CN103224325B - Optical fiber preform cladding fluorine doping method - Google Patents
Optical fiber preform cladding fluorine doping method Download PDFInfo
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- C03—GLASS; MINERAL OR SLAG WOOL
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- C03B37/014—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
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Abstract
本发明公开了一种光纤预制棒包层掺氟的方法,其包括以下步骤:在靶棒上沉积芯层松散体;加热芯层松散体的外表面形成致密层,使致密层的密度高于芯层松散体内部的密度;在致密层外沉积内包层松散体形成包括芯层松散体、内包层松散体的芯棒松散体;抽离靶棒在芯棒松散体中心形成中心孔;将芯棒松散体放入玻璃化炉中并在脱水气氛中加热脱水,加热的同时向中心孔内通入脱水气体;在氟化物气氛中加热芯棒松散体,使氟选择性地掺入内包层松散体中形成阶跃型折射率分布;玻璃化芯棒松散体,令中心孔缩孔、芯层松散体形成芯层、内包层松散体形成内包层,构成芯棒。可有效降低芯层中OH-含量,降低光纤1383nm的衰减;氟在包层径向上分布均匀。
The invention discloses a method for doping fluorine in the cladding of an optical fiber prefabricated rod, which comprises the following steps: depositing a core layer loose body on a target rod; heating the outer surface of the core layer loose body to form a dense layer, so that the density of the dense layer is higher than The inner density of the core layer loose body; deposit the inner cladding loose body outside the dense layer to form a core rod loose body comprising the core layer loose body and the inner cladding loose body; extract the target rod to form a central hole in the center of the core rod loose body; The rod loose body is placed in a vitrification furnace and heated and dehydrated in a dehydration atmosphere, and dehydration gas is introduced into the central hole while heating; the mandrel loose body is heated in a fluoride atmosphere to selectively incorporate fluorine into the loose inner cladding A step-type refractive index distribution is formed in the body; the loose body of the vitrified core rod makes the central hole shrinkage cavity, the loose body of the core layer forms the core layer, and the loose body of the inner cladding layer forms the inner cladding layer to form the core rod. It can effectively reduce the OH - content in the core layer and reduce the attenuation of the optical fiber at 1383nm; the fluorine is evenly distributed in the radial direction of the cladding.
Description
技术领域 technical field
本发明涉及光纤预制棒的制造方法,特别是涉及一种光纤预制棒包层掺氟的方法。 The invention relates to a method for manufacturing an optical fiber preform, in particular to a method for doping the cladding of an optical fiber preform with fluorine.
背景技术 Background technique
光纤预制棒为拉制光纤的原材料,其基本结构包括芯层以及具有更低折射率的包层(包层还可包括内包层、外包层)。SiO2是用来制造光纤预制棒的主要的玻璃形成体,通过掺杂可以改变其折射率从而形成波导结构。一般在芯层中掺入GeO2,使芯层的折射率高于包层纯石英玻璃的折射率。芯层和包层折射率的相对差值采用相对折射率差Δ来表示,芯层和包层的折射率分别为 和,相对折射率差Δ的值由式(1)给出: Optical fiber preform is the raw material for drawing optical fiber. Its basic structure includes a core layer and a cladding layer with a lower refractive index (the cladding layer can also include an inner cladding layer and an outer cladding layer). SiO 2 is the main glass former used to make optical fiber preforms, and its refractive index can be changed by doping to form a waveguide structure. Generally, GeO 2 is doped into the core layer, so that the refractive index of the core layer is higher than that of the pure silica glass of the cladding layer. The relative difference between the refractive index of the core layer and the cladding layer is expressed by the relative refractive index difference Δ, and the refractive indices of the core layer and the cladding layer are respectively and , the value of the relative refractive index difference Δ is given by equation (1):
…………(1) …………(1)
有时为了增加光纤的抗弯曲性能,需要通过增加光纤芯层中的GeO2含量来增大Δ值。但随着GeO2含量的提高,会导致光纤瑞利散射的增加。如果掺入的GeO2含量过高,就容易形成GeO气体,随之产生气泡。这对于最终光纤的传输性能和强度都是不利的。由于上述原因,可以通过降低包层的折射率来提高Δ值。掺入B2O3和氟都可以降低包层的折射率。然而,B2O3在1.2μm存在较大的拖尾吸收,不利于损耗的降低,因此,最好采用掺氟来降低包层的折射率。为了获得同样的相对折射率差Δ,通过包层掺氟,可以减少芯层的GeO2含量甚至不掺GeO2,从而进一步减小因掺杂而导致的瑞利散射。 Sometimes in order to increase the bending resistance of the fiber, it is necessary to increase the Δ value by increasing the GeO2 content in the fiber core layer. But with the increase of GeO 2 content, it will lead to the increase of fiber Rayleigh scattering. If the doped GeO2 content is too high, it is easy to form GeO gas, and bubbles will be generated accordingly. This is detrimental to the transmission performance and strength of the final fiber. For the above reasons, the Δ value can be increased by lowering the refractive index of the cladding. Doping both B2O3 and fluorine can lower the refractive index of the cladding. However, B 2 O 3 has a large tailing absorption at 1.2 μm, which is not conducive to the reduction of loss. Therefore, it is best to use fluorine doping to reduce the refractive index of the cladding. In order to obtain the same relative refractive index difference Δ, by doping the cladding with fluorine, the content of GeO 2 in the core layer can be reduced or even not doped with GeO 2 , thereby further reducing the Rayleigh scattering caused by doping.
目前制造光纤预制棒的方法包括管内法(MCVD和PCVD)以及管外法(VAD和OVD)。管外法不受衬管尺寸的限制,沉积速度快,生产效率高,适合于大尺寸光纤预制棒的规模化生产。已经知道,采用火焰水解法可以将气态含氟化合物在沉积时加入石英玻璃中,但该方法存在沉积效率和掺杂浓度低的缺点。其原因可能为:首先,含氟的SiO2颗粒并不是在喷灯火焰中马上生成的,而是随着氟从喷灯到预制棒松散体迁移的过程中扩散进入SiO2颗粒的。扩散需要一定的时间,同时由于进入火焰反应的氟容易扩散到周围环境中导致SiO2颗粒周围的氟分压非常低。其次,SiO2颗粒周围的一部分氟与火焰中的OH-反应生成HF,因此仅有少部分的氟掺入到了SiO2颗粒中。此外,HF对玻璃颗粒具有腐蚀作用,容易与火焰水解反应生成的SiO2颗粒反应: The current methods of manufacturing optical fiber preforms include in-tube methods (MCVD and PCVD) and out-of-tube methods (VAD and OVD). The extra-tube method is not limited by the size of the liner, has fast deposition speed and high production efficiency, and is suitable for large-scale production of optical fiber preforms. It is known that gaseous fluorine-containing compounds can be added to quartz glass during deposition by flame hydrolysis, but this method has the disadvantages of low deposition efficiency and low doping concentration. The reasons may be as follows: First, the fluorine-containing SiO 2 particles are not formed immediately in the torch flame, but diffuse into the SiO 2 particles as the fluorine migrates from the torch to the preform loose body. Diffusion takes a certain amount of time, and at the same time, the fluorine partial pressure around SiO2 particles is very low due to the easy diffusion of fluorine entering the flame reaction into the surrounding environment. Secondly, a part of fluorine around SiO 2 particles reacts with OH in the flame to generate HF, so only a small part of fluorine is incorporated into SiO 2 particles. In addition, HF has a corrosive effect on glass particles and easily reacts with SiO2 particles generated by the flame hydrolysis reaction:
SiO2(s)+2HF(g)→SiOF2(g)+H2O(g)…………(2) SiO 2 (s)+2HF (g)→SiOF 2 (g)+H 2 O (g)………(2)
SiO2(s)+4HF(g)→SiF4(g)+2H2O(g)…………(3) SiO 2 (s)+4HF (g)→SiF 4 (g)+2H 2 O (g)…………(3)
式中的(s)和(g)分别表示固态和气态。 (s) and (g) in the formula represent solid state and gaseous state, respectively.
这些反应阻止了SiO2颗粒的生长,同时降低了SiO2颗粒的沉积量。因此,随着含氟化合物流量的增加,沉积效率和沉积速度逐步降低,最终将不产生沉积。另一方面,由于氟的高扩散性,沉积得到的含氟松散体在烧结过程中,将流失40%-50%的氟,使折射率剖面结构遭到破坏,严重影响拉制后光纤的性能。 These reactions prevent the growth of SiO2 particles while reducing the amount of SiO2 particles deposited. Therefore, as the flow rate of the fluorine-containing compound increases, the deposition efficiency and deposition rate gradually decrease, and eventually no deposition will occur. On the other hand, due to the high diffusivity of fluorine, the deposited fluorine-containing loose body will lose 40%-50% of fluorine during the sintering process, which will destroy the refractive index profile structure and seriously affect the performance of the drawn optical fiber. .
