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CN103204069B - A kind of range extender of electric vehicle and control method - Google Patents

A kind of range extender of electric vehicle and control method Download PDF

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CN103204069B
CN103204069B CN201310163186.8A CN201310163186A CN103204069B CN 103204069 B CN103204069 B CN 103204069B CN 201310163186 A CN201310163186 A CN 201310163186A CN 103204069 B CN103204069 B CN 103204069B
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engine
power
range extender
output
phase
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CN103204069A (en
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王耀南
申永鹏
孟步敏
邓凯峰
贺俊杰
周翔
刘东奇
袁洁
卢月红
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Hunan University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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Abstract

本发明公开了一种电动汽车增程器及控制方法,由发动机、发动机ECU、电子节气门控制器、直流起动机、发动机转速传感器、交流永磁同步电机、三相全控整流器、滤波电容、电压采样电阻、电流传感器、续流二极管和三相全控整流调压移相触发器组成。发动机由起动机启动后拖动交流永磁同步电机发电输出三相交流电压到晶闸管三相全控整流器,整流器输出的直流脉动电压经两个串联滤波电容滤波后,三相全控整流调压移相触发器采集增程器输出电压和电流得到输出功率,并根据功率调整导通角实现的功率闭环控制。电子节气门控制器采集发动机转速,调整节气门开度,实现发动机转速的闭环控制。本发明公开的电动汽车增程器及控制方法具有成本低、控制精度高的优点。

The invention discloses a range extender and a control method for an electric vehicle, comprising an engine, an engine ECU, an electronic throttle controller, a DC starter, an engine speed sensor, an AC permanent magnet synchronous motor, a three-phase full-control rectifier, a filter capacitor, It consists of a voltage sampling resistor, a current sensor, a freewheeling diode and a three-phase fully-controlled rectification, voltage regulation, and phase-shift trigger. After the engine is started by the starter, it drives the AC permanent magnet synchronous motor to generate and output three-phase AC voltage to the thyristor three-phase fully-controlled rectifier. The phase trigger collects the output voltage and current of the range extender to obtain the output power, and adjusts the conduction angle according to the power to realize the power closed-loop control. The electronic throttle controller collects the engine speed, adjusts the throttle opening, and realizes the closed-loop control of the engine speed. The electric vehicle range extender and the control method disclosed by the invention have the advantages of low cost and high control precision.

Description

一种电动汽车增程器及控制方法An electric vehicle range extender and its control method

技术领域 technical field

本发明主要涉及一种电动汽车技术,特指一种电动汽车增程器及其控制方法。 The invention mainly relates to an electric vehicle technology, in particular to an electric vehicle range extender and a control method thereof.

背景技术 Background technique

随着石油资源的日益枯竭以及人们对环境要求的不断提高,电动汽车由于不消耗石油。清洁无污染正逐步成为世界汽车市场的发展方向。但是受限于电池的能量密度、充电速度以及成本,电动汽车的价格比普通内燃机汽车要高出很多,并且续驶里程也很有限,因此电动汽车的消费者接受度还很低,很大程度上限制了电动汽车的发展。 With the depletion of oil resources and the continuous improvement of people's environmental requirements, electric vehicles do not consume oil. Clean and pollution-free is gradually becoming the development direction of the world automobile market. However, limited by the energy density, charging speed and cost of batteries, the price of electric vehicles is much higher than that of ordinary internal combustion engine vehicles, and the driving range is also very limited. Therefore, the consumer acceptance of electric vehicles is still very low, to a large extent. This restricts the development of electric vehicles.

为了解决由电池技术造成的续驶里程问题,增程式电动汽车作为一种既能兼顾日常行驶的电动化、零排放要求与远程出行的长续驶里程,并且成本较低的车型,正逐步成为各大汽车厂商和研究机构的要求热点。 In order to solve the mileage problem caused by battery technology, the extended-range electric vehicle, as a vehicle that can take into account the electrification of daily driving, zero-emission requirements and long-distance travel, and a low-cost model, is gradually becoming The requirements of major automobile manufacturers and research institutions are hot.

现有的增程式电动汽车的机构如图2所示,主要由增程器、动力电池和电驱动系统构成。动力电池的容量一般远小于普通电动汽车,能够满足绝大多数的日常行驶里程需求;电驱动系统包括主驱动电机、主驱动电机控制器,主驱电机构成了车辆行驶的直接动力来源;当电池容量下降到一定值时,增程器启动,为车辆提供额外的电力来源。 The mechanism of the existing range-extended electric vehicle is shown in Figure 2, which is mainly composed of a range extender, a power battery and an electric drive system. The capacity of the power battery is generally much smaller than that of ordinary electric vehicles, which can meet most of the daily driving mileage requirements; the electric drive system includes the main drive motor and the main drive motor controller, and the main drive motor constitutes the direct power source of the vehicle; when the battery When the capacity drops to a certain value, the range extender starts to provide an additional power source for the vehicle.

现有的增程器一般包括发动机、ISG(Integrate Starter&Generator 汽车起动发电一体机)电机、ISG电机控制器、发动机ECU(Electronic Control Unit 电子控制单元)和增程器控制单元。发动机是增程器的动力来源,一般选用小功率的汽油机;ISG电机一般采用三相永磁同步电机,该电机即可以工作于电动机模式,负责发动机的启动,又可以工作于发电机模式,负责增程器的发电;ISG电机控制器主要负责对ISG电机的控制,ISG电机控制器即可工作于逆变模式,用于控制ISG电机拖动发动机的启动,又可以工作于整流模式,用于对ISG电机发出的三相交流电压的整流;和传统的发动机ECU一样,增程器的发动机ECU负责发动机内部各传感器信号的采集和喷油量、点火时间等的计算;增程器控制单元主要用于接收整车控制器指令,协调发动机ECU和ISG电机控制器的工作。 Existing range extenders generally include an engine, an ISG (Integrate Starter&Generator) motor, an ISG motor controller, an engine ECU (Electronic Control Unit) and a range extender control unit. The engine is the power source of the range extender, and generally a low-power gasoline engine is used; the ISG motor generally uses a three-phase permanent magnet synchronous motor, which can work in the motor mode, responsible for starting the engine, and can also work in the generator mode, responsible for The power generation of the range extender; the ISG motor controller is mainly responsible for the control of the ISG motor. The ISG motor controller can work in the inverter mode to control the start of the ISG motor to drive the engine, and can also work in the rectification mode for Rectify the three-phase AC voltage sent by the ISG motor; Like the traditional engine ECU, the engine ECU of the range extender is responsible for the collection of various sensor signals inside the engine and the calculation of fuel injection volume, ignition time, etc.; the control unit of the range extender is mainly It is used to receive instructions from the vehicle controller and coordinate the work of the engine ECU and the ISG motor controller.

