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CN103231310B - Cryogenic cooling and nano particle jet flow minimal quantity lubrication coupling grinding medium supply system - Google Patents

Cryogenic cooling and nano particle jet flow minimal quantity lubrication coupling grinding medium supply system Download PDF

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CN103231310B
CN103231310B CN201310180218.5A CN201310180218A CN103231310B CN 103231310 B CN103231310 B CN 103231310B CN 201310180218 A CN201310180218 A CN 201310180218A CN 103231310 B CN103231310 B CN 103231310B
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CN103231310A (en
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贾东洲
李长河
张强
王胜
侯亚丽
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Qingdao University of Technology
Shanghai Jinzhao Energy Saving Technology Co Ltd
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Abstract

本发明涉及一种低温冷却与纳米粒子射流微量润滑耦合磨削介质供给系统。它包括至少一个微量润滑和低温冷却喷嘴组合单元,该单元设置在砂轮的砂轮罩侧面,并与工作台上的工件相配合;所述单元包括微量润滑雾化微量喷嘴和低温冷却喷嘴,微量润滑雾化微量喷嘴与纳米流体管路和压缩空气管路连接,低温冷却喷嘴与低温冷却液管路连接;每个单元的纳米流体管路、压缩空气管路和低温冷却液管路均通过控制阀与纳米流体供给系统、低温介质供给系统和压缩空气供给系统连接,纳米流体供给系统、低温介质供给系统和压缩空气供给系统与控制装置连接。它有效解决了磨削烧伤,提高了工件表面质量,实现高效、低耗、环境友好、资源节约的低碳绿色清洁生产。

The invention relates to a grinding medium supply system coupled with low-temperature cooling and nano-particle jet micro-lubrication. It includes at least one combination unit of micro-lubrication and low-temperature cooling nozzle, which is arranged on the side of the grinding wheel cover of the grinding wheel and cooperates with the workpiece on the workbench; The atomizing micro nozzle is connected to the nanofluid pipeline and the compressed air pipeline, and the low-temperature cooling nozzle is connected to the low-temperature coolant pipeline; the nanofluid pipeline, compressed air pipeline and low-temperature coolant pipeline of each unit pass through the control valve It is connected with the nanofluid supply system, the low temperature medium supply system and the compressed air supply system, and the nanofluid supply system, the low temperature medium supply system and the compressed air supply system are connected with the control device. It effectively solves grinding burns, improves the surface quality of workpieces, and realizes low-carbon green and clean production with high efficiency, low consumption, environmental friendliness and resource saving.

Description

低温冷却与纳米粒子射流微量润滑耦合磨削介质供给系统Grinding medium supply system coupled with cryogenic cooling and nanoparticle jet microlubrication

技术领域technical field

本发明涉及一种磨削加工领域中的磨削介质供给系统,具体是一种低温冷却与纳米粒子射流微量润滑耦合磨削介质供给系统。The invention relates to a grinding medium supply system in the field of grinding processing, in particular to a grinding medium supply system coupled with low-temperature cooling and nano particle jet microlubrication.

背景技术Background technique

磨削加工由于高的磨削力和比磨削能,在磨削区产生大量的热量,由于被切削的金属层比较薄,大约60%-90%的热量被传入工件,仅有不到10%的热量被磨屑带走,这些传入工件的热量在磨削过程中常来不及传入工件深处,而聚集在表面层里形成局部高温,工件表面温度常可达1000℃以上,在表面层形成极大的温度梯度(可达600-1000℃/mm)。所以磨削的热效应对工件表面质量和使用性能影响极大。特别是当温度在界面上超过某一临界值时,就会引起表面热损伤(表面氧化、烧伤、残余应力和裂纹),其结果将会导致零件的抗磨损性能降低,应力锈蚀的灵敏性增加、抗疲劳性能变差,从而降低了零件的使用寿命和工作可靠性。此外,磨削周期中工件的累积温升,也常导致工件产生尺寸精度和形状精度误差。另一方面,磨削区的磨削热,不仅影响工件,也影响到砂轮的使用寿命。因此控制磨削区温度是提高磨削能力和工件表面质量的有力措施之一。实际生产中常采取选用适当的砂轮、优化工艺参数、增大供(冷却)液压力和流量来降低磨削区温度,但这些方法只能在一定程度上减少磨削损伤。但由于磨削加工使用的磨削液含有油和大量的有害化学成分,会带来严重的环境污染。因此,研制一种低毒、低污染的低温磨削系统,使其具有良好的低温流动性,极强的冷却性能和较好的润滑性能,在低温条件下能连续浇注在磨削区,形成局部低温区,达到少用或不用磨削液,实现磨削加工中绿色制造。Due to the high grinding force and specific grinding energy, the grinding process generates a lot of heat in the grinding area. Since the metal layer to be cut is relatively thin, about 60%-90% of the heat is transferred to the workpiece, and only less than 10% of the heat is taken away by the grinding debris. The heat introduced into the workpiece is often too late to be transmitted to the depth of the workpiece during the grinding process, and it gathers in the surface layer to form a local high temperature. The surface temperature of the workpiece can often reach above 1000 °C. The layer forms a huge temperature gradient (up to 600-1000°C/mm). Therefore, the thermal effect of grinding has a great influence on the surface quality and performance of the workpiece. Especially when the temperature exceeds a certain critical value on the interface, it will cause surface thermal damage (surface oxidation, burns, residual stress and cracks), which will result in reduced wear resistance of parts and increased sensitivity to stress corrosion , The anti-fatigue performance becomes poor, thereby reducing the service life and working reliability of the parts. In addition, the cumulative temperature rise of the workpiece during the grinding cycle often leads to errors in the dimensional accuracy and shape accuracy of the workpiece. On the other hand, the grinding heat in the grinding zone not only affects the workpiece, but also affects the service life of the grinding wheel. Therefore, controlling the temperature in the grinding area is one of the powerful measures to improve the grinding ability and the surface quality of the workpiece. In actual production, the temperature of the grinding zone is often reduced by selecting appropriate grinding wheels, optimizing process parameters, increasing supply (cooling) fluid pressure and flow rate, but these methods can only reduce grinding damage to a certain extent. However, because the grinding fluid used in grinding contains oil and a large amount of harmful chemical components, it will cause serious environmental pollution. Therefore, a low-toxicity, low-pollution low-temperature grinding system is developed, so that it has good low-temperature fluidity, strong cooling performance and good lubrication performance, and can be poured continuously in the grinding area under low temperature conditions to form In the local low-temperature area, less or no grinding fluid is used, and green manufacturing in grinding processing is realized.

为降低磨削区的温度,人们采用了许多方法,如低温液氮冷却加工法和低温CO2喷射加工法,这些加工方法已证实具有较好的加工效果。低温冷却磨削通过向磨削区喷射低温冷却介质,通过热交换,将磨削区所产生的热量带走,从而实现降温的目的。In order to reduce the temperature in the grinding area, many methods have been adopted, such as low-temperature liquid nitrogen cooling processing method and low-temperature CO2 spray processing method. These processing methods have been proved to have good processing effects. Low-temperature cooling grinding sprays low-temperature cooling medium to the grinding area, and takes away the heat generated in the grinding area through heat exchange, so as to achieve the purpose of cooling.

目前,磨削加工大量使用润滑剂,也称作浇注式磨削,对环境和工人健康伤害很大。由于环保要求,润滑剂的废液必须经过处理、达标后才能排放,废液处理耗资巨大,高达润滑剂成本的54%,使人们不得不对润滑剂作重新评价。德国对汽车制造厂作过调查,得到的结果是:工具费用只占加工成本的2%-4%;但与润滑剂有关的费用,却占成本的7%-17%,是工具费用的3-5倍。机械加工中的能量消耗,主轴运转需要的动力只占20%,与冷却润滑有关的能量消耗却占53%。这说明由于“环保和低碳”的要求,润滑剂的廉价优势已不存在,已经变成影响生产发展的障碍。At present, the grinding process uses a large amount of lubricants, also known as cast grinding, which is very harmful to the environment and workers' health. Due to the requirements of environmental protection, the waste liquid of lubricant must be treated and discharged after reaching the standard. Waste liquid treatment costs a lot, as high as 54% of the cost of lubricant, so people have to re-evaluate lubricant. Germany has conducted a survey on automobile manufacturers, and the result is that the tool cost only accounts for 2%-4% of the processing cost; but the cost related to lubricants accounts for 7%-17% of the cost, which is 3% of the tool cost. -5 times. Energy consumption in machining, the power required for the spindle to run only accounts for 20%, and the energy consumption related to cooling and lubrication accounts for 53%. This shows that due to the requirements of "environmental protection and low carbon", the cheap advantage of lubricants no longer exists, and has become an obstacle affecting the development of production.

为保护环境、降低成本而有意识地完全停止使用润滑剂的干式磨削应运而生。干式磨削由于抛弃了润滑剂的使用,其环保方面的优势是不言而喻的。但由于磨削加工去除单位材料体积所消耗的能量远比铣削、车削、钻削等加工方法大得多,在砂轮/工件界面产生如此高的能量密度,仅有不到10%的热量被磨屑带走,这些传入工件的热量会聚集在表面层形成局部高温,因此在磨削加工中完全不使用润滑剂,不仅使加工工件表面质量恶化,而且砂轮使用寿命大幅度降低,甚至报废失效。In order to protect the environment and reduce costs, dry grinding, which consciously completely stops the use of lubricants, came into being. Due to the abandonment of the use of lubricants, the advantages of dry grinding in terms of environmental protection are self-evident. However, since the energy consumed by grinding per unit volume of material is much greater than that of milling, turning, drilling and other processing methods, such a high energy density is generated at the grinding wheel/workpiece interface, and only less than 10% of the heat is ground The heat transferred to the workpiece will gather in the surface layer to form a local high temperature. Therefore, no lubricant is used in the grinding process, which not only deteriorates the surface quality of the processed workpiece, but also greatly reduces the service life of the grinding wheel, or even scraps it. .

介于浇注式湿磨削和干式磨削之间的微量润滑技术是在确保润滑性能和冷却效果的前提下,使用最小限度的润滑剂。微量润滑是在高压气体中混入微量的润滑剂,靠高压气流(4.0-10bar)混合雾化后进入高温磨削区。传统的浇注式供液方式磨削介质用量为单位砂轮宽度60L/h,而微量润滑的磨削介质的消耗量仅为单位砂轮宽度30-100ml/h。高压气流起到冷却、排屑的作用,润滑剂黏附在工件的加工表面,形成一层保护膜,起到润滑的作用。该技术综合了浇注式磨削和干式磨削的优点,润滑效果与传统的浇注式磨削几乎没有区别。润滑剂一般采用植物油作为基础油的烷基酯,具有极好的生物降解性能、润滑性能以及粘度指数高、挥发性低、可再生、生产周期短、环境扩散少等特点,润滑剂的使用量只有传统加工方式的千分之几甚至万分之几,大大改善了工作环境,是一种高效低碳环保的加工技术。可是,研究表明:高压气流的冷却效果很有限,满足不了高磨削区温度强化换热的需要,工件的加工质量和砂轮寿命比传统浇注式磨削明显降低,说明微量润滑技术还需要进一步改进与完善。The minimum quantity lubrication technology between pouring wet grinding and dry grinding is to use the minimum amount of lubricant under the premise of ensuring lubricating performance and cooling effect. Minimal quantity lubrication is to mix a small amount of lubricant into the high-pressure gas, which is mixed and atomized by high-pressure airflow (4.0-10bar) and then enters the high-temperature grinding area. The amount of grinding media used in the traditional pouring liquid supply method is 60L/h per unit width of the grinding wheel, while the consumption of grinding media for minimal quantity lubrication is only 30-100ml/h per unit width of the grinding wheel. The high-pressure airflow plays the role of cooling and chip removal, and the lubricant adheres to the processing surface of the workpiece to form a protective film and play the role of lubrication. This technology combines the advantages of pouring grinding and dry grinding, and the lubrication effect is almost the same as that of traditional pouring grinding. Lubricants generally use vegetable oil as the alkyl ester of the base oil, which has excellent biodegradability, lubricating performance, high viscosity index, low volatility, renewable, short production cycle, and less environmental diffusion. The amount of lubricant used It is only a few thousandths or even a few ten thousandths of the traditional processing method, which greatly improves the working environment and is an efficient, low-carbon and environmentally friendly processing technology. However, studies have shown that the cooling effect of high-pressure airflow is very limited, which cannot meet the needs of enhanced heat transfer in high grinding areas. The processing quality of workpieces and the life of grinding wheels are significantly lower than those of traditional pouring grinding, indicating that the minimal quantity lubrication technology needs further improvement. with perfection.

