CN103212824B - Full-automatic SMT template cutting and detection integral system - Google Patents
Full-automatic SMT template cutting and detection integral system Download PDFInfo
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- CN103212824B CN103212824B CN201210016717.6A CN201210016717A CN103212824B CN 103212824 B CN103212824 B CN 103212824B CN 201210016717 A CN201210016717 A CN 201210016717A CN 103212824 B CN103212824 B CN 103212824B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 73
- 238000001514 detection method Methods 0.000 title claims abstract description 46
- 239000002699 waste material Substances 0.000 claims abstract description 48
- 239000000428 dust Substances 0.000 claims abstract description 40
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 37
- 239000010959 steel Substances 0.000 claims abstract description 37
- 239000011521 glass Substances 0.000 claims abstract description 9
- 230000003287 optical effect Effects 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
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Abstract
nullThe present invention relates to a kind of full-automatic SMT template cutting and detection integral system，Mainly solve the problem of the unreliability of SMT template manual detection after dicing in prior art，The present invention cuts and detection integral system by using a kind of full-automatic SMT template，Including cutting head、X is to moving beam、Y-direction moving beam、Steel disc mesh stretching body、Waste material dust suction parts、CCD linear scanning assembly，Cutting head is positioned at X on moving beam，Waste material dust suction parts are positioned at below steel disc mesh stretching body，It it is CCD linear scanning assembly below waste material dust exhaust apparatus，X is arranged over lamp box to moving beam，CCD linear scanning assembly has the technical scheme of glass surface，Preferably solve this problem，Can be used for the cutting of SMT template and the integral system of detection，Particularly apply in the device systems of the cutting of SMT laser template and detection.
Description
Technical field
The present invention relates to a kind of for the cutting of SMT template and the integral system of detection, particularly apply at the cutting of SMT laser template and the device systems of detection.
Background technology
At present SMT template laser cutting technique is widely adopted, use moving beam formula high-speed cutting complete template cutting after, template often there is also the defect of porous or less porous.The most commonly used is all manual detection, many for hole number, and omitting often occurs in the template that density is big, and anthropic factor becomes the key factor affecting reliability.After cutting completes, re-use linear CCD detection equipment template is scanned, then carry out video procession contrast, be a kind of reliable and stable method.If it occur that small opening needs to return to cutting equipment carries out para-position, the most again perforations adding.If porous, directly scrap and again produce.This work, for production line, also considerably increases artificial and cost while increasing product quality reliability.The file simultaneously cutting use to call between cutting equipment and detection equipment back and forth, and the template placement of positive and negative, all around direction and para-position during detection will rely on manual operation to process, the highest in efficiency and accuracy.
The SMT template cutting of this patent a kind of fully automatic integral of proposition and the device systems of detection, substantially increase production efficiency and accuracy while completing detection, simultaneously can be with improving production efficiency, saving production cost.
Summary of the invention
One of the technical problem to be solved is the unreliability of SMT template manual detection after dicing present in prior art, detection efficiency and the low problem of accuracy simultaneously, the present invention provides a kind of new high efficient full automatic SMT template cutting and detection integral system, the SMT template that has the cutting of this high efficient full automatic SMT template and detection integral system detects reliability height after dicing, improves detection efficiency and the advantage of accuracy simultaneously.
The two of the technical problem to be solved are to provide a kind of cutting and detection method using the full-automatic SMT template solving one of above-mentioned technical problem to cut and detect integral system.
For solving one of above-mentioned technical problem, the technical solution used in the present invention is as follows: a kind of full-automatic SMT template cutting and detection integral system, including cutting head, X is to moving beam, Y-direction moving beam, steel disc mesh stretching body, waste material dust suction parts, CCD linear scanning assembly and main control computer, cutting head is positioned at X on moving beam, waste material dust suction parts are positioned at below steel disc mesh stretching body, CCD linear scanning assembly is positioned at below waste material dust suction parts, X is arranged over lamp box to moving beam, CCD linear scanning assembly has glass surface, main control computer controls cutting head, the movement of CCD linear scanning assembly.