增程器工作时整车控制器发送增程器启动信号给增程器控制单元,增程器控制单元发送启动指令给发动机ECU和ISG电机控制器,发动机ECU采集发动机内各传感器信号做好发动机的启动准备,此时ISG电机控制器工作于逆变模式、ISG电机工作于电动机模式,ISG电机拖动发动机至一定的转速发动机启动,发动机启动后,ISG电机控制器工作于整流模式、ISG电机工作于发电机模式,发动机拖动ISG电机, ISG电机发出的三相交流电压经ISG电机控制器整流和滤波处理后输出直流电压,与整车的直流母线相连,为整车提供额外的电能。 When the range extender is working, the vehicle controller sends the start signal of the range extender to the control unit of the range extender, and the control unit of the range extender sends a start command to the engine ECU and ISG motor controller, and the engine ECU collects the signals of various sensors in the engine to make the engine At this time, the ISG motor controller works in inverter mode, the ISG motor works in motor mode, and the ISG motor drives the engine to a certain speed to start the engine. After the engine starts, the ISG motor controller works in rectification mode, and the ISG motor Working in generator mode, the engine drives the ISG motor, and the three-phase AC voltage generated by the ISG motor is rectified and filtered by the ISG motor controller to output a DC voltage, which is connected to the DC bus of the vehicle to provide additional power for the vehicle.

现有的电动汽车增程器存在以下缺点: The existing electric vehicle range extender has the following disadvantages:

1、不同于混合动力汽车中的ISG电机经常于电动机模式和发电机模式之间的切换,增程器一般在电动汽车动力电池的容量下降到一定程度后启动,启动后会一直工作于发电机模式,直至本次行驶结束或者动力电池容量达到最大限值,除了启动的瞬间,只有很少时间工作于电动机模式。而对于发动机的启动而言,需要很高的瞬时转矩和瞬时功率,这意味着ISG电机控制器必须有充足的VA(伏安)容量,那么ISG电机控制器的成本势必很高。一台常见的永磁同步电机控制器的电路结构如图3所示,它由六只全控型功率开关管(绝缘栅双极晶体管(IGBT)或者金属半导体氧化物场效应晶体管(MOSFET))构成的逆变电路、功率开关管驱动电路、微控制器处理电路、两只或者三只霍尔电流传感器、转速/位置检测电路以及开关电源、显示、接口和通信电路组成。电路系统较复杂,精密的转速/位置传感器以及高VA容量要求的大功率全控型功率开关管和霍尔电流传感器的价格都很昂贵,这极大的增加了整车成本。 1. Unlike the ISG motor in a hybrid vehicle, which often switches between the motor mode and the generator mode, the range extender generally starts after the capacity of the power battery of the electric vehicle drops to a certain level, and will always work on the generator after starting. Mode, until the end of this driving or the capacity of the power battery reaches the maximum limit, except for the moment of starting, there is only a small amount of time to work in the motor mode. For the starting of the engine, high instantaneous torque and instantaneous power are required, which means that the ISG motor controller must have sufficient VA (volt-ampere) capacity, so the cost of the ISG motor controller is bound to be high. The circuit structure of a common permanent magnet synchronous motor controller is shown in Figure 3. It consists of six fully-controlled power switches (insulated gate bipolar transistor (IGBT) or metal semiconductor oxide field effect transistor (MOSFET)) It consists of an inverter circuit, a power switch tube drive circuit, a microcontroller processing circuit, two or three Hall current sensors, a speed/position detection circuit, a switching power supply, a display, an interface and a communication circuit. The circuit system is relatively complex, and the price of the precise speed/position sensor, high-power full-control power switch tube and Hall current sensor required by high VA capacity is very expensive, which greatly increases the cost of the whole vehicle.

2、ISG电机控制器控制系统的结构如图4所示,即按转子磁链定向空间矢量PWM(Pulse Width Modulation 脉冲宽度调制)控制系统。该控制系统通常由转速PI(Proportional Pntegral比例-积分)调节器、直轴电流PI调节器、交轴电流PI调节器、两相旋转坐标系—三相静止坐标系变换(2r/3s变换)、三相静止坐标系—两相旋转坐标系变换(3s/2r变换)、弱磁调节器、空间矢量脉冲宽度调制(SVPWM)实现算法组成。算法流程复杂且涉及较多的浮点数运算,实时性要求高,系统调试复杂,具有很高的开发难度。 2. The structure of the ISG motor controller control system is shown in Figure 4, that is, the space vector PWM (Pulse Width Modulation) control system according to the rotor flux orientation orientation. The control system usually consists of a speed PI (Proportional Pntegral proportional-integral) regulator, a direct-axis current PI regulator, a quadrature-axis current PI regulator, two-phase rotating coordinate system-three-phase stationary coordinate system transformation (2r/3s transformation), Three-phase stationary coordinate system-two-phase rotating coordinate system transformation (3s/2r transformation), field weakening regulator, space vector pulse width modulation (SVPWM) realization algorithm composition. The algorithm process is complex and involves many floating-point calculations, which requires high real-time performance, complex system debugging, and high development difficulty.