由强化换热理论可知,固体的传热能力远大于液体和气体。常温下固体材料的导热系数要比流体材料大几个数量级。悬浮有金属、非金属或聚合物固体粒子的液体的导热系数要比纯液体大几十倍甚至上百倍。在微量润滑介质中添加固体粒子,可显著增加流体介质的导热系数,提高对流热传递的能力,极大弥补微量润滑冷却能力不足的缺陷。此外,纳米粒子(是指在三维空间中至少有一维处于纳米尺度范围(1-100nm)的超细微小固体颗粒)在润滑与摩擦学方面还具有特殊的抗磨减摩和高承载能力等摩擦学特性。According to the enhanced heat transfer theory, the heat transfer capacity of solid is much greater than that of liquid and gas. At room temperature, the thermal conductivity of solid materials is several orders of magnitude greater than that of fluid materials. The thermal conductivity of a liquid suspended with metal, non-metal or polymer solid particles is dozens or even hundreds of times greater than that of a pure liquid. Adding solid particles to the MQL medium can significantly increase the thermal conductivity of the fluid medium, improve the ability of convective heat transfer, and greatly compensate for the lack of cooling capacity of MQL. In addition, nanoparticles (refers to ultra-fine solid particles with at least one dimension in the nanoscale range (1-100nm) in three-dimensional space) also have special anti-wear and friction reduction and high load-bearing capacity in terms of lubrication and tribology. academic characteristics.

微量润滑润滑剂的制备方法是在纳米粒子和可降解的磨削介质的混合液内添加烷基磺酸盐表面活性剂、硫酸二甲脂分散剂后,再采用1.6-2万次/分钟高频振动得到稳定的悬浮液。The preparation method of the minimum quantity lubrication lubricant is to add alkyl sulfonate surfactant and dimethyl sulfate dispersant to the mixture of nanoparticles and degradable grinding media, and then use 16,000-20,000 times/minute high Frequency vibration to obtain a stable suspension.

纳米粒子是粒径小于100nm的石墨颗粒或者氧化铝、碳纳米管,金属,润滑剂中纳米粒子的体积含量为1%-30vol%,磨削介质为可降解的润滑油或植物油。Nanoparticles are graphite particles or aluminum oxide, carbon nanotubes, and metals with a particle size of less than 100nm. The volume content of nanoparticles in the lubricant is 1%-30vol%, and the grinding medium is degradable lubricating oil or vegetable oil.

发明人对微量润滑磨削供给系统进行了深入的理论分析以及实验验证,研究成果已申请了相关的专利,由发明设计人申请的发明专利,纳米粒子射流微量润滑磨削润滑剂供给系统(专利号为:201210153801.2)公开了一种纳米粒子射流微量润滑磨削润滑剂供给系统,它将纳米级固体粒子加入可降解的磨削液中制成微量润滑磨削的润滑剂,由微量供给装置将润滑剂变为具有固定压力、脉冲频率可变、液滴直径不变的脉冲液滴,在高压气体产生的空气隔离层作用下以射流形式喷入磨削区。它具有微量润滑技术的所有优点、并具有更强的冷却性能和优异摩擦学特性,有效解决了磨削烧伤,提高了工件表面质量,实现高效、低耗、环境友好、资源节约的低碳绿色清洁生产,具有举足轻重的意义。The inventor has carried out in-depth theoretical analysis and experimental verification on the minimum quantity lubrication grinding supply system. The research results have applied for related patents. No.: 201210153801.2) discloses a nano-particle jet micro-quantity lubrication grinding lubricant supply system, which adds nano-scale solid particles into degradable grinding fluid to make a micro-quantity lubrication grinding lubricant, which is supplied by the micro-quantity supply device The lubricant becomes pulse droplets with fixed pressure, variable pulse frequency, and constant droplet diameter, and is sprayed into the grinding area in the form of a jet under the action of the air isolation layer generated by the high-pressure gas. It has all the advantages of minimal quantity lubrication technology, and has stronger cooling performance and excellent tribological characteristics, effectively solves the grinding burn, improves the surface quality of the workpiece, and realizes low-carbon green with high efficiency, low consumption, environmental friendliness and resource saving Cleaner production is of great significance.

发明专利:纳米粒子射流微量润滑磨削表面粗糙度预测方法和装置(专利号为201210490401.0)公开了一种在纳米粒子射流微量润滑条件下的磨削表面粗糙度预测方法和装置。它包括一个传感器杠杆,所述传感器杠杆左端设有触针,触针与砂轮表面接触,传感器杠杆右端与电感式位移传感器连接,传感器杠杆的支点处与测量装置机体铰接;电感式位移传感器与交流电源连接;电感式位移传感器数据输出端则与滤波放大器连接,滤波放大器分别与计算器和示波器连接,计算器还与存储器连接。它用矩阵表征砂轮形貌,再根据磨削加工工件表面形貌创成机理,预测模型精度高,不仅测量方便,设备集成率高、利用率高,而且测量精度高,可靠性好,对实际更有指导意义。Invention patent: Method and device for predicting grinding surface roughness by nanoparticle jet microlubrication (patent number 201210490401.0) discloses a method and device for predicting grinding surface roughness under nanoparticle jet microlubrication conditions. It includes a sensor lever, the left end of the sensor lever is provided with a stylus, the stylus is in contact with the surface of the grinding wheel, the right end of the sensor lever is connected to the inductive displacement sensor, and the fulcrum of the sensor lever is hinged with the body of the measuring device; the inductive displacement sensor is connected to the AC The power supply is connected; the data output end of the inductive displacement sensor is connected with the filter amplifier, the filter amplifier is respectively connected with the calculator and the oscilloscope, and the calculator is also connected with the memory. It uses a matrix to represent the shape of the grinding wheel, and then according to the mechanism of the surface shape of the grinding workpiece, the prediction model has high precision, not only convenient measurement, high equipment integration rate, high utilization rate, but also high measurement accuracy and good reliability. more instructive.

发明专利:纳米粒子射流微量润滑磨削三相流供给系统(专利号为201110221543.2)公开了一种纳米粒子射流微量润滑磨削三相流供给系统,其特点是:将纳米流体经液路输送至喷嘴处,同时高压气体经气路进入喷嘴,高压气体与纳米流体在喷嘴混合室中充分混合雾化,经加速室加速后进入涡流室,同时压缩气体经涡流室通气孔进入,使三相流进一步旋转混合并加速,然后三相流以雾化液滴的形式经喷嘴出口喷射至磨削区。Invention patent: Three-phase flow supply system for nano-particle jet micro-lubrication grinding (patent number 201110221543.2) discloses a three-phase flow supply system for nano-particle jet micro-lubrication grinding. At the nozzle, the high-pressure gas enters the nozzle through the gas path at the same time, the high-pressure gas and the nanofluid are fully mixed and atomized in the nozzle mixing chamber, and then enter the vortex chamber after being accelerated by the acceleration chamber, and the compressed gas enters through the vent hole of the vortex chamber at the same time, so that the three-phase flow After further rotary mixing and acceleration, the three-phase flow is sprayed to the grinding zone through the nozzle outlet in the form of atomized droplets.

发明专利:纳米流体静电雾化可控射流微量润滑磨削系统(201310042095.9)公开了一种纳米流体静电雾化可控射流微量润滑磨削系统,通过静电学原理可以使喷射的雾滴实现可控分布,从而降低对环境的污染,为工作人员提供了更好的健康保障。其磨削系统安装有电晕荷电喷嘴,电晕荷电喷嘴的喷嘴体与供液系统、供气系统连接,喷嘴体下部的高压直流静电发生器与可调高压直流电源的负极连接,可调高压直流电源的正极与工件加电装置连接,工件加电装置附着于工件的不加工表面;纳米流体磨削液通过供液系统送入电晕荷电喷嘴,同时供气系统将压缩空气送入电晕荷电喷嘴,纳米流体磨削液由压缩空气带动从喷嘴体出口喷出雾化的同时被高压直流静电发生器荷电为可控射流,在电场力及气动力的作用下可控的分布到加工工件的磨削区。Invention patent: Nano-fluid electrostatic atomization controllable jet micro-lubrication grinding system (201310042095.9) discloses a nano-fluid electrostatic atomization controllable jet micro-lubrication grinding system, which can make sprayed droplets controllable through the principle of electrostatics distribution, thereby reducing the pollution to the environment and providing better health protection for the staff. Its grinding system is equipped with a corona charging nozzle, the nozzle body of the corona charging nozzle is connected to the liquid supply system and the gas supply system, and the high-voltage DC electrostatic generator at the bottom of the nozzle body is connected to the negative pole of the adjustable high-voltage DC power supply, which can The positive electrode of the high-voltage DC power supply is connected to the workpiece power supply device, and the workpiece power supply device is attached to the unprocessed surface of the workpiece; the nanofluid grinding fluid is sent to the corona charging nozzle through the liquid supply system, and the air supply system sends compressed air to Entering the corona charging nozzle, the nanofluid grinding fluid is driven by compressed air to spray out from the outlet of the nozzle body and atomize, and at the same time, it is charged by a high-voltage DC electrostatic generator to become a controllable jet, which can be controlled under the action of electric field force and pneumatic force. The distribution to the grinding area of the workpiece.

但上述技术方案中都不是低温冷却与纳米粒子射流微量润滑耦合的磨削介质供给系统,使之没有最大限度地发挥低温冷却介质强大的对流换热能力和纳米粒子射流优异的摩擦学特性。However, none of the above technical solutions is a grinding medium supply system coupled with low-temperature cooling and nano-particle jet microlubrication, so that it does not maximize the powerful convective heat transfer capacity of the low-temperature cooling medium and the excellent tribological properties of the nano-particle jet.

发明设计人通过实验研究表明,通过采用低温CO2和液态氮为磨削冷却介质,可有效地控制磨削区温度。与干磨削和浇注式油冷却磨削相比,液态氮低温冷却磨削力、比磨削能、磨削区温度明显降低,工件表面质量和完整性显著提高,同时明显提高了砂轮的使用寿命和减少了冷却液对环境地污染。低温冷却具有以下优点:The inventors have shown through experimental research that the temperature of the grinding zone can be effectively controlled by using low-temperature CO2 and liquid nitrogen as the grinding cooling medium. Compared with dry grinding and pouring oil cooling grinding, liquid nitrogen low temperature cooling grinding force, specific grinding energy and grinding zone temperature are significantly reduced, the surface quality and integrity of the workpiece are significantly improved, and the use of grinding wheels is also significantly improved Life and reduce the pollution of the coolant to the environment. Cryogenic cooling has the following advantages:

(1)低温冷却磨削可以有效控制磨削区温度,避免了由于温度过高引起的工件表面热损伤、微裂纹以及拉伸残余应力的产生,提高了工件的表面完整性;(1) Low-temperature cooling grinding can effectively control the temperature of the grinding area, avoiding thermal damage, micro-cracks and tensile residual stress on the surface of the workpiece caused by excessive temperature, and improving the surface integrity of the workpiece;

(2)低温冷却磨削同冷却油磨削和干磨削相比,磨削力明显降低,减少了砂轮的磨损,同时提高了工件的加工精度。(2) Compared with cooling oil grinding and dry grinding, low-temperature cooling grinding has significantly lower grinding force, which reduces the wear of the grinding wheel and improves the machining accuracy of the workpiece.

