CN103205268B - Low-order coal pyrolysis tar device and pyrolysis method of low-order coal pyrolysis tar - Google Patents
Low-order coal pyrolysis tar device and pyrolysis method of low-order coal pyrolysis tar Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 100
- 238000000197 pyrolysis Methods 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 56
- 239000011269 tar Substances 0.000 claims abstract description 64
- 239000007789 gas Substances 0.000 claims abstract description 53
- 239000007788 liquid Substances 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000011280 coal tar Substances 0.000 claims abstract description 31
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 47
- 239000012495 reaction gas Substances 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 15
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- 239000011259 mixed solution Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 3
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- 239000003426 co-catalyst Substances 0.000 claims 8
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 210000002268 wool Anatomy 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 13
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 11
- 239000001257 hydrogen Substances 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005984 hydrogenation reaction Methods 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 2
- 239000007809 chemical reaction catalyst Substances 0.000 description 14
- 238000005457 optimization Methods 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 9
- 239000000571 coke Substances 0.000 description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- 239000003077 lignite Substances 0.000 description 6
- 239000012494 Quartz wool Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
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- 230000001590 oxidative effect Effects 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000007233 catalytic pyrolysis Methods 0.000 description 1
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- 229910052961 molybdenite Inorganic materials 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明涉及热解焦油技术领域,是一种低阶煤热解焦油装置及低阶煤热解焦油的热解方法;该低阶煤热解焦油装置包括泵、预热器、固定床反应器和冷凝器;在预热器上分别有进气端、进液端和出气端,泵的出液端和预热器的进液端通过第一管线固定连接在一起,预热器的出气端和固定床反应器的进气端通过第二管线固定连接在一起。本发明以低阶煤为原料,在水和CO气氛下进行低阶煤的加氢热解,用CO变换反应产生的高活性氢取代传统煤热解供应的纯氢,省去了传统加氢反应中低阶煤干燥脱水的工序,具有原料气来源广且便宜和煤焦油产率高的特点,简化了工序、降低了生产成本,提高了生产效率。
The invention relates to the technical field of pyrolysis tar, and relates to a low-rank coal pyrolysis tar device and a pyrolysis method for low-rank coal pyrolysis tar; the low-rank coal pyrolysis tar device includes a pump, a preheater, and a fixed-bed reactor and condenser; on the preheater, there are air inlet, liquid inlet and gas outlet respectively, the liquid outlet of the pump and the liquid inlet of the preheater are fixedly connected together through the first pipeline, and the gas outlet of the preheater It is fixedly connected with the inlet end of the fixed bed reactor through the second pipeline. In the present invention, low-rank coal is used as raw material, and the hydrogenation pyrolysis of low-rank coal is carried out under the atmosphere of water and CO, and the pure hydrogen supplied by traditional coal pyrolysis is replaced by highly active hydrogen produced by CO shift reaction, which saves the traditional hydrogenation The process of drying and dehydrating medium and low-rank coal has the characteristics of wide and cheap sources of raw gas and high yield of coal tar, which simplifies the process, reduces production costs, and improves production efficiency.
Description
技术领域 technical field
本发明涉及热解焦油技术领域,是一种低阶煤热解焦油装置及低阶煤热解焦油的热解方法。The invention relates to the technical field of pyrolysis tar, and relates to a low-order coal pyrolysis tar device and a pyrolysis method for low-order coal pyrolysis tar.
