CN103202520B - Edible fungus dried air circulation treatment device - Google Patents
Edible fungus dried air circulation treatment device Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明公开了一种食用菌烘干空气循环处理装置,包括烘烤室、空气处理机组、送风总管、空气混合装置、平行设置在烘烤室内的送风孔板和回风孔板,送风孔板和回风孔板将烘烤室分割为送风静压空间、回风静压空间和烘烤工作间;空气处理机组由依次设置的进风口、固体吸附除湿装置、热泵回路、风机、辅助电加热和出风口组成,其中热泵回路由冷凝器和并联设置的三组压缩机和蒸发器总成组成,压缩机和蒸发器总成包括依次连接的膨胀阀、蒸发器和压缩机。本发明采用平行送风的方式和总-分-总-分的制冷剂分配模式来改善气流组织,保证运行时烘烤室内空气流动和温度场的均一稳定,从而保证了烘烤效果一致性,同时也降低了烘烤房低负荷运行时的能耗。
The invention discloses an edible fungus drying air circulation treatment device, which comprises a baking room, an air handling unit, an air supply main pipe, an air mixing device, an air supply orifice plate and a return air orifice plate arranged in parallel in the baking room. The air orifice plate and the return air orifice divide the baking room into air supply static pressure space, return air static pressure space and baking workshop; the air handling unit is composed of air inlet, solid adsorption dehumidification device, heat pump circuit, fan , auxiliary electric heating and air outlet, wherein the heat pump circuit is composed of a condenser and three sets of parallel compressors and evaporator assemblies, and the compressor and evaporator assemblies include expansion valves, evaporators and compressors connected in sequence. The present invention adopts the way of parallel air supply and the total-separate-total-separated refrigerant distribution mode to improve the airflow organization and ensure the uniformity and stability of the air flow and temperature field in the baking room during operation, thereby ensuring the consistency of the baking effect. At the same time, it also reduces the energy consumption of the baking room during low-load operation.
Description
技术领域technical field
本发明属于建筑环境与设备工程技术领域,涉及一种空气循环处理系统,具体涉及一种食用菌烘干空气循环处理系统。The invention belongs to the technical field of building environment and equipment engineering, and relates to an air circulation treatment system, in particular to an air circulation treatment system for drying edible fungi.
背景技术Background technique
烘烤房普遍应用于农业富余产品的烘干保存以及风味食物加工。目前使用较多烘烤房为应用烟道气加热的热空气对流式干燥设备,其升温方式多为一炉一囱回火升温式烘房。这种传统型烘烤房设备简单,初投资较少,仍为广大农村地区所用,但是也存在烘烤效率低下、烘干食物质量不佳、烘烤操作复杂与环境污染等一系列问题。The baking room is widely used in the drying and preservation of agricultural surplus products and the processing of flavored food. At present, most of the drying rooms are hot air convection drying equipment heated by flue gas, and the heating method is mostly one furnace and one chimney tempering heating type drying room. This kind of traditional baking room has simple equipment, low initial investment, and is still used in rural areas. However, there are still a series of problems such as low baking efficiency, poor quality of dried food, complicated baking operation and environmental pollution.
为了解决传统烘烤房所带来的一系列问题,科研人员经过长期的不懈努力,提出了多种不同的传统烘烤房改造技术和新型烘烤技术来提高烘烤质量和效率,特别是热泵技术的引入与太阳能等清洁新能源的利用大大促进了烘烤技术的发展。实用新型专利(申请号:2012206509863)一种空气源热泵和太阳能供热耦合的蘑菇房干燥装置(见图1),所述干燥装置由空气源热泵与太阳能供热两部分耦合而成,有效地降低了环境污染与能耗,同时大大的降低了劳动成本。但是其送风温湿度以及气流组织不均匀,较大影响了烘烤质量,具体表现为烘烤室中间烘烤效果好,四周烘烤质量较差。In order to solve a series of problems caused by the traditional baking room, after long-term unremitting efforts, researchers have proposed a variety of different traditional baking room transformation technologies and new baking technologies to improve the baking quality and efficiency, especially the heat pump The introduction of technology and the utilization of clean new energy sources such as solar energy have greatly promoted the development of baking technology. Utility Model Patent (Application No.: 2012206509863) A mushroom house drying device coupled with air source heat pump and solar heating (see Figure 1). Reduce environmental pollution and energy consumption, while greatly reducing labor costs. However, the temperature and humidity of the air supply and the air distribution are uneven, which greatly affects the baking quality. The specific performance is that the baking effect in the middle of the baking chamber is good, and the baking quality around the room is poor.
实用新型专利CN 201976709 U食用菌烘干设备(见图2)采用多气流通道的方式来组织送风气流,即将烘烤室均等的分为多个竖直通道,每个通道上方安装有送风机。这种结构在一定程度上改善了单个气流通道内送风温湿度以及气流组织,从而保证烘烤质量较为一致。但是从结构上又难以保证各个气流通道之间气流组织均匀,从而导致各气流通道间干燥质量的差异,此外采用多风机送风使运行能耗上升,有悖于节能减排的宗旨。The utility model patent CN 201976709 U edible fungus drying equipment (see Figure 2) adopts multiple airflow channels to organize the air supply air flow, that is, the baking chamber is divided into multiple vertical channels equally, and a blower fan is installed above each channel. This structure improves the temperature and humidity of the air supply and airflow organization in a single airflow channel to a certain extent, thereby ensuring that the baking quality is relatively consistent. However, structurally, it is difficult to ensure that the air distribution between each air flow channel is uniform, resulting in differences in drying quality between each air flow channel. In addition, the use of multiple fans to supply air will increase the operating energy consumption, which is contrary to the purpose of energy saving and emission reduction.
另外,值得注意的是仅单一依靠改进烘烤房送风结构难以彻底解决送风温湿度与气流组织不均匀的问题。良好的气流组织形式有赖于空气处理机组的空气处理性能,只有改善空气处理机组性能才能从根本上实现处理后气流的均匀性。现有大型烘烤房的空气处理机组中的换热器采用多组独立热泵系统换热盘管在风侧并联组合的方式。这种并联方式的缺陷是:(1)当空气处理机组低负荷运行时,只有部分热泵系统运行,这时处理后的空气温度和湿度不均匀。(2)当空气处理机组低负荷运行时,只能利用换热盘管的一部分,换热盘管的利用率很低。(3)由于多组系统独立运行,不能保证处理后空气的均匀性,尤其是当进入空气处理机组的空气不均匀时多组系统很难有效协调,处理后空气的不均匀性会进一步增加。In addition, it is worth noting that it is difficult to completely solve the problem of uneven air supply temperature, humidity and air distribution only by improving the air supply structure of the baking room. A good air flow organization depends on the air handling performance of the air handling unit. Only by improving the performance of the air handling unit can the uniformity of the air flow after treatment be fundamentally realized. The heat exchanger in the air handling unit of the existing large-scale baking room adopts the method of parallel combination of multiple sets of independent heat pump system heat exchange coils on the air side. The disadvantages of this parallel mode are: (1) When the air handling unit is running at low load, only part of the heat pump system is running, and the temperature and humidity of the treated air are not uniform at this time. (2) When the air handling unit is running at low load, only a part of the heat exchange coil can be used, and the utilization rate of the heat exchange coil is very low. (3) Since multiple systems operate independently, the uniformity of the treated air cannot be guaranteed, especially when the air entering the air handling unit is uneven, it is difficult for multiple systems to coordinate effectively, and the unevenness of the treated air will further increase.
