CN103219844A - Dry-type single-phase alternating-current (AC) asynchronous motor based on sealing structure and application thereof - Google Patents
Dry-type single-phase alternating-current (AC) asynchronous motor based on sealing structure and application thereof Download PDFInfo
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- 229920000647 polyepoxide Polymers 0.000 claims description 10
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- 230000000694 effects Effects 0.000 abstract description 6
- 238000002955 isolation Methods 0.000 abstract description 3
- 230000003068 static effect Effects 0.000 abstract description 3
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Abstract
本发明涉及一种基于密封结构的干式单相交流异步电机及应用,电机包括安装在外壳内的转子和定子,所述定子包括四爪的定子齿身和定子轭部,所述定子齿身呈L形,所述L形的定子齿身的直端穿过屏蔽隔板与定子轭部贴合,所述L形定子齿身的钩端与所述转子有效对齐;所述屏蔽隔板、外壳的后端盖和定子轭部连接密封形成定子腔,所述定子齿身上绕有定子绕组,所述定子绕组位于定子腔内;所述定子腔内充有压缩空气。本发明可应用于潜海电机中。本发明可实现电机定子与转子的完全隔离,仅使用静密封就可以达到保护定子绕组的目的,具有良好的密封功效;电机运行安全性好,故障少。
The invention relates to a dry-type single-phase AC asynchronous motor based on a sealed structure and its application. The motor includes a rotor and a stator installed in a housing. The stator includes a four-claw stator tooth body and a stator yoke. The stator tooth body It is L-shaped, the straight end of the L-shaped stator tooth body passes through the shielding partition and fits the stator yoke, and the hook end of the L-shaped stator tooth body is effectively aligned with the rotor; the shielding partition, The rear end cover of the shell and the stator yoke are connected and sealed to form a stator cavity, and stator windings are wound on the stator teeth, and the stator windings are located in the stator cavity; the stator cavity is filled with compressed air. The invention can be applied to submerged motors. The invention can realize the complete isolation of the stator and the rotor of the motor, and can achieve the purpose of protecting the stator winding only by using the static seal, and has good sealing effect; the motor has good operation safety and few faults.
Description
技术领域technical field
本发明涉及潜水电机技术领域,特别是涉及一种基于密封结构的干式单相交流异步电机以及应用。The invention relates to the technical field of submersible motors, in particular to a dry-type single-phase AC asynchronous motor based on a sealed structure and its application.
背景技术Background technique
潜海电机主要用作海洋活动的主要动力设备,目前主要用于电泵和石油钻机。在潜海电机的研制中,海水的导电性和腐蚀性一直是关注的重点之一,有关潜海电机的线圈密封技术,是各国研究的重点。现有密封技术有多种,其中应用于潜海电机中,主要有4类:干式、屏蔽式、充油式和充水式,其中后两种无法从原理上来根本保证完全的密封,而干式难以满足超过20米的潜海深度要求,现有屏蔽式虽可以满足深潜要求,但是由于屏蔽层厚度的加大,将直接增加电机的损耗。随着海洋活动的扩大,需求的复杂性和多样性对潜海电机的性能提出了更高的要求。这里提出一种新结构的潜海电机,通过新结构使得在基本不降低电机性能前提下,有效地提高电机的防海水渗漏性。Submersible motors are mainly used as the main power equipment for marine activities, and are currently mainly used for electric pumps and oil drilling rigs. In the development of submersible motors, the conductivity and corrosion of seawater have always been one of the focuses. The coil sealing technology of submersible motors is the focus of research in various countries. There are many kinds of existing sealing technologies. Among them, there are four main types used in submersible motors: dry type, shielded type, oil-filled type and water-filled type. The latter two types cannot fundamentally guarantee complete sealing from the principle, while It is difficult for the dry type to meet the requirements for diving depths exceeding 20 meters. Although the existing shielded type can meet the requirements for deep diving, the increase in the thickness of the shielding layer will directly increase the loss of the motor. With the expansion of marine activities, the complexity and diversity of needs put forward higher requirements for the performance of submersible motors. A submersible motor with a new structure is proposed here. Through the new structure, the seawater leakage resistance of the motor can be effectively improved without reducing the performance of the motor.