为了解决上述问题,公开号为US2003/0101771 A1的美国专利申请公开了一种光纤预制棒松散体沉积时掺氟的方法:预先采用气相沉积法沉积好松散体,然后将氟化物气体通过喷灯火焰燃烧形成含氟气体喷射到松散体上形成含氟气氛,此时喷灯中不通入含硅化合物,避免生成SiO2颗粒。含氟气体通过扩散进入松散体实现掺杂。这种方法存在以下问题:由于喷灯是从一个方向将含氟气体喷向松散体的某个部位,难以保证氟掺杂的轴向和径向均匀性。虽然该专利提出采用多个喷灯以及利用开口罩和加热的方法提高掺氟的均匀性,仍可能存在氟含量在轴向和径向上的波动。此外,含氟松散体烧结时氟也会发生扩散而流失。 In order to solve the above problems, U.S. Patent Application Publication No. US2003/0101771 A1 discloses a method for doping fluorine during the deposition of the loose body of the optical fiber preform: the loose body is deposited in advance by vapor deposition, and then the fluoride gas is passed through the flame of the blowtorch Combustion forms fluorine-containing gas and sprays it on the loose body to form a fluorine-containing atmosphere. At this time, no silicon-containing compound is passed into the torch to avoid the generation of SiO2 particles. The fluorine-containing gas is doped by diffusion into the loose body. This method has the following problems: since the blowtorch sprays the fluorine-containing gas to a certain part of the loose body from one direction, it is difficult to ensure the axial and radial uniformity of fluorine doping. Although the patent proposes to use multiple torches and the method of opening the mask and heating to improve the uniformity of fluorine doping, there may still be fluctuations in the fluorine content in the axial and radial directions. In addition, fluorine will also diffuse and lose when the fluorine-containing loose body is sintered.
针对以上问题,专利号为US4629485的美国专利公开了一种光纤预制棒松散体玻璃化掺氟的方法:将气相沉积好的含有孔隙的松散体放入玻璃化炉内加热,通入氟化物气体流过松散体表面并使其充分扩散进入松散体,最后将松散体玻璃化成透明的掺氟玻璃。具体步骤为:首先采用OVD法沉积纯SiO2松散体,然后将松散体放入玻璃化炉进行脱水玻璃化,接着将玻璃化后的芯棒进行延伸,再采用OVD法在延伸后的纯二氧化硅芯棒上沉积外包层,沉积得到的松散体在玻璃化炉内脱水后,通入氟化物气体,再经过玻璃化后得到包层掺氟的预制棒。该方法掺氟速度快且掺杂浓度高,然而经该方法制造的光纤预制棒芯层羟基含量偏高,拉制的光纤1383nm波长的传输损耗达到2dB/km以上。其原因在于:(1)玻璃化后的纯二氧化硅芯棒在延伸过程中表面被OH-污染,OH-在高温下扩散进入芯棒。(2)延伸后的芯棒经火焰水解反应沉积包层,水解反应产生的OH-在后续的高温环境(玻璃化和拉丝)下扩散进入芯层。为了减小OH-的污染,生产芯棒时,不仅制造芯层也制造部分包层(内包层)。并且采用火焰水解法外包制造低水峰光纤预制棒时必须将包芯比(芯棒包层直径与芯层直径的比值)控制在4.0以上。由此所带来的问题是:由于沉积好的芯棒的芯层和包层都是含有大量孔隙的松散体,玻璃化掺氟时,氟不但扩散进入包层,而且也进入芯层,造成氟难以选择性地掺入包层形成折射率剖面结构。 In view of the above problems, U.S. Patent No. US4629485 discloses a method for vitrification and fluorine doping of fiber preform loose body: put the vapor-deposited loose body containing pores into a vitrification furnace for heating, and introduce fluoride gas Flow through the surface of the loose body and make it fully diffuse into the loose body, and finally vitrify the loose body into transparent fluorine-doped glass. The specific steps are: first deposit pure SiO 2 loose body by OVD method, then put the loose body into a vitrification furnace for dehydration vitrification, then extend the vitrified mandrel, and then use OVD method to deposit the pure SiO 2 after extension. The outer cladding is deposited on the silicon oxide core rod, and the deposited loose body is dehydrated in a vitrification furnace, then fluoride gas is introduced, and then vitrified to obtain a cladding fluorine-doped prefabricated rod. This method has fast fluorine doping speed and high doping concentration, but the hydroxyl content of the core layer of the optical fiber preform manufactured by this method is relatively high, and the transmission loss of the drawn optical fiber at 1383nm wavelength reaches more than 2dB/km. The reasons are: (1) The surface of the vitrified pure silica mandrel is polluted by OH - during the extension process, and OH - diffuses into the mandrel at high temperature. (2) The cladding is deposited on the extended mandrel by flame hydrolysis reaction, and the OH- generated by the hydrolysis reaction diffuses into the core layer under the subsequent high temperature environment (vitrification and wire drawing). In order to reduce OH - pollution, not only the core layer but also part of the cladding (inner cladding) are manufactured when producing the mandrel. And when the low water peak optical fiber preform is manufactured outsourced by the flame hydrolysis method, the core cladding ratio (the ratio of the cladding diameter of the core rod to the diameter of the core layer) must be controlled above 4.0. The problem caused by this is: since the core layer and cladding layer of the deposited mandrel are both loose bodies containing a large number of pores, when vitrification is doped with fluorine, fluorine not only diffuses into the cladding layer, but also enters the core layer, resulting in It is difficult for fluorine to be selectively incorporated into the cladding layer to form a refractive index profile structure.
为此专利号为US4620861的美国专利、公开号为US2002/0073740 A1的美国专利申请和申请号为00805475.4的中国专利申请分别提出了玻璃化掺氟时芯棒折射率剖面控制的方法。专利号为US4620861的美国专利的方法是通过芯棒沉积过程中芯层和包层掺入不同浓度的掺杂剂使其软化温度低于纯石英玻璃的软化温度,加热后掺杂芯层和未掺杂包层(或者芯层和包层掺杂剂的浓度不同)形成不同的密度和孔隙度从而实现芯棒选择性的玻璃化,之后通入氟化物气体,氟可选择性地掺入包层。但该方法不适用于纯二氧化硅芯光纤预制棒的制造。尽管芯棒的芯层掺杂后软化温度下降,加热后密度增大,孔隙度减小,从而使玻璃化掺氟时,氟无法有效扩散进入芯层。但是芯层和包层掺杂剂浓度相差不大时,芯层和包层无法形成有效界面,从而使氟难以避免地会扩散进入芯层。而公开号为US2002/0073740 A1的美国专利申请公开了一种根据氟化物反应速度和扩散速度的关系来控制芯棒折射率剖面的方法:松散体玻璃化掺氟时,氟化物气体与松散体反应的速度和氟化物气体在松散体中扩散的速度都是温度的函数,随着温度的上升,氟化物气体与松散体反应速度快于氟化物气体在松散体内扩散的速度。因此,通过控制掺氟的温度和时间,使参数Ф≥1(Ф被定义为,其中为松散体的半径,为氟化物气体在松散体中的扩散系数,为氟化物气体与松散体的反应速率常数),从而控制氟在松散体中的径向掺杂深度。然而该方法很明显难以形成阶跃型的折射率剖面结构。申请号为00805475.4的中国专利申请所公开的方法为:将气相沉积得到的松散体在玻璃化炉中脱水干燥后,通入CF4流过松散体的外表面,掺杂的时间和温度足以使与CF4接触的松散体表面的氟掺杂浓度最低,并逐渐向中心处递增。显然,该方法与公开号为US2002/0073740 A1的美国专利申请的方法一样难以形成阶跃型的折射率剖面结构。 For this reason, US Patent No. US4620861, US Patent Application Publication No. US2002/0073740 A1, and Chinese Patent Application No. 00805475.4 proposed methods for controlling the refractive index profile of the mandrel during vitrification doped with fluorine. The method of the U.S. Patent No. US4620861 is that the core layer and the cladding layer are doped with different concentrations of dopants during the core rod deposition process to make the softening temperature lower than that of pure quartz glass. After heating, the core layer and the uncoated layer are doped Doping the cladding (or different concentrations of dopants in the core and cladding) forms different densities and porosities to achieve selective vitrification of the core rod, and then passes through fluoride gas, and fluorine can be selectively incorporated into the cladding layer. But this method is not suitable for the manufacture of pure silica core optical fiber preforms. Although the softening temperature of the core layer of the core rod decreases after doping, the density increases and the porosity decreases after heating, so that when vitrification is doped with fluorine, fluorine cannot effectively diffuse into the core layer. However, when the concentration of dopant in the core layer and the cladding layer is not much different, the core layer and the cladding layer cannot form an effective interface, so that fluorine will inevitably diffuse into the core layer. The U.S. Patent Application Publication No. US2002/0073740 A1 discloses a method for controlling the refractive index profile of the mandrel according to the relationship between the fluoride reaction rate and the diffusion rate: when the loose body is vitrified and doped with fluorine, the fluoride gas and the loose body Both the reaction speed and the diffusion speed of fluoride gas in the loose body are functions of temperature. As the temperature rises, the reaction speed of fluoride gas and loose body is faster than the diffusion speed of fluoride gas in the loose body. Therefore, by controlling the temperature and time of fluorine doping, the parameter Ф≥1 (Ф is defined as ,in is the radius of the loose body, is the diffusion coefficient of fluoride gas in the loose body, is the reaction rate constant between fluoride gas and loose body), thus controlling the radial doping depth of fluorine in loose body. However, this method is obviously difficult to form a step-type refractive index profile structure. The method disclosed in the Chinese patent application whose application number is 00805475.4 is: after the loose body obtained by vapor deposition is dehydrated and dried in a vitrification furnace, CF 4 flows through the outer surface of the loose body, and the doping time and temperature are sufficient to make The fluorine doping concentration on the surface of the loose body in contact with CF 4 is the lowest, and gradually increases towards the center. Apparently, this method is as difficult to form a step-type refractive index profile structure as the method disclosed in US Patent Application Publication No. US2002/0073740 A1.