3、通常的增程式电动汽车采用增程器恒功率控制算法或者功率跟随控制算法,电动汽车工作时,由于路况、驾驶习惯的不同,以及制动能量回馈的因素,整车的功率需求变化较大,功率需求的波动会造成直流母线电压的波动,通常这种电压波动范围为0.7U N ~1.0 U N U N 为直流母线的额定电压。这给增程器的恒定功率输出带来了很大的挑战。ISG电机控制器内部的整流机构为二极管不可控整流,输出功率是通过调整制动转矩实现的,是一种间接控制方法,输出功率的响应速度慢、精度较低。 3. The usual range-extender electric vehicle adopts the constant power control algorithm of the range extender or the power following control algorithm. When the electric vehicle is working, due to the different road conditions, driving habits, and factors of braking energy feedback, the power demand of the whole vehicle varies greatly. The fluctuation of power demand will cause the fluctuation of the DC bus voltage, usually the voltage fluctuation range is 0.7 U N ~1.0 U N , where U N is the rated voltage of the DC bus. This poses a great challenge to the constant power output of the range extender. The rectification mechanism inside the ISG motor controller is a diode uncontrollable rectification, and the output power is realized by adjusting the braking torque. It is an indirect control method, and the response speed of the output power is slow and the precision is low.

4、发动机转速采用开环控制,发动机的转速波动较大,造成发动机不能保持在高效工作区域,进一步造成了整车的燃油经济性的降低。 4. The engine speed adopts open-loop control, and the engine speed fluctuates greatly, causing the engine to not be kept in the high-efficiency working area, which further reduces the fuel economy of the vehicle.

鉴于现有的电动汽车增程器的成本较高、开发难度大、燃油经济性较差等缺点,市场急需一种成本低、结构简单、控制效果优良的电动汽车增程器。 In view of the disadvantages of the existing electric vehicle range extenders such as high cost, difficult development, and poor fuel economy, the market urgently needs an electric vehicle range extender with low cost, simple structure, and excellent control effect.

发明内容 Contents of the invention

本发明提供了一种成本低、结构简单、控制效果优良的电动汽车增程器装置及其控制方法,用于解决现有电动汽车增程器成本高、开发难度大、控制效果差的问题。 The invention provides an electric vehicle range extender device with low cost, simple structure and excellent control effect and a control method thereof, which are used to solve the problems of high cost, difficult development and poor control effect of the existing electric vehicle range extender.

为了解决上述问题,本发明提供一种电动汽车增程器,其结构包括发动机、发动机ECU、电子节气门控制器、直流起动机、发动机转速传感器、交流永磁同步电机、三相全控整流器、滤波电容、电压采样电阻、电流传感器、续流二极管和三相全控整流调压移相触发器,其特征在于:直流起动机经由接触器与12V蓄电池连接;发动机和直流起动机、发动机EAC、电子节气门控制器、发动机转速传感器、交流永磁同步电机相连接,电子节气门控制器连接着发动机转速传感器;交流永磁同步电机和三相全控整流器的交流侧相连;三相全控整流器由六只晶闸管构成,其直流侧两端与滤波电容、电压采样电阻,续流二极管并联;滤波电容由两只以上的电解电容构成;电压采样电阻由两只以上电阻构成;三相全控整流调压移相触发器和电压采样电阻相连,并通过电流传感器和滤波电容相连。上述发动机为10KW~30KW的小功率汽油机。 In order to solve the above problems, the present invention provides a range extender for electric vehicles, the structure of which includes an engine, an engine ECU, an electronic throttle controller, a DC starter, an engine speed sensor, an AC permanent magnet synchronous motor, a three-phase fully-controlled rectifier, filter capacitor, voltage sampling resistor, current sensor, freewheeling diode and three-phase full-control rectification, voltage regulation and phase-shift trigger, characterized in that: the DC starter is connected to the 12V battery via a contactor; the engine and the DC starter, engine EAC, The electronic throttle controller, the engine speed sensor, and the AC permanent magnet synchronous motor are connected, and the electronic throttle controller is connected to the engine speed sensor; the AC permanent magnet synchronous motor is connected to the AC side of the three-phase fully-controlled rectifier; the three-phase fully-controlled rectifier It is composed of six thyristors, and the two ends of the DC side are connected in parallel with the filter capacitor, voltage sampling resistor and freewheeling diode; the filter capacitor is composed of more than two electrolytic capacitors; the voltage sampling resistor is composed of more than two resistors; three-phase full-control rectification The voltage regulation phase-shift trigger is connected with the voltage sampling resistor, and connected with the filter capacitor through the current sensor. The above-mentioned engine is a low-power gasoline engine of 10KW~30KW.

上述发动机为10KW~30KW的小功率汽油机。 The above-mentioned engine is a low-power gasoline engine of 10KW~30KW.

上述交流永磁同步电机为三相电机; The above AC permanent magnet synchronous motor is a three-phase motor;

上述交流永磁同步电机通过皮带、齿轮和发动机连接,或者和发动机同轴连接; The above-mentioned AC permanent magnet synchronous motor is connected with the engine through a belt, a gear, or is coaxially connected with the engine;

上述电流传感器为霍尔电流传感器。 The above-mentioned current sensor is a Hall current sensor.

上述续流二极管为大容量的肖特基二极管; The above-mentioned freewheeling diode is a high-capacity Schottky diode;

上述滤波电容由两只串联的同等耐压值、同等容量的电解电容构成。 The above-mentioned filter capacitor is composed of two electrolytic capacitors connected in series with the same withstand voltage and the same capacity.

上述电压采样电阻由两只电阻构成。 The above-mentioned voltage sampling resistor is composed of two resistors.