背景技术 Background technique
近年来,在我国的内蒙古、新疆等地连续发现了大规模的煤田。这些煤田主要以高挥发性的低阶煤为主,占我国煤炭资源储量50%以上。而热解是一种最适合处理这些煤资源的煤炭转化方法。煤热解技术在19世纪就已出现,但受技术所限,生产的产品比较简单,当时主要用于制取灯油和蜡。到20世纪70年代以来,煤炭加氢热解由于与一般快速热解相比,不仅焦油收率高,而且其中苯、酚和萘含量大,但纯氢价格昂贵,制氢工艺复杂,设备投资费用大,操作条件苛刻,运行成本高,所以加氢热解一直停留在中试阶段。随着国际原油价格的节节攀升,油荒再现,热解及后续的煤焦油加氢生产燃料油引起了关注。目前以提高焦油产率为目的的热解工艺研究主要有以下几类:In recent years, large-scale coal fields have been continuously discovered in my country's Inner Mongolia, Xinjiang and other places. These coal fields are mainly high-volatility low-rank coals, accounting for more than 50% of my country's coal resource reserves. Pyrolysis is a coal conversion method most suitable for handling these coal resources. Coal pyrolysis technology appeared in the 19th century, but due to technical limitations, the products produced were relatively simple. At that time, it was mainly used to make kerosene and wax. Since the 1970s, compared with general fast pyrolysis, coal hydropyrolysis not only has a high yield of tar, but also has a large content of benzene, phenol and naphthalene, but pure hydrogen is expensive, the hydrogen production process is complicated, and equipment investment The cost is high, the operating conditions are harsh, and the operating cost is high, so hydropyrolysis has been stuck in the pilot test stage. With the rising international crude oil prices and oil shortages reappearing, pyrolysis and subsequent hydrogenation of coal tar to produce fuel oil has attracted attention. At present, the pyrolysis process research for the purpose of increasing the tar yield mainly contains the following categories:
预处理:通过各种预处理工艺,可在一定程度上改变煤的物理和化学结构,从而提高热解焦油的产率。Graff等对经过320℃至360℃、5MPa的亚临界水蒸汽预处理的Illinois#6煤进行热解发现焦油产率提高30%。他们认为,亚临界水蒸汽预处理可以充分破坏煤分子中的桥键,但该试验结果至今仍未能被其他研究者重复。Pretreatment: Through various pretreatment processes, the physical and chemical structure of coal can be changed to a certain extent, thereby increasing the yield of pyrolysis tar. Graff et al. pyrolyzed Illinois #6 coal pretreated with subcritical steam at 320°C to 360°C and 5 MPa and found that the tar yield increased by 30%. They believe that subcritical steam pretreatment can fully destroy the bridge bonds in coal molecules, but the test results have not been repeated by other researchers so far.
改变反应气氛:国内外学者还提出,利用焦炉煤气替代纯氢气作为加氢热解反应气,研究结果表明,煤至焦炉气共热解可以取得和焦炉煤气中氢分压相同压力下的加氢热解焦油产率相近的结果,但其焦油的产率仍然无法超越纯氢气氛下的煤焦油产率。中国专利CN1664069A公开了以甲烷为反应气,在甲烷中添加0至20%的氧化剂,甲烷和氧化剂混合后由气体入口进入热解反应器,温度400至800℃、压力0.1MPa至3.0MPa、恒温60min;研究结果表明,以甲烷为反应气氛的煤热解焦油产率高于纯氢气氛下的焦油产率,但在500℃时其焦油产率仍低于10%。Changing the reaction atmosphere: Scholars at home and abroad have also proposed to use coke oven gas instead of pure hydrogen as the hydropyrolysis reaction gas. The research results show that co-pyrolysis of coal to coke oven gas can obtain The hydropyrolysis tar yield is similar, but the tar yield still cannot exceed the coal tar yield under pure hydrogen atmosphere. Chinese patent CN1664069A discloses that methane is used as the reaction gas, and 0 to 20% oxidant is added to the methane. After the methane and the oxidant are mixed, they enter the pyrolysis reactor through the gas inlet. 60min; the research results show that the tar yield of coal pyrolysis with methane as reaction atmosphere is higher than that under pure hydrogen atmosphere, but the tar yield is still lower than 10% at 500 °C.
催化热解:添加了0.5%(质量分数)MoS2的煤加氢热解实验表明,与无催化剂的加氢反应相比,催化剂的添加使得轻质油和PCX的收率增加,而且油中的S、N含量下降,油的品质得到明显改善。同时,催化加氢热解可以在较低的温度下进行,并提高了氢的利用率。但这些催化剂价格昂贵,回收十分麻烦,给工业实施带来很大的困难。Catalytic pyrolysis: Coal hydropyrolysis experiments with the addition of 0.5% (mass fraction) MoS2 showed that, compared with the hydrogenation reaction without catalyst, the addition of catalyst increased the yield of light oil and PCX, and the The content of S and N decreased, and the quality of oil was obviously improved. At the same time, catalytic hydropyrolysis can be performed at lower temperatures and improves the utilization of hydrogen. However, these catalysts are expensive, and the recovery is very troublesome, which brings great difficulties to industrial implementation.