发明内容 Contents of the invention
本发明要解决的技术问题和提出的技术任务是克服现有技术存在的缺陷,提供一种光纤预制棒包层掺氟的方法。 The technical problem to be solved and the technical task proposed by the present invention are to overcome the defects in the prior art and provide a method for doping the cladding of an optical fiber preform rod with fluorine.
为此,本发明采用以下技术方案: For this reason, the present invention adopts following technical scheme:
一种光纤预制棒包层掺氟的方法,其特征是包括以下步骤: A method for doping fluorine in the cladding of an optical fiber preform is characterized in that it comprises the following steps:
在靶棒上沉积芯层松散体; Depositing the core layer loose body on the target rod;
加热所述芯层松散体的外表面形成致密层,使所述致密层的密度高于所述芯层松散体内部的密度; heating the outer surface of the loose body of the core layer to form a dense layer, so that the density of the dense layer is higher than the density inside the loose body of the core layer;
在所述的致密层外沉积内包层松散体形成包括芯层松散体、内包层松散体的芯棒松散体; Depositing an inner cladding loose body outside the dense layer to form a core rod loose body comprising a core layer loose body and an inner cladding loose body;
抽离所述的靶棒在芯棒松散体中心形成中心孔; Extracting the target rod to form a central hole in the center of the mandrel loose body;
将所述芯棒松散体放入玻璃化炉中并在脱水气氛中加热脱水,加热的同时向所述的中心孔内通入脱水气体; Put the mandrel loose body into a vitrification furnace and heat and dehydrate in a dehydration atmosphere, and pass dehydration gas into the central hole while heating;
在氟化物气氛中加热所述芯棒松散体,使氟选择性地掺入内包层松散体中; heating the core rod loose body in a fluoride atmosphere, so that fluorine is selectively incorporated into the inner cladding loose body;
玻璃化所述芯棒松散体,令所述的中心孔缩孔、芯层松散体形成芯层、内包层松散体形成内包层,构成芯棒。 Vitrifying the core rod loose body, making the central hole shrinkage cavity, the core layer loose body form a core layer, and the inner cladding loose body form an inner cladding layer to form a core rod.
作为优选技术手段: As the preferred technical means:
在所述的内包层外沉积外包层松散体; Depositing an outer cladding loose body outside the inner cladding;
将所述的外包层松散体随同芯棒放入玻璃化炉中并在脱水气氛中加热脱水; Put the loose outer cladding body together with the mandrel into a vitrification furnace and heat and dehydrate in a dehydration atmosphere;
在氟化物气氛中加热所述的外包层松散体,使氟掺入外包层松散体中; heating the loose body of the outer cladding in a fluoride atmosphere, so that fluorine is incorporated into the loose body of the outer cladding;
玻璃化外包层松散体,令外包层松散体形成外包层。 The loose body of the outer cladding is vitrified so that the loose body of the outer cladding forms an outer cladding.
作为优选技术手段:所述内包层的直径与芯层的直径的比值控制在4.0以上;所述致密层的密度大于1.2g/cm3。 As a preferred technical means: the ratio of the diameter of the inner cladding layer to the diameter of the core layer is controlled above 4.0; the density of the dense layer is greater than 1.2 g/cm 3 .
作为优选技术手段:所述的脱水气氛和脱水气体中含有Cl2气和He气;玻璃化炉中的加热温度为1100℃-1400℃。 As a preferred technical means: the dehydration atmosphere and dehydration gas contain Cl 2 gas and He gas; the heating temperature in the vitrification furnace is 1100°C-1400°C.
作为优选技术手段:所述的脱水气体由上至下流过所述的中心孔。 As a preferred technical means: the dehydration gas flows through the central hole from top to bottom.
作为优选技术手段:所述的氟化物气氛含有SiF4、CF4、SF6、C2F6、C2F2Cl2、F2、C3F8、NF3、SOF2、SO2ClF其中的一种或两种以上的组合。 As a preferred technical means: the fluoride atmosphere contains SiF 4 , CF 4 , SF 6 , C 2 F 6 , C 2 F 2 Cl 2 , F 2 , C 3 F 8 , NF 3 , SOF 2 , SO 2 ClF One or a combination of two or more of them.
作为优选技术手段:所述的氟化物气氛含有He。 As a preferred technical means: the fluoride atmosphere contains He.
作为优选技术手段:将靶棒插入管状手柄后沉积芯层松散体,且管状手柄位于沉积后的芯层松散体的一端。进一步的,抽离靶棒后,将一管状延长手柄焊接到管状手柄上,然后将管状延长手柄安装到玻璃化炉上方的夹具上并缓慢将芯棒松散体下降到玻璃化炉当中进行玻璃化。 As a preferred technical means: the loose body of the core layer is deposited after the target rod is inserted into the tubular handle, and the tubular handle is located at one end of the loose body of the deposited core layer. Further, after the target rod is pulled out, a tubular extension handle is welded to the tubular handle, and then the tubular extension handle is installed on the fixture above the vitrification furnace, and the mandrel loose body is slowly lowered into the vitrification furnace for vitrification .
本发明的有益效果是:本发明方法芯棒沉积过程中,芯层松散体和内包层松散体的界面形成致密层(即加热芯层松散体外表面形成的致密层),而芯层松散体和内包层松散体仍是多孔疏松状态,脱水过程中通过中心孔通入脱水气体,有效地降低了芯层中的OH-含量,从而大大降低光纤1383nm的衰减。其次,由于芯层松散体和内包层松散体界面的致密层的存在,玻璃化掺氟时氟化物气体选择性的扩散进入内包层松散体而无法进入芯层松散体,从而形成阶跃型折射率分布。相对于现有技术,由于是在氟化物气氛中掺杂和玻璃化,氟在包层径向上分布均匀,不会由于氟的流失而造成折射率剖面被破坏。最后,本发明的方法掺氟速度快,掺杂浓度高,适合于大尺寸光纤预制棒的规模化生产。 The beneficial effect of the present invention is: in the mandrel deposition process of the present invention method, the interface of core layer loose body and inner cladding loose body forms dense layer (that is the dense layer that heats core layer loose outer surface to form), and core layer loose body and The inner cladding loose body is still porous and loose, and the dehydration gas is passed through the central hole during the dehydration process, which effectively reduces the OH - content in the core layer, thereby greatly reducing the attenuation of the optical fiber at 1383nm. Secondly, due to the existence of a dense layer at the interface between the core soot and the inner cladding soot, the fluoride gas selectively diffuses into the inner cladding soot when vitrified and doped with fluorine, but cannot enter the core soot, thus forming a step-type refraction rate distribution. Compared with the prior art, due to the doping and vitrification in the fluoride atmosphere, the fluorine is evenly distributed in the radial direction of the cladding, and the refractive index profile will not be destroyed due to the loss of fluorine. Finally, the method of the present invention has high fluorine doping speed and high doping concentration, and is suitable for large-scale production of optical fiber preform rods.
附图说明 Description of drawings
图1是光纤预制棒的截面示意图; Figure 1 is a schematic cross-sectional view of an optical fiber preform;
图2是根据本发明方法沉积松散体的示意图; Fig. 2 is the schematic diagram of depositing loose body according to the method of the present invention;
图3是根据本发明方法沉积松散体时的截面示意图; Fig. 3 is a schematic cross-sectional view when depositing loose body according to the method of the present invention;
图4是根据本发明方法实施玻璃化时的示意图; Fig. 4 is the schematic diagram when implementing vitrification according to the method of the present invention;
图5是根据本发明实施例1的预制棒折射率剖面图; Figure 5 is a cross-sectional view of the refractive index of the preform according to Embodiment 1 of the present invention;
图6是根据本发明实施例2的预制棒折射率剖面图; 6 is a cross-sectional view of the refractive index of the preform rod according to Embodiment 2 of the present invention;
图7是根据本发明实施例3的预制棒折射率剖面图; Figure 7 is a cross-sectional view of the refractive index of the preform according to Embodiment 3 of the present invention;
图5-7中,横轴表示预制棒径向上的距离,纵轴表示预制棒折射率(零点位置为纯SiO2的折射率); In Figure 5-7, the horizontal axis represents the radial distance of the preform, and the vertical axis represents the refractive index of the preform (the zero point is the refractive index of pure SiO 2 );
图中标号说明: Explanation of symbols in the figure:
1-芯棒松散体1,2-芯层松散体,3-内包层松散体,4-外包层松散体,5-靶棒,6-管状手柄,7-喷灯,8-致密层,9-管状延长手柄,10-中心孔,11-毛细管,12-毛细管孔,13-纯石英炉芯管,14-加热体,15-供气口,16-排气口; 1-mandrel loose body 1, 2-core layer loose body, 3-inner cladding loose body, 4-outer cladding loose body, 5-target rod, 6-tubular handle, 7-blower, 8-dense layer, 9- Tubular extension handle, 10-central hole, 11-capillary, 12-capillary hole, 13-pure quartz furnace core tube, 14-heating body, 15-gas supply port, 16-exhaust port;
1’-芯棒,2’-芯层,3’-内包层,4’-外包层; 1'-mandrel, 2'-core, 3'-inner cladding, 4'-outer cladding;
a-芯层直径,t-内包层直径,D-外包层直径。 a-core diameter, t-inner cladding diameter, D-outer cladding diameter.