(3)低温冷却磨削随着磨削深度的增加,比磨削能降低,有利于磨削区温度的降低。(3) With the increase of the grinding depth, the low-temperature cooling grinding reduces the specific grinding energy, which is beneficial to the reduction of the temperature in the grinding area.

(4)低温冷却磨削切屑主要以剪切方式去除,减小了滑擦、耕犁以及塑性变形的产生,提高了工件的表面质量。(4) The low-temperature cooling grinding chips are mainly removed by shearing, which reduces the occurrence of sliding friction, plowing and plastic deformation, and improves the surface quality of the workpiece.

虽然很多学者已经对纳米粒子射流微量润滑磨削和低温冷却切削/磨削进行了理论分析与实验研究,并做了大量的论证和实验。从检索文献可知,目前还没有将纳米粒子射流微量润滑磨削与低温冷却磨削有机的结合起来,没有建立磨削区对流强化换热与纳米粒子射流、低温冷却介质之间的内在关系,也没有建立纳米粒子射流与低温冷却介质耦合条件下工件表面的油膜形成机理,无法发挥纳米粒子射流、低温冷却介质对磨削砂轮/工件界面的润滑与散热优势。Although many scholars have carried out theoretical analysis and experimental research on nano-particle jet MQL grinding and cryogenic cooling cutting/grinding, and have done a lot of demonstrations and experiments. From the literature search, it can be seen that there is no organic combination of nano-particle jet micro-lubrication grinding and low-temperature cooling grinding, and the internal relationship between convective enhanced heat transfer in the grinding area and nano-particle jet and low-temperature cooling medium has not been established. The formation mechanism of the oil film on the surface of the workpiece under the coupling condition of the nanoparticle jet and the low-temperature cooling medium has not been established, and the advantages of the lubrication and heat dissipation of the nanoparticle jet and the low-temperature cooling medium on the grinding wheel/workpiece interface cannot be brought into play.

发明内容Contents of the invention

本发明的目的就是为解决上述问题,提供一种低温冷却与纳米粒子射流微量润滑耦合磨削介质供给系统。当对工件材料进行磨削时,使用纳米粒子射流微量润滑和低温冷却润滑耦合的方法,可以在磨削区形成低温冷冻润滑膜。在磨削过程中,低温介质迅速蒸发带走磨削区大量的热,减少了微量润滑磨削介质的蒸发量,同时冷却了工件表面及磨屑,提高了换热能力,最大限度的减少磨削热损伤,提高被加工工件的表面完整性和加工精度。它具有微量润滑技术的所有优点、并具有更强的冷却性能和优异摩擦学特性,有效解决了磨削烧伤,提高了工件表面质量,实现高效、低耗、环境友好、资源节约的低碳绿色清洁生产,具有举足轻重的意义。The object of the present invention is to solve the above problems, and provide a grinding medium supply system coupled with cryogenic cooling and nano-particle jet micro-lubrication. When grinding the workpiece material, the low-temperature cooling lubrication film can be formed in the grinding area by using the coupling method of nano-particle jet micro-lubrication and low-temperature cooling lubrication. During the grinding process, the low-temperature medium quickly evaporates and takes away a large amount of heat in the grinding area, which reduces the evaporation of the micro-lubricating grinding medium, and at the same time cools the surface of the workpiece and the grinding debris, improves the heat transfer capacity, and minimizes the grinding process. Cut heat damage, improve the surface integrity and machining accuracy of the processed workpiece. It has all the advantages of minimal quantity lubrication technology, and has stronger cooling performance and excellent tribological characteristics, effectively solves the grinding burn, improves the surface quality of the workpiece, and realizes low-carbon green with high efficiency, low consumption, environmental friendliness and resource saving Cleaner production is of great significance.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种低温冷却与纳米粒子射流微量润滑耦合磨削介质供给系统,它包括至少一个微量润滑和低温冷却喷嘴组合单元,该单元设置在砂轮的砂轮罩侧面,并与工作台上的工件相配合;所述单元包括微量润滑雾化微量喷嘴和低温冷却喷嘴,微量润滑雾化微量喷嘴与纳米流体管路和压缩空气管路连接,低温冷却喷嘴与低温冷却液管路连接;每个单元的纳米流体管路、压缩空气管路和低温冷却液管路均通过控制阀与纳米流体供给系统、低温介质供给系统和压缩空气供给系统连接,纳米流体供给系统、低温介质供给系统和压缩空气供给系统与控制装置连接。A grinding medium supply system coupled with low-temperature cooling and nano-particle jet micro-lubrication, which includes at least one micro-quantity lubrication and low-temperature cooling nozzle combination unit, which is arranged on the side of the grinding wheel cover of the grinding wheel and cooperates with the workpiece on the workbench; The unit includes a micro-quantity lubrication atomizing nozzle and a low-temperature cooling nozzle, the micro-lubricating atomization micro-nozzle is connected with a nanofluid pipeline and a compressed air pipeline, and the low-temperature cooling nozzle is connected with a low-temperature coolant pipeline; the nanofluid of each unit The pipelines, compressed air pipelines and low-temperature coolant pipelines are all connected to the nanofluid supply system, low-temperature medium supply system and compressed air supply system through control valves, and the nanofluid supply system, low-temperature medium supply system and compressed air supply system are connected with the control valve. device connection.

所述微量润滑和低温冷却喷嘴组合单元有两个,分别对称的安装在砂轮罩的两侧。工作时,一侧的微量润滑雾化喷嘴与低温冷却喷嘴对磨削区提供冷却润滑,另一侧的微量润滑雾化喷嘴只喷压缩空气进行清洗排屑,低温冷却喷嘴关闭。There are two combination units of minimal quantity lubrication and low-temperature cooling nozzles, which are respectively symmetrically installed on both sides of the grinding wheel cover. When working, the micro-lubrication atomizing nozzle and the low-temperature cooling nozzle on one side provide cooling and lubrication to the grinding area, and the micro-quantity lubrication atomizing nozzle on the other side only sprays compressed air for cleaning and chip removal, and the low-temperature cooling nozzle is closed.

所述纳米流体供给系统包括纳米流体储液罐,它通过液压泵II、调压阀II、节流阀II、涡轮流量计II与对应的控制阀连接;The nanofluid supply system includes a nanofluid liquid storage tank, which is connected to the corresponding control valve through a hydraulic pump II, a pressure regulating valve II, a throttle valve II, and a turbine flowmeter II;

所述压缩空气供给系统包括空气压缩机,它通过过滤器、储气罐、调压阀III、节流阀III、涡轮流量计III与对应的控制阀连接;The compressed air supply system includes an air compressor, which is connected to the corresponding control valve through a filter, an air storage tank, a pressure regulating valve III, a throttle valve III, and a turbine flowmeter III;

所述低温介质供给系统包括低温介质储液罐,它通过液压泵I、油水分离器、调压阀I、节流阀I、涡轮流量计I与对应的控制阀连接。The low-temperature medium supply system includes a low-temperature medium liquid storage tank, which is connected to the corresponding control valve through a hydraulic pump I, an oil-water separator, a pressure regulating valve I, a throttle valve I, and a turbine flowmeter I.

所述调压阀II还与溢流阀II、纳米流体回收箱连接;The pressure regulating valve II is also connected with the overflow valve II and the nanofluid recovery tank;

所述调压阀III还与溢流阀III和压缩空气回收箱连接;The pressure regulating valve III is also connected with the overflow valve III and the compressed air recovery tank;

所述调压阀I还与溢流阀I、低温介质回收箱连接。The pressure regulating valve 1 is also connected with the overflow valve 1 and the low temperature medium recovery box.

所述控制阀为四位六通阀的手动换向阀,阀体设有压缩空气入口T1、纳米流体入口P和液态低温介质入口T2以及压缩空气出口A、纳米流体出口B和液态低温介质出口C;阀芯采用弹簧钢球定位,在阀芯轴向孔的左端开有锥形密封内螺纹,在安装时用锥密封螺钉密封,密封螺钉为细螺纹锥形螺钉,在密封时在螺纹处涂密封胶。The control valve is a manual reversing valve of a four-position six-way valve. The valve body is provided with a compressed air inlet T1 , a nanofluid inlet P, and a liquid cryogenic medium inlet T2 , as well as a compressed air outlet A, a nanofluid outlet B and a liquid cryogenic medium. Medium outlet C; the valve core is positioned by a spring steel ball, and there is a tapered sealing internal thread at the left end of the axial hole of the valve core, which is sealed with a tapered sealing screw during installation. The sealing screw is a tapered screw with fine thread. Apply sealant to threads.

所述微量润滑雾化微量喷嘴包括混合腔体,混合腔体一段安装注气管,另一端安装喷头;注气管通过左螺母和密封垫圈I与混合腔体装配在一起,喷头通过右螺母和密封垫圈II与混合腔体装配在一起;进液塞将混合腔体分为进液腔和混合腔,混合腔与加速段连接,加速段与喷头连接;进液螺纹管与进液腔连通,注气管位于混合腔的一段侧壁设有若干旋向气孔,注气管顶端则设有出气孔。The micro-quantity lubrication atomizing micro-quantity nozzle includes a mixing chamber, one section of the mixing chamber is equipped with an air injection pipe, and the other end is installed with a spray head; the air injection pipe is assembled with the mixing chamber through the left nut and sealing washer 1, and the spray head is passed through the right nut and sealing washer II is assembled with the mixing chamber; the liquid inlet plug divides the mixing chamber into a liquid inlet chamber and a mixing chamber, the mixing chamber is connected to the acceleration section, and the acceleration section is connected to the nozzle; A section of the side wall of the mixing chamber is provided with a number of swirling air holes, and the top of the gas injection pipe is provided with an air outlet.

所述进液塞为圆盘形,在周围对称分布着4-8个进液孔;所述旋向气孔沿注气管的管壁阵列排布4-8个,出口轴线与其注气腔内壁面相切,压缩气体经旋向气孔以切向速度v进入到混合腔48内,促使气流在混合腔内绕注气管旋转,从而带动纳米流体旋转形成涡流;旋向气孔与注气管轴向成角度为δ=25-75°并向喷头出口倾斜。The liquid inlet plug is disc-shaped, with 4-8 liquid inlet holes symmetrically distributed around it; 4-8 spiral air holes are arranged along the wall array of the gas injection pipe, and the outlet axis is aligned with the inner wall of the gas injection chamber. Cut, the compressed gas enters into the mixing chamber 48 at a tangential velocity v through the swirling air hole, and impels the air flow to rotate around the gas injection pipe in the mixing chamber, thereby driving the nanofluid to rotate to form a vortex; the axial angle between the swirling air hole and the gas injection pipe is δ=25-75° and inclined to the nozzle outlet.

所述喷头为扁平扇形喷头,扁平扇形喷头内表面为半椭球或半球面;在半椭球的顶端开一个V形槽,V形槽两斜面关于喷头轴线对称且和半椭圆球相贯形成狭长喷口,斜面角度α为V形槽角度的一半。The nozzle is a flat fan-shaped nozzle, and the inner surface of the flat fan-shaped nozzle is a semi-ellipsoid or a hemispherical surface; a V-shaped groove is opened on the top of the semi-ellipsoid, and the two slopes of the V-shaped groove are symmetrical about the axis of the nozzle and formed by intersecting with the semi-ellipsoid For a long and narrow spout, the slope angle α is half the angle of the V-shaped groove.

