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CN103191799A - Improved jaw crusher - Google Patents

Improved jaw crusher Download PDF

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Publication number
CN103191799A
CN103191799A CN2012100039125A CN201210003912A CN103191799A CN 103191799 A CN103191799 A CN 103191799A CN 2012100039125 A CN2012100039125 A CN 2012100039125A CN 201210003912 A CN201210003912 A CN 201210003912A CN 103191799 A CN103191799 A CN 103191799A
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movable jaw
jaw
plate
eccentric shaft
movable
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范公奇
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Abstract

The invention relates to an improved jaw crusher, which comprises a frame body, a fixed jaw plate, a transmission mechanism, a movable jaw assembly and a gap adjusting mechanism, wherein the fixed jaw plate is arranged on the frame body; the transmission mechanism is provided with an eccentric shaft, the movable jaw component is pivoted on the eccentric shaft in a sleeving manner at the top end, the pressing block is positioned at the top end of the movable jaw protection plate, the fastening bolt is positioned above the eccentric shaft, and an angle smaller than 180 degrees is formed between the movable jaw protection plate of the movable jaw component and the movable jaw plate, so that the movement track at the bottom end of the movable jaw plate can be improved, the production capacity of the movable jaw plate is improved, the fine powder ratio is reduced, the service life of the movable jaw plate is prolonged, and the whole weight of the jaw crusher can be reduced.

Description

改良式颚式破碎机Improved Jaw Crusher

技术领域 technical field

本发明是关于一种破碎机,尤指一种复摆式颚式破碎机,为一种可将开采所得的天然的石料按一定尺寸进行破碎加工的机械,且广泛使用在冶金、矿山、建材、化工、煤炭等行业。The invention relates to a crusher, especially a compound pendulum jaw crusher, which is a machine capable of crushing mined natural stones according to a certain size, and is widely used in metallurgy, mining, and building materials. , chemical, coal and other industries.

背景技术 Background technique

现有用于对石料进行破碎加工的机械,其中一种为复摆式颚式破碎机,其基本构造主要是由两块颚板(活动颚板和固定颚板)组成。活动颚板相对于固定颚板进行周期性的往复运动,时而靠近,时而远离,由此使位在活动颚板及固定颚板间的石块受到挤压、劈裂和弯曲作用而破碎。由于其具有结构简单、制造容易、工作可靠、使用维修方便等优点,而非常广泛的为工程界使用。Existing machinery for crushing stone materials, one of which is a compound pendulum jaw crusher, its basic structure is mainly composed of two jaw plates (movable jaw plate and fixed jaw plate). The movable jaw plate reciprocates periodically relative to the fixed jaw plate, sometimes approaching and sometimes moving away, so that the stones located between the movable jaw plate and the fixed jaw plate are crushed by extrusion, splitting and bending. Because of its simple structure, easy manufacture, reliable operation, convenient use and maintenance, etc., it is widely used in engineering circles.

请参阅图6所示,为现有技术中的一种复摆式颚式破碎机,其包含有一机架体60、一固定颚板64、一传动机构、一活动颚组件80及一间隙调节机构90;Please refer to Figure 6, which is a compound pendulum jaw crusher in the prior art, which includes a frame body 60, a fixed jaw plate 64, a transmission mechanism, a movable jaw assembly 80 and a gap adjustment institution 90;

该机架体60的前端设有一固定颚板座61,其后端设有一调节机构固定座62,机架体60另具有两相对侧板63;The front end of the frame body 60 is provided with a fixed jaw seat 61, and its rear end is provided with an adjustment mechanism fixing seat 62, and the frame body 60 has two opposite side plates 63 in addition;

该固定颚板64固定于机架体60的固定颚板座61上;The fixed jaw plate 64 is fixed on the fixed jaw plate seat 61 of the frame body 60;

该传动机构包括有两轴承座及一偏心轴70,该两轴承座分别设置在两侧板63上,该偏心轴70的两端可转动的设置在两轴承座中,该偏心轴70连结有一动力源,以该动力源带动偏心轴70旋转;The transmission mechanism includes two bearing seats and an eccentric shaft 70, the two bearing seats are respectively arranged on the two side plates 63, the two ends of the eccentric shaft 70 are rotatably arranged in the two bearing seats, and the eccentric shaft 70 is connected with a A power source, which drives the eccentric shaft 70 to rotate;

该活动颚组件80具有一活动颚本体81、一活动颚护板82、一活动颚板83、一压块84、一紧固螺栓840、一弹性元件841;The movable jaw assembly 80 has a movable jaw body 81, a movable jaw guard plate 82, a movable jaw plate 83, a pressing block 84, a fastening bolt 840, and an elastic element 841;

该活动颚本体81以其顶端处套设枢设在该偏心轴70上;The movable jaw body 81 is sleeved and pivoted on the eccentric shaft 70 at its top;

该活动颚护板82设置在活动颚本体81顶端处的一侧外壁面上且朝向固定颚板64的方向。The movable jaw guard plate 82 is arranged on one side of the outer wall surface at the top end of the movable jaw body 81 and faces the direction of the fixed jaw plate 64 .