本发明同时提供一种电动汽车增程器恒功率控制方法,其特征在于:采用基于权利要求1-8中任一项所述的电动汽车增程器结构,三相全控整流调压移相触发器采集由电压采样电阻分压得到的系统输出电压和由电流传感器得到的系统输出电流I 1f,系统的输出电压和输出电流I 1f相乘得到系统的输出功率P f,该输出功率P f与设定功率P *的差值作为功率PI(比例-积分)调节器的输入,功率PI调节器的输出为系统的目标输出电流                                                ,电流PI调节器根据系统输出电流I 1f与由功率PI调节器输出的目标输出电流的之间的差值,调整移相触发电路的导通角,构成电流控制内环,实现系统电流的闭环控制, 进而构成功率控制外环,实现三相全控整流器的功率闭环控制,即增程器功率的恒定。 The present invention also provides a constant power control method for an electric vehicle range extender, which is characterized in that: the structure of the electric vehicle range extender based on any one of claims 1-8 is adopted, and the three-phase full-control rectification, voltage regulation and phase shifting are adopted. The trigger collects the system output voltage obtained by voltage sampling resistor division and the system output current I 1f obtained by the current sensor, and the system output voltage and output current I 1f are multiplied to obtain the system output power P f , the output power P f The difference with the set power P * is used as the input of the power PI (proportional-integral) regulator, and the output of the power PI regulator is the target output current of the system , the current PI regulator is based on the system output current I 1f and the target output current output by the power PI regulator Adjust the conduction angle of the phase-shift trigger circuit to form the inner loop of current control to realize the closed-loop control of the system current, and then form the outer loop of power control to realize the closed-loop control of the power of the three-phase fully-controlled rectifier. The constant power of the programmer.

本发明还提供一种电动汽车增程器恒转速控制方法,其特征在于,采用基于权利要求1-8中任一项所述的电动汽车增程器结构,由电子节气门采集发动机转速传感器输出的转速信号,根据转速信号与由增程器的输出功率和发动机的高效工作区域决定的设定转速n *的差值,进行转速PI调节,转速PI调节器输出的节气门开度目标值W *和节气门实际开度W f的差值作为节气门开度PI调节器的输入进行开度调节,节气门开度PI调节器输出的节气门驱动电机电枢目标电流值与实际电流值I 2f之差作为电流PI调节器的输入,电流PI调节器输出的PWM(脉冲宽度调制)占空比信号经过驱动电路与节气门驱动电机相连,实现节气门开度的调节,进而实现发动机转速的恒定。 The present invention also provides a constant speed control method for an electric vehicle range extender, which is characterized in that the electric vehicle range extender structure based on any one of claims 1-8 is adopted, and the output of the engine speed sensor is collected by the electronic throttle speed signal , according to the difference between the speed signal and the set speed n * determined by the output power of the range extender and the high-efficiency working area of the engine, the speed PI is adjusted, and the throttle opening target value W * output by the speed PI regulator and the throttle The difference between the actual valve opening W f is used as the input of the throttle opening PI regulator to adjust the opening, and the throttle valve driving motor armature target current value output by the throttle opening PI regulator The difference from the actual current value I 2f is used as the input of the current PI regulator, and the PWM (pulse width modulation) duty ratio signal output by the current PI regulator is connected to the throttle drive motor through the drive circuit to realize the adjustment of the throttle opening. And then realize the constant of engine speed.

具体工作方式为: The specific working method is:

发动机ECU接收由整车控制器发出的启动信号,电子节气门控制器调整节气门的开度,由和12V蓄电池连接的直流起动机将发动机启动,发动机转速稳定在设定转速之前,三相全控整流调压移相触发器的导通角为90°。 The engine ECU receives the starting signal sent by the vehicle controller, the electronic throttle controller adjusts the opening of the throttle, and the DC starter connected to the 12V battery starts the engine. The engine speed is stable before the set speed, and the three-phase full The conduction angle of the controlled rectification and voltage regulation phase-shift trigger is 90°.

增程器启动时,由连接12V蓄电池的直流起动机拖动发动机启动增程器; When the range extender starts, the DC starter connected to the 12V battery drives the engine to start the range extender;

发动机启动后拖动交流永磁同步电机输出三相交流电压到三相全控整流器; After the engine starts, drive the AC permanent magnet synchronous motor to output the three-phase AC voltage to the three-phase fully-controlled rectifier;

三相全控整流器包括六只半控型晶闸管,六只晶闸管连接成三相全控型整流电路。 The three-phase fully-controlled rectifier includes six semi-controlled thyristors, and the six thyristors are connected to form a three-phase fully-controlled rectifier circuit.

三相全控整流器的输出的脉动直流电压经滤波电容进行滤波处理; The pulsating DC voltage output by the three-phase fully controlled rectifier is filtered by the filter capacitor;

三相全控整流调压移相触发器采集由两只电阻分压得到的系统输出电压和由霍尔电流传感器采集到的系统输出电流,由电压和电流得到系统的输出功率,并根据输出功率调整触发器的导通角,实现增程器的恒功率输出; The three-phase full-control rectification, voltage regulation, and phase-shift trigger collects the system output voltage obtained by dividing the voltage of two resistors and the system output current collected by the Hall current sensor, and obtains the output power of the system from the voltage and current, and according to the output power Adjust the conduction angle of the trigger to realize the constant power output of the range extender;

电子节气门控制器采集发动机的转速传感器输出的转速信号,实现发动机转速闭环控制。 The electronic throttle controller collects the rotational speed signal output by the rotational speed sensor of the engine to realize the closed-loop control of the rotational speed of the engine.

采用上述结构的电动汽车增程器,其发动机转速恒定在由增程器的输出功率和发动机的高效工作区域决定的恒定转速,增程器的功率输出保持在设定的功率点。 The electric vehicle range extender with the above structure has a constant engine speed at a constant speed determined by the output power of the range extender and the high-efficiency working area of the engine, and the power output of the range extender is maintained at a set power point.

本发明有如下有益效果: The present invention has following beneficial effect:

本发明提供的电动汽车增程器装置,发动机由传统的12V直流起动机启动,避免了由六只绝缘栅双极晶体管(IGBT)或者金属半导体氧化物场效应晶体管(MOSFET)等全控型功率器以及两只或者三只霍尔电流传感器、精密转速/位置传感器构成的价格昂贵的ISG电机控制器,有效的降低了系统的硬件成本。 In the electric vehicle range extender device provided by the present invention, the engine is started by a traditional 12V DC starter, which avoids the need for fully controlled power by six insulated gate bipolar transistors (IGBTs) or metal semiconductor oxide field effect transistors (MOSFETs). The expensive ISG motor controller composed of two or three Hall current sensors and precision speed/position sensors can effectively reduce the hardware cost of the system.