所述低温冷却喷嘴为一体式鸭嘴型喷嘴,喷嘴总长度为Dz=25-55mm,喷嘴前段入口尺寸为dr×hr,出口尺寸为dc×hc,其中dr取10-40mm,hr取5-35mm,dc取20-50mm,hc取15-45mm。The low-temperature cooling nozzle is an integrated duckbill nozzle, the total length of the nozzle is Dz=25-55mm, the inlet size of the front section of the nozzle is dr×hr, and the outlet size is dc×hc, wherein dr is 10-40mm, hr is 5- 35mm, 20-50mm for dc, 15-45mm for hc.

所述各微量润滑和低温冷却喷嘴组合单元中微量润滑雾化微量喷嘴到工件的喷射距离为d,取10-20cm,喷射角度为β,取值为15-30°;喷射流量为2.5-3.2ml/min,压缩空气的压力为4.0-10bar;The injection distance from the micro-lubrication atomizing micro-quantity nozzle to the workpiece in each micro-lubrication and low-temperature cooling nozzle combination unit is d, which is 10-20cm, and the injection angle is β, which is 15-30°; the injection flow rate is 2.5-3.2 ml/min, the pressure of compressed air is 4.0-10bar;

所述低温冷却喷嘴到工件的垂直距离为h,取2-5cm,喷射角度为γ,取值为3-8°;液态低温介质流量为10-40L/min。The vertical distance from the cryogenic cooling nozzle to the workpiece is h, which is 2-5cm; the spray angle is γ, which is 3-8°; the flow rate of the liquid cryogenic medium is 10-40L/min.

本发明的有益效果是:提供一种低温冷却与纳米粒子射流微量润滑耦合的磨削介质供给系统,该系统有两套喷嘴,微量润滑雾化喷嘴Ⅰ和低温冷却喷嘴Ⅰ固定在砂轮右侧,低温冷却喷嘴Ⅱ和微量润滑雾化喷嘴Ⅱ固定在砂轮左侧。当对普通材料进行顺磨时,如对45钢进行顺磨时,将手动换向阀Ⅰ调至第二工作位,纳米流体储液罐中的纳米流体在液压泵Ⅱ的作用下,依次流经调压阀Ⅱ、节流阀Ⅱ、涡轮流量计Ⅱ,再流经手动换向阀Ⅰ进入微量润滑雾化喷嘴Ⅰ,压缩空气从储气罐中流出后依次流经调压阀Ⅲ、节流阀Ⅲ、涡轮流量计Ⅲ,再流经手动换向阀Ⅰ进入微量润滑雾化喷嘴Ⅰ对磨削区进行纳米粒子射流微量润滑,同时将手动换向阀Ⅱ调至第三工作位,压缩空气从储气罐中流出后依次流经调压阀Ⅲ、节流阀Ⅲ、涡轮流量计Ⅲ,再流经手动换向阀Ⅱ进入微量润滑雾化喷嘴Ⅱ对砂轮和工件进行排屑清洗。当对45钢进行逆磨时,将动换向阀Ⅰ和手动换向阀Ⅱ的工作位互换。当对难加工材料进行顺磨时,如对镍基合金进行顺磨时,将手动换向阀Ⅰ调至第一工作位,纳米流体储液罐中的纳米流体在液压泵Ⅱ的作用下,依次流经调压阀Ⅱ、节流阀Ⅱ、涡轮流量计Ⅱ,再流经手动换向阀Ⅰ进入微量润滑雾化喷嘴Ⅰ,压缩空气从储气罐中流出后依次流经调压阀Ⅲ、节流阀Ⅲ、涡轮流量计Ⅲ,再流经手动换向阀Ⅰ进入微量润滑雾化喷嘴Ⅰ,低温介质储液罐中的低温介质在液压泵Ⅰ的作用下,依次流经油水分离器、调压阀Ⅰ、节流阀Ⅰ、涡轮流量计Ⅰ再流经手动换向阀Ⅰ进入低温冷却喷嘴Ⅰ,对磨削区进行纳米粒子射流微量润滑和低温冷却耦合冷却润滑,同时将手动换向阀Ⅱ调至第三工作位,压缩空气从储气罐中流出后依次流经调压阀Ⅲ、节流阀Ⅲ、涡轮流量计Ⅲ,再流经手动换向阀Ⅱ进入微量润滑雾化喷嘴Ⅱ,对砂轮和工件进行排屑清洗。当对镍基合金进行逆磨时,将手动换向阀Ⅰ和手动换向阀Ⅱ的工作位互换。The beneficial effect of the present invention is to provide a grinding medium supply system coupled with low-temperature cooling and nano-particle jet micro-lubrication, the system has two sets of nozzles, the micro-quantity lubrication atomization nozzle I and the low-temperature cooling nozzle I are fixed on the right side of the grinding wheel, The cryogenic cooling nozzle II and the minimum quantity lubrication atomizing nozzle II are fixed on the left side of the grinding wheel. When grinding ordinary materials, such as 45 steel, the manual reversing valve I is adjusted to the second working position, and the nanofluid in the nanofluid storage tank flows sequentially under the action of the hydraulic pump II. After the pressure regulating valve II, throttle valve II, turbine flowmeter II, and then through the manual reversing valve I, it enters the micro-lubrication atomizing nozzle I. Flow valve Ⅲ, turbine flowmeter Ⅲ, then flow through the manual reversing valve Ⅰ and enter the micro-lubrication atomization nozzle Ⅰ to perform nano-particle jet micro-lubrication on the grinding area, and at the same time adjust the manual reversing valve Ⅱ to the third working position, compress After the air flows out of the air storage tank, it flows through the pressure regulating valve III, the throttle valve III, the turbine flowmeter III, and then flows through the manual reversing valve II and enters the micro-lubrication atomizing nozzle II to remove chips from the grinding wheel and the workpiece. When backgrinding 45 steel, exchange the working positions of the manual reversing valve I and the manual reversing valve II. When performing smooth grinding on difficult-to-machine materials, such as nickel-based alloys, the manual reversing valve I is adjusted to the first working position, and the nanofluid in the nanofluid storage tank is released under the action of the hydraulic pump II. It flows through the pressure regulating valve II, throttle valve II, turbine flowmeter II in sequence, and then flows through the manual reversing valve I and enters the micro-lubrication atomizing nozzle I. The compressed air flows out of the air storage tank and then flows through the pressure regulating valve III in sequence. , throttle valve Ⅲ, turbine flowmeter Ⅲ, then flow through the manual reversing valve Ⅰ and enter the micro-lubrication atomization nozzle Ⅰ, and the low-temperature medium in the low-temperature medium liquid storage tank flows through the oil-water separator in sequence under the action of the hydraulic pump Ⅰ , pressure regulating valve Ⅰ, throttle valve Ⅰ, and turbine flowmeter Ⅰ then flow through the manual reversing valve Ⅰ and enter the low-temperature cooling nozzle Ⅰ, and carry out nano-particle jet microlubrication and low-temperature cooling coupled cooling lubrication on the grinding area. Adjust the directional valve Ⅱ to the third working position. After the compressed air flows out of the air storage tank, it flows through the pressure regulating valve Ⅲ, the throttle valve Ⅲ, the turbine flowmeter Ⅲ, and then flows through the manual directional valve Ⅱ to enter the micro-lubrication atomization Nozzle II, for chip removal and cleaning of the grinding wheel and workpiece. When backgrinding nickel-based alloys, exchange the working positions of manual reversing valve I and manual reversing valve II.

当对难加工材料进行磨削时,使用纳米粒子射流微量润滑和低温冷却润滑耦合的方法,可以在磨削区形成低温冷冻润滑膜。在磨削过程中,低温介质液体迅速蒸发带走磨削区大量的热,减少了微量润滑磨削液的蒸发量,同时冷却了工件表面及磨屑。根据磨削区毛细管原理,在普通微量润滑及传统浇注式润滑时,液态冷却润滑液渗入毛细管分三个阶段,第一阶段为液态常温渗入,第二阶段为常温液体在毛细管中,在高的磨削区温度作用下磨削液发生蒸发“爆炸”,第三阶段即为气相填充,发生了爆炸的气体填充在了毛细管中,阻碍了后续磨削液的进入,从而降低了磨削液的冷却润滑性能。当同时使用低温冷却润滑时,低温介质液体蒸发带走的热量,避免了微量润滑液在毛细管中的“爆炸”或是“爆炸”后的蒸汽迅速冷却,保证了后续磨削液的进入从而发挥出磨削液的良好冷却润滑性能。这对于磨削难加工材料是十分有利的。When grinding difficult-to-machine materials, the method of coupling nanoparticle jet microlubrication and cryogenic cooling lubrication can form a low-temperature frozen lubricating film in the grinding area. During the grinding process, the low-temperature medium liquid quickly evaporates and takes away a large amount of heat in the grinding area, which reduces the evaporation of the micro-lubricating grinding fluid, and cools the surface of the workpiece and the grinding debris at the same time. According to the principle of the capillary in the grinding area, in ordinary minimal quantity lubrication and traditional pouring lubrication, the liquid cooling lubricant penetrates into the capillary in three stages. Under the action of the temperature in the grinding zone, the grinding fluid evaporates and “explodes”. The third stage is the gas phase filling. The explosive gas fills the capillary, hindering the subsequent entry of grinding fluid, thereby reducing the grinding fluid’s Cooling and lubricating properties. When low-temperature cooling and lubrication are used at the same time, the heat taken away by the evaporation of the low-temperature medium liquid avoids the "explosion" of the micro-lubricant in the capillary or the rapid cooling of the vapor after the "explosion", ensuring the entry of subsequent grinding fluid to play Good cooling and lubricating performance of grinding fluid. This is very beneficial for grinding difficult-to-machine materials.

附图说明:Description of drawings:

图1是这种实施例的总装轴测图;Fig. 1 is the general assembly axonometric view of this embodiment;

图2是这种实施例微量润滑气路、液路及低温冷却液路的系统简图;Fig. 2 is a schematic diagram of the system of the micro-lubrication gas circuit, liquid circuit and low-temperature cooling liquid circuit of this embodiment;

图3是这种实施例中手动换向阀的结构图;Fig. 3 is the structural diagram of manual reversing valve in this embodiment;

图4是这种实施例中手动换向阀的工作原理图;Fig. 4 is the working principle figure of manual reversing valve in this embodiment;

图5是这种实施例的微量润滑雾化喷嘴总装剖视图;Fig. 5 is a sectional view of the assembly of the minimal quantity lubrication atomizing nozzle of this embodiment;

图5a是注气管的局部剖视图;Figure 5a is a partial sectional view of the gas injection tube;

图6是这种实施例中微量润滑雾化喷嘴旋向气孔的剖视图;Fig. 6 is a cross-sectional view of the micro-quantity lubrication atomizing nozzle in this embodiment;

图7是这种实施例的喷头剖视图;Fig. 7 is a sectional view of the nozzle of this embodiment;

图8是这种实施例的低温冷却喷嘴的结构图;Fig. 8 is the structural diagram of the cryogenic cooling nozzle of this embodiment;

图8a是这种实施例的低温冷却喷嘴的正二侧视图;Fig. 8 a is the positive two side views of the cryogenic cooling nozzle of this embodiment;

图8b是这种实施例的低温冷却喷嘴的左视图;Figure 8b is a left side view of the cryogenic cooling nozzle of this embodiment;

图8c是这种实施例的低温冷却喷嘴的俯视图;Figure 8c is a top view of the cryogenic cooling nozzle of this embodiment;

图9是这种实施例中两种喷嘴与工件的相对位置示意图。Fig. 9 is a schematic diagram of the relative positions of the two kinds of nozzles and the workpiece in this embodiment.

