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CN103214047B - Method for recycling NH3-N from ammoninted waste liquid - Google Patents

Method for recycling NH3-N from ammoninted waste liquid Download PDF

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CN103214047B
CN103214047B CN201310144190.XA CN201310144190A CN103214047B CN 103214047 B CN103214047 B CN 103214047B CN 201310144190 A CN201310144190 A CN 201310144190A CN 103214047 B CN103214047 B CN 103214047B
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权英
陈晓彤
王阳
刘兵
唐亚平
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Tsinghua University
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Abstract

The invention provides a method for recycling NH3-N from ammoninted waste liquid, and further provides a method for recycling NH3-N from ammoninted waste liquid with low radioactivity and high concentration. The method comprises the following steps of: based on an intermittent feeding mode, evaporating and condensing waste liquid; and repeatedly absorbing NH3-N to recycle NH3-N from the waste liquid, wherein the final mass concentration of ammonia water can reach about 15%. The method is low in energy consumption, capable of reducing emission of radioactive substances, high in safety, high in concentration of recycled ammonia water and broad in application prospect.

Description

一种低放射性高氨氮废液中氨氮的回收方法A method for recovering ammonia nitrogen in low-radioactive high-ammonia nitrogen waste liquid

技术领域technical field

本发明涉及一种废液处理方法,具体地说,涉及一种低放射性高氨氮废液中氨氮的回收方法。The invention relates to a method for treating waste liquid, in particular to a method for recovering ammonia nitrogen in low-radioactive high-ammonia nitrogen waste liquid.

背景技术Background technique

高温气冷堆核燃料元件陶瓷UO2核芯颗粒生产采用溶胶-凝胶法,所用胶凝介质主要为氨水,工艺过程包括湿法和干法两部分,其中湿法部分包括溶解、制胶、分散、陈化、洗涤、干燥等步骤。首先,以分析纯的硝酸加热溶解U3O8固体粉末制备硝酸铀酰水溶液,与多种添加剂按一定配方和工序配制成含一定铀浓度的胶体,其中包括兼具络合剂和缓冲剂作用的尿素、粘接剂聚乙烯醇、交联剂四氢糠醇等有机物;然后,胶液经压力式振动喷嘴分散成均匀胶滴,滴液经氨气区后进入氨水柱中逐渐固化成凝胶球;所得凝胶球在氨水陈化,再用稀氨水洗涤凝胶球,以除去其中硝酸铵;最后,通过真空干燥去除其中的水分得到干燥凝胶球。因此,在生产过程中会产生大量的含氨、铀、有机物、硝酸盐等物质的低放射性废水。由于废水成分比较复杂,废水处理工艺流程相应较长。其第一步是去除并回收其中的挥发性氨,为废液的进一步处理创造条件,回收的氨可以在溶胶-凝胶工艺中作为原料回用。The sol-gel method is used to produce ceramic UO 2 core particles for high-temperature gas-cooled reactor nuclear fuel elements. The gelling medium used is mainly ammonia water. The process includes two parts: wet method and dry method. , aging, washing, drying and other steps. Firstly, an aqueous solution of uranyl nitrate is prepared by heating and dissolving U 3 O 8 solid powder with analytically pure nitric acid, and a colloid containing a certain uranium concentration is formulated with various additives according to a certain formula and process, including complexing agent and buffering agent. organic matter such as urea, adhesive polyvinyl alcohol, and cross-linking agent tetrahydrofurfuryl alcohol; then, the glue liquid is dispersed into uniform glue droplets through a pressure-type vibrating nozzle, and the droplets enter the ammonia water column after passing through the ammonia gas zone and gradually solidify into a gel ball; the obtained gel ball is aged in ammonia water, and the gel ball is washed with dilute ammonia water to remove the ammonium nitrate; finally, the moisture is removed by vacuum drying to obtain the dried gel ball. Therefore, a large amount of low-level radioactive wastewater containing ammonia, uranium, organic matter, nitrate and other substances will be produced in the production process. Due to the complex composition of wastewater, the wastewater treatment process is relatively long. The first step is to remove and recover the volatile ammonia in it, creating conditions for the further treatment of the waste liquid, and the recovered ammonia can be reused as a raw material in the sol-gel process.

