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CN103214643A - Method for performing two-step catalyzed synthesis on basic resin by using natural melanin - Google Patents

Method for performing two-step catalyzed synthesis on basic resin by using natural melanin Download PDF

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Publication number
CN103214643A
CN103214643A CN2013101562463A CN201310156246A CN103214643A CN 103214643 A CN103214643 A CN 103214643A CN 2013101562463 A CN2013101562463 A CN 2013101562463A CN 201310156246 A CN201310156246 A CN 201310156246A CN 103214643 A CN103214643 A CN 103214643A
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China
Prior art keywords
natural black
black pigment
regulate
base resin
add
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CN2013101562463A
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CN103214643B (en
Inventor
姚增玉
周咪
戚建华
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Southwest Forestry University
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Southwest Forestry University
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Abstract

The invention discloses a method for performing two-step catalyzed synthesis on a basic resin by using natural melanin. According to the method, the natural melanin serves as a basic raw material, the aldehyde material serves as a cross-linking agent, the natural melanin basic resin is synthesized through a two-step catalyzed synthesis method for performing base catalysis and acid catalysis sequentially. In the method, the aldehyde substances which can serve as the cross-linking agents comprise formaldehyde, paraformaldehyde, glyoxal, glutaraldehyde, furfural and the like, and the simple phenolic substances which can be added comprise phenol, resorcinol, m-cresol, xylenol and the like. The basic resin gel synthesized by the method has the advantages of environmental friendliness, energy conservation, simplicity in operation, easy industrial production and the like.