现有电机密封技术中,为了保护定子绕组,大部分都使用采用动密封技术,使得密封结构变得比较复杂,密封效果也不理想;随着压力、温度等外部因素的变化,外界的水分、油污和灰尘等杂物很容易侵入电机绕组所在的空间中,导致线圈磨损、腐蚀及老化,严重影响电机使用寿命。In the existing motor sealing technology, in order to protect the stator winding, most of them use dynamic sealing technology, which makes the sealing structure more complicated and the sealing effect is not ideal; with the change of external factors such as pressure and temperature, the external moisture, Oil, dust and other debris can easily invade the space where the motor windings are located, causing coil wear, corrosion and aging, and seriously affecting the service life of the motor.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种基于密封结构的干式单相交流异步电机及应用,使定子绕组免受水分、油污及灰尘等影响而导致的老化和损坏。The technical problem to be solved by the present invention is to provide a dry-type single-phase AC asynchronous motor based on a sealed structure and its application, so that the stator winding can be protected from aging and damage caused by moisture, oil and dust.
本发明解决其技术问题所采用的技术方案是:提供一种基于密封结构的干式单相交流异步电机,包括安装在外壳内的转子和定子,所述定子包括四爪的定子齿身和定子轭部,所述定子齿身呈L形,所述L形的定子齿身的直端穿过屏蔽隔板与定子轭部贴合,所述L形定子齿身的钩端与所述转子有效对齐;所述屏蔽隔板、外壳的后端盖和定子轭部连接密封形成定子腔,所述定子齿身上绕有定子绕组,所述定子绕组位于定子腔内;所述定子腔内充有压缩空气。The technical solution adopted by the present invention to solve the technical problem is to provide a dry-type single-phase AC asynchronous motor based on a sealed structure, including a rotor and a stator installed in the casing, and the stator includes a four-claw stator tooth body and a stator The yoke, the stator tooth body is L-shaped, the straight end of the L-shaped stator tooth body passes through the shielding partition and fits the stator yoke, the hook end of the L-shaped stator tooth body is effectively connected to the rotor Alignment; the shielding partition, the rear end cover of the casing and the stator yoke are connected and sealed to form a stator cavity, and stator windings are wound on the stator teeth, and the stator windings are located in the stator cavity; the stator cavity is filled with compression Air.
所述转子一端与电机轴相连,另一端穿过所述定子腔通过轴承和轴承盖与外壳的后端盖相连。One end of the rotor is connected to the motor shaft, and the other end passes through the stator cavity and is connected to the rear end cover of the casing through a bearing and a bearing cover.
所述转子一端与电机轴相连,另一端与所述屏蔽隔板相连。One end of the rotor is connected to the motor shaft, and the other end is connected to the shielding partition.
所述屏蔽隔板上设有圆柱体,所述圆柱体与所述定子轭部相连,并位于所述定子腔内。A cylinder is arranged on the shielding partition, and the cylinder is connected with the stator yoke and located in the stator cavity.
所述屏蔽隔板上对应定子齿身的位置开有安装孔;所述定子齿身的直端穿过所述安装孔与所述屏蔽隔板安装配合,并通过O型密封圈和环氧树脂密封。There is a mounting hole on the shielding partition corresponding to the position of the stator tooth body; the straight end of the stator tooth body passes through the mounting hole to fit with the shielding partition, and is passed through the O-ring and epoxy resin seal.
所述定子轭部与所述外壳的后端盖为一体结构。The stator yoke is integrated with the rear end cover of the housing.
所述后端盖上设有充入孔,所述充入孔上有密封盖,所述密封盖由O型密封圈和环氧树脂密封。The rear end cover is provided with a filling hole, and the filling hole is provided with a sealing cover, and the sealing cover is sealed by an O-ring and epoxy resin.
本发明解决其技术问题所采用的技术方案是:还提供一种上述的基于密封结构的干式单相交流异步电机在潜海电机中的应用。The technical solution adopted by the present invention to solve the technical problem is to provide an application of the above-mentioned dry-type single-phase AC asynchronous motor based on a sealed structure in a submersible motor.