For solving the two of above-mentioned technical problem, the technical solution used in the present invention is as follows: the cutting of a kind of full-automatic SMT template and the cutting of detection integral system and detection method, including following several steps:
A) CCD linear scanning assembly moves to cutting zone in X, Y-direction, and to scan position, X moves to non-cutting to moving beam simultaneously；
B) cut rear waste material dust suction parts and automatically exited from board cleaning waste residue, pressed under the lamp box above crossbeam, with the upper glass surface of following CCD linear scanning assembly by cut steel disc clamping, now entered scanning mode and be scanned detection；
C) file that cut, scans, position, direction, positive and negative judgement work are automatically performed by main control computer；
D) moving on lamp box after the end of scan, CCD linear scanning assembly moves down；
E) waste material dust suction parts have been cleared up in waste residue returns to equipment body and have been returned to cut state；
If f) detecting qualified steel disc, if detection has few sky, main control computer controls cutting head and carries out short covering cutting.
In technique scheme, in the present invention, having cut rear X drives cutting head thereon to move to left to crossbeam, and by the handle on waste material dust suction parts by waste material dust suction parts apart, the CCD linear scanning assembly being arranged on waste material dust suction parts bottom just can be to the steel disc Scanning Detction cut.Adhering to every 3 on lamp box cover plate is the LED of a group, the size of LED is only 3X3, back lighting was provided when steel disc is scanned when, so that the point source one by one that LED provides becomes uniformly to reduce noise present on the image that scanning obtains, the bottom of described lamp box is provided with optical flat, adheres to one layer of very thin boss's film on optical flat.So can obtain clear, noise is few to obtain scanned picture.Steel disc has cut rear X and has driven cutting head thereon to be moved to non-cutting state position by the position of cut state to crossbeam, pulls off waste material dust suction parts, and CCD linear scanning parts are up to fit with steel disc lower surface, and lamp box is descending until compressing steel disc to be scanned.
The present invention solves the unreliability of SMT template manual detection after dicing, improves detection efficiency and accuracy simultaneously, improves production efficiency, saves production cost, achieves preferable technique effect.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram.
Fig. 2 is CCD linear scanning component diagram.
Fig. 3 is lamp box schematic perspective view.
Fig. 4 is lamp box generalized section.
Fig. 5 is schematic flow sheet.
Fig. 6 is data and controls logical schematic.
In Fig. 1,1 is that X is to crossbeam；2 is cutting head；3 is Y-direction crossbeam；4 is steel disc；5 is waste material dust suction parts；6 is CCD linear scanning assembly.Having cut rear X drives cutting head thereon to move to left to crossbeam, and by the handle on waste material dust suction parts by waste material dust suction parts apart, the CCD linear scanning assembly being arranged on waste material dust suction parts bottom just can be to the steel disc Scanning Detction cut.
In Fig. 2,6-1 is that CCD scans fluorescent tube；6-2 is optical flat；6-3 is scanning area.
In Fig. 3,7-1 is lamp box cover plate；7-2 is longitudinal supporting plate；7-3 is LED；7-4 is optical flat；7-5 is boss's film.Adhering to every 3 on lamp box cover plate is the LED of a group, the size of LED is only 3X3, back lighting was provided when steel disc is scanned when, so that the point source one by one that LED provides becomes uniformly to reduce noise present on the image that scanning obtains, optical flat adheres to one layer of very thin boss's film.So can obtain clear, noise is few to obtain scanned picture.
In Fig. 4,7-1 is lamp box cover plate；7-2 is longitudinal supporting plate；7-3 is LED；7-4 is optical flat；7-5 is boss's film.Steel disc has cut rear X and has driven cutting head thereon to be moved to position 2 by the position 1 of cut state to crossbeam, pulls off waste material dust suction parts, and CCD linear scanning parts are up to fit with steel disc lower surface, and lamp box is descending until compressing steel disc to be scanned.
In Fig. 5,1 is that X is to crossbeam；2 is cutting head；3 is Y-direction crossbeam；4 is steel disc；5 is waste material dust suction parts；6 is CCD linear scanning assembly；7 is lamp box；The downward arrow in direction represents descending；Direction arrow upwards represents up；A represents position 1；B represents position 2.
Below by specific embodiment, the invention will be further elaborated, but is not limited only to the present embodiment.