具体实施方式 Detailed ways
以下结合说明书附图对本发明做进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings of the description.
本发明的光纤预制棒包层掺氟的方法,包括以下步骤: The method for doping the cladding of an optical fiber preform rod with fluorine of the present invention comprises the following steps:
在靶棒上沉积芯层松散体; Depositing the core layer loose body on the target rod;
加热所述芯层松散体的外表面形成致密层,使所述致密层的密度高于所述芯层松散体内部的密度; heating the outer surface of the loose body of the core layer to form a dense layer, so that the density of the dense layer is higher than the density inside the loose body of the core layer;
在所述的致密层外沉积内包层松散体形成包括芯层松散体、内包层松散体的芯棒松散体; Depositing an inner cladding loose body outside the dense layer to form a core rod loose body comprising a core layer loose body and an inner cladding loose body;
抽离所述的靶棒在芯棒松散体中心形成中心孔; Extracting the target rod to form a central hole in the center of the mandrel loose body;
将所述芯棒松散体放入玻璃化炉中并在脱水气氛中加热脱水,加热的同时向所述的中心孔内通入脱水气体; Put the mandrel loose body into a vitrification furnace and heat and dehydrate in a dehydration atmosphere, and pass dehydration gas into the central hole while heating;
在氟化物气氛中加热所述芯棒松散体,使氟选择性地掺入内包层松散体中; heating the core rod loose body in a fluoride atmosphere, so that fluorine is selectively incorporated into the inner cladding loose body;
玻璃化所述芯棒松散体,令所述的中心孔缩孔、芯层松散体形成芯层、内包层松散体形成内包层,构成芯棒。 Vitrifying the core rod loose body, making the central hole shrinkage cavity, the core layer loose body form a core layer, and the inner cladding loose body form an inner cladding layer to form a core rod.
作为优选技术手段: As the preferred technical means:
在所述的内包层外沉积外包层松散体; Depositing an outer cladding loose body outside the inner cladding;
将所述的外包层松散体随同芯棒放入玻璃化炉中并在脱水气氛中加热脱水; Put the loose outer cladding body together with the mandrel into a vitrification furnace and heat and dehydrate in a dehydration atmosphere;
在氟化物气氛中加热所述的外包层松散体,使氟掺入外包层松散体中; heating the loose body of the outer cladding in a fluoride atmosphere, so that fluorine is incorporated into the loose body of the outer cladding;
玻璃化外包层松散体,令外包层松散体形成外包层。 The loose body of the outer cladding is vitrified so that the loose body of the outer cladding forms an outer cladding.
作为优选技术手段:所述内包层的直径与芯层的直径的比值控制在4.0以上;所述致密层的密度大于1.2g/cm3。 As a preferred technical means: the ratio of the diameter of the inner cladding layer to the diameter of the core layer is controlled above 4.0; the density of the dense layer is greater than 1.2 g/cm 3 .
作为优选技术手段:所述的脱水气氛和脱水气体中含有Cl2气和He气;玻璃化炉中的加热温度为1100℃-1400℃。 As a preferred technical means: the dehydration atmosphere and dehydration gas contain Cl 2 gas and He gas; the heating temperature in the vitrification furnace is 1100°C-1400°C.
作为优选技术手段:所述的脱水气体由上至下流过所述的中心孔。 As a preferred technical means: the dehydration gas flows through the central hole from top to bottom.
作为优选技术手段:所述的氟化物气氛含有SiF4、CF4、SF6、C2F6、C2F2Cl2、F2、C3F8、NF3、SOF2、SO2ClF其中的一种或两种以上的组合。 As a preferred technical means: the fluoride atmosphere contains SiF 4 , CF 4 , SF 6 , C 2 F 6 , C 2 F 2 Cl 2 , F 2 , C 3 F 8 , NF 3 , SOF 2 , SO 2 ClF One or a combination of two or more of them.
作为优选技术手段:所述的氟化物气氛含有He。 As a preferred technical means: the fluoride atmosphere contains He.
作为优选技术手段:将靶棒插入管状手柄后沉积芯层松散体,且管状手柄位于沉积后的芯层松散体的一端。进一步的,抽离靶棒后,将一管状延长手柄焊接到管状手柄上,然后将管状延长手柄安装到玻璃化炉上方的夹具上并缓慢将芯棒松散体下降到玻璃化炉当中进行玻璃化。 As a preferred technical means: the loose body of the core layer is deposited after the target rod is inserted into the tubular handle, and the tubular handle is located at one end of the loose body of the deposited core layer. Further, after the target rod is pulled out, a tubular extension handle is welded to the tubular handle, and then the tubular extension handle is installed on the fixture above the vitrification furnace, and the mandrel loose body is slowly lowered into the vitrification furnace for vitrification .
下面将参照附图详细描述本发明的优选实施方案。 Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
图1为光纤预制棒截面示意图。光纤预制棒由沉积后的松散体玻璃化而形成。光纤预制棒由芯棒1’和外包层4’组成,其中芯棒1’包含芯层2’和内包层3’。芯层2’的折射率高于内包层3’和外包层4’的折射率,从而形成波导结构。为了确保光纤具有优良的光学性能,生产芯棒1’时,不仅要制造芯层2’也必须制造部分包层(内包层3’)。 FIG. 1 is a schematic cross-sectional view of an optical fiber preform. Optical fiber preforms are formed by vitrification of deposited loose bodies. The optical fiber preform consists of a core rod 1' and an outer cladding 4', wherein the core rod 1' includes a core 2' and an inner cladding 3'. The core layer 2' has a higher refractive index than the inner cladding layer 3' and the outer cladding layer 4', thereby forming a waveguide structure. In order to ensure that the optical fiber has excellent optical performance, when producing the core rod 1', not only the core layer 2' but also a part of the cladding (inner cladding 3') must be fabricated.
图2为用于制造芯棒松散体的OVD沉积工艺(设备)示意图。靶棒5插入管状手柄6安装到车床上(图中未示出)。靶棒5在旋转的同时,还相对于至少一个喷灯7进行直线来回移动(也可以通过喷灯7相对于靶棒5移动的方式进行)。气态卤化物原料(SiCl4等)与氢氧焰或甲烷焰进行反应,产生大量的SiO2颗粒,其粒径从几纳米到几百纳米不等,颗粒随着凝聚作用逐渐长大,然后颗粒随着气流和热泳作用被带到靶棒5上进行沉积。随着棒体的来回运动,SiO2颗粒一层一层沉积在芯棒松散体1的外表面。松散体的两端需要加两个尾灯(图中未示出)进行加热,以防止松散体在沉积过程中开裂。为了得到折射率差,沉积芯层松散体2过程中还需要在原料中掺入其他物质。最常见的就是掺入GeO2,用于提高芯层松散体2的折射率。芯层松散体2沉积完成之后,喷灯7中停止供应气体卤化物原料,用氢氧焰或甲烷焰对芯层松散体2的外表面进行加热使其玻璃化形成致密层8,致密层8的密度高于芯层松散体2内部的密度,优选地大于1.2g/cm3,更优选地大于1.8g/cm3。加热时需要保证整个芯层松散体2的外表面以及两端的无效部分均玻璃化形成致密层,从而防止玻璃化包层掺氟时氟扩散进入芯层松散体2。对致密层8也可以采用加热炉加热、激光加热等其它可以使疏松层致密的方法。致密层8的厚度控制在0.01mm-0.5mm。接着,在致密层8的外表面继续沉积内包层松散体3,此时氢氧焰或甲烷焰喷灯中只通入SiCl4气体原料。图3是芯棒松散体1的截面示意图,致密层8位于芯层松散体2和内包层松散体3的界面上将芯层松散体2与内包层松散体3隔离。为了防止外包层松散体4制造过程中引入的OH-扩散进入芯层2,需要将内包层松散体3直径与芯层松散体2直径的比值(如图5、图6和图7所示)控制在4.0以上,优选地控制在4.5以上,更优选地控制在5.0以上。 Fig. 2 is a schematic diagram of the OVD deposition process (equipment) used to manufacture loose core rods. The target rod 5 is inserted into the tubular handle 6 and mounted on a lathe (not shown). While the target rod 5 is rotating, it also moves back and forth in a straight line relative to at least one torch 7 (it can also be performed by moving the torch 7 relative to the target rod 5). The reaction of gaseous halide raw materials ( SiCl4 , etc.) with oxyhydrogen flame or methane flame produces a large number of SiO2 particles, the particle size of which varies from a few nanometers to hundreds of nanometers, and the particles grow gradually with the agglomeration, and then the particles Along with the air flow and thermophoresis, it is brought to the target rod 5 for deposition. As the rod body moves back and forth, SiO2 particles are deposited layer by layer on the outer surface of the mandrel loose body 1 . Both ends of the loose body need to be heated with two taillights (not shown in the figure) to prevent the loose body from cracking during deposition. In order to obtain the refractive index difference, other substances need to be mixed into the raw materials during the process of depositing the core layer loose body 2 . The most common is doping GeO 2 to increase the refractive index of the core loose body 2 . After the deposition of the core layer loose body 2 is completed, the supply of the gas halide raw material is stopped in the blowtorch 7, and the outer surface of the core layer loose body 2 is heated with an oxyhydrogen flame or a methane flame to vitrify it to form a dense layer 8. The density is higher than that inside the loose body of the core layer 2, preferably greater than 1.2 g/cm 3 , more preferably greater than 1.8 g/cm 3 . When heating, it is necessary to ensure that the outer surface of the entire core loose body 2 and the invalid parts at both ends are vitrified to form a dense layer, thereby preventing fluorine from diffusing into the core loose body 2 when the vitrified cladding is doped with fluorine. For the dense layer 8, furnace heating, laser heating and other methods that can make the loose layer dense can also be used. The thickness of the dense layer 8 is controlled at 0.01mm-0.5mm. Next, the inner cladding loose body 3 is continuously deposited on the outer surface of the dense layer 8, and at this time, only SiCl 4 gas raw material is passed into the oxyhydrogen flame or methane flame torch. 3 is a schematic cross-sectional view of the mandrel loose body 1, and the dense layer 8 is located on the interface between the core loose body 2 and the inner cladding loose body 3 to isolate the core layer loose body 2 from the inner cladding loose body 3. In order to prevent the OH - introduced in the manufacturing process of the outer cladding loose body 4 from diffusing into the core layer 2, it is necessary to calculate the ratio of the diameter of the inner cladding loose body 3 to the diameter of the core layer loose body 2 (as shown in Figure 5, Figure 6 and Figure 7) It is controlled above 4.0, preferably above 4.5, more preferably above 5.0.