其中,1-部分工作台,2-工件,3-砂轮,4-砂轮罩,5-磁力固定吸盘,6-低温介质输送管,7-纳米流体输送管,8-压缩空气输送管,9-微量润滑雾化喷嘴Ⅰ,10-低温冷却喷嘴Ⅰ,11-纳米流体储液罐,12-空气压缩机,13-低温介质储液罐,14-液压泵Ⅰ,15-过滤器,16-纳米流体回收箱,17-油水分离器,18-液压泵Ⅱ,19-压力表Ⅳ,20-调压阀Ⅲ,21-调压阀Ⅱ,22-调压阀Ⅰ,23-溢流阀Ⅱ,24-节流阀Ⅲ,25-节流阀Ⅱ,26-节流阀Ⅰ,27-涡轮流量计Ⅲ,28-涡轮流量计Ⅱ,29涡轮流量计Ⅰ,30-储气罐,31-手动换向阀Ⅰ,32-阀体,33-阀芯,34-左螺母,35-注气管,36-密封垫圈Ⅰ,37-进液螺纹管,38-进液塞,39-右螺母,40-密封垫圈Ⅱ,41-喷头,42-混合腔体,43-微量润滑雾化喷嘴Ⅱ,44-低温冷却喷嘴Ⅱ,45-手动换向阀Ⅱ,46-进气腔,47-进液腔,48-混合腔,49-加速段,50-喷嘴出口,51-溢流阀Ⅲ,52-溢流阀Ⅰ,53-压力表Ⅰ,54-压力表Ⅱ,55-压力表Ⅲ,56-压缩空气回收箱,57-低温介质回收箱,58-密封螺钉。Among them, 1-part workbench, 2-workpiece, 3-grinding wheel, 4-grinding wheel cover, 5-magnetic fixed suction cup, 6-low temperature medium delivery tube, 7-nanometer fluid delivery tube, 8-compressed air delivery tube, 9- Minimal quantity lubrication atomizing nozzle Ⅰ, 10-low temperature cooling nozzle Ⅰ, 11-nano fluid storage tank, 12-air compressor, 13-low temperature medium liquid storage tank, 14-hydraulic pump Ⅰ, 15-filter, 16-nanometer Fluid recovery tank, 17-oil-water separator, 18-hydraulic pump Ⅱ, 19-pressure gauge Ⅳ, 20-pressure regulating valve Ⅲ, 21-pressure regulating valve Ⅱ, 22-pressure regulating valve Ⅰ, 23-overflow valve Ⅱ, 24-throttle valve III, 25-throttle valve II, 26-throttle valve I, 27-turbine flowmeter III, 28-turbine flowmeter II, 29 turbine flowmeter I, 30-air storage tank, 31-manual Reversing valve Ⅰ, 32-valve body, 33-spool, 34-left nut, 35-injection pipe, 36-sealing washer Ⅰ, 37-inlet threaded pipe, 38-inlet plug, 39-right nut, 40 -Sealing gasket II, 41-spray head, 42-mixing chamber, 43-minimum quantity lubrication atomizing nozzle II, 44-low temperature cooling nozzle II, 45-manual reversing valve II, 46-inlet chamber, 47-inlet chamber , 48-mixing chamber, 49-acceleration section, 50-nozzle outlet, 51-relief valve Ⅲ, 52-relief valve Ⅰ, 53-pressure gauge Ⅰ, 54-pressure gauge Ⅱ, 55-pressure gauge Ⅲ, 56- Compressed air recovery box, 57-low temperature medium recovery box, 58-sealing screw.

具体实施方式:Detailed ways:

下面结合附图与实施例对本发明做一下说明:Below in conjunction with accompanying drawing and embodiment the present invention is described:

从图1中可以看出,该实施例中有两套喷嘴,分别是砂轮右侧的微量润滑雾化喷嘴Ⅰ9与低温冷却喷嘴Ⅰ10和砂轮左侧的微量润滑雾化喷嘴Ⅱ43与低温冷却喷嘴Ⅱ44。微量润滑雾化喷嘴Ⅰ9与纳米流体输送管7及压缩空气输送管8相连接,低温冷却喷嘴Ⅰ10与低温介质输送管6相连接。微量润滑雾化喷嘴Ⅱ43与低温冷却喷嘴Ⅱ44同样与另一侧的输送管连接。磁力固定吸盘5吸附在砂轮3侧面,用来固定纳米流体输送管7、压缩空气输送管8和低温介质输送管6。微量润滑雾化喷嘴Ⅰ9与微量润滑雾化喷嘴Ⅱ43为砂轮3与工件2之间的磨削区提供微量润滑。低温冷却喷嘴Ⅰ10与低温冷却喷嘴Ⅱ44可以为砂轮3与工件2之间的磨削区提供低温冷却润滑。当顺磨时微量润滑雾化喷嘴Ⅰ9与低温冷却喷嘴Ⅰ10可对磨削区提供冷却润滑,另一侧的微量润滑雾化喷嘴Ⅱ43只喷压缩空气进行清洗排屑,低温冷却喷嘴Ⅱ44关闭。反之当逆磨时微量润滑雾化喷嘴Ⅱ43与低温冷却喷嘴Ⅱ44可对磨削区提供冷却润滑,另一侧的微量润滑雾化喷嘴Ⅰ9只喷压缩空气进行清洗排屑,低温冷却喷嘴Ⅰ10关闭。It can be seen from Figure 1 that there are two sets of nozzles in this embodiment, which are the micro-lubrication atomization nozzle I9 and the low-temperature cooling nozzle I10 on the right side of the grinding wheel, and the micro-lubrication atomization nozzle II43 and the low-temperature cooling nozzle II44 on the left side of the grinding wheel. . The minimal quantity lubrication atomizing nozzle I9 is connected with the nanofluid delivery pipe 7 and the compressed air delivery pipe 8 , and the low-temperature cooling nozzle I10 is connected with the low-temperature medium delivery pipe 6 . The minimal quantity lubrication atomizing nozzle II43 and the low-temperature cooling nozzle II44 are also connected to the delivery pipe on the other side. The magnetic fixed suction cup 5 is adsorbed on the side of the grinding wheel 3 and is used to fix the nanofluid delivery tube 7 , the compressed air delivery tube 8 and the cryogenic medium delivery tube 6 . Minimal quantity lubrication atomizing nozzle I9 and minimal quantity lubrication atomizing nozzle II43 provide minimal quantity lubrication for the grinding zone between the grinding wheel 3 and the workpiece 2 . The low-temperature cooling nozzle I10 and the low-temperature cooling nozzle II44 can provide low-temperature cooling and lubrication for the grinding zone between the grinding wheel 3 and the workpiece 2 . Minimal quantity lubrication atomizing nozzle Ⅰ9 and low-temperature cooling nozzle Ⅰ10 can provide cooling and lubrication to the grinding area during smooth grinding, and the microlubrication atomizing nozzle Ⅱ43 on the other side only sprays compressed air for cleaning and chip removal, and low-temperature cooling nozzle Ⅱ44 is closed. Conversely, when reverse grinding, the micro-lubrication atomizing nozzle II43 and the low-temperature cooling nozzle II44 can provide cooling and lubrication to the grinding area, and the micro-lubrication atomizing nozzle I9 on the other side only sprays compressed air to clean and remove chips, and the low-temperature cooling nozzle I10 is closed.

如图2这种实施例微量润滑气路、液路及低温冷却液路的系统简图所示,空气压缩机12产生压缩空气,通过过滤器15后储存在储气罐30中,并由压力表Ⅳ19检测储气罐30中的压力,压缩空气从储气罐30中流出后依次流经调压阀Ⅲ20、节流阀Ⅲ24、涡轮流量计Ⅲ27,再流经手动换向阀Ⅰ31进入微量润滑雾化喷嘴Ⅰ9或流经手动换向阀Ⅱ45进入微量润滑雾化喷嘴Ⅱ43。溢流阀Ⅲ51和压缩空气回收箱56构成保护回路。纳米流体储液罐11中的纳米流体在液压泵Ⅱ18的作用下,依次流经调压阀Ⅱ21、节流阀Ⅱ25、涡轮流量计Ⅱ28,再流经手动换向阀Ⅰ31进入微量润滑雾化喷嘴Ⅰ9或流经手动换向阀Ⅱ45进入微量润滑雾化喷嘴Ⅱ43,同时溢流阀Ⅱ23和纳米流体回收箱16形成保护回路。低温介质储液罐13中的低温介质在液压泵Ⅰ14的作用下,依次流经油水分离器17、调压阀Ⅰ22、节流阀Ⅰ26、涡轮流量计Ⅰ29再流经手动换向阀Ⅰ31进入低温冷却喷嘴Ⅰ10或流经手动换向阀Ⅱ45进入低温冷却喷嘴Ⅱ44。溢流阀Ⅰ52和低温介质回收箱57构成保护回路。压力表Ⅰ53、压力表Ⅱ54和压力表Ⅲ55分别用来监测低温介质通路、纳米流体通路和压缩气体通路的压力。As shown in the system diagram of the minimal quantity lubrication gas circuit, liquid circuit and low-temperature cooling liquid circuit in this embodiment of Figure 2, the air compressor 12 produces compressed air, which is stored in the air storage tank 30 after passing through the filter 15, and is controlled by the pressure Table IV19 detects the pressure in the air storage tank 30. After the compressed air flows out of the air storage tank 30, it flows through the pressure regulating valve III20, throttle valve III24, turbine flowmeter III27 in sequence, and then flows through the manual reversing valve I31 to enter the minimum quantity lubrication The atomizing nozzle I9 or flows through the manual reversing valve II45 and enters the minimal quantity lubrication atomizing nozzle II43. The overflow valve III51 and the compressed air recovery tank 56 constitute a protection circuit. Under the action of the hydraulic pump II18, the nanofluid in the nanofluid storage tank 11 flows through the pressure regulating valve II21, the throttle valve II25, and the turbine flowmeter II28 in sequence, and then flows through the manual reversing valve I31 and enters the micro-quantity lubrication atomizing nozzle I9 or flows through the manual reversing valve II45 and enters the micro-lubrication atomizing nozzle II43, while the overflow valve II23 and the nanofluid recovery tank 16 form a protection circuit. Under the action of the hydraulic pump I14, the low-temperature medium in the low-temperature medium liquid storage tank 13 flows through the oil-water separator 17, the pressure regulating valve I22, the throttle valve I26, the turbine flowmeter I29, and then flows through the manual reversing valve I31 to enter the low-temperature medium. The cooling nozzle I10 or the flow through the manual reversing valve II45 enters the low-temperature cooling nozzle II44. The overflow valve I52 and the low-temperature medium recovery tank 57 constitute a protection circuit. Pressure gauge I53, pressure gauge II54 and pressure gauge III55 are used to monitor the pressure of the cryogenic medium passage, nanofluid passage and compressed gas passage respectively.