Specific embodiment
[embodiment 1]
A kind of full-automatic SMT template cutting and detection integral system, as shown in Figure 1, including cutting head, X to moving beam, Y-direction moving beam, steel disc mesh stretching body, waste material dust suction parts, CCD linear scanning assembly and main control computer, cutting head is positioned at X on moving beam, waste material dust suction parts are positioned at below steel disc mesh stretching body, CCD linear scanning assembly is positioned at below waste material dust suction parts, X is arranged over lamp box to moving beam, CCD linear scanning assembly has glass surface, and main control computer controls cutting head, the movement of CCD linear scanning assembly.Fig. 1 is X is to crossbeam；2 is cutting head；3 is Y-direction crossbeam；4 is steel disc；5 is waste material dust suction parts；6 is CCD linear scanning assembly.Scan components is as shown in Figure 2.
Having cut rear X drives cutting head thereon to move to left to crossbeam, and by the handle on waste material dust suction parts by waste material dust suction parts apart, the CCD linear scanning assembly being arranged on waste material dust suction parts bottom just can be to the steel disc Scanning Detction cut.
[embodiment 2]
A kind of full-automatic SMT template cutting and detection integral system, including cutting head, X to moving beam, Y-direction moving beam, steel disc mesh stretching body, waste material dust suction parts, CCD linear scanning assembly and main control computer, cutting head is positioned at X on moving beam, waste material dust suction parts are positioned at below steel disc mesh stretching body, CCD linear scanning assembly is positioned at below waste material dust suction parts, X is arranged over lamp box to moving beam, CCD linear scanning assembly has glass surface, and main control computer controls cutting head, the movement of CCD linear scanning assembly.Lamp box axonometric chart is as it is shown on figure 3,7-1 is lamp box cover plate；7-2 is longitudinal supporting plate；7-3 is LED；7-4 is optical flat；7-5 is boss's film.Adhering to every 3 on lamp box cover plate is the LED of a group, the size of LED is only 3X3, back lighting was provided when steel disc is scanned when, so that the point source one by one that LED provides becomes uniformly to reduce noise present on the image that scanning obtains, optical flat adheres to one layer of very thin boss's film.So can obtain clear, noise is few to obtain scanned picture.
As shown in Figure 4, in Fig. 4,7-1 is lamp box cover plate to lamp box profile；7-2 is longitudinal supporting plate；7-3 is LED；7-4 is optical flat；7-5 is boss's film.Steel disc has cut rear X and has driven cutting head thereon to be moved to position 2 by the position 1 of cut state to crossbeam, pulls off waste material dust suction parts, and CCD linear scanning parts are up to fit with steel disc lower surface, and lamp box is descending until compressing steel disc to be scanned.
[embodiment 3]
Cutting and the detection method of integral system is cut and detected to a kind of full-automatic SMT template, including following several steps:
A) CCD linear scanning assembly moves to cutting zone in X, Y-direction, and to scan position, X moves to non-cutting to moving beam simultaneously；
B) press under the lamp box above crossbeam, with the upper glass surface of following CCD linear scanning assembly by cut steel disc clamping, now enter scanning mode and be scanned detection；
C) file that cut, scans, position, direction, positive and negative judgement work are automatically performed by main control computer；
D) moving on lamp box after the end of scan, CCD linear scanning assembly moves down, and has cut rear waste material dust suction parts and has automatically exited from board cleaning waste residue；
E) waste material dust suction parts have been cleared up in waste residue returns to equipment body and have been returned to cut state；
If f) detecting qualified steel disc, if detection has few sky, main control computer carries out short covering cutting.
The method schematic flow sheet is as shown in Fig. 5.Data and control logical schematic are as shown in Figure 6.