发明内容Contents of the invention
技术问题:针对现有技术存在的缺陷,本发明提供了一种食用菌烘干空气循环处理装置,该系统可有效提高处理后空气温度和湿度的均匀性,改善了气流组织形式,从而保证了烘烤效果一致性,同时也降低了烘烤房低负荷运行时的能耗。另外,与传统烘烤房相比,该系统环境污染小,操作更为方便,烘烤效率高,烘干质量好。Technical problem: Aiming at the defects existing in the prior art, the present invention provides an edible fungus drying air circulation treatment device, which can effectively improve the uniformity of air temperature and humidity after treatment, and improve the airflow organization form, thereby ensuring The baking effect is consistent, and it also reduces the energy consumption of the baking room during low-load operation. In addition, compared with the traditional baking room, the system has less environmental pollution, more convenient operation, high baking efficiency and good drying quality.
技术方案:本发明食用菌烘干空气循环处理装置,包括烘烤室、空气处理机组、送风总管、空气混合装置、平行设置在烘烤室内的送风孔板和回风孔板,送风孔板和回风孔板将烘烤室分割为三个区域,分别为两侧的送风静压空间和回风静压空间,以及中间的烘烤工作间;空气处理机组位于回风静压空间的外侧,空气处理机组通过送风总管与送风静压空间连通,空气混合装置设置在送风总管管路中。Technical solution: The edible fungus drying air circulation processing device of the present invention includes a baking chamber, an air handling unit, an air supply main pipe, an air mixing device, an air supply orifice and a return air orifice arranged in parallel in the baking chamber, and the air supply The orifice plate and the air return orifice plate divide the baking room into three areas, which are the air supply static pressure space and the return air static pressure space on both sides, and the baking workshop in the middle; the air handling unit is located in the return air static pressure space. Outside the space, the air handling unit communicates with the air supply static pressure space through the air supply main pipe, and the air mixing device is arranged in the air supply main pipe pipeline.
空气处理机组由沿空气流动的方向依次设置的进风口、固体吸附除湿装置、热泵回路、风机、辅助电加热和出风口组成。The air handling unit is composed of an air inlet, a solid adsorption dehumidification device, a heat pump circuit, a fan, an auxiliary electric heater and an air outlet arranged in sequence along the direction of air flow.
热泵回路包括冷凝器和并联设置的三组压缩机和蒸发器总成,压缩机和蒸发器总成包括依次连接的膨胀阀、蒸发器和压缩机,三组压缩机和蒸发器总成中膨胀阀的制冷剂进口分别与冷凝器的制冷剂出口连接,压缩机的制冷剂出口分别与冷凝器的制冷剂进口连接。The heat pump circuit includes a condenser and three sets of compressors and evaporator assemblies arranged in parallel. The compressor and evaporator assemblies include sequentially connected expansion valves, evaporators, and compressors. The expansion valves in the three sets of compressors and evaporator assemblies are The refrigerant inlets of the valve are respectively connected with the refrigerant outlets of the condenser, and the refrigerant outlets of the compressor are respectively connected with the refrigerant inlets of the condenser.
冷凝器包括依次连接的集气混合装置、蛇形管束和集液混合装置。集气混合装置包括集气内管和套在集气内管外部的集气外管,集气内管与集气外管之间的空隙为集气静压层,集气内管上设置的三个制冷剂进口即为冷凝器的制冷剂进口,集气内管的三个制冷剂进口分别与三组压缩机和蒸发器总成中的压缩机对应连接,集气外管与蛇形管束的进口连接。The condenser includes a gas collecting and mixing device, a serpentine tube bundle and a liquid collecting and mixing device connected in sequence. The gas-collecting mixing device includes a gas-collecting inner pipe and a gas-collecting outer pipe sleeved outside the gas-collecting inner pipe. The gap between the gas-collecting inner pipe and the gas-collecting outer pipe is the gas-collecting static pressure layer. The three refrigerant inlets are the refrigerant inlets of the condenser, and the three refrigerant inlets of the gas-collecting inner pipe are respectively connected with the compressors in the three sets of compressors and the evaporator assembly, and the gas-collecting outer pipe and the serpentine tube bundle import connection.
集液混合装置包括集液内管和套在集液内管外部的集液外管,集液内管与集液外管之间的空隙为集液静压层,集液内管与蛇形管束的出口连接,集液外管上设置的三个制冷剂出口即为冷凝器的制冷剂出口,集液外管的三个制冷剂出口分别与三组压缩机和蒸发器总成中的膨胀阀对应连接。The liquid collection mixing device includes a liquid collection inner pipe and a liquid collection outer pipe sleeved outside the liquid collection inner pipe. The gap between the liquid collection inner pipe and the liquid collection outer pipe is a liquid collection static pressure layer. The liquid collection inner pipe and the serpentine The outlet of the tube bundle is connected. The three refrigerant outlets set on the liquid collecting outer tube are the refrigerant outlets of the condenser. The three refrigerant outlets of the liquid collecting outer The valves are connected accordingly.
本发明中,集气内管的管壁上均匀分布有与集气静压层连通的排气孔口,集液内管的管壁上均匀分布有与集液静压层连通的排液孔口。In the present invention, exhaust holes communicating with the static pressure layer of the gas collection are evenly distributed on the pipe wall of the gas collection inner pipe, and liquid discharge holes connected with the static pressure layer of the liquid collection are evenly distributed on the pipe wall of the liquid collection inner pipe mouth.
本发明中,集气混合装置采用内管和套在内管外部的外管的双层结构,内管和外管之间空隙为静压层,静压层起使气态制冷剂充分混合和稳压作用,外管内径dw和内管外径dn比值dw/dn应为2.5~3.5。比值小时混合与稳压效果差,阻力大;比值过大时混合与稳压效提高幅度降低,金属耗量大,经济性差。内管均匀布置排气孔口,使气态冷剂均匀的从集气混合装置的内管扩散到静压层,为了提高扩散的均匀性和降低扩散阻力,排气孔口的直径应为集气混合装置内管直径的1/3。集气混合装置内管通过毛细管与三个气态制冷剂进口连接,为了减轻集气混合装置内管两端对气流组织的影响和毛细管之间的相互影响,两侧毛细管到集气混合装置内管两端的距离应为内管直径的5倍,即5dn,两相邻毛细管之间的距离应为2dn~3dn。In the present invention, the gas-collecting and mixing device adopts a double-layer structure of an inner tube and an outer tube sleeved outside the inner tube. The gap between the inner tube and the outer tube is a static pressure layer, and the static pressure layer is used to fully mix and stabilize the gaseous refrigerant. Pressure effect, the ratio d w /d n of the inner diameter d w of the outer tube to the outer diameter d n of the inner tube should be 2.5 to 3.5. When the ratio is small, the mixing and voltage stabilizing effect is poor, and the resistance is large; when the ratio is too large, the improvement of mixing and pressure stabilizing effect is reduced, the metal consumption is large, and the economy is poor. The exhaust orifices are evenly arranged in the inner pipe, so that the gaseous refrigerant can be evenly diffused from the inner pipe of the gas collection and mixing device to the static pressure layer. In order to improve the uniformity of diffusion and reduce the diffusion resistance, the diameter of the exhaust orifice should be 1/3 of the inner tube diameter of the mixing device. The inner pipe of the gas collection and mixing device is connected to the three gaseous refrigerant inlets through capillary tubes. In order to reduce the influence of the two ends of the inner pipe of the gas collection and mixing device on the airflow organization and the mutual influence between the capillaries, the capillaries on both sides are connected to the inner pipe of the gas collection and mixing device. The distance between the two ends should be 5 times the diameter of the inner tube, that is, 5d n , and the distance between two adjacent capillaries should be 2d n ~ 3d n .
