CN103234132A - A kind of LED bulb lamp - Google Patents
A kind of LED bulb lamp Download PDFInfo
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- CN103234132A CN103234132A CN201310183273XA CN201310183273A CN103234132A CN 103234132 A CN103234132 A CN 103234132A CN 201310183273X A CN201310183273X A CN 201310183273XA CN 201310183273 A CN201310183273 A CN 201310183273A CN 103234132 A CN103234132 A CN 103234132A
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Abstract
Description
技术领域technical field
本发明属于LED照明技术领域,具体涉及一种LED球泡灯。The invention belongs to the technical field of LED lighting, and in particular relates to an LED bulb lamp.
背景技术Background technique
LED(英文全称为:Light Emitting Diode,译为:发光二极管)是一种固体半导体器件,可以直接将电能转换为光能。LED作为发光光源,具有点亮延迟短、色温范围广、发光强度高、发光效率高、抗震性能好等特点。LED (full name in English: Light Emitting Diode, translated as: Light Emitting Diode) is a solid semiconductor device that can directly convert electrical energy into light energy. As a light source, LED has the characteristics of short lighting delay, wide color temperature range, high luminous intensity, high luminous efficiency, and good shock resistance.
以LED为光源的LED灯,其国内标准寿命为6-10万小时,远高于普通节能灯的8000小时。因此,LED灯,特别是大功率LED灯作为白炽灯、节能灯的替代产品开始广泛出现在各种场合。The LED lamp with LED as the light source has a domestic standard life span of 60,000 to 100,000 hours, which is much higher than the 8,000 hours of ordinary energy-saving lamps. Therefore, LED lamps, especially high-power LED lamps, have begun to appear in various occasions as substitutes for incandescent lamps and energy-saving lamps.
LED点亮时,除作为可见光消耗的电量的外,其它电量都转换成了热能,但由于LED封装面积小,通过对流和辐射的散热少,从而在极小的体积内产生了极高的热量,而LED的耐热性很差,大量的热量聚集会造成芯片的劣化,严重影响了LED灯的发光性能和使用寿命,因此,良好的散热性能是LED灯优异性能的保证。When the LED is on, except for the electricity consumed as visible light, the other electricity is converted into heat energy. However, due to the small package area of the LED, the heat dissipation through convection and radiation is less, thus generating extremely high heat in a very small volume. , and the heat resistance of LED is very poor, a large amount of heat accumulation will cause the deterioration of the chip, which seriously affects the luminous performance and service life of the LED lamp. Therefore, good heat dissipation performance is the guarantee of the excellent performance of the LED lamp.
对于已经商品化的LED,由于其芯片封装的一次散热设计已经固定,使用时无法更改,因此作为发光光源使用时,就需要根据现场的实际工作情况和工作条件进行二次散热方案的设计。For commercialized LEDs, since the primary heat dissipation design of the chip package has been fixed, it cannot be changed during use. Therefore, when used as a light source, it is necessary to design the secondary heat dissipation scheme according to the actual working conditions and working conditions on site.
现有技术中二次散热方案的设计主要以LED灯壳体或导热片自然散热以及使用散热器散热两种。壳体自然散热方案的散热效果有限,主要适用于小功率LED灯。使用散热器的LED灯散热效果较好,适用于LED灯的散热器结构有风扇、热管、均温板、微通道热沉以及半导体制冷散热器等。The design of the secondary heat dissipation scheme in the prior art mainly adopts two kinds of natural heat dissipation by the LED lamp housing or heat conducting sheet and heat dissipation by using a heat sink. The heat dissipation effect of the natural heat dissipation scheme of the shell is limited, and it is mainly suitable for low-power LED lights. The heat dissipation effect of LED lamps using radiators is better. The radiator structures suitable for LED lamps include fans, heat pipes, vapor chambers, micro-channel heat sinks, and semiconductor cooling radiators.
上述二次散热方案中热管、均温板、微通道热沉以及半导体制冷散热器的制作工艺复杂,精度要求高,在LED灯中使用较少,现有技术中主要以LED灯壳体或导热片自然散热以及风扇散热为主。The heat pipes, vapor chambers, microchannel heat sinks, and semiconductor refrigeration radiators in the above-mentioned secondary heat dissipation schemes have complex manufacturing processes and high precision requirements, and are rarely used in LED lamps. In the prior art, the LED lamp housing or heat conduction The natural heat dissipation of the chip and the heat dissipation of the fan are mainly used.
