的是,这里给出的方式只是作为本发明的一个具体实施方式,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。It is worth pointing out that the manner given here is only used as a specific implementation manner of the present invention, and obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
本发明适用于两辊及多辊镁合金板材温轧轧机,上述仅以四辊轧机为例进行了介绍,容易看出,其他多辊镁合金板材温轧轧机可通过类比方法实现。The present invention is applicable to two-roll and multi-roll magnesium alloy plate warm rolling mills. The above only takes four-roll rolling mill as an example for introduction. It is easy to see that other multi-roll magnesium alloy plate warm rolling mills can be realized by analogy.
基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
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CN105834220B (en) * | 2015-01-16 | 2017-08-25 | 宝山钢铁股份有限公司 | Magnesium alloy board roll induction heating method and device |
CN106475426B (en) * | 2015-08-26 | 2018-11-06 | 宝山钢铁股份有限公司 | Roll surface temperature device for accurately measuring and measurement method |
CN108981926B (en) * | 2018-08-03 | 2020-03-17 | 合肥工业大学 | Temperature acquisition system applied to belt-shaped oil-free lubrication bearing production line |
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CN116765137B (en) * | 2023-08-22 | 2023-11-10 | 绵阳双辉金属科技有限公司 | Steel sheet calendering roller temperature control system that adjusts temperature fast |
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