该活动颚板83固定在活动颚本体81上且朝向于固定颚板64的方向,该活动颚板83的一侧外壁面与该活动颚护板82的一侧外壁面形成为一平面,以该活动颚板83与固定颚板64之间形成一破碎腔85;The movable jaw plate 83 is fixed on the movable jaw body 81 and faces the direction of the fixed jaw plate 64. One side outer wall surface of the movable jaw plate 83 and one side outer wall surface of the movable jaw guard plate 82 form a plane, so as to A crushing cavity 85 is formed between the movable jaw plate 83 and the fixed jaw plate 64;

该压块84设置在活动颚本体81上且位于活动颚板83及活动颚护板82之间;The pressing block 84 is arranged on the movable jaw body 81 and is located between the movable jaw plate 83 and the movable jaw guard plate 82;

该紧固螺栓840贯穿活动颚本体81并与该压块84结合固定,且位于该偏心轴70的下方;The fastening bolt 840 passes through the movable jaw body 81 and is combined and fixed with the pressing block 84, and is located below the eccentric shaft 70;

该弹性元件841套设在紧固螺栓840上且位于活动颚本体81背对固定颚板60的一侧,使紧固螺栓840将压块84迫紧于活动颚本体81上;The elastic element 841 is sleeved on the fastening bolt 840 and is located on the side of the movable jaw body 81 facing away from the fixed jaw plate 60, so that the fastening bolt 840 presses the pressing block 84 against the movable jaw body 81;

由此,该活动颚本体81受到偏心轴70的转动并而使活动颚组件80整体进行摆动;Thus, the movable jaw body 81 is rotated by the eccentric shaft 70 to make the movable jaw assembly 80 swing as a whole;

该间隙调节机构90具有一液压缸91、一间隙调整座92及一推顶件93;The gap adjusting mechanism 90 has a hydraulic cylinder 91, a gap adjusting seat 92 and a pusher 93;

该液压缸91设置在该机架体60的调节机构固定座62上,其具有一朝向于活动颚组件80方向的伸缩杆910;The hydraulic cylinder 91 is arranged on the adjusting mechanism fixing seat 62 of the frame body 60, and has a telescopic rod 910 facing the direction of the movable jaw assembly 80;

该间隙调整座92的一端连接该伸缩杆910的一端部;One end of the gap adjusting seat 92 is connected to one end of the telescopic rod 910;

该推顶件93的一端枢设在该间隙调整座92的另一端,该推顶件93的另一端枢设在活动颚本体81的底端一侧外壁面;借此以该液压缸91带动推顶件93移动,并带动活动颚本体81的底端位移,以调整该活动颚板83及固定颚板64底端的间距。One end of the ejecting member 93 is pivotally arranged on the other end of the gap adjustment seat 92, and the other end of the ejecting member 93 is pivotally arranged on the outer wall surface of the bottom end side of the movable jaw body 81; thereby driven by the hydraulic cylinder 91 The ejecting member 93 moves, and drives the bottom end of the movable jaw body 81 to displace, so as to adjust the distance between the movable jaw plate 83 and the bottom end of the fixed jaw plate 64 .

由于复摆式颚式破碎机的活动颚本体81是直接悬挂在偏心轴70上,受到偏心轴70的直接驱动。活动颚本体81的底部用一块推力板支撑在机架体50的一侧壁面上,所以活动颚板83一方面对固定颚板64作往复摆动,另一方面可同时做上下摆动,活动颚板83上每一点的运动轨迹并不一样,请参阅图7所示,活动颚板83上各点的运动轨迹是由活动颚板83顶部接近圆形的运动轨迹86、活动颚板83中段处接近椭圆形的运动轨迹87、连续变化到活动颚板83底部的运动轨迹88,越接近活动颚板83底部,其运动轨迹左右的行程差异越窄,使活动颚板83的移动行程则由下往上渐增变化,因此对石块不但能进行压碎、劈碎,还能进行辗碎作用。由于偏心轴70的转向是逆时针方向,活动颚板83上各点的运动方向都有利于促进排料,因此破碎效果好,破碎率较高、产品粒度均匀且多呈立方体适合破碎中硬度石料。Because the movable jaw body 81 of the compound pendulum jaw crusher is directly suspended on the eccentric shaft 70 and is directly driven by the eccentric shaft 70 . The bottom of the movable jaw body 81 is supported on the side wall of the frame body 50 by a thrust plate, so the movable jaw plate 83 can reciprocate the fixed jaw plate 64 on the one hand, and can simultaneously swing up and down on the other hand. The trajectory of each point on the 83 is not the same, please refer to shown in Figure 7, the trajectory of each point on the movable jaw plate 83 is close to the circular motion trajectory 86 at the top of the movable jaw plate 83, and close to the circular motion trajectory at the middle section of the movable jaw plate 83. The elliptical motion trajectory 87 and the motion trajectory 88 continuously changing to the bottom of the movable jaw plate 83, the closer to the bottom of the movable jaw plate 83, the narrower the stroke difference between the left and right sides of the motion trajectory, so that the moving stroke of the movable jaw plate 83 is from bottom to bottom. Therefore, it can not only crush and split stones, but also crush them. Since the turning direction of the eccentric shaft 70 is counterclockwise, the moving direction of each point on the movable jaw plate 83 is conducive to promoting material discharge, so the crushing effect is good, the crushing rate is high, the product particle size is uniform and mostly in the form of cubes, suitable for crushing medium-hard stones .

