CN103225100B - Plating solution filtering purifier and method thereof - Google Patents
Plating solution filtering purifier and method thereof Download PDFInfo
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Abstract
本发明涉及一种电镀液过滤净化装置及方法,其装置包括电镀液循环罐、助滤剂罐、第一过滤循环泵、过滤器、第一管道、第二管道、第三管道、第四管道、第五管道、第六管道、第七管道、第八管道、第九管道、第十管道;第一管道上设有第一控制阀,第五管道上设有第二控制阀,第六管道上设有第三控制阀,第七管道上设有第四控制阀,第八管道上设有第五控制阀,第九管道上设有第六控制阀;其方法包括配制助滤剂、预涂覆助滤剂、过滤、反冲洗四个步骤。本发明可以实现电镀液的自动过滤,去除电镀液中的杂质,并且能够实现过滤器的反冲洗,反冲洗仅需使用少量的电镀液,耗水量极低,产生的废水量很少。
The invention relates to a device and method for filtering and purifying electroplating solution. The device comprises an electroplating solution circulation tank, a filter aid tank, a first filtration circulation pump, a filter, a first pipeline, a second pipeline, a third pipeline and a fourth pipeline , the fifth pipeline, the sixth pipeline, the seventh pipeline, the eighth pipeline, the ninth pipeline, and the tenth pipeline; the first pipeline is provided with a first control valve, the fifth pipeline is provided with a second control valve, and the sixth pipeline A third control valve is provided on the upper pipe, a fourth control valve is provided on the seventh pipe, a fifth control valve is provided on the eighth pipe, and a sixth control valve is provided on the ninth pipe; the method includes preparing filter aid, pre- There are four steps of coating filter aid, filtering and backwashing. The invention can realize automatic filtration of electroplating solution, remove impurities in the electroplating solution, and realize backwashing of the filter. Backwashing only needs to use a small amount of electroplating solution, with extremely low water consumption and little waste water generated.
Description
技术领域technical field
本发明涉及液体过滤领域,更具体地说,涉及一种电镀液过滤净化装置及方法。The invention relates to the field of liquid filtration, in particular to a device and method for filtering and purifying electroplating solution.
背景技术Background technique
在冷轧带钢连续电镀锌机组中,带钢表面的镀锌是在电镀段实现的,电镀时电镀液的成分、pH值、温度和杂质含量等工艺参数都直接影响到产品的质量。在电镀锌生产过程中,带钢表面、空气、管道、蒸发浓缩系统和锌溶解系统锌粒中的杂质会进入电镀液中,这些杂质主要以细小的固体悬浮物和胶体物质形式存在,对电镀是极为不利的,因此必须去除。In the continuous electrogalvanizing line for cold-rolled strip steel, the galvanization of the strip surface is realized in the electroplating section, and the process parameters such as the composition of the electroplating solution, pH value, temperature and impurity content during electroplating all directly affect the quality of the product. During the production process of electrogalvanizing, the impurities in the strip surface, air, pipeline, evaporative concentration system and zinc dissolution system zinc particles will enter the electroplating bath, and these impurities mainly exist in the form of fine suspended solids and colloidal substances. is extremely unfavorable and must therefore be removed.
发明内容Contents of the invention
本发明要解决的技术问题在于,提供一种电镀液过滤净化装置及方法。The technical problem to be solved by the present invention is to provide a device and method for filtering and purifying electroplating solution.
