A kind of serpentine type red soil nickel ore hydrochloric acid normal pressure leaches clean preparation method
Technical field
The present invention relates to the non-ferrous metallurgy technology field, be specifically related to a kind of serpentine type red soil nickel ore hydrochloric acid normal pressure and leach clean preparation method, the nickelic oxidation scum that the present invention obtains is produced the raw material of ferronickel as follow-up blast furnace retailoring, thereby realizes the cleaner production of serpentine type red soil nickel ore.
Background technology
Nickel is a kind of important strategic metallic element, and wherein, stainless steel accounts for 66% of global nickel total quantity consumed with the nickel demand, the also powerful increase of demand that develops driving nickel rapidly of stainless steel industry.Exist with the red soil nickel ore form more than 60% in world's continental rise nickel, and its product nickel amount only accounts for 40~45% of world's product nickel amount.Therefore, along with Ni sulphide mine resource of high grade, that field conditions is good is day by day exhausted, accelerating red soil nickel ore Study on Smelting Process and exploitation, become an international great metallurgical difficult problem at present, also is the global problem that is related to the stable supply of following nickel.
Because pure nickel class raw material alloy smelting steel and stainless steel mill were adopted in the progress of steel-smelting technology originally, considered that from economic angle oneself uses non-pure nickel class instead, make that the pyrometallurgical smelting development is very fast.At present in the world wide, the nickel of 70% in the laterite mineral products nickel amount is to adopt the thermal process flow process to reclaim, and the characteristics of nickelic with it, the low iron of serpentine type red soil nickel ore are wherein preferablyly smelted with thermal process.Pyrogenic attack technology with the most use in the world is that ferronickel is produced in the electric furnace reduction melting, is used to produce stainless steel.Specifically comprise rotary kiln-electric furnace reduction melting, shaft furnace-electric furnace reduction melting, sintering-processing methodes such as electric furnace reduction melting.The tradition pyrometallurgical smelting process has that technical maturity, flow process are short, the efficient advantages of higher, but also have that energy consumption is higher simultaneously, the fusion process quantity of slag too much, deficiency such as dust pollution arranged.
Some private enterprises of China are from the nineties in 20th century, independent development the blast-furnace smelting laterite produce the Rhometal new technology, and the capacity of small furnace having been smelted by the technical progress that continues is from 100m
3Bring up to 600m
3, obtained gratifying progress.But because MgO content is higher in the complicacy, particularly serpentine type laterite that red soil nickel ore is formed, slagging regime is difficult to follow the slagging regime of modern iron-smelting process, otherwise the quantity of slag is excessive, and energy consumption is higher.In addition,, cause the molten iron temperature step-down, be easy to generate nickel-containing molten iron and be difficult for effusive problem because the quantity of slag is big, slag blanket is thick, causes heat to be difficult to effectively reach the cupola well bottom.In sum, solve difficult problems such as energy consumption height in the pyrometallurgical smelting process, the quantity of slag are big, realize that the Sustainable development of less energy-consumption, low emission and the nickel industry of red soil nickel ore pyrometallurgical smelting process is the problem that this area is needed solution badly by research novel method, novel process.
Summary of the invention
Main purpose of the present invention is to realize nickel, iron and magnesium, silicon separate impurities by normal pressure acidleach, calcining hydrolysis, improve the nickel grade of advancing in the preceding oxidation scum of blast furnace, reduce the blast furnace smelting process the slag making amount, cut down the consumption of energy, reclaim hydrochloric acid medium simultaneously, reduce raw materials cost, a kind of have industrial operation and eco-friendly red soil nickel ore cleaning method are provided.
The present invention is a raw material with serpentine type red soil nickel ore, at first carries out the hydrochloric acid normal pressure and leaches, and makes metallic elements such as iron, nickel, cobalt enter pickling liquor, and silicon enters the slag phase.Then pickling liquor is quantitatively squeezed in the calcining hydrolysis stove and carry out calcination reaction.Enter the absorption tower after the hydrogen chloride gas that furnace roof produces passes through Multilevel Dust Control System and magnesium oxide separates and realize regeneration of hydrochloric acid.The solid powder main component that collect the calcining furnace bottom is a ferric oxide, wherein contains nickel oxide, and contains small amounts cobalt, magnesium oxide and aluminum oxide.Above-mentioned nickeliferous ferric oxide can be used as the raw material that ferronickel is produced in follow-up blast furnace retailoring.