目前现有复摆颚式破碎机的最大缺点为,由于活动颚板83底端处的复杂运动轨迹,于破碎石块时,使石块不仅受到活动颚板83底端处的挤压作用,还受到部分的磨剥作用,活动颚板83比较容易磨损、使用寿命短,又由于活动颚板83更换不易,因此如何增加活动颚板的使用寿命实为业界所需。The biggest shortcoming of the existing compound pendulum jaw crusher is that, due to the complex motion trajectory at the bottom of the movable jaw plate 83, when crushing stones, the stone is not only squeezed by the bottom end of the movable jaw plate 83, but also Also subject to partial grinding and stripping, the movable jaw plate 83 is relatively easy to wear and has a short service life, and because the movable jaw plate 83 is not easy to replace, so how to increase the service life of the movable jaw plate is actually required by the industry.

发明内容 Contents of the invention

有鉴于现有技术的颚式破碎机具有活动颚板容易损坏的缺点,本发明的目的为通过改善活动颚组件的运动轨迹,以改善上述缺点,使活动颚板具有应有的使用寿命。In view of the disadvantage that the movable jaw plate of the prior art is easy to be damaged, the purpose of the present invention is to improve the above-mentioned shortcomings by improving the movement trajectory of the movable jaw assembly, so that the movable jaw plate has a proper service life.

为达到上述的发明目的,本发明的改良式颚式破碎机,包括有一机架体、一固定颚板、一传动机构、一活动颚组件及一间隙调节机构;In order to achieve the above-mentioned purpose of the invention, the improved jaw crusher of the present invention includes a frame body, a fixed jaw plate, a transmission mechanism, a movable jaw assembly and a gap adjustment mechanism;

该机架体的前端设有一固定颚板座,该机架体后端设有一调节机构固定座,于机架体的前端及后端之间设有间隔的两侧板;The front end of the frame body is provided with a fixed jaw seat, the rear end of the frame body is provided with an adjustment mechanism fixing seat, and spaced two side plates are arranged between the front end and the rear end of the frame body;

该固定颚板设置于机架体的固定颚板座上;The fixed jaw plate is arranged on the fixed jaw plate seat of the frame body;

该传动机构包括有两轴承座及一偏心轴,该两轴承座分别设置在该两侧板上,该偏心轴的两端能够转动的设置在两轴承座中,该偏心轴连结有一动力源,该动力源用于驱动偏心轴旋转;The transmission mechanism includes two bearing seats and an eccentric shaft, the two bearing seats are respectively arranged on the two side plates, the two ends of the eccentric shaft are rotatably arranged in the two bearing seats, the eccentric shaft is connected with a power source, The power source is used to drive the rotation of the eccentric shaft;

该活动颚组件包括有一活动颚本体、一活动颚护板、一活动颚板、一压块、一紧固螺栓及一弹性元件,该活动颚本体的顶端套设枢设在该偏心轴上,该活动颚护板设置在活动颚本体顶端处的一侧外壁面上且朝向固定颚板的方向,该活动颚板固定在活动颚本体上并朝向于固定颚板的方向且位于该活动颚护板的的下方,该压块设置在该活动颚护板朝向固定颚板的一侧外壁面上且位于该活动颚护板的顶端处,该紧固螺栓的一端贯穿活动颚本体并与该压块结合固定,该紧固螺栓位于该偏心轴的上方,该弹性元件套设在紧固螺栓上并以其两端分别抵顶该紧固螺栓的另一端及该活动颚本体背对固定颚板的另一侧面;The movable jaw assembly includes a movable jaw body, a movable jaw guard plate, a movable jaw plate, a pressure block, a fastening bolt and an elastic element, the top of the movable jaw body is sleeved and pivoted on the eccentric shaft, The movable jaw guard is arranged on one side of the outer wall at the top of the movable jaw body and faces the direction of the fixed jaw. The movable jaw is fixed on the movable jaw body and faces the direction of the fixed jaw and is located on the movable jaw The pressing block is set on the outer wall of the movable jaw guard plate facing the fixed jaw plate and is located at the top end of the movable jaw guard plate. One end of the fastening bolt penetrates the movable jaw body and is connected with the pressing The fastening bolt is located above the eccentric shaft, the elastic element is sleeved on the fastening bolt and its two ends respectively abut against the other end of the fastening bolt and the movable jaw body faces away from the fixed jaw plate the other side of

该间隙调节机构具有一液压缸、一间隙调整座及一推顶件,该液压缸设置在调节机构固定座上,其具有一朝向于活动颚组件方向的伸缩杆,该间隙调整座的一端连接该伸缩杆的一端部,该推顶件一端枢设在该间隙调整座的另一端,该推顶件另一端枢设在活动颚本体的底端处。The gap adjusting mechanism has a hydraulic cylinder, a gap adjusting seat and a pusher. The hydraulic cylinder is arranged on the fixing seat of the adjusting mechanism. It has a telescopic rod facing the direction of the movable jaw assembly. One end of the gap adjusting seat is connected to One end of the telescopic rod, one end of the ejector is pivotally arranged at the other end of the gap adjustment seat, and the other end of the ejector is pivotally arranged at the bottom of the movable jaw body.

所述的改良式颚式破碎机,其中,该活动颚护板及该活动颚板之间形成小于180度的角度。Said improved jaw crusher, wherein, the movable jaw guard plate and the movable jaw plate form an angle less than 180 degrees.

所述的改良式颚式破碎机,其中,该偏心轴的轴心与该活动颚板的顶端处位于相同高度。Said improved jaw crusher, wherein, the axis center of the eccentric shaft is at the same height as the top end of the movable jaw plate.