本发明解决其技术问题所采用的技术方案是:构造一种电镀液过滤净化装置,包括电镀液循环罐、助滤剂罐、第一过滤循环泵和过滤器;所述电镀液循环罐的出口依次通过第一管道和第二管道与所述第一过滤循环泵的入口连接,所述第一管道上设有第一控制阀;所述第一过滤循环泵的出口依次通过第三管道、第四管道、第五管道与所述过滤器的入口连接,所述第五管道上设有第二控制阀;所述第四管道还通过第六管道与所述过滤器的出口连接,所述第六管道上设有第三控制阀;所述过滤器的入口还连接第七管道,所述第七管道上设有第四控制阀;所述第六管道还通过第八管道与所述电镀液循环罐的入口连接,所述第八管道上设有第五控制阀;所述第八管道通过第九管道与所述助滤剂罐入口连接,所述第九管道上设有第六控制阀;所述助滤剂罐的出口通过第十管道与所述第二管道连接,所述第十管道上设有第七控制阀。The technical scheme adopted by the present invention to solve its technical problems is: to construct a kind of electroplating solution filtration and purification device, comprising electroplating solution circulation tank, filter aid tank, first filter circulation pump and filter; the outlet of said electroplating solution circulation tank Connect with the inlet of the first filter circulation pump through the first pipeline and the second pipeline in turn, the first pipeline is provided with a first control valve; the outlet of the first filter circulation pump passes through the third pipeline, the second pipeline in turn Four pipelines and the fifth pipeline are connected with the inlet of the filter, and the fifth pipeline is provided with a second control valve; the fourth pipeline is also connected with the outlet of the filter through the sixth pipeline, and the first pipeline is connected with the outlet of the filter. The sixth pipeline is provided with a third control valve; the inlet of the filter is also connected to the seventh pipeline, and the seventh pipeline is provided with a fourth control valve; the sixth pipeline is also connected with the electroplating solution through the eighth pipeline. The inlet of the circulation tank is connected, the eighth pipeline is provided with a fifth control valve; the eighth pipeline is connected with the inlet of the filter aid tank through the ninth pipeline, and the ninth pipeline is provided with a sixth control valve ; The outlet of the filter aid tank is connected to the second pipeline through the tenth pipeline, and the seventh control valve is arranged on the tenth pipeline.
在本发明所述的电镀液过滤净化装置中,所述过滤器上设有压差控制器。In the electroplating solution filtration and purification device of the present invention, the filter is provided with a differential pressure controller.
在本发明所述的电镀液过滤净化装置中,所述第一管道和所述第四管道之间还设有依次连接的第十二管道、第二过滤循环泵、第十三管道。In the electroplating solution filtration and purification device according to the present invention, a twelfth pipeline, a second filtration circulation pump and a thirteenth pipeline connected in sequence are further provided between the first pipeline and the fourth pipeline.
在本发明所述的电镀液过滤净化装置中,所述第二管道上设有第一手动阀,所述第三管道上设有第二手动阀和第一止回阀。In the electroplating solution filtration and purification device of the present invention, the second pipeline is provided with a first manual valve, and the third pipeline is provided with a second manual valve and a first check valve.
在本发明所述的电镀液过滤净化装置中,所述第十二管道上设有第三手动阀,所述第十三管道上设有第四手动阀和第二止回阀。In the electroplating solution filtration and purification device of the present invention, the twelfth pipeline is provided with a third manual valve, and the thirteenth pipeline is provided with a fourth manual valve and a second check valve.
在本发明所述的电镀液过滤净化装置中,所述过滤净化装置还包括与所述助滤剂罐入口连接的第十一管道和加料漏斗。In the electroplating solution filtration and purification device according to the present invention, the filtration and purification device further includes an eleventh pipeline connected to the inlet of the filter aid tank and a feeding funnel.
在本发明所述的电镀液过滤净化装置中,所述第十一管道上设有第五手动阀。In the electroplating solution filtration and purification device according to the present invention, a fifth manual valve is provided on the eleventh pipeline.
在本发明所述的电镀液过滤净化装置中,所述第八管道上设有视镜。In the electroplating solution filtration and purification device according to the present invention, the eighth pipeline is provided with a sight glass.
本发明还提供了一种使用上述过滤净化装置的电镀液净化方法,包括以下步骤:The present invention also provides a method for purifying an electroplating solution using the above-mentioned filtering and purifying device, comprising the following steps:
S1、配制助滤剂;关闭第七控制阀,向助滤剂罐内加入助滤剂和脱盐水,并充分搅拌;S1, prepare filter aid; close the seventh control valve, add filter aid and desalted water into the filter aid tank, and fully stir;
S2、预涂覆助滤剂;打开第七控制阀、第二控制阀和第六控制阀,关闭第一控制阀、第三控制阀、第四控制阀和第五控制阀,启动第一过滤循环泵,将助滤剂涂覆在过滤器内;S2, pre-coat filter aid; open the seventh control valve, the second control valve and the sixth control valve, close the first control valve, the third control valve, the fourth control valve and the fifth control valve, start the first filter Circulation pump to coat the filter aid in the filter;
S3、过滤;关闭第七控制阀、第六控制阀、第四控制阀和第三控制阀,打开第一控制阀、第二控制阀和第五控制阀,通过第一过滤循环泵将电镀液输送至过滤器中过滤净化;S3, filter; close the seventh control valve, the sixth control valve, the fourth control valve and the third control valve, open the first control valve, the second control valve and the fifth control valve, and pass the electroplating solution through the first filter circulation pump Send to the filter for filtration and purification;
S4、反冲洗;关闭第二控制阀、第五控制阀、第六控制阀和第七控制阀,打开第一控制阀、第三控制阀和第四控制阀,向过滤器内通入电镀液进行反冲洗,反冲洗后的污水从第七管道排出。S4, backwashing; close the second control valve, the fifth control valve, the sixth control valve and the seventh control valve, open the first control valve, the third control valve and the fourth control valve, and pass the electroplating solution into the filter Backwashing is carried out, and the sewage after backwashing is discharged from the seventh pipe.