废水的放射性低于2.6×102Bq/L,其中氨浓度大于5g/L,并以两种形式存在:融入水中的游离氨气(NH3)及发生水解反应后产生的铵根离子(NH4 +)。目前氨水处理回收对象绝大多数为非放射性废水,工艺方法一般是在高温条件下,通过提高废水pH值、曝气等物理作用促使氨从水中逸出,通常也会采用高压条件促使氨气溶解在吸收液中,提高回收氨水浓度。NH3-N是水(废水)中氨氮含量指标,有标准控制值。针对含较高浓度NH3-N(浓度大于5g/L)的废水,目前主要处理方法有吹脱法和蒸馏法。而核燃料元件陶瓷UO2颗粒生产过程中产生的含氨工艺废液属于低放射性废液,必须在有效除氨同时避免放射性物质夹带;同时要充分考虑工艺设备的安全性,尽量避免高温、高压等极端条件。吹脱法处理低放射性含氨废液容易产生大量放射性废气,在增加能耗的同时还会在应用中形成新的污染;而常规蒸馏法如果不能够很好的控制加热条件,加热过程中会发生氨气的迅速释放,产生大量的雾沫夹带,导致放射性物质的逸出。因此,目前尚缺乏一个有效处理含高浓度NH3-N低放射性废液的工艺。The radioactivity of wastewater is lower than 2.6×10 2 Bq/L, and the ammonia concentration is greater than 5g/L, which exists in two forms: free ammonia gas (NH 3 ) dissolved in water and ammonium ion (NH 3 ) produced after hydrolysis reaction. 4+ ) . At present, the vast majority of ammonia treatment and recycling objects are non-radioactive wastewater. The process method is generally to promote the release of ammonia from the water by increasing the pH value of the wastewater, aeration and other physical effects under high temperature conditions. Usually, high pressure conditions are also used to promote the dissolution of ammonia gas. In the absorption liquid, increase the concentration of recovered ammonia water. NH 3 -N is an indicator of ammonia nitrogen content in water (wastewater), with standard control values. For wastewater containing a relatively high concentration of NH 3 -N (concentration greater than 5g/L), the main treatment methods currently include stripping and distillation. The ammonia-containing process waste liquid produced during the production of nuclear fuel element ceramic UO 2 particles is a low-level radioactive waste liquid, which must be effectively removed while avoiding radioactive substances. At the same time, the safety of process equipment must be fully considered, and high temperature, high pressure, etc. should be avoided as much as possible. extreme conditions. The stripping method is easy to produce a large amount of radioactive waste gas when dealing with low-radioactive ammonia-containing waste liquid, which will increase the energy consumption and form new pollution in the application; if the conventional distillation method can not control the heating conditions well, it will occur during the heating process. The rapid release of ammonia gas produces a large amount of mist entrainment, resulting in the escape of radioactive materials. Therefore, currently there is still a lack of a process for effectively treating low-level radioactive waste liquid containing high-concentration NH 3 -N.

发明内容Contents of the invention

本发明的目的是提供一种废水处理方法,尤其是一种高浓度含氨废液中NH3-N的回收方法,可以应用于低放射性高浓度含氨废液的处理。The purpose of the present invention is to provide a wastewater treatment method, especially a method for recovering NH 3 -N in high-concentration ammonia-containing waste liquid, which can be applied to the treatment of low-radioactive high-concentration ammonia-containing waste liquid.

为了实现本发明目的,本发明提供了一种含氨废液中NH3-N的回收方法,该方法包括:In order to realize the object of the present invention, the present invention provides a kind of NH in ammonia-containing waste liquid The recovery method of -N , this method comprises:

(a)将含氨废液加入加热容器中加热,形成氨蒸气;(a) Put ammonia-containing waste liquid into a heating container and heat to form ammonia vapor;

(b)将氨蒸气通入降膜式冷凝吸收塔中冷凝,冷凝的氨蒸气流入塔底,形成氨水;(b) Pass the ammonia vapor into the falling film condensation absorption tower to condense, and the condensed ammonia vapor flows into the bottom of the tower to form ammonia water;

(c)塔底的氨水经冷却回流到塔顶,并喷洒,与进入塔内的未冷凝的氨蒸气接触;(c) The ammonia water at the bottom of the tower is cooled and returned to the top of the tower, and sprayed to contact with the uncondensed ammonia vapor entering the tower;

(d)经历循环吸收,获得浓度大于5%的氨水。(d) After cyclic absorption, ammonia water with a concentration greater than 5% is obtained.