所述的改良式颚式破碎机,其中,于该活动颚组件底端进一步设有一保护机构,该保护机构包括有一基座、一连接杆及一弹力件,该基座具有一贯通于前、后两侧面的穿孔,该基座设置在该机架体的后端并位于该调节机构固定座的下方处,该连接杆的一端枢设在活动颚本体的底端处,该连接杆的另一端能够滑动的贯穿该基座的穿孔并突伸于该机架体外,该弹力件即套设于该连接杆突伸于外的另一端,该弹力件分别以其两端相对抵顶该基座及连接杆的另一端的端部。The improved jaw crusher, wherein a protection mechanism is further provided at the bottom of the movable jaw assembly, the protection mechanism includes a base, a connecting rod and an elastic member, the base has a front, The perforation on the rear two sides, the base is arranged at the rear end of the frame body and below the fixing seat of the adjustment mechanism, one end of the connecting rod is pivotally arranged at the bottom end of the movable jaw body, and the other end of the connecting rod One end can slide through the perforation of the base and protrude outside the body of the frame. The elastic member is sleeved on the other end of the connecting rod protruding outside. The end of the seat and the other end of the connecting rod.

凭借上述技术手段的运用,由于改变活动颚组件及偏心轴的结合位置,使活动颚板的运动轨迹产生改变,特别是活动颚板底端的运动轨迹,因此相较于现有技术的颚式破碎机,本发明的活动颚板不易损坏,具有较长的使用寿命,且使颚式破碎机的生产能力提高、细粉比降低;With the application of the above-mentioned technical means, due to changing the joint position of the movable jaw assembly and the eccentric shaft, the movement trajectory of the movable jaw plate is changed, especially the movement trajectory of the bottom end of the movable jaw plate. Therefore, compared with the existing jaw crusher machine, the movable jaw plate of the present invention is not easily damaged, has a long service life, and improves the production capacity of the jaw crusher and reduces the fine powder ratio;

该活动颚护板与活动颚板间形成有一角度,由活动颚板及固定颚板间形成的破碎腔中反弹的物料可藉由撞击至活动颚护板而直接坠入破碎腔内,而不会弹出破碎腔中,影响到整体的运作,并可增加入料、破碎的速度;There is an angle between the movable jaw guard plate and the movable jaw plate, and the rebounded materials in the crushing cavity formed between the movable jaw plate and the fixed jaw plate can directly fall into the crushing cavity by hitting the movable jaw guard plate, without It will pop out of the crushing cavity, affecting the overall operation, and can increase the speed of feeding and crushing;

相较于现有技术的颚式破碎机,本发明的轴承座设置位置提供机架体的高度可设计为较低,可减轻机架体的重量;Compared with the jaw crusher in the prior art, the height of the frame body can be designed to be lower by the setting position of the bearing seat of the present invention, which can reduce the weight of the frame body;

该保护机构可提供活动颚组件缓冲与过载保护效果,避免活动颚组件被过大或是过于坚硬的物料所卡死与损害。The protection mechanism can provide cushioning and overload protection effects for the movable jaw assembly, preventing the movable jaw assembly from being stuck and damaged by materials that are too large or too hard.

附图说明 Description of drawings

图1为本发明省略一侧板的侧视示意图;Fig. 1 is a schematic side view of the present invention omitting one side plate;

图2为本发明的机架体省略一侧板的侧视示意图;Fig. 2 is a schematic side view of the frame body of the present invention omitting one side plate;

图3为本发明的活动颚组件的侧视示意图;Figure 3 is a schematic side view of the movable jaw assembly of the present invention;

图4为本发明的活动颚组件的各部份运动轨迹(实线)与现有技术的运动轨迹(虚线)比较示意图;Fig. 4 is a comparative schematic diagram of the motion locus (solid line) of each part of the movable jaw assembly of the present invention and the motion locus (dotted line) of the prior art;

图5为本发明的活动颚组件的运动结构分析示意图;5 is a schematic diagram of the analysis of the kinematic structure of the movable jaw assembly of the present invention;

图6为现有技术省略一侧板的侧视示意图;Fig. 6 is a schematic side view of the prior art with one side plate omitted;

图7为现有技术的活动颚组件的各部份运动轨迹示意图。Fig. 7 is a schematic diagram of the movement tracks of various parts of the movable jaw assembly in the prior art.

具体实施方式 Detailed ways

以下配合附图及本发明的较佳实施例,进一步阐述本发明为达成预定发明目的所采取的技术手段。In the following, the technical means adopted by the present invention to achieve the intended purpose of the invention will be further described in conjunction with the accompanying drawings and preferred embodiments of the present invention.

本发明为一种改良式颚式破碎机,请参阅图1所示,其包含有一机架体10、一固定颚板14、一传动机构20、一活动颚组件30及一间隙调节机构40。The present invention is an improved jaw crusher, as shown in FIG. 1 , which includes a frame body 10 , a fixed jaw plate 14 , a transmission mechanism 20 , a movable jaw assembly 30 and a gap adjustment mechanism 40 .

请配合参阅图2所示,该机架体10为一中空架体,其架体两端分别为一前端及一后端,于前端形成一固定颚板座11,于后端形成一调节机构固定座12,机架体10具有两相对的侧板13,在图1及图2所示中省略其中一侧板13的示意图,两侧板13间隔设置于该架体的前端及后端之间。Please refer to Fig. 2, the frame body 10 is a hollow frame body, the two ends of the frame body are respectively a front end and a rear end, a fixed jaw seat 11 is formed at the front end, and an adjustment mechanism is formed at the rear end The fixed seat 12 and the frame body 10 have two opposite side plates 13, the schematic diagram of which side plate 13 is omitted in Fig. 1 and Fig. 2, and the two side plates 13 are arranged at intervals between the front end and the rear end of the frame body between.