在本发明所述电镀液净化方法中,所述助滤剂为硅藻土。In the method for purifying the electroplating solution of the present invention, the filter aid is diatomaceous earth.
实施本发明的电镀液过滤净化装置及方法,具有以下有益效果:通过本发明可以实现电镀液的自动过滤,去除电镀液中的杂质,并且能够实现过滤器的反冲洗,反冲洗仅需使用少量的电镀液,耗水量极低,产生的废水量很少。Implementing the electroplating solution filtration and purification device and method of the present invention has the following beneficial effects: the automatic filtration of the electroplating solution can be realized by the present invention, the impurities in the electroplating solution can be removed, and the backwash of the filter can be realized, and the backwash only needs to use a small amount of The electroplating solution has extremely low water consumption and produces very little wastewater.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是本发明电镀液过滤净化装置的结构示意图。Figure 1 is a schematic structural view of the electroplating solution filtration and purification device of the present invention.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described in detail with reference to the accompanying drawings.
如图1所示,本发明的电镀液过滤净化装置包括电镀液循环罐36、助滤剂罐28、第一过滤循环泵7、过滤器22、第一管道1、第二管道3、第三管道9、第四管道15、第五管道16、第六管道17、第七管道20、第八管道24、第九管道26、第十管道33。As shown in Figure 1, the electroplating solution filtration purification device of the present invention comprises electroplating solution circulation tank 36, filter aid tank 28, the first filter circulation pump 7, filter 22, first pipeline 1, second pipeline 3, the third Pipe 9 , fourth pipe 15 , fifth pipe 16 , sixth pipe 17 , seventh pipe 20 , eighth pipe 24 , ninth pipe 26 , and tenth pipe 33 .
电镀液循环罐36的出口依次通过第一管道1和第二管道3与第一过滤循环泵7的入口连接,第一管道1上设有第一控制阀2。第一管道1的输入端接电镀液循环罐36的出口,输出端与第十管道33的输出端连接。The outlet of the electroplating solution circulation tank 36 is connected to the inlet of the first filtration circulation pump 7 through the first pipeline 1 and the second pipeline 3 in sequence, and the first control valve 2 is arranged on the first pipeline 1 . The input end of the first pipeline 1 is connected to the outlet of the plating solution circulation tank 36 , and the output end is connected to the output end of the tenth pipeline 33 .
第一过滤循环泵7的出口依次通过第三管道9、第四管道15、第五管道16与过滤器22的入口连接,第五管道16上设有第二控制阀18。第四管道15还通过第六管道17与过滤器22的出口连接,第六管道17上设有第三控制阀19。过滤器22的入口还连接第七管道20,第七管道20上设有第四控制阀21,第七管道20用于与污水坑连接。The outlet of the first filtration circulating pump 7 is connected to the inlet of the filter 22 through the third pipeline 9 , the fourth pipeline 15 and the fifth pipeline 16 in sequence, and the fifth pipeline 16 is provided with a second control valve 18 . The fourth pipeline 15 is also connected to the outlet of the filter 22 through the sixth pipeline 17 , and the third control valve 19 is arranged on the sixth pipeline 17 . The inlet of the filter 22 is also connected to the seventh pipeline 20, the fourth control valve 21 is arranged on the seventh pipeline 20, and the seventh pipeline 20 is used for connecting with the sewage pit.
