CN103217005A - Embedded counter flow type cylindrical wind cap used on fluidized bed dryer - Google Patents
Embedded counter flow type cylindrical wind cap used on fluidized bed dryer Download PDFInfo
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Abstract
Description
发明领域 field of invention
本发明涉及流化床的布风技术领域,特别是一种用于流化床干化器的内嵌逆流式柱形风帽。The invention relates to the technical field of air distribution for a fluidized bed, in particular to an embedded counterflow cylindrical air cap for a fluidized bed drier.
背景技术 Background technique
流化干化是一种被广泛应用的颗粒干燥的方式,流化床干化器具有结构简单、无运动部件、使用寿命长的特点。流化床干化器通常由风室、布风板和干化室组成,布风板上带有风帽,流化气体通过布风板上的风帽进入干化室,使物料在流化状态下被干燥,物料干燥析出的水分随流化气体逸出;同时,干化器内还常设有换热盘管,以提供干燥热源。Fluidized drying is a widely used method of particle drying. The fluidized bed dryer has the characteristics of simple structure, no moving parts, and long service life. The fluidized bed dryer is usually composed of an air chamber, an air distribution plate and a drying chamber. The air distribution plate has an air cap, and the fluidized gas enters the drying chamber through the air cap on the air distribution plate, so that the material is After being dried, the moisture precipitated from the drying of the material escapes with the fluidization gas; at the same time, a heat exchange coil is often installed in the dryer to provide a drying heat source.
布风板上每个风帽的畅通和均匀出风,是干化器整个截面上物料充分流化的基本保证,是有效避免干化器内局部存在流化不佳或死区的唯一方法,也是干化器连续稳定运行的根本保障。但由于待干燥的物料在湿度较高或干燥过程中可能具有粘性,比如含水率为76~80%的湿污泥在干燥过程中会经历粘性阶段,从而容易使流化床干化器的风帽发生堵塞。此外,流化床干燥器采用的流化气体可能是含尘的循环气体,飞尘通过布风板进入风帽后,也可能导致风帽堵塞。因此需要定期对风帽进行检查和清理疏通。The unimpeded and uniform air outlet of each air cap on the air distribution plate is the basic guarantee for the full fluidization of the material on the entire cross-section of the dryer, and the only way to effectively avoid local poor fluidization or dead zones in the dryer. The fundamental guarantee for the continuous and stable operation of the desiccator. However, because the material to be dried may be viscous when the humidity is high or during the drying process, for example, wet sludge with a moisture content of 76-80% will go through a viscous stage during the drying process, which will easily make the air cap of the fluidized bed dryer A blockage occurs. In addition, the fluidizing gas used in the fluidized bed dryer may be a dust-laden circulating gas. After the flying dust enters the air cap through the air distribution plate, it may also cause the air cap to be blocked. Therefore, it is necessary to regularly check and clean the hood.
现有的流化床风帽中,防漏渣性能较好的是内嵌逆流柱形风帽,如中国专利03200899.6公开的风帽,包括一两端开口的内嵌管和一一端开口的外套管;内嵌管的上部嵌套在外套管内,二者之间限定一环缝;内嵌管与外套管的顶部之间留有间隙;内嵌管与外套管在外套管的开口端位置处密封接触;环缝所对应的外套管的侧壁上开有供流化气体流出的通孔;如果风帽发生堵塞,则从布风板上方将外套管拆卸下来,进行清理或更换。但由于在流化床干化器中,布风板上方还设有换热盘管,二者之间的距离通常较小,因此无法从布风板上方对风帽进行检查及清理。Among the existing fluidized bed hoods, the slag-proof performance is better than the embedded counterflow cylindrical hood, such as the hood disclosed in Chinese patent 03200899.6, which includes an inline tube with two ends open and an outer tube with one end open; The upper part of the inner tube is nested in the outer tube, and a circular seam is defined between the two; there is a gap between the top of the inner tube and the outer tube; the inner tube and the outer tube are in sealing contact at the open end of the outer tube ; The side wall of the outer casing corresponding to the annular seam has a through hole for the fluidization gas to flow out; if the wind cap is blocked, remove the outer casing from above the air distribution plate for cleaning or replacement. However, in the fluidized bed dryer, there is a heat exchange coil above the air distribution plate, and the distance between the two is usually small, so it is impossible to check and clean the air cap from above the air distribution plate.