本发明中,集液混合装置同样采用内外双层管结构,内管和外管之间空隙为静压层,静压层起使液态制冷剂充分混合的作用,外管内径dw和内管外径dn比值dw/dn应在1.5~2.5之间。比值小时混合效果差,且阻力大;比值过大时混合效提高幅度降低,金属耗量大,经济性差。内管均匀布置排液孔口,使液态冷剂均匀的从集液混合装置的内管流动到静压层,为了提高流动的均匀性和降低流动阻力,排液孔口的直径应为集气混合装置内管直径的1/2。集液混合装置内管通过毛细管冷凝器出口连接,为了提高混合的均匀性及减轻集液混合装置内管两端和毛细管之间的互相影响,两侧毛细管到集液混合装置内管两端的距离应为内管直径的2倍,即2dn,两相邻毛细管之间的距离应为0.5dn~1.5dn。In the present invention, the liquid collection and mixing device also adopts the structure of inner and outer double-layer tubes, the gap between the inner tube and the outer tube is a static pressure layer, and the static pressure layer plays the role of fully mixing the liquid refrigerant . The outer diameter d n ratio d w /d n should be between 1.5 and 2.5. When the ratio is small, the mixing effect is poor, and the resistance is large; when the ratio is too large, the improvement of the mixing effect is reduced, the metal consumption is large, and the economy is poor. The inner pipe is evenly arranged to discharge orifices, so that the liquid refrigerant can evenly flow from the inner pipe of the liquid collection and mixing device to the static pressure layer. In order to improve the flow uniformity and reduce the flow resistance, the diameter of the liquid discharge orifice should be 1/2 of the inner tube diameter of the mixing device. The inner tube of the liquid collection and mixing device is connected through the outlet of the capillary condenser. In order to improve the uniformity of mixing and reduce the mutual influence between the two ends of the inner tube of the liquid collection and mixing device and the capillary, the distance between the capillary on both sides and the two ends of the inner tube of the liquid collection and mixing device It should be twice the diameter of the inner tube, that is, 2d n , and the distance between two adjacent capillaries should be 0.5d n to 1.5d n .
本发明中,固体吸附除湿装置一用多备,一组装置正常情况下可连续使用两周,吸附饱和时能自动报警,饱和后可在太阳光下暴晒再生。In the present invention, the solid adsorption dehumidification device can be used for multiple purposes, and a set of devices can be used continuously for two weeks under normal conditions. It can automatically alarm when the adsorption is saturated, and can be regenerated after being exposed to sunlight after saturation.
当食用菌烘烤房空气处理装置运行时,空气侧循环如下:干燥食用菌后的湿空气在回风静压空间中汇集并由进风口进入空气处理机组,经空气处理机组除湿升温后湿度大幅下降、温度回升,恢复一定的干燥能力,并由风机抽吸进入送风总管;干空气在送风总管中通过空气混合装置进一步混合之后,通过送风总管进入送风静压空间,并在其中充分混合,温湿度场较为均匀;此后,干空气通过送风孔板进入烘烤工作间,以一定的流速穿过其中并带走食用菌表面水分,逐步对食用菌进行干燥;干燥后的空气湿度增加、温度有所下降,通过回风孔板重新回到回风静压空间,这样完成烘烤房空气侧的循环。When the air treatment device in the edible mushroom baking room is running, the air side circulation is as follows: the humid air after drying the edible fungus is collected in the return air static pressure space and enters the air handling unit from the air inlet. After the temperature drops and the temperature rises, a certain drying capacity is restored, and it is sucked by the fan into the air supply main pipe; after the dry air is further mixed in the air supply main pipe through the air mixing device, it enters the air supply static pressure space through the air supply main pipe, and in it Fully mixed, the temperature and humidity field is relatively uniform; after that, the dry air enters the baking workshop through the air supply orifice, passes through it at a certain flow rate and takes away the surface moisture of the edible fungi, and gradually dries the edible fungi; the dried air When the humidity increases and the temperature drops, it returns to the return air static pressure space through the return air orifice, thus completing the circulation of the air side of the baking room.
在空气处理机组中,湿空气由进风口进入,经固体吸附除湿装置去湿后进入冷凝器,在冷凝器表面与冷凝器内的热制冷剂充分换热升温后流出,冬季或者极限工况下不能达到预设温度时,可通过辅助电加热辅助加热,此后具有一定温度的干空气经风机抽吸通过出风口流出空气处理机组。空气处理机组的热泵回路循环如下:气态制冷剂通过三个气态制冷剂进口进入集气混合装置内管;气态制冷剂通过集气混合装置内管上均匀布置的排气孔口均匀扩散到集气混合装置静压层;在集气混合装置静压层内气态制冷剂充分混合;气态制冷剂通过集气混合装置外管进入蛇形管束;气态制冷剂在蛇形管束内液化放热由气态变成液态;液态制冷剂从蛇形管束进入集液混合装置内管;液态制冷剂从均匀分布在集液混合装置内管上的排液孔口流进集液混合装置静压层;在集液混合装置静压层内液态制冷剂充分混合;液态制冷剂通过集液混合装置外管上的三个液态制冷剂出口分别进入三组压缩机和蒸发器总成的膨胀阀;在压缩机和蒸发器总成内,液态制冷剂通过膨胀阀进入蒸发器,在蒸发器内液态制冷剂吸热从液态变成气态,气态制冷剂通过压缩机进入气态制冷剂进口,完成循环。In the air handling unit, the humid air enters from the air inlet, and after being dehumidified by the solid adsorption dehumidification device, it enters the condenser, and flows out after the heat exchange between the surface of the condenser and the hot refrigerant in the condenser fully heats up. In winter or under extreme working conditions When the preset temperature cannot be reached, the auxiliary electric heating can be used to assist heating, and then the dry air with a certain temperature will be sucked by the fan and flow out of the air handling unit through the air outlet. The heat pump circuit cycle of the air handling unit is as follows: the gaseous refrigerant enters the inner pipe of the gas collection and mixing device through three gaseous refrigerant inlets; The static pressure layer of the mixing device; the gaseous refrigerant is fully mixed in the static pressure layer of the gas collecting and mixing device; the gaseous refrigerant enters the serpentine tube bundle through the outer tube of the gas collecting and mixing device; the gaseous refrigerant liquefies and releases heat in the serpentine tube bundle into a liquid state; the liquid refrigerant enters the inner tube of the liquid collecting and mixing device from the serpentine tube bundle; the liquid refrigerant flows into the static pressure layer of the liquid collecting and mixing device from the liquid discharge orifices evenly distributed on the inner tube of the liquid collecting and mixing device; The liquid refrigerant in the static pressure layer of the mixing device is fully mixed; the liquid refrigerant enters the expansion valves of the three sets of compressors and evaporator assemblies respectively through the three liquid refrigerant outlets on the outer pipe of the liquid collecting and mixing device; In the evaporator assembly, the liquid refrigerant enters the evaporator through the expansion valve. In the evaporator, the liquid refrigerant absorbs heat and changes from a liquid state to a gaseous state. The gaseous refrigerant enters the gaseous refrigerant inlet through the compressor to complete the cycle.