中国专利CN201401764Y公开了一种带有风扇的大功率LED灯结构,包括大功率LED发光体、用于固定大功率LED发光体的金属基板和与金属基板连接的散热体,金属基板设置于散热体的前端,所述散热体为设有中空管腔的管状体,所述腔体内壁至少设置一个散热出气孔,风扇固定于散热体尾端的中心。其中所述散热体外圆环设有若干散热翅片。该专利公开的LED灯的将导热结构和散热结构分开设置,元件数量多,结构复杂;首先使用一个金属基板以及与金属基板相连接的散热体将LED发光体的热量导出,为了增加热导出面积,所设计的空腔翅片结构的散热体体积较大、结构和制作工艺复杂;再使用设置在所述散热体尾端的风扇强制风冷散热将热量散发出去。而且,该散热结构安装有风扇,耗电量大,只适用于安装有大功率LED的LED灯,在中、小功率的LED灯中使用会一定程度降低发光效率。Chinese patent CN201401764Y discloses a high-power LED lamp structure with a fan, including a high-power LED illuminant, a metal substrate for fixing the high-power LED illuminant, and a radiator connected to the metal substrate, the metal substrate is arranged on the radiator The front end of the heat sink is a tubular body with a hollow lumen, at least one heat dissipation air outlet is arranged on the inner wall of the cavity, and the fan is fixed at the center of the tail end of the heat sink. Wherein the outer ring of the radiator is provided with several cooling fins. The LED lamp disclosed in this patent separates the heat conduction structure and the heat dissipation structure, and the number of components is large and the structure is complicated; firstly, a metal substrate and a heat sink connected to the metal substrate are used to conduct the heat of the LED illuminant, in order to increase the heat conduction area , the designed cooling body with cavity fin structure has a large volume, complex structure and manufacturing process; and the fan arranged at the tail end of the cooling body is used to force air cooling to dissipate the heat. Moreover, the heat dissipation structure is equipped with a fan, which consumes a lot of power, and is only suitable for LED lamps with high-power LEDs. If it is used in LED lamps with medium and low power, the luminous efficiency will be reduced to a certain extent.
发明内容Contents of the invention
为此,本发明所要解决的是现有技术中LED球泡灯散热结构复杂的技术问题,提供一种结构简单且散热效果好的LED球泡灯。Therefore, what the present invention aims to solve is the technical problem of the complex heat dissipation structure of the LED bulb lamp in the prior art, and provides an LED bulb lamp with a simple structure and good heat dissipation effect.
为解决上述技术问题,本发明采用的技术方案如下:In order to solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows:
本发明所述的一种LED球泡灯,包括散热壳体1、灯头安装座2、灯罩安装座3、通过紧固部件固定在所述灯头安装座2下端的灯头4、芯片支架5、设置在所述灯罩安装座3上的灯罩6,通过螺钉52和设置在所述灯罩安装座3上的螺孔33将设置有LED芯片51的芯片支架5紧固于所述灯罩安装座3靠近所述灯罩6的一侧;所述散热壳体1进一步包括由在圆周均匀分布的至少3片翅片11间隔排布组成的中空环形翅片组,从所述散热壳体1两端延伸出的第一端口13和第二端口14;所述灯头安装座2包括第一环形导轨22,灯罩安装座3包括第二环形导轨32,所述第一端口13、第二端口14分别通过第一滚珠21、第二滚珠31与所述第一环形导轨22和所述第二环形导轨33相套合,使得所述散热壳体1可沿所述灯头安装座2和所述灯罩安装座3转动。An LED bulb lamp according to the present invention comprises a
所述第一端口13内缘设置有用于连接电机转子的电机传动部件12。The inner edge of the
所述第一环形导轨22的内径与所述散热壳体1的高度的比值为1:1-1:5。The ratio of the inner diameter of the first
所述第一环形导轨22的内径小于或者等于所述第二环形导轨32的内径。The inner diameter of the first
所述翅片11的叶片部分伸入所述环形翅片组1的内部。The blade part of the
所述翅片11相对于所述环形翅片组的轴线倾斜设置。The
所述翅片11长宽比为3:1~11:1。The aspect ratio of the
所述翅片11长宽比优选为4:1~8:1。The aspect ratio of the
所述散热壳体1、所述灯头安装座2、所述灯罩安装座3、所述芯片支架5、所述第一滚珠21、所述第二滚珠31为金属制部件。The heat dissipation housing 1 , the
所述金属为铝。The metal is aluminum.