Description

A kind of method with the synthetic base resin of natural black pigment two-step catalysis
Technical field
The invention belongs to bio-based base resin synthesis technical field, specifically relate to a kind of method with the synthetic base resin of acid catalysis after the base catalysis of natural black pigment elder generation.
Background technology
Base resin is one of important synthesis material of matrix material.Resol is the important base resin of a class wherein, have premium propertiess such as acid and alkali-resistance, cold-resistant, fire-retardant, electric insulation, dimensional stabilizing, have a wide range of applications in fields such as packing, building materials, electromechanics, environmental protection, traffic, become the industrial production indispensable material.Traditional resol is by phenol, Resorcinol, meta-cresol etc. and the crosslinked synthetic of aldehyde material, and these aldehydes matters are petroleum-based products, all belong to Nonrenewable resources.
Melanochrome (Melanin) is the general name that a class extensively is present in the various polymer pigment of the complex structure that is formed by phenols or Benzazole compounds oxypolymerization in the organic sphere.This class pigment is generally black or brown, owing to form the structure difference, also has minority redness, yellow, purple, blueness and green melanochrome.Such material can be organism structural strength or the biological injury of avoiding environment-stress such as ultraviolet ray, ionizing rays, heavy metal, low temperature and high temperature of protection is provided.They are not only a class bright protective agent, antiradiation agent, sequestrant, antioxidant and immunopotentiating agent, but also are class bio-semiconductor materials.At present, melanochrome both can carry out chemosynthesis by the oxidation of tyrosine or derivatives thereof, also can extract in the driven vegetable material, can also utilize microbe fermentation method synthetic.The natural black pigment wide material sources, aboundresources, in hair, eyes, skin and the internal organ of some animals, the pericarp of some plants, plant in skin, the leaf and in sporophore of some fungies or the conidial cell wall content higher.Tealeaves melanochrome and squid ink can batch production productions, also really plant from fragrans seed, horse-chestnut, chestnut shell, civil official to extract the biomass such as the meat of skin, almond peel, Semen Sesami Nigrum kind skin, Pericarpium Musae, squid ink sac, Gallus Domesticus and bone, animal hair, black fungus at present to have obtained melanochrome.Because natural black pigment comes from organism, has recyclability, be bio-based materials therefore as raw material synthetic material, the product of production belongs to the bio-based product, has good application prospects.
Up to now, do not see the method for the synthetic base resin of useful natural black pigment in the prior art as yet.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of method of utilizing the synthetic base resin of natural black pigment is provided, using no or little under the situation of simple aldehydes matter, the synthetic base resin of acid catalysis after elder generation's base catalysis, use pollution on the environment thereby effectively reduce simple phenols raw material, and production of resins is to the dependency of oil.
Purpose of the present invention is achieved by the following technical programs.
Except as otherwise noted, percentage ratio of the present invention is mass percent; Umber is a mass fraction.
A kind of method with the synthetic base resin of natural black pigment may further comprise the steps:
(1) natural black pigment aqueous solution preparation: 100 parts of natural black pigments are put into reactor, add 1000~5000 parts deionized water, regulate pH value to 10~14, pigment is fully dissolved make the natural black pigment aqueous solution that concentration is 20~100g/L;
(2) in the natural black pigment aqueous solution that makes, add 140~600 parts of linking agents and 0~500 part of simple aldehydes matter, regulate pH value to 7~12, be warming up to 60~100 ℃, base catalyzed reactions 3~24 hours;
(3) finish the material that obtains behind the base catalyzed reactions and regulate pH value to 1~3 earlier, acid catalyzed reaction 0.5~6 hour under 60~100 ℃ of conditions obtains the natural black pigment base resin again after centrifugal or filtration then.
Described linking agent be formaldehyde, Paraformaldehyde 96, oxalic dialdehyde, one or more arbitrary combination in glutaraldehyde or the furfural; Described simple aldehydes matter is one or more the arbitrary combination in phenol, Resorcinol, meta-cresol or the xylenol.
With respect to prior art, the present invention has the following advantages:
1, this method substitutes or the alternative petroleum-based simple aldehydes matter of part with the natural black pigment of bio-based, with the aldehyde material is linking agent, by the synthetic base resin of two-step catalysis synthesis method, can effectively reduce the consumption of simple phenols raw material in traditional phenolic resin synthesis technique, reduce using pollution that simple aldehydes matter brings environment and the production of resins dependency to oil, is a kind of environmental protection and energy saving and continuable base resin synthetic method.
2, the made natural black pigment base resin of the present invention is gel, but utilizes behind the convection drying, or as the raw material synthetic composite material, is applicable to fields such as packing, building materials, electromechanics, environmental protection, traffic.
Description of drawings
Fig. 1 is embodiment 1~5 described process flow sheet that utilizes the synthetic base resin of natural black pigment two-step catalysis under the simple aldehydes matter situation that do not add;
Fig. 2 is for utilizing the process flow sheet of the synthetic base resin of natural black pigment two-step catalysis under the simple aldehydes matter situation of embodiment 6~8 described interpolations.
Embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail.But drawings and Examples only are used to understand the present invention, are not limited to the technical solution.
Embodiment 1
As shown in Figure 1, get chestnut shell pigment 10g and put into the reactor that volume is 500mL, add the 200mL deionized water, be adjusted to pH 10 with NaOH, pigment is fully dissolved, add 40mL concentration then and be 37% formaldehyde, regulate pH to 11, be warming up to 60 ℃ with NaOH, react after 24 hours and regulate pH to 2 with HCl, continue 60 ℃ of reaction dischargings after 6 hours down, the 5000g centrifugal acceleration is centrifugal 5 minutes behind the naturally cooling, and abandoning supernatant obtains natural black pigment base base resin.
Embodiment 2
As shown in Figure 1, get Semen Sesami Nigrum melanochrome 10g and put into reactor, add the 100mL deionized water, be adjusted to pH 11, pigment is fully dissolved, add 50% glutaraldehyde 60mL then, regulate pH to 12, place under 95 ℃ of constant temperature and reacted 3 hours, use H then with KOH with KOH 2SO 4Regulate pH to 1, continue 95 ℃ of reaction dischargings after 2 hours down, the 5000g centrifugal acceleration is centrifugal 5 minutes behind the naturally cooling, and abandoning supernatant obtains natural black pigment base base resin.
Embodiment 3
As shown in Figure 1, get Wood of Shinyleaf Yellowhorn kind hull melanin 10g and put into reactor, add the 200mL deionized water, be adjusted to pH 12 with NaOH, pigment is fully dissolved, add 99% furfural 60mL then, regulate pH to 10 with NaOH, place under 90 ℃ of constant temperature and reacted 6 hours, use H then 3PO 4Regulate pH to 3, continue 95 ℃ of reaction dischargings after 1 hour down, the 5000g centrifugal acceleration is centrifugal 5 minutes behind the naturally cooling, and abandoning supernatant obtains natural black pigment base base resin.
Embodiment 4
As shown in Figure 1, get squid ink 10g and put into reactor, add the 400mL deionized water, be adjusted to pH 14 with NaOH, pigment is fully dissolved, add the 15g Paraformaldehyde 96 then, regulate pH to 12, place under 60 ℃ of constant temperature and reacted 24 hours with NaOH and HCl, regulate pH to 2 with Phenylsulfonic acid then, continue 60 ℃ of reaction dischargings after 6 hours down, the 5000g centrifugal acceleration is centrifugal 5 minutes behind the naturally cooling, and abandoning supernatant obtains natural black pigment base base resin.
Embodiment 5
As shown in Figure 1, get auricularia auriculajudae melanochrome 10g and put into reactor, add the 400mL deionized water, be adjusted to pH 11 with NaOH, pigment is fully dissolved, add 20mL concentration then and be 37% formaldehyde, 5mL concentration and be 99% furfural and 12mL concentration and be 50% glutaraldehyde, regulate pH to 10 with NaOH and HCl, be warming up to 100 ℃, base catalyzed reactions 3 hours is regulated pH to 2 with oxalic acid then, continues 100 ℃ of reaction dischargings after 0.5 hour down, naturally cooling after-filtration, filter residue are natural black pigment base base resin.
Embodiment 6
As shown in Figure 2, get chestnut shell pigment 10g and put into reactor, add the 300mL deionized water, be adjusted to pH 11 with KOH, pigment is fully dissolved, add Resorcinol 1g, meta-cresol 5g and 37% formaldehyde 50mL then, treat to dissolve fully the back and regulate pH to 10, place under 60 ℃ of constant temperature and reacted 12 hours with KOH, regulate pH to 2 with HCl then, continue 60 ℃ of reaction dischargings after 6 hours down, the 5000g centrifugal acceleration is centrifugal 5 minutes behind the naturally cooling, and abandoning supernatant obtains natural black pigment base base resin.
Embodiment 7
As shown in Figure 2, get squid ink 10g and put into reactor, add the 300mL deionized water, be adjusted to pH 14 with KOH, pigment is fully dissolved, add phenol 2g and 37% formaldehyde 60mL then, treat to dissolve fully the back and regulate pH to 10, place under 60 ℃ of constant temperature and reacted 12 hours, regulate pH to 2 with HCl then, continue 60 ℃ of reaction dischargings after 6 hours down, the 5000g centrifugal acceleration is centrifugal 5 minutes behind the naturally cooling, and abandoning supernatant obtains natural black pigment base base resin.
Embodiment 8
As shown in Figure 2, get auricularia auriculajudae melanochrome 10g and put into the 1000mL reactor, add the 500mL deionized water, be adjusted to pH 11 with KOH, pigment is fully dissolved, add phenol 20g, Resorcinol 30g, 40% oxalic dialdehyde 51mL and 99% furfural 40mL then, use NaCO after treating to dissolve fully 3Regulate pH to 7, place under 90 ℃ of constant temperature and reacted 6 hours, regulate pH to 1 with HCl then, 90 ℃ of reaction dischargings after 2 hours down then, naturally cooling after-filtration, filter residue are natural black pigment base base resin.