本发明冷凝器在蛇形管束进口和出口分别设置集气混合装置和集液混合装置实现三组压缩机和蒸发器总成制冷工质之间的交换,在现有冷凝器仅能实现能量交换的基础上实现了工质的交换,提高冷凝器的利用效率,提高换热效率,降低了处理不均匀导致的制冷工质之间的热力不均,提高空气处理机组的出力范围和处理能力,提高了空气处理的均匀性。The condenser of the present invention is respectively equipped with a gas collection mixing device and a liquid collection mixing device at the inlet and outlet of the serpentine tube bundle to realize the exchange of refrigerants between the three sets of compressors and the evaporator assembly, and only energy exchange can be realized in the existing condenser Based on the exchange of working fluid, the utilization efficiency of the condenser is improved, the heat exchange efficiency is improved, the heat unevenness between the refrigeration working fluids caused by uneven treatment is reduced, and the output range and processing capacity of the air handling unit are improved. Improved uniformity of air treatment.
本发明采用通过送风孔板的平行送风和回风孔板的平行回风的送回风方式,在送风孔板和回风孔板侧分别配有送风静压空间和回风静压空间,减少了送回风孔板各处压力的差异,从而保证送风压力以及送风气流的均匀性。运行时干空气以一定的流速从送风孔板进入烘烤工作间,并在其中水平流动,具有较好的气流组织,易于获得稳定的气流与温度场分布。这种平行送风的方式有利于改善气流组织,能够保证运行时烘烤工作间内空气流动和温湿度场均一稳定,即烘烤工作间内食用菌所处的环境一致,使各部分干燥程度一致,提高了产品的优质率。The present invention adopts the air supply and return mode of the parallel air supply through the air supply orifice and the parallel return air of the return air orifice, and the air supply orifice side and the return air orifice are respectively equipped with a supply air static pressure space and a return air static pressure space. The pressure space reduces the difference in pressure between the supply and return air orifice plates, thereby ensuring the uniformity of the supply air pressure and the supply air flow. During operation, the dry air enters the baking workshop from the air supply orifice at a certain flow rate, and flows horizontally in it, which has a good air flow organization and is easy to obtain a stable air flow and temperature field distribution. This parallel air supply method is conducive to improving the airflow organization, and can ensure that the air flow and temperature and humidity field in the baking workshop are uniform and stable during operation, that is, the environment of the edible fungus in the baking workshop is consistent, and the drying degree of each part is ensured. Consistent, improve the high-quality rate of the product.
有益效果:与现有食用菌烘干空气循环处理装置相比,本发明具有以下优点:Beneficial effects: Compared with the existing edible fungus drying air circulation treatment device, the present invention has the following advantages:
(1)本发明采用通过送风孔板的平行送风和回风孔板的平行回风的送回风方式,干空气以一定的流速从送风孔板进入烘烤工作间,烘烤工作间中气流成水平流动,具有较好的气流组织,易于获得稳定的气流与温度场分布,从而创造出更加适合食用菌干燥的条件。(1) The present invention adopts the way of sending and returning air through the parallel air supply of the air supply orifice and the parallel return of the air return orifice. The dry air enters the baking workshop from the air supply orifice at a certain flow rate, and the baking work The airflow in the middle flows horizontally, has better airflow organization, and is easy to obtain stable airflow and temperature field distribution, thus creating more suitable conditions for edible fungus drying.
(2)本发明送风孔板和回风孔板分别配有送风静压空间和回风静压空间,能够使进入其中的气流趋于稳定,减少气流的不均匀性,从送风孔板进入烘烤工作间的干空气气流成水平流动,从而改善烘烤工作间的气流组织和温度场;同时减少送回风孔板各处压力的差异,从而保证送风压力以及送风气流的均匀性。(2) The air supply orifice and the air return orifice of the present invention are respectively equipped with an air supply static pressure space and a return air static pressure space, which can stabilize the airflow entering it and reduce the inhomogeneity of the airflow. The dry air flow from the plate into the baking room flows horizontally, thereby improving the airflow organization and temperature field in the baking room; at the same time, reducing the pressure difference between the air supply and return air orifice plates, so as to ensure the supply air pressure and the supply air flow. Uniformity.
(3)本发明冷凝器在现有空气处理机组冷凝器仅能实现制冷工质和空气进行热量交换的基础上,实现了制冷剂之间的工质的交换,从而消除了三组压缩机和蒸发器总成运行时工质热力性质之间的差异,实现制冷工质之间的热力性质的互补,在很大程度上缓解了空气处理后的温度场的不均匀性。(3) The condenser of the present invention realizes the exchange of the working medium between the refrigerants on the basis that the condenser of the existing air handling unit can only realize the heat exchange between the refrigerant and the air, thereby eliminating the need for three groups of compressors and The difference between the thermodynamic properties of the working fluids during the operation of the evaporator assembly realizes the complementarity of the thermodynamic properties between the refrigeration working fluids, and alleviates the inhomogeneity of the temperature field after the air treatment to a large extent.
(4)本发明冷凝器在蛇形管束进口和出口分别设置集气混合装置和集液混合装置,制冷剂进入和流出冷凝器分别通过集气混合装置和集液混合装置,实现制冷工质之间的充分混合,从而消除制冷工质之间的热力不均。(4) The condenser of the present invention is respectively provided with a gas collection mixing device and a liquid collection mixing device at the inlet and outlet of the serpentine tube bundle, and the refrigerant enters and flows out of the condenser through the gas collection mixing device and the liquid collection mixing device respectively to realize the separation of the refrigerant working medium The sufficient mixing between them can eliminate the heat unevenness among the refrigerants.
(5)本发明集气混合装置和集液混合装置均采用内外双层管结构,内管和外管之间的间隙为静压层,提高了制冷工质的混合效果。(5) Both the gas-collecting and mixing device and the liquid-collecting and mixing device of the present invention adopt an inner and outer double-layer pipe structure, and the gap between the inner pipe and the outer pipe is a static pressure layer, which improves the mixing effect of the refrigerant.
(6)本发明冷凝器显著提高了换热效率,在只有部分压缩机和蒸发器总成运行的低负荷情况下,仍能充分利用整个换热盘管,提高了冷凝器的利用效率,提高了换热效率。(6) The condenser of the present invention significantly improves the heat exchange efficiency. Under the low-load condition where only part of the compressor and the evaporator assembly operate, the entire heat exchange coil can still be fully utilized, thereby improving the utilization efficiency of the condenser and improving the efficiency of the condenser. the heat exchange efficiency.