Serpentine type red soil nickel ore hydrochloric acid normal pressure of the present invention leaches clean preparation method, may further comprise the steps:
1) with after the grinding of serpentine type red soil nickel ore, carry out normal pressure with mixed in hydrochloric acid and leach reaction, nickel, cobalt, iron, magnesium are leached, silicon enters the slag phase;
2) pickling liquor that step 1) is obtained adds calcining hydrolysis stove, after atomizing, carries out calcination reaction;
3) with step 2) hydrogen chloride gas that generates of calcination reaction process through the above dedusting of two-stage with enter the absorption tower after magnesium chloride separates and generate hydrochloric acid; Simultaneously, collect the mixed oxide powder of calcining furnace and fly-ash separator bottom;
4) mixed oxide powder that step 3) is obtained is stored up, and produces the raw material of ferronickel as follow-up blast furnace retailoring.
According to clean preparation method of the present invention, wherein, the described serpentine type of step 1) red soil nickel ore grind the back granularity be controlled at 200 orders following account for more than 80% of total ore deposit amount; Described hydrochloric acid mass percent concentration is 17%~31%; Described acidleach temperature is 50~120 ℃; The mass ratio of described hydrochloric acid and serpentine type red soil nickel ore is 2:1~4:1.
According to clean preparation method of the present invention, wherein, step 2) described pickling liquor feed rate is 10~1000L/h; Described calcining temperature is 500~1000 ℃.
According to clean preparation method of the present invention, wherein, a kind of as in tornado dust collector, sack cleaner or the electrostatic precipitator of the cleaning apparatus that the described every grade of dedusting of step 3) is used; Described absorption tower is single-stage or multistage packed absorber; Described recovery hydrochloric acid mass percent concentration is 17%~22%.
According to clean preparation method of the present invention, wherein, mixed oxide wherein contains nickel oxide based on ferric oxide at the bottom of the described calcining furnace of step 3), and contains small amounts cobalt, magnesium oxide, aluminum oxide; Dedusting mouth material is mainly magnesium oxide powder.
The present invention is directed to shortcomings such as the serpentine type red soil nickel ore pyrometallurgical smelting process quantity of slag is big, energy consumption height, propose a kind of novel process of the nickelic oxidation scum of hydrochloric acid normal pressure leaching-pickling liquor calcining hydrolysis/regeneration of hydrochloric acid-preparation of utilizing and handled serpentine type red soil nickel ore, the nickelic oxidation scum that obtains is as the raw material of follow-up blast furnace retailoring ferronickel, thus the cleaner production of realization serpentine type red soil nickel ore.This technology both can realize that magnesium in the serpentine type red soil nickel ore, silicon separated with nickel, iron; thereby improve the grade of nickel; reduce simultaneously blast furnace retailoring process the slag making amount, cut down the consumption of energy; can realize the reprocessing cycle of hydrochloric acid medium again; reduce raw materials cost; meet the requirement of cleaner production, using for the extensive chemical industry of red soil nickel ore resource provides a valid approach.
Advantage of the present invention is:
(1) realize that magnesium, silicon separate with nickel, iron in the serpentine type red soil nickel ore, thereby improve the grade of nickel, reduce simultaneously blast furnace retailoring process the slag making amount, cut down the consumption of energy, reduce pollutant emission, meet the requirement of cleaner production.
(2) recycling of realization hydrochloric acid medium reduces raw materials cost, is easy to realize the heavy industrialization application of red soil nickel ore resource.
Embodiment
Embodiment 1
Raw material is a serpentine type red soil nickel ore, grind the back granularity be controlled at 200 orders following account for more than 80% of total ore deposit amount, together join in the enamel reaction still than 3:1 by sour ore deposit with the hydrochloric acid of mass percent concentration 22% and to mix, to heat up, reaction picks up counting when temperature reaches 60 ℃.Reaction finishes the press filtration of laggard andante frame, and filter cake is a white residue, and principal element consists of in the pickling liquor: Fe:36.2g/L, Ni:3.78g/L, Co:0.14g/L, Cr:0.39g/L, Al:0.98g/L, Mg:19.13g/L, Si:0.17g/L.Pickling liquor is driven in the calcining hydrolysis stove with the speed of volume pump with 100L/h, after atomizing, under 700 ℃, carries out calcination reaction.The hydrogen chloride gas that reaction generates separates with magnesium oxide after cyclone dust removal and the dedusting of bag-type dust two-stage, enters the two-stage packed absorber and reclaims hydrochloric acid, and mean concns is 22%.The calcining furnace bottom obtains nickeliferous oxidation scum, and wherein the nickel grade is 4.1%, can be used as the raw material of follow-up blast furnace retailoring ferronickel.