原始的含氨废液可以经过沉淀和热交换等预处理后,通入加热容器,该加热容器可以为蒸发釜。The original ammonia-containing waste liquid can be passed into a heating container after pretreatment such as precipitation and heat exchange, and the heating container can be an evaporation kettle.

经历循环吸收后,剩余的尾气,可以通入尾气吸收槽内与水接触反应成氨溶液;之后的废气,可以通入尾气降解槽内与酸接触反应成铵盐溶液。After cyclic absorption, the remaining tail gas can be passed into the tail gas absorption tank to contact with water and react to form ammonia solution; after that, the waste gas can be passed into the tail gas degradation tank to contact with acid and react to form ammonium salt solution.

更优的,在步骤(a)中间歇向加热容器中补加含氨废液,保证含氨废液总体积占加热容器容积的五分之一以上、五分之四以下。More preferably, during step (a), intermittently add ammonia-containing waste liquid to the heating container to ensure that the total volume of ammonia-containing waste liquid accounts for more than one-fifth and less than four-fifths of the volume of the heating container.

待废液蒸发至不低于加热容器容积五分之一时补料,可以防止体系内高分子因为溶液浓缩变粘稠而导致结垢。When the waste liquid is evaporated to no less than one-fifth of the volume of the heating vessel, feeding can prevent the macromolecules in the system from scaling due to the thickening of the solution due to concentration.

更优的,含氨废液总体积占加热容器容积的三分之一以上、三分之二以下。More preferably, the total volume of ammonia-containing waste liquid accounts for more than one-third and less than two-thirds of the volume of the heating container.

更优的,所述回收方法还包括检测加热容器内含氨废液的pH值,当pH值低于8时,停止加热,冷却,卸料;检测塔底氨水pH值,当pH高于11时,将塔底氨水卸料。More preferably, the recovery method also includes detecting the pH value of the ammonia-containing waste liquid in the heating container, and when the pH value is lower than 8, stop heating, cooling, and discharging; detecting the pH value of the ammonia water at the bottom of the tower, when the pH value is higher than 11 , discharge the ammonia water at the bottom of the tower.

更优的,采用闭路控制的导热油循环加热的方法对加热容器进行加热。More preferably, the heating container is heated by a closed-circuit controlled heat transfer oil circulation heating method.

更优的,上述步骤中加热容器内温度为65-85℃,压力为1.0-1.3MPa。More preferably, in the above steps, the temperature inside the heating container is 65-85° C., and the pressure is 1.0-1.3 MPa.

更优的,上述步骤中加热容器内温度为67-75℃。More preferably, the temperature inside the heating container in the above steps is 67-75°C.

上述回收方法还包括:步骤(a)中形成的氨蒸气先经过降温,使90℃以下的大部分水和少部分氨蒸气冷凝,再进入冷凝吸收塔。The above recovery method also includes: the ammonia vapor formed in the step (a) is first cooled to condense most of the water below 90°C and a small part of the ammonia vapor, and then enters the condensation absorption tower.

经过降温冷凝下来的水和氨蒸气的液体流到冷凝吸收塔底部,形成浓度较稀的氨水。The liquid of water and ammonia vapor that has been condensed by cooling down flows to the bottom of the condensation absorption tower to form ammonia water with a relatively dilute concentration.

冷凝吸收塔采用降膜填料式结构。塔上部和下部采用拉西环填料层,中部为列管式结构;拉西环填料层可以增加接触面积的同时均匀水流分布。步骤(c)中吸收塔顶部喷洒的氨水通过中间降膜器内的管壁,流至填料层与未冷凝的氨蒸气接触。The condensation absorption tower adopts the structure of falling film packing. The upper and lower parts of the tower adopt Raschig ring packing layer, and the middle part is a tubular structure; the Raschig ring packing layer can increase the contact area and evenly distribute the water flow. In step (c), the ammonia water sprayed on the top of the absorption tower passes through the tube wall in the intermediate falling film device, and flows to the packing layer to contact with the uncondensed ammonia vapor.

上述回收方法中,冷凝吸收塔的塔顶温度为20-40℃,塔底氨水温度为20-35℃。In the above recovery method, the temperature at the top of the condensation absorption tower is 20-40°C, and the temperature of ammonia water at the bottom of the tower is 20-35°C.