该固定颚板14利用螺栓和弹性元件固定设置于机架体10的固定颚板座11上,该固定颚板14以一侧外壁面朝向于该机架体10的后端方向。The fixed jaw plate 14 is fixedly arranged on the fixed jaw plate seat 11 of the frame body 10 by bolts and elastic elements, and one side of the fixed jaw plate 14 faces the rear end direction of the frame body 10 .

该传动机构20包括有两轴承座21及一偏心轴22,该两轴承座21分别设置在两侧板13上,该偏心轴22的两端可转动的设置在两轴承座21中,该偏心轴22连结有一动力源(图中未示),以该动力源驱动偏心轴22旋转。The transmission mechanism 20 includes two bearing housings 21 and an eccentric shaft 22, the two bearing housings 21 are respectively arranged on the two side plates 13, the two ends of the eccentric shaft 22 are rotatably arranged in the two bearing housings 21, the eccentric The shaft 22 is connected with a power source (not shown in the figure), and the eccentric shaft 22 is driven to rotate by the power source.

请配合参阅图3所示,该活动颚组件30具有一活动颚本体31、一活动颚护板32、一活动颚板33、一压块34、一紧固螺栓340、一弹性元件341;Please refer to FIG. 3 , the movable jaw assembly 30 has a movable jaw body 31 , a movable jaw guard plate 32 , a movable jaw plate 33 , a pressing block 34 , a fastening bolt 340 , and an elastic element 341 ;

该活动颚本体31的顶端具有一贯通于两侧外壁面的安装孔310,该活动颚本体31底端处的一侧外壁设有一连接座311,该连接座311朝向于机架体10的后端方向,该活动颚本体31以安装孔310套设枢设在该偏心轴22上;The top of the movable jaw body 31 has a mounting hole 310 through the outer walls of both sides, and a connecting seat 311 is provided on the outer wall at the bottom of the movable jaw body 31, and the connecting seat 311 faces the rear of the frame body 10. In the end direction, the movable jaw body 31 is sleeved and pivoted on the eccentric shaft 22 through the installation hole 310;

该活动颚护板32设置在活动颚本体31顶端处的一侧外壁面上且朝向机架体10的前端方向;The movable jaw guard plate 32 is arranged on one side of the outer wall surface at the top end of the movable jaw body 31 and faces the front end of the frame body 10;

该活动颚板33固定在活动颚本体31的一侧外壁面上且朝向于固定颚板14的方向,该活动颚板33及该活动颚护板32间形成有一角度θX,且该角度可设计为小于180度,该活动颚板33及固定颚板14之间且位在两侧板13之间形成一破碎腔35,该破碎腔35为一上宽下窄的空间;The movable jaw plate 33 is fixed on one side of the outer wall surface of the movable jaw body 31 and faces the direction of the fixed jaw plate 14, an angle θX is formed between the movable jaw plate 33 and the movable jaw guard plate 32, and the angle can be designed If the degree is less than 180 degrees, a crushing cavity 35 is formed between the movable jaw plate 33 and the fixed jaw plate 14 and between the two side plates 13. The crushing cavity 35 is a space with a wide top and a narrow bottom;

该压块34设置在该活动颚护板32朝向固定颚板14的一侧外壁面上,该压块34位于该活动颚护板32的顶端处;The pressing block 34 is arranged on the outer wall surface of the movable jaw guard plate 32 facing the fixed jaw plate 14, and the pressing block 34 is located at the top end of the movable jaw guard plate 32;

该紧固螺栓340的一端贯穿活动颚本体31并与该压块34结合固定,该紧固螺栓340位于该偏心轴22的上方;One end of the fastening bolt 340 passes through the movable jaw body 31 and is combined and fixed with the pressing block 34 , and the fastening bolt 340 is located above the eccentric shaft 22 ;

该弹性元件341为一弹簧,该弹簧套设在紧固螺栓340上,并以弹簧的两端分别抵顶该紧固螺栓340的另一端及该活动颚本体31背对固定颚板14的另一侧面,使紧固螺栓340将压块34紧迫定位在活动颚本体31上;The elastic element 341 is a spring, which is sheathed on the fastening bolt 340, and the other end of the fastening bolt 340 and the other end of the movable jaw body 31 facing away from the fixed jaw plate 14 are pressed against the other end of the fastening bolt 340 by the two ends of the spring respectively. On one side, the fastening bolt 340 can press the pressing block 34 to be tightly positioned on the movable jaw body 31;

由此,当偏心轴22受动力源驱动转动,可带动活动颚组件30整体进行摆动。Therefore, when the eccentric shaft 22 is driven by the power source to rotate, it can drive the movable jaw assembly 30 to swing as a whole.