如图3、4是这种实施例中手动换向阀的结构及工作原理图,可以看出该阀是一个四位六通阀,在阀体32上有三个入口分别为压缩空气入口T1、纳米流体入口P及液态低温介质入口T2。阀体32上三个出口分别为压缩空气出口A、纳米流体出口B及液态低温介质出口C。结合图1和图2可以看出,压缩空气入口T1与压缩空气输送管8相连,纳米流体入口P与纳米流体输送管7相连,液态低温介质入口T2与低温介质输送管6相连。压缩空气出口A和纳米流体出口B与微量润滑雾化喷嘴Ⅰ9和微量润滑雾化喷嘴Ⅱ43的压缩空气入口和纳米流体入口相连接,液态低温介质出口C与低温冷却喷嘴Ⅰ10和低温冷却喷嘴Ⅱ44连接。从图中可以看出该阀是弹簧钢球定位结构的阀,当松开手柄后,阀仍然保持在所需的工作位置上。该阀有四个工作位,当阀处于第一工作位时,将同时进行微量润滑和低温冷却润滑。当阀处于第二工作位时,只进行微量润滑,低温冷却润滑停止。当阀处于第四工作位时,所有通道都截止,系统处于停止工作状态。当阀处于第三工作位时,压缩空气从入口T1进入经阀芯33内的通道后从出口B流出,此时只喷射压缩空气可以起到清洗微量润滑雾化喷嘴Ⅰ9和微量润滑雾化喷嘴Ⅱ43内纳米流体通道的作用,也可以对工件表面进行清洗。图中可见在阀芯33轴向孔的左端开有锥形密封内螺纹,在安装时用锥密封螺钉58密封,密封螺钉58为细螺纹锥形螺钉,在密封时在螺纹处涂密封胶。As shown in Figures 3 and 4, the structure and working principle diagram of the manual reversing valve in this embodiment, it can be seen that the valve is a four-position six-way valve, and there are three inlets on the valve body 32, which are respectively compressed air inlets T1 , the nanofluid inlet P and the liquid cryogenic medium inlet T 2 . The three outlets on the valve body 32 are compressed air outlet A, nanofluid outlet B and liquid cryogenic medium outlet C. 1 and 2, it can be seen that the compressed air inlet T1 is connected to the compressed air delivery pipe 8, the nanofluid inlet P is connected to the nanofluid delivery pipe 7, and the liquid cryogenic medium inlet T2 is connected to the cryogenic medium delivery pipe 6. The compressed air outlet A and the nanofluid outlet B are connected to the compressed air inlet and the nanofluid inlet of the minimum quantity lubrication atomization nozzle I9 and the minimum quantity lubrication atomization nozzle II43, and the liquid low temperature medium outlet C is connected to the low temperature cooling nozzle I10 and the low temperature cooling nozzle II44 . It can be seen from the figure that the valve is a valve with a spring steel ball positioning structure. When the handle is released, the valve still remains at the desired working position. The valve has four working positions. When the valve is in the first working position, minimum quantity lubrication and low-temperature cooling lubrication will be carried out at the same time. When the valve is in the second working position, only minimal lubrication is performed, and low-temperature cooling lubrication stops. When the valve is in the fourth working position, all passages are cut off, and the system is in a stop working state. When the valve is in the third working position, the compressed air enters through the passage in the valve core 33 from the inlet T1 and then flows out from the outlet B. At this time, only spraying compressed air can clean the MQL spray nozzle I9 and the MQL atomizer The function of the nanofluid channel in the nozzle II 43 can also clean the workpiece surface. Visible in the figure has the taper sealing internal thread at the left end of spool 33 axial holes, seals with taper sealing screw 58 when installing, and sealing screw 58 is the taper screw of fine thread, smears sealant at thread place when sealing.

如图5这种实施例的微量润滑雾化喷嘴总装剖视图所示,可以看出该实施例中所设计使用的微量润滑雾化喷嘴Ⅰ9和微量润滑雾化喷嘴Ⅱ43由左螺母34、注气管35、密封垫圈Ⅰ36、进液螺纹管37、进液塞38、右螺母39、密封垫圈Ⅱ40、喷头41和混合腔体42构成,其装配如图5所示。从图中可以看出微量润滑雾化喷嘴Ⅰ9和微量润滑雾化喷嘴Ⅱ43还包括进气腔46、进液腔47、混合腔48、加速段49和喷嘴出口50。压缩空气和纳米流体分别通过进气腔46和进液腔47后进入混合腔进行混合,进液塞38为圆盘形,可根据需要在周围对称分布着4-8个进液孔,可以使压缩空气和纳米流体在混合腔48内有足够的混合空间。压缩空气与纳米流体在混合腔48内充分混合形成亚音速三相(压缩空气、液态润滑基油和固态纳米粒子)泡状流。泡状流进入到加速段后,由于加速段为锥形结构缩小了三相泡状流的流动空间,从而增大了三相泡状流的压力和流速,并减小了气泡直径。同时三相泡状流经过加速段时受挤压而失稳,破裂成更小的气泡和液滴,增加了雾滴的数量提高了雾化效果。同时三相泡状流经过加速后在喷嘴口以近音速喷出,加大了射流速度,在压力突然降到环境压力气泡急剧膨胀而爆破形成了液体雾化的动力,周围气泡会受到冲击波而爆炸并相互冲撞使雾化颗粒变得极其微小。As shown in the sectional view of the assembly of the minimal quantity lubrication atomizing nozzle of this embodiment in Fig. 5, it can be seen that the minimum quantity lubrication atomizing nozzle I9 and the minimum quantity lubrication atomizing nozzle II 43 designed and used in this embodiment are composed of the left nut 34 and the gas injection pipe 35 , sealing washer I36, liquid inlet threaded pipe 37, liquid inlet plug 38, right nut 39, sealing washer II40, nozzle 41 and mixing chamber 42, the assembly is shown in Figure 5. It can be seen from the figure that the MQL atomizing nozzle I9 and the MQL atomizing nozzle II43 also include an air inlet chamber 46 , a liquid inlet chamber 47 , a mixing chamber 48 , an acceleration section 49 and a nozzle outlet 50 . Compressed air and nanofluid enter the mixing chamber after passing through the air inlet chamber 46 and the liquid inlet chamber 47 respectively for mixing. The liquid inlet plug 38 is disc-shaped, and 4-8 liquid inlet holes can be symmetrically distributed around as required, so that the The compressed air and the nanofluid have sufficient mixing space in the mixing chamber 48 . The compressed air and the nano fluid are fully mixed in the mixing chamber 48 to form a subsonic three-phase (compressed air, liquid lubricating base oil and solid nano particles) bubble flow. After the bubbly flow enters the acceleration section, the conical structure of the acceleration section reduces the flow space of the three-phase bubbly flow, thereby increasing the pressure and velocity of the three-phase bubbly flow, and reducing the bubble diameter. At the same time, when the three-phase bubble flow passes through the acceleration section, it is squeezed and becomes unstable, and breaks into smaller bubbles and droplets, which increases the number of droplets and improves the atomization effect. At the same time, the three-phase bubbly flow is accelerated and ejected at near-sonic speed at the nozzle mouth, which increases the jet velocity. When the pressure suddenly drops to the ambient pressure, the bubbles expand rapidly and explode to form the power of liquid atomization, and the surrounding bubbles will be affected by the shock wave and explode. And collide with each other to make the atomized particles extremely small.

如图6这种实施例中微量润滑雾化喷嘴旋向气孔的剖视图所示,旋向气孔的主要特点是位于注气管35的侧面,按实际需要沿管壁阵列排布4-8个,出口轴线与注气管35内腔壁面相切,压缩气体经通气孔以一定切向速度v进入到混合腔48内,出口气流存在一个动量矩,促使气流在通道内绕注气管35旋转,从而带动纳米流体旋转形成涡流。同时从图5a中可以看出这些旋向通气孔与轴向成角度为δ(25-75°)向喷嘴出口倾斜,这可以促使三相泡状流向喷嘴孔推进,同时在注气管35顶端有一个出气孔,这个出气口可以对混合后的三相泡状流进行加速。As shown in the cross-sectional view of the swirling air holes of the minimal quantity lubrication atomizing nozzle in this embodiment of Fig. 6, the main feature of the swirling air holes is that they are located on the side of the gas injection pipe 35, and 4-8 are arranged in an array along the pipe wall according to actual needs. The axis is tangent to the inner cavity wall of the gas injection pipe 35, and the compressed gas enters the mixing chamber 48 at a certain tangential velocity v through the vent hole. The fluid swirls to form a vortex. At the same time, it can be seen from Figure 5a that these swirling vent holes are inclined to the nozzle outlet at an angle of δ (25-75°) to the axial direction, which can promote the three-phase bubble flow to advance to the nozzle hole, and at the same time, there is An air outlet, which can accelerate the mixed three-phase bubbly flow.

如图7这种实施例的喷头剖视图所示,可以看出该喷头41为扁平扇形喷头。扁平扇形喷头内表面通常为半椭球或半球面。在半椭球的顶端开一个V形槽,V形槽两斜面关于喷嘴轴线对称且和半椭圆球相贯形成狭长喷口。这种喷头能产生扇形的均匀扁平射流,这种射流冲击力均匀,冲击范围大,扩散角也可以在较大范围内调整,其清洗能力尤为突出。所以当用压缩空气对工件表面进行清洗时,其效果尤为明显。图中a为椭圆长半轴长度,b为椭圆中心到V型槽底长度,c为喷嘴入射断面直径,α为V型槽角度的一半。As shown in the sectional view of the spray head of this embodiment in FIG. 7 , it can be seen that the spray head 41 is a flat fan-shaped spray head. The inner surface of the flat fan nozzle is usually a semi-ellipsoid or a hemisphere. A V-shaped groove is opened on the top of the semi-ellipsoid, and the two slopes of the V-shaped groove are symmetrical to the nozzle axis and intersect with the semi-ellipsoid to form a long and narrow nozzle. This nozzle can produce fan-shaped uniform flat jet flow, which has uniform impact force, large impact range, and the diffusion angle can also be adjusted within a wide range, and its cleaning ability is particularly outstanding. Therefore, when the surface of the workpiece is cleaned with compressed air, the effect is particularly obvious. In the figure, a is the length of the semi-major axis of the ellipse, b is the length from the center of the ellipse to the bottom of the V-shaped groove, c is the diameter of the incident section of the nozzle, and α is half of the angle of the V-shaped groove.

如图8这种实施例的低温冷却喷嘴的结构图所示,这种冷却喷嘴结构简单的一体喷嘴,加工简单,成本低廉。根据图8a、图8b和图8c可以看出,喷嘴总长度为Dz(25-55mm),喷嘴前段入口尺寸为dr×hr,出口尺寸为dc×hc,其中dr可取10-40mm,hr可取5-35mm,dc可取20-50mm,hc可取15-45mm,其后端的螺纹可根据不同要求按螺纹规格选取M36、M24和M40等尺寸,且后端螺纹与低温介质输送管6相连接,这种鸭嘴型喷嘴内部的液体流动空间呈缓慢减小的趋势,使其出口液体具有一定的速度。这种喷嘴适用于较大流量液体,不易堵塞。As shown in the structural diagram of the low-temperature cooling nozzle of this embodiment in FIG. 8 , this kind of cooling nozzle is an integrated nozzle with a simple structure, simple processing and low cost. According to Figure 8a, Figure 8b and Figure 8c, it can be seen that the total length of the nozzle is Dz (25-55mm), the inlet size of the front section of the nozzle is dr×hr, and the outlet size is dc×hc, where dr is 10-40mm and hr is 5 -35mm, dc can be 20-50mm, hc can be 15-45mm, the thread at the rear end can be selected according to different requirements according to thread specifications such as M36, M24 and M40, and the thread at the rear end is connected with the low-temperature medium delivery pipe 6. The liquid flow space inside the duckbill nozzle tends to decrease slowly, so that the outlet liquid has a certain speed. This type of nozzle is suitable for larger flow liquids and is not easy to clog.

如图9这种实施例中两种喷嘴与工件的相对位置示意图所示,微量润滑雾化喷嘴Ⅰ9到工件2的喷射距离为d,一般取10-20cm。微量润滑雾化喷嘴Ⅰ9的喷射角度为β,一般取值为15-30°。低温冷却喷嘴Ⅰ10到工件2的垂直距离为h,一般取2-5cm,低温冷却喷嘴Ⅰ10的喷射角度为γ,一般取值为3-8°。微量润滑雾化喷嘴Ⅱ43和低温冷却喷嘴Ⅱ44与微量润滑雾化喷嘴Ⅰ9和低温冷却喷嘴Ⅰ10在砂轮两次对称安装。同时微量润滑雾化喷嘴Ⅰ9和微量润滑雾化喷嘴Ⅱ43喷射流量为2.5-3.2ml/min,压缩空气的压力为4.0-10bar,低温冷却喷嘴Ⅰ10和低温冷却喷嘴Ⅱ44的液态低温介质流量为10-40L/min。As shown in the schematic diagram of the relative positions of the two nozzles and the workpiece in this embodiment of Fig. 9, the spraying distance from the minimal quantity lubrication atomizing nozzle I9 to the workpiece 2 is d, which is generally 10-20 cm. The spray angle of the minimal quantity lubrication atomizing nozzle I9 is β, which is generally 15-30°. The vertical distance from the cryogenic cooling nozzle I10 to the workpiece 2 is h, generally 2-5cm, and the spray angle of the cryogenic cooling nozzle I10 is γ, generally 3-8°. Minimal quantity lubrication atomizing nozzle II43 and low temperature cooling nozzle II44 are installed symmetrically with the minimum quantity lubrication atomizing nozzle I9 and low temperature cooling nozzle I10 on the grinding wheel twice. At the same time, the injection flow rate of the minimum quantity lubrication atomization nozzle Ⅰ9 and the minimum quantity lubrication atomization nozzle Ⅱ43 is 2.5-3.2ml/min, the pressure of the compressed air is 4.0-10bar, and the flow rate of the liquid low-temperature medium of the low-temperature cooling nozzle Ⅰ10 and the low-temperature cooling nozzle Ⅱ44 is 10- 40L/min.