沉积完成后的芯棒松散体1呈疏松多孔状态,其密度为0.1-1.2g/cm3,优选地,其密度为0.2-0.8g/cm3,更优选地,其密度为0.4-0.6g/cm3。接下来抽离靶棒5,将管状延长手柄9焊接到管状手柄6上,然后利用管状延长手柄9悬挂芯棒松散体1放到玻璃化炉当中进行玻璃化。 The mandrel loose body 1 after deposition is in a loose and porous state, with a density of 0.1-1.2 g/cm 3 , preferably a density of 0.2-0.8 g/cm 3 , more preferably a density of 0.4-0.6 g /cm 3 . Next, the target rod 5 is pulled out, the tubular extension handle 9 is welded to the tubular handle 6, and then the mandrel loose body 1 is suspended by the tubular extension handle 9 and placed in a vitrification furnace for vitrification.
玻璃化炉由加热体14(电阻炉或其它加热装置)加热纯石英炉芯管13,加热区长度在温度波动±25℃时为400mm,芯棒松散体1的旋转速度为3-10rpm,并逐渐下降进入加热区。由于水解反应沉积松散体的过程中会引入大量的OH-,而预制棒特别是芯棒松散体1对OH-的要求特别高,为了得到低OH-含量的芯棒松散体1,必须要经过脱水的过程。脱水过程中Cl2、O2和He从供气口15进入玻璃化炉,并由下而上(箭头17)流过芯棒松散体1表面,然后从玻璃化炉排气口16流出。芯棒松散体1沉积完成后,抽离靶棒5会在中间形成一个中心孔10,因此,脱水过程中,除了使气体流过芯棒松散体1的外表面,还必须将Cl2、O2和He从管状延长手柄9上部通入中心孔10(箭头18),以保证芯层松散体2的充分脱水;Cl2的作用是脱水剂,其反应方程式为: The vitrification furnace is heated by a heating body 14 (resistance furnace or other heating device) to heat the pure quartz furnace core tube 13, the length of the heating zone is 400mm when the temperature fluctuates ±25°C, the rotation speed of the mandrel loose body 1 is 3-10rpm, and Gradually descend into the heating zone. Since a large amount of OH - will be introduced during the process of hydrolysis reaction deposition of loose body, and prefabricated rods, especially mandrel loose body 1, have particularly high requirements for OH - , in order to obtain low OH - content mandrel loose body 1, it is necessary to go through The process of dehydration. During the dehydration process, Cl 2 , O 2 and He enter the vitrification furnace from the gas supply port 15 , flow over the surface of the mandrel loose body 1 from bottom to top (arrow 17 ), and then flow out from the exhaust port 16 of the vitrification furnace. After the core rod loose body 1 is deposited, pulling away the target rod 5 will form a central hole 10 in the middle. Therefore, in the dehydration process, in addition to letting the gas flow through the outer surface of the core rod loose body 1, Cl 2 , O 2 and He pass into the central hole 10 (arrow 18) from the upper part of the tubular extension handle 9 to ensure sufficient dehydration of the core loose body 2; the role of Cl 2 is a dehydrating agent, and its reaction equation is:
2Cl2 + 2H2O = O2 + 4HCl………………………(4) 2Cl 2 + 2H 2 O = O 2 + 4HCl……………………(4)
2Si-OH + 2Cl2 = 2Si-Cl + O2 + 2HCl…………(5) 2Si-OH + 2Cl 2 = 2Si-Cl + O 2 + 2HCl... (5)
脱水的主要原理实质上就是用Cl-来取代孤立的OH-的卤化反应过程,反应结果导致Si-Cl键的产生,由于该键的基频振动吸收峰位于25μm附近,远离目前光通信工作波长区域,所以对光纤传输过程中的吸收衰减并无重大影响;He的主要作用是辅助脱水,由于He有原子体积小、扩散率高、性能稳定的特点,所以其很容易通过芯棒松散体1中的孔隙渗入到内部并且不会对预制棒的性能产生影响,He一方面带入Cl2、O2,使之与芯棒松散体1充分接触,另一方面,将脱水反应的废气以及水分带出来;O2的作用是为了防止掺杂元素(例如Ge)与Cl2发生卤化反应挥发出去,造成Ge流失。脱水干燥步骤是在低于芯棒松散体1玻璃化温度下进行的,脱水温度为1100℃-1400℃。温度太高,容易导致芯棒松散体1孔隙闭合,Cl2无法有效进入芯棒松散体1内部进行脱水。温度太低,则所需的时间太长,不适合于工业化生产。干燥时间为0.5-5小时。脱水干燥之后,芯棒松散体1再次逐步下降进入加热区,同时从供气口15通入氟化物气体流过芯棒松散体1表面(箭头17)进行内包层松散体3掺氟。优选地,玻璃化炉内最好含有稀释气体如氦气。由于芯棒松散体1的芯层松散体2和内包层松散体3界面存在致密层8,扩散进入内包层松散体3的氟化物气体无法进入芯层松散体2。芯棒松散体1的下端含有一根毛细管11,以防止玻璃化炉中的气体从芯棒松散体1下部进入芯棒松散体1的中心孔10中(此时管状延长手柄9上部可通入惰性气体如He)。氟化物气体至少为SiF4、CF4、SF6、C2F6、C2F2Cl2、F2、C3F8、NF3、SOF2、SO2ClF其中的一种或至少两种的组合。掺氟温度可以和脱水温度相同,也可以和脱水温度不同的温度下进行。氟化物气体占气体总流量的1-30%。掺氟的时间足以使氟充分地扩散进入并均匀地分布在内包层松散体3中。时间控制在0.5-5小时。接着通入He、O2进行玻璃化,玻璃化的温度范围为1400-1600℃。由于内包层松散体3中掺入了氟,可以使玻璃化温度有所降低。根据芯棒松散体直径、长度以及玻璃化温度和速度的不同,玻璃化的时间为0.5-8小时。玻璃化完成后,由于毛细管孔12在高温下熔缩闭合,芯棒松散体的下部被密封。然后将带有中心孔10的透明芯棒1’提升至玻璃化炉外面冷却。接着将带有中心孔10的芯棒1’安装到纵向延伸设备上,从管状延长手柄9一端对中心孔10抽真空,芯棒密封端用炉子加热至1900℃以上,逐步使其中心孔10闭合。所得的实心透明芯棒1’作为外包层松散体4沉积的靶棒安装到OVD车床上。喷灯中气体原料SiCl4通过水解反应生成SiO2颗粒沉积到靶棒的外表面上形成松散体。达到设定的外径后停止沉积,并再次放入玻璃化炉内进行玻璃化。常规的生产工艺外包层松散体4玻璃化不需要经过脱水,为了防止玻璃化掺氟时氟化物气体与玻璃化炉内的OH-反应生成HF腐蚀纯石英炉芯管13,本发明的外包层松散体4玻璃化需要彻底脱除松散体内部的OH-,然后再按照前述掺氟、玻璃化的步骤进行外包层松散体4掺氟以及玻璃化,最后得到包层掺氟的透明预制棒。按照常规的拉丝工艺将预制棒拉制成阶跃型单模光纤。 The main principle of dehydration is essentially the halogenation reaction process of replacing isolated OH - with Cl - , and the reaction result leads to the generation of Si-Cl bond. Since the fundamental frequency vibration absorption peak of this bond is located near 25 μm, it is far away from the current working wavelength of optical communication. area, so it has no significant impact on the absorption attenuation during optical fiber transmission; the main function of He is to assist dehydration, because He has the characteristics of small atomic volume, high diffusivity, and stable performance, so it can easily pass through the mandrel loose body 1 The pores in the core penetrate into the interior and will not affect the performance of the preform. On the one hand, He brings in Cl 2 and O 2 to make it fully contact with the mandrel loose body 1; brought out; the function of O 2 is to prevent dopant elements (such as Ge) from being volatilized by the halogenation reaction with Cl 2 , resulting in the loss of Ge. The dehydration drying step is carried out at a temperature lower than the glass transition temperature of the mandrel loose body 1, and the dehydration temperature is 1100°C-1400°C. If the temperature is too high, it is easy to cause the pores of the mandrel loose body 1 to close, and Cl 2 cannot effectively enter the inside of the mandrel loose body 1 for dehydration. If the temperature is too low, the required time will be too long, which is not suitable for industrialized production. The drying time is 0.5-5 hours. After dehydration and drying, the core rod loose body 