该间隙调节机构40具有一液压缸41、一间隙调整座42及一推顶件43;The gap adjusting mechanism 40 has a hydraulic cylinder 41, a gap adjusting seat 42 and a pusher 43;

该液压缸41设置在机架体10的调节机构固定座12上,其具有一朝向于活动颚组件30方向的伸缩杆410,该伸缩杆410可朝向活动颚组件30方向突伸或朝向调节机构固定座12方向缩回;The hydraulic cylinder 41 is arranged on the fixing seat 12 of the adjustment mechanism of the frame body 10, and has a telescopic rod 410 facing the direction of the movable jaw assembly 30. The telescopic rod 410 can protrude toward the direction of the movable jaw assembly 30 or face the adjustment mechanism. The fixed seat 12 is retracted in the direction;

该间隙调整座42的一端连接该伸缩杆410的一端部;One end of the gap adjusting seat 42 is connected to one end of the telescopic rod 410;

该推顶件43为一杆体,其一端枢设在该间隙调整座42的另一端,该推顶件43的另一端枢设在活动颚本体31的底端处的连接座311;The push piece 43 is a rod body, one end of which is pivotally arranged on the other end of the gap adjustment seat 42, and the other end of the push piece 43 is pivotally arranged on the connecting seat 311 at the bottom end of the movable jaw body 31;

由此,该液压缸41以伸缩杆410带动推顶件43移动,并以推顶件43带动活动颚本体31的底端位移,以调整该活动颚板33及固定颚板14之间位在底端处的间距。Thus, the hydraulic cylinder 41 drives the ejector 43 to move with the telescopic rod 410, and drives the bottom end of the movable jaw body 31 to move with the ejector 43, so as to adjust the position between the movable jaw 33 and the fixed jaw 14. Spacing at the bottom.

请参阅图1所示,于本发明的具体实施例中,于该活动颚组件40底端进一步设有一保护机构50,该保护机构50包括有一基座51、一连接杆52及一弹力件53,该基座51具有一贯通于前、后两侧面的穿孔510,该基座51设置在该机架体10的后端并位于该调节机构固定座12的下方处,该连接杆52的一端枢设在活动颚本体31的底端处的一侧外壁面,该连接杆52的另一端可滑动的贯穿该基座51的穿孔510并突伸于该机架体10外,该弹力件53即套设于该连接杆52突伸于外的另一端,该弹力件53并分别以其两端相对抵顶该基座51及连接杆52的另一端的端部,以保持活动颚本体31底端的稳定性。Please refer to FIG. 1, in a specific embodiment of the present invention, a protection mechanism 50 is further provided at the bottom of the movable jaw assembly 40, and the protection mechanism 50 includes a base 51, a connecting rod 52 and an elastic member 53 , the base 51 has a perforation 510 through the front and rear sides, the base 51 is arranged at the rear end of the frame body 10 and is located below the fixing seat 12 of the adjustment mechanism, and one end of the connecting rod 52 The other end of the connecting rod 52 can slide through the perforation 510 of the base 51 and protrude outside the frame body 10. The elastic member 53 That is to say, it is sleeved on the other end of the connecting rod 52 protruding from the outside, and the elastic member 53 is opposed to the end of the base 51 and the other end of the connecting rod 52 with its two ends, so as to keep the movable jaw body 31 Bottom stability.

本发明于使用时,以该间隙调节机构40带动推顶件43朝向机架体10的前端方向移动,该固定颚板14及活动颚板33底端处的间距缩小,使该破碎腔35的底端处形成为封闭状,将开采所得的石料由破碎腔35的上方处移动位于破碎腔35内,偏心轴22受动力源驱动转动后,活动颚板33即相对于固定颚板14进行周期性的往复运动,使位在活动颚板33及固定颚板14间的石块受到挤压、劈裂和弯曲作用而破碎,请配合参阅图4所示,图中所示的实线轨迹36为该活动颚板33在顶端处的运动轨迹,虚线轨迹86为现有技术的活动颚板顶端处的运动轨迹,实线轨迹37为该活动颚板33中段处的运动轨迹,虚线轨迹87为现有技术的活动颚板中段处的运动轨迹,实线轨迹38为该活动颚板33底端处的运动轨迹,虚线轨迹88为现有技术的活动颚板底端处的运动轨迹,相较于现有技术的虚线轨迹88,轨迹38左右的行程较轨迹88左右的行程窄,因此沿轨迹38移动的活动颚板33底端可降低其与石块间的磨剥作用,配合间隙调节机构40调整该固定颚板14及活动颚板33底端处的间距,使破碎后的石块可由破碎腔35的底端处落下,该活动颚护板32与活动颚板33间形成有一角度θX,于破碎石块时,通过活动颚护板32朝向活动颚板33形成小于180度的角度的设计,使得由破碎腔35中反弹的物料可藉由撞击至活动颚护板32而直接坠入破碎腔35内,而不会由破碎腔35中弹出影响到整体的运作,并可增加入料、破碎的速度。When the present invention is in use, the gap adjustment mechanism 40 drives the pusher 43 to move towards the front end of the frame body 10, and the distance between the fixed jaw plate 14 and the bottom end of the movable jaw plate 33 is reduced, so that the crushing chamber 35 The bottom end is formed into a closed shape, and the mined stones are moved from the upper part of the crushing chamber 35 to be located in the crushing chamber 35. After the eccentric shaft 22 is driven by the power source to rotate, the movable jaw plate 33 is cycled relative to the fixed jaw plate 14. The reciprocating motion makes the stone between the movable jaw plate 33 and the fixed jaw plate 14 crushed by extrusion, splitting and bending, please refer to the solid line track 36 shown in Figure 4 Be the trajectory of motion at the top of the movable jaw 33, the dotted line trajectory 86 is the trajectory of motion at the top of the movable jaw of the prior art, the solid line trajectory 37 is the trajectory of motion at the middle section of the movable jaw 33, and the dotted line trajectory 87 is The trajectory of motion at the middle section of the movable jaw of the prior art, the solid line trajectory 38 is the trajectory of motion at the bottom of the movable jaw 33, and the dotted line trajectory 88 is the trajectory of motion at the bottom of the movable jaw of the prior art. Compared with the dotted line track 88 in the prior art, the stroke around the track 38 is narrower than that around the track 88, so the bottom of the movable jaw plate 33 moving along the track 38 can reduce the grinding and peeling effect between it and the stone, and cooperate with the gap adjustment mechanism 40. Adjust the distance between the bottom of the fixed jaw 14 and the movable jaw 33 so that the crushed stones can fall from the bottom of the crushing chamber 35. An angle θ is formed between the movable jaw guard 32 and the movable jaw 33. X , when crushing stones, the movable jaw guard plate 32 is designed to form an angle of less than 180 degrees toward the movable jaw plate 33, so that the materials rebounded from the crushing chamber 35 can be directly dropped by hitting the movable jaw guard plate 32 into the crushing cavity 35 without being ejected from the crushing cavity 35 and affecting the overall operation, and can increase the speed of feeding and crushing.