本方案具体工作过程如下:The specific working process of this program is as follows:

微量润滑技术已经被国内外学者广泛关注,技术也日趋成熟,并在生产加工中得到越来越多的应用。在微量润滑液中添加纳米粒子,形成纳米粒子射流对磨削区进行冷却润滑的技术也取得了较为理想的效果。但随着钛基合金、镍基合金、不锈钢、镁基合金及复合材料等难加工材料在航空工业、汽车工业、核能工业、生物医学等重要领域的作用日趋重要,然而微量润滑技术及纳米粒子射流技术,对于磨削一些难加工材料时的冷却润滑效果并不理想。Minimal quantity lubrication technology has been widely concerned by scholars at home and abroad, and the technology is becoming more and more mature, and has been more and more applied in production and processing. The technology of adding nanoparticles to the micro-lubricating fluid to form a jet of nanoparticles to cool and lubricate the grinding area has also achieved relatively ideal results. However, as difficult-to-machine materials such as titanium-based alloys, nickel-based alloys, stainless steel, magnesium-based alloys, and composite materials play an increasingly important role in important fields such as aviation industry, automobile industry, nuclear energy industry, and biomedicine, micro-quantity lubrication technology and nanoparticles Jet technology is not ideal for cooling and lubrication when grinding some difficult-to-machine materials.

磨削加工由于高的磨削力和比磨削能,在磨削区产生大量的热量,由于被切削的金属层比较薄,大约60%-90%的热量被传入工件,仅有不到10%的热量被磨屑带走,这些传入工件的热量在磨削过程中常来不及传入工件深处,而聚集在表面层里形成局部高温,工件表面温度常可达1000℃以上。这么高的温度很容易引起工件表面精度及几何尺寸精度问题,严重时会导致工件表面烧伤。在一般磨削加工中纳米粒子射流微量润滑可以起到较好的冷却润滑作用。当加工难加工材料时由于难加工材料的热传导率低,高的硬度和热强度,高的加工硬化性能,等一系列特性会导致磨削区温度急剧增高,磨削力急剧增大,砂轮磨损急剧增加,工件表面质量急剧下降,甚至发生爆炸,燃烧等。Due to the high grinding force and specific grinding energy, the grinding process generates a lot of heat in the grinding area. Since the metal layer to be cut is relatively thin, about 60%-90% of the heat is transferred to the workpiece, and only less than 10% of the heat is taken away by the grinding debris, and the heat introduced into the workpiece is often too late to be transmitted into the depth of the workpiece during the grinding process, and it gathers in the surface layer to form a local high temperature, and the surface temperature of the workpiece can often reach above 1000 °C. Such a high temperature can easily cause problems with the surface accuracy and geometric dimension accuracy of the workpiece, and in severe cases, it will cause burns on the surface of the workpiece. Nano particle jet microlubrication can play a better role in cooling and lubrication in general grinding. When processing difficult-to-machine materials, due to a series of characteristics such as low thermal conductivity, high hardness and thermal strength, and high work hardening performance of difficult-to-machine materials, the temperature in the grinding zone will increase sharply, the grinding force will increase sharply, and the grinding wheel will wear The sharp increase, the surface quality of the workpiece will drop sharply, and even explosion, combustion, etc. will occur.

理论上认为,材料呈现出高强度、高硬度、高延展性、高粘附性、低热导率及易燃易发生反应,中的一种或多种性能即被称为难加工材料。如钛基合金和镍基合金,它们的导热率都很低,磨削时产生的磨屑不足以带走大量的热。同时它们具有很高的硬度和热强度,并且很高的加工硬化性能,这导致磨削力的急剧增加,进而导致了磨削区温度的进一步提升。传统的磨削液不能渗透到磨屑与砂轮的接触面并且达到最高温度区域尤其是在高速磨削时。磨削液在高温下区域蒸发并在磨削区域形成一个高温覆盖膜这导致了温度的进一步增加。纳米粒子射流虽然在压缩空气的带动下可以进入到磨削区,但由于磨削区的高温与高的磨削力,不能形成有效的冷却润滑膜。纳米粒子射流用量很小,少量的润滑油在磨削区超高温的作用会大量蒸发,形成的油膜并不理想。钛基合金与镍基合金等难加工材料在加工过程中要特别注意控制磨削区温度,当磨削区温度当超出某个温度时,在加工中会发生燃烧或产生各种问题,如钛基合金加工要控制在400℃之内。钛基合金和镍基合金对于我们所有已知刀具材料的化学活性都非常高。在更高的温度下这种反应的性能增加,这会导致粘附等现象的发生,从而使砂轮气孔堵塞,这将严重影响砂轮的性能和寿命。从而造成磨削区环境的进一步恶化,最终表现为,差的工件表面质量,差的工件几何精度,差的磨屑形成能力,砂轮急剧磨损甚至失效。Theoretically, the material exhibits high strength, high hardness, high ductility, high adhesion, low thermal conductivity, and flammability and reaction, one or more of which are called difficult-to-process materials. Such as titanium-based alloys and nickel-based alloys, their thermal conductivity is very low, and the abrasive debris generated during grinding is not enough to take away a large amount of heat. At the same time they have high hardness and thermal strength, and high work hardening properties, which lead to a sharp increase in grinding force, which in turn leads to a further increase in temperature in the grinding zone. Conventional grinding fluids cannot penetrate to the contact surface between the grinding chip and the grinding wheel and reach the highest temperature area especially at high speed grinding. The grinding fluid evaporates in the high temperature zone and forms a high temperature cover film in the grinding zone which leads to a further increase in temperature. Although the nanoparticle jet can enter the grinding area driven by compressed air, it cannot form an effective cooling lubricating film due to the high temperature and high grinding force in the grinding area. The amount of nano particle jet is very small, and a small amount of lubricating oil will evaporate in large quantities under the action of ultra-high temperature in the grinding area, and the oil film formed is not ideal. Difficult-to-machine materials such as titanium-based alloys and nickel-based alloys should pay special attention to controlling the temperature in the grinding area during processing. When the temperature in the grinding area exceeds a certain temperature, combustion or various problems will occur during processing, such as titanium Base alloy processing should be controlled within 400 °C. Titanium-based alloys and nickel-based alloys are very reactive to all known tool materials. The performance of this reaction increases at higher temperatures, which will lead to phenomena such as sticking, which will block the pores of the grinding wheel, which will seriously affect the performance and life of the grinding wheel. As a result, the environment in the grinding area is further deteriorated, and the final performance is poor surface quality of the workpiece, poor geometric accuracy of the workpiece, poor wear debris formation ability, sharp wear of the grinding wheel or even failure.

对于镁基合金而言,由于低的磨削力,高的表面光洁度,易形成磨屑,和较长的砂轮使用寿命,我们认为镁基合金是容易加工的结构材料。然而镁基合金是高度易燃的材料,在超过450℃到它的熔点650℃时,它燃烧的危险随温度增加而增加。镁基合金能够在不同的气体中燃烧如,氮气、二氧化碳、水蒸气等即使在缺少氧气的情况下。因此,为了保证不发生燃烧在加工过程中控制切削温度是十分关键的。磨削区域易燃的磨屑的存在进一步增加了工作场所发生火灾的危险,所以在加工过程中从砂轮和工件上上移除工件材料的磨屑是非常重要的,这就需要磨削系统具有良好的清洗功能。For magnesium-based alloys, we believe that magnesium-based alloys are easy-to-machine structural materials due to low grinding force, high surface finish, easy formation of wear debris, and long service life of grinding wheels. Magnesium-based alloys are however highly flammable materials whose danger of burning increases with temperature above 450°C to its melting point of 650°C. Magnesium-based alloys can burn in different gases such as nitrogen, carbon dioxide, water vapor, etc. even in the absence of oxygen. Therefore, in order to ensure that no combustion occurs, it is very critical to control the cutting temperature during machining. The presence of flammable grinding debris in the grinding area further increases the risk of fire in the workplace, so it is very important to remove grinding debris from the workpiece material from the grinding wheel and workpiece during machining, which requires grinding systems with Good cleaning function.

