CN103217351B - A kind of measurement mechanism for imbibition capability of film object and measuring method thereof - Google Patents
A kind of measurement mechanism for imbibition capability of film object and measuring method thereof Download PDFInfo
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Abstract
本发明公开了一种用于薄膜物体吸液能力的测量装置及其测量方法,包括天平、密封箱体、储液盒、阀门、真空泵、外围保护装置六个部分,它是利用液体汽化吸附原理测量物体吸液能力的装置,先降低密封体内压力使液体汽化,被气化液体被吸附在待测薄膜物体上,然后通过吸附前后物体质量变化测量物体的吸液能力;这一装置有效解决了常规测量装置精确度不高,工序繁琐的问题,简化了测量过程的操作,大大减少了常规操作引入的误差。
The invention discloses a measuring device and a measuring method for the liquid absorption capacity of thin film objects, including six parts: a balance, a sealed box, a liquid storage box, a valve, a vacuum pump, and a peripheral protection device. It utilizes the principle of liquid vaporization and adsorption The device for measuring the liquid absorption capacity of an object first reduces the pressure in the sealing body to vaporize the liquid, and the vaporized liquid is adsorbed on the thin film object to be tested, and then measures the liquid absorption capacity of the object through the change of the mass of the object before and after adsorption; this device effectively solves the problem of Conventional measurement devices have low precision and complicated procedures, which simplifies the operation of the measurement process and greatly reduces the errors introduced by conventional operations.
Description
技术领域 technical field
本发明主要涉及材料性能测试技术领域,尤其涉及一种用于薄膜物体吸液能力的测量装置及其测量方法。 The invention mainly relates to the technical field of material performance testing, in particular to a measuring device and a measuring method for the liquid absorption capacity of thin film objects.
背景技术 Background technique
随着科学技术的不断进步,各种新型材料应运而生,对于材料不同方面特性的了解也日趋完善,这对测量技术也提出了更高的要求。 With the continuous advancement of science and technology, various new materials have emerged as the times require, and the understanding of different aspects of materials is becoming more and more perfect, which also puts forward higher requirements for measurement technology.
针对材料的吸液能力测试,常规的方法是通过浸湿的方法进行的,即通过测量物体在浸入液体前后的质量差来进行测量,但是这样的方法对一些粉末状、块体状的材料比较适用,误差较小。但对于厚度仅有几个毫米甚至几个微米的薄膜型材料来讲其误差就会大很多,因为这样的材料一般密度偏小,而且由于厚度小,浸入液体中吸液后再取出,在常规空气中储液时间极短,无法瞬间准确获得吸液后的质量,而造成很大的测量误差。 For the test of the liquid absorption capacity of the material, the conventional method is carried out by the method of soaking, that is, by measuring the quality difference of the object before and after being immersed in the liquid, but this method is more suitable for some powdery and bulk materials. Applicable, the error is small. However, for thin-film materials with a thickness of only a few millimeters or even a few microns, the error will be much larger, because such materials generally have a low density, and because of their small thickness, they are soaked in liquid and then taken out after absorbing liquid. The liquid storage time in the air is extremely short, and it is impossible to accurately obtain the mass after the liquid is absorbed instantly, resulting in a large measurement error.
以在锂离子电池制造领域中所使用的隔膜纸为例,隔膜的吸液能力决定着电池的优劣,因此一直是锂电池原材料选择的一个关键指标,但其厚度一般只有十几至几十个微米,采用常规浸液法,浸液后的隔膜在空气中,储液能力很差,电解液迅速蒸发、变干,无法精确测量浸液后质量,导致给出的判断不准确。 Take the separator paper used in the field of lithium-ion battery manufacturing as an example. The liquid absorption capacity of the separator determines the quality of the battery, so it has always been a key indicator for the selection of lithium battery raw materials, but its thickness is generally only a dozen to dozens Using the conventional immersion method, the diaphragm after immersion is in the air, the liquid storage capacity is very poor, the electrolyte evaporates rapidly and dries up, and the quality after immersion cannot be accurately measured, resulting in inaccurate judgments.
发明内容 Contents of the invention
本发明目的就是为了弥补已有技术的缺陷,提供一种能够精准测量薄膜物体吸液能力的装置。 The purpose of the present invention is to provide a device capable of accurately measuring the liquid absorption capacity of thin film objects in order to make up for the defects of the prior art.
