CN103223300A - Hollow fiber type composite nano-filtration membrane and preparation method thereof - Google Patents
Hollow fiber type composite nano-filtration membrane and preparation method thereof Download PDFInfo
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- CN103223300A CN103223300A CN2013101264695A CN201310126469A CN103223300A CN 103223300 A CN103223300 A CN 103223300A CN 2013101264695 A CN2013101264695 A CN 2013101264695A CN 201310126469 A CN201310126469 A CN 201310126469A CN 103223300 A CN103223300 A CN 103223300A
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- 238000005470 impregnation Methods 0.000 claims abstract description 10
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- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种具有处理悬浮污染物能力的中空纤维型复合纳滤膜及其制备方法。 The invention relates to a hollow fiber type composite nanofiltration membrane capable of treating suspended pollutants and a preparation method thereof. the
背景技术 Background technique
中空纤维反渗透膜的研究与开发可望引领膜技术的未来。目前商用RO膜采用的均为复合卷式膜,易污染和难清洗对RO膜的进水水质提出了很高的要求,不得不采用中空纤维超/微滤(UF/MF)膜作为RO膜预处理,即所谓的双膜法(UF/MF-RO)水处理集成工艺,严重制约了膜法水处理成本的进一步降低。提升膜抗污染性能够放宽进水水质要求:这是双膜法(UF/MF-RO)集成为超/微滤进水直接获得符合RO产水标准的关键。 The research and development of hollow fiber reverse osmosis membrane is expected to lead the future of membrane technology. At present, commercial RO membranes are all composite roll membranes, which are easy to pollute and difficult to clean, which puts forward high requirements on the influent water quality of RO membranes, so hollow fiber ultra/microfiltration (UF/MF) membranes have to be used as RO membranes. Pretreatment, the so-called dual-membrane (UF/MF-RO) water treatment integrated process, severely restricts the further reduction of membrane water treatment costs. Improving the anti-fouling performance of the membrane can relax the requirements of the influent water quality: this is the key to the integration of the double membrane method (UF/MF-RO) into the ultra/microfiltration influent to directly obtain the RO product water standard. the
相比于复合卷式膜,复合中空纤维膜能够实现抗污染性和耐冲洗性提高,膜的抗压强度高与拉伸强度很高,中空纤维膜可以做得很细,这样做成组件之后的中空纤维膜装填密度高,相同单位体积内NF膜的有效过滤面积更大。中空纤维膜可以大幅提升了单位体积内有效膜面积,且自支撑的膜结构使得反洗成为可能,有效提升膜的抗污染能力。但是在目前报道的专利中,中空纤维膜的进水水质要求悬浮物浊度SDI<3,均受到反渗透进水水质要求的严格限制,因此对RO进水的预处理仍然是必须的。 Compared with the composite roll-type membrane, the composite hollow fiber membrane can achieve improved anti-pollution and washing resistance, high compressive strength and high tensile strength of the membrane, and the hollow fiber membrane can be made very thin. The hollow fiber membrane has a high packing density, and the effective filtration area of the NF membrane within the same unit volume is larger. The hollow fiber membrane can greatly increase the effective membrane area per unit volume, and the self-supporting membrane structure makes backwashing possible, effectively improving the anti-pollution ability of the membrane. However, in the currently reported patents, the influent water quality of the hollow fiber membrane requires that the suspended solids turbidity SDI<3, which is strictly limited by the requirements for the influent water quality of reverse osmosis, so the pretreatment of RO influent water is still necessary. the
许多工作报道了耐污染型中空纤维纳滤膜,其中可以根据分离层的位置分为两类:分离层位于中空纤维膜内侧表面的内压式中空纤维膜及分离层位于中空纤维膜外侧表面的外压式中空纤维膜。内压式操作时分离层受到流动冲刷较小,耐压性较高,因此被首先报道。日本专利(JP022842)制备了外压式及内压式的中空纤维纳滤膜。由于受膜材料强度及操作条件的限制,专利申请中倾向于使用内压式的结构形式,但是采用内压式的中空纤维膜时,其相对于卷式膜在结构上的优势得不到发挥,限制了其应用。 Many works have reported pollution-resistant hollow fiber nanofiltration membranes, which can be divided into two categories according to the position of the separation layer: the internal pressure hollow fiber membrane with the separation layer located on the inner surface of the hollow fiber membrane and the one with the separation layer located on the outer surface of the hollow fiber membrane. External pressure hollow fiber membrane. During internal pressure operation, the separation layer is less subject to flow erosion and has higher pressure resistance, so it was first reported. The Japanese patent (JP022842) prepared hollow fiber nanofiltration membranes of external pressure type and internal pressure type. Due to the limitation of membrane material strength and operating conditions, the internal pressure type structure is tended to be used in the patent application, but when the internal pressure type hollow fiber membrane is used, its structural advantages over the roll type membrane cannot be brought into play , limiting its application. the
美国专利(US5,784,079)报道了外压式的中空纤维膜。为了提高膜在较高操作压力下的稳定性,采用的基膜外径较小,因此膜的力学稳定性较差,在操作运行中容易发生中空纤维膜断裂。另外由于采用外径较小的纤维结构,使得膜组件对进水的预处理要求反而更为严格,不便于工程应用。 US Patent (US5,784,079) reported an external pressure type hollow fiber membrane. In order to improve the stability of the membrane under higher operating pressure, the outer diameter of the base membrane used is smaller, so the mechanical stability of the membrane is poor, and the hollow fiber membrane is prone to breakage during operation. In addition, due to the use of a fiber structure with a smaller outer diameter, the pretreatment requirements of the membrane module on the influent are more stringent, which is not convenient for engineering applications. the
目前已知一种抗污染型中空纤维膜(申请号:200810059988.3),由三层结构组成。以聚烯烃中空纤维微孔基膜为支撑层,以聚乙烯醇交联结构为过渡层并以聚酰胺为复合层,得到了一种外压式中空纤维纳滤膜。具有纳滤分离性能的复合层位于中空纤维膜外侧表面,在使用运行过程与清洗过程中,中空纤维膜表面容易相互摩擦,极易损坏中空纤维膜表面涂层,尤其是分别以哌嗪和均苯三甲酰氯为两相反应单体,获得的聚酰胺复合层结构疏松且易脱落,会严重影响膜的分离性能。 Currently known is an anti-pollution hollow fiber membrane (application number: 200810059988.3), which consists of a three-layer structure. Using polyolefin hollow fiber microporous base membrane as support layer, polyvinyl alcohol crosslinked structure as transition layer and polyamide as composite layer, an external pressure hollow fiber nanofiltration membrane was obtained. The composite layer with nanofiltration separation performance is located on the outer surface of the hollow fiber membrane. During the operation and cleaning process, the surface of the hollow fiber membrane is easy to rub against each other, and the surface coating of the hollow fiber membrane is easily damaged. Tricarboyl chloride is a two-phase reaction monomer, and the obtained polyamide composite layer has a loose structure and is easy to fall off, which will seriously affect the separation performance of the membrane. the
另外,该专利中将聚乙烯醇交联结构填充到中空纤维膜膜孔内部,由于聚乙烯醇具有结晶性及交联结构紧密性,增加了水分子在膜内部的传质阻力,不利于纯水通量的提升。该专 利中利用哌嗪作为水相单体制备复合层,其结构只对二价离子具有90%左右的截留性能,而对一价氯化钠盐离子截留率为20%左右。 In addition, in this patent, the polyvinyl alcohol cross-linked structure is filled into the pores of the hollow fiber membrane. Due to the crystallinity of polyvinyl alcohol and the tightness of the cross-linked structure, the mass transfer resistance of water molecules inside the membrane is increased, which is not conducive to pure Increased water flux. In this patent, piperazine is used as a water phase monomer to prepare a composite layer, and its structure only has a retention performance of about 90% for divalent ions, while the retention rate for monovalent sodium chloride salt ions is about 20%. the