三相交流永磁同步电机输出的交流电压信号经由六只晶闸管构成的三相全控整流、两只同等容量和耐压值的电解电容滤波处理后,输出直流电压,三相全控整流调压移相触发器采集由霍尔电流传感器输出的系统电流信号和由两只电阻分压处理后的电压信号,分别构成电流闭环PI调节和功率PI闭环调节,通过控制六只晶闸管的导通角实现增程器的恒定功率输出,其功率控制精度比现有的ISG电机控制器的功率控制精度有较大的提高。 The AC voltage signal output by the three-phase AC permanent magnet synchronous motor is filtered and processed by three-phase full-control rectification composed of six thyristors, two electrolytic capacitors with the same capacity and withstand voltage value, and then output DC voltage, three-phase full-control rectification and voltage regulation The phase-shift trigger collects the system current signal output by the Hall current sensor and the voltage signal processed by two resistors to form a current closed-loop PI adjustment and a power PI closed-loop adjustment respectively, which are realized by controlling the conduction angle of six thyristors. With the constant power output of the range extender, its power control accuracy is greatly improved compared with the power control accuracy of the existing ISG motor controller.

通过电子节气门对发动机转速的闭环调节,实现了增程器恒功率输出时发动机转速的恒定,发动机恒定保持在其高效区域,降低了发动机转速频繁波动造成的燃油效率降低,提高了整车的燃油经济性。 Through the closed-loop adjustment of the engine speed by the electronic throttle, the engine speed is kept constant when the range extender is outputting constant power, and the engine is kept in its high-efficiency area, which reduces the fuel efficiency reduction caused by frequent fluctuations in the engine speed and improves the overall vehicle efficiency. fuel economy.

附图说明 Description of drawings

图1是本发明提供的电动汽车增程器装置示意图; Fig. 1 is a schematic diagram of an electric vehicle range extender device provided by the present invention;

图2是现有的增程式电动汽车动力系统构成示意图; FIG. 2 is a schematic diagram of the power system of an existing extended-range electric vehicle;

图3是常见的ISG电机控制器硬件结构示意图; Figure 3 is a schematic diagram of the hardware structure of a common ISG motor controller;

图4是ISG电机控制器通常采用的按转子磁链定向矢量控制系统示意图; Figure 4 is a schematic diagram of the rotor flux oriented vector control system commonly used by ISG motor controllers;

图5是本发明提供的增程器恒功率输出控制系统示意图; Fig. 5 is a schematic diagram of the constant power output control system of the range extender provided by the present invention;

图6是本发明提供的发动机转速控制系统示意图; Fig. 6 is a schematic diagram of the engine speed control system provided by the present invention;

图7是增程器恒功率输出时系统电压和电流关系示意图。 Fig. 7 is a schematic diagram of the relationship between system voltage and current when the range extender outputs constant power.

具体实施方式 Detailed ways

本发明提供的电动汽车增程器及其控制方法如图1、图5和图6所示。 The electric vehicle range extender and its control method provided by the present invention are shown in Fig. 1 , Fig. 5 and Fig. 6 .

如图1所示,一种电动汽车增程器,其硬件构成包括发动机、发动机ECU、电子节气门控制器、直流起动机、发动机转速传感器、交流永磁同步电机、三相全控整流器、滤波电容、电压采样电阻、电流传感器、续流二极管和三相全控整流调压移相触发器。 As shown in Figure 1, a range extender for electric vehicles, its hardware consists of engine, engine ECU, electronic throttle controller, DC starter, engine speed sensor, AC permanent magnet synchronous motor, three-phase fully-controlled rectifier, filter Capacitors, voltage sampling resistors, current sensors, freewheeling diodes and three-phase full-control rectification and voltage regulation phase-shift triggers.

根据车辆配置的不同,发动机一般为10KW~30KW的小功率汽油机; According to different vehicle configurations, the engine is generally a low-power gasoline engine of 10KW~30KW;

发动机ECU和传统车辆的ECU一样,由整车控制器发送启动命令,发动机负责ECU采集机油压力、水温、曲轴位置等信号并对喷油量、点火时间等信息进行计算,保证内燃机的正常运行; The engine ECU is the same as the ECU of a traditional vehicle. The vehicle controller sends a start command. The engine ECU is responsible for collecting signals such as oil pressure, water temperature, and crankshaft position, and calculating information such as fuel injection volume and ignition time to ensure the normal operation of the internal combustion engine;

电子节气门控制器负责对节气门开度的调节,它接收整车控制器发送的发动机目标转速,并根据实际发动机转速与目标转速的差值进行发动机转速PI调节,实现发动机转速的闭环控制; The electronic throttle controller is responsible for the adjustment of the throttle opening. It receives the engine target speed sent by the vehicle controller, and adjusts the engine speed PI according to the difference between the actual engine speed and the target speed, so as to realize the closed-loop control of the engine speed;

直流起动机和普通的汽车起动机一样,经由接触器与12V蓄电池连接,该接触器的控制端子由整车控制器控制,整车控制器发出启动命令时,接触器闭合,起动机将发动机拖到启动转速,完成发动机启动; The DC starter is the same as the ordinary car starter. It is connected to the 12V battery via a contactor. The control terminal of the contactor is controlled by the vehicle controller. To the starting speed, complete the engine start;

交流永磁同步电机一般为三相电机,在本发明提供的电动汽车增程器中作为发电机使用,由发动机拖动,一般由皮带、齿轮和发动机连接,或者和发动机同轴连接; The AC permanent magnet synchronous motor is generally a three-phase motor, used as a generator in the electric vehicle range extender provided by the present invention, driven by the engine, generally connected by a belt, a gear and the engine, or coaxially connected with the engine;

三相全控整流器由六只晶闸管构成,交流侧连接交流永磁同步电机发出的三相交流电压,直流侧两端与滤波电容相连; The three-phase fully-controlled rectifier is composed of six thyristors, the AC side is connected to the three-phase AC voltage generated by the AC permanent magnet synchronous motor, and the two ends of the DC side are connected to the filter capacitor;