发明内容 Contents of the invention
本发明提供了一种低阶煤热解焦油装置及其热解方法,克服了上述现有技术之不足,其能有效解决现有低阶煤热解工艺存在焦油产率低和生产成本高的问题。The present invention provides a low-rank coal pyrolysis tar device and its pyrolysis method, which overcomes the above-mentioned deficiencies in the prior art, and can effectively solve the problems of low tar yield and high production cost in the existing low-rank coal pyrolysis process question.
本发明的技术方案之一是通过以下措施来实现的:一种低阶煤热解焦油装置,包括泵、预热器、固定床反应器和冷凝器;在预热器上分别有进气端、进液端和出气端,泵的出液端和预热器的进液端通过第一管线固定连接在一起,预热器的出气端和固定床反应器的进气端通过第二管线固定连接在一起,固定床反应器的出气端和冷凝器的进气端通过第三管线固定连接在一起,在冷凝器的侧部和下部分别有出气端和出液端。One of the technical solutions of the present invention is achieved by the following measures: a low-rank coal pyrolysis tar device, including a pump, a preheater, a fixed bed reactor and a condenser; , the liquid inlet end and the gas outlet end, the liquid outlet end of the pump and the liquid inlet end of the preheater are fixedly connected together through the first pipeline, and the gas outlet end of the preheater and the inlet end of the fixed bed reactor are fixed through the second pipeline connected together, the gas outlet of the fixed bed reactor and the inlet of the condenser are fixedly connected together through a third pipeline, and there are gas outlet and liquid outlet at the side and bottom of the condenser respectively.
下面是对上述发明技术方案之一的进一步优化或/和改进:The following is a further optimization or/and improvement to one of the technical solutions of the above invention:
上述在预热器的进气端上固定连接有进气管,在泵的进液端上固定连接有进液管,在冷凝器的出气端上固定连接有出气管,在冷凝器的出液端上固定连接有出液管,在固定床反应器上固定安装有温度计,温度计的测温端位于固定床反应器内;或/和,在进气管、进液管、第一管线、出气管和出液管上分别固定安装有阀门。The air inlet pipe is fixedly connected to the air inlet end of the preheater, the liquid inlet pipe is fixedly connected to the liquid inlet end of the pump, the air outlet pipe is fixedly connected to the air outlet end of the condenser, and the liquid outlet pipe is fixedly connected to the condenser liquid outlet end. A liquid outlet pipe is fixedly connected on the fixed bed reactor, and a thermometer is fixedly installed on the fixed bed reactor, and the temperature measuring end of the thermometer is located in the fixed bed reactor; or/and, in the inlet pipe, the liquid inlet pipe, the first pipeline, the outlet pipe and the Valves are respectively fixedly installed on the liquid outlet pipes.