1 gradually descends into the heating zone again, and at the same time, fluoride gas is introduced from the gas supply port 15 to flow over the surface of the core rod loose body 1 (arrow 17) to do the inner cladding loose body 3 with fluorine. Preferably, the vitrification furnace preferably contains a diluent gas such as helium. Since the dense layer 8 exists at the interface between the core layer loose body 2 and the inner cladding loose body 3 of the mandrel loose body 1 , the fluoride gas diffused into the inner cladding loose body 3 cannot enter the core layer loose body 2 . The lower end of the core rod loose body 1 contains a capillary 11 to prevent the gas in the vitrification furnace from entering the central hole 10 of the core rod loose body 1 from the bottom of the core rod loose body 1 (at this time, the upper part of the tubular extension handle 9 can pass into Inert gas such as He). Fluoride gas is at least one or at least two of SiF 4 , CF 4 , SF 6 , C 2 F 6 , C 2 F 2 Cl 2 , F 2 , C 3 F 8 , NF 3 , SOF 2 , SO 2 ClF combination of species. The fluorine doping temperature can be the same as the dehydration temperature, or can be carried out at a temperature different from the dehydration temperature. Fluoride gas accounts for 1-30% of the total gas flow. The time for doping with fluorine is enough to make the fluorine fully diffuse into and evenly distribute in the inner cladding loose body 3 . The time is controlled at 0.5-5 hours. Then pass through He, O2 to carry out vitrification, and the temperature range of vitrification is 1400-1600 ℃. Due to the doping of fluorine in the loose body 3 of the inner cladding, the glass transition temperature can be lowered. According to the diameter, length, glass transition temperature and speed of the mandrel loose body, the vitrification time is 0.5-8 hours. After the vitrification is completed, because the capillary hole 12 is melted and closed at high temperature, the lower part of the mandrel loose body is sealed. Then the transparent mandrel 1' with the central hole 10 is lifted outside the vitrification furnace to cool. Then install the mandrel 1' with the central hole 10 on the longitudinal extension equipment, vacuumize the central hole 10 from one end of the tubular extension handle 9, heat the sealing end of the mandrel to above 1900°C with a furnace, and gradually make the central hole 10 closure. The obtained solid transparent mandrel 1' is mounted on an OVD lathe as a target rod for deposition of the outer cladding loose body 4. In the torch, the gas raw material SiCl 4 is hydrolyzed to generate SiO 2 particles, which are deposited on the outer surface of the target rod to form a loose body. Stop deposition after reaching the set outer diameter, and put it into the vitrification furnace again for vitrification. The vitrification of the outer cladding loose body 4 in the conventional production process does not need to be dehydrated. In order to prevent the fluoride gas from reacting with the OH in the vitrification furnace when fluorine is added to vitrification to generate HF to corrode the pure quartz furnace core tube 13, the outer cladding of the present invention The vitrification of the loose body 4 needs to completely remove the OH - inside the loose body, and then perform fluorine doping and vitrification of the outer cladding loose body 4 according to the above-mentioned steps of fluorine doping and vitrification, and finally obtain a cladding fluorine-doped transparent preform. The preform is drawn into a step-type single-mode optical fiber according to a conventional drawing process.
实施例1:Example 1:
芯棒松散体1采用OVD法制造。将靶棒5插入管状手柄6安装到车床上。气态卤化物原料SiCl4、GeCl4在氢氧焰中进行水解反应,产生大量的SiO2掺杂GeO2颗粒沉积到靶棒5上。随着靶棒5的来回运动,SiO2-GeO2颗粒一层一层沉积在旋转的芯棒松散体1外表面。芯层松散体2沉积完成之后,喷灯7中停止供应原料SiCl4和GeCl4,用氢氧焰对芯层松散体2的外表面进行加热,使其玻璃化形成致密层8。喷灯7中氢气和氧气的流量分别为200slpm和90slpm。接着,喷灯7中通入原料SiCl4,在致密层8的外表面沉积内包层松散体3。内包层松散体3沉积完成后,内包层松散体3直径与芯层松散体2直径的比值为4.5(松散体玻璃化后同比例收缩,内包层3’直径与芯层2’直径的比值t/a仍为4.5,如图5所示)。芯棒松散体1的外径为120mm,长度为1500mm。 The mandrel loose body 1 is manufactured by OVD method. Insert the target rod 5 into the tubular handle 6 and install it on the lathe. The gaseous halide raw materials SiCl 4 and GeCl 4 are hydrolyzed in an oxyhydrogen flame to produce a large amount of SiO 2 doped GeO 2 particles deposited on the target rod 5 . As the target rod 5 moves back and forth, SiO 2 -GeO 2 particles are deposited layer by layer on the outer surface of the rotating mandrel loose body 1 . After the core layer loose body 2 is deposited, the supply of raw materials SiCl 4 and GeCl 4 in the torch 7 is stopped, and the outer surface of the core layer loose body 2 is heated with an oxyhydrogen flame to vitrify it to form a dense layer 8 . The flow rates of hydrogen and oxygen in the blowtorch 7 are 200 slpm and 90 slpm respectively. Next, feed the raw material SiCl 4 into the torch 7 to deposit the inner cladding loose body 3 on the outer surface of the dense layer 8 . After the deposition of the inner cladding loose body 3 is completed, the ratio of the diameter of the inner cladding loose body 3 to the diameter of the core layer loose body 2 is 4.5 (the loose body shrinks in the same proportion after vitrification, and the ratio of the diameter of the inner cladding layer 3' to the diameter of the core layer 2' is t /a is still 4.5, as shown in Figure 5). The mandrel loose body 1 has an outer diameter of 120mm and a length of 1500mm.