滤波电容负责对三相全控整流器输出的直流脉动电压进行滤波处理。滤波电容采用两只串联的同等耐压值、同等容量的电解电容构成,采取串联结构可以解决单只电容耐压不足的问题,同时也可以避免电解电容击穿短路造成的系统短路; The filter capacitor is responsible for filtering the DC pulsating voltage output by the three-phase fully-controlled rectifier. The filter capacitor is composed of two series-connected electrolytic capacitors with the same withstand voltage value and the same capacity. Adopting a series structure can solve the problem of insufficient withstand voltage of a single capacitor, and can also avoid system short-circuit caused by breakdown and short-circuit of the electrolytic capacitor;

电压采样电阻由两只电阻经过分压构成,经分压处理后得到的电压值一般为0~5V,因此要根据系统电压的波动区间合理的选择分压电阻; The voltage sampling resistor is composed of two resistors through voltage division, and the voltage value obtained after the voltage division process is generally 0~5V, so the voltage division resistor should be selected reasonably according to the fluctuation range of the system voltage;

电流传感器为霍尔电流传感器,这种传感器能够实现采集电路与功率电路的隔离,同时具有采样精度高的优点; The current sensor is a Hall current sensor, which can realize the isolation of the acquisition circuit and the power circuit, and has the advantage of high sampling accuracy;

续流二极管为大容量的肖特基二极管,具有反向恢复时间短的优点,为系统的阻感负载提供反向电流通道; The freewheeling diode is a large-capacity Schottky diode, which has the advantage of short reverse recovery time and provides a reverse current channel for the resistive load of the system;

三相全控整流调压移相触发器为三相全控整流电路提供触发脉冲,与其他移相触发器不同的是,这里它通过对系统输出电压和电流的采集,调整触发脉冲的导通角,实现整流电路的功率闭环控制,进而实现增程器的恒功率输出; The three-phase fully-controlled rectification and voltage-regulating phase-shift trigger provides trigger pulses for the three-phase fully-controlled rectifier circuit. Unlike other phase-shift triggers, it adjusts the conduction of the trigger pulses by collecting the output voltage and current of the system. Angle, realize the power closed-loop control of the rectifier circuit, and then realize the constant power output of the range extender;

增程器的给定功率是由整车控制器根据整车控制策略发给三相全控整流调压移相触发器的,常见的控制策略包括恒功率策略和功率跟随策略。恒功率策略即增程器工作时,其功率保持恒定输出,该功率值一般为由增程器的工作转速和发动机的高效运行区域共同决定的某一功率值,该值同时要略小于或者等于动力电池的额定充电功率,并且当车辆制动能量回馈时,该值要根据制动能量回馈的功率适当的减小,以避免充电功率过大对动力电池造成的损伤或者寿命缩短;功率跟随策略即增程器的输出功率跟随着整车的功率波动输出,采用功率跟随策略可以降低频繁充放电对动力电池造成的损害,但是由于整车运行区间功率波动范围较大,整车功率需求计算模型复杂,很难取得良好的控制效果。 The given power of the range extender is sent by the vehicle controller to the three-phase full-control rectification voltage regulation phase-shift trigger according to the vehicle control strategy. Common control strategies include constant power strategy and power following strategy. The constant power strategy means that when the range extender is working, its power remains constant. The power value is generally a certain power value determined by the operating speed of the range extender and the high-efficiency operating area of the engine. At the same time, this value should be slightly less than or equal to the power The rated charging power of the battery, and when the vehicle braking energy is fed back, this value should be appropriately reduced according to the power of the braking energy fed back, so as to avoid damage to the power battery or shorten the life of the power battery caused by excessive charging power; the power following strategy is The output power of the range extender follows the power fluctuation output of the whole vehicle. Using the power following strategy can reduce the damage caused by frequent charging and discharging to the power battery. However, due to the large power fluctuation range in the running range of the whole vehicle, the calculation model of the power demand of the whole vehicle is complicated , it is difficult to achieve a good control effect.

当整车控制器根据整车的控制策略要求增程器启动时,首先向发动机ECU、电子节气门控制器以及三相全控整流调压移相触发器发送启动命令,此时电子节气门控制器将节气门调整至启动开度、三相全控整流调压移相触发器将三相全控整流桥的导通角设置为90°,并将起动机接触器吸合,起动机将发动机的拖到启动转速后,完成发动机的启动。待发动机转速稳定至设定转速后,三相全控整流调压移相触发器开始启动功率闭环控制。 When the vehicle controller requires the range extender to start according to the control strategy of the vehicle, it first sends a start command to the engine ECU, electronic throttle controller, and three-phase full-control rectification, voltage regulation, and phase-shift trigger. At this time, the electronic throttle control The throttle valve is adjusted to the starting opening, and the three-phase full-control rectification voltage regulation phase-shift trigger sets the conduction angle of the three-phase full-control rectification bridge to 90°, and the starter contactor is closed, and the starter turns the engine After dragging to the starting speed, complete the engine start. After the engine speed stabilizes to the set speed, the three-phase full-control rectification, voltage regulation and phase-shifting trigger starts the power closed-loop control.

增程器工作过程中,由于电动汽车的整车需求功率不断变化,造成直流母线电压的波动,通常这种电压波动范围为0.7U N ~1.0 U N U N 为直流母线的额定电压,这种电压波动造成使得三相全控整流调压移相触发器只有通过不断的调整三相全控整流桥的导通角度才能使增程器输出功率恒定。 During the working process of the range extender, due to the continuous change of the required power of the electric vehicle, the DC bus voltage fluctuates. Usually, the voltage fluctuation range is 0.7 U N ~1.0 U N , where U N is the rated voltage of the DC bus. This kind of voltage fluctuation causes the three-phase full-controlled rectification voltage regulation phase-shift trigger to keep the output power of the range extender constant only by continuously adjusting the conduction angle of the three-phase full-control rectifier bridge.