本发明的技术方案之二是通过以下措施来实现的:一种使用低阶煤热解焦油装置的低阶煤热解焦油的热解方法,按下述步骤进行:第一步,固定床反应器的填充,在固定床反应器的下层填装低阶煤粉,在固定床反应器的中层填装石英棉,在固定床反应器的上层填装CO变换反应催化剂,CO变换反应催化剂和低阶煤粉的质量比为1:2至1:10;第二步,将预热器加热到150℃至300℃后,向预热器中通入含有CO的原料气和水,水在预热器中迅速汽化为水汽并与含有CO的原料气混合均匀成反应气,原料气中的CO在反应气中的质量百分比含量为30%至80%;第三步,预热器中的反应气进入固定床反应器中,在温度为450℃至750℃下,反应气在CO变换反应催化剂的作用下与固定床反应器中的低阶煤粉热解反应30分钟至60分钟,热解反应后的混合气进入冷凝器中进行冷凝,冷凝后得到煤焦油和水的混合液、残留气;第四步,将煤焦油和水的混合液进行分离得到煤焦油。The second technical solution of the present invention is achieved by the following measures: a method for pyrolysis of low-rank coal pyrolysis tar using a low-rank coal pyrolysis tar device, carried out according to the following steps: the first step, fixed bed reaction Filling of the reactor, filling the lower layer of the fixed bed reactor with low-rank pulverized coal, filling the middle layer of the fixed bed reactor with quartz wool, filling the upper layer of the fixed bed reactor with CO shift reaction catalyst, CO shift reaction catalyst and low The mass ratio of rank coal powder is 1:2 to 1:10; in the second step, after heating the preheater to 150°C to 300°C, feed raw gas containing CO and water into the preheater, and the water is In the heater, it is quickly vaporized into water vapor and mixed evenly with the raw material gas containing CO to form a reaction gas. The mass percentage of CO in the raw material gas in the reaction gas is 30% to 80%; the third step is the reaction in the preheater The gas enters the fixed bed reactor, and at a temperature of 450°C to 750°C, the reaction gas reacts with the low-order coal powder in the fixed bed reactor for 30 minutes to 60 minutes under the action of the CO shift reaction catalyst, and the pyrolysis The reacted mixed gas enters the condenser for condensation, and after condensation, a mixed liquid of coal tar and water and residual gas are obtained; in the fourth step, the mixed liquid of coal tar and water is separated to obtain coal tar.
下面是对上述发明技术方案之二的进一步优化或/和改进:The following is a further optimization or/and improvement to the second technical solution of the above invention:
上述原料气中CO的质量百分含量为2%至99%。The mass percent content of CO in the raw material gas is 2% to 99%.
上述CO变换反应催化剂的粒径为40目至60目。The particle size of the CO shift reaction catalyst is 40 mesh to 60 mesh.
上述CO变换反应催化剂为B205-1催化剂或B113-1催化剂或B208催化剂。上述预热器的加热速率为10℃/min至20℃/min;固定床反应器的加热速率为10℃/min至20℃/min。The above CO shift reaction catalyst is B205-1 catalyst or B113-1 catalyst or B208 catalyst. The heating rate of the above preheater is 10°C/min to 20°C/min; the heating rate of the fixed bed reactor is 10°C/min to 20°C/min.
上述第四步,将煤焦油和水的混合液依据ASTM D95-83方法进行分离得到煤焦油。Above-mentioned 4th step, the mixed solution of coal tar and water is separated according to ASTM D95-83 method and obtains coal tar.
上述低阶煤粉的粒径为60目至100目。The particle size of the above-mentioned low-rank coal powder is 60 mesh to 100 mesh.
上述冷凝器中的冷凝温度为-5℃至-20℃,冷凝剂为饱和盐水或乙二醇或质量百分比为60%至99%的乙二醇水溶液。The condensation temperature in the above-mentioned condenser is -5°C to -20°C, and the condensing agent is saturated brine or ethylene glycol or an aqueous solution of ethylene glycol with a mass percentage of 60% to 99%.
本发明以低阶煤为原料,在水和CO气氛下进行低阶煤的加氢热解, 用CO变换反应产生的高活性氢取代传统煤热解供应的纯氢,省去了传统加氢反应中低阶煤干燥脱水的工序,具有原料气来源广且便宜和煤焦油产率高的特点,简化了工序、降低了生产成本,提高了生产效率。In the present invention, low-rank coal is used as raw material, and the hydropyrolysis of low-rank coal is carried out under the atmosphere of water and CO, and the pure hydrogen supplied by traditional coal pyrolysis is replaced by highly active hydrogen produced by CO shift reaction, which saves the traditional hydrogenation The process of drying and dehydrating medium and low-rank coal has the characteristics of wide and cheap sources of raw gas and high yield of coal tar, which simplifies the process, reduces production costs, and improves production efficiency.
附图说明 Description of drawings
附图1为本发明实施例的结构示意图和工艺流程图。Accompanying drawing 1 is the structural representation and process flow diagram of the embodiment of the present invention.