抽离松散体芯部的靶棒5,将管状延长手柄9焊接到管状手柄6上,然后将管状延长手柄9安装到玻璃化炉上方的夹具上(图中未示出),并缓慢将芯棒松散体1下降到玻璃化炉当中进行玻璃化。玻璃化炉由加热体14加热纯石英炉芯管13,加热区长度在温度波动±25℃时为400mm。芯棒松散体1的旋转速度为3rpm,并逐渐下降进入加热区。首先通入惰性气体氮气吹扫,然后通入Cl2、O2和He脱水干燥,以除去芯棒松散体1中的OH-。脱水气体从供气口15进入玻璃化炉,并由下而上(箭头17)流过芯棒松散体1表面,从玻璃化炉排气口16流出。为了脱除芯层松散体2中的OH-,Cl2、O2和He从管状延长手柄9上部通入中心孔10(箭头18),从芯棒松散体1下端流出;脱水温度为1100℃。脱水时间为3小时。脱水干燥之后,芯棒松散体1再次逐步下降进入加热区,同时从供气口15通入SF6气体和He流过芯棒松散体1表面(箭头17)进行内包层松散体3掺氟。由于芯棒松散体1的芯层松散体2和内包层松散体3界面存在致密层8且中心孔10下端设有毛细管11,扩散进入内包层松散体3的氟化物气体无法进入芯层松散体2、氟化物气体也无法进入中心孔10。管状延长手柄9上部通入惰性气体He并经中心孔10下端的毛细管11排出,以防止玻璃化炉中的气体从中心孔10下端进入芯棒松散体1的中心孔10中(若不从管状延长手柄9上部通入惰性气体He并经中心孔10下端的毛细管11排出,则可将中心孔的下端封堵实现氟化物气体无法进入中心孔10)。掺氟的温度为1200℃。SF6气体占气体总流量的15%。掺氟的时间为2小时,从而使氟充分扩散进入内包层松散体3中。接着通入He、O2进行玻璃化,玻璃化的温度为1450℃,玻璃化的时间为5小时。玻璃化完成后,芯棒1’经过中心缩孔使其外径缩小到30mm。延伸后的芯棒1’作为外包层松散体4沉积的靶棒安装到OVD车床上沉积SiO2外包层松散体4,并再次放入玻璃化炉内进行脱水、掺氟以及玻璃化。最后得到芯层2’掺锗、内包层3’和外包层4’掺氟的透明光纤预制棒。经PK2600预制棒综合测试仪测试,光纤预制棒的折射率剖面如图5所示,Δ值达到1.1%。用常规方法拉制得到数值孔径为0.22的光纤。 Extract the target rod 5 from the core of the loose body, weld the tubular extension handle 9 to the tubular handle 6, then install the tubular extension handle 9 on the clamp (not shown) above the vitrification furnace, and slowly put the core The rod loose body 1 descends into the vitrification furnace for vitrification. The vitrification furnace is heated by the heating body 14 to heat the pure quartz furnace core tube 13, and the length of the heating zone is 400mm when the temperature fluctuates ±25°C. The mandrel loose body 1 rotates at a speed of 3 rpm, and gradually descends into the heating zone. Firstly, an inert gas nitrogen is purged, and then Cl 2 , O 2 and He are passed through for dehydration and drying, so as to remove OH − in the mandrel loose body 1 . The dehydration gas enters the vitrification furnace from the gas supply port 15 , flows over the surface of the mandrel loose body 1 from bottom to top (arrow 17 ), and flows out from the exhaust port 16 of the vitrification furnace. In order to remove OH - in the core loose body 2, Cl 2 , O 2 and He pass through the central hole 10 (arrow 18) from the upper part of the tubular extension handle 9, and flow out from the lower end of the mandrel loose body 1; the dehydration temperature is 1100°C . The dehydration time is 3 hours. After dehydration and drying, the core rod loose body 1 gradually descends into the heating zone again, and at the same time, SF 6 gas is introduced from the gas supply port 15 and He flows through the surface of the core rod loose body 1 (arrow 17) to do the inner cladding loose body 3 with fluorine. Because there is a dense layer 8 at the interface between the core layer loose body 2 and the inner cladding loose body 3 of the mandrel loose body 1 and the lower end of the central hole 10 is provided with a capillary 11, the fluoride gas diffused into the inner cladding loose body 3 cannot enter the core layer loose body 2. Fluoride gas cannot enter the central hole 10 either. The upper part of the tubular extension handle 9 is fed with inert gas He and discharged through the capillary 11 at the lower end of the central hole 10, so as to prevent the gas in the vitrification furnace from entering the central hole 10 of the mandrel loose body 1 from the lower end of the central hole 10 (if not from the tubular The upper part of the extension handle 9 feeds the inert gas He and discharges it through the capillary 11 at the lower end of the central hole 10, so that the lower end of the central hole can be blocked to realize that the fluoride gas cannot enter the central hole 10). The temperature of fluorine doping is 1200°C. SF 6 gas accounts for 15% of the total gas flow. The fluorine doping time is 2 hours, so that fluorine can fully diffuse into the inner cladding loose body 3 . Then pass He, O2 to carry out vitrification, the temperature of vitrification is 1450°C, and the time of vitrification is 5 hours. After the vitrification is completed, the mandrel 1' passes through the central shrinkage cavity to reduce its outer diameter to 30 mm. The extended mandrel 1' is installed on the OVD lathe to deposit the SiO 2 outer cladding loose body 4 as the target rod for the deposition of the outer cladding loose body 4, and then put into the vitrification furnace again for dehydration, fluorine doping and vitrification. Finally, a transparent optical fiber prefabricated rod in which the core layer 2' is doped with germanium, the inner cladding layer 3' and the outer cladding layer 4' is doped with fluorine is obtained. Tested by the PK2600 preform comprehensive tester, the refractive index profile of the optical fiber preform is shown in Figure 5, and the Δ value reaches 1.1%. An optical fiber with a numerical aperture of 0.22 was obtained by conventional drawing.
实施例2Example 2
芯棒松散体1如实施例1所述采用OVD法制造。不同的是,芯层松散体2沉积时通入原料SiCl4在氢氧焰中进行水解反应,产生的SiO2颗粒沉积到靶棒5上形成纯SiO2芯层松散体2。如实施例1所述加热形成致密层8后继续沉积内包层松散体3。沉积完成后,内包层松散体2直径与芯层松散体2直径的比值为5.0。芯棒松散体1的外径为100mm,长度为1800mm。 The mandrel loose body 1 is manufactured by the OVD method as described in Example 1. The difference is that when the core layer loose body 2 is deposited, the raw material SiCl 4 is passed through to carry out hydrolysis reaction in the hydrogen-oxygen flame, and the generated SiO 2 particles are deposited on the target rod 5 to form the pure SiO 2 core layer loose body 2 . After heating to form the dense layer 8 as described in Example 1, the inner cladding loose body 3 is continuously deposited. After the deposition is completed, the ratio of the diameter of the inner cladding loose body 2 to the diameter of the core layer loose body 2 is 5.0. The mandrel loose body 1 has an outer diameter of 100mm and a length of 1800mm.
抽离靶棒5,将管状延长手柄9焊接到管状手柄6上,然后将管状延长手柄9安装到玻璃化炉上方的夹具上(图中未示出),并缓慢将芯棒松散体1下降到玻璃化炉当中进行玻璃化。芯棒松散体1的旋转速度为5rpm,并逐渐下降进入加热区。首先通入惰性气体氮气吹扫,然后通入Cl2和He脱水干燥,以除去芯棒松散体1中的OH-。脱水气体从供气口15进入玻璃化炉,并由下而上(箭头17)流过芯棒松散体1表面,然后从玻璃化炉排气口16流出。为了脱除芯层松散体2中的OH-,Cl2和He从管状延长手柄9上部通入中心孔10(箭头18),从芯棒松散体1下端流出;脱水温度为1300℃。脱水时间为7小时。脱水干燥之后,芯棒松散体1再次逐步下降进入加热区,同时从供气口15通入SiF4气体和He流过芯棒松散体1表面(箭头17)进行内包层松散体3掺氟。由于芯棒松散体1的芯层松散体2和内包层松散体3界面存在致密层8且中心孔10下端设有毛细管11,扩散进入内包层松散体3的氟化物气体无法进入芯层松散体2、氟化物气体也无法进入中心孔10。管状延长手柄9上部通入惰性气体He并经中心孔10下端的毛细管11排出,以防止玻璃化炉中的气体从中心孔10下端进入芯棒松散体1的中心孔10中(若不从管状延长手柄9上部通入惰性气体He并经中心孔10下端的毛细管11排出,则可将中心孔的下端封堵实现氟化物气体无法进入中心孔10)。掺氟的温度为1350℃。SiF4气体占气体总流量的30%。掺氟的时间为3小时,从而使氟充分扩散进入内包层松散体3中。接着通入He进行玻璃化,玻璃化的温度为1500℃,玻璃化的时间为8小时。玻璃化完成后,芯棒1’经过中心缩孔使其外径缩小到30mm。延伸后的芯棒1’作为外包层松散体4沉积的靶棒安装到OVD车床上沉积SiO2外包层松散体4,并再次放入玻璃化炉内进行脱水、掺氟以及玻璃化。最后得到芯层2’为纯SiO2、内包层3’和外包层4’掺氟的透明光纤预制棒。经PK2600预制棒综合测试仪测试,光纤预制棒的折射率剖面如图6所示,Δ值为0.32%。用常规方法拉制得到超低损耗光纤,其1550nm的衰减为0.170dB/km,1383nm的衰减为0.248dB/km。 Pull out the target rod 5, weld the tubular extension handle 9 to the tubular handle 6, then install the tubular extension handle 9 on the fixture above the vitrification furnace (not shown in the figure), and slowly lower the mandrel loose body 1 Vitrification in a vitrification furnace. The mandrel loose body 1 rotates at a speed of 5 rpm, and gradually descends into the heating zone. Firstly, an inert gas nitrogen is purged, and then Cl 2 and He are passed through for dehydration and drying, so as to remove OH − in the mandrel loose body 1 . The dehydration gas enters the vitrification furnace from the gas supply port 15 , flows over the surface of the mandrel loose body 1 from bottom to top (arrow 17 ), and then flows out from the exhaust port 16 of the vitrification furnace. In order to remove OH - in the core loose body 2, Cl 2 and He pass through the central hole 10 (arrow 18) from the upper part of the tubular extension handle 9, and flow out from the lower end of the mandrel loose body 1; the dehydration temperature is 1300°C. The dehydration time is 7 hours. After dehydration and drying, the core rod loose body 1 gradually descends into the heating zone again, and at the same time, SiF 4 gas is introduced from the gas supply port 15 and He flows through the surface of the core rod loose body 1 (arrow 17) to do the inner cladding loose body 3 with fluorine. Because there is a dense layer 8 at the interface between the core layer loose body 2 and the inner cladding loose body 3 of the mandrel loose body 1 and the lower end of the central hole 10 is provided with a capillary 11, the fluoride gas diffused into the inner cladding loose body 3 cannot enter the core layer loose body 2. Fluoride gas cannot enter the central hole 10 either. The upper part of the tubular extension handle 9 is fed with inert gas He and discharged through the capillary 11 at the lower end of the central hole 10, so as to prevent the gas in the vitrification furnace from entering the central hole 10 of the mandrel loose body 1 from the lower end of the central hole 10 (if not from the tubular The upper part of the extension handle 9 feeds the inert gas He and discharges it through the capillary 11 at the lower end of the central hole 10, so that the lower end of the central hole can be blocked to realize that the fluoride gas cannot enter the central hole 10). The temperature of fluorine doping is 1350°C. SiF 4 gas accounts for 30% of the total gas flow. The fluorine doping time is 3 hours, so that fluorine can fully diffuse into the inner cladding loose body 3 . Then, He was introduced to carry out vitrification, the temperature of vitrification was 1500° C., and the time of vitrification was 8 hours. After the vitrification is completed, the mandrel 1' passes through the central shrinkage cavity to reduce its outer diameter to 30mm. The extended mandrel 1' is installed on the OVD lathe to deposit the SiO 2 outer cladding loose body 4 as the target rod for the deposition of the outer cladding loose body 4, and then put into the vitrification furnace again for dehydration, fluorine doping and vitrification. Finally, a transparent optical fiber prefabricated rod in which the core layer 2' is pure SiO 2 , the inner cladding layer 3' and the outer cladding layer 4' doped with fluorine is obtained. Tested by the PK2600 preform comprehensive tester, the refractive index profile of the optical fiber preform is shown in Figure 6, and the Δ value is 0.32%. The ultra-low loss optical fiber was drawn by conventional methods, the attenuation at 1550nm was 0.170dB/km, and the attenuation at 1383nm was 0.248dB/km.