本发明是通过以下技术方案实现的: The present invention is achieved through the following technical solutions:
一种薄膜物体吸液能力测量装置,包括有顶部密封安装有悬挂式天平的密封箱体,所述天平的载物挂钩悬至密封箱内,挂钩上挂有载物桶,所述密封箱体底部紧密贴合在一个储液盒上,箱体与储液盒之间通过一个阀门一连通,密封箱体中下部连同储液盒外围包有保护装置,所述保护装置由保温材料制成,所述密封箱一侧设有通孔,通孔连接有管道,管道另一端连接有真空泵,管道中部安装有阀门二,所述密封箱一侧安装有阀门三,所述的阀门三处靠近密封箱体一侧可安装喷雾式喷头装置。 A device for measuring the liquid absorption capacity of a thin film object, comprising a sealed box with a suspended balance installed on the top seal, the load hook of the balance hangs in the sealed box, and a loading barrel is hung on the hook, and the sealed box The bottom is closely attached to a liquid storage box, and the box body and the liquid storage box are connected through a valve. The middle and lower parts of the sealed box and the periphery of the liquid storage box are covered with a protection device. The protection device is made of thermal insulation material. One side of the sealing box is provided with a through hole, the through hole is connected with a pipeline, the other end of the pipeline is connected with a vacuum pump, the middle part of the pipeline is equipped with a valve two, and one side of the sealing box is installed with a valve three, and the three valves are close to the sealing A spray nozzle device can be installed on one side of the box.
基于一种薄膜物体吸液能力测量装置,其测量方法具体包括以下步骤: Based on a device for measuring liquid absorption capacity of thin film objects, the measuring method specifically includes the following steps:
(1)将待测液体装入储液盒并密封,打开天平的开关调平并清零,待测薄膜物体取样,置于载物桶或悬挂于天平挂钩上,将密封箱体关闭并密封; (1) Put the liquid to be tested into the liquid storage box and seal it, turn on the switch of the balance to level and reset it, take samples from the thin film object to be tested, put it in the loading bucket or hang it on the balance hook, close and seal the sealed box ;
(2)关闭箱体与储液盒之间及密封箱上阀门一、三,打开连接真空泵的管道阀门二,开启真空泵,待真空泵上真空表的示数达到一定值时(根据待测液体常温下的饱和蒸气压决定),关闭真空泵和连接真空泵的管道阀门二; (2) Close the valves 1 and 3 between the tank and the liquid storage box and on the sealing box, open the pipeline valve 2 connected to the vacuum pump, and turn on the vacuum pump. When the indication of the vacuum gauge on the vacuum pump reaches a certain value (according to the normal temperature of the liquid to be tested) Under the saturated vapor pressure decision), close the vacuum pump and the pipeline valve two connected to the vacuum pump;
(3)待天平的示数稳定后记录此时的数值m1为吸液前质量; (3) After the reading of the balance is stable, record the value m1 at this time as the mass before absorbing liquid;
(4)打开箱体与储液盒之间阀门一,待测液体以喷雾形式进入密封箱体,并逐渐吸附在待测薄膜物体上,待天平的示数稳定后记录数值m2为吸液后质量,这一步骤中,外围保护装置可起到保温作用并收集由于储液盒内液体汽化迅速吸热而导致的密封箱体和储液盒外部水蒸气液化形成的水; (4) Open the valve 1 between the box and the liquid storage box, the liquid to be tested enters the sealed box in the form of spray, and is gradually adsorbed on the thin film object to be tested. After the balance shows stable, record the value m2 as the liquid absorption Quality, in this step, the peripheral protective device can play the role of heat preservation and collect the water formed by the liquefaction of water vapor outside the sealed box and the liquid storage box caused by the rapid heat absorption of the liquid in the liquid storage box;
(5)空泵尾端接上尾气收集装置后,关闭箱体与储液盒之间阀门一,打开连接真空泵的管道阀门二和真空泵,可将密度箱体内的液化气体排出,然后再打开密封箱上阀门三充入空气,完成测试操作过程; (5) After the exhaust gas collection device is connected to the end of the empty pump, close the valve 1 between the tank and the liquid storage box, open the pipeline valve 2 and the vacuum pump connected to the vacuum pump to discharge the liquefied gas in the density tank, and then open the seal The valve three on the box is filled with air to complete the test operation process;
(6)根据测量数据m1和m2计算出薄膜液体的吸液率。 (6) Calculate the liquid absorption rate of the film liquid according to the measurement data m1 and m2.
该装置是利用液体汽化吸附原理测量物体吸液能力的装置,先降低密封体内压力使液体汽化,汽化液体被吸附在待测薄膜物体上,最后通过吸附前后物体质量变化测量物体的吸液能力; This device is a device that uses the principle of liquid vaporization adsorption to measure the liquid absorption capacity of an object. First, the pressure in the sealed body is reduced to vaporize the liquid, and the vaporized liquid is adsorbed on the thin film object to be tested. Finally, the liquid absorption capacity of the object is measured by the change of the mass of the object before and after adsorption;
所述的天平可为悬挂式,或者是托盘式与悬挂式两用; Described balance can be suspension type, or tray type and suspension type dual-purpose;
所述的真空泵尾端可安装尾气收集装置; An exhaust gas collection device can be installed at the tail end of the vacuum pump;
本发明的优点是: The advantages of the present invention are:
本发明结构简单,使用方便,它改变传统的物体浸液后置于常规气体中,而是将物体浸液后置于被吸附液体的饱和蒸汽内,延长薄膜物体吸液之后的储液时间,进而测量其吸液后的质量,使用这一装置有效解决了常规测量装置精确度不高,工序繁琐的问题,简化了测量过程的操作,大大减少了常规操作引入的误差。 The invention is simple in structure and easy to use. It changes the traditional method of immersing the object in the conventional gas, but puts the object in the saturated vapor of the adsorbed liquid after immersing the object, prolonging the liquid storage time of the film object after absorbing liquid. Then measure its mass after absorbing liquid. Using this device effectively solves the problems of low accuracy and cumbersome procedures of conventional measuring devices, simplifies the operation of the measurement process, and greatly reduces the errors introduced by conventional operations.