Embodiment 2
Raw material is the hydrochloric acid normal pressure leach liquor of serpentine type red soil nickel ore, grind the back granularity be controlled at 200 orders following account for more than 80% of total ore deposit amount, together join in the enamel reaction still than 4:1 by sour ore deposit with the hydrochloric acid of mass percent concentration 18% and to mix, to heat up, reaction picks up counting when temperature reaches 80 ℃.Reaction finishes the press filtration of laggard andante frame, and filter cake is a white residue, and principal element consists of in the pickling liquor: Fe:30.6g/L, Ni:3.07g/L, Co:0.33g/L, Cr:0.41g/L, Al:1.02g/L, Mg:20.97g/L, Si:0.15g/L.Pickling liquor is driven in the calcining hydrolysis stove with the speed of volume pump with 200L/h, after atomizing, under 600 ℃, carries out calcination reaction.The hydrogen chloride gas that reaction generates separates with magnesium oxide after cyclone dust removal and the dedusting of bag-type dust two-stage, enters the two-stage packed absorber and reclaims hydrochloric acid, and mean concns is 18%.The calcining furnace bottom obtains nickeliferous oxidation scum, and wherein the nickel grade is 3.9%, can be used as the raw material of follow-up blast furnace retailoring ferronickel.
Embodiment 3
Raw material is a serpentine type red soil nickel ore, grind the back granularity be controlled at 200 orders following account for more than 80% of total ore deposit amount, together join in the enamel reaction still than 4:1 by sour ore deposit with the hydrochloric acid of mass percent concentration 17% and to mix, to heat up, reaction picks up counting when temperature reaches 50 ℃.Reaction finishes the press filtration of laggard andante frame, and filter cake is a white residue, and principal element consists of in the pickling liquor: Fe:33.4g/L, Ni:3.56g/L, Co:0.37g/L, Cr:0.4g/L, Al:1.01g/L, Mg:20.12g/L, Si:0.14g/L.Pickling liquor is driven in the calcining hydrolysis stove with the speed of volume pump with 1000L/h, after atomizing, under 500 ℃, carries out calcination reaction.The hydrogen chloride gas that reaction generates separates with magnesium oxide after cyclone dust removal and the dedusting of bag-type dust two-stage, enters the two-stage packed absorber and reclaims hydrochloric acid, and mean concns is 17%.The calcining furnace bottom obtains nickeliferous oxidation scum, and wherein the nickel grade is 4.0%, can be used as the raw material of follow-up blast furnace retailoring ferronickel.
Embodiment 4
Raw material is the hydrochloric acid normal pressure leach liquor of serpentine type red soil nickel ore, grind the back granularity be controlled at 200 orders following account for more than 80% of total ore deposit amount, together join in the enamel reaction still than 2:1 by sour ore deposit with the hydrochloric acid of mass percent concentration 31% and to mix, to heat up, reaction picks up counting when temperature reaches 120 ℃.Reaction finishes the press filtration of laggard andante frame, and filter cake is a white residue, and principal element consists of in the pickling liquor: Fe:40.7g/L, Ni:4.28g/L, Co:0.42g/L, Cr:0.56g/L, Al:1.91g/L, Mg:25.99g/L, Si:0.18g/L.Pickling liquor is driven in the calcining hydrolysis stove with the speed of volume pump with 10L/h, after atomizing, under 1000 ℃, carries out calcination reaction.The hydrogen chloride gas that reaction generates separates with magnesium oxide after cyclone dust removal and the dedusting of bag-type dust two-stage, enters the two-stage packed absorber and reclaims hydrochloric acid, and mean concns is 22%.The calcining furnace bottom obtains nickeliferous oxidation scum, and wherein the nickel grade is 4.3%, can be used as the raw material of follow-up blast furnace retailoring ferronickel.