更优的,冷凝吸收塔的塔顶温度为25-30℃,塔底氨水温度为20-30℃。More preferably, the temperature at the top of the condensation absorption tower is 25-30°C, and the temperature of the ammonia water at the bottom of the tower is 20-30°C.

本发明所提供的方法具有如下优点:The method provided by the present invention has the following advantages:

(1)本发明的方法可以使回收的氨水中含氨浓度逐渐增加,浓度可以达到5%以上,最终质量浓度可以达到15%左右,对应pH值约为11。而球形燃料元件生产中氨水原料浓度要求高于5%,回收的氨水完全满足回用要求;(1) The method of the present invention can gradually increase the concentration of ammonia in the recovered ammonia water, the concentration can reach more than 5%, and the final mass concentration can reach about 15%, corresponding to a pH value of about 11. In the production of spherical fuel elements, the raw material concentration of ammonia water is required to be higher than 5%, and the recovered ammonia water fully meets the requirements for reuse;

(2)整个发明工艺流程紧凑,效率高,无污染,经济性和安全性大为提高;(2) The entire invention has compact technological process, high efficiency, no pollution, greatly improved economy and safety;

(3)本发明方法不仅可以用于高温气冷堆燃料元件生产中核芯制备工艺废水的处理,而且可以用于一般高浓度含氨工业废液的处理,应用范围广泛;(3) The method of the present invention can not only be used for the treatment of nuclear core preparation process wastewater in the production of high-temperature gas-cooled reactor fuel elements, but also can be used for the treatment of general high-concentration ammonia-containing industrial waste liquid, and has a wide range of applications;

(4)间歇补料步骤能保证NH3-N从废液体系中释放与在吸收液中溶解的动态平衡,也能防止加热容器内体系因过度蒸发导致高分子物质粘稠化而使加热容器内结垢;(4) The intermittent feeding step can ensure the dynamic balance between the release of NH 3 -N from the waste liquid system and the dissolution in the absorption liquid, and can also prevent the system in the heating container from viscous polymer substances due to excessive evaporation and make the heating container Internal fouling;

(5)使用本方法在处理低放射性高浓度氨废液中,克服了持续加热带来的剧烈沸腾和放射性雾沫夹带等问题,同时提高了设备的安全性,避免了高温高压等极端条件,降低了能耗,避免了放射性物质的逸出;(5) Using this method in the treatment of low-radioactive and high-concentration ammonia waste liquid overcomes the problems of violent boiling and radioactive mist entrainment caused by continuous heating, and at the same time improves the safety of the equipment and avoids extreme conditions such as high temperature and high pressure. Reduce energy consumption and avoid the escape of radioactive materials;

(6)进入冷凝吸收塔前的降温步骤可以减少补水量、提高氨的回收率,冷凝吸收塔能够在常压条件下增加吸收氨水的浓度。(6) The cooling step before entering the condensation absorption tower can reduce the amount of water replenishment and increase the recovery rate of ammonia. The condensation absorption tower can increase the concentration of absorbed ammonia water under normal pressure conditions.

附图说明Description of drawings

图1为本发明的含氨废液中NH3-N的回收方法的工艺流程图。Fig. 1 is a process flow chart of the method for recovering NH 3 -N in ammonia-containing waste liquid according to the present invention.

具体实施方式Detailed ways

本发明所述“高浓度氨废液”指NH3-N浓度大于5g/L的废液。本发明方法不仅适用于含铀235,而且适用于含铀238和钍232等放射性物质的废液,并不限于这几种,本发明方法中“低放射性”一般理解为放射性物质含量低于105Bq/L。以下实施例用于说明本发明,但不用来限制本发明的范围。The "high-concentration ammonia waste liquid" mentioned in the present invention refers to the waste liquid whose NH 3 -N concentration is greater than 5 g/L. The method of the present invention is not only applicable to waste liquid containing uranium 235, but also waste liquid containing radioactive substances such as uranium 238 and thorium 232, and is not limited to these types. 5 Bq/L. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