本发明的上述技术方案相比现有技术具有以下优点:The above technical solution of the present invention has the following advantages compared with the prior art:
1、本发明所述LED球泡灯结构较简单,其中散热壳体1包括由在圆周等分布的至少3片翅片11间隔排布组成的中空环形翅片组,从所述散热壳体1两端延伸出的第一端口13和第二端口14;所述灯头安装座2包括第一环形导轨22,灯罩安装座3包括第二环形导轨32,所述第一端口13、第二端口14分别通过第一滚珠21、第二滚珠31与所述第一环形导轨22和所述第二环形导轨32相套合,使得所述散热壳体1沿所述灯头安装座2和所述灯罩安装座3转动;所述LED芯片支架5通过螺钉52紧固在所述第二环形导轨32的内缘,可以有效将LED芯片51散发出的热量导出,增大了自然散热功能。在LED球泡灯工作过程中,所述散热壳体1内部空气被LED芯片加热,热空气上升,利用空气热对流原理,可以推动环形翅片组沿所述第一环形导轨22和所述第二环形导轨32转动,起到风扇作用,使得导热和散热结构相结合,增强了散热效果,而且结构更加简单、紧凑。所述环形翅片组由在圆周等分布的至少3片翅片11间隔排布组成,即相邻所述翅片11间存留空隙,使得所述散热壳体1为一个开放的结构,更加便于热量散出。1. The structure of the LED bulb lamp of the present invention is relatively simple, wherein the
2、本发明所述的一种LED球泡灯中所述第一端口13内缘设置有用于连接电机转子的电机传动部件12,若LED功率较大,可以在灯头安装座2中安装电机,通过电机传动部件12的传动,加速所述散热壳体1的转速,以增强散热效果,使得所述散热壳体适用于大功率的LED灯,适用范围广;而且电机尺寸较小,可有效减小所述LED球泡灯的体积。2. In the LED bulb lamp according to the present invention, the inner edge of the
3、本发明所述的一种LED球泡灯,所述第一环形导轨22的内径与所述散热壳体1的高度的比值为1:1~1:5,所述第一环形导轨22的内径小于或者等于所述第二环形导轨32的内径,所述散热壳体1结构更便于空气对流,使得散热壳体1更容易转动。3. In the LED bulb lamp according to the present invention, the ratio of the inner diameter of the first
4、本发明所述的一种LED球泡灯,所述翅片11的叶片部分伸入所述散热壳体1的内部设置,使得所述散热壳体1外表面呈平滑曲面;所述翅片11相对于所述环形翅片组的轴线倾斜设置,使得翅片组呈涡轮状,更易在空气对流作用下转动,而且这种结构使得所述壳体结构更加紧凑,在保证有效散热的同时,减小了散热壳体1的体积。4. In the LED bulb lamp according to the present invention, the blade part of the
5、本发明所述的一种LED球泡灯,所述翅片11长宽比为3:1~11:1,优选4:1~8:1,在保证风冷散热效果的同时,有效保证了较大的散热面积,增强了所述壳体的散热性能。5. In the LED bulb lamp of the present invention, the aspect ratio of the
6、本发明所述的一种LED球泡灯,所述散热壳体1、所述灯头安装座2、所述灯罩安装座3、所述芯片支架5、所述第一滚珠21、所述第二滚珠31均为金属制部件,优选铝制部件,热导效果好,原料成本低。6. An LED bulb lamp according to the present invention, the heat dissipation housing 1, the
附图说明Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中In order to make the content of the present invention more easily understood, the present invention will be described in further detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein
图1是本发明一个实施例所提供球泡灯的结构示意图;Fig. 1 is a schematic structural view of a bulb lamp provided by an embodiment of the present invention;
图2是图1中所述翅片的结构示意图;Fig. 2 is the structural representation of fin described in Fig. 1;
图3是本发明其他实施例中所述翅片的结构示意图;Figure 3 is a schematic structural view of the fins in other embodiments of the present invention;
图中附图标记表示为:1-散热壳体、11-翅片、111-安装孔、12-电机传动部件、13-第一端口、14-第二端口、2-灯头安装座、21-第一滚珠、22-第一导轨、23-进风口、3-灯罩安装座、31-第二滚珠、32-第二导轨、33-螺孔、4-灯头、5-芯片支架、51-LED芯片、52-螺钉、6-灯罩。The reference numerals in the figure are represented as: 1-radiating shell, 11-fin, 111-installation hole, 12-motor transmission part, 13-first port, 14-second port, 2-lamp base mounting seat, 21- The first ball, 22-the first guide rail, 23-air inlet, 3-lamp shade mounting seat, 31-the second ball, 32-the second guide rail, 33-screw hole, 4-lamp holder, 5-chip holder, 51-LED Chip, 52-screw, 6-shade.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the implementation manner of the present invention will be further described in detail below in conjunction with the accompanying drawings.