(7)本发明空气处理机组可以根据负荷大小实时调整压缩机和蒸发器总成的出力或者控制压缩机和蒸发器总成运行的数量,从而扩大了空气处理机组的出力范围,提高了系统的灵活性。(7) The air handling unit of the present invention can adjust the output of the compressor and the evaporator assembly in real time according to the load size or control the number of operations of the compressor and the evaporator assembly, thereby expanding the output range of the air handling unit and improving the efficiency of the system. flexibility.
(8)本发明送风总管中布置有空气混合装置,空气在送风总管中能进一步混合,增加了气流的均匀性。(8) An air mixing device is arranged in the air supply main pipe of the present invention, and the air can be further mixed in the air supply main pipe, which increases the uniformity of the air flow.
(9)本发明送风总管置于烘烤房顶部,采用夹层形式,既能使空间布置合理,结构紧凑,同时又能够使空气在流经送风总管的过程中减少漩涡量,使流动逐渐趋于平稳。(9) The main air supply pipe of the present invention is placed on the top of the baking room, and adopts the interlayer form, which can not only make the space layout reasonable, the structure compact, but also reduce the amount of vortex in the process of air flowing through the main air supply pipe, so that the flow gradually Towards stability.
附图说明Description of drawings
图1是现有蘑菇房干燥装置的原理结构图;Fig. 1 is the principle structural diagram of existing mushroom house drying device;
图2是现有食用菌烘干设备的原理结构图;Fig. 2 is the principle structural diagram of existing edible mushroom drying equipment;
图3是本发明食用菌烘干空气循环处理装置的原理结构图;Fig. 3 is the schematic structural diagram of the edible fungus drying air circulation treatment device of the present invention;
图4是本发明冷凝器的三组压缩机和蒸发器总成并联方式的原理结构图。Fig. 4 is a principle structural diagram of the parallel connection mode of three groups of compressors and evaporator assemblies of the condenser of the present invention.
图中:1-烘烤房;2-空气处理机组;21-进风口;22-固体吸附除湿装置;24-辅助电加热;25-风机;26-出风口;3-送风总管;4-空气混合装置;5-送风孔板;6-回风孔板;7-送风静压空间;8-回风静压空间;9-热泵回路;91-冷凝器;911-集气混合装置;911-1-集气混合装置内管;911-2-集气混合装置外管;911-3-集气混合装置静压层;911-4-排气孔口;912-蛇形管束;913-集液混合装置;913-1-集液混合装置内管;913-2-集液混合装置外管;913-3-集液混合装置静压层;913-4-排液孔口;921-第一液态制冷剂出口;922-第二液态制冷剂出口;923-第三液态制冷剂出口;931-第一膨胀阀;932-第二膨胀阀;933-第三膨胀阀;941-第一蒸发器;942-第二蒸发器;943-第三蒸发器;951-第一压缩机;952-第二压缩机;953-第三压缩机;961-第一气态制冷剂进口;962-第二气态制冷剂进口;963-第三气态制冷剂进口;10-烘烤工作间。In the figure: 1-baking room; 2-air handling unit; 21-air inlet; 22-solid adsorption dehumidification device; 24-auxiliary electric heating; 25-fan; 26-air outlet; 3-air supply main pipe; 4- Air mixing device; 5-air supply orifice; 6-return air orifice; 7-supply static pressure space; 8-return air static pressure space; 9-heat pump circuit; 91-condenser; 911-gas collection mixing device ;911-1-inner tube of gas gathering and mixing device; 911-2-outer tube of gas gathering and mixing device; 911-3-static pressure layer of gas gathering and mixing device; 911-4-exhaust orifice; 912-serpentine tube bundle; 913-liquid collection and mixing device; 913-1-inner tube of liquid collection and mixing device; 913-2-outer tube of liquid collection and mixing device; 913-3-static pressure layer of liquid collection and mixing device; 913-4-drainage orifice; 921-first liquid refrigerant outlet; 922-second liquid refrigerant outlet; 923-third liquid refrigerant outlet; 931-first expansion valve; 932-second expansion valve; 933-third expansion valve; 941- 942-the second evaporator; 943-the third evaporator; 951-the first compressor; 952-the second compressor; 953-the third compressor; 961-the first gas refrigerant inlet; 962 - the second gaseous refrigerant inlet; 963 - the third gaseous refrigerant inlet; 10 - the baking workshop.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本发明的食用菌烘干空气循环处理装置,包括烘烤房1、空气处理机组2、送风总管3、空气混合装置4、平行设置在烘烤室内的送风孔板5和回风孔板6,送风孔板5和回风孔板6将烘烤室分割为三个区域,分别为两侧的送风静压空间7和回风静压空间8,以及中间的烘烤工作间10;空气处理机组2位于回风静压空间8的外侧,空气处理机2组通过送风总管3与送风静压空间7连通,空气混合装置4设置在送风总管3管路中。The edible mushroom drying air circulation processing device of the present invention comprises a baking room 1, an air handling unit 2, an air supply main pipe 3, an air mixing device 4, an air supply orifice 5 and a return air orifice arranged in parallel in the baking chamber 6. The air supply orifice 5 and the return air orifice 6 divide the baking chamber into three areas, which are the air supply static pressure space 7 and the return air static pressure space 8 on both sides, and the baking workshop 10 in the middle. The air handling unit 2 is located outside the return air static pressure space 8, the air handling unit 2 communicates with the air supply static pressure space 7 through the air supply main pipe 3, and the air mixing device 4 is arranged in the air supply main pipe 3 pipelines.
空气处理机组2由沿空气流动的方向依次设置的进风口21、固体吸附除湿装置22、热泵回路9、风机24、辅助电加热25和出风口26组成。热泵回路9包括冷凝器91和并联设置的三组压缩机和蒸发器总成,压缩机和蒸发器总成包括依次连接的膨胀阀、蒸发器和压缩机,三组压缩机和蒸发器总成中膨胀阀的制冷剂进口分别与冷凝器91的制冷剂出口连接,压缩机的制冷剂出口分别与冷凝器91的制冷剂进口连接。The air handling unit 2 is composed of an air inlet 21 , a solid adsorption dehumidification device 22 , a heat pump circuit 9 , a fan 24 , an auxiliary electric heater 25 and an air outlet 26 arranged in sequence along the direction of air flow. The heat pump circuit 9 includes a condenser 91 and three sets of compressors and evaporator assemblies arranged in parallel. The compressor and evaporator assemblies include sequentially connected expansion valves, evaporators, and compressors, and the three sets of compressors and evaporator assemblies The refrigerant inlets of the middle expansion valve are respectively connected to the refrigerant outlets of the condenser 91 , and the refrigerant outlets of the compressor are respectively connected to the refrigerant inlets of the condenser 91 .
冷凝器91包括依次连接的集气混合装置911、蛇形管束912和集液混合装置913。集气混合装置911包括集气内管911-1和套在集气内管911-1外部的集气外管911-2,集气内管911-1与集气外管911-2之间的空隙为集气静压层911-3,集气内管911-1上设置的三个制冷剂进口即为冷凝器91的制冷剂进口,集气内管911-1的三个制冷剂进口分别与一个压缩机和蒸发器总成中的压缩机连接,集气外管911-2与蛇形管束912的进口连接。The condenser 91 includes a gas collecting and mixing device 911 , a serpentine tube bundle 912 and a liquid collecting and mixing device 913 connected in sequence. The gas-collecting mixing device 911 includes a gas-collecting inner tube 911-1 and a gas-collecting outer tube 911-2 sleeved outside the gas-collecting inner tube 911-1, between the gas-collecting inner tube 911-1 and the gas-collecting outer tube 911-2 The gap is the gas-collecting static pressure layer 911-3, the three refrigerant inlets set on the gas-collecting inner tube 911-1 are the refrigerant inlets of the condenser 91, and the three refrigerant inlets of the gas-collecting inner tube 911-1 They are respectively connected to a compressor and the compressor in the evaporator assembly, and the gas collecting outer pipe 911 - 2 is connected to the inlet of the serpentine tube bundle 912 .