实施例1Example 1

某批次燃料元件生产过程中有约250升含氨工艺废液需要处理,原水中NH3-N质量浓度为8.9%,主要放射性物质为铀235,浓度约为10ppm左右。为实现废水中氨的去除和回收,同时避免放射性铀235的二次污染,使用间歇升温、间歇补料的模式进行蒸馏法回收氨,整个流程见图1所示,具体过程如下:During the production of a batch of fuel elements, about 250 liters of ammonia-containing process waste liquid needs to be treated. The mass concentration of NH 3 -N in the raw water is 8.9%, and the main radioactive substance is uranium 235, with a concentration of about 10ppm. In order to realize the removal and recovery of ammonia in wastewater and avoid the secondary pollution of radioactive uranium-235, the mode of intermittent heating and intermittent feeding is used to recover ammonia by distillation. The whole process is shown in Figure 1, and the specific process is as follows:

(1)含氨工艺废液在废液槽中静置,废液中的固态物质沉淀后用泵将上清液送入换热器,经过热交换提高温度后再泵入蒸发釜进行加热。(1) The ammonia-containing process waste liquid is left standing in the waste liquid tank. After the solid matter in the waste liquid is precipitated, the supernatant liquid is sent to the heat exchanger by a pump. After heat exchange to increase the temperature, it is pumped into the evaporator for heating.

(2)首先向蒸发釜中泵入三分之二体积的料液,使用闭路控制的导热油循环加热的方式控制蒸发釜温度为70℃左右;蒸发釜内压强为1.3MPa,当釜内pH计读数降低至8左右时,同时废液占蒸发釜容积五分之一以上,再向釜中泵入三分之一体积料液并加热至85℃。循环往复至料液达到蒸发釜的最大容积的五分之四(约23升)。当pH降低至8时卸料待进一步处理。(2) First pump two-thirds of the volume of feed liquid into the evaporating kettle, and use the closed-circuit controlled heat conduction oil circulation heating method to control the temperature of the evaporating kettle to about 70°C; the internal pressure of the evaporating kettle is 1.3MPa, when the pH in the kettle When the meter reading drops to about 8, and the waste liquid accounts for more than one-fifth of the volume of the evaporating kettle, then pump one-third of the volume of feed liquid into the kettle and heat it to 85°C. Circulate back and forth until the feed liquid reaches four-fifths of the maximum volume of the evaporator (about 23 liters). When the pH drops to 8 the discharge is for further processing.

(3)在氨气吸收部分,由循环泵抽取吸收塔底部的氨水,经流量计和冷却器回流到吸收塔的顶部喷洒,喷洒的氨水通过中间降膜器内的管壁,流至填料层与吸收塔下部的高温氨水进行换热,控制塔顶温度在40℃左右;换热后的氨水从塔上部进入塔内喷洒,与上升的含氨蒸气进行热量和质量交换,氨水中含氨浓度逐渐增加,控制塔底温度为35℃左右。(3) In the ammonia gas absorption part, the ammonia water at the bottom of the absorption tower is drawn by the circulating pump, and then flows back to the top of the absorption tower for spraying through the flow meter and cooler. The sprayed ammonia water passes through the pipe wall in the intermediate falling film device and flows to the packing layer Exchange heat with the high-temperature ammonia water in the lower part of the absorption tower, and control the temperature at the top of the tower at about 40°C; the ammonia water after heat exchange enters the tower from the upper part of the tower and sprays, and exchanges heat and mass with the rising ammonia-containing vapor, and the concentration of ammonia in the ammonia water Gradually increase the temperature at the bottom of the control tower to about 35°C.

(4)约两个小时的循环周期后,塔底pH计显示读数为11.2,此时吸收塔中的氨水质量浓度达到13.7%,放射性小于0.1Bq/L,可直接进行工艺回用。表1为进出水氨氮浓度变化对比表。(4) After a cycle period of about two hours, the pH meter at the bottom of the tower shows a reading of 11.2. At this time, the mass concentration of ammonia water in the absorption tower reaches 13.7%, and the radioactivity is less than 0.1Bq/L, which can be directly reused in the process. Table 1 is a comparison table of changes in the concentration of ammonia nitrogen in the influent and effluent water.