附图中的编码分别为:1为泵,2为预热器,3为固定床反应器,4为冷凝器,5为第一管线,6为第二管线,7为第三管线,8为进气管,9为进液管, 10为出气管,11为出液管,12为阀门,13为低阶煤粉,14为石英棉,15为CO变换反应催化剂。 The codes in the accompanying drawings are: 1 is the pump, 2 is the preheater, 3 is the fixed bed reactor, 4 is the condenser, 5 is the first pipeline, 6 is the second pipeline, 7 is the third pipeline, 8 is the Intake pipe, 9 is a liquid inlet pipe, 10 is an air outlet pipe, 11 is a liquid outlet pipe, 12 is a valve, 13 is a low-order pulverized coal, 14 is quartz wool, and 15 is a CO shift reaction catalyst. the
具体实施方式 Detailed ways
本发明不受下述实施例的限制,可根据本发明的技术方案与实际情况来确定具体的实施方式。The present invention is not limited by the following examples, and specific implementation methods can be determined according to the technical solutions of the present invention and actual conditions.
实施例1,如附图1所示,该低阶煤热解焦油装置包括泵1、预热器2、固定床反应器3和冷凝器4;在预热器2上分别有进气端、进液端和出气端,泵1的出液端和预热器2的进液端通过第一管线5固定连接在一起,预热器2的出气端和固定床反应器3的进气端通过第二管线6固定连接在一起,固定床反应器3的出气端和冷凝器4的进气端通过第三管线7固定连接在一起,在冷凝器4的侧部和下部分别有出气端和出液端。Embodiment 1, as shown in accompanying drawing 1, this low rank coal pyrolysis tar device comprises pump 1, preheater 2, fixed bed reactor 3 and condenser 4; The liquid inlet end and the gas outlet end, the liquid outlet end of the pump 1 and the liquid inlet end of the preheater 2 are fixedly connected together through the first pipeline 5, and the gas outlet end of the preheater 2 and the inlet end of the fixed bed reactor 3 pass through The second pipeline 6 is fixedly connected together, the gas outlet end of the fixed bed reactor 3 and the inlet end of the condenser 4 are fixedly connected together through the third pipeline 7, and the side and the bottom of the condenser 4 have a gas outlet and an outlet respectively. liquid end.
实施例2,如附图1所示,作为上述实施例的优化,实施例2中在预热器2的进气端上固定连接有进气管8,在泵1的进液端上固定连接有进液管9,在冷凝器4的出气端上固定连接有出气管10,在冷凝器4的出液端上固定连接有出液管11,在固定床反应器3上固定安装有温度计,温度计的测温端位于固定床反应器3内;或/和,在进气管8、进液管9、第一管线5、出气管10和出液管11上分别固定安装有阀门12。这样,阀门12便于控制。Embodiment 2, as shown in accompanying drawing 1, as the optimization of above-mentioned embodiment, on the inlet end of preheater 2 in embodiment 2, be fixedly connected with inlet pipe 8, on the liquid inlet end of pump 1, be fixedly connected with The liquid inlet pipe 9 is fixedly connected with the gas outlet pipe 10 on the gas outlet end of the condenser 4, is fixedly connected with the liquid outlet pipe 11 on the liquid outlet end of the condenser 4, and is fixedly installed with a thermometer on the fixed bed reactor 3, and the thermometer The temperature measuring end is located in the fixed bed reactor 3; or/and, valves 12 are fixedly installed on the inlet pipe 8, the liquid inlet pipe 9, the first pipeline 5, the gas outlet pipe 10 and the liquid outlet pipe 11 respectively. In this way, valve 12 is easily controlled.