综上所述,复合层位于中空纤维基膜内侧表面时,内压式操作无法发挥其相对于卷式膜的优势;复合层位于中空纤维基膜外侧表面时,外压式冲洗操作会破坏复合层结构。需要开发复合层位于空纤维基膜的膜孔内部的中空纤维型复合纳滤膜,以充分发挥中空纤维型复合纳滤膜以周期性气洗、反洗减少膜污染,同时由于复合层受中空纤维微孔基膜结构保护,有效的拓宽了中空纤维膜进水的处理浓度范围。 To sum up, when the composite layer is located on the inner surface of the hollow fiber base membrane, the internal pressure operation cannot exert its advantages over the rolled membrane; when the composite layer is located on the outer surface of the hollow fiber base membrane, the external pressure flushing operation will destroy the composite layer. layer structure. It is necessary to develop a hollow fiber composite nanofiltration membrane in which the composite layer is located inside the membrane pores of the hollow fiber base membrane, so as to make full use of the hollow fiber composite nanofiltration membrane to periodically air wash and backwash to reduce membrane pollution. The structure protection of the fiber microporous base membrane effectively broadens the treatment concentration range of the hollow fiber membrane influent. the
发明内容 Contents of the invention
本发明的目的是针对现有外压式中空纤维纳滤膜存在的耐冲洗性能较差的问题,提出一种制备耐冲洗外压式中空纤维纳滤膜及其制备方法,使用这种外压式中空纤维纳滤膜,可在微滤膜进水,制备出耐冲刷、大通量、高强度的中空纤维纳滤膜。 The purpose of the present invention is to solve the problem that the washout resistance of the existing external pressure hollow fiber nanofiltration membrane is relatively poor, and propose a preparation method for preparing the washout external pressure hollow fiber nanofiltration membrane and the preparation method thereof. The hollow fiber nanofiltration membrane can be fed into the microfiltration membrane to prepare a hollow fiber nanofiltration membrane with erosion resistance, large flux and high strength. the
本发明的技术方案如下: Technical scheme of the present invention is as follows:
一种中空纤维型复合纳滤膜,其特征在于:该中空纤维型复合纳滤膜是由作为支撑层的中空纤维微孔基膜、聚砜类过渡层和聚酰胺复合层组成,聚砜类过渡层位于中空纤维膜微孔基膜的膜孔内部,聚酰胺复合层位于聚砜类过渡层的膜孔内部。 A hollow fiber type composite nanofiltration membrane is characterized in that: the hollow fiber type composite nanofiltration membrane is composed of a hollow fiber microporous base membrane as a support layer, a polysulfone transition layer and a polyamide composite layer, the polysulfone type The transition layer is located inside the membrane pores of the hollow fiber membrane microporous base membrane, and the polyamide composite layer is located inside the membrane pores of the polysulfone transition layer. the
本发明所述中空纤维微孔基膜为中空纤维微孔膜,其外径为0.6~1.8mm,内径为0.3~1.2mm,外径与内径比例在1.5~2;酒精泡点为0.2~0.4MPa,拉伸强度至少为7MPa,抗压强度至少为2MPa。 The hollow fiber microporous base membrane of the present invention is a hollow fiber microporous membrane with an outer diameter of 0.6 to 1.8 mm, an inner diameter of 0.3 to 1.2 mm, and a ratio of the outer diameter to the inner diameter of 1.5 to 2; the alcohol bubble point is 0.2 to 0.4 MPa, the tensile strength is at least 7MPa, and the compressive strength is at least 2MPa. the
本发明所述的聚砜类过渡层厚度L2占支撑层厚度L1的5~25%;聚酰胺复合层厚度L3占聚砜类过渡层厚度L2的1~10%;支撑层孔径D1在100~150nm,聚砜类过渡层孔径D2在30~70nm,聚酰胺复合层孔径在0.5~2nm。 The thickness L2 of the polysulfone transition layer according to the present invention accounts for 5-25% of the thickness L1 of the support layer; the thickness L3 of the polyamide composite layer accounts for 1-10% of the thickness L2 of the polysulfone transition layer; 150nm, the pore diameter D2 of the polysulfone transition layer is 30-70nm, and the pore diameter of the polyamide composite layer is 0.5-2nm. the
本发明所述的聚砜类过渡层为聚砜、聚醚砜、杂萘联苯聚醚砜酮、磺化聚砜、磺化聚醚砜或磺化聚醚醚酮;聚酰胺复合层为脂肪族多元胺或芳香族多元胺与芳香多元酰氯经界面聚合反应形成的半芳族聚酰胺或全芳族聚酰胺。 The polysulfone transition layer described in the present invention is polysulfone, polyethersulfone, polyether sulfone ketone, sulfonated polysulfone, sulfonated polyether sulfone or sulfonated polyether ether ketone; the polyamide composite layer is Semi-aromatic polyamide or fully aromatic polyamide formed by interfacial polymerization of aliphatic polyamine or aromatic polyamine and aromatic polyacyl chloride. the
本发明提供的一种中空纤维型复合纳滤膜的制备方法,其特征在于所述方法按以下步骤进行: A kind of preparation method of hollow fiber type composite nanofiltration membrane provided by the invention is characterized in that described method is carried out according to the following steps:
1)首先通过浸渍方法使浓度在2~20wt%之间的聚砜类铸膜液浸渍在中空纤维微孔基膜的膜孔内,浸渍方法包括:中空纤维微孔基膜浸没在铸膜液中0.5~10min,或使中空纤维微孔基膜通过铸膜液储液槽0.5~10min,或使中空纤维微孔基膜在铸膜液表面旋转; 1) First, the polysulfone casting membrane solution with a concentration between 2 and 20wt% is impregnated in the membrane pores of the hollow fiber microporous base membrane by impregnation method. The impregnation method includes: the hollow fiber microporous base membrane is immersed in the casting membrane solution for 0.5-10 minutes, or make the hollow fiber microporous basement membrane pass through the casting solution storage tank for 0.5-10 minutes, or rotate the hollow fiber microporous basement membrane on the surface of the casting solution;
2)将步骤1)得到的中空纤维膜浸入凝固浴中10~120min; 2) Immerse the hollow fiber membrane obtained in step 1) in the coagulation bath for 10-120 minutes;
3)中空纤维膜从凝固浴中取出后,封装到膜器中获得在中空纤维微孔基膜的膜孔内填充聚砜类过渡层的改性中空纤维膜; 3) After the hollow fiber membrane is taken out from the coagulation bath, it is packaged into a membrane device to obtain a modified hollow fiber membrane filled with a polysulfone transition layer in the membrane pores of the hollow fiber microporous base membrane;
4)在改性中空纤维膜内侧表面流通浓度为0.2~5wt%的多元胺水相溶液,使改性的中空纤维膜内、外侧表面压力差在0.01~0.3MPa,压力保持1~10min; 4) Flow the polyamine aqueous phase solution with a concentration of 0.2-5wt% on the inner surface of the modified hollow fiber membrane, so that the pressure difference between the inner and outer surface of the modified hollow fiber membrane is 0.01-0.3MPa, and the pressure is maintained for 1-10min;
5)在改性中空纤维膜外侧表面吹扫氩气0.5~10min或流通有机溶剂5~30min, 然后改性中空纤维膜外侧表面流通浓度为0.05~2wt%的多元酰氯油相溶液1~10min,发生反应; 5) Purge the argon gas on the outer surface of the modified hollow fiber membrane for 0.5-10 minutes or circulate the organic solvent for 5-30 minutes, then flow the polyacyl chloride oil phase solution with a concentration of 0.05-2wt% on the outer surface of the modified hollow fiber membrane for 1-10 minutes, react;
6)在改性中空纤维膜外侧表面流通有机溶剂,清洗改性中空纤维基膜外侧表面; 6) Circulate the organic solvent on the outer surface of the modified hollow fiber membrane to clean the outer surface of the modified hollow fiber base membrane;
7)膜器放入烘箱,在40~90℃之间热处理5~30min,经加热以促进胺与酰氯的反应进一步进行,并去除反应物的溶剂获得中空纤维型复合纳滤膜。 7) The membrane device is placed in an oven, heat-treated at 40-90°C for 5-30 minutes, heated to promote the further reaction of amine and acid chloride, and remove the solvent of the reactant to obtain a hollow fiber composite nanofiltration membrane. the
在上述的制备方法中,步骤1)中所用铸膜液的溶质为聚砜、聚醚砜、杂萘联苯聚醚砜酮、磺化聚砜、磺化聚醚砜或磺化聚醚醚酮;铸膜液的溶剂为N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、乙酸乙酯、乙酸丙酯、N-甲基吡咯烷酮、二甲基亚砜、氯仿、四氯化碳、二氯甲烷和二氯乙烷中的一种或几种混合,铸膜液的浓度为2~10wt%之间;步骤2)中所述的凝固浴为水、乙醇、异丙醇、异丁醇、二甲亚砜和乙腈中的一种或几种混合。所述铸膜液中含有亲水添加剂或致孔添加剂,亲水添加剂为乙醇、异丙醇、正丁醇、叔戊醇、2辛醇或一缩二乙二醇,亲水添加剂的质量百分含量在10~50wt%之间;致孔添加剂是分子量在300,000~900,000道尔顿的聚乙二醇或聚乙烯基吡咯烷酮,致孔添加剂质量百分含量在0.1~10wt%之间。所述的步骤4)中,使改性中空纤维膜内、外侧表面压力差在0.05~0.2MPa之间;多元胺水相溶液的浓度为0.5~2wt%;所述的多元胺为脂肪族多元胺或芳香族多元胺,脂肪族多元胺为哌嗪及其衍生物;所述芳香族多元胺为芳香多元胺或其磺酸基、羧酸基、磺酸盐或羧酸盐类的衍生物。步骤5)中所述多元酰氯在油相溶液中的浓度为0.05~0.6wt%,多元酰氯为均苯三甲酰氯、间苯二甲酰氯或对苯二甲酰氯,所述的油相溶液的溶剂为正己烷或环己烷;所使用的有机溶剂为环己烷或正己烷;在改性中空纤维膜外侧表面吹扫氩气时间为2~5min;流通有机溶剂时间为15~30min;反应时间为5~10min。步骤7)中,在反应进行后,膜后处理温度在50~70℃,后处理时间在10~20min。