有益效果Beneficial effect
由于采用了上述的技术方案,本发明与现有技术相比,具有以下的优点和积极效果:本发明可实现电机定子与转子的完全隔离,仅使用静密封就可以达到保护定子绕组的目的,具有良好的密封功效;电机运行安全性好,故障少。Due to the adoption of the above-mentioned technical solution, the present invention has the following advantages and positive effects compared with the prior art: the present invention can realize the complete isolation of the stator and the rotor of the motor, and the purpose of protecting the stator winding can be achieved only by using a static seal. It has a good sealing effect; the motor has good operation safety and less faults.
附图说明Description of drawings
图1是本发明中实施例1的结构示意图;Fig. 1 is the structural representation of
图2是本发明中实施例2的结构示意图;Fig. 2 is the structural representation of embodiment 2 among the present invention;
图3是本发明中定子的结构示意图;Fig. 3 is the structural representation of stator among the present invention;
图4是本发明中定子齿身的结构示意图;Fig. 4 is a schematic structural view of a stator tooth body in the present invention;
图5是本发明中定子和转子配合后的结构示意图。Fig. 5 is a schematic diagram of the structure of the stator and the rotor in the present invention after cooperation.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
本发明的实施方式涉及一种基于密封结构的干式单相交流异步电机,如图1所示,包括安装在外壳内的转子1和定子2,所述定子2包括四爪的定子齿身21和定子轭部22,所述定子齿身21呈L形,所述L形的定子齿身21的直端211穿过屏蔽隔板3与定子轭部22贴合,所述L形定子齿身21的钩端212与所述转子1有效对齐;所述屏蔽隔板3、外壳的后端盖4和定子轭部22连接密封形成定子腔8,所述定子齿身21上绕有定子绕组213,所述定子绕组213位于定子腔8内;所述定子腔8内充有压缩空气。其中,所述转子1一端与电机轴5相连,另一端穿过所述定子腔8通过轴承7和轴承盖6与外壳的后端盖4相连。The embodiment of the present invention relates to a dry-type single-phase AC asynchronous motor based on a sealed structure, as shown in FIG. and the
如图3和图4所示,本发明的定子2包括定子齿身21和定子轭部22,定子齿身21呈L形,且L形的定子齿身21的直端211很长,定子绕组213只根据电磁设计要求绕在齿根部的一段距离上,安装完成后定子绕组213位于密封的定子腔内。采用一块电阻率大、不导磁的材料加工成屏蔽隔板3,在上面对应定子齿身21的位置开孔,将之与定子齿身21装配起来,通过O型密封圈和环氧树脂对它们的结合部位进行封装。定子轭部22可与后端盖4做为一体,也可单独固定,需保证装配好后,定子齿身21的尾端与定子轭部22完全贴合。其中,所述后端盖4上设有充入孔,所述充入孔上有密封盖41,所述密封盖41由O型密封圈和环氧树脂密封。屏蔽隔板3、定子齿身21、定子轭部22和后端盖4组成定子腔,通过O型密封圈和环氧树脂密封,使定子腔为一个完全密封的部分,如此电机的定子绕组部分完全密封在定子腔内。As shown in Figure 3 and Figure 4, the stator 2 of the present invention includes a
如图5所示,本发明的转子1通过轴承将转子1固定于定子2伸出部分之间(即L形定子齿身的钩端之间),使得转子1铁芯与定子2铁芯有效部分对齐。As shown in Figure 5, the
本发明的电机组装好后,因为定子绕组部分是完全封闭的,就不会出现水分、油污及灰尘等杂物进入电机定子腔内,引起线圈损坏等问题。After the motor of the present invention is assembled, because the stator winding part is completely closed, there will be no problems such as water, oil, dust and other sundries entering the stator cavity of the motor and causing damage to the coil.