实施例3,如附图1所示,该使用低阶煤热解焦油装置的低阶煤热解焦油的热解方法,按下述步骤进行:第一步,固定床反应器3的填充,在固定床反应器3的下层填装低阶煤粉13,在固定床反应器3的中层填装石英棉14,在固定床反应器3的上层填装CO变换反应催化剂15,CO变换反应催化剂15和低阶煤粉13的质量比为1:2至1:10;第二步,将预热器2加热到150℃至300℃后,向预热器2中通入含有CO的原料气和水,水在预热器2中迅速汽化为水汽并与含有CO的原料气混合均匀成反应气,原料气中的CO在反应气中的质量百分比含量为30%至80%;第三步,预热器2中的反应气进入固定床反应器3中,在温度为450℃至750℃下,反应气在CO变换反应催化剂15的作用下与固定床反应器3中的低阶煤粉13热解反应30分钟至60分钟,热解反应后的混合气进入冷凝器4中进行冷凝,冷凝后得到煤焦油和水的混合液、残留气;第四步,将煤焦油和水的混合液进行分离得到煤焦油。第二步中的水可以是实验室蒸馏水、城市供应的自来水、工业用水或含有机物的工业废水。低阶煤是中国煤炭分类中的褐煤或低煤化度的长焰煤或褐煤与低煤化度的长焰煤的组合。Embodiment 3, as shown in accompanying drawing 1, the pyrolysis method of the low-rank coal pyrolysis tar that this uses low-rank coal pyrolysis tar device, carry out according to the following steps: the first step, the filling of fixed-bed reactor 3, Fill the lower layer of the fixed bed reactor 3 with low-rank pulverized coal 13, fill the middle layer of the fixed bed reactor 3 with quartz wool 14, and fill the upper layer of the fixed bed reactor 3 with a CO shift reaction catalyst 15, CO shift reaction catalyst The mass ratio of 15 and low-rank pulverized coal 13 is 1:2 to 1:10; in the second step, after heating the preheater 2 to 150°C to 300°C, feed the raw material gas containing CO into the preheater 2 and water, the water is quickly vaporized into water vapor in the preheater 2 and mixed evenly with the feed gas containing CO to form a reaction gas, and the mass percentage of CO in the feed gas in the reaction gas is 30% to 80%; the third step , the reaction gas in the preheater 2 enters the fixed bed reactor 3, and at a temperature of 450°C to 750°C, the reaction gas reacts with the low-order pulverized coal in the fixed bed reactor 3 under the action of the CO shift reaction catalyst 15 13 pyrolysis reaction for 30 minutes to 60 minutes, the mixed gas after the pyrolysis reaction enters the condenser 4 for condensation, and after condensation, the mixed liquid and residual gas of coal tar and water are obtained; the fourth step is to mix the coal tar and water The liquid is separated to obtain coal tar. The water in the second step can be laboratory distilled water, tap water supplied by the city, industrial water or industrial wastewater containing organic matter. Low-rank coal is lignite or long-flame coal with low degree of coalification or a combination of lignite and long-flame coal with low degree of coalification in China's coal classification.
实施例4,如附图1所示,该使用低阶煤热解焦油装置的低阶煤热解焦油的热解方法,按下述步骤进行:第一步,固定床反应器3的填充,在固定床反应器3的下层填装低阶煤粉13,在固定床反应器3的中层填装石英棉14,在固定床反应器3的上层填装CO变换反应催化剂15,CO变换反应催化剂15和低阶煤粉13的质量比为1:2或1:10;第二步,将预热器2加热到150℃或300℃后,向预热器2中通入含有CO的原料气和水,水在预热器2中迅速汽化为水汽并与含有CO的原料气混合均匀成反应气,原料气中的CO在反应气中的质量百分比含量为30%或80%;第三步,预热器2中的反应气进入固定床反应器3中,在温度为450℃或750℃下,反应气在CO变换反应催化剂15的作用下与固定床反应器3中的低阶煤粉13热解反应30分钟或60分钟,热解反应后的混合气进入冷凝器4中进行冷凝,冷凝后得到煤焦油和水的混合液、残留气;第四步,将煤焦油和水的混合液进行分离得到煤焦油。第二步中的水可以是实验室蒸馏水、城市供应的自来水、工业用水或含有机物的工业废水。低阶煤是中国煤炭分类中的褐煤或低煤化度的长焰煤或褐煤与低煤化度的长焰煤的组合。