第六管道17还通过第八管道24与电镀液循环罐36的入口连接,第八管道24上设有第五控制阀25。第八管道24通过第九管道26与助滤剂罐28入口连接,第九管道26上设有第六控制阀27。当第五控制阀25关闭,第六控制阀27开启时,第八管道24中的液体流入第九管道26内,当第六控制阀27关闭,第五控制阀25开启时,第八管道24中的液体流入电镀液循环罐36内。The sixth pipeline 17 is also connected to the inlet of the plating solution circulation tank 36 through the eighth pipeline 24 , and the fifth control valve 25 is arranged on the eighth pipeline 24 . The eighth pipeline 24 is connected to the inlet of the filter aid tank 28 through the ninth pipeline 26 , and the sixth control valve 27 is arranged on the ninth pipeline 26 . When the fifth control valve 25 is closed and the sixth control valve 27 is opened, the liquid in the eighth pipeline 24 flows into the ninth pipeline 26; when the sixth control valve 27 is closed and the fifth control valve 25 is opened, the liquid in the eighth pipeline 24 The liquid in flows into the plating solution circulation tank 36.
助滤剂罐28的出口通过第十管道33与第二管道3连接,第十管道33上设有第七控制阀34。The outlet of the filter aid tank 28 is connected to the second pipeline 3 through a tenth pipeline 33 , and a seventh control valve 34 is provided on the tenth pipeline 33 .
进一步的,过滤器22上设有压差控制器23。通过压差控制器23检测过滤器22进口和出口的压力差,压力差达到设定值时,过滤完毕。Further, the filter 22 is provided with a differential pressure controller 23 . The pressure difference between the inlet and outlet of the filter 22 is detected by the pressure difference controller 23, and when the pressure difference reaches a set value, the filtration is completed.
进一步的,第一管道1和第四管道15之间还设有依次连接的第十二管道4、第二过滤循环泵8、第十三管道10。第二管道3上设有第一手动阀5,第三管道9上设有第二手动阀13和第一止回阀11。第十二管道4上设有第三手动阀6,第十三管道10上设有第四手动阀14和第二止回阀12。第一过滤泵7连同该泵前后的阀门与第二过滤循环泵8连同该泵前后的阀门并列设置,互为备用。Further, a twelfth pipeline 4 , a second filtration circulating pump 8 and a thirteenth pipeline 10 are arranged in sequence between the first pipeline 1 and the fourth pipeline 15 . The second pipeline 3 is provided with a first manual valve 5 , and the third pipeline 9 is provided with a second manual valve 13 and a first check valve 11 . The twelfth pipeline 4 is provided with a third manual valve 6 , and the thirteenth pipeline 10 is provided with a fourth manual valve 14 and a second check valve 12 . The first filter pump 7 and the valves before and after the pump and the second filter circulation pump 8 and the valves before and after the pump are arranged side by side, and are mutually standby.
进一步的,过滤净化装置还包括与助滤剂罐28入口连接的第十一管道31和加料漏斗30。通过加料漏斗30可向助滤剂罐28内加入助滤剂,通过第十一管道31可向助滤剂罐28内加入脱盐水,助滤剂罐28内可以设置搅拌机29搅拌,本发明中的助滤剂优选为硅藻土。第十一管道31上还可以设置第五手动阀32。Further, the filtering and purifying device also includes an eleventh pipeline 31 connected to the inlet of the filter aid tank 28 and a feeding funnel 30 . The filter aid can be added to the filter aid tank 28 through the feeding funnel 30, and desalted water can be added to the filter aid tank 28 through the eleventh pipeline 31, and a stirrer 29 can be set in the filter aid tank 28 to stir. In the present invention The filter aid is preferably diatomaceous earth. A fifth manual valve 32 may also be provided on the eleventh pipeline 31 .
进一步的,第八管道24上设有视镜35。通过视镜35可以观察第八管道24中液体的情况。Further, the eighth pipe 24 is provided with a viewing mirror 35 . The situation of the liquid in the eighth pipeline 24 can be observed through the sight glass 35 .
本发明还提供了一种使用上述过滤净化装置的电镀液净化方法,包括以下步骤:The present invention also provides a method for purifying an electroplating solution using the above-mentioned filtering and purifying device, comprising the following steps:
S1、配制助滤剂;关闭第七控制阀34,向助滤剂罐28内加入助滤剂和脱盐水,并充分搅拌。S1. Prepare filter aid; close the seventh control valve 34, add filter aid and desalted water into the filter aid tank 28, and fully stir.