集液混合装置913包括集液内管913-1和套在集液内管913-1外部的集液外管913-2,集液内管913-1与集液外管913-2之间的空隙为集液静压层913-3,集液内管913-1与蛇形管束912的出口连接,集液外管913-2上设置的三个制冷剂出口即为冷凝器91的制冷剂出口,集液外管913-2的三个制冷剂出口分别与一个压缩机和蒸发器总成中的膨胀阀连接。集气内管911-2的管壁上均匀分布有与集气静压层911-3连通的排气孔口911-4,集液内管913-1的管壁上均匀分布有与集液静压层913-3连通的排液孔口913-4。The liquid collection mixing device 913 includes a liquid collection inner pipe 913-1 and a liquid collection outer pipe 913-2 sleeved outside the liquid collection inner pipe 913-1, and the liquid collection inner pipe 913-1 and the liquid collection outer pipe 913-2 The gap in the liquid collection static pressure layer 913-3, the liquid collection inner pipe 913-1 is connected to the outlet of the serpentine tube bundle 912, and the three refrigerant outlets set on the liquid collection outer pipe 913-2 are the cooling of the condenser 91. The three refrigerant outlets of the liquid collecting outer pipe 913-2 are respectively connected to a compressor and an expansion valve in the evaporator assembly. On the pipe wall of the gas-collecting inner pipe 911-2, there are evenly distributed exhaust holes 911-4 connected with the gas-collecting static pressure layer 911-3, and on the pipe wall of the liquid-collecting inner pipe 913-1, there are uniformly distributed vent holes connected with the liquid-collecting layer 911-3. The static pressure layer 913-3 communicates with the drain orifice 913-4.
本发明一个优选实施例中,集气混合装置911采用内管911-1和套在内管911-1外部的外管911-2的双层结构,内管911-1和外管911-2之间空隙为静压层911-3,静压层911-3起使气态制冷剂充分混合和稳压作用,外管911-2内径dw和内管911-1外径dn比值dw/dn应为2.5~3.5。比值小时混合与稳压效果差,阻力大;比值过大时混合与稳压效提高幅度降低,金属耗量大,经济性差。内管911-1均匀布置排气孔口911-4,使气态冷剂均匀的从集气混合装置911的内管911-1扩散到静压层911-3,为了提高扩散的均匀性和降低扩散阻力,排气孔口911-4的直径应为集气混合装置内管911-1直径的1/3。集气混合装置内管911-1通过毛细管与三个气态制冷剂进口连接,为了减轻集气混合装置内管911-1两端对气流组织的影响和毛细管之间的相互影响,两侧毛细管到集气混合装置内管911-1两端的距离应为内管911-1直径的5倍,即5dn,两相邻毛细管之间的距离应为2dn~3dn。In a preferred embodiment of the present invention, the gas collection and mixing device 911 adopts a double-layer structure of an inner tube 911-1 and an outer tube 911-2 sleeved outside the inner tube 911-1, and the inner tube 911-1 and the outer tube 911-2 The gap between them is the static pressure layer 911-3, and the static pressure layer 911-3 plays the role of fully mixing the gaseous refrigerant and stabilizing the pressure. The ratio of the inner diameter d w of the outer tube 911-2 to the outer diameter d n of the inner tube 911-1 is d w /d n should be 2.5 to 3.5. When the ratio is small, the mixing and voltage stabilizing effect is poor, and the resistance is large; when the ratio is too large, the improvement of mixing and pressure stabilizing effect is reduced, the metal consumption is large, and the economy is poor. The inner pipe 911-1 evenly arranges the exhaust holes 911-4, so that the gaseous refrigerant can evenly diffuse from the inner pipe 911-1 of the gas collection and mixing device 911 to the static pressure layer 911-3, in order to improve the uniformity of diffusion and reduce the Diffusion resistance, the diameter of the exhaust orifice 911-4 should be 1/3 of the diameter of the inner tube 911-1 of the gas collection and mixing device. The inner tube 911-1 of the gas-collecting mixing device is connected to three gaseous refrigerant inlets through capillary tubes. In order to reduce the influence of the two ends of the inner tube 911-1 of the gas-collecting mixing device on the airflow organization and the mutual influence between the capillaries, the capillaries on both sides are connected to The distance between the two ends of the inner tube 911-1 of the gas collecting and mixing device should be 5 times the diameter of the inner tube 911-1, that is, 5d n , and the distance between two adjacent capillaries should be 2d n ~ 3d n .
本发明中,集液混合装置913同样采用内外双层管结构,内管913-1和外管913-2之间空隙为静压层913-3,静压层913-3起使液态制冷剂充分混合的作用,外管913-2内径dw和内管913-1外径dn比值dw/dn应在1.5~2.5之间。比值小时混合效果差,且阻力大;比值过大时混合效提高幅度降低,金属耗量大,经济性差。内管913-1均匀布置排液孔口913-4,使液态冷剂均匀的从集液混合装置的内管913-1流动到静压层913-3,为了提高流动的均匀性和降低流动阻力,排液孔口913-4的直径应为集气混合装置内管913-1直径的1/2。集液混合装置内管913-1通过毛细管冷凝器出口连接,为了提高混合的均匀性及减轻集液混合装置内管913-1两端和毛细管之间的互相影响,两侧毛细管到集液混合装置内管913-1两端的距离应为内管913-1直径的2倍,即2dn,两相邻毛细管之间的距离应为0.5dn~1.5dn。In the present invention, the liquid collection and mixing device 913 also adopts an inner and outer double-layer tube structure, and the gap between the inner tube 913-1 and the outer tube 913-2 is a static pressure layer 913-3, and the static pressure layer 913-3 acts to make the liquid refrigerant For the function of thorough mixing, the ratio d w /d n of the inner diameter d w of the outer tube 913-2 to the outer diameter d n of the inner tube 913-1 should be between 1.5 and 2.5. When the ratio is small, the mixing effect is poor, and the resistance is large; when the ratio is too large, the improvement of the mixing effect is reduced, the metal consumption is large, and the economy is poor. The inner pipe 913-1 evenly arranges the liquid discharge orifice 913-4, so that the liquid refrigerant flows uniformly from the inner pipe 913-1 of the liquid collection and mixing device to the static pressure layer 913-3, in order to improve the uniformity of the flow and reduce the flow rate. resistance, the diameter of the discharge orifice 913-4 should be 1/2 of the diameter of the inner tube 913-1 of the gas-collecting mixing device. The inner pipe 913-1 of the liquid collection and mixing device is connected through the outlet of the capillary condenser. In order to improve the uniformity of mixing and reduce the mutual influence between the two ends of the inner pipe 913-1 of the liquid collection and mixing device and the capillary, the capillary on both sides is mixed with the liquid collection. The distance between the two ends of the inner tube 913-1 of the device should be twice the diameter of the inner tube 913-1, that is, 2d n , and the distance between two adjacent capillaries should be 0.5d n ~ 1.5d n .