Embodiment 4, as shown in accompanying drawing 1, the pyrolysis method of the low-rank coal pyrolysis tar that this uses low-rank coal pyrolysis tar device, carries out according to the following steps: the first step, the filling of fixed-bed reactor 3, Fill the lower layer of the fixed bed reactor 3 with low-rank pulverized coal 13, fill the middle layer of the fixed bed reactor 3 with quartz wool 14, and fill the upper layer of the fixed bed reactor 3 with a CO shift reaction catalyst 15, CO shift reaction catalyst The mass ratio of 15 and low-rank pulverized coal 13 is 1:2 or 1:10; in the second step, after heating the preheater 2 to 150°C or 300°C, feed the feed gas containing CO into the preheater 2 and water, the water is quickly vaporized into water vapor in the preheater 2 and mixed evenly with the raw material gas containing CO to form a reaction gas, and the mass percentage of CO in the raw gas in the reaction gas is 30% or 80%; the third step , the reaction gas in the preheater 2 enters the fixed bed reactor 3, and at a temperature of 450°C or 750°C, the reaction gas reacts with the low-order pulverized coal in the fixed bed reactor 3 under the action of the CO shift reaction catalyst 15 13 pyrolysis reaction for 30 minutes or 60 minutes, the mixed gas after the pyrolysis reaction enters the condenser 4 for condensation, and after condensation, the mixed liquid and residual gas of coal tar and water are obtained; the fourth step is to mix the coal tar and water The liquid is separated to obtain coal tar. The water in the second step can be laboratory distilled water, tap water supplied by the city, industrial water or industrial wastewater containing organic matter. Low-rank coal is lignite or long-flame coal with low degree of coalification or a combination of lignite and long-flame coal with low degree of coalification in China's coal classification.
实施例5,作为上述实施例的优化,实施例5中原料气中CO的质量百分含量为2%至99%。这样原料气可以是CO液化气或含有CO的工业废气。Example 5, as an optimization of the above example, the mass percentage of CO in the feed gas in Example 5 is 2% to 99%. In this way, the raw gas can be CO liquefied gas or industrial waste gas containing CO.
实施例6,作为上述实施例的优化,实施例6中CO变换反应催化剂15的粒径为40目至60目。Embodiment 6, as an optimization of the above embodiments, the particle size of the CO shift reaction catalyst 15 in Embodiment 6 is 40 mesh to 60 mesh.
实施例7,作为上述实施例的优化,实施例7中CO变换反应催化剂15为B205-1催化剂或B113-1催化剂或B208催化剂。 实施例8,作为上述实施例的优化,实施例8中预热器2的加热速率为10℃/min至20℃/min;固定床反应器3的加热速率为10℃/min至20℃/min。这样更利于热解反应的进行。Example 7, as an optimization of the above example, the CO shift reaction catalyst 15 in Example 7 is the B205-1 catalyst or the B113-1 catalyst or the B208 catalyst. Embodiment 8, as the optimization of the above-mentioned embodiment, the heating rate of preheater 2 in embodiment 8 is 10 ℃/min to 20 ℃/min; The heating rate of fixed bed reactor 3 is 10 ℃/min to 20 ℃/min min. This is more conducive to the pyrolysis reaction.
实施例9,作为上述实施例的优化,实施例9中第四步,将煤焦油和水的混合液依据ASTM D95-83方法进行分离得到煤焦油。Example 9, as an optimization of the above examples, in the fourth step in Example 9, the mixture of coal tar and water is separated according to the ASTM D95-83 method to obtain coal tar.
实施例10,作为上述实施例的优化,实施例10中低阶煤粉13的粒径为60目至100目。Example 10, as an optimization of the above examples, the particle size of the low-rank pulverized coal 13 in Example 10 is 60 mesh to 100 mesh.
实施例11,作为上述实施例的优化,实施例11中冷凝器4中的冷凝温度为-5℃至-20℃,冷凝剂为饱和盐水或乙二醇或质量百分比为60%至99%的乙二醇水溶液。Example 11, as an optimization of the above examples, the condensation temperature in the condenser 4 in Example 11 is -5°C to -20°C, and the condensing agent is saturated brine or ethylene glycol or 60% to 99% by mass Aqueous solution of ethylene glycol.