实施例3Example 3
芯棒松散体1如实施例2所述采用OVD法制造。芯层松散体2和内包层松散体3界面的致密层8采用加热炉加热形成,得到纯SiO2芯层的芯棒松散体1,其内包层松散体3直径与芯层松散体2直径的比值为5.0。芯棒松散体1的外径为100mm,长度为1200mm。 The mandrel loose body 1 is manufactured by the OVD method as described in Example 2. The dense layer 8 of the core layer loose body 2 and the inner cladding loose body 3 interface is formed by heating in a heating furnace to obtain pure SiO Core rod loose body 1 of the core layer, the diameter of the inner cladding loose body 3 and the diameter of the core layer loose body 2 The ratio is 5.0. The mandrel loose body 1 has an outer diameter of 100mm and a length of 1200mm.
抽离靶棒5,将管状延长手柄9焊接到管状手柄6上,然后将管状延长手柄9安装到玻璃化炉上方的夹具上(图中未示出),并缓慢将芯棒松散体1下降到玻璃化炉当中进行玻璃化。芯棒松散体1的旋转速度为10rpm,并逐渐下降进入加热区。首先通入惰性气体氮气吹扫,然后通入Cl2和He脱水干燥,以除去芯棒松散体1中的OH-。脱水气体从供气口15进入玻璃化炉,并由下而上(箭头17)流过芯棒松散体1表面,然后从玻璃化炉排气口16流出。为了脱除芯层松散体2中的OH-,Cl2和He从管状延长手柄9上部通入中心孔10,从芯棒松散体1下端流出(箭头18);脱水温度为1400℃。脱水时间为2小时。脱水干燥之后,芯棒松散体1再次逐步下降进入加热区,同时从供气口15通入CF4气体和He流过芯棒松散体1表面(箭头17)进行内包层松散体3掺氟。由于芯棒松散体1的芯层松散体2和内包层松散体3界面存在致密层8且中心孔10下端设有毛细管11,扩散进入内包层松散体3的氟化物气体无法进入芯层松散体2、氟化物气体也无法进入中心孔10。管状延长手柄9上部通入惰性气体He并经中心孔10下端的毛细管11排出,以防止玻璃化炉中的气体从中心孔10下端进入芯棒松散体1的中心孔10中(若不从管状延长手柄9上部通入惰性气体He并经中心孔10下端的毛细管11排出,则可将中心孔的下端封堵实现氟化物气体无法进入中心孔10)。掺氟的温度为1300℃。CF4气体占气体总流量的30%。掺氟的时间为3小时,从而使氟充分扩散进入内包层松散体3中。接着通入He进行玻璃化,玻璃化的温度为1550℃,玻璃化的时间为5小时。玻璃化完成后,芯棒1’经过中心缩孔使其外径缩小到30mm。延伸后的芯棒1’作为外包层松散体4沉积的靶棒安装到OVD车床上沉积SiO2外包层松散体4,并再次放入玻璃化炉内进行脱水、掺氟以及玻璃化。本实施例外包层松散体4掺氟浓度低于实施例2(外包层松散体4掺氟时通过降低通入玻璃化炉中CF4气体的流量从而降低掺氟浓度),最后得到芯层2’为纯SiO2,内包层3’和外包层4’掺氟的透明光纤预制棒。经PK2600预制棒综合测试仪测试,光纤预制棒的折射率剖面如图7所示,Δ值为0.33%。用常规方法拉制得到超低损耗光纤,其1550nm的衰减为0.175dB/km,1383nm的衰减为0.253dB/km。 Pull out the target rod 5, weld the tubular extension handle 9 to the tubular handle 6, then install the tubular extension handle 9 on the fixture above the vitrification furnace (not shown in the figure), and slowly lower the mandrel loose body 1 Vitrification in a vitrification furnace. The mandrel loose body 1 rotates at a speed of 10 rpm, and gradually descends into the heating zone. Firstly, an inert gas nitrogen is purged, and then Cl 2 and He are passed through for dehydration and drying, so as to remove OH − in the mandrel loose body 1 . The dehydration gas enters the vitrification furnace from the gas supply port 15 , flows over the surface of the mandrel loose body 1 from bottom to top (arrow 17 ), and then flows out from the exhaust port 16 of the vitrification furnace. In order to remove the OH - in the core loose body 2, Cl 2 and He pass through the central hole 10 from the upper part of the tubular extension handle 9, and flow out from the lower end of the mandrel loose body 1 (arrow 18); the dehydration temperature is 1400°C. The dehydration time is 2 hours. After dehydration and drying, the core rod loose body 1 gradually descends into the heating zone again, and at the same time, CF 4 gas is introduced from the gas supply port 15 and He flows through the surface of the core rod loose body 1 (arrow 17) to do the inner cladding loose body 3 with fluorine. Because there is a dense layer 8 at the interface between the core layer loose body 2 and the inner cladding loose body 3 of the mandrel loose body 1 and the lower end of the central hole 10 is provided with a capillary 11, the fluoride gas diffused into the inner cladding loose body 3 cannot enter the core layer loose body 2. Fluoride gas cannot enter the central hole 10 either. The upper part of the tubular extension handle 9 is fed with inert gas He and discharged through the capillary 11 at the lower end of the central hole 10, so as to prevent the gas in the vitrification furnace from entering the central hole 10 of the mandrel loose body 1 from the lower end of the central hole 10 (if not from the tubular The upper part of the extension handle 9 feeds the inert gas He and discharges it through the capillary 11 at the lower end of the central hole 10, so that the lower end of the central hole can be blocked to realize that the fluoride gas cannot enter the central hole 10). The temperature of fluorine doping is 1300°C. CF 4 gas accounts for 30% of the total gas flow. The fluorine doping time is 3 hours, so that fluorine can fully diffuse into the inner cladding loose body 3 . Then, He was introduced to carry out vitrification, the temperature of vitrification was 1550° C., and the time of vitrification was 5 hours. After the vitrification is completed, the mandrel 1' passes through the central shrinkage cavity to reduce its outer diameter to 30 mm. The extended mandrel 1' is installed on the OVD lathe to deposit the SiO 2 outer cladding loose body 4 as the target rod for the deposition of the outer cladding loose body 4, and then put into the vitrification furnace again for dehydration, fluorine doping and vitrification. In this embodiment, the fluorine doping concentration of the outer cladding loose body 4 is lower than that of Example 2 (when the outer cladding loose body 4 is doped with fluorine, the fluorine doping concentration is reduced by reducing the flow rate of the CF gas in the vitrification furnace), and finally the core layer 2 is obtained. 'is pure SiO 2 , the inner cladding 3' and the outer cladding 4' are fluorine-doped transparent optical fiber prefabricated rods. Tested by the PK2600 preform comprehensive tester, the refractive index profile of the optical fiber preform is shown in Figure 7, and the Δ value is 0.33%. The ultra-low loss optical fiber was drawn by conventional methods, the attenuation of 1550nm was 0.175dB/km, and the attenuation of 1383nm was 0.253dB/km.
需要说明的是,上述实施例的方式仅限于描述实施例,但本发明不只局限于上述方式,且本领域的技术人员据此可在不脱离本发明的范围内方便的进行修饰,因此本发明的范围应包括本发明所揭示的原理和新特征的最大范围。 It should be noted that the manner of the above-mentioned embodiment is limited to the description of the embodiment, but the present invention is not limited to the above-mentioned manner, and those skilled in the art can conveniently modify it without departing from the scope of the present invention. Therefore, the present invention The scope should include the broadest range of the principles and novel features disclosed in the present invention.
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