以下为本发明的动作原理说明:The following is an explanation of the principle of action of the present invention:

请配合参阅图5所示,设OA为偏心轴22偏心距E、O1B为活动颚板33长度T、OO1为机架体10安装高度H、AB为长度P、AB2为活动颚本体31作用延伸线、活动颚板33B1B2装于活动颚本体31长度L3、AB1为长度L2、M1B1为长度L1、M2B2为长度L4、AO1为S、∠AOO1=θ、∠OO1A=φ、∠AO1B=ψ、∠ABO1=γ、∠YOY′=θ。、过A点作OO1平行线与线段

Figure BDA0000129219840000071
夹角θ2。Please refer to Figure 5, let OA be the eccentric shaft 22 eccentric distance E, O 1 B be the length T of the movable jaw plate 33, OO 1 be the installation height H of the frame body 10, AB be the length P, and AB 2 be the movable jaw Main body 31 function extension line, movable jaw plate 33B 1 B 2 installed in movable jaw body 31 length L 3 , AB 1 is length L 2 , M 1 B 1 is length L 1 , M 2 B 2 is length L 4 , AO 1 is S, ∠AOO 1 =θ, ∠OO 1 A=φ, ∠AO 1 B=ψ, ∠ABO 1 =γ, ∠YOY′=θ. , passing through point A to draw OO 1 parallel line and line segment
Figure BDA0000129219840000071
Angle θ 2 .

以X′Y′为座标轴,由余弦定理同理 γ = cos - 1 = P 2 + T 2 - S 2 2 PT , φ = cos - 1 = H 2 + S 2 - E 2 2 HS , ψ = cos - 1 T 2 + S 2 - P 2 2 TS , θ1=180°-φ-ψ、θ2=θ1Taking X'Y' as the coordinate axis, by the law of cosines in the same way γ = cos - 1 = P 2 + T 2 - S 2 2 PT , φ = cos - 1 = h 2 + S 2 - E. 2 2 HS , ψ = cos - 1 T 2 + S 2 - P 2 2 TS , θ 1 =180°-φ-ψ, θ 21

根据运动定律可得:According to the laws of motion:

动颚入料口端X′M1=Ecosθ+L1cosθ2-L2sinθ2,Y′M1=Esinθ+L1sinθ2+L2cosθ2 X′ M1 = Ecosθ+L 1 cosθ 2 -L 2 sinθ 2 at the feed port of movable jaw, Y′ M1 = Esinθ+L 1 sinθ 2 +L 2 cosθ 2

动颚出料口端X′M2=Ecosθ+L3cosθ2-L4sinθ2,Y′M2=Esinθ+L3sinθ2+L4cosθ2 X′ M2 of movable jaw discharge port = Ecosθ+L 3 cosθ 2 -L 4 sinθ 2 , Y′ M2 = Esinθ+L 3 sinθ 2 +L 4 cosθ 2

若将θ0=0°,则If θ 0 =0°, then

动颚入料口端XM1=Ecosθ+L1cosθ2-L2sinθ2,YM1=Esinθ+L1sinθ2+L2cosθ2 The feed port of movable jaw X M1 =Ecosθ+L 1 cosθ 2 -L 2 sinθ 2 , Y M1 =Esinθ+L 1 sinθ 2 +L 2 cosθ 2

动颚出料口端XM2=Ecosθ+L3cosθ2-L4sinθ2,YM2=Esinθ+L3sinθ2+L4cosθ2 X M2 =Ecosθ+L 3 cosθ 2 -L 4 sinθ 2 at the discharge port of movable jaw, Y M2 =Esinθ+L 3 sinθ 2 +L 4 cosθ 2

通过设计优化处理,请参阅图4所示,即可得到活动颚板33改良后的轨迹。Through the design optimization process, as shown in FIG. 4 , the improved trajectory of the movable jaw plate 33 can be obtained.

凭借上述技术手段,本发明具有下列优点:By virtue of the above technical means, the present invention has the following advantages:

(1)因工作原理和结构特点,使改良式颚式破碎机的生产能力提高、细粉比降低。(1) Due to the working principle and structural characteristics, the production capacity of the improved jaw crusher is increased and the fine powder ratio is reduced.

(2)因为改良式颚式破碎机相关组件在组装和结构上的变更,在使用和制造上的优点如下:(2) Due to the changes in the assembly and structure of the relevant components of the improved jaw crusher, the advantages in use and manufacture are as follows:

甲、因轴承座21位置的下移,使机架体10整体的高度可设计为较低,减轻机架体10的重量。A. Due to the downward movement of the bearing seat 21, the overall height of the frame body 10 can be designed to be lower, reducing the weight of the frame body 10.