In the above preparation method, the solute of the casting solution used in step 1) is polysulfone, polyethersulfone, polyethersulfone ketone, sulfonated polysulfone, sulfonated polyethersulfone or sulfonated polyether ether Ketone; the solvent of casting solution is N, N-dimethylformamide, N, N-dimethylacetamide, ethyl acetate, propyl acetate, N-methylpyrrolidone, dimethyl sulfoxide, chloroform, One or more of carbon tetrachloride, dichloromethane and dichloroethane are mixed, and the concentration of the casting solution is between 2 and 10wt%; the coagulation bath described in step 2) is water, ethanol, isophthalic acid One or more mixtures of propanol, isobutanol, dimethyl sulfoxide and acetonitrile. The casting solution contains a hydrophilic additive or a pore-forming additive, and the hydrophilic additive is ethanol, isopropanol, n-butanol, tert-amyl alcohol, 2-octanol or diethylene glycol, and the mass of the hydrophilic additive is 100%. The porogenic additive is polyethylene glycol or polyvinylpyrrolidone with a molecular weight of 300,000 to 900,000 daltons, and the porogenic additive mass percentage is between 0.1 and 10 wt%. In the step 4), the pressure difference between the inner and outer surfaces of the modified hollow fiber membrane is between 0.05-0.2MPa; the concentration of the polyamine aqueous phase solution is 0.5-2wt%; the polyamine is an aliphatic polyhydric Amines or aromatic polyamines, the aliphatic polyamines are piperazine and derivatives thereof; the aromatic polyamines are aromatic polyamines or derivatives of sulfonic acid groups, carboxylic acid groups, sulfonates or carboxylates . The concentration of the polyacyl chloride in the oil phase solution in step 5) is 0.05-0.6wt%, the polyacyl chloride is trimesoyl chloride, isophthaloyl chloride or terephthaloyl chloride, and the solvent of the oil phase solution It is n-hexane or cyclohexane; the organic solvent used is cyclohexane or n-hexane; the time for purging argon on the outer surface of the modified hollow fiber membrane is 2-5 minutes; the time for circulating the organic solvent is 15-30 minutes; the
本发明与现有技术相比,具有以下优点及突出性效果:在0.2~0.8MPa下,对氯化钠盐溶液的截留率>90%;对二价盐离子的截留率>95%;对分子量在300~200,000道尔顿的污染物截留性能>99%。所述中空纤维纳滤膜具备高强度、抗冲刷、大通量的特点。 Compared with the prior art, the present invention has the following advantages and prominent effects: at 0.2-0.8 MPa, the retention rate of sodium chloride salt solution is >90%; the retention rate of divalent salt ions is >95%; The interception performance of pollutants with a molecular weight between 300 and 200,000 Daltons is >99%. The hollow fiber nanofiltration membrane has the characteristics of high strength, erosion resistance and large flux. the
附图说明 Description of drawings
图1为中空纤维型复合纳滤膜断面示意图。 Figure 1 is a schematic cross-sectional view of a hollow fiber composite nanofiltration membrane. the
图2为图1的俯视图。 FIG. 2 is a top view of FIG. 1 . the
图3为改性前后中空纤维基膜的应力应变图。 Figure 3 is the stress-strain diagram of the hollow fiber base membrane before and after modification. the
图4为中空纤维型复合纳滤膜长期稳定运行时的纳滤性能。 Figure 4 shows the nanofiltration performance of the hollow fiber composite nanofiltration membrane during long-term stable operation. the
图5为商用化平板纳滤膜NF-90及中空纤维型复合纳滤膜的耐冲洗性能及抗污染性能。 Figure 5 shows the washing resistance and anti-pollution performance of commercial flat nanofiltration membrane NF-90 and hollow fiber composite nanofiltration membrane. the
图6为中空纤维型复合纳滤膜纯水通量与硫酸钠截留性能的关系。 Figure 6 is the relationship between the pure water flux of the hollow fiber composite nanofiltration membrane and the retention performance of sodium sulfate. the
具体实施方式 Detailed ways
下面结合附图和实施例对本发明做进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments. the
具体的讲,本发明提供的一种中空纤维型复合纳滤膜是由中空纤维微孔基膜支撑层1、位于中空纤维膜微孔基膜的膜孔内部的聚砜类过渡层2和位于聚砜类过渡层的膜孔内部的聚 酰胺复合层3构成的中空纤维型复合纳滤膜(如图1、2所示)。
Specifically, a hollow fiber composite nanofiltration membrane provided by the present invention is composed of a hollow fiber microporous base
根据本发明,中空纤维微孔基膜应具有合适的内外径。其外径为0.6~1.8mm,内径为0.3~1.2mm,外径与内径比例在1.5~2。 According to the present invention, the hollow fiber microporous base membrane should have suitable inner and outer diameters. The outer diameter is 0.6-1.8 mm, the inner diameter is 0.3-1.2 mm, and the ratio of the outer diameter to the inner diameter is 1.5-2. the
根据本发明,中空纤维微孔基膜的酒精泡点应大于0.2MPa。如果基膜的酒精泡点小于0.2MPa,得到的中空纤维型复合纳滤膜的复合层在使用过程中容易被纳滤过滤时施加的压力破坏,影响其对盐离子的截留性能。 According to the present invention, the alcohol bubble point of the hollow fiber microporous base membrane should be greater than 0.2MPa. If the alcohol bubble point of the base membrane is less than 0.2 MPa, the composite layer of the obtained hollow fiber composite nanofiltration membrane is easily damaged by the pressure applied during nanofiltration during use, which affects its interception performance of salt ions. the
同时,所用基膜的拉伸强度应大于7MPa,抗压强度至少为2MPa。如果所用的基膜拉伸强度及抗压强度较低,则在纳滤膜的使用过程中,容易因为经常性的气水冲洗而造成中空纤维膜的断裂,导致系统效率的降低。 At the same time, the tensile strength of the base film used should be greater than 7MPa, and the compressive strength should be at least 2MPa. If the tensile strength and compressive strength of the base membrane used are low, the hollow fiber membrane is likely to break due to frequent air and water flushing during the use of the nanofiltration membrane, resulting in a decrease in system efficiency. the
中空纤维微孔基膜通常采用强疏水性的聚烯烃类聚合物,如偏氟乙烯、聚丙烯的表面能分别为25mN/m及30mN/m,而聚酰胺复合层由于酰胺键及未完全反应羧基及胺基官能团的影响,属于具有表面能的亲水性聚合物。如果直接在聚烯烃表面反应复合,由于表面能的影响,纳滤复合层在基膜表面不易均匀涂覆,且纳滤复合层与基膜的结合较差,使得制备出的两层之间易剥离,严重破坏截留性质。 Hollow fiber microporous base membranes usually use highly hydrophobic polyolefin polymers, such as vinylidene fluoride and polypropylene, whose surface energies are 25mN/m and 30mN/m respectively, and the polyamide composite layer is due to the amide bond and incomplete reaction. The effect of carboxyl and amine functional groups belongs to hydrophilic polymers with surface energy. If it is reacted and compounded directly on the surface of polyolefin, due to the influence of surface energy, it is difficult for the nanofiltration composite layer to be uniformly coated on the surface of the base membrane, and the combination of the nanofiltration composite layer and the base membrane is poor, making it easy to separate the prepared two layers. stripping, seriously destroying the retention properties. the
另外,中空纤维微孔基膜的膜孔直径在100~150nm,但是制备聚酰胺复合膜所需要的基膜膜孔直径通常在30~70nm。如果直接采用孔径较大的聚烯烃类微孔基膜制备复合纳滤膜,则在操作压力0.3MPa以上的使用过程中,复合纳滤膜的聚酰胺复合层容易破损,大幅降低分离性能。 In addition, the pore diameter of the hollow fiber microporous base membrane is 100-150 nm, but the pore diameter of the base membrane required for the preparation of the polyamide composite membrane is usually 30-70 nm. If the composite nanofiltration membrane is directly prepared by using a polyolefin microporous base membrane with a larger pore size, the polyamide composite layer of the composite nanofiltration membrane will be easily damaged during use at an operating pressure above 0.3 MPa, which will greatly reduce the separation performance. the
因此,为了充分利用聚烯烃膜的力学强度以制备高强度、高容污能力的纳滤膜,在通过界面聚合反应在聚烯烃类基膜表面制备复合层之前,需要改性中空纤维微孔基膜,使基膜的膜孔内形成过渡层。 Therefore, in order to make full use of the mechanical strength of polyolefin membranes to prepare nanofiltration membranes with high strength and high dirt-holding capacity, it is necessary to modify the hollow fiber microporous substrate before preparing a composite layer on the surface of polyolefin-based membranes by interfacial polymerization. Membrane, so that a transition layer is formed in the membrane pores of the basement membrane. the