实施例2Example 2
本发明的实施方式涉及一种基于密封结构的干式单相交流异步电机,如图2所示,包括安装在外壳内的转子1和定子2,所述定子2由四爪的定子齿身21和定子轭部22组成,所述定子齿身21呈L形,所述L形的定子齿身21的直端211穿过屏蔽隔板3与定子轭部22贴合,所述L形定子齿身21的钩端212与所述转子1有效对齐;所述屏蔽隔板3、外壳的后端盖4和定子轭部22连接密封形成定子腔8,所述定子齿身21上绕有定子绕组213,所述定子绕组213位于定子腔8内;所述定子腔8内充有压缩空气。其中,所述转子1一端与电机轴5相连,另一端与所述屏蔽隔板3相连。所述屏蔽隔板3上设有圆柱体,所述圆柱体与所述定子轭部22相连,并位于所述定子腔8内。The embodiment of the present invention relates to a dry-type single-phase AC asynchronous motor based on a sealed structure. As shown in FIG. 2 , it includes a
如图3和图4所示,本发明的定子包括定子齿身21和定子轭部22,定子齿身21呈L形,且L形的定子齿身21的直端很长,定子绕组213只根据电磁设计要求绕在齿根部的一段距离上,安装完成后定子绕组213位于密封的定子腔内。采用一块电阻率大、不导磁的材料加工成屏蔽隔板3,在上面对应定子齿身21的位置开孔,将之与定子齿身21装配起来,通过O型密封圈和环氧树脂对它们的结合部位进行封装。屏蔽隔板3的另一面对应定子腔的地方做成圆柱体,以增加定子腔的机械强度。定子轭部22可与后端盖4做为一体,也可单独固定,需保证装配好后定子齿身21的尾端与定子轭部22完全贴合。其中,所述后端盖4上设有充入孔,所述充入孔上有密封盖41,所述密封盖41由O型密封圈和环氧树脂密封。屏蔽隔板3、定子齿身21、定子轭部22和后端盖4组成定子腔,通过O型密封圈和环氧树脂密封,使定子腔为一个完全密封的部分,如此电机的定子绕组部分完全密封在定子腔内。As shown in Figure 3 and Figure 4, the stator of the present invention includes a
如图5所示,本发明的转子1通过轴承将转子1固定于定子2伸出部分之间(即L形定子齿身的钩端之间),使得转子铁芯与定子铁芯有效部分对齐。As shown in Figure 5, the
本发明的电机组装好后,因为定子绕组部分是完全封闭的,就不会出现水分、油污及灰尘等杂物进入电机定子腔内,引起线圈损坏等问题。After the motor of the present invention is assembled, because the stator winding part is completely closed, there will be no problems such as water, oil, dust and other sundries entering the stator cavity of the motor and causing damage to the coil.
本发明的基于密封结构的干式单相交流异步电机可应用于潜海电机中。The dry-type single-phase AC asynchronous motor based on the sealing structure of the present invention can be applied to submersible motors.
值得一提的是,本发明的电机还可以用作细纱机的电机、潜水电机以及各种环境下使用的电机。It is worth mentioning that the motor of the present invention can also be used as a spinning machine motor, a submersible motor and a motor used in various environments.
不难发现,本发明可实现电机定子与转子的完全隔离,仅使用静密封就可以达到保护定子绕组的目的,具有良好的密封功效;电机运行安全性好,故障少。本发明的结构实现了电机的磁路结构中定子绕组与转子的分隔配置,可根据需要对定子绕组部分进行不同等级的密封。It is not difficult to find that the present invention can realize the complete isolation of the stator and the rotor of the motor, and the purpose of protecting the stator winding can be achieved only by using the static seal, which has good sealing effect; the motor has good operation safety and few faults. The structure of the invention realizes the separate arrangement of the stator winding and the rotor in the magnetic circuit structure of the motor, and can seal the stator winding at different levels as required.
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EP0604762A2 (en) * | 1992-11-27 | 1994-07-06 | HYDOR S.r.l. | Synchronous electric motor, particularly for submersible pumps, and pump including the motor |
US6765325B1 (en) * | 1999-09-03 | 2004-07-20 | Elf Exploration Production | Alternating current electric motor |
CN101102068A (en) * | 2007-08-08 | 2008-01-09 | 江门市汉宇电器有限公司 | Permanent magnetic synchronization motor for water discharge pump |
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2013
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Patent Citations (4)
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US4684840A (en) * | 1984-06-28 | 1987-08-04 | U.S. Philips Corporation | Synchronous motor having a permanent-magnet modular rotor |
EP0604762A2 (en) * | 1992-11-27 | 1994-07-06 | HYDOR S.r.l. | Synchronous electric motor, particularly for submersible pumps, and pump including the motor |
US6765325B1 (en) * | 1999-09-03 | 2004-07-20 | Elf Exploration Production | Alternating current electric motor |
CN101102068A (en) * | 2007-08-08 | 2008-01-09 | 江门市汉宇电器有限公司 | Permanent magnetic synchronization motor for water discharge pump |
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Application publication date: 20130724 |