S2、预涂覆助滤剂;打开第七控制阀34、第二控制阀18和第六控制阀27,关闭第一控制阀2、第三控制阀19、第四控制阀21和第五控制阀25,启动第一过滤循环泵7,助滤剂依次通过第十管道33、第二管道3、第三管道9、第四管道15和第五管道16进入过滤器22内,将助滤剂涂覆在过滤器22内;助滤剂从过滤器22的出口依次通过第八通道和第九管道26流回助滤剂罐28内。观察视镜35中的混合液直至澄清或预涂覆时间达到设定值,预涂覆助滤剂完毕。S2, pre-coat filter aid; open the seventh control valve 34, the second control valve 18 and the sixth control valve 27, close the first control valve 2, the third control valve 19, the fourth control valve 21 and the fifth control valve Valve 25 starts the first filter circulation pump 7, and the filter aid enters in the filter 22 through the tenth pipeline 33, the second pipeline 3, the third pipeline 9, the fourth pipeline 15 and the fifth pipeline 16, and the filter aid coated in the filter 22; the filter aid flows back into the filter aid tank 28 through the eighth channel and the ninth pipe 26 from the outlet of the filter 22 in sequence. Observe the mixed solution in the sight glass 35 until it becomes clear or the pre-coating time reaches the set value, and the pre-coating of the filter aid is completed.
S3、过滤;关闭第七控制阀34、第六控制阀27、第四控制阀21和第三控制阀19,打开第一控制阀2、第二控制阀18和第五控制阀25,通过第一过滤循环泵7将电镀液输送至过滤器22中。电镀液依次通过第一管道1、第二管道3、第三管道9、第四管道15、第五管道16进入过滤器22内过滤净化,过滤后的电镀液通过第八管道24流入电镀液循环罐36内。S3, filter; close the seventh control valve 34, the sixth control valve 27, the fourth control valve 21 and the third control valve 19, open the first control valve 2, the second control valve 18 and the fifth control valve 25, pass the A filtration circulating pump 7 delivers the electroplating solution to the filter 22 . The electroplating solution passes through the first pipeline 1, the second pipeline 3, the third pipeline 9, the fourth pipeline 15, and the fifth pipeline 16 to filter and purify in the filter 22, and the filtered electroplating solution flows into the electroplating solution through the eighth pipeline 24 for circulation Inside the tank 36.
S4、反冲洗;关闭第二控制阀18、第五控制阀25、第六控制阀27和第七控制阀34,打开第一控制阀2、第三控制阀19和第四控制阀21,启动第一过滤循环泵7,电镀液依次通过第一管道1、第二管道3、第三管道9、第四管道15和第六管道17进入过滤器22内进行反冲洗,反冲洗后的污水从第七管道20排出。S4, backwash; close the second control valve 18, the fifth control valve 25, the sixth control valve 27 and the seventh control valve 34, open the first control valve 2, the third control valve 19 and the fourth control valve 21, start The first filter circulation pump 7, the electroplating solution enters in the filter 22 through the first pipeline 1, the second pipeline 3, the third pipeline 9, the fourth pipeline 15 and the sixth pipeline 17 for backwashing, and the sewage after backwashing is from The seventh pipe 20 discharges.
本发明方法中的助滤剂优选为硅藻土,硅藻土成本较低,硅藻土固体进入废水中不增加水处理的负荷,能够实现自动过滤和反冲洗,反冲洗仅需使用少量的电镀液,耗水量极低,产生的废水量很少。The filter aid in the method of the present invention is preferably diatomite, and the cost of diatomite is relatively low, and the entry of diatomite solids into waste water does not increase the load of water treatment, and automatic filtration and backwashing can be realized, and only a small amount of water is required for backwashing. The electroplating solution has extremely low water consumption and produces very little wastewater.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than restrictive, and those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention.
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| CN104548747B (en) * | 2014-12-31 | 2016-06-29 | 广东威迪科技股份有限公司 | A kind of intelligently filters control method |
| CN105132956B (en) * | 2015-10-12 | 2017-07-07 | 湖南金旺铋业股份有限公司 | A kind of electrolyte continuous purification impurity removed system |
| CN105780097B (en) * | 2016-04-28 | 2018-03-20 | 四川昊吉科技有限公司 | A kind of circulating Electroplate liquid filter |
| CN105926006A (en) * | 2016-04-29 | 2016-09-07 | 湖南冠拓科技股份有限公司 | Automatic cleaning device of water electrolysis hydrogen-oxygen generator |
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