采用聚砜、聚醚砜、杂萘联苯聚醚砜酮、磺化聚砜、磺化聚醚砜或磺化聚醚醚酮材料制备过渡层,采用脂肪族多元胺或芳香族多元胺与芳香多元酰氯经界面聚合反应形成的半芳族聚酰胺或全芳族聚酰胺制备聚酰胺复合层。聚砜类经过相转化之后复合于聚烯烃基孔内部,然后再通过界面聚合反应的方法将聚酰胺复合层嵌入膜结构。其特征在于:聚砜类过渡层厚度L2占支撑层厚度L1的5~25%;聚酰胺复合层厚度L3占聚砜类过渡层厚度L2的1~10%;支撑层孔径D1在100~150nm,聚砜类过渡层孔径D2在30~70nm,聚酰胺复合层孔径在0.5~2nm。 The transition layer is made of polysulfone, polyethersulfone, polynaphthalene polyether sulfone ketone, sulfonated polysulfone, sulfonated polyether sulfone or sulfonated polyetheretherketone, and aliphatic polyamine or aromatic polyamine and A polyamide composite layer is prepared from a semi-aromatic polyamide or a fully aromatic polyamide formed by interfacial polymerization of aromatic polyacyl chlorides. After phase inversion, polysulfones are composited inside the polyolefin-based pores, and then the polyamide composite layer is embedded in the membrane structure by interfacial polymerization. It is characterized in that: the thickness L2 of the polysulfone transition layer accounts for 5-25% of the thickness L1 of the support layer; the thickness L3 of the polyamide composite layer accounts for 1-10% of the thickness L2 of the polysulfone transition layer; the pore diameter D1 of the support layer is 100-150nm , The pore diameter D2 of the polysulfone transition layer is 30-70nm, and the pore diameter of the polyamide composite layer is 0.5-2nm. the
本发明提供的中空纤维型复合纳滤膜的制备方法,该方法按以下步骤进行: The preparation method of hollow fiber type composite nanofiltration membrane provided by the invention, the method is carried out in the following steps:
1)首先通过浸渍方法使浓度在2~20wt%之间的聚砜类铸膜液浸渍在中空纤维微孔基膜的膜孔内,浸渍方法包括:中空纤维微孔基膜浸没在铸膜液中0.5~10min,或使中空纤维微孔基膜通过铸膜液储液槽0.5~10min,或使中空纤维微孔基膜在铸膜液表面旋转; 1) First, the polysulfone casting membrane solution with a concentration of 2 to 20wt% is immersed in the membrane pores of the hollow fiber microporous base membrane by the impregnation method. The impregnation method includes: immersing the hollow fiber microporous base membrane in the casting membrane solution for 0.5-10 minutes, or make the hollow fiber microporous basement membrane pass through the casting solution storage tank for 0.5-10 minutes, or rotate the hollow fiber microporous basement membrane on the surface of the casting solution;
2)将步骤1)得到的中空纤维膜浸入凝固浴中10~120min; 2) Immerse the hollow fiber membrane obtained in step 1) in the coagulation bath for 10-120 minutes;
3)中空纤维膜从凝固浴中取出后,封装到膜器中获得在中空纤维微孔基膜的膜孔内填充聚砜类过渡层的改性中空纤维膜; 3) After the hollow fiber membrane is taken out from the coagulation bath, it is packaged into a membrane device to obtain a modified hollow fiber membrane filled with a polysulfone transition layer in the membrane pores of the hollow fiber microporous base membrane;
4)在改性中空纤维膜内侧表面流通浓度为0.2~5wt%的多元胺水相溶液,使改性中空纤维膜内、外侧表面压力差在0.01~0.3MPa之间,压力保持1~10min; 4) Flow a polyamine aqueous phase solution with a concentration of 0.2-5wt% on the inner surface of the modified hollow fiber membrane, so that the pressure difference between the inner and outer surface of the modified hollow fiber membrane is between 0.01-0.3 MPa, and the pressure is maintained for 1-10 minutes;
5)在改性中空纤维膜外侧表面吹扫氩气0.5~10min或流通有机溶剂5~30min,然后改性中空纤维膜外侧表面流通浓度为0.05~2wt%的多元酰氯油相溶液1~10min,发生反应; 5) Purge the argon gas on the outer surface of the modified hollow fiber membrane for 0.5-10 minutes or circulate the organic solvent for 5-30 minutes, and then flow the polyacyl chloride oil phase solution with a concentration of 0.05-2wt% on the outer surface of the modified hollow fiber membrane for 1-10 minutes, react;
6)在改性中空纤维膜外侧表面流通有机溶剂,清洗改性中空纤维基膜外侧表面; 6) Circulate the organic solvent on the outer surface of the modified hollow fiber membrane to clean the outer surface of the modified hollow fiber base membrane;
7)膜器放入烘箱,在40~90℃之间热处理5~30min,经加热以促进胺与酰氯的反应进一步进行,并去除反应物的溶剂获得中空纤维型复合纳滤膜。 7) The membrane device is placed in an oven, heat-treated at 40-90°C for 5-30 minutes, heated to promote the further reaction of amine and acid chloride, and remove the solvent of the reactant to obtain a hollow fiber composite nanofiltration membrane. the
本发明中聚砜类过渡层是通过以下方案制备的: Among the present invention, polysulfone transition layer is prepared by the following scheme:
1)首先通过浸渍方法使浓度在2~20wt%之间的聚砜类铸膜液浸渍在中空纤维微孔基膜的膜孔内,浸渍方法包括:中空纤维微孔基膜浸没在铸膜液中0.5~10min,或使中空纤维微孔基膜通过铸膜液储液槽0.5~10min,或使中空纤维微孔基膜在铸膜液表面旋转; 1) First, the polysulfone casting membrane solution with a concentration between 2 and 20wt% is impregnated in the membrane pores of the hollow fiber microporous base membrane by impregnation method. The impregnation method includes: the hollow fiber microporous base membrane is immersed in the casting membrane solution for 0.5-10 minutes, or make the hollow fiber microporous basement membrane pass through the casting solution storage tank for 0.5-10 minutes, or rotate the hollow fiber microporous basement membrane on the surface of the casting solution;
2)将步骤1)得到的中空纤维膜浸入凝固浴中10~120min; 2) Immerse the hollow fiber membrane obtained in step 1) in the coagulation bath for 10-120 minutes;
3)中空纤维膜从凝固浴中取出后,封装到膜器中获得在中空纤维微孔基膜的膜孔内填充聚砜类过渡层的改性中空纤维膜; 3) After the hollow fiber membrane is taken out from the coagulation bath, it is packaged into a membrane device to obtain a modified hollow fiber membrane filled with a polysulfone transition layer in the membrane pores of the hollow fiber microporous base membrane;
步骤1)中所用铸膜液的溶质为聚砜、聚醚砜、杂萘联苯聚醚砜酮、磺化聚砜、磺化聚醚砜或磺化聚醚醚酮;铸膜液的溶剂为N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、乙酸乙酯、乙酸丙酯、N-甲基吡咯烷酮、二甲基亚砜、氯仿、四氯化碳、二氯甲烷和二氯乙烷中的一种或几种混合,铸膜液的浓度为2~10wt%之间;所述的步骤2)中的凝固浴为水、乙醇、异丙醇、异丁醇、二甲亚砜和乙腈中的一种或几种混合。 The solute of the casting solution used in step 1) is polysulfone, polyethersulfone, polyether sulfone ketone, sulfonated polysulfone, sulfonated polyethersulfone or sulfonated polyether ether ketone; the solvent of the casting solution N, N-dimethylformamide, N, N-dimethylacetamide, ethyl acetate, propyl acetate, N-methylpyrrolidone, dimethyl sulfoxide, chloroform, carbon tetrachloride, dichloro One or more of methane and dichloroethane are mixed, and the concentration of the casting solution is between 2 and 10wt%; the coagulation bath in the step 2) is water, ethanol, isopropanol, isobutanol , dimethyl sulfoxide and acetonitrile or a combination of several. the
铸膜液含有亲水添加剂或致孔添加剂,亲水添加剂为乙醇、异丙醇、正丁醇、叔戊醇、2辛醇或一缩二乙二醇,亲水添加剂的质量百分含量在10~50wt%之间;致孔添加剂是分子量在300,000~900,000道尔顿的聚乙二醇或聚乙烯基吡咯烷酮,致孔添加剂质量百分含量在0.1~10wt%之间。 The casting solution contains hydrophilic additives or pore-causing additives, and the hydrophilic additives are ethanol, isopropanol, n-butanol, tert-amyl alcohol, 2-octanol or diethylene glycol, and the mass percentage of the hydrophilic additives is at 10-50wt%; the porogenic additive is polyethylene glycol or polyvinylpyrrolidone with a molecular weight of 300,000-900,000 daltons, and the porogenic additive mass percentage is between 0.1-10wt%. the
本发明中聚酰胺复合层是通过以下方案制备的: Polyamide composite layer is prepared by the following scheme among the present invention:
1)在改性中空纤维膜内侧表面流通浓度为0.2~5wt%的多元胺水相溶液,使改性中空纤维膜内、外侧表面压力差在0.01~0.3MPa之间,压力保持1~10min; 1) Flow a polyamine aqueous phase solution with a concentration of 0.2-5wt% on the inner surface of the modified hollow fiber membrane, so that the pressure difference between the inner and outer surface of the modified hollow fiber membrane is between 0.01-0.3 MPa, and the pressure is maintained for 1-10 minutes;
2)在改性中空纤维膜外侧表面吹扫氩气0.5~10min或流通有机溶剂5~30min,然后改性中空纤维膜外侧表面流通浓度为0.05~2wt%的多元酰氯油相溶液1~10min,发生反应; 2) Purge the argon gas on the outer surface of the modified hollow fiber membrane for 0.5-10 minutes or circulate the organic solvent for 5-30 minutes, then flow the polyacyl chloride oil phase solution with a concentration of 0.05-2wt% on the outer surface of the modified hollow fiber membrane for 1-10 minutes, react;
3)在改性中空纤维膜外侧表面流通有机溶剂,清洗改性中空纤维基膜外侧表面; 3) Circulate the organic solvent on the outer surface of the modified hollow fiber membrane to clean the outer surface of the modified hollow fiber base membrane;
4)膜器放入烘箱,在40~90℃之间热处理5~30min,经加热以促进胺与酰氯的反应进一步进行,并去除反应物的溶剂获得中空纤维型复合纳滤膜。 4) The membrane device is placed in an oven, heat-treated at 40-90°C for 5-30 minutes, heated to promote the further reaction of amine and acid chloride, and remove the solvent of the reactant to obtain a hollow fiber composite nanofiltration membrane. the
步骤1)中,对多元胺水相溶液施加压力为0.05~0.2MPa;多元胺水相溶液的浓度为0.5~2wt%;所述的多元胺为脂肪族多元胺或芳香族多元胺,脂肪族多元胺为哌嗪及其衍生物。 In step 1), the pressure applied to the aqueous polyamine solution is 0.05-0.2MPa; the concentration of the aqueous polyamine solution is 0.5-2wt%; the polyamine is an aliphatic polyamine or an aromatic polyamine, and the aliphatic polyamine is The polyamines are piperazine and its derivatives. the
芳香族多元胺为芳香多元胺或其磺酸基、羧酸基、磺酸盐、羧酸盐类的衍生物;多元酰 氯在油相溶液中的浓度为0.05~0.6wt%;所述多元酰氯为均苯三甲酰氯、间苯二甲酰氯或对苯二甲酰氯;油相溶液的溶剂为不与水相相容且对使用多元胺具有一定溶解度的有机溶剂,为正己烷或环己烷;步骤2)所使用的有机溶剂与油相溶液所用相同;吹扫氩气时间为2~5min;流通有机溶剂时间为15~30min;反应时间为5~10min。步骤7)中,在反应进行后,膜后处理温度在50~70℃,后处理时间在10~20min。 Aromatic polyamines are derivatives of aromatic polyamines or their sulfonic acid groups, carboxylic acid groups, sulfonates, and carboxylates; the concentration of polyacyl chlorides in the oil phase solution is 0.05 to 0.6wt%; The acyl chloride is trimesoyl chloride, isophthaloyl chloride or terephthaloyl chloride; the solvent of the oil phase solution is an organic solvent that is not compatible with the water phase and has a certain solubility for the use of polyamines, such as n-hexane or cyclohexane ; The organic solvent used in step 2) is the same as that used in the oil phase solution; the argon purging time is 2-5 minutes; the organic solvent circulation time is 15-30 minutes; the reaction time is 5-10 minutes. In step 7), after the reaction is carried out, the film post-treatment temperature is 50-70° C., and the post-treatment time is 10-20 min. the
经以上反应得到的中空纤维纳滤膜对硫酸镁(2000ppm,0.4MPa)的截留率大于95%,对悬浮污染物(SDI=5)的截留率大于99%,而对单价盐的代表氯化钠(2000ppm,0.4MPa)的截留率大于90%。所得纳滤膜的水通量大于61L·m-2·h-1·MPa-1,最好大于102L·m-2·h-1·MPa-1。纳滤膜的水通量越高,则在相同的产水量要求下,纳滤膜可以在较低的操作压力下运行,减小了中空纤维膜在较高压力下运行的污染以及对中空纤维膜的破坏。制备的中空纤维膜通常在0.1~0.8MPa的较低压力下运行。 The hollow fiber nanofiltration membrane obtained by the above reaction has a rejection rate of more than 95% for magnesium sulfate (2000ppm, 0.4MPa), and a rejection rate of more than 99% for suspended pollutants (SDI=5), while the representative chlorination rate for monovalent salts is greater than 95%. The retention rate of sodium (2000ppm, 0.4MPa) is greater than 90%. The water flux of the obtained nanofiltration membrane is greater than 61L·m-2·h-1·MPa-1, preferably greater than 102L·m -2 ·h -1 ·MPa -1 . The higher the water flux of the nanofiltration membrane, the nanofiltration membrane can operate at a lower operating pressure under the same water production requirement, which reduces the pollution of the hollow fiber membrane at a higher pressure and the hollow fiber membrane damage. The prepared hollow fiber membranes usually operate at a relatively low pressure of 0.1-0.8 MPa.
因此,由于本发明的中空纤维纳滤膜同时具有较高的力学强度及分离透过性能,在保持较高的分离透过水平下可以长期运行,对进水的预处理要求低,能够容污悬浮物污染物(SDI=5)。 Therefore, since the hollow fiber nanofiltration membrane of the present invention has high mechanical strength and separation and permeation performance at the same time, it can be operated for a long time while maintaining a high separation and permeation level, has low requirements for pretreatment of influent water, and can hold pollutants Suspended solid pollutants (SDI=5). the
制备聚砜类过渡层所用铸膜液中含亲水添加剂或致孔添加剂,亲水添加剂的质量百分含量在10~50wt%之间,作为优选,添加含量在10~30wt%之间;致孔添加剂质量百分含量在0.1~10wt%之间,作为优选,在0.1~5wt%之间。 The casting solution used to prepare the polysulfone transition layer contains hydrophilic additives or pore-forming additives, and the mass percentage of the hydrophilic additives is between 10 and 50 wt%, preferably, the added content is between 10 and 30 wt%. The mass percentage of the pore additive is between 0.1 and 10 wt%, preferably between 0.1 and 5 wt%. the
制备聚酰胺复合层所用的多元胺为脂肪族多元胺或芳香族多元胺,脂肪族多元胺为哌嗪及其衍生物。芳香族多元胺为芳香多元胺或其磺酸基、羧酸基、磺酸盐、羧酸盐类的衍生物,例如邻苯二胺、间苯二胺、对苯二胺、2,4-二氨基苯甲酸、3,5-二氨基苯甲酸、2,4-二氨基苯甲酸三乙胺盐、3,5-二氨基苯甲酸三乙胺盐,2,4-二氨基苯磺酸、3,5-二氨基苯磺酸、2,4-二氨基苯磺酸三乙胺盐、3,5-二氨基苯磺三乙胺盐等。 The polyamine used for preparing the polyamide composite layer is aliphatic polyamine or aromatic polyamine, and the aliphatic polyamine is piperazine and its derivatives. Aromatic polyamines are derivatives of aromatic polyamines or their sulfonic acid groups, carboxylic acid groups, sulfonates, and carboxylates, such as o-phenylenediamine, m-phenylenediamine, p-phenylenediamine, 2,4- Diaminobenzoic acid, 3,5-diaminobenzoic acid, 2,4-diaminobenzoic acid triethylamine salt, 3,5-diaminobenzoic acid triethylamine salt, 2,4-diaminobenzenesulfonic acid, 3,5-diaminobenzenesulfonic acid, 2,4-diaminobenzenesulfonic acid triethylamine salt, 3,5-diaminobenzenesulfonic acid triethylamine salt, etc. the
制备聚酰胺复合层所用的多元酰氯为均苯三甲酰氯、间苯二甲酰氯或对苯二甲酰氯等,优选均苯三甲酰氯。 The polyacyl chloride used for preparing the polyamide composite layer is trimesoyl chloride, isophthaloyl chloride or terephthaloyl chloride, etc., preferably trimesoyl chloride. the
图3为用AGS-J型号拉伸仪测试改性中空纤维基膜拉伸强度,截取5cm改性中空纤维基膜作为样条,在10cm/min的拉伸速率下获得不同组分改性中空纤维基膜的应力应变图。 Figure 3 shows the tensile strength of the modified hollow fiber base membrane tested by the AGS-J model tensile instrument, and a 5 cm modified hollow fiber base membrane was taken as a sample strip, and different components of the modified hollow fiber base membrane were obtained at a tensile rate of 10 cm/min. Stress-strain diagram of the fibrous basement membrane. the
图3所示,原始PVDF中空纤维微孔基膜的力学强度为11.65MPa,利用浓度为2、5、10w/v%的PES/NMP溶液聚砜类溶液改性中空纤维基膜力学强度上升到11.66、13.07、15.68MPa,证明改性中空纤维基膜具备更加优异的力学性能。 As shown in Figure 3, the mechanical strength of the original PVDF hollow fiber microporous base membrane is 11.65MPa, and the mechanical strength of the hollow fiber base membrane modified by the PES/NMP solution polysulfone solution with a concentration of 2, 5, and 10w/v% increases to 11.66, 13.07, 15.68MPa, which proves that the modified hollow fiber base membrane has more excellent mechanical properties. the
图4为专利所述方法获得中空纤维型复合纳滤膜,测试其长期稳定运行时的纳滤性能,在40小时的测试周期中,纳滤膜的水通量和对2000ppm硫酸镁的截留率基本稳定不变。 Fig. 4 is the hollow fiber type composite nanofiltration membrane obtained by the method described in the patent, and its nanofiltration performance during long-term stable operation is tested. In a 40-hour test cycle, the water flux of the nanofiltration membrane and the rejection rate to 2000ppm magnesium sulfate Basically stable. the