[embodiment 4]
Cutting and the detection method of integral system is cut and detected to a kind of full-automatic SMT template, this device systems uses moving beam formula structure, waste material dust suction parts being presented herein below in steel disc mesh stretching body, after cutting completes, waste material dust suction parts automatically exit from board cleaning waste residue.CCD linear scanning assembly below waste material dust suction parts can move to cutting zone in X, Y-direction simultaneously, and scan position of appearing on the stage, X moves to non-cutting to moving beam simultaneously, press under lamp box above crossbeam, with the upper glass surface of following CCD linear scanning assembly by cut steel disc clamping, now enter scanning mode and be scanned detection.Cutting and scanning are completed by a main control computer simultaneously, and the work thus main control computer such as the file that cut, scans, position, direction, positive and negative judgement is automatically performed.Moving on lamp box after the end of scan, scan components moves down, and waste material dust suction parts have been cleared up in waste residue returns to equipment body and returned to cut state.If it is qualified to detect, this steel disc can unload, if detection has less porous, main control computer can carry out perforations adding cutting immediately, it is not necessary to para-position again.
Claims (8)
1. a full-automatic SMT template cutting and detection integral system, including cutting head, X to moving beam, Y-direction moving beam, steel disc mesh stretching body, waste material dust suction parts, CCD linear scanning assembly and main control computer, cutting head is positioned at X on moving beam, waste material dust suction parts are positioned at below steel disc mesh stretching body, CCD linear scanning assembly is positioned at below waste material dust suction parts, X is arranged over lamp box to moving beam, CCD linear scanning assembly has glass surface, and main control computer controls cutting head, the movement of CCD linear scanning assembly；
It is characterized in that, after cutting completes, waste material dust suction parts automatically exit from board cleaning waste residue, press under the lamp box above crossbeam, and when being clamped by cut steel disc with the upper glass surface of following CCD linear scanning assembly, system enters scanning mode and is scanned detection.
Full-automatic SMT template the most according to claim 1 cutting and detection integral system, it is characterised in that adhering to every 3 on lamp box cover plate is the LED of a group.
Full-automatic SMT template the most according to claim 1 cutting and detection integral system, it is characterised in that be provided with optical flat in the bottom of described lamp box, described optical flat adheres to one layer of thin boss's film.
Full-automatic SMT template the most according to claim 1 cutting and detection integral system, it is characterised in that CCD linear scanning assembly moves to cutting zone in X, Y-direction, and during to scan position, X moves to non-cutting to moving beam.
Full-automatic SMT template the most according to claim 1 cutting and detection integral system, it is characterised in that the file that cut, scans, position, direction, positive and negative judgement work are automatically performed by main control computer.
Full-automatic SMT template the most according to claim 1 cutting and detection integral system, it is characterised in that moving on lamp box after the end of scan, CCD linear scanning assembly moves down.
Full-automatic SMT template the most according to claim 1 cutting and detection integral system, it is characterised in that waste material dust suction parts have been cleared up in waste residue returns to equipment body and returned to cut state.
Full-automatic SMT template the most according to claim 1 cutting and detection integral system, it is characterised in that if detection steel disc has less porous, main control computer controls cutting head and carries out perforations adding cutting.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210016717.6A CN103212824B (en) | 2012-01-19 | 2012-01-19 | Full-automatic SMT template cutting and detection integral system |
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| CN201210016717.6A CN103212824B (en) | 2012-01-19 | 2012-01-19 | Full-automatic SMT template cutting and detection integral system |
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| CN103212824A CN103212824A (en) | 2013-07-24 |
| CN103212824B true CN103212824B (en) | 2016-12-14 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105382422B (en) * | 2015-11-30 | 2017-09-22 | 安溪县景宏技术咨询有限公司 | A kind of production line of template Laser Processing and face inspection |
| CN105414771A (en) * | 2015-12-17 | 2016-03-23 | 东莞市秦智工业设计有限公司 | Laser template processing equipment |
| CN105382424B (en) * | 2015-12-17 | 2017-09-26 | 东莞市秦智工业设计有限公司 | Laser template processing equipment with storage mechanism |
| CN105562942A (en) * | 2015-12-17 | 2016-05-11 | 东莞市秦智工业设计有限公司 | A template processing and inspection production line |
| CN105397309B (en) * | 2015-12-17 | 2017-09-08 | 蒋吉平 | A kind of laser template cutting machine |
| CN107598349A (en) * | 2017-09-22 | 2018-01-19 | 江苏正合重工有限公司 | A kind of table type numerical control cutting machine |
| CN118287839B (en) * | 2024-04-07 | 2024-11-05 | 武汉奥思工业设计有限公司 | Laser cutting machine and cutting method thereof |
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