三相全控整流调压移相触发器功率闭环控制系统的结构如图5所示,三相全控整流调压移相触发器采集由电压采样电阻分压得到的系统输出电压和由电流传感器得到的系统输出电流I 1f,系统的输出电压和输出电流I 1f相乘得到系统的输出功率P f,该输出功率P f与设定功率P *的差值作为功率PI调节器的输入,功率PI调节器的输出为系统的目标输出电流,电流PI调节器根据系统输出电流I 1f与由功率PI调节器输出的目标电流值的之间的差值,调整移相触发电路的导通角,构成电流控制内环,实现系统电流的闭环控制, 同时也构成了功率控制外环,实现三相全控整流器的功率闭环控制。 The structure of the power closed-loop control system of the three-phase full-control rectification, voltage regulation, and phase-shifting trigger is shown in Figure 5. The three-phase full-control rectification, voltage regulation, and phase-shifting trigger collects the system output voltage obtained by dividing the voltage by the voltage sampling resistor and the output voltage obtained by the current sensor. The obtained system output current I 1f , the output voltage of the system and the output current I 1f are multiplied to obtain the output power P f of the system, the difference between the output power P f and the set power P * is used as the input of the power PI regulator, and the power The output of the PI regulator is the target output current of the system , the current PI regulator is based on the system output current I 1f and the target current value output by the power PI regulator The difference between them adjusts the conduction angle of the phase-shift trigger circuit to form an inner current control loop to realize the closed-loop control of the system current, and also forms an outer power control loop to realize the power closed-loop control of the three-phase fully-controlled rectifier.

这种功率闭环本质上是当整车直流母线波动时,通过调整三相全控整流电路的导通角,进而调整增程器的输出电压Uout,更近一步的调整增程器的输出电流Iout,从而达到输出功率恒定的目的。增程器输出电压Uout、电流Iout以及功率之间的关系如图7所示。 This power closed loop is essentially to adjust the conduction angle of the three-phase fully-controlled rectifier circuit when the DC bus of the vehicle fluctuates, and then adjust the output voltage U out of the range extender, and further adjust the output current of the range extender. I out , so as to achieve the purpose of constant output power. The relationship among the output voltage U out , the current I out and the power of the range extender is shown in FIG. 7 .

发动机的工作转速由整车控制器根据系统配置发给电子节气门控制器,电子节气门控制器采集发动机的转速,调整节气门的开度,实现对发动机转速的闭环控制。这里的工作转速n由动力电池的标称电压U C 、永磁同步电机的反电势常数E R 以及发动机的经济运行转速区间决定。一般取,并且应合理设计U C E R 使n位于发动机的经济运行转速区域。 The operating speed of the engine is sent by the vehicle controller to the electronic throttle controller according to the system configuration. The electronic throttle controller collects the engine speed, adjusts the throttle opening, and realizes the closed-loop control of the engine speed. The operating speed n here is determined by the nominal voltage U C of the power battery, the counter electromotive force constant E R of the permanent magnet synchronous motor, and the economical operating speed range of the engine. Generally take , and U C and E R should be reasonably designed so that n is located in the economical operating speed region of the engine.

发动机工作时,由于负载的波动和整车振动等外界干扰,容易造成转速的波动。转速的波动使发动机经常工作于瞬态过程,造成了发动机效率的降低。为了克服发动机的转速波动,采取发动机转速闭环控制,控制系统结构如图6所示。电子节气门采集发动机转速传感器输出的转速信号,根据转速信号与由增程器的输出功率和发动机的高效工作区域决定的设定转速n *的差值,进行转速PI(比例-积分)调节,转速PI调节器输出的节气门开度目标值W *和节气门实际开度W f的差值作为节气门开度PI调节器的输入进行开度调节,节气门开度PI调节器输出的节气门驱动电机电枢目标电流值与实际电流值I 2f之差作为电流PI调节器的输入,电流PI调节器输出的PWM占空比信号经过驱动电路与节气门驱动电机相连,实现节气门开度的调节,进而实现发动机转速的恒定。 When the engine is working, due to external disturbances such as load fluctuations and vehicle vibration, it is easy to cause speed fluctuations. The fluctuation of rotational speed makes the engine often work in a transient process, resulting in the reduction of engine efficiency. In order to overcome the engine speed fluctuation, the engine speed closed-loop control is adopted, and the structure of the control system is shown in Figure 6. The electronic throttle collects the speed signal output by the engine speed sensor , according to the difference between the speed signal and the set speed n * determined by the output power of the range extender and the high-efficiency working area of the engine, the speed PI (proportional-integral) adjustment is performed, and the throttle opening target output by the speed PI regulator The difference between the value W * and the actual throttle opening W f is used as the input of the throttle opening PI regulator for opening adjustment, and the throttle valve driving motor armature target current value output by the throttle opening PI regulator The difference with the actual current value I 2f is used as the input of the current PI regulator, and the PWM duty cycle signal output by the current PI regulator is connected with the throttle drive motor through the drive circuit to realize the adjustment of the throttle opening, and then realize the adjustment of the engine speed. constant.

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.

Claims (10)