图5为选用商用化平板纳滤膜NF-90为对照所表征的中空纤维型复合纳滤膜的耐冲洗性能及抗污染性能。在25°C和0.4MPa的操作压力下进行2.5次循环测试,两种膜器均处在1L/min的错流操作下进行纳滤实验。溶液以牛血清蛋白(BSA)为模型分子,缓冲液调节pH=4.7±0.1(pH=pIBSA)。首先,以2000ppm的MgSO4水溶液为进料液测试水通量;再以2000ppm的MgSO4和100ppm的BSA混合水溶液为进料液,测试两种膜的水通量;最后,用去离子水以 5L/min的流速进行冲洗。经过上述2.5次循环操作之后,获得的水通量数据与起始水通量数值之比表示在污染物存在情况下,水通量的衰减情况。 Figure 5 shows the washing resistance and anti-pollution performance of the hollow fiber composite nanofiltration membrane characterized by using the commercial flat nanofiltration membrane NF-90 as a control. At 25°C and an operating pressure of 0.4MPa, 2.5 cycle tests were performed, and both membrane devices were subjected to nanofiltration experiments at a cross-flow operation of 1L/min. The solution uses bovine serum albumin (BSA) as the model molecule, and the buffer is adjusted to pH=4.7±0.1 (pH=pIBSA). First, use 2000ppm MgSO 4 aqueous solution as the feed liquid to test the water flux; then use 2000ppm MgSO 4 and 100ppm BSA mixed aqueous solution as the feed liquid to test the water flux of the two membranes; finally, use deionized water to Flush at a flow rate of 5 L/min. After the above 2.5 cycles of operation, the ratio of the obtained water flux data to the initial water flux value represents the attenuation of the water flux in the presence of pollutants.
下面通过几个具体的实施例对本发明的技术方案作进一步具体的说明。 The technical solution of the present invention will be further specifically described below through several specific examples. the
实施例1 Example 1
采用热致相分离工艺制备外径1.2mm,内径0.8mm的聚烯烃类中空纤维膜为基膜,酒精泡点0.24~0.25MPa,拉伸强度9.5MPa,0.01MPa的操作压力下具有1150.6L·m-2·h-1的纯水通量,断裂伸长率为150%。 A polyolefin hollow fiber membrane with an outer diameter of 1.2mm and an inner diameter of 0.8mm was prepared by thermally induced phase separation as the base membrane. The alcohol bubble point is 0.24-0.25MPa, the tensile strength is 9.5MPa, and the operating pressure is 1150.6L at 0.01MPa. The flux of pure water in m -2 ·h -1 and the elongation at break is 150%.
配制聚砜类聚合物的氮甲基吡咯烷酮(NMP)溶液,配制浓度为2w/v%的25mL铸膜液,常温搅拌24小时充分溶解后真空烘箱0.09MPa脱泡30min。在洁净玻璃板上流延铸膜液,将中空纤维膜丝在玻璃板上铸膜液边缘旋转,使得膜丝微孔内浸润溶液,膜丝浸入去离子水中1小时充分溶剂交换后取出,常温晒干后取用。 Prepare a nitrogen-methylpyrrolidone (NMP) solution of polysulfone polymers, prepare 25mL casting solution with a concentration of 2w/v%, stir at room temperature for 24 hours to fully dissolve, and then vacuum oven at 0.09MPa for 30min to defoam. Cast the casting solution on a clean glass plate, rotate the hollow fiber membrane on the edge of the casting solution on the glass plate, so that the micropores of the membrane are soaked in the solution, and the membrane is immersed in deionized water for 1 hour to fully exchange the solvent, take it out, and dry it at room temperature Use after drying. the
配制含2w/v%的多元二胺溶液,含0.1w/v%的油相溶液。将4根长为10cm的具有涂覆过渡层的膜丝制成膜器,水相溶液在0.05MPa压力下流通膜丝内侧膜丝1min。随后用氩气吹扫膜器壳层2min,干燥膜丝表面。膜器流通油相溶液发生界面聚合反应,10min后正己烷流通膜器壳层1min洗脱膜丝表面未反应聚酰胺小分子及反应单体。膜器放入烘箱60℃热处理20min。 Prepare a polydiamine solution containing 2w/v% and an oil phase solution containing 0.1w/v%. Four 10cm-long membrane filaments coated with a transition layer were made into a membrane device, and the aqueous phase solution was passed through the membrane filaments inside the membrane filaments for 1 min under a pressure of 0.05 MPa. Then, the shell of the membrane device was purged with argon for 2 min, and the surface of the membrane filament was dried. The interfacial polymerization reaction occurs when the oil phase solution flows through the membrane device. After 10 minutes, n-hexane flows through the shell layer of the membrane device for 1 minute to elute the unreacted polyamide small molecules and reactive monomers on the surface of the membrane filament. The membrane was placed in an oven at 60°C for heat treatment for 20 minutes. the
制备中空纤维型复合纳滤膜之后在0.4MPa压力下压实1小时,之后在0.4MPa压力下截留2000ppm的MgSO4溶液,接滤出液1小时后,取0.5mL稀释100倍使得溶液中镁离子达到1~10ppm数量级,用ICP中镁离子1~10ppm标准曲线计算镁离子浓度,中空纤维型复合纳滤膜硫酸镁截留率即1-滤出液浓度/原料液浓度。测试得到的中空纤维型复合纳滤膜,结果见表4。 After preparing the hollow fiber composite nanofiltration membrane, compact it under 0.4MPa pressure for 1 hour, and then intercept 2000ppm of MgSO4 solution under 0.4MPa pressure. After connecting the filtrate for 1 hour, take 0.5mL and dilute 100 times to make the magnesium ions in the solution Reach the order of magnitude of 1-10ppm, use the standard curve of magnesium ions in ICP 1-10ppm to calculate the concentration of magnesium ions, and the magnesium sulfate rejection rate of the hollow fiber composite nanofiltration membrane is 1-filtrate concentration/raw material concentration. The obtained hollow fiber composite nanofiltration membrane was tested, and the results are shown in Table 4. the
实施例2: Example 2:
采用与实施例1相同的基膜。 The same base film as in Example 1 was used. the
配制浓度为10w/v%的聚砜类聚合物的二甲基亚砜(DMSO)铸膜液,常温搅拌24小时充分溶解后真空烘箱0.09MPa脱泡30min。膜丝浸渍在铸膜液中5min,使得膜丝孔内浸润溶液,膜丝浸入去离子水中2小时充分溶剂交换后取出,常温晒干后取用。 Prepare a polysulfone polymer dimethyl sulfoxide (DMSO) film casting solution with a concentration of 10w/v%, stir at room temperature for 24 hours to fully dissolve, and then vacuum oven at 0.09MPa for 30min to defoam. The membrane filaments were immersed in the casting solution for 5 minutes, so that the pores of the membrane filaments were infiltrated with the solution, and the membrane filaments were immersed in deionized water for 2 hours to fully exchange the solvent, then taken out, and dried at room temperature before use. the
配制含2w/v%的多元二胺溶液,含0.1w/v%的多元酰氯油相溶液。将4根长为10cm的具有涂覆过渡层的膜丝制成膜器,使水相溶液在0.2MPa压力下流通膜丝内侧膜丝5min。随后用氩气吹扫膜器5min,干燥膜丝表面。膜器壳层流通油相溶液10min发生界面聚合反应,正己烷流通膜器壳层3min洗脱膜丝表面未反应聚酰胺小分子及反应单体。膜器放入烘箱60℃热处理20min。 Prepare a polyvalent diamine solution containing 2w/v%, and a polyacyl chloride oil phase solution containing 0.1w/v%. Four 10cm-long membrane filaments coated with a transition layer were made into a membrane device, and the aqueous phase solution was passed through the membrane filaments inside the membrane filaments for 5 minutes under a pressure of 0.2 MPa. Then the membrane device was purged with argon for 5 min to dry the surface of the membrane filament. The oil phase solution flows through the shell of the membrane device for 10 minutes to undergo interfacial polymerization, and n-hexane flows through the shell of the membrane device for 3 minutes to elute unreacted polyamide small molecules and reactive monomers on the surface of the membrane filaments. The membrane was placed in an oven at 60°C for heat treatment for 20 minutes. the
制备中空纤维型复合纳滤膜之后在0.4MPa压力下压实1小时,之后在0.4MPa压力下截留2000ppm的MgSO4溶液,接滤出液1小时后,取0.5mL稀释100倍使得溶液中镁离子达到1~10ppm数量级,用ICP中镁离子1~10ppm标准曲线计算镁离子浓度,中空纤维型复合纳滤膜硫酸镁截留率即1-滤出液浓度/原料液浓度。 After preparing the hollow fiber composite nanofiltration membrane, compact it under 0.4MPa pressure for 1 hour, and then intercept 2000ppm of MgSO solution under 0.4MPa pressure. After connecting the filtrate for 1 hour, take 0.5mL and dilute 100 times to make the magnesium in the solution The ions reach the order of 1-10ppm, and the magnesium ion concentration is calculated using the standard curve of 1-10ppm magnesium ions in ICP. The magnesium sulfate rejection rate of the hollow fiber composite nanofiltration membrane is 1-filtrate concentration/raw material concentration.