发明内容 Contents of the invention
本发明的目的是提出一种用于流化床干化器的内嵌逆流式柱形风帽,以克服现有技术的缺陷,可在布风板下方完成检修、清理和更换,检修维护方便,同时,与布风板之间密封性好,从而解决了因流化床干化器布风板上方设有换热盘管而无法检修风帽的技术困难。The purpose of the present invention is to propose a built-in counter-flow cylindrical air cap for fluidized bed dryers to overcome the defects of the prior art, and can complete inspection, cleaning and replacement under the air distribution plate, which is convenient for inspection and maintenance. At the same time, it has a good seal with the air distribution plate, thus solving the technical difficulty that the air cap cannot be inspected and repaired due to the heat exchange coil installed above the air distribution plate of the fluidized bed dryer.
为达到上述目的,本发明的技术解决方案如下:To achieve the above object, the technical solution of the present invention is as follows:
一种用于流化床干化器的内嵌逆流式柱形风帽,包括外套管、内嵌管;一端开口、另一端封闭的外套管中部侧壁上至少设有一通孔;两端开口的内嵌管上部外径小于中下部外径,结合部形成台阶,内嵌管同轴嵌套在外套管内,内嵌管中下部外圆面与外套管内壁面固接;内嵌管外圆上的台阶的上表面不高于外套管侧壁通孔的最低点,内嵌管上部外圆面与外套管内侧壁之间有一环缝,二者顶部之间有一空隙,空隙与环缝相通;环缝与外套管侧壁上的通孔相通;A built-in counter-flow cylindrical air cap for fluidized bed dryers, including an outer casing and an embedded pipe; at least one through hole is provided on the side wall of the middle part of the outer casing with one end open and the other end closed; The outer diameter of the upper part of the embedded tube is smaller than the outer diameter of the middle and lower parts, and the junction forms a step. The inner tube is coaxially nested in the outer tube, and the outer circular surface of the middle and lower part of the inner tube is fixed to the inner wall of the outer tube; The upper surface of the step is not higher than the lowest point of the through hole on the side wall of the outer casing. There is a ring seam between the outer circular surface of the upper part of the embedded pipe and the inner wall of the outer casing, and there is a gap between the tops of the two, and the gap communicates with the ring seam; The seam communicates with the through hole on the side wall of the outer casing;
其还包括一环状护套管,外套管穿套于护套管的中心孔中,外套管外周圆与护套管内壁紧密固接,外套管侧壁通孔位于护套管上端面上方;It also includes an annular sheath tube, the sheath tube is inserted into the central hole of the sheath tube, the outer circumference of the sheath tube is tightly connected to the inner wall of the sheath tube, and the through hole on the side wall of the sheath tube is located above the upper end surface of the sheath tube;
护套管的外周壁与布风板上的通孔内圆固接。The outer peripheral wall of the sheath pipe is fixedly connected to the inner circle of the through hole on the air distribution plate.
所述的用于流化床干化器的内嵌逆流式柱形风帽,其所述内嵌管下端周圆上有凸台,凸台上环面至内嵌管上端的长度小于外套管中心盲孔的深度。The embedded counter-flow cylindrical hood used for the fluidized bed dryer has a boss on the circumference of the lower end of the inner tube, and the length from the upper ring surface of the boss to the upper end of the inner tube is less than the center of the outer tube. The depth of the blind hole.