表1进出水氨氮浓度变化对比表Table 1 Comparison table of changes in ammonia nitrogen concentration in influent and effluent water

项目project 原水(g/L)Raw water (g/L) 出水(g/L)Effluent (g/L) 吸收氨水absorb ammonia NH3-NNH 3 -N 1300013000 180180 1370013700

实施例2Example 2

某批次燃料元件生产过程中有约200升含氨工艺废液需要处理,原水中NH3-N质量浓度为5.3%,主要放射性物质为铀235,浓度约为10ppm。为实现废水中氨的去除和回收,同时避免放射性铀235的二次污染,使用间歇升温、间歇补料的模式进行蒸馏法回收氨,整个流程见图1所示,具体过程如下:During the production of a certain batch of fuel elements, about 200 liters of ammonia-containing process waste liquid needs to be treated. The mass concentration of NH 3 -N in the raw water is 5.3%, and the main radioactive substance is uranium 235 with a concentration of about 10ppm. In order to realize the removal and recovery of ammonia in wastewater and avoid the secondary pollution of radioactive uranium-235, the mode of intermittent heating and intermittent feeding is used to recover ammonia by distillation. The whole process is shown in Figure 1, and the specific process is as follows:

(1)含氨工艺废液在废液槽中静置,废液中的固态物质沉淀后用泵将上清液送入换热器,经过热交换提高温度后再泵入蒸发釜进行加热。(1) The ammonia-containing process waste liquid is left standing in the waste liquid tank. After the solid matter in the waste liquid is precipitated, the supernatant liquid is sent to the heat exchanger by a pump. After heat exchange to increase the temperature, it is pumped into the evaporator for heating.

(2)首先向蒸发釜中泵入三分之二体积的料液,使用闭路控制的导热油循环加热的方式控制蒸发釜温度为85℃左右;蒸发釜内压强为1.0MPa,当釜内pH计读数降低至8左右时,再向釜中泵入五分之一体积料液并加热至70℃。依次循环往复至料液达到蒸发釜的最大容积的五分之四(约23升)。当pH降低至8时卸料待进一步处理。(2) First pump two-thirds of the volume of feed liquid into the evaporator, and use the closed-circuit controlled heat transfer oil circulation heating method to control the temperature of the evaporator to about 85°C; the internal pressure of the evaporator is 1.0MPa, when the pH in the evaporator When the meter reading drops to about 8, pump one-fifth of the volume of feed liquid into the kettle and heat it to 70°C. Cycle back and forth in turn until the feed liquid reaches four-fifths of the maximum volume of the evaporator (about 23 liters). When the pH drops to 8 the discharge is for further processing.

(3)在氨气吸收部分,由循环泵抽取吸收塔底部的氨水,经流量计和冷却器回流到吸收塔的顶部喷洒,喷洒的氨水通过中间降膜器内的管壁,流至填料层与吸收塔下部的高温氨水进行换热,控制塔顶温度在40℃左右;换热后的氨水从塔上部进入塔内喷洒,与上升的含氨蒸气进行热量和质量交换,氨水中含氨浓度逐渐增加,控制塔底温度为35℃左右。(3) In the ammonia gas absorption part, the ammonia water at the bottom of the absorption tower is drawn by the circulating pump, and then flows back to the top of the absorption tower for spraying through the flow meter and cooler. The sprayed ammonia water passes through the pipe wall in the intermediate falling film device and flows to the packing layer Exchange heat with the high-temperature ammonia water in the lower part of the absorption tower, and control the temperature at the top of the tower at about 40°C; the ammonia water after heat exchange enters the tower from the upper part of the tower and sprays, and exchanges heat and mass with the rising ammonia-containing vapor, and the concentration of ammonia in the ammonia water Gradually increase the temperature at the bottom of the control tower to about 35°C.

(4)约两个小时的循环周期后,塔底pH计显示读数为10.7,此时吸收塔中的氨水质量浓度达到13.2%,放射性小于0.1Bq/L,可直接进行工艺回用。表2为进出水氨氮浓度变化对比表。(4) After a cycle period of about two hours, the pH meter at the bottom of the tower shows a reading of 10.7. At this time, the mass concentration of ammonia water in the absorption tower reaches 13.2%, and the radioactivity is less than 0.1Bq/L, which can be directly reused in the process. Table 2 is a comparison table of changes in the concentration of ammonia nitrogen in the influent and effluent water.