将得到的中空纤维型复合纳滤膜测试,结果见表4。 The obtained hollow fiber composite nanofiltration membrane was tested, and the results are shown in Table 4. the
实施例3 Example 3
与实施例1相比,除了改变膜丝在铸膜液中浸渍时间,其他反应条件相同。得到的纳滤膜纯水通量与2000ppm截留率关系如表1所示。浸渍PES浸润在微孔内,提升了膜孔对复合层的支撑使截留率升高;浸渍时间过长时,NMP溶剂会破坏PVDF中空纤维微孔基膜的膜孔结构,支撑层孔径过大而无法支撑复合层的结构,破坏截留性能。 Compared with Example 1, except that the immersion time of the membrane filaments in the casting solution was changed, other reaction conditions were the same. The relationship between the obtained nanofiltration membrane pure water flux and the 2000ppm rejection rate is shown in Table 1. Impregnation of PES into the micropores improves the support of the membrane pores to the composite layer and increases the rejection rate; when the immersion time is too long, the NMP solvent will destroy the membrane pore structure of the PVDF hollow fiber microporous base membrane, and the pore size of the support layer is too large However, the structure of the composite layer cannot be supported, and the interception performance is destroyed. the
表1膜丝浸没时间对纳滤膜性能影响 Table 1 Effect of membrane silk immersion time on nanofiltration membrane performance
实施例4 Example 4
采用与实施例1相同的基膜。配制浓度为10w/v%的聚砜类聚合物的二甲基亚砜(DMSO)铸膜液,溶液中溶解一定含量的不同添加剂(如表2所示),常温搅拌24小时充分溶解后真空烘箱0.09MPa脱泡30min。膜丝浸渍在铸膜液中5min,使得膜丝孔内浸润溶液,膜丝浸入去离子水中10min发生溶剂交换后取出。 The same base film as in Example 1 was used. Prepare a dimethyl sulfoxide (DMSO) film casting solution with a concentration of 10w/v% polysulfone polymer, dissolve a certain amount of different additives in the solution (as shown in Table 2), stir at room temperature for 24 hours to fully dissolve and vacuum Oven 0.09MPa degassing 30min. The membrane filaments were immersed in the casting solution for 5 minutes, so that the pores of the membrane filaments were infiltrated with the solution, and the membrane filaments were immersed in deionized water for 10 minutes to undergo solvent exchange and then taken out. the
配制含2w/v%的多元二胺,含0.1w/v%的多元酰氯油相溶液。将4根长为10cm的具有涂覆过渡层的膜丝制成膜器,使水相溶液在0.1MPa压力下流通膜丝内侧膜丝5min。随后用氩气吹扫膜器5min,干燥膜丝表面。膜器壳层充满油相溶液10min发生界面聚合反应,正己烷流通膜器壳层3min洗脱膜丝表面未反应聚酰胺小分子及反应单体。膜器放入烘箱60℃热处理20min。 Prepare an oil phase solution containing 2w/v% polyvalent diamine and 0.1w/v% polyacyl chloride. Four 10cm-long membrane filaments coated with a transition layer were made into a membrane device, and the aqueous phase solution was passed through the membrane filament inside the membrane filament for 5 minutes under a pressure of 0.1 MPa. Then the membrane device was purged with argon for 5 min to dry the surface of the membrane filament. The membrane shell is filled with the oil phase solution for 10 minutes to undergo interfacial polymerization, and n-hexane flows through the membrane shell for 3 minutes to elute the unreacted polyamide small molecules and reactive monomers on the membrane surface. The membrane was placed in an oven at 60°C for heat treatment for 20 minutes. the
得到的纳滤膜纯水通量与2000ppm截留率关系如表所示。从表2可以看到,对比实施例2的水通量较高,这与添加剂改变过渡层亲水性及孔径结构有关;而截留率变化与孔径大小有关。 The relationship between the obtained nanofiltration membrane pure water flux and the 2000ppm rejection rate is shown in the table. It can be seen from Table 2 that the water flux of Comparative Example 2 is higher, which is related to the change of the hydrophilicity and pore structure of the transition layer by the additive; and the change of the rejection rate is related to the pore size. the
表2过渡层添加剂对纳滤性能的影响 Table 2 Effect of transition layer additives on nanofiltration performance
a相对分子量为300,000道尔顿 a The relative molecular weight is 300,000 Daltons
b相对分子量为900,000道尔顿 b The relative molecular weight is 900,000 Daltons
实施例5 Example 5
采用与实施例1相同的基膜;配制聚砜类聚合物浓度为10w/v%、PVP-K30含量0.1wt%的二甲基亚砜(DMSO)铸膜液,常温搅拌24小时充分溶解后真空烘箱0.09MPa脱泡30min。膜丝浸渍在铸膜液中5min,使得膜丝孔内浸润溶液,膜丝浸入体积比为90:10的水/乙醇凝固浴中溶剂交换10min后取出。 Use the same base membrane as in Example 1; prepare a dimethylsulfoxide (DMSO) casting solution with a polysulfone polymer concentration of 10w/v% and a PVP-K30 content of 0.1wt%, and stir at room temperature for 24 hours to fully dissolve Vacuum oven 0.09MPa defoaming 30min. The membrane filaments were immersed in the casting solution for 5 minutes, so that the pores of the membrane filaments were infiltrated with the solution, and the membrane filaments were immersed in a water/ethanol coagulation bath with a volume ratio of 90:10 for solvent exchange for 10 minutes and then taken out. the
配制含2w/v%的多元二胺,含0.1w/v%的多元酰氯油相溶液。将4根长为10cm的具有涂覆过渡层的膜丝制成膜器,使水相溶液在0.1MPa压力下流通膜丝内侧膜丝5min。随后用氩气吹扫膜器4min,干燥膜丝表面。膜器壳层充满油相溶液5min发生界面聚合反应,正己烷流通膜器壳层3min洗脱膜丝表面未反应聚酰胺小分子及反应单体。膜器放入烘箱60℃热处理20min。 Prepare an oil phase solution containing 2w/v% polyvalent diamine and 0.1w/v% polyacyl chloride. Four 10cm-long membrane filaments coated with a transition layer were made into a membrane device, and the aqueous phase solution was passed through the membrane filament inside the membrane filament for 5 minutes under a pressure of 0.1 MPa. Subsequently, the membrane device was purged with argon for 4 min to dry the surface of the membrane filament. The shell of the membrane device is filled with the oil phase solution for 5 minutes to undergo interfacial polymerization, and n-hexane flows through the shell of the membrane device for 3 minutes to elute the unreacted polyamide small molecules and reactive monomers on the surface of the membrane filaments. The membrane was placed in an oven at 60°C for heat treatment for 20 minutes. the
制备中空纤维型复合纳滤膜之后在0.4MPa压力下压实1小时,之后在0.2~0.8MPa的压力下对2000ppm的硫酸钠溶液的截留率及纯水通量如附图6所示。 After the hollow fiber composite nanofiltration membrane was prepared, it was compacted under a pressure of 0.4MPa for 1 hour, and then the retention rate and pure water flux of 2000ppm sodium sulfate solution under a pressure of 0.2-0.8MPa are shown in Figure 6. the
实施例6 Example 6
与实施例1相同的基膜,与实施例2相同的过渡层制备方法。 The same base film as in Example 1, and the same transition layer preparation method as in Example 2. the
配制含4w/v%哌嗪溶液,含0.2w/v%的多元酰氯溶液。将4根长为10cm的涂覆有过渡层的膜丝的膜丝制成膜器,使水相溶液在0.2MPa压力下流通膜丝内侧膜丝5min,膜器壳层流通有机溶剂15min,之后继续流通油相反应溶液10min发生界面聚合反应,随后再次流通前述有机溶剂膜器壳层5min清洗。膜器放入烘箱50℃热处理20min。
Prepare a solution containing 4w/v% piperazine and a solution containing 0.2w/v% polyacyl chloride.