所述的用于流化床干化器的内嵌逆流式柱形风帽,其所述内嵌管中下部外圆面与外套管内壁面固接,是螺固:外套管下部内壁面设有内螺纹,内嵌管下部外圆面设有外螺纹,外套管与内嵌管螺旋固接,并通过内嵌管凸台上环面定位。The embedded counterflow cylindrical hood used for fluidized bed dryers, the outer circular surface of the middle and lower part of the embedded tube is fixedly connected with the inner wall surface of the outer casing by screws: the inner wall surface of the lower part of the outer casing is provided with an inner thread, the outer circular surface of the lower part of the embedded pipe is provided with external threads, the outer casing and the embedded pipe are screwed together, and are positioned through the upper ring surface of the boss of the embedded pipe.
所述的用于流化床干化器的内嵌逆流式柱形风帽,其所述外套管侧壁通孔下方外圆上有一台阶,外套管台阶下部的外径大于台阶上部的外径。In the embedded counterflow cylindrical air cap for fluidized bed dryer, there is a step on the outer circle below the through hole on the side wall of the outer casing, and the outer diameter of the lower part of the step of the outer casing is larger than the outer diameter of the upper part of the step.
所述的用于流化床干化器的内嵌逆流式柱形风帽,其所述护套管上部内壁面上有一向内的凸台。In the embedded counter-flow cylindrical wind cap used in the fluidized bed dryer, there is an inward-facing boss on the upper inner wall surface of the sheath tube.
所述的用于流化床干化器的内嵌逆流式柱形风帽,其所述外套管外周圆与护套管内壁紧密固接,是螺固:外套管台阶下部外圆面上设有外螺纹,护套管凸台下方内壁面设有内螺纹,外套管与护套管螺旋固接,并通过外套管台阶上环面与护套管凸台下环面定位;护套管凸台围成的中心孔内径与外套管台阶上方的外径相适配。In the embedded counter-flow cylindrical hood used for the fluidized bed dryer, the outer circumference of the outer sleeve is tightly connected to the inner wall of the sheath tube, and is screw-fastened: there is a External thread, internal thread is provided on the inner wall below the boss of the sheath tube, the outer sleeve and the sheath tube are screwed together, and are positioned through the upper ring surface of the outer sleeve step and the lower ring surface of the boss of the sheath tube; the boss of the sheath tube The inner diameter of the enclosed central hole matches the outer diameter above the outer casing step.
所述的用于流化床干化器的内嵌逆流式柱形风帽,其所述护套管的外周壁与布风板上的通孔内圆固接,是焊接。In the embedded counter-flow cylindrical air cap for the fluidized bed dryer, the outer peripheral wall of the sheath pipe is fixedly connected to the inner circle of the through hole on the air distribution plate by welding.
本发明的优点是,从布风板下方即风室内完成风帽的拆卸,解决了因布风板距离盘管近无法从上方检修的问题,实现了风帽的快速拆卸和更换,且风帽与布风板密封性好,具有检修容易、安装更换方便、省时省力,大大降低安装和更换成本的特点。The advantage of the present invention is that the disassembly of the air cap is completed from the bottom of the air distribution plate, that is, in the air chamber, which solves the problem that the air distribution plate cannot be inspected from above because the air distribution plate is close to the coil, and realizes the quick disassembly and replacement of the air cap. The board has good sealing performance, easy maintenance, convenient installation and replacement, time-saving and labor-saving, and greatly reduces the cost of installation and replacement.
附图说明 Description of drawings
图1为本发明的一种用于流化床干化器的内嵌逆流式柱形风帽的结构示意图;Fig. 1 is a schematic structural view of a built-in counter-flow cylindrical air cap for a fluidized bed dryer according to the present invention;
图2为本发明的护套管1示意图;Fig. 2 is a schematic diagram of
图3为本发明的外套管2的示意图;Fig. 3 is the schematic diagram of
图4为本发明的内嵌管3的示意图。Fig. 4 is a schematic diagram of the embedded
具体实施方式 Detailed ways
本发明的一种用于流化床干化器的内嵌逆流式柱形风帽,在现有的内嵌逆流式柱形风帽基础上增加了护套管,用于与布风板固定;原来与布风板相固定的内嵌管固接于外套管内,外套管固接于护套管内,且内嵌管可从外套管底部拆装、外套管可从护套管底部拆装。An embedded counter-flow cylindrical air cap for fluidized bed dryers of the present invention adds a sheath tube to the existing embedded counter-current cylindrical air cap for fixing with the air distribution plate; The embedded tube fixed to the air distribution plate is fixed in the outer sleeve, and the outer sleeve is fixed in the sheath tube, and the embedded tube can be disassembled from the bottom of the outer sleeve, and the outer sleeve can be disassembled from the bottom of the sheath tube.