基于以上问题,该发明提出了一种低温冷却与纳米粒子射流微量润滑耦合的磨削介质供给统,该系统有两套喷嘴,微量润滑雾化喷嘴Ⅰ9和低温冷却喷嘴Ⅰ10固定在砂轮右侧,低温冷却喷嘴Ⅱ44和微量润滑雾化喷嘴Ⅱ43固定在砂轮左侧。当对普通材料进行顺磨时,如对45钢进行顺磨时,将手动换向阀Ⅰ31调至第二工作位,纳米流体储液罐11中的纳米流体在液压泵Ⅱ18的作用下,依次流经调压阀Ⅱ21、节流阀Ⅱ25、涡轮流量计Ⅱ28,再流经手动换向阀Ⅰ31进入微量润滑雾化喷嘴Ⅰ9,压缩空气从储气罐30中流出后依次流经调压阀Ⅲ20、节流阀Ⅲ24、涡轮流量计Ⅲ27,再流经手动换向阀Ⅰ31进入微量润滑雾化喷嘴Ⅰ9对磨削区进行纳米粒子射流微量润滑,同时将手动换向阀Ⅱ45调至第三工作位,压缩空气从储气罐30中流出后依次流经调压阀Ⅲ20、节流阀Ⅲ24、涡轮流量计Ⅲ27,再流经手动换向阀Ⅱ45进入微量润滑雾化喷嘴Ⅱ43对砂轮和工件进行排屑清洗。当对45钢进行逆磨时,将动换向阀Ⅰ31和手动换向阀Ⅱ45的工作位互换。当对难加工材料进行顺磨时,如对镍基合金进行顺磨时,将手动换向阀Ⅰ31调至第一工作位,纳米流体储液罐11中的纳米流体在液压泵Ⅱ18的作用下,依次流经调压阀Ⅱ21、节流阀Ⅱ25、涡轮流量计Ⅱ28,再流经手动换向阀Ⅰ31进入微量润滑雾化喷嘴Ⅰ9,压缩空气从储气罐30中流出后依次流经调压阀Ⅲ20、节流阀Ⅲ24、涡轮流量计Ⅲ27,再流经手动换向阀Ⅰ31进入微量润滑雾化喷嘴Ⅰ9,低温介质储液罐13中的低温介质在液压泵Ⅰ14的作用下,依次流经油水分离器17、调压阀Ⅰ22、节流阀Ⅰ26、涡轮流量计Ⅰ29再流经手动换向阀Ⅰ31进入低温冷却喷嘴Ⅰ10,对磨削区进行纳米粒子射流微量润滑和低温冷却耦合冷却润滑,同时将手动换向阀Ⅱ45调至第三工作位,压缩空气从储气罐30中流出后依次流经调压阀Ⅲ20、节流阀Ⅲ24、涡轮流量计Ⅲ27,再流经手动换向阀Ⅱ45进入微量润滑雾化喷嘴Ⅱ43,对砂轮和工件进行排屑清洗。当对镍基合金进行逆磨时,将动换向阀Ⅰ31和手动换向阀Ⅱ45的工作位互换。Based on the above problems, this invention proposes a grinding medium supply system coupled with low-temperature cooling and nano-particle jet micro-lubrication. The system has two sets of nozzles, the micro-quantity lubrication atomization nozzle I9 and the low-temperature cooling nozzle I10 are fixed on the right side of the grinding wheel. The cryogenic cooling nozzle II44 and the minimal quantity lubrication atomizing nozzle II43 are fixed on the left side of the grinding wheel. When grinding ordinary materials, such as 45 steel, the manual reversing valve Ⅰ31 is adjusted to the second working position, and the nanofluid in the nanofluid liquid storage tank 11 is under the action of the hydraulic pump Ⅱ18. It flows through pressure regulating valve Ⅱ21, throttle valve Ⅱ25, turbine flowmeter Ⅱ28, then flows through manual reversing valve Ⅰ31 and enters micro-lubrication atomizing nozzle Ⅰ9, and the compressed air flows out of air storage tank 30 and then flows through pressure regulating valve Ⅲ20 , throttle valve Ⅲ24, turbine flowmeter Ⅲ27, and then flow through the manual reversing valve Ⅰ31 into the micro-lubrication atomization nozzle Ⅰ9 to perform nano-particle jet micro-lubrication on the grinding area, and at the same time adjust the manual reversing valve Ⅱ45 to the third working position , the compressed air flows out of the air storage tank 30 and then flows through the pressure regulating valve III20, the throttle valve III24, the turbine flowmeter III27, and then flows through the manual reversing valve II45 and enters the micro-lubrication atomizing nozzle II43 to discharge the grinding wheel and the workpiece. crumb cleaning. When backgrinding 45 steel, exchange the working positions of the manual reversing valve I31 and the manual reversing valve II45. When grinding hard-to-machine materials, such as nickel-based alloys, the manual reversing valve I31 is adjusted to the first working position, and the nanofluid in the nanofluid storage tank 11 is under the action of the hydraulic pump II18 , flows through the pressure regulating valve II21, throttle valve II25, turbine flowmeter II28 in sequence, and then flows through the manual reversing valve I31 and enters the micro-lubrication atomizing nozzle I9. The compressed air flows out of the air tank 30 and then flows through the pressure regulating Valve Ⅲ20, throttle valve Ⅲ24, turbine flowmeter Ⅲ27, and then flow through the manual reversing valve Ⅰ31 to enter the micro-lubrication atomizing nozzle Ⅰ9, and the low-temperature medium in the low-temperature medium liquid storage tank 13 flows through it in turn under the action of the hydraulic pump Ⅰ14 The oil-water separator 17, the pressure regulating valve I22, the throttle valve I26, and the turbine flowmeter I29 flow through the manual reversing valve I31 and enter the low-temperature cooling nozzle I10, and carry out nano-particle jet micro-lubrication and low-temperature cooling coupling cooling lubrication on the grinding area, At the same time, adjust the manual reversing valve II45 to the third working position, the compressed air flows out from the air storage tank 30 and then flows through the pressure regulating valve III20, the throttle valve III24, the turbine flowmeter III27, and then flows through the manual reversing valve II45 Enter the minimal quantity lubrication atomizing nozzle Ⅱ43 to clean the grinding wheel and the workpiece for chip removal. When backgrinding nickel-based alloys, exchange the working positions of the manual reversing valve I31 and the manual reversing valve II45.

当对难加工材料进行磨削时,使用纳米粒子射流微量润滑和低温冷却润滑耦合的方法,可以在磨削区形成低温冷冻润滑膜。在磨削过程中,低温介质液体迅速蒸发带走磨削区大量的热,减少了微量润滑磨削液的蒸发量,同时冷却了工件表面及磨屑。根据磨削区毛细管原理,在普通微量润滑及传统浇注式润滑时,液态冷却润滑液渗入毛细管分三个阶段,第一阶段为液态常温渗入,第二阶段为常温液体在毛细管中,在高的磨削区温度作用下磨削液发生蒸发“爆炸”,第三阶段即为气相填充,发生了爆炸的气体填充在了毛细管中,阻碍了后续磨削液的进入,从而降低了磨削液的冷却润滑性能。当同时使用低温冷却润滑时,低温介质液体蒸发带走的热量,避免了微量润滑液在毛细管中的“爆炸”或是“爆炸”后的蒸汽迅速冷却,保证了后续磨削液的进入从而发挥出磨削液的良好冷却润滑性能。这对于磨削难加工材料是十分有利的。When grinding difficult-to-machine materials, the method of coupling nanoparticle jet microlubrication and cryogenic cooling lubrication can form a low-temperature frozen lubricating film in the grinding area. During the grinding process, the low-temperature medium liquid quickly evaporates and takes away a large amount of heat in the grinding area, which reduces the evaporation of the micro-lubricating grinding fluid, and cools the surface of the workpiece and the grinding debris at the same time. According to the principle of the capillary in the grinding area, in ordinary minimal quantity lubrication and traditional pouring lubrication, the liquid cooling lubricant penetrates into the capillary in three stages. Under the action of the temperature in the grinding zone, the grinding fluid evaporates and “explodes”. The third stage is the gas phase filling. The explosive gas fills the capillary, hindering the subsequent entry of grinding fluid, thereby reducing the grinding fluid’s Cooling and lubricating properties. When low-temperature cooling and lubrication are used at the same time, the heat taken away by the evaporation of the low-temperature medium liquid avoids the "explosion" of the micro-lubricant in the capillary or the rapid cooling of the vapor after the "explosion", ensuring the entry of subsequent grinding fluid to play Good cooling and lubricating performance of grinding fluid. This is very beneficial for grinding difficult-to-machine materials.

Claims (9)

1. a sub-cooled is coupled with nano particle jet micro lubricating grinding medium feed system, it is characterized in that, it comprises at least one micro lubricating and sub-cooled Nozzle combination unit, and this unit is arranged on the wheel guard side of emery wheel, and matches with the workpiece on workbench; Described unit comprises micro lubricating and is atomized micro-nozzle and sub-cooled nozzle, and micro lubricating is atomized micro-nozzle and is connected with nano-fluid pipeline and compressed air line, and sub-cooled nozzle is connected with sub-cooled liquid pipeline; Nano-fluid pipeline, the compressed air line of each unit are all connected with nano-fluid feed system, cryogenic media feed system and compressed-air supply system by control valve with sub-cooled liquid pipeline, and nano-fluid feed system, cryogenic media feed system are connected with control device with compressed-air supply system;
Described micro lubricating is atomized micro-nozzle and comprises mixing chamber, and mixing chamber one section installs air injection pipe, other end mounting spray head; Air injection pipe is assembled together by left nut and seal washer I and mixing chamber, and shower nozzle is assembled together by right nut and seal washer II and mixing chamber; Mixing chamber is divided into admission chamber and hybrid chamber by feed liquor plug, and hybrid chamber is connected with accelerating sections, and accelerating sections is connected with shower nozzle; Feed liquor screwed pipe is communicated with admission chamber, and one section of sidewall that air injection pipe is positioned at hybrid chamber is provided with some rotation direction pores, and air injection pipe top is then provided with venthole.
2. sub-cooled as claimed in claim 1 is coupled with nano particle jet micro lubricating grinding medium feed system, and it is characterized in that, described micro lubricating and sub-cooled Nozzle combination unit have two, respectively the both sides being arranged on wheel guard of symmetry; During work, micro lubricating atomizer and the sub-cooled nozzle of side provide cooling and lubricating to grinding area, and the micro lubricating atomizer of opposite side only sprays compressed air and carries out cleaning chip removal, and sub-cooled nozzle is closed.
3. sub-cooled as claimed in claim 1 is coupled with nano particle jet micro lubricating grinding medium feed system, it is characterized in that, described nano-fluid feed system comprises nano-fluid fluid reservoir, and it is connected with corresponding control valve by hydraulic pump II, pressure regulator valve II, choke valve II, turbine flowmeter II;
Described compressed-air supply system comprises air compressor, and it is connected with corresponding control valve by filter, air accumulator, pressure regulator valve III, choke valve III, turbine flowmeter III;
Described cryogenic media feed system comprises cryogenic media fluid reservoir, and it is connected with corresponding control valve by hydraulic pump I, oil water separator, pressure regulator valve I, choke valve I, turbine flowmeter I.
4. sub-cooled as claimed in claim 3 is coupled with nano particle jet micro lubricating grinding medium feed system, and it is characterized in that, described pressure regulator valve II is also connected with overflow valve II, nano-fluid collection box; Described pressure regulator valve III is also connected with overflow valve III and compressed air collection box; Described pressure regulator valve I is also connected with overflow valve I, cryogenic media collection box.
5. the sub-cooled as described in claim 1 or 3 is coupled with nano particle jet micro lubricating grinding medium feed system, it is characterized in that, described control valve is the hand-operated direction valve of four six-way valves, and valve body is provided with compressed air inlet T1, nano-fluid entrance P and liquid low temperature medium inlet T2 and compressed air outlet A, nano-fluid outlet B and liquid low temperature media outlet C; Spool adopts spring steel ball location, has cone seal internal thread at the left end of spool axial hole, and when mounted with the sealing of cone sealing screw, sealing screw is fine thread cone screw, is coated with fluid sealant when sealing at screw thread place.
6. sub-cooled as claimed in claim 1 is coupled with nano particle jet micro lubricating grinding medium feed system, and it is characterized in that, described feed liquor plug is disc, around symmetrical 4-8 inlet opening; Described rotation direction pore is along tube wall array arrangement 4-8 of air injection pipe, outlet axes and its gas injection cavity wall face tangent, Compressed Gas enters in hybrid chamber 48 with tangential velocity v through rotation direction pore, impels air-flow to rotate around air injection pipe in hybrid chamber, thus drives nano-fluid to rotate formation eddy current; Rotation direction pore and air injection pipe are axially angled °-75 °, δ=25 and tilt to spray outlet.
7. sub-cooled as claimed in claim 1 is coupled with nano particle jet micro lubricating grinding medium feed system, and it is characterized in that, described shower nozzle is flat fan shower nozzle, and flat fan shower nozzle inner surface is semielliptical or hemisphere face; Open a V-shaped groove on the top of semielliptical, V-shaped groove two inclined-plane is about shower nozzle axisymmetrical and become long and narrow spout with semiellipse ball intersecting shape, and bevel angle α is the half of V-shaped groove angle.
8. sub-cooled as claimed in claim 1 is coupled with nano particle jet micro lubricating grinding medium feed system, it is characterized in that, described sub-cooled nozzle is integral type Duckbill type nozzle, nozzle total length degree is Dz=25-55mm, and nozzle leading portion entrance opening dimension is dr × hr, and outlet size is dc × hc, wherein dr gets 10-40mm, hr gets 5-35mm, and dc gets 20-50mm, and hc gets 15-45mm.
9. sub-cooled as claimed in claim 1 is coupled with nano particle jet micro lubricating grinding medium feed system, it is characterized in that, in described micro lubricating and sub-cooled Nozzle combination unit, micro lubricating is atomized micro-nozzle to the jet length of workpiece is d, get 10-20cm, spray angle is β, and value is 15 °-30 °; Injection flow is 2.5-3.2ml/min, and compressed-air actuated pressure is 4.0-10bar;
Described sub-cooled nozzle is h to the vertical range of workpiece, gets 2-5cm, and spray angle is γ, and value is 3 °-8 °; Liquid low temperature rate-of flow is 10-40L/min.
CN201310180218.5A 2013-05-15 2013-05-15 Cryogenic cooling and nano particle jet flow minimal quantity lubrication coupling grinding medium supply system Expired - Fee Related CN103231310B (en)

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