制备中空纤维型复合纳滤膜之后在0.4MPa压力下压实1小时,结果见表4。 After the hollow fiber composite nanofiltration membrane was prepared, it was compacted under a pressure of 0.4 MPa for 1 hour. The results are shown in Table 4. the
实施例7 Example 7
采用与实施例1相同的基膜,与实施例2相同的过渡层制备方法。 Using the same base film as in Example 1, and the same transition layer preparation method as in Example 2. the
配制含0.4w/v%的间苯二胺和0.1w/v%的哌嗪作为水相反应溶液,含0.05w/v%的多元 酰氯为油相溶液。将4根长为10cm的改性中空纤维基膜制成膜器,以0.2MPa的压力向改性中空纤维基膜的内侧表面流通水相溶液5min。膜器壳层流通有机溶剂30min,之后继续流通油相反应溶液10min发生界面聚合反应,随后再次流通前述有机溶剂膜器壳层5min清洗。正己烷流通膜器壳层3min洗脱改性中空纤维基膜外侧表面未反应聚酰胺小分子及反应单体。膜器放入烘箱60℃热处理20min。 Preparation contains 0.4w/v% m-phenylenediamine and 0.1w/v% piperazine as an aqueous phase reaction solution, and 0.05w/v% polyacyl chloride is an oil phase solution. Four modified hollow fiber base membranes with a length of 10 cm were made into a membrane device, and the water phase solution was circulated to the inner surface of the modified hollow fiber base membrane for 5 minutes at a pressure of 0.2 MPa. The organic solvent was circulated through the shell of the membrane device for 30 minutes, and then the oil phase reaction solution was continued to flow for 10 minutes to cause interfacial polymerization reaction, and then the shell of the membrane device was circulated for 5 minutes to clean the aforementioned organic solvent. The shell layer of n-hexane flowing through the membrane device was eluted for 3 minutes to elute unreacted polyamide small molecules and reactive monomers on the outer surface of the modified hollow fiber base membrane. The membrane was placed in an oven at 60°C for heat treatment for 20 minutes. the
制备中空纤维型复合纳滤膜之后在0.4MPa压力下压实1小时,结果见表4。 After the hollow fiber composite nanofiltration membrane was prepared, it was compacted under a pressure of 0.4 MPa for 1 hour. The results are shown in Table 4. the
实施例8 Example 8
采用与实施例1相同的基膜,与实施例2相同的过渡层制备方法。 Using the same base film as in Example 1, and the same transition layer preparation method as in Example 2. the
配制含2w/v%的多元二胺溶液,含0.6w/v%的多元酰氯油相溶液。将4根长为10cm已形成过渡层的改性中空纤维基膜制成膜器,以0.2MPa的压力向改性中空纤维基膜的内侧表面流通水相溶液5min,随后用氩气吹扫膜器壳层5min,膜器壳层流通油相溶液5min发生界面聚合反应,正己烷流通膜器壳层5min冲洗改性中空纤维基膜的外侧表面。膜器放入烘箱70℃热处理10min。将得到的中空纤维型复合纳滤膜测试,结果见表4。 Prepare a polyvalent diamine solution containing 2w/v%, and a polyacyl chloride oil phase solution containing 0.6w/v%. Four modified hollow fiber base membranes with a length of 10 cm and a transition layer have been formed to make a membrane device, and the water phase solution is passed through the inner surface of the modified hollow fiber base membrane at a pressure of 0.2 MPa for 5 minutes, and then the membrane is purged with argon. The outer surface of the modified hollow fiber base membrane is rinsed by passing through the shell of the membrane device for 5 minutes, the oil phase solution flowing through the shell of the membrane device for 5 minutes, and the interfacial polymerization reaction occurs. The membrane was placed in an oven at 70°C for heat treatment for 10 minutes. The obtained hollow fiber composite nanofiltration membrane was tested, and the results are shown in Table 4. the
实施例9 Example 9
采用与实施例1相同的基膜,与实施例2相同的过渡层制备方法。 Using the same base film as in Example 1, and the same transition layer preparation method as in Example 2. the
配制含2w/v%的间苯二胺溶液,含0.2w/v%多元酰氯的环己烷溶液为油相溶液。将4根长为10cm的改性中空纤维基膜制成膜器,以0.1MPa的压力向改性中空纤维基膜的内侧表面流通水相溶液1min,随后用氩气吹扫膜器壳层5min,膜器壳层流通油相溶液10min发生界面聚合反应,环己烷流通膜器壳层3min洗脱改性中空纤维基膜的外侧表面未反应聚酰胺小分子及反应单体。膜器放入烘箱50℃热处理20min。将得到的中空纤维型复合纳滤膜测试,结果见表4。 Prepare a m-phenylenediamine solution containing 2w/v%, and a cyclohexane solution containing 0.2w/v% polyacyl chloride as an oil phase solution. Four modified hollow fiber base membranes with a length of 10 cm were made into a membrane device, and the water phase solution was flowed to the inner surface of the modified hollow fiber base membrane at a pressure of 0.1 MPa for 1 min, and then the shell of the membrane device was purged with argon for 5 min , the oil phase solution flows through the shell of the membrane device for 10 minutes to undergo interfacial polymerization, and the cyclohexane flows through the shell of the membrane device for 3 minutes to elute unreacted polyamide small molecules and reactive monomers on the outer surface of the modified hollow fiber base membrane. The membrane was placed in an oven at 50°C for heat treatment for 20 minutes. The obtained hollow fiber composite nanofiltration membrane was tested, and the results are shown in Table 4. the
实施例10 Example 10
采用与实施例1相同的基膜,与实施例2相同的过渡层制备方法。 Using the same base film as in Example 1, and the same transition layer preparation method as in Example 2. the
配制含2w/v%的间苯二胺溶液,含0.05w/v%的多元酰氯油相溶液。将4根长为10cm的改性中空纤维基膜制成膜器,以0.2MPa的压力向改性中空纤维基膜的内侧表面流通水相溶液1min,随后用氩气吹扫膜器壳层5min,膜器壳层流通油相溶液10min发生界面聚合反应,正己烷流通膜器壳层3min清洗改性中空纤维基膜的外侧表面。膜器放入烘箱70℃热处理20min。将得到的中空纤维型复合纳滤膜测试,较低的纯水通量与该温度时形成了更致密的聚酰胺层形成有关,见表4。 Prepare 2w/v% m-phenylenediamine solution and 0.05w/v% polyacyl chloride oil phase solution. Four modified hollow fiber base membranes with a length of 10 cm were made into a membrane device, and the water phase solution was flowed to the inner surface of the modified hollow fiber base membrane at a pressure of 0.2 MPa for 1 min, and then the shell of the membrane device was purged with argon for 5 min , the oil phase solution flows through the shell of the membrane device for 10 minutes to generate interfacial polymerization, and n-hexane flows through the shell of the membrane device for 3 minutes to clean the outer surface of the modified hollow fiber base membrane. The membrane was placed in an oven at 70°C for heat treatment for 20 minutes. The obtained hollow fiber composite nanofiltration membrane was tested, and the lower pure water flux was related to the formation of a denser polyamide layer at this temperature, as shown in Table 4. the
表4各实施例中空纤维型复合纳滤膜性能结果汇总 Summary of performance results of hollow fiber type composite nanofiltration membranes in each embodiment of table 4
a聚偏氟乙烯中空纤维微孔基膜 a Polyvinylidene fluoride hollow fiber microporous base membrane
b聚砜类改性中空纤维基膜。 b Polysulfone modified hollow fiber base membrane.
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