Claims (2)

1. method with the synthetic base resin of natural black pigment may further comprise the steps:
(1) natural black pigment aqueous solution preparation: 100 parts of natural black pigments are put into reactor, add 1000~5000 parts deionized water, regulate pH value to 10~14, pigment is fully dissolved make the natural black pigment aqueous solution that concentration is 20~100g/L;
(2) in the natural black pigment aqueous solution that makes, add 140~600 parts of linking agents and 0~500 part of simple aldehydes matter, regulate pH value to 7~12, be warming up to 60~100 ℃, base catalyzed reactions 3~24 hours;
(3) finish the material that obtains behind the base catalyzed reactions and regulate pH value to 1~3 earlier, acid catalyzed reaction 0.5~6 hour under 60~100 ℃ of conditions obtains the natural black pigment base resin again after centrifugal or filtration then.
2. the method with the synthetic base resin of natural black pigment according to claim 1 is characterized in that: described linking agent be formaldehyde, Paraformaldehyde 96, oxalic dialdehyde, one or more arbitrary combination in glutaraldehyde or the furfural; Described simple aldehydes matter is one or more the arbitrary combination in phenol, Resorcinol, meta-cresol or the xylenol.
CN201310156246.3A 2013-04-28 2013-04-28 A kind of method that uses natural melanin two-step catalytic synthesis base resin Expired - Fee Related CN103214643B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104672430A (en) * 2015-02-05 2015-06-03 西南林业大学 Preparation method of natural-melanin-base epoxy resin
CN106140107A (en) * 2015-03-27 2016-11-23 西南林业大学 A kind of method that natural black pigment base resin is prepared in ammonia catalytic thermal solidification
CN106146773A (en) * 2015-03-29 2016-11-23 西南林业大学 A kind of method of the natural melanin synthesized base resin of direct acid catalysis
CN106146770A (en) * 2015-03-30 2016-11-23 西南林业大学 A kind of method of radical polymerization natural melanin synthesized base resin

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101012340A (en) * 2007-02-02 2007-08-08 西北农林科技大学 Method of extracting and purifying melanin from almond peel
CN102757663A (en) * 2011-04-26 2012-10-31 中国科学院沈阳应用生态研究所 Chestnut shell pigment grading method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101012340A (en) * 2007-02-02 2007-08-08 西北农林科技大学 Method of extracting and purifying melanin from almond peel
CN102757663A (en) * 2011-04-26 2012-10-31 中国科学院沈阳应用生态研究所 Chestnut shell pigment grading method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104672430A (en) * 2015-02-05 2015-06-03 西南林业大学 Preparation method of natural-melanin-base epoxy resin
CN106140107A (en) * 2015-03-27 2016-11-23 西南林业大学 A kind of method that natural black pigment base resin is prepared in ammonia catalytic thermal solidification
CN106140107B (en) * 2015-03-27 2019-06-21 西南林业大学 A kind of ammonia catalysis-thermal curing method for preparing natural melanin-based resin
CN106146773A (en) * 2015-03-29 2016-11-23 西南林业大学 A kind of method of the natural melanin synthesized base resin of direct acid catalysis
CN106146773B (en) * 2015-03-29 2018-05-04 西南林业大学 A kind of method of the directly natural melanin synthesized base resin of acid catalysis
CN106146770A (en) * 2015-03-30 2016-11-23 西南林业大学 A kind of method of radical polymerization natural melanin synthesized base resin

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