乙、因活动颚组件30与偏心轴22结合位置的改变,以及活动颚护板32与活动颚板33的角度θX及固定活动颚护板32的方式,减轻活动颚组件32的重量。B. The weight of the movable jaw assembly 32 is reduced due to the change of the combined position of the movable jaw assembly 30 and the eccentric shaft 22, the angle θ X between the movable jaw guard plate 32 and the movable jaw plate 33 and the way of fixing the movable jaw guard plate 32.

以上所述仅是本发明的较佳实施例而已,并非对本发明做任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案的范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this professional technology Personnel, without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or modifications to equivalent embodiments with equivalent changes, but all the content that does not depart from the technical solution of the present invention, according to the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical essence still belong to the scope of the technical solution of the present invention.

Claims (4)

1. an Improvement type jaw crusher is characterized in that, includes a Rack Body, a fixed jaw, a transmission mechanism, a movable jaw assembly and a gap adjusting mechanism;
The front end of this Rack Body is provided with a fixed jaw panel seat, and this Rack Body rear end is provided with a governor motion holder, is provided with biside plate at interval between the front end of Rack Body and rear end;
This fixed jaw is arranged on the fixed jaw panel seat of Rack Body;
This transmission mechanism includes diaxon bearing and an eccentric shaft, and this diaxon bearing is separately positioned on this biside plate, and what the two ends of this eccentric shaft can be rotated is arranged in the diaxon bearing, and this eccentric shaft links a power source, and this power source is used for driving the eccentric shaft rotation;
This movable jaw assembly includes a movable jaw body, one movable jaw backplate, one sewing jaw, one briquetting, one fastening bolt and a flexible member, the top of this movable jaw body is sheathed to be hubbed on this eccentric shaft, this movable jaw backplate is arranged on the side outside wall surface of movable jaw body top end and towards the direction of fixed jaw, this sewing jaw be fixed on the movable jaw body and toward the direction of fixed jaw and be positioned at this movable jaw backplate the below, this briquetting is arranged on this movable jaw backplate on a side outside wall surface of fixed jaw and is positioned at the top end of this movable jaw backplate, one end of this fastening bolt runs through the movable jaw body and is combined fixing with this briquetting, this fastening bolt is positioned at the top of this eccentric shaft, and this flexible member is set on the fastening bolt and replaces the other end of this fastening bolt and this movable jaw body respectively back to the another side of fixed jaw with its two ends;
This gap adjusting mechanism has a hydraulic cylinder, seat and an ejector are adjusted in a gap, this hydraulic cylinder is arranged on the governor motion holder, it has an expansion link toward movable jaw assembly direction, one end of this gap adjustment seat connects an end of this expansion link, this ejector one end is hubbed on the other end that seat is adjusted in this gap, and this ejector other end is hubbed on the place, bottom of movable jaw body.
2. Improvement type jaw crusher according to claim 1 is characterized in that, forms the angle less than 180 degree between this movable jaw backplate and this sewing jaw.
3. Improvement type jaw crusher according to claim 2 is characterized in that, the axle center of this eccentric shaft and the top end of this sewing jaw are positioned at equal height.
4. according to each described Improvement type jaw crusher in the claim 1 to 3; it is characterized in that; further be provided with a protection mechanism in this movable jaw assembly bottom; this protection mechanism includes a pedestal; one connecting rod and a spring element; this pedestal have one run through before; the perforation of back two sides; this pedestal is arranged on the rear end of this Rack Body and is positioned at the place, below of this governor motion holder; one end of this connecting rod is hubbed on the place, bottom of movable jaw body; the perforation that runs through this pedestal that the other end of this connecting rod can slide also is stretched on outside this Rack Body; this spring element namely is sheathed on this connecting rod and is stretched on the outer other end, and this spring element is replaced the end of the other end of this pedestal and connecting rod respectively relatively with its two ends.
CN2012100039125A 2012-01-06 2012-01-06 Improved jaw crusher Pending CN103191799A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108906184A (en) * 2018-07-06 2018-11-30 太仓市鼎祥五金制品厂 A kind of jaw crusher with detection function
CN114272982A (en) * 2021-12-27 2022-04-05 镇江市丰泰化验制样设备有限公司 Novel small particle jaw type crushing device

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JP2006110421A (en) * 2004-10-13 2006-04-27 Hitachi Constr Mach Co Ltd Apparatus and method for tip gap adjustment for jaw crusher
JP2009297591A (en) * 2008-06-10 2009-12-24 Rasa Ind Ltd Jaw crusher
CN202460700U (en) * 2012-01-06 2012-10-03 范公奇 Improved jaw crusher

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Publication number Priority date Publication date Assignee Title
CN2571484Y (en) * 2002-07-22 2003-09-10 戴少生 Upset hanging fine jaw crusher
CN2620583Y (en) * 2003-05-16 2004-06-16 李世军 Jaw crusher
JP2006110421A (en) * 2004-10-13 2006-04-27 Hitachi Constr Mach Co Ltd Apparatus and method for tip gap adjustment for jaw crusher
JP2009297591A (en) * 2008-06-10 2009-12-24 Rasa Ind Ltd Jaw crusher
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108906184A (en) * 2018-07-06 2018-11-30 太仓市鼎祥五金制品厂 A kind of jaw crusher with detection function
CN114272982A (en) * 2021-12-27 2022-04-05 镇江市丰泰化验制样设备有限公司 Novel small particle jaw type crushing device

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Application publication date: 20130710