护套管与布风板的固接方式推荐采用焊接;外套管与护套管的固接和外套管与内嵌管的固接,可以采用点焊、也可以采用螺纹连接。Welding is recommended for the connection between the sheath pipe and the air distribution plate; the connection between the outer casing and the sheath pipe and the connection between the outer casing and the embedded pipe can be done by spot welding or threaded connection.
护套管上设有向内凸起的环形凸台,用于外套管与护套管的定位,从而保证风帽的外套管上的通孔距离布风板的高度是一定的。The sheath tube is provided with an inwardly protruding annular boss for positioning the outer tube and the sheath tube, thereby ensuring that the through hole on the outer tube of the hood is at a certain height from the air distribution plate.
内嵌管下部设有凸台,用于外套管与内嵌管的定位,从而保证内嵌管顶部与外套管顶部内部的距离是一定的,以保证风帽阻力不受装配的影响。The lower part of the embedded tube is provided with a boss, which is used for the positioning of the outer tube and the inner tube, so as to ensure that the distance between the top of the embedded tube and the top of the outer tube is constant, so as to ensure that the resistance of the hood is not affected by the assembly.
以下结合附图举一实施例对本发明进行详细说明。An embodiment will be given below in conjunction with the accompanying drawings to describe the present invention in detail.
实施例Example
如图1所示的内嵌逆流柱形风帽,包括由外向内同轴装配的护套管1、外套管2和内嵌管3。As shown in FIG. 1 , the embedded reverse flow cylindrical hood includes a
护套管1两端开口,与布风板5固接;护套管1中下部设有内螺纹11;内螺纹11顶部为一向内凸起的环状凸台12,用于螺纹连接时的定位。Both ends of the
外套管2上端封闭、下端开口,上半部外径略小于下半部,上半部侧壁上设有一个或数个通孔23,当通孔为两个或多于两个时,环绕侧壁均布;下半部设有外螺纹22;外套管2从护套管1中向上穿过,其上半部的外径与护套管1的环形凸台12的内径相匹配,因而上半部可以穿过护套管1露出布风板5,且使通孔23高于布风板5一定的高度;外套管2下半部设有与护套管1内壁连接的外螺纹22,同时还设有与内嵌管3外壁连接的内螺纹。The upper end of the
内嵌管3两端开口,从底部伸入外套管2中,通过其下部的外螺纹33与外套管2相连接;其顶部与外套管2的顶部内壁保持有一定的距离,上部与外套管2内壁之间留有一环缝。流化气体可从内嵌管底端进入、从其顶端流出、沿环缝向下、从通孔23喷出。内嵌管3的外螺纹33下端设有一凸台32,用于限定内嵌管3伸入外套管2的长度,保证二者顶部的距离恒定,确保风帽阻力不受螺纹装配的影响。Both ends of the embedded
为便于风帽的拆装,可将外套管1和内嵌管3的下部外壁加工成便于使用扳手的形状。需要检修、清理或更换风帽时,可从布风板下方将外套管拧下,再将内嵌管从外套管中拆出。In order to facilitate the disassembly and assembly of the hood, the lower outer wall of the
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US3941314A (en) * | 1973-12-26 | 1976-03-02 | The United States Of America As Represented By The Administrator Of Environmental Protection Agency | Nozzle assembly for distributing fluid |
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