附图说明 Description of drawings
图1为本发明的结构示意图。 Figure 1 is a schematic structural view of the present invention.
具体实施方式 Detailed ways
如图1所示,一种薄膜物体吸液能力测量装置,包括有顶部密封安装有悬挂式天平1的密封箱体2,所述天平1的载物挂钩3悬至密封箱内,挂钩3上挂有载物桶4,所述密封箱体2底部紧密贴合在一个储液盒6上,箱体与储液盒6之间通过一个阀门一8连通,密封箱体2中下部连同储液盒外围包有保护装置5,所述保护装置5由保温材料制成,所述密封箱一侧设有通孔,通孔连接有管道,管道另一端连接有真空泵7,管道中部安装有阀门二9,所述密封箱一侧安装有阀门三10,所述的阀门三处靠近密封箱体一侧安装喷雾式喷头装置。 As shown in Figure 1, a kind of device for measuring the liquid absorption capacity of thin film objects includes a sealed box body 2 with a suspended balance 1 installed on the top seal, the load hook 3 of the balance 1 is suspended in the sealed box, and the hook 3 A loading barrel 4 is hung, and the bottom of the sealed box 2 is closely attached to a liquid storage box 6, and the box body and the liquid storage box 6 are connected through a valve-8, and the middle and lower part of the sealed box 2 together with the liquid storage A protective device 5 is wrapped around the box, and the protective device 5 is made of thermal insulation material. One side of the sealed box is provided with a through hole connected to a pipeline, the other end of the pipeline is connected to a vacuum pump 7, and a valve 2 is installed in the middle of the pipeline. 9. A valve three 10 is installed on one side of the sealed box, and a spray nozzle device is installed near the side of the sealed box at the three valves.
具体使用步骤如下: The specific steps are as follows:
步骤a、将待测液体装入储液盒6并密封,打开天平1的开关调平并清零,待测薄膜物体取样,置于载物桶4或悬挂于天平挂钩3上,将密封箱体2关闭并密封; Step a, put the liquid to be tested into the liquid storage box 6 and seal it, turn on the switch of the balance 1 to level it and clear it, take samples from the thin film object to be tested, place it in the loading bucket 4 or hang it on the balance hook 3, and seal the box Body 2 is closed and sealed;
步骤b、关闭阀门一、三8、10,打开阀门二9,开启真空泵7,待真空泵7上真空表的示数达到一定值时(根据待测液体常温下的饱和蒸气压决定),关闭真空泵7和阀门二9; Step b, close valves 1, 3 8, 10, open valve 2 9, turn on vacuum pump 7, and when the indication of the vacuum gauge on vacuum pump 7 reaches a certain value (determined according to the saturated vapor pressure of the liquid to be measured at normal temperature), turn off the vacuum pump 7 and valve two 9;
步骤c、待天平1的示数稳定后记录此时的数值m1为吸液前质量; Step c. After the reading of the balance 1 is stable, record the value m1 at this time as the mass before liquid absorption;
步骤d、打开阀门一8,待测液体以喷雾形式进入密封箱体2,并逐渐吸附在待测薄膜物体上,待天平1的示数稳定后记录数值m2为吸液后质量,这一步骤中,外围保护装置5可起到保温作用并收集由于储液盒6内液体汽化迅速吸热而导致的密封箱体2和储液盒6外部水蒸气液化形成的水; Step d, open the valve 18, the liquid to be tested enters the sealed box 2 in the form of a spray, and is gradually adsorbed on the thin film object to be tested. After the reading of the balance 1 is stable, record the value m2 as the mass after absorbing the liquid. This step Among them, the peripheral protection device 5 can play a role of heat preservation and collect the water formed by the liquefaction of the water vapor outside the sealed box 2 and the liquid storage box 6 due to the rapid heat absorption of the liquid in the liquid storage box 6;
步骤e、真空泵尾端接上尾气收集装置后,关闭阀门一8,打开阀门二9和真空泵7,可将密度箱体2内的液化气体排出,然后再打开阀门三10充入空气,完成测试操作过程; Step e: After connecting the tail end of the vacuum pump to the exhaust gas collection device, close valve one 8, open valve two 9 and vacuum pump 7 to discharge the liquefied gas in the density box 2, and then open valve three 10 to fill in air to complete the test operation process;
步骤f、根据测量数据m1和m2计算出薄膜液体的吸液率。 Step f, calculating the liquid absorption rate of the film liquid according to the measurement data m1 and m2.
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