1.一种电动汽车增程器,其结构包括发动机、发动机ECU、电子节气门控制器、直流起动机、发动机转速传感器、交流永磁同步电机、三相全控整流器、滤波电容、电压采样电阻、电流传感器、续流二极管和三相全控整流调压移相触发器,其特征在于:直流起动机经由接触器与12V蓄电池连接;发动机和直流起动机、发动机EAC、电子节气门控制器、发动机转速传感器、交流永磁同步电机相连接,电子节气门控制器连接着发动机转速传感器;交流永磁同步电机和三相全控整流器的交流侧相连;三相全控整流器由六只晶闸管构成,其直流侧两端与滤波电容、电压采样电阻,续流二极管并联;滤波电容由两只以上的电解电容构成;电压采样电阻由两只以上电阻构成;三相全控整流调压移相触发器和电压采样电阻相连,并通过电流传感器和滤波电容相连。 1. An electric vehicle range extender, its structure includes engine, engine ECU, electronic throttle controller, DC starter, engine speed sensor, AC permanent magnet synchronous motor, three-phase full-control rectifier, filter capacitor, voltage sampling resistor , a current sensor, a freewheeling diode and a three-phase full-control rectification voltage regulation phase-shift trigger, characterized in that: the DC starter is connected to the 12V battery via a contactor; the engine and the DC starter, engine EAC, electronic throttle controller, The engine speed sensor is connected to the AC permanent magnet synchronous motor, and the electronic throttle controller is connected to the engine speed sensor; the AC permanent magnet synchronous motor is connected to the AC side of the three-phase fully-controlled rectifier; the three-phase fully-controlled rectifier is composed of six thyristors, Both ends of the DC side are connected in parallel with the filter capacitor, voltage sampling resistor and freewheeling diode; the filter capacitor is composed of more than two electrolytic capacitors; the voltage sampling resistor is composed of more than two resistors; It is connected to the voltage sampling resistor and connected to the filter capacitor through the current sensor. 2.根据权利要求1所述的一种电动汽车增程器,其特征在于:所述发动机为10KW~30KW的小功率汽油机。 2. A range extender for electric vehicles according to claim 1, characterized in that: the engine is a low-power gasoline engine of 10KW~30KW. 3.根据权利要求1所述的一种电动汽车增程器,其特征在于:所述交流永磁同步电机为三相电机。 3. The range extender for electric vehicles according to claim 1, wherein the AC permanent magnet synchronous motor is a three-phase motor. 4.根据权利要求1所述的一种电动汽车增程器,其特征在于:所述交流永磁同步电机通过皮带、齿轮和发动机连接,或者和发动机同轴连接。 4. A range extender for electric vehicles according to claim 1, characterized in that: the AC permanent magnet synchronous motor is connected to the engine through a belt, a gear, or is coaxially connected to the engine. 5.根据权利要求1所述的一种电动汽车增程器,其特征在于:所述电流传感器为霍尔电流传感器。 5. The range extender for electric vehicles according to claim 1, wherein the current sensor is a Hall current sensor. 6.根据权利要求1所述的一种电动汽车增程器,其特征在于:所述续流二极管为大容量的肖特基二极管。 6 . The range extender for electric vehicles according to claim 1 , wherein the freewheeling diode is a large-capacity Schottky diode. 7.根据权利要求1所述的一种电动汽车增程器,其特征在于:所述滤波电容由两只串联的同等耐压值、同等容量的电解电容构成。 7. The range extender for electric vehicles according to claim 1, wherein the filter capacitor is composed of two electrolytic capacitors connected in series with the same withstand voltage and the same capacity. 8.根据权利要求1所述的一种电动汽车增程器,其特征在于:所述电压采样电阻由两只电阻构成。 8. The electric vehicle range extender according to claim 1, wherein the voltage sampling resistor is composed of two resistors. 9.一种电动汽车增程器恒功率控制方法,其特征在于:采用基于权利要求1-8中任一项所述的电动汽车增程器结构,三相全控整流调压移相触发器采集由电压采样电阻分压得到的系统输出电压和由电流传感器得到的系统输出电流I 1f,系统的输出电压和输出电流I 1f相乘得到系统的输出功率P f,该输出功率P f与设定功率P *的差值作为功率PI(比例-积分)调节器的输入,功率PI调节器的输出为系统的目标输出电流                                               ,电流PI调节器根据系统输出电流I 1f与由功率PI调节器输出的目标输出电流的之间的差值,调整移相触发电路的导通角,构成电流控制内环,实现系统电流的闭环控制, 进而构成功率控制外环,实现三相全控整流器的功率闭环控制,即增程器功率的恒定。 9. A constant power control method for an electric vehicle range extender, characterized in that: the electric vehicle range extender structure based on any one of claims 1-8, a three-phase full-control rectification voltage regulation phase-shift trigger Collect the system output voltage obtained by dividing the voltage by the voltage sampling resistor and the system output current I 1f obtained by the current sensor, multiply the system output voltage and output current I 1f to obtain the system output power P f , and the output power P f is equal to the set The difference of the constant power P * is used as the input of the power PI (proportional-integral) regulator, and the output of the power PI regulator is the target output current of the system , the current PI regulator is based on the system output current I 1f and the target output current output by the power PI regulator Adjust the conduction angle of the phase-shift trigger circuit to form the inner loop of current control to realize the closed-loop control of the system current, and then form the outer loop of power control to realize the closed-loop control of the power of the three-phase fully-controlled rectifier. The constant power of the programmer. 10.一种电动汽车增程器恒转速控制方法,其特征在于,采用基于权利要求1-8中任一项所述的电动汽车增程器结构,由电子节气门采集发动机转速传感器输出的转速信号,根据转速信号与由增程器的输出功率和发动机的高效工作区域决定的设定转速n *的差值,进行转速PI调节,转速PI调节器输出的节气门开度目标值W *和节气门实际开度W f的差值作为节气门开度PI调节器的输入进行开度调节,节气门开度PI调节器输出的节气门驱动电机电枢目标电流值与实际电流值I 2f之差作为电流PI调节器的输入,电流PI调节器输出的PWM(脉冲宽度调制)占空比信号经过驱动电路与节气门驱动电机相连,实现节气门开度的调节,进而实现发动机转速的恒定。 10. A method for controlling the constant speed of an electric vehicle range extender, characterized in that, the structure of the electric vehicle range extender based on any one of claims 1-8 is adopted, and the electronic throttle is used to collect the output speed of the engine speed sensor Signal , according to the difference between the speed signal and the set speed n * determined by the output power of the range extender and the high-efficiency working area of the engine, the speed PI is adjusted, and the throttle opening target value W * output by the speed PI regulator and the throttle The difference between the actual valve opening W f is used as the input of the throttle opening PI regulator to adjust the opening, and the throttle valve driving motor armature target current value output by the throttle opening PI regulator The difference from the actual current value I 2f is used as the input of the current PI regulator, and the PWM (pulse width modulation) duty ratio signal output by the current PI regulator is connected to the throttle drive motor through the drive circuit to realize the adjustment of the throttle opening. And then realize the constant of engine speed.
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