本实施例所述的一种LED球泡灯,如图1所示,包括散热壳体1、灯头安装座2、灯罩安装座3、通过紧固部件固定在所述灯头安装座2下端的灯头4、芯片支架5、设置在所述灯罩安装座3上的灯罩6,通过螺钉52和设置在所述灯罩安装座3上的螺孔33将设置有LED芯片51的芯片支架5紧固于所述灯罩安装座3靠近所述灯罩6的一侧。An LED bulb lamp described in this embodiment, as shown in FIG. 1 , includes a
本实施例中所述灯头4通过螺钉固定在所述灯头安装座2下端,作为可变换实施例,所述灯头4还可以通过胶结或卡合固定在所述灯头安装座2下端。In this embodiment, the
本实施例中所述灯罩6通过外螺纹紧固在所述灯罩安装座3一端,作为可变换实施例,所述灯罩6还可以通过胶结或卡合固定在所述灯罩安装座3一端。In this embodiment, the lampshade 6 is fastened to one end of the
本实施例中所述散热壳体1包括由在圆周均匀分布的32片翅片11间隔排布组成的中空环形翅片组,从所述散热壳体1两端延伸出的第一端口13和第二端口14;所述灯头安装座2包括第一环形导轨22,灯罩安装座3包括第二环形导轨32,所述第一端口13、第二端口14分别通过第一滚珠21、第二滚珠31与所述第一环形导轨22和所述第二环形导轨32相套合,使得所述散热壳体1可沿所述灯头安装座2和所述灯罩安装座3转动。在LED球泡灯工作过程中,所述散热壳体1内部空气被LED芯片加热,热空气上升,利用空气热对流原理,当热空气向外散发时,通过第一滚珠21和第二滚珠31的滑动作用,可以推动环形翅片组沿所述第一环形导轨22和所述第二环形导轨32转动,起到风扇作用,使得所述将导热散热与风冷强制散热相结合,增强了散热效果。所述灯头安装座2上还设置有进风口23,用于冷空气的补充。所述环形翅片组由在圆周均匀分布的翅片11间隔排布组成,即相邻所述翅片11间存留一个翅片厚度的空隙,使得所述散热壳体1为一个开放的结构,更加便于热量散出。In this embodiment, the
在本发明其他实施例中,所述环形翅片组由在圆周均匀分布的至少3片翅片11间隔排布组成,并且相邻翅片11间存留一定的空隙,均能达到本发明的目的,属于本发明的保护范围。In other embodiments of the present invention, the ring-shaped fin group is composed of at least three
本实施例中所述翅片11的结构如附图2所示的曲面结构,翅片11两端设置有安装孔111,使得翅片11可以安装组成环形翅片组;安装时,所述环形翅片组中所有所述翅片11相对所述环形翅片组的轴线以相同方向倾斜设置或相对所述环形翅片组1的轴线呈螺旋线设置,使得翅片组呈涡轮状,更易在空气对流作用下转动,而且这种结构使得所述壳体结构更加紧凑,在保证有效散热的同时,减小了散热壳体1的体积。在本发明的其他实施例中,所述翅片11的结构还可以如图3所示的曲面结构,此时,所述环形翅片组的形状为中空的筒形,均能实现本发明的目的,属于本发明的保护范围。The structure of the
所述第一端口13内缘设置有电机传动装置12,在若LED功率较大,可以在灯头安装座2中安装电机,通过电机传动部件12的传动,加速所述散热壳体1的转速,以增强散热效果,使得所述散热壳体适用于大功率的LED灯,适用范围广;所述LED芯片支架5通过螺钉52紧固在所述第二环形导轨32的内缘,可以有效将LED芯片51散发出的热量有效传递到所述散热壳体1,增大了导热散热功能。The inner edge of the
本实施例中,所述第一环形导轨22的内径与所述环形翅片组1的高度的比值为1:2,所述第一环形导轨22的内径与所述第二环形导轨32的内径比值为1:1.2。在本发明其他实施例中所述第一环形导轨22的内径与所述环形翅片组的高度的比值为1:1~1:5,所述第一环形导轨22的内径小于或者等于所述第二环形导轨32的内径;这种比例带来的钟形或筒形结构更便于空气对流,使得所述散热壳体1更容易转动,因此,这些实施例均能实现本发明的目的,属于本发明的保护范围。In this embodiment, the ratio of the inner diameter of the first
本实施例所述翅片11的叶片部分伸入所述散热壳体1的内部,使得使得所述散热壳体1外表面呈平滑曲面,使得所述壳体结构更加紧凑,在保证有效散热的同时,减小了散热壳体1的体积。The blade part of the
本实施例所述翅片11长宽比为5:1,在保证风冷散热效果的同时,使得翅片11的有效散热面积最大,增强了所述壳体的散热性能。在本发明其他实施例中所述翅片11长宽比为3:1~11:1,均能实现本发明的目的,属于本发明的保护范围。The aspect ratio of the
本实施例所述的一种LED球泡灯,所述散热壳体1、所述灯头安装座2、所述灯罩安装座3、所述芯片支架5、所述第一滚珠21、所述第二滚珠31均为金属制部件,优选铝制部件,热导效果好,原料成本低。In the LED bulb lamp described in this embodiment, the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom still fall within the scope of protection of the present invention.
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