上述实施例中所用的低阶煤可为铁厂沟煤、大同煤、南台子煤、红庙褐煤、东胜褐煤等,铁厂沟煤和大同煤的平均工艺参数如表1所示。The low-rank coal used in the above examples can be Tiechanggou coal, Datong coal, Nantaizi coal, Hongmiao lignite, Dongsheng lignite, etc. The average process parameters of Tiechanggou coal and Datong coal are shown in Table 1.
从表1可以看出,南台子煤工业分析中水分、灰分和挥发分的平均质量百分含量分别为8.24%、11.74%、40.40%,南台子煤元素分析中C、H、N、O*和S的平均质量百分含量分别为77.74%、4.72%、1.23%、15.89%、0.42%;铁厂沟煤工业分析中水分、灰分和挥发分的平均质量百分含量分别为5.20%、7.91%、43.73%,铁厂沟煤元素分析中C、H、N、O*和S的平均质量百分含量分别为77.02%、4.82%、1.01%、15.75%、1.40%。It can be seen from Table 1 that the average mass percentages of water, ash and volatile matter in Nantaizi coal industry analysis are 8.24%, 11.74% and 40.40% respectively, and C, H, N, O* The average mass percentages of S and S were 77.74%, 4.72%, 1.23%, 15.89%, and 0.42%, respectively; %, 43.73%, and the average mass percentages of C, H, N, O*, and S in the elemental analysis of Tiechanggou coal were 77.02%, 4.82%, 1.01%, 15.75%, and 1.40%, respectively.
℃时,本发明与不同气氛下的低阶煤热解的平均焦油产率和半焦产率如表2 所示。°C, the average tar yield and semi-coke yield of the present invention and low-rank coal pyrolysis under different atmospheres are shown in Table 2.
从表2可以看出,500℃时,大同煤在HIt can be seen from Table 2 that at 500°C, the Datong coal 22 气氛下热解的平均焦油产率和半焦产率分别为10.3%和75.0%;500℃时,红庙褐煤在HThe average tar yield and semi-coke yield of pyrolysis under atmosphere were 10.3% and 75.0% respectively; 22 气氛下热解的平均焦油产率和半焦产率分别为7.6%和73.5%;500℃时,东胜褐煤在HThe average tar yield and semi-coke yield of pyrolysis under atmosphere were 7.6% and 73.5% respectively; 22 气氛下热解的平均焦油产率和半焦产率分别为8.4%和64.7%;500℃时,南台子煤在NThe average tar yield and semi-coke yield of pyrolysis under atmosphere were 8.4% and 64.7% respectively; 22 气氛下热解的平均焦油产率和半焦产率分别为3%至6%、70%至75%;南台子煤在HThe average tar yield and semi-coke yield of pyrolysis under atmosphere are 3% to 6%, 70% to 75%, respectively; 22 气氛下热解的平均焦油产率和半焦产率分别为6%至8%、70%至75%; 500℃时,南台子煤在本发明CO+HThe average tar yield and semi-coke yield of pyrolysis under atmosphere are 6% to 8%, 70% to 75% respectively; 22 O气氛下热解的平均焦油产率和半焦产率分别为11%至15%、60%至65%;说明低阶煤在本发明CO+HThe average tar yield and semi-coke yield of pyrolysis under O atmosphere are respectively 11% to 15%, 60% to 65%; 22 O气氛下的热解焦油产率较低阶煤在HPyrolysis tar yield under O atmosphere lower rank coal in H 22 气氛下或NAtmosphere or N 22 气氛下的热解焦油产率有显著提高,且原料气CO+HThe yield of pyrolysis tar under the atmosphere is significantly improved, and the feed gas CO+H 22 O较传统煤热解供应的纯氢具有价格低的优势,从而也降低了生产成本。O has the advantage of lower price than pure hydrogen supplied by traditional coal pyrolysis, which also reduces production costs.
以上技术特征构成了本发明的实施例,其具有较强的适应性和实施效果,可根据实际需要增减非必要的技术特征,来满足不同情况的需求。The above technical features constitute the embodiment of the present invention, which has strong adaptability and implementation effect, and non-essential technical features can be increased or decreased according to actual needs to meet the needs of different situations.
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