表2进出水氨氮浓度变化对比表Table 2 Comparison table of changes in ammonia nitrogen concentration in influent and effluent water

项目project 原水(g/L)Raw water (g/L) 出水(g/L)Effluent (g/L) 吸收氨水absorb ammonia NH3-NNH 3 -N 53005300 120120 1320013200

实施例3Example 3

某批次燃料元件生产过程中有约200升含氨工艺废液需要处理,原水中NH3-N质量浓度为7.8%,主要放射性物质为铀235,浓度约为10ppm。为实现废水中氨的去除和回收,同时避免放射性铀235的二次污染,使用间歇升温、间歇补料的模式进行蒸馏法回收氨,整个流程见图1所示,具体过程如下:During the production of a certain batch of fuel elements, about 200 liters of ammonia-containing process waste liquid needs to be treated. The mass concentration of NH 3 -N in the raw water is 7.8%, and the main radioactive substance is uranium 235 with a concentration of about 10ppm. In order to realize the removal and recovery of ammonia in wastewater and avoid the secondary pollution of radioactive uranium-235, the mode of intermittent heating and intermittent feeding is used to recover ammonia by distillation. The whole process is shown in Figure 1, and the specific process is as follows:

(1)含氨工艺废液在废液槽中静置,废液中的固态物质沉淀后用泵将上清液送入换热器,经过热交换提高温度后再泵入蒸发釜进行加热。(1) The ammonia-containing process waste liquid is left standing in the waste liquid tank. After the solid matter in the waste liquid is precipitated, the supernatant liquid is sent to the heat exchanger by a pump. After heat exchange to increase the temperature, it is pumped into the evaporator for heating.

(2)首先向蒸发釜中泵入三分之一体积的料液,使用闭路控制的导热油循环加热的方式控制蒸发釜温度为65℃左右;蒸发釜内压强为1.0MPa,当釜内pH计读数降低至8左右时,再向釜中泵入五分之一体积料液并加热至70℃。依次循环往复至料液达到蒸发釜的最大容积的五分之四(约23升)。当pH降低至8时卸料待进一步处理。(2) First pump one-third of the volume of feed liquid into the evaporator, and use the closed-circuit controlled heat conduction oil circulation heating method to control the temperature of the evaporator to about 65°C; the internal pressure of the evaporator is 1.0MPa, when the pH in the When the meter reading drops to about 8, pump one-fifth of the volume of feed liquid into the kettle and heat it to 70°C. Cycle back and forth in turn until the feed liquid reaches four-fifths of the maximum volume of the evaporator (about 23 liters). When the pH drops to 8 the discharge is for further processing.

(3)在氨气吸收部分,由循环泵抽取吸收塔底部的氨水,经流量计和冷却器回流到吸收塔的顶部喷洒,喷洒的氨水通过中间降膜器内的管壁,流至填料层与吸收塔下部的高温氨水进行换热,控制塔顶温度在20℃左右;换热后的氨水从塔上部进入塔内喷洒,与上升的含氨蒸气进行热量和质量交换,氨水中含氨浓度逐渐增加,控制塔底温度为20℃左右。(3) In the ammonia gas absorption part, the ammonia water at the bottom of the absorption tower is drawn by the circulating pump, and then flows back to the top of the absorption tower for spraying through the flow meter and cooler. The sprayed ammonia water passes through the pipe wall in the intermediate falling film device and flows to the packing layer Exchange heat with the high-temperature ammonia water in the lower part of the absorption tower, and control the temperature at the top of the tower at about 20 ° C; the ammonia water after heat exchange enters the tower from the upper part of the tower and sprays, and exchanges heat and mass with the rising ammonia-containing vapor, and the ammonia concentration in the ammonia water Gradually increase, and control the temperature at the bottom of the tower to be about 20°C.

(4)约两个小时的循环周期后,塔底pH计显示读数为10.7,此时吸收塔中的氨水质量浓度达到14.8%,放射性小于0.1Bq/L,可直接进行工艺回用。表3为进出水氨氮浓度变化对比表。(4) After a cycle period of about two hours, the pH meter at the bottom of the tower shows a reading of 10.7. At this time, the mass concentration of ammonia water in the absorption tower reaches 14.8%, and the radioactivity is less than 0.1Bq/L, which can be directly reused in the process. Table 3 is a comparison table of changes in the concentration of ammonia nitrogen in the influent and effluent water.