本发明中,固体吸附除湿装置22一用多备,一组装置正常情况下可连续使用两周,吸附饱和时能自动报警,饱和后可在太阳光下暴晒再生。In the present invention, the solid adsorption dehumidification device 22 is used for multiple purposes, and a set of devices can be used continuously for two weeks under normal conditions. It can automatically alarm when the adsorption is saturated, and can be regenerated after being exposed to sunlight after saturation.
当食用菌烘烤房空气处理装置运行时,空气侧循环如下:干燥食用菌后的湿空气在回风静压空间8中汇集并由进风口21进入空气处理机组2,经空气处理机组2除湿升温后湿度大幅下降、温度回升,恢复一定的干燥能力,并由风机25抽吸进入送风总管3;干空气在送风总管3中通过空气混合装置4进一步混合之后,通过送风总管3进入送风静压空间7,并在其中充分混合,温湿度场较为均匀;此后,干空气通过送风孔板5进入烘烤工作间10,以一定的流速穿过其中并带走食用菌表面水分,逐步对食用菌进行干燥;干燥后的空气湿度增加、温度有所下降,通过回风孔板6重新回到回风静压空间8,这样完成烘烤房1空气侧的循环。When the air treatment device in the edible mushroom baking room is in operation, the air side circulation is as follows: the humid air after drying the edible fungi is collected in the return air static pressure space 8 and enters the air handling unit 2 through the air inlet 21, and is dehumidified by the air handling unit 2 After the temperature rises, the humidity drops sharply, the temperature rises, recovers a certain drying capacity, and is sucked by the fan 25 into the air supply main pipe 3; after the dry air is further mixed in the air supply main pipe 3 through the air mixing device 4, it enters through the air supply main pipe 3 The air supply static pressure space 7 is fully mixed in it, and the temperature and humidity field is relatively uniform; after that, the dry air enters the baking workshop 10 through the air supply orifice plate 5, passes through it at a certain flow rate and takes away the surface moisture of the edible fungus , and gradually dry the edible fungus; the air humidity after drying increases and the temperature drops, and returns to the return air static pressure space 8 through the return air orifice 6, thus completing the circulation of the air side of the baking room 1.
在空气处理机组2中,湿空气由进风口21进入,经固体吸附除湿装置22去湿后进入冷凝器91,在冷凝器91表面与冷凝器91内的热制冷剂充分换热升温后流出,冬季或者极限工况下不能达到预设温度时,可通过辅助电加热24辅助加热,此后具有一定温度的干空气经风机25抽吸通过出风口流出空气处理机组2。空气处理机组2的热泵回路9循环如下:气态制冷剂通过三个气态制冷剂进口961、962、963进入集气混合装置内管911-1;气态制冷剂通过集气混合装置内管911-1上均匀布置的排气孔口911-4均匀扩散到集气混合装置静压层911-3;在集气混合装置静压层911-3内气态制冷剂充分混合;气态制冷剂通过集气混合装置外管911-2进入蛇形管束912;气态制冷剂在蛇形管束912内液化放热由气态变成液态;液态制冷剂从蛇形管束912进入集液混合装置内管913-1;液态制冷剂从均匀分布在集液混合装置内管913-1上的排液孔口913-4流进集液混合装置静压层913-3;在集液混合装置静压层913-3内液态制冷剂充分混合;液态制冷剂通过集液混合装置外管913-2上的三个液态制冷剂出口921、922、923分别进入三组压缩机和蒸发器总成的第一膨胀阀931、第二膨胀阀932、第三膨胀阀933;在压缩机和蒸发器总成内,液态制冷剂通过第一膨胀阀931、第二膨胀阀932、第三膨胀阀933分别进入第一蒸发器941、第二蒸发器942、第三蒸发器943,在第一蒸发器941、第二蒸发器942、第三蒸发器943内液态制冷剂吸热从液态变成气态,气态制冷剂通过第一压缩机951、第二压缩机952、第三压缩机953分别进入第一气态制冷剂进口961、第二气态制冷剂进口962、第三气态制冷剂进口963,完成循环。In the air handling unit 2, the humid air enters through the air inlet 21, and after being dehumidified by the solid adsorption dehumidification device 22, it enters the condenser 91, and flows out after fully exchanging heat with the hot refrigerant in the condenser 91 on the surface of the condenser 91. When the preset temperature cannot be reached in winter or under extreme working conditions, the auxiliary electric heater 24 can be used for auxiliary heating, and then the dry air with a certain temperature is sucked by the fan 25 and flows out of the air handling unit 2 through the air outlet. The heat pump circuit 9 of the air handling unit 2 circulates as follows: the gaseous refrigerant enters the inner pipe 911-1 of the gas collection and mixing device through three gaseous refrigerant inlets 961, 962, and 963; the gaseous refrigerant passes through the inner pipe 911-1 of the gas collection and mixing device The exhaust holes 911-4 evenly arranged on the top diffuse evenly to the static pressure layer 911-3 of the gas collection and mixing device; the gaseous refrigerant is fully mixed in the static pressure layer 911-3 of the gas collection and mixing device; the gaseous refrigerant is mixed through the gas collection The outer tube 911-2 of the device enters the serpentine tube bundle 912; the gaseous refrigerant liquefies and releases heat in the serpentine tube bundle 912 and changes from gaseous to liquid; the liquid refrigerant enters the inner tube 913-1 of the liquid collecting and mixing device from the serpentine tube bundle 912; The refrigerant flows into the static pressure layer 913-3 of the liquid collection and mixing device from the liquid discharge orifice 913-4 evenly distributed on the liquid collection and mixing device inner pipe 913-1; the liquid state in the liquid collection and mixing device static pressure layer 913-3 The refrigerant is fully mixed; the liquid refrigerant enters the first expansion valve 931, the first Second expansion valve 932, third expansion valve 933; in the compressor and evaporator assembly, the liquid refrigerant enters the first evaporator 941, The second evaporator 942 and the third evaporator 943, in the first evaporator 941, the second evaporator 942, and the third evaporator 943, the liquid refrigerant absorbs heat and changes from a liquid state to a gaseous state, and the gaseous refrigerant passes through the first compressor 951, the second compressor 952, and the third compressor 953 respectively enter the first gaseous refrigerant inlet 961, the second gaseous refrigerant inlet 962, and the third gaseous refrigerant inlet 963 to complete the cycle.