表3进出水氨氮浓度变化对比表Table 3 Comparison table of changes in ammonia nitrogen concentration in influent and effluent water

项目project 原水(g/L)Raw water (g/L) 出水(g/L)Effluent (g/L) 吸收氨水absorb ammonia NH3-NNH 3 -N 78007800 120120 1480014800

虽然,上文中已经用一般性说明及具体实施方案对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail with general descriptions and specific embodiments above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

Claims (8)

1.一种低放射性高氨氮废液中氨氮的回收方法,该方法包括:1. A method for recovering ammonia nitrogen in a low-radioactive high-ammonia nitrogen waste liquid, the method comprising: (a)将含氨废液加入加热容器中加热,形成氨蒸气;加热容器内温度为65-85℃,压力为1.0-1.3Mpa;在加热过程中间歇向加热容器中补加含氨废液,保证含氨废液总体积占加热容器容积的五分之一以上、五分之四以下;(a) Put the ammonia-containing waste liquid into the heating container to heat to form ammonia vapor; the temperature in the heating container is 65-85°C, and the pressure is 1.0-1.3Mpa; add ammonia-containing waste liquid to the heating container intermittently during the heating process , to ensure that the total volume of ammonia-containing waste liquid accounts for more than one-fifth and less than four-fifths of the volume of the heating vessel; (b)将氨蒸气通入降膜式冷凝吸收塔中冷凝,冷凝的氨蒸气流入塔底,形成氨水;(b) Pass the ammonia vapor into the falling film condensation absorption tower to condense, and the condensed ammonia vapor flows into the bottom of the tower to form ammonia water; (c)塔底的氨水经冷却回流到塔顶,并喷洒,与进入塔内的未冷凝的氨蒸气接触;(c) The ammonia water at the bottom of the tower is cooled and returned to the top of the tower, and sprayed to contact with the uncondensed ammonia vapor entering the tower; (d)经历循环吸收,获得浓度大于5%的氨水。(d) After cyclic absorption, ammonia water with a concentration greater than 5% is obtained. 2.根据权利要求1所述的回收方法,其特征在于含氨废液总体积占加热容器容积的三分之一以上、三分之二以下。2. The recovery method according to claim 1, characterized in that the total volume of ammonia-containing waste liquid accounts for more than one-third and less than two-thirds of the volume of the heating vessel. 3.根据权利要求1或2所述的回收方法,其特征在于,还包括检测加热容器内含氨废液的pH值,当pH值低于8时,停止加热,冷却,卸料;检测塔底氨水pH值,当pH高于11时,将塔底氨水卸料。3. The recovery method according to claim 1 or 2, characterized in that, it also includes detecting the pH value of ammonia waste liquid in the heating container, and when the pH value is lower than 8, stop heating, cool down, and unload; the detection tower The pH value of the ammonia water at the bottom, when the pH is higher than 11, the ammonia water at the bottom of the tower is discharged. 4.根据权利要求1或2所述的回收方法,其特征在于,采用闭路控制的导热油循环加热的方法对加热容器进行加热。4. The recovery method according to claim 1 or 2, characterized in that the heating vessel is heated by means of closed-circuit controlled heat conduction oil circulation heating. 5.根据权利要求1所述的回收方法,其特征在于,加热容器内温度为67-75℃。5. The recovery method according to claim 1, characterized in that the temperature in the heating container is 67-75°C. 6.根据权利要求1或2所述的回收方法,其特征在于,步骤(a)中形成的氨蒸气先经过降温,使90℃以下的大部分水和少部分氨蒸气冷凝,再进入冷凝吸收塔。6. The recovery method according to claim 1 or 2, characterized in that the ammonia vapor formed in step (a) is first cooled to condense most of the water below 90°C and a small part of ammonia vapor, and then enters condensation absorption tower. 7.根据权利要求1或2所述的回收方法,其特征在于,冷凝吸收塔的塔顶温度为20-40℃,塔底氨水温度为20-35℃。7. The recovery method according to claim 1 or 2, characterized in that the temperature at the top of the condensation absorption tower is 20-40°C, and the temperature of ammonia water at the bottom of the tower is 20-35°C. 8.根据权利要求7所述的回收方法,其特征在于,冷凝吸收塔的塔顶温度为25-30℃,塔底氨水温度为20-30℃。8. The recovery method according to claim 7, characterized in that the temperature at the top of the condensation absorption tower is 25-30°C, and the temperature of the ammonia water at the bottom of the tower is 20-30°C.
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