本发明的一个实施例中,烘烤房1壳体由2mm冷板喷塑或者不锈钢制作,采用双层保温结构,保温层采用高分子高温隔热棉保温,具有较高的保温效果。烘烤房1宽度为1.55米,深度为1.25米(包门厚、门锁),高度为2.25米(包括脚轮)。采用双门结构,配门扣,拉手及观察窗;底部配有脚轮,方便设备移动。烘烤工作间10内壁采用不锈钢板制做,使室内清洁、无尘,有效尺寸为宽1.1米,高1.2米,深1.1米,按4层分布。根据相关行业要求烘烤工作间10的空气流速为0.2~0.5m/s,则空气处理机组2的送风量为1045~2614m3/h。送风孔板5的空口出流速度不宜过大,本发明推荐取值0.8~2m/s,取孔板开孔率25%,开孔直径5mm,计算得孔板的有效出流面积为0.33㎡,所需开孔数为16807个;回风孔板6参数与送风孔板5相同。In one embodiment of the present invention, the shell of the baking room 1 is made of 2mm cold plate sprayed with plastic or stainless steel, and adopts a double-layer heat preservation structure. Baking room 1 width is 1.55 meters, and depth is 1.25 meters (including door thickness, door lock), and height is 2.25 meters (including casters). It adopts double-door structure, equipped with door buckle, handle and observation window; the bottom is equipped with casters, which is convenient for equipment movement. The inner wall of baking workshop 10 is made of stainless steel plate to make the room clean and dust-free. The effective dimensions are 1.1 meters wide, 1.2 meters high, and 1.1 meters deep, distributed in 4 layers. According to the requirements of relevant industries, the air flow rate of the baking workshop 10 is 0.2-0.5 m/s, and the air supply volume of the air handling unit 2 is 1045-2614 m 3 /h. The outlet flow velocity of the air-supply orifice 5 should not be too large. The recommended value of the present invention is 0.8-2m/s. The aperture ratio of the orifice is 25%, and the diameter of the aperture is 5mm. The effective outflow area of the orifice is calculated to be 0.33 ㎡, the number of openings required is 16807; the parameters of the return air orifice plate 6 are the same as those of the air supply orifice plate 5.
本发明冷凝器91在蛇形管束912进口和出口分别设置集气混合装置911和集液混合装置913实现三组压缩机和蒸发器总成制冷工质之间的交换,在现有冷凝器仅能实现能量交换的基础上实现了工质的交换,提高冷凝器91的利用效率,提高换热效率,降低了处理不均匀导致的制冷工质之间的热力不均,提高空气处理机组2的出力范围和处理能力,提高了空气处理的均匀性。The condenser 91 of the present invention is respectively equipped with a gas collection mixing device 911 and a liquid collection mixing device 913 at the inlet and outlet of the serpentine tube bundle 912 to realize the exchange between the refrigerants of the three groups of compressors and evaporator assemblies. In the existing condenser, only On the basis of energy exchange, the exchange of working fluid is realized, the utilization efficiency of the condenser 91 is improved, the heat exchange efficiency is improved, the thermal unevenness between the refrigerant working fluids caused by uneven treatment is reduced, and the air handling unit 2 is improved. The output range and processing capacity have improved the uniformity of air treatment.
本发明采用通过送风孔板5的平行送风和回风孔板6的平行回风的送回风方式,在送风孔板5和回风孔板5侧分别配有送风静压空间7和回风静压空间8,减少了送回风孔板各处压力的差异,从而保证送风压力以及送风气流的均匀性。运行时干空气以一定的流速从送风孔板5进入烘烤工作间10,并在其中水平流动,具有较好的气流组织,易于获得稳定的气流与温度场分布。这种平行送风的方式有利于改善气流组织,能够保证运行时烘烤工作间10内空气流动和温湿度场均一稳定,即烘烤工作间10内食用菌所处的环境一致,使各部分干燥程度一致,提高了产品的优质率。The present invention adopts the air supply and return mode of parallel air supply through the air supply orifice plate 5 and parallel return air through the air return orifice plate 6, and air supply static pressure spaces are respectively provided on the sides of the air supply orifice plate 5 and the return air orifice plate 5 7 and return air static pressure space 8, reduce the difference in the pressure of the air supply and return air orifice, thereby ensuring the uniformity of the supply air pressure and the supply air flow. During operation, the dry air enters the baking workshop 10 from the air supply orifice plate 5 at a certain flow rate, and flows horizontally therein, which has a good air flow organization and is easy to obtain a stable air flow and temperature field distribution. This parallel air supply mode is conducive to improving the airflow organization, and can ensure that the air flow and the temperature and humidity field in the baking workshop 10 are uniform and stable during operation, that is, the environment of the edible fungi in the baking workshop 10 is consistent, so that all parts The drying degree is consistent, which improves the high-quality rate of the product.
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CN1884944A (en) * | 2006-06-30 | 2006-12-27 | 江西省科学院食品工程创新中心 | Heat pump and hot blast combined drying apparatus |
CN101695404A (en) * | 2009-10-13 | 2010-04-21 | 张宇恩 | Production process of internal circulating type heat pump drying dehydration vegetable |
CN201709365U (en) * | 2010-07-13 | 2011-01-19 | 南昌航空大学 | Fruit and vegetable heat pump through-flow drying device |
CN201976709U (en) * | 2010-12-27 | 2011-09-21 | 邵武市九亮工贸有限公司 | Edible-fungus drying equipment |
MX2010004662A (en) * | 2010-04-28 | 2011-10-28 | Santiago Armando Alfaro Castillo | Industrial electric coffee roaster for individual bean roasting, comprising a hot air turbine. |
CN202149554U (en) * | 2011-07-18 | 2012-02-22 | 南京师范大学 | Ground-coupled system for processing fresh air and supplying domestic hot water |
CN102697154A (en) * | 2012-07-06 | 2012-10-03 | 扬州福尔喜果蔬汁机械有限公司 | Fruit/vegetable drying device and working method thereof |
CN202757386U (en) * | 2012-06-18 | 2013-02-27 | 湖南省永吉农业开发有限公司 | Baking chamber for making potato products |
CN203226236U (en) * | 2013-04-28 | 2013-10-09 | 南京师范大学 | Fruit-drying air processing equipment |
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JPH03183463A (en) * | 1989-12-11 | 1991-08-09 | Kawashima Tekkosho:Kk | Baking mechanism of roaster for cake |
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Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1884944A (en) * | 2006-06-30 | 2006-12-27 | 江西省科学院食品工程创新中心 | Heat pump and hot blast combined drying apparatus |
CN101695404A (en) * | 2009-10-13 | 2010-04-21 | 张宇恩 | Production process of internal circulating type heat pump drying dehydration vegetable |
MX2010004662A (en) * | 2010-04-28 | 2011-10-28 | Santiago Armando Alfaro Castillo | Industrial electric coffee roaster for individual bean roasting, comprising a hot air turbine. |
CN201709365U (en) * | 2010-07-13 | 2011-01-19 | 南昌航空大学 | Fruit and vegetable heat pump through-flow drying device |
CN201976709U (en) * | 2010-12-27 | 2011-09-21 | 邵武市九亮工贸有限公司 | Edible-fungus drying equipment |
CN202149554U (en) * | 2011-07-18 | 2012-02-22 | 南京师范大学 | Ground-coupled system for processing fresh air and supplying domestic hot water |
CN202757386U (en) * | 2012-06-18 | 2013-02-27 | 湖南省永吉农业开发有限公司 | Baking chamber for making potato products |
CN102697154A (en) * | 2012-07-06 | 2012-10-03 | 扬州福尔喜果蔬汁机械有限公司 | Fruit/vegetable drying device and working method thereof |
CN203226236U (en) * | 2013-04-28 | 2013-10-09 | 南京师范大学